TWI711759B - Device for use in generating electric power and braking, kit and brake unit of same - Google Patents
Device for use in generating electric power and braking, kit and brake unit of same Download PDFInfo
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Description
本發明係關於一種裝置、組裝套件及其制動單元,更特別的是關於一種用於發電與制動的裝置、組裝套件及其制動單元。The present invention relates to a device, an assembly kit and its braking unit, and more particularly to a device for power generation and braking, an assembly kit and its braking unit.
如圖1所示,習知的發電裝置1,藉由旋轉一輪體2使發電單元3不斷地產生交流電,並透過一整流器4將交流電轉換成直流電後,供應至控制面板5。由於該控制面板5僅須少量的電力便可運作,故額外藉由高功率電阻6來將多餘的電力消耗。因此,這樣的配置會導致功率浪費的問題。As shown in FIG. 1, the conventional power generating device 1 causes the power generating
此外,習知的發電裝置1會將該輪體2的磁鐵與該發電單元3的齒部以不成對的方式進行設置來降低頓轉轉矩的明顯程度;但是,當該輪體2的磁體與該發電單元3的齒部以不成對的方式進行設置時,由於內部扭力分佈不均勻,容易產生迴轉方向振動,使得該發電裝置1容易損壞,且容易產生電磁噪音。In addition, the conventional power generating device 1 arranges the magnets of the
基於電磁制動的原理,可致使輪體減速而達到制動效果,然而,高精度的制動力往往需要非常高精度的各部件之搭配始能達成,這導致了成本的高昂。Based on the principle of electromagnetic braking, the wheel body can be decelerated to achieve the braking effect. However, high-precision braking force often requires the combination of very high-precision components to be achieved, which leads to high costs.
本發明的一目的在於提供電磁氣隙可調整的制動單元及具有該制動單元的發電與制動裝置。An object of the present invention is to provide a brake unit with adjustable electromagnetic air gap and a power generation and brake device with the brake unit.
本發明的另一目的在於一種可基於高精度之電磁氣隙而具備良好阻力精度的制動單元及具有該制動單元的發電與制動裝置。Another object of the present invention is to provide a braking unit with good resistance accuracy based on a high-precision electromagnetic air gap, and a power generation and braking device with the braking unit.
為達上述目的及其他目的,本發明提出一種用於發電與制動的裝置,包含:一輪體、一定子單元、及一制動單元。該輪體係可轉動地設置於一軸桿上,該輪體包含:環設於該輪體之邊緣的一外環部、與該外環部同心地設置並介於該外環部與該軸桿間的一內環部、及設置於該外環部與該內環部中其中一者朝內之一面上的複數永久磁鐵。該定子單元係包括:一定子本體、環設於該定子本體之外周面且徑向朝外凸出的複數第一齒部、及纏繞於該等第一齒部的複數發電線圈,且該等第一齒部與該等永久磁鐵係對向地被配置。該制動單元係固定至該定子單元,包括:相對於該定子本體同心設置的一制動本體、環設於該制動本體之外周面且徑向朝外凸出的複數第二齒部、及纏繞於該等第二齒部的複數制動線圈,其中該制動本體係由複數制動塊圍繞組立而呈一環狀。In order to achieve the above and other objectives, the present invention proposes a device for power generation and braking, including: a wheel body, a stator unit, and a braking unit. The wheel system is rotatably arranged on a shaft, and the wheel body includes: an outer ring part ringed around the edge of the wheel body, and arranged concentrically with the outer ring part and interposed between the outer ring part and the shaft rod Between an inner ring portion and a plurality of permanent magnets arranged on one of the outer ring portion and the inner ring portion facing inward. The stator unit includes: a stator body, a plurality of first teeth ringed on the outer peripheral surface of the stator body and protruding radially outward, and a plurality of power generating coils wound around the first teeth, and The first tooth portion is arranged opposite to the permanent magnets. The braking unit is fixed to the stator unit and includes: a braking body arranged concentrically with respect to the stator body, a plurality of second tooth portions which are arranged on the outer peripheral surface of the braking body and protrude radially outward, and are wound around The plural brake coils of the second teeth, wherein the brake system is surrounded and assembled by plural brake blocks to form a ring.
於本發明之一實施例中,該制動本體之該等制動塊的組立係藉由複數個結合件及固定至該定子單元的一框架,該框架上具有複數個結合孔,該等制動塊係具有對應於該等結合孔的複數個限位孔,該等限位孔係界定出對應之各該制動塊相對於該軸桿的可位移程度,各該結合件透過對應之限位孔結合至對應之該結合孔中,以固定被調整後之各該制動塊的位置。In an embodiment of the present invention, the brake pads of the brake body are assembled by a plurality of coupling parts and a frame fixed to the stator unit. The frame has a plurality of coupling holes, and the brake pads are There are a plurality of limit holes corresponding to the coupling holes, and the limit holes define the displacement degree of the corresponding brake block relative to the shaft, and each of the coupling parts is coupled to the corresponding limit hole Corresponding to the combined hole to fix the position of each brake block after adjustment.
於本發明之一實施例中,該等制動塊係呈弧型延伸,且相對於該軸桿下,所對應的圓心角係為相同。In an embodiment of the present invention, the brake pads extend in an arc shape, and the corresponding center angles are the same relative to the lower shaft.
於本發明之一實施例中,每一制動塊上所具有之該等第二齒部的數量可為至少二個。In an embodiment of the present invention, the number of the second teeth on each brake pad may be at least two.
於本發明之一實施例中,該制動單元之該制動本體係配置於該外環部與該內環部之間,該定子單元之該定子本體係配置於該內環部與該軸桿之間,該定子本體係正對設置於該內環部朝內之一面上的該等永久磁鐵。In an embodiment of the present invention, the braking system of the braking unit is arranged between the outer ring portion and the inner ring portion, and the stator system of the stator unit is arranged between the inner ring portion and the shaft In the meantime, the stator system directly faces the permanent magnets arranged on the inner surface of the inner ring.
於本發明之一實施例中,該輪體底面具有複數個通孔,該等結合件之一端係由該等通孔中露出。In an embodiment of the present invention, the bottom surface of the wheel body has a plurality of through holes, and one end of the connecting members is exposed from the through holes.
於本發明之一實施例中,該制動單元之該制動本體係配置於該內環部與該軸桿之間,該定子單元之該定子本體係配置於該外環部與該內環部之間,該定子本體係正對設置於該外環部朝內之一面上的該等永久磁鐵。In an embodiment of the present invention, the braking system of the braking unit is arranged between the inner ring portion and the shaft, and the stator system of the stator unit is arranged between the outer ring portion and the inner ring portion In the meantime, the main stator system faces the permanent magnets arranged on the inner surface of the outer ring portion.
於本發明之一實施例中,該輪體底面具有複數個通孔,該等結合件之一端係由該等通孔中露出。In an embodiment of the present invention, the bottom surface of the wheel body has a plurality of through holes, and one end of the connecting members is exposed from the through holes.
為達上述目的及其他目的,本發明復提出一種制動單元,用於對可轉動地設置於一軸桿上的一輪體產生制動作用,該輪體包括軸向延伸且與該軸桿同心之一凸環結構,該制動單元包含:一制動本體、複數第二齒部、及複數制動線圈。該制動本體係由複數制動塊圍繞組立而呈一環狀。該等第二齒部環設於該制動本體之外周面且徑向朝外凸出。該等制動線圈分別纏繞於該等第二齒部。In order to achieve the above and other objectives, the present invention provides a brake unit for braking a wheel body rotatably arranged on a shaft. The wheel body includes a convex that extends axially and is concentric with the shaft. In a ring structure, the brake unit includes a brake body, a plurality of second teeth, and a plurality of brake coils. The braking system consists of a plurality of brake pads surrounded and assembled in a ring shape. The second tooth parts are ringed on the outer peripheral surface of the brake body and protrude radially outward. The brake coils are respectively wound around the second tooth portions.
於本發明之一實施例中,該制動單元包括一框架及複數個結合件,該框架上具有複數個結合孔供對應之該等結合件的穿設固定,該等制動塊係具有對應於該等結合孔的複數個限位孔,藉由該等結合件之軸向位置的固定以及孔徑大於各該結合孔的各該限位孔,界定出各該制動塊相對於該軸桿的可位移程度。In an embodiment of the present invention, the brake unit includes a frame and a plurality of coupling parts, the frame has a plurality of coupling holes for the corresponding coupling parts to pierce and fix, and the brake blocks have corresponding A plurality of limit holes such as the coupling hole, by fixing the axial position of the coupling parts and each of the limit holes having a larger diameter than each coupling hole, define the displacement of each brake block relative to the shaft degree.
於本發明之一實施例中,各該結合件係螺旋結合該框架,該等制動塊上的各該限位孔係不與對應之該結合件螺旋結合。In an embodiment of the present invention, each of the coupling members is screwed to the frame, and each of the limiting holes on the brake blocks is not screwed to the corresponding coupling member.
於本發明之一實施例中,各該結合件穿設至對應之該限位孔時,該結合件於軸向方向上占用該限位孔的比例最多係為97%。In an embodiment of the present invention, when each of the coupling members penetrates the corresponding limit hole, the proportion of the coupling member occupying the limit hole in the axial direction is at most 97%.
於本發明之一實施例中,該等制動塊係呈弧型延伸,且相對於該軸桿下,所對應的圓心角係為相同。In an embodiment of the present invention, the brake pads extend in an arc shape, and the corresponding center angles are the same relative to the lower shaft.
為達上述目的及其他目的,本發明復提出一種用於發電與制動裝置的組裝套件,包含:一輪體、一制動單元、及一間隙控制治具。該輪體係包括軸向延伸且與一軸桿同心之一凸環結構。該制動單元係包括一制動本體、環設於該制動本體之外周面且徑向朝外凸出的複數第二齒部、及纏繞於該等第二齒部的複數制動線圈,該制動本體具有藉由一框架及複數結合件而可圍繞組立成環狀的複數制動塊。該間隙控制治具係包括軸向延伸且供插入於該輪體之該凸環結構與該制動單元之間的複數延伸片,該等延伸片係用於在該等制動線圈被通電而藉由所產生之磁力使未被該等結合件鎖固之各該制動塊可自我調整與該凸環結構的距離時提供一限位效果,並藉由該等結合件鎖固該制動單元後,以及中斷該等制動線圈之通電狀態及移除該間隙控制治具後,使該輪體與該制動單元之間的電磁氣隙達到目標值。In order to achieve the above and other objectives, the present invention further provides an assembly kit for power generation and braking devices, which includes: a wheel body, a braking unit, and a gap control jig. The wheel system includes a convex ring structure that extends axially and is concentric with a shaft. The brake unit includes a brake body, a plurality of second tooth portions that are ringed on the outer peripheral surface of the brake body and protrude radially outward, and a plurality of brake coils wound around the second tooth portions, the brake body has A plurality of brake pads can be assembled in a ring shape around a frame and a plurality of coupling parts. The gap control jig includes a plurality of extension pieces extending axially and inserted between the convex ring structure of the wheel body and the brake unit, and the extension pieces are used when the brake coils are energized by The generated magnetic force enables each of the brake pads that are not locked by the coupling members to self-adjust the distance from the convex ring structure to provide a limiting effect, and after the braking unit is locked by the coupling members, and After the energization state of the brake coils is interrupted and the gap control jig is removed, the electromagnetic air gap between the wheel body and the brake unit reaches a target value.
於本發明之一實施例中,該電磁氣隙的目標值係藉由該間隙控制治具之各該延伸片的厚度來界定。In an embodiment of the present invention, the target value of the electromagnetic air gap is defined by the thickness of each extension piece of the gap control jig.
據此,藉由制動單元內之制動本體係由區分為複數塊的制動塊組立而成,讓制動單元具有電磁氣隙可被調整與控制的特性,進而在無須對制動單元提高加工精度及加工成本的前提下,也能使制動單元與輪體之間的電磁氣隙可被設定在高精度的等級,進而達成阻力精度提高之功效。According to this, the brake system in the brake unit is composed of brake pads divided into plural blocks, so that the brake unit has the characteristics that the electromagnetic air gap can be adjusted and controlled, so that it is not necessary to improve the processing accuracy and processing of the brake unit. Under the premise of cost, the electromagnetic air gap between the brake unit and the wheel body can also be set at a high-precision level, thereby achieving the effect of improving the resistance accuracy.
為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後:In order to fully understand the purpose, features and effects of the present invention, the following specific embodiments are used in conjunction with the accompanying drawings to give a detailed description of the present invention. The description is as follows:
請參照圖2及圖4,其係分別為第一種實施態樣之發電與制動裝置100及第二種實施態樣之發電與制動裝置200的示意圖,該發電與制動裝置100包含一軸桿10、一輪體20、一定子單元30、一整流單元40、一控制面板50、一波形產生單元60、一直流電源調整單元70及一制動單元80。在此,將該發電與制動裝置100設置於如圖3所示之一腳踩健身器材1000來作為一範例,但應了解到,該發電與制動裝置100亦可設置於其他結構。Please refer to FIGS. 2 and 4, which are schematic diagrams of the power generation and
如圖2及圖3所示,該軸桿10軸設於該腳踩健身器材1000的一基座1001。As shown in FIG. 2 and FIG. 3, the
該輪體20活動軸設於該軸桿10,且該輪體20具有一外環部21、複數永久磁鐵22及一內環部23,該外環部21環設於該輪體20的邊緣,該等永久磁鐵22間隔設置於該外環部21朝向該輪體20之軸心的一面,該內環部23與該外環部21同心地設置於該輪體20,並介於該外環部21與該輪體20之軸心間。The movable shaft of the
如圖2所示,該定子單元30以該輪體20的軸心為中心,固定於該軸桿10,且該定子單元30具有一定子本體31、複數第一齒部32及複數發電線圈33,該定子本體31介於該輪體20的該外環部21與該內環部23間,該等第一齒部32環設於該定子本體31的邊緣,且該等第一齒部32對應該等永久磁鐵22,該等發電線圈33纏繞於該等第一齒部32;其中,當該輪體20旋轉時,該等永久磁鐵22相對該定子單元30旋轉以產生一交流電。As shown in FIG. 2, the
該整流單元40電連接於該定子單元30,以將該交流電轉換成一直流電;該控制面板50電連接於該整流單元40,以供一使用者進行該腳踩健身器材1000的相關控制;該波形產生單元60電連接於該控制面板50,並產生一反相扭力輸入訊號;該直流電源調整單元70電連接於該波形產生單元60,該整流單元40、該波形產生單元60及該直流電源調整單元70可整合成為一個控制器模組。The rectifying
如圖2所示,該制動單元80以該輪體20的軸心為中心,固定於該定子本體31,該制動單元80電連接於該直流電源調整單元70,以接收該直流電與該反相扭力輸入訊號,且該制動單元80具有一制動本體81、複數第二齒部82及複數制動線圈83,該制動本體81介於該輪體20的該內環部23與該輪體20之軸心間,該等第二齒部82環設於該制動本體81的邊緣,且該等第二齒部82對應該輪體20的該內環部23,該等制動線圈83分別纏繞於各該第二齒部82;其中,當該制動單元80接收該直流電與該反相扭力輸入訊號後,產生反向扭力(即切線方向的力)與電磁吸引力(即徑向方向的力)來制動該輪體20,應了解到,反向扭力為主要制動該輪體20的力,電磁吸引力為輔助制動該輪體20的力。此外,雖然圖未示,該制動單元80亦可直接固定於該軸桿10。As shown in FIG. 2, the
使用者係踩踏該腳踩健身器材1000的一腳踩單元1002(例如踏板),並藉由一帶動件1003(例如皮帶)帶動該輪體20旋轉,該定子單元30與該制動單元80則固定不動。The user steps on a foot unit 1002 (such as a pedal) of the
當該輪體20藉由該帶動件1003帶動而旋轉時,該輪體20的該等永久磁鐵22會與該定子單元30的該等第一齒部32、該等發電線圈33反應,從而產生該交流電;該交流電藉由電線傳輸至該整流單元40;該整流單元40將該交流電轉換成該直流電;該直流電藉由電線傳輸至該控制面板50,以供電給該控制面板50,從而讓使用者進行操作而產生一控制訊號;通過該控制面板50後的該直流電與該控制訊號,藉由一電線傳輸至該波形產生單元60,以產生一反相扭力輸入訊號;通過該波形產生單元60後的該直流電與該反相扭力輸入訊號,藉由一電線傳輸至該直流電源調整單元70後,接著傳輸至該制動單元80,使得該制動單元80產生反向扭力與電磁吸引力。When the
如圖4所示,其係為發電與制動裝置的另一種實施態樣示意圖。圖4之該發電與制動裝置200的元件與該發電與制動裝置100的元件相同,其差異在於該輪體20、該定子單元30與該制動單元80的設置關係。As shown in Figure 4, it is a schematic diagram of another embodiment of the power generation and braking device. The components of the power generation and
其中,該輪體20的複數永久磁鐵22間隔設置於該內環部23朝向該輪體21之軸心的一面;該定子單元30的該定子本體31介於該輪體20的該內環部23與該輪體20之軸心間;且該制動單元80的該制動本體81介於該輪體20的該外環部21與該內環部23間,該制動單元80的該等第二齒部82對應該輪體20的該外環部21。藉此,該發電與制動裝置200亦能產生與該發電與制動裝置100相同的功效。Wherein, the plurality of
請參考圖5及圖6,圖5係本發明第一實施例之發電與制動的裝置的分解示意圖,圖6係圖5中所示之制動單元的結構示意圖。Please refer to FIGS. 5 and 6. FIG. 5 is an exploded schematic diagram of the power generation and braking device of the first embodiment of the present invention, and FIG. 6 is a schematic structural diagram of the braking unit shown in FIG.
本實施例之發電與制動的裝置300中,制動單元380包含一制動本體381、複數第二齒部382及複數制動線圈383,如圖8所示,該制動單元380用於對可轉動地設置於一軸桿310上的一輪體320產生制動作用,其中,該輪體320包括軸向延伸且與該軸桿310同心之一凸環結構,例如,該凸環結構係為由該輪體320之底盤324上軸向延伸凸出並位於該底盤324邊緣的外環部321。此外,此處所指稱之供該等制動線圈383對應的該凸環結構,除了可以是前述之外環部321外,也可以是由該輪體320之底盤324上軸向延伸凸出並相較於該外環部321更靠近該軸桿310且與該軸桿310同心的內環部323。In the power generation and
如圖5所示,該等第二齒部382環設於該制動本體381之外周面且徑向朝外凸出,且該等制動線圈383係分別纏繞於該等第二齒部382。當該等制動線圈383接收直流電的輸入後,該等制動線圈383因電流磁效應而產生磁場,當如輪體320相對軸桿310轉動時,該制動單元380產生之磁場使轉動的該輪體320上產生感應電動勢,進而產生渦電流,當該輪體320持續因外力的驅動而轉動時,該輪體320上的渦電流在磁場中會致生反向的力(切線方向的力),使該輪體320減速而產生煞車作用。同時,該制動線圈383的通電係使該制動單元380產生電磁磁滯力,該電磁磁滯力係亦可使轉動的該輪體320減速,進而輔助提供制動該輪體320轉動的阻力。As shown in FIG. 5, the
該制動本體381係由複數制動塊3811圍繞組立而呈一環狀,以圖9來示例,該等制動塊3811的數量可為(但不限於)4塊,其係併排組立之後形成圓環形狀。由於本實施例中的該制動本體381係由多塊制動塊組立而成的結構,故可以藉由組裝固定的方式,來改變每一制動塊3811被固定的位置,而使每一制動塊3811相對於該軸桿310的位置是可調整的,進而使得該制動單元380與該凸環結構之間所形成的電磁氣隙實現可調整的目的。The
如圖6所示,該制動單元380包括複數個結合件385及一框架(本實施例之該框架係具有框體384A及框體384B),該框體384A,384B上各具有複數個結合孔3841,該等制動塊3811係具有對應於該等結合孔3841的複數個限位孔3812,該等限位孔3812可界定出對應之各該制動塊3811相對於該軸桿310的可位移程度,各該結合件3841透過對應之限位孔3812結合至對應之該結合孔3841中,各該結合件3841透過對應之該限位孔3812結合至對應之該結合孔3841中,以固定被調整後之各該制動塊3811的位置。As shown in FIG. 6, the
舉例來說,該結合件385係可為螺絲,該制動塊3811係可藉由該結合件385鎖附於該結合孔3841中,而被限位在該框體384A,384B上特定的位置。此外,該等制動塊3811的各該限位孔3812的孔徑較佳地略大於各該結合孔3841的孔徑及各該結合件385的外徑,據此可以微調每一制動塊3811相對於該軸桿310的位置,而使得該制動單元380與該凸環結構之間所形成的電磁氣隙可被調整。再舉例來說,各該結合件385螺旋結合該框架(如該框體384A,384B),該等制動塊3811上的各該限位孔3812係不與對應之該結合件385螺旋結合。For example, the
每一結合件385的外徑係為a,預期電磁氣隙為b,該限位孔3812的孔徑係分別為a+b*2。作為示例說明,該結合件385係例如為M5螺絲,則其螺栓外徑為5mm,若預期電磁氣隙調整範圍為+/-0.1mm時,僅需將該限位孔3812的孔徑穿設(製作)為5.2mm,即可做到預期電磁氣隙的調整範圍為+/-0.1mm的結果。舉例來說,較佳地,各該結合件385穿設至對應之該限位孔3812時,該結合件385於軸向方向上占用該限位孔3812之開口空間的比例最多不超過97%(可同時參考圖8(b))。The outer diameter of each
本實施例中,本實施例中的該定子單元330係配置在相對該制動單元380的內圈。如圖5所示,該制動單元380之該制動本體381係配置於該外環部321與該內環部323之間,該定子單元330之該定子本體331係配置於該內環部323與該軸桿310之間,該定子本體331係正對設置於該內環部323朝內之一面上的該等永久磁鐵322。然不限於此,該制動本體381上具有複數制動塊3811的結構設計,亦可應用於如圖1所示之該制動單元380係配置在相對該定子單元330內圈的實施方式中。亦如前述之供該等制動線圈383對應的該凸環結構可以是外環部321或是內環部323,二者擇其一。In this embodiment, the
本實施例中,該框體384A與該框體384B係設置於該制動本體381的相反兩側,以對該制動本體381的該等制動塊3811提供限位及固定的作用。然而,該結合件385與該框體384A、384B的結構形式並不限於本實施例與圖6所示例。In this embodiment, the
作為另一種實施態樣,如圖7所示,該結合件385係可為具有螺絲頭的螺絲,該結合件385由相反於圖6所示之螺絲鎖固的方向結合至該框架384,以藉由螺絲的螺絲頭與該框架384夾持固定該等制動塊3811,使該等制動塊3811組立形成環型的該制動本體381。As another implementation aspect, as shown in FIG. 7, the
本實施態樣之用於發電與制動的裝置300的結構中(可參考圖5),該輪體320底面324具有複數個通孔3241,該等結合件385之一端由該等通孔3241中露出,供圖7示例之該等制動塊3811在組裝後,可藉由該等通孔3241對該等結合件385進行鎖固動作的操作。In the structure of the
請參照圖8(a)至圖8(c),作為電磁氣隙可調整範圍的示例,圖8(a)係顯示該結合件385位於該限位孔3812中最下方的示意圖,使該制動單元380與該凸環結構(外環部321)內壁之間的電磁氣隙達成為最小值;圖8(b)係顯示該結合件385位於該限位孔3812之中心點的示意圖,使該制動單元380與該凸環結構(外環部321)內壁之間的電磁氣隙為中間值,圖8(c)係顯示該結合件385位於該限位孔3812中最上方的示意圖,使該制動單元380與該凸環結構(外環部321)內壁之間的電磁氣隙達成最大值。藉由該等結合件385與該框體384A,384B之夾持,使組立完成後的該制動單元380與該凸環結構之間的電磁間隙可達成需求的阻力精度。Please refer to Figure 8 (a) to Figure 8 (c), as an example of the electromagnetic air gap adjustable range, Figure 8 (a) is a schematic diagram showing the
請參考圖9及圖10,圖9係為本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的部分分解示意圖,圖10係為本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的示意圖。以下說明一種組裝方法,藉以將本實施例之制動單元380組立安裝於該發電與制動裝置上,可使電磁氣隙達成高精度控制,進而使機構之阻力精度提高。Please refer to Figures 9 and 10. Figure 9 is a partial exploded view of the gap control fixture and the power generation and braking device in the assembly method of this embodiment, and Figure 10 is the gap control fixture in the assembly method of this embodiment And the schematic diagram of the power generation and braking device. An assembling method is described below, by which the
前述之組裝方法包含:
(1)提供一軸桿310、一輪體320及一制動單元380,該制動單元380包含一制動本體381、複數第二齒部382及複數制動線圈383,該制動本體381係包括複數制動塊3811(請參照圖6),該等第二齒部382環設於該制動本體381之外周面且徑向朝外凸出,該等制動線圈383係分別纏繞於該等第二齒部382,該輪體320包括軸向延伸且與該軸桿310同心之一凸環結構(圖式中係以外環部321作為示例);
(2)插入一間隙控制治具7於該輪體320與該制動單元380之間,該間隙控制治具7係包括軸向延伸並供插置於該制動本體381與該凸環結構(外環部321)之間的複數延伸片71;
(3)對該制動單元380之該等制動線圈383通電以產生磁力,該輪體320、該制動單元380與該間隙控制治具7藉由磁力而暫時性地結合在一起;
(4)鎖緊結合於該輪體320與該制動單元380中的複數結合件385,以使該等制動塊3811圍繞組立而呈一環狀,且於該輪體320與該制動單元380之間形成一電磁氣隙;
(5)停止對該制動單元380之該等制動線圈383的供電;及
(6)移除該間隙控制治具7。
The aforementioned assembly method includes:
(1) A
據此,本實施例之組裝方法中,該間隙控制治具7的該等延伸片71係插置於該制動本體381與該凸環結構(外環部321)之間,並當該制動單元380之該等制動線圈383通電而產生磁力,藉由所產生之磁力使未被該等結合件385鎖固之各該制動塊3811可自我調整與該凸環結構(外環部321)的距離,該等延伸片71係於此時提供限位效果。再藉由該等結合件385鎖固該制動單元380後,中斷該等制動線圈383之通電狀態,再移除該間隙控制治具7,使該等制動塊3811圍繞組立而完成環狀的該制動本體381,並使該輪體320與該制動單元380之間的該電磁氣隙被決定而可達到預期的目標值。Accordingly, in the assembly method of this embodiment, the
本實施例中,該等延伸片71的位置係對應於該制動本體上之該等限位孔的位置。In this embodiment, the positions of the
是以,該間隙控制治具7之該等延伸片71的厚度係大致等同於該電磁氣隙的間距,該間隙控制治具7之該等延伸片71的加工精度係相關聯於該電磁氣隙的精度控制。亦即,該電磁氣隙的目標值可藉由該間隙控制治具7之各該延伸片71的厚度來界定。Therefore, the thickness of the
如圖11所示,圖11係為本實施例中該間隙控制治具的結構示意圖。該間隙控制治具7係包含一環狀支架72及從該環狀支架72一面上軸向延伸的該等延伸片71,基於該間隙控制治具7的結構相較於該制動單元380相對簡單,因此只要該間隙控制治具7的該等延伸片71的加工精度夠高,在本實施例的組裝方法及該制動單元的結構設計之下,高精度電磁氣隙的目的就可以被實現,進而使機構之阻力精度提高。As shown in FIG. 11, FIG. 11 is a schematic diagram of the structure of the gap control jig in this embodiment. The
上述實施例對應的圖式中,係以該制動本體381包含4塊制動塊3811作為舉例說明,然不限於此,該制動本體381係可依需求而由至少2塊的制動塊3811所組立而成。請參考圖12及圖13,圖12係為該制動本體381包含2塊制動塊3811的結構示意圖,圖13係為該制動本體381包含3塊制動塊3811的結構示意圖。以電磁氣隙的精度而言,組成該制動本體381的該等制動塊3811的數量越多,電磁氣隙的精度係可越高,然而會提高組立作業的複雜程度,較佳地是,每一制動塊381上所具有之該等第二齒部382的數量為至少二個,以避免導致制動線圈383繞線方向的判斷過於複雜與易於錯誤的問題。In the drawings corresponding to the above embodiment, the
該等制動塊3811係可呈弧型延伸且所對應的圓心角係為相同,例如,該等制動塊3811係等分360度的圓心角,以使該等制動塊3811組立後形成環狀的該制動本體381。The brake blocks 3811 can extend in an arc shape and the corresponding central angles are the same. For example, the
據此,上述實施例之制動單元、具有該制動單元之發電與制動裝置及其組裝方法,無須提高加工精度及加工成本,也能使制動單元與輪體之間的電磁氣隙可被設定在高精度的等級,進而達成阻力精度提高之功效。Accordingly, the brake unit of the above embodiment, the power generation and brake device with the brake unit and the assembly method thereof, do not need to improve the processing accuracy and processing cost, and the electromagnetic air gap between the brake unit and the wheel body can be set at High-precision level, and then achieve the effect of improving resistance accuracy.
本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed in a preferred embodiment above, but those skilled in the art should understand that the embodiment is only used to describe the present invention and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
1:發電裝置1: Power generation device
2:輪體2: wheel body
3:發電單元3: Power generation unit
4:整流器4: rectifier
5:控制面板5: Control Panel
6:高功率電阻6: High power resistance
10:軸桿10: Shaft
20:輪體20: Wheel center
21:外環部21: Outer Ring
22:永久磁鐵22: permanent magnet
23:內環部23: inner ring
30:定子單元30: stator unit
31:定子本體31: Stator body
32:第一齒部32: The first tooth
33:發電線圈33: Generating coil
40:整流單元40: rectifier unit
50:控制面板50: Control Panel
60:波形產生單元60: Waveform generation unit
70:直流電源調整單元70: DC power adjustment unit
80:制動單元80: brake unit
81:制動本體81: Brake body
82:第二齒部82: second tooth
83:制動線圈83: Brake coil
100:發電與制動的裝置100: Device for power generation and braking
200:發電與制動的裝置200: Device for power generation and braking
300:發電與制動的裝置300: Device for power generation and braking
310:軸桿310: Axle
320:輪體320: Wheel Center
321:外環部321: Outer Ring
322:永久磁鐵322: permanent magnet
323:內環部323: Inner Ring
324:底盤324: Chassis
3241:通孔3241: Through hole
330:定子單元330: stator unit
331:定子本體331: stator body
380:制動單元380: Brake unit
381:制動本體381: Brake body
3811:制動塊3811: brake pad
3812:限位孔3812: limit hole
382:第二齒部382: second tooth
383:制動線圈383: Brake coil
384:框架384: Frame
384A:框體384A: Frame
384B:框體384B: frame
3841:結合孔3841: Combination hole
385:結合件385: combination
7:間隙控制治具7: Gap control fixture
71:延伸片71: Extension piece
72:環狀支架72: Ring bracket
1000:腳踩健身器材1000: Step on fitness equipment
1001:基座1001: Pedestal
1002:腳踩單元1002: Foot unit
1003:帶動件1003: driving part
[圖1]是習知發電裝置的示意圖。 [圖2]是發電與制動裝置的一種實施態樣之示意圖。 [圖3]是發電與制動裝置設置於一腳踩健身器材的示意圖。 [圖4]是發電與制動裝置的另一種實施態樣之示意圖。 [圖5]是本發明第一實施例之發電與制動裝置的分解示意圖。 [圖6]是圖5中所示之制動單元的結構示意圖。 [圖7]是本發明第一實施例之制動單元另一種實施態樣的分解示意圖。 [圖8(a)]是制動單元與凸環結構內壁之間的電磁氣隙為最小值的示意圖。 [圖8(b)]是制動單元與凸環結構內壁之間的電磁氣隙為中間值的示意圖。 [圖8(c)]是制動單元與凸環結構內壁之間的電磁氣隙為最大值的示意圖。 [圖9]是本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的部分分解示意圖。 [圖10]是本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的示意圖。 [圖11]是本實施例中該間隙控制治具的結構示意圖。 [圖12]是制動本體包含2塊制動塊的結構示意圖。 [圖13]是該制動本體包含3塊制動塊的結構示意圖。 [Figure 1] is a schematic diagram of a conventional power generation device. [Figure 2] is a schematic diagram of an embodiment of the power generation and braking device. [Figure 3] is a schematic diagram of the power generation and braking device installed on a foot-step fitness equipment. [Figure 4] is a schematic diagram of another embodiment of the power generation and braking device. [Figure 5] is an exploded schematic diagram of the power generation and braking device of the first embodiment of the present invention. [Fig. 6] is a schematic diagram of the structure of the brake unit shown in Fig. 5. [Fig. 7] is an exploded schematic diagram of another implementation aspect of the braking unit of the first embodiment of the present invention. [Figure 8(a)] is a schematic diagram of the electromagnetic air gap between the brake unit and the inner wall of the convex ring structure at the minimum. [Figure 8(b)] is a schematic diagram of an intermediate value of the electromagnetic air gap between the brake unit and the inner wall of the convex ring structure. [Figure 8(c)] is a schematic diagram of the electromagnetic air gap between the brake unit and the inner wall of the convex ring structure at the maximum value. [Fig. 9] is a partial exploded schematic diagram of the gap control jig and the power generation and braking device in the assembly method of this embodiment. [Fig. 10] is a schematic diagram of the gap control jig and the power generation and braking device in the assembly method of this embodiment. [Fig. 11] is a schematic diagram of the structure of the gap control jig in this embodiment. [Figure 12] is a schematic diagram of the structure of the brake body including two brake pads. [Figure 13] is a schematic diagram of the brake body including 3 brake pads.
300:發電與制動的裝置 300: Device for power generation and braking
310:軸桿 310: Axle
320:輪體 320: Wheel Center
321:外環部 321: Outer Ring
322:永久磁鐵 322: permanent magnet
323:內環部 323: Inner Ring
324:底盤 324: Chassis
3241:通孔 3241: Through hole
330:定子單元 330: stator unit
331:定子本體 331: stator body
380:制動單元 380: Brake unit
381:制動本體 381: Brake body
382:第二齒部 382: second tooth
383:制動線圈 383: Brake coil
384B:框體 384B: frame
385:結合件 385: combination
Claims (16)
Priority Applications (1)
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TW108120485A TWI711759B (en) | 2019-06-13 | 2019-06-13 | Device for use in generating electric power and braking, kit and brake unit of same |
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TW108120485A TWI711759B (en) | 2019-06-13 | 2019-06-13 | Device for use in generating electric power and braking, kit and brake unit of same |
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TWI711759B true TWI711759B (en) | 2020-12-01 |
TW202045814A TW202045814A (en) | 2020-12-16 |
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TW108120485A TWI711759B (en) | 2019-06-13 | 2019-06-13 | Device for use in generating electric power and braking, kit and brake unit of same |
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Citations (7)
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CN2749173Y (en) * | 2004-06-22 | 2005-12-28 | 陈侑郁 | Brake feedback regulation brake structure |
CN2880170Y (en) * | 2006-01-12 | 2007-03-21 | 林丽裡 | Improved magnetic ring structure of magnetic control wheel |
TWM360512U (en) * | 2008-11-04 | 2009-07-01 | Shihlin Electric & Amp Engineering Corp | Structural improvement of magnetic-controlled electric generator |
TWM493815U (en) * | 2014-09-30 | 2015-01-11 | China Engine Corp | Rotor structure and integrated activation type motor-generator applying the rotor structure |
TW201532371A (en) * | 2014-02-14 | 2015-08-16 | Atech Totalsolution Co Ltd | Externally rotating permanent magnet brushless motor |
TW201600756A (en) * | 2014-06-16 | 2016-01-01 | Direction Technology Co Ltd | Flywheel brake device of sports equipment |
TW201623791A (en) * | 2014-12-22 | 2016-07-01 | Yuan-Kwei Tzeng | Power generation and braking device and foot stepping fitness equipment |
-
2019
- 2019-06-13 TW TW108120485A patent/TWI711759B/en active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2749173Y (en) * | 2004-06-22 | 2005-12-28 | 陈侑郁 | Brake feedback regulation brake structure |
CN2880170Y (en) * | 2006-01-12 | 2007-03-21 | 林丽裡 | Improved magnetic ring structure of magnetic control wheel |
TWM360512U (en) * | 2008-11-04 | 2009-07-01 | Shihlin Electric & Amp Engineering Corp | Structural improvement of magnetic-controlled electric generator |
TW201532371A (en) * | 2014-02-14 | 2015-08-16 | Atech Totalsolution Co Ltd | Externally rotating permanent magnet brushless motor |
TWI516003B (en) * | 2014-02-14 | 2016-01-01 | ||
TW201600756A (en) * | 2014-06-16 | 2016-01-01 | Direction Technology Co Ltd | Flywheel brake device of sports equipment |
TWM493815U (en) * | 2014-09-30 | 2015-01-11 | China Engine Corp | Rotor structure and integrated activation type motor-generator applying the rotor structure |
TW201623791A (en) * | 2014-12-22 | 2016-07-01 | Yuan-Kwei Tzeng | Power generation and braking device and foot stepping fitness equipment |
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TW202045814A (en) | 2020-12-16 |
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