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TWI711759B - Device for use in generating electric power and braking, kit and brake unit of same - Google Patents

Device for use in generating electric power and braking, kit and brake unit of same Download PDF

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Publication number
TWI711759B
TWI711759B TW108120485A TW108120485A TWI711759B TW I711759 B TWI711759 B TW I711759B TW 108120485 A TW108120485 A TW 108120485A TW 108120485 A TW108120485 A TW 108120485A TW I711759 B TWI711759 B TW I711759B
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brake
braking
unit
ring portion
wheel body
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TW108120485A
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Chinese (zh)
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TW202045814A (en
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曾源揆
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曾源揆
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Publication of TW202045814A publication Critical patent/TW202045814A/en

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Abstract

A device for use in generating electric power and braking, a kit and a brake unit of the same are provided. A brake body in the brake unit includes a plurality of brake blocks. The brake unit has an electromagnetic air gap which is adjustable and controllable in high precision . Therefore, the tolerance of the electromagnetic air gap between the brake unit and the wheel is made small, even without increasing the machining precision and costs of the brake unit, thereby enhancing resistance precision.

Description

用於發電與制動的裝置、組裝套件及其制動單元Device for power generation and braking, assembly kit and braking unit

本發明係關於一種裝置、組裝套件及其制動單元,更特別的是關於一種用於發電與制動的裝置、組裝套件及其制動單元。The present invention relates to a device, an assembly kit and its braking unit, and more particularly to a device for power generation and braking, an assembly kit and its braking unit.

如圖1所示,習知的發電裝置1,藉由旋轉一輪體2使發電單元3不斷地產生交流電,並透過一整流器4將交流電轉換成直流電後,供應至控制面板5。由於該控制面板5僅須少量的電力便可運作,故額外藉由高功率電阻6來將多餘的電力消耗。因此,這樣的配置會導致功率浪費的問題。As shown in FIG. 1, the conventional power generating device 1 causes the power generating unit 3 to continuously generate alternating current by rotating a wheel body 2, and converts the alternating current into direct current through a rectifier 4, and supplies it to the control panel 5. Since the control panel 5 only needs a small amount of power to operate, a high-power resistor 6 is additionally used to consume excess power. Therefore, such a configuration will cause the problem of power waste.

此外,習知的發電裝置1會將該輪體2的磁鐵與該發電單元3的齒部以不成對的方式進行設置來降低頓轉轉矩的明顯程度;但是,當該輪體2的磁體與該發電單元3的齒部以不成對的方式進行設置時,由於內部扭力分佈不均勻,容易產生迴轉方向振動,使得該發電裝置1容易損壞,且容易產生電磁噪音。In addition, the conventional power generating device 1 arranges the magnets of the wheel body 2 and the teeth of the power generating unit 3 in an unpaired manner to reduce the apparent degree of cogging torque; however, when the magnet of the wheel body 2 When the teeth of the power generating unit 3 are arranged in an unpaired manner, due to uneven internal torsion distribution, vibration in the rotation direction is likely to occur, so that the power generating device 1 is easily damaged and electromagnetic noise is easily generated.

基於電磁制動的原理,可致使輪體減速而達到制動效果,然而,高精度的制動力往往需要非常高精度的各部件之搭配始能達成,這導致了成本的高昂。Based on the principle of electromagnetic braking, the wheel body can be decelerated to achieve the braking effect. However, high-precision braking force often requires the combination of very high-precision components to be achieved, which leads to high costs.

本發明的一目的在於提供電磁氣隙可調整的制動單元及具有該制動單元的發電與制動裝置。An object of the present invention is to provide a brake unit with adjustable electromagnetic air gap and a power generation and brake device with the brake unit.

本發明的另一目的在於一種可基於高精度之電磁氣隙而具備良好阻力精度的制動單元及具有該制動單元的發電與制動裝置。Another object of the present invention is to provide a braking unit with good resistance accuracy based on a high-precision electromagnetic air gap, and a power generation and braking device with the braking unit.

為達上述目的及其他目的,本發明提出一種用於發電與制動的裝置,包含:一輪體、一定子單元、及一制動單元。該輪體係可轉動地設置於一軸桿上,該輪體包含:環設於該輪體之邊緣的一外環部、與該外環部同心地設置並介於該外環部與該軸桿間的一內環部、及設置於該外環部與該內環部中其中一者朝內之一面上的複數永久磁鐵。該定子單元係包括:一定子本體、環設於該定子本體之外周面且徑向朝外凸出的複數第一齒部、及纏繞於該等第一齒部的複數發電線圈,且該等第一齒部與該等永久磁鐵係對向地被配置。該制動單元係固定至該定子單元,包括:相對於該定子本體同心設置的一制動本體、環設於該制動本體之外周面且徑向朝外凸出的複數第二齒部、及纏繞於該等第二齒部的複數制動線圈,其中該制動本體係由複數制動塊圍繞組立而呈一環狀。In order to achieve the above and other objectives, the present invention proposes a device for power generation and braking, including: a wheel body, a stator unit, and a braking unit. The wheel system is rotatably arranged on a shaft, and the wheel body includes: an outer ring part ringed around the edge of the wheel body, and arranged concentrically with the outer ring part and interposed between the outer ring part and the shaft rod Between an inner ring portion and a plurality of permanent magnets arranged on one of the outer ring portion and the inner ring portion facing inward. The stator unit includes: a stator body, a plurality of first teeth ringed on the outer peripheral surface of the stator body and protruding radially outward, and a plurality of power generating coils wound around the first teeth, and The first tooth portion is arranged opposite to the permanent magnets. The braking unit is fixed to the stator unit and includes: a braking body arranged concentrically with respect to the stator body, a plurality of second tooth portions which are arranged on the outer peripheral surface of the braking body and protrude radially outward, and are wound around The plural brake coils of the second teeth, wherein the brake system is surrounded and assembled by plural brake blocks to form a ring.

於本發明之一實施例中,該制動本體之該等制動塊的組立係藉由複數個結合件及固定至該定子單元的一框架,該框架上具有複數個結合孔,該等制動塊係具有對應於該等結合孔的複數個限位孔,該等限位孔係界定出對應之各該制動塊相對於該軸桿的可位移程度,各該結合件透過對應之限位孔結合至對應之該結合孔中,以固定被調整後之各該制動塊的位置。In an embodiment of the present invention, the brake pads of the brake body are assembled by a plurality of coupling parts and a frame fixed to the stator unit. The frame has a plurality of coupling holes, and the brake pads are There are a plurality of limit holes corresponding to the coupling holes, and the limit holes define the displacement degree of the corresponding brake block relative to the shaft, and each of the coupling parts is coupled to the corresponding limit hole Corresponding to the combined hole to fix the position of each brake block after adjustment.

於本發明之一實施例中,該等制動塊係呈弧型延伸,且相對於該軸桿下,所對應的圓心角係為相同。In an embodiment of the present invention, the brake pads extend in an arc shape, and the corresponding center angles are the same relative to the lower shaft.

於本發明之一實施例中,每一制動塊上所具有之該等第二齒部的數量可為至少二個。In an embodiment of the present invention, the number of the second teeth on each brake pad may be at least two.

於本發明之一實施例中,該制動單元之該制動本體係配置於該外環部與該內環部之間,該定子單元之該定子本體係配置於該內環部與該軸桿之間,該定子本體係正對設置於該內環部朝內之一面上的該等永久磁鐵。In an embodiment of the present invention, the braking system of the braking unit is arranged between the outer ring portion and the inner ring portion, and the stator system of the stator unit is arranged between the inner ring portion and the shaft In the meantime, the stator system directly faces the permanent magnets arranged on the inner surface of the inner ring.

於本發明之一實施例中,該輪體底面具有複數個通孔,該等結合件之一端係由該等通孔中露出。In an embodiment of the present invention, the bottom surface of the wheel body has a plurality of through holes, and one end of the connecting members is exposed from the through holes.

於本發明之一實施例中,該制動單元之該制動本體係配置於該內環部與該軸桿之間,該定子單元之該定子本體係配置於該外環部與該內環部之間,該定子本體係正對設置於該外環部朝內之一面上的該等永久磁鐵。In an embodiment of the present invention, the braking system of the braking unit is arranged between the inner ring portion and the shaft, and the stator system of the stator unit is arranged between the outer ring portion and the inner ring portion In the meantime, the main stator system faces the permanent magnets arranged on the inner surface of the outer ring portion.

於本發明之一實施例中,該輪體底面具有複數個通孔,該等結合件之一端係由該等通孔中露出。In an embodiment of the present invention, the bottom surface of the wheel body has a plurality of through holes, and one end of the connecting members is exposed from the through holes.

為達上述目的及其他目的,本發明復提出一種制動單元,用於對可轉動地設置於一軸桿上的一輪體產生制動作用,該輪體包括軸向延伸且與該軸桿同心之一凸環結構,該制動單元包含:一制動本體、複數第二齒部、及複數制動線圈。該制動本體係由複數制動塊圍繞組立而呈一環狀。該等第二齒部環設於該制動本體之外周面且徑向朝外凸出。該等制動線圈分別纏繞於該等第二齒部。In order to achieve the above and other objectives, the present invention provides a brake unit for braking a wheel body rotatably arranged on a shaft. The wheel body includes a convex that extends axially and is concentric with the shaft. In a ring structure, the brake unit includes a brake body, a plurality of second teeth, and a plurality of brake coils. The braking system consists of a plurality of brake pads surrounded and assembled in a ring shape. The second tooth parts are ringed on the outer peripheral surface of the brake body and protrude radially outward. The brake coils are respectively wound around the second tooth portions.

於本發明之一實施例中,該制動單元包括一框架及複數個結合件,該框架上具有複數個結合孔供對應之該等結合件的穿設固定,該等制動塊係具有對應於該等結合孔的複數個限位孔,藉由該等結合件之軸向位置的固定以及孔徑大於各該結合孔的各該限位孔,界定出各該制動塊相對於該軸桿的可位移程度。In an embodiment of the present invention, the brake unit includes a frame and a plurality of coupling parts, the frame has a plurality of coupling holes for the corresponding coupling parts to pierce and fix, and the brake blocks have corresponding A plurality of limit holes such as the coupling hole, by fixing the axial position of the coupling parts and each of the limit holes having a larger diameter than each coupling hole, define the displacement of each brake block relative to the shaft degree.

於本發明之一實施例中,各該結合件係螺旋結合該框架,該等制動塊上的各該限位孔係不與對應之該結合件螺旋結合。In an embodiment of the present invention, each of the coupling members is screwed to the frame, and each of the limiting holes on the brake blocks is not screwed to the corresponding coupling member.

於本發明之一實施例中,各該結合件穿設至對應之該限位孔時,該結合件於軸向方向上占用該限位孔的比例最多係為97%。In an embodiment of the present invention, when each of the coupling members penetrates the corresponding limit hole, the proportion of the coupling member occupying the limit hole in the axial direction is at most 97%.

於本發明之一實施例中,該等制動塊係呈弧型延伸,且相對於該軸桿下,所對應的圓心角係為相同。In an embodiment of the present invention, the brake pads extend in an arc shape, and the corresponding center angles are the same relative to the lower shaft.

為達上述目的及其他目的,本發明復提出一種用於發電與制動裝置的組裝套件,包含:一輪體、一制動單元、及一間隙控制治具。該輪體係包括軸向延伸且與一軸桿同心之一凸環結構。該制動單元係包括一制動本體、環設於該制動本體之外周面且徑向朝外凸出的複數第二齒部、及纏繞於該等第二齒部的複數制動線圈,該制動本體具有藉由一框架及複數結合件而可圍繞組立成環狀的複數制動塊。該間隙控制治具係包括軸向延伸且供插入於該輪體之該凸環結構與該制動單元之間的複數延伸片,該等延伸片係用於在該等制動線圈被通電而藉由所產生之磁力使未被該等結合件鎖固之各該制動塊可自我調整與該凸環結構的距離時提供一限位效果,並藉由該等結合件鎖固該制動單元後,以及中斷該等制動線圈之通電狀態及移除該間隙控制治具後,使該輪體與該制動單元之間的電磁氣隙達到目標值。In order to achieve the above and other objectives, the present invention further provides an assembly kit for power generation and braking devices, which includes: a wheel body, a braking unit, and a gap control jig. The wheel system includes a convex ring structure that extends axially and is concentric with a shaft. The brake unit includes a brake body, a plurality of second tooth portions that are ringed on the outer peripheral surface of the brake body and protrude radially outward, and a plurality of brake coils wound around the second tooth portions, the brake body has A plurality of brake pads can be assembled in a ring shape around a frame and a plurality of coupling parts. The gap control jig includes a plurality of extension pieces extending axially and inserted between the convex ring structure of the wheel body and the brake unit, and the extension pieces are used when the brake coils are energized by The generated magnetic force enables each of the brake pads that are not locked by the coupling members to self-adjust the distance from the convex ring structure to provide a limiting effect, and after the braking unit is locked by the coupling members, and After the energization state of the brake coils is interrupted and the gap control jig is removed, the electromagnetic air gap between the wheel body and the brake unit reaches a target value.

於本發明之一實施例中,該電磁氣隙的目標值係藉由該間隙控制治具之各該延伸片的厚度來界定。In an embodiment of the present invention, the target value of the electromagnetic air gap is defined by the thickness of each extension piece of the gap control jig.

據此,藉由制動單元內之制動本體係由區分為複數塊的制動塊組立而成,讓制動單元具有電磁氣隙可被調整與控制的特性,進而在無須對制動單元提高加工精度及加工成本的前提下,也能使制動單元與輪體之間的電磁氣隙可被設定在高精度的等級,進而達成阻力精度提高之功效。According to this, the brake system in the brake unit is composed of brake pads divided into plural blocks, so that the brake unit has the characteristics that the electromagnetic air gap can be adjusted and controlled, so that it is not necessary to improve the processing accuracy and processing of the brake unit. Under the premise of cost, the electromagnetic air gap between the brake unit and the wheel body can also be set at a high-precision level, thereby achieving the effect of improving the resistance accuracy.

為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後:In order to fully understand the purpose, features and effects of the present invention, the following specific embodiments are used in conjunction with the accompanying drawings to give a detailed description of the present invention. The description is as follows:

請參照圖2及圖4,其係分別為第一種實施態樣之發電與制動裝置100及第二種實施態樣之發電與制動裝置200的示意圖,該發電與制動裝置100包含一軸桿10、一輪體20、一定子單元30、一整流單元40、一控制面板50、一波形產生單元60、一直流電源調整單元70及一制動單元80。在此,將該發電與制動裝置100設置於如圖3所示之一腳踩健身器材1000來作為一範例,但應了解到,該發電與制動裝置100亦可設置於其他結構。Please refer to FIGS. 2 and 4, which are schematic diagrams of the power generation and braking device 100 of the first embodiment and the power generation and braking device 200 of the second embodiment. The power generation and braking device 100 includes a shaft 10 , A wheel body 20, a stator unit 30, a rectifier unit 40, a control panel 50, a waveform generation unit 60, a DC power supply adjustment unit 70 and a braking unit 80. Here, the power generation and braking device 100 is installed in a foot-operated fitness equipment 1000 as shown in FIG. 3 as an example, but it should be understood that the power generation and braking device 100 can also be installed in other structures.

如圖2及圖3所示,該軸桿10軸設於該腳踩健身器材1000的一基座1001。As shown in FIG. 2 and FIG. 3, the shaft 10 is axially arranged on a base 1001 of the foot fitness equipment 1000.

該輪體20活動軸設於該軸桿10,且該輪體20具有一外環部21、複數永久磁鐵22及一內環部23,該外環部21環設於該輪體20的邊緣,該等永久磁鐵22間隔設置於該外環部21朝向該輪體20之軸心的一面,該內環部23與該外環部21同心地設置於該輪體20,並介於該外環部21與該輪體20之軸心間。The movable shaft of the wheel body 20 is arranged on the shaft 10, and the wheel body 20 has an outer ring portion 21, a plurality of permanent magnets 22, and an inner ring portion 23. The outer ring portion 21 is arranged around the edge of the wheel body 20 The permanent magnets 22 are arranged at intervals on the side of the outer ring portion 21 facing the axis of the wheel body 20. The inner ring portion 23 and the outer ring portion 21 are concentrically arranged on the wheel body 20 and interposed between Between the ring 21 and the axis of the wheel body 20.

如圖2所示,該定子單元30以該輪體20的軸心為中心,固定於該軸桿10,且該定子單元30具有一定子本體31、複數第一齒部32及複數發電線圈33,該定子本體31介於該輪體20的該外環部21與該內環部23間,該等第一齒部32環設於該定子本體31的邊緣,且該等第一齒部32對應該等永久磁鐵22,該等發電線圈33纏繞於該等第一齒部32;其中,當該輪體20旋轉時,該等永久磁鐵22相對該定子單元30旋轉以產生一交流電。As shown in FIG. 2, the stator unit 30 is fixed to the shaft 10 with the axis of the wheel body 20 as the center, and the stator unit 30 has a stator body 31, a plurality of first teeth 32 and a plurality of power generating coils 33 , The stator body 31 is interposed between the outer ring portion 21 and the inner ring portion 23 of the wheel body 20, the first tooth portions 32 are arranged around the edge of the stator body 31, and the first tooth portions 32 Corresponding to the permanent magnets 22, the generating coils 33 are wound around the first tooth portions 32; wherein, when the wheel body 20 rotates, the permanent magnets 22 rotate relative to the stator unit 30 to generate an alternating current.

該整流單元40電連接於該定子單元30,以將該交流電轉換成一直流電;該控制面板50電連接於該整流單元40,以供一使用者進行該腳踩健身器材1000的相關控制;該波形產生單元60電連接於該控制面板50,並產生一反相扭力輸入訊號;該直流電源調整單元70電連接於該波形產生單元60,該整流單元40、該波形產生單元60及該直流電源調整單元70可整合成為一個控制器模組。The rectifying unit 40 is electrically connected to the stator unit 30 to convert the alternating current into a direct current; the control panel 50 is electrically connected to the rectifying unit 40 for a user to perform related control of the foot fitness equipment 1000; the waveform The generating unit 60 is electrically connected to the control panel 50 and generates an inverted torque input signal; the DC power supply adjusting unit 70 is electrically connected to the waveform generating unit 60, the rectifying unit 40, the waveform generating unit 60, and the DC power supply adjusting The unit 70 can be integrated into a controller module.

如圖2所示,該制動單元80以該輪體20的軸心為中心,固定於該定子本體31,該制動單元80電連接於該直流電源調整單元70,以接收該直流電與該反相扭力輸入訊號,且該制動單元80具有一制動本體81、複數第二齒部82及複數制動線圈83,該制動本體81介於該輪體20的該內環部23與該輪體20之軸心間,該等第二齒部82環設於該制動本體81的邊緣,且該等第二齒部82對應該輪體20的該內環部23,該等制動線圈83分別纏繞於各該第二齒部82;其中,當該制動單元80接收該直流電與該反相扭力輸入訊號後,產生反向扭力(即切線方向的力)與電磁吸引力(即徑向方向的力)來制動該輪體20,應了解到,反向扭力為主要制動該輪體20的力,電磁吸引力為輔助制動該輪體20的力。此外,雖然圖未示,該制動單元80亦可直接固定於該軸桿10。As shown in FIG. 2, the braking unit 80 is fixed to the stator body 31 centered on the axis of the wheel body 20, and the braking unit 80 is electrically connected to the DC power adjustment unit 70 to receive the DC power and the reverse phase. Torque input signal, and the brake unit 80 has a brake body 81, a plurality of second teeth 82 and a plurality of brake coils 83, the brake body 81 is interposed between the inner ring portion 23 of the wheel body 20 and the shaft of the wheel body 20 In the center, the second tooth portions 82 are arranged around the edge of the brake body 81, and the second tooth portions 82 correspond to the inner ring portion 23 of the wheel body 20, and the brake coils 83 are respectively wound around the The second tooth 82; wherein, when the braking unit 80 receives the direct current and the reverse torque input signal, it generates reverse torque (ie, tangential force) and electromagnetic attraction (ie, radial force) to brake For the wheel body 20, it should be understood that the reverse torsion force is the force that mainly brakes the wheel body 20, and the electromagnetic attraction force is the force that assists in braking the wheel body 20. In addition, although not shown in the figure, the brake unit 80 can also be directly fixed to the shaft 10.

使用者係踩踏該腳踩健身器材1000的一腳踩單元1002(例如踏板),並藉由一帶動件1003(例如皮帶)帶動該輪體20旋轉,該定子單元30與該制動單元80則固定不動。The user steps on a foot unit 1002 (such as a pedal) of the fitness equipment 1000, and drives the wheel body 20 to rotate by a driving member 1003 (such as a belt), and the stator unit 30 and the brake unit 80 are fixed Do not move.

當該輪體20藉由該帶動件1003帶動而旋轉時,該輪體20的該等永久磁鐵22會與該定子單元30的該等第一齒部32、該等發電線圈33反應,從而產生該交流電;該交流電藉由電線傳輸至該整流單元40;該整流單元40將該交流電轉換成該直流電;該直流電藉由電線傳輸至該控制面板50,以供電給該控制面板50,從而讓使用者進行操作而產生一控制訊號;通過該控制面板50後的該直流電與該控制訊號,藉由一電線傳輸至該波形產生單元60,以產生一反相扭力輸入訊號;通過該波形產生單元60後的該直流電與該反相扭力輸入訊號,藉由一電線傳輸至該直流電源調整單元70後,接著傳輸至該制動單元80,使得該制動單元80產生反向扭力與電磁吸引力。When the wheel body 20 is driven to rotate by the driving member 1003, the permanent magnets 22 of the wheel body 20 will react with the first teeth 32 and the generating coils 33 of the stator unit 30, thereby generating The alternating current; the alternating current is transmitted to the rectifying unit 40 through a wire; the rectifying unit 40 converts the alternating current into the direct current; the direct current is transmitted to the control panel 50 through a wire to supply power to the control panel 50 so as to be used The direct current and the control signal after passing through the control panel 50 are transmitted to the waveform generating unit 60 through a wire to generate an inverted torque input signal; through the waveform generating unit 60 The subsequent direct current and the reverse torque input signal are transmitted to the direct current power adjustment unit 70 via a wire, and then transmitted to the braking unit 80, so that the braking unit 80 generates reverse torque and electromagnetic attraction.

如圖4所示,其係為發電與制動裝置的另一種實施態樣示意圖。圖4之該發電與制動裝置200的元件與該發電與制動裝置100的元件相同,其差異在於該輪體20、該定子單元30與該制動單元80的設置關係。As shown in Figure 4, it is a schematic diagram of another embodiment of the power generation and braking device. The components of the power generation and braking device 200 in FIG. 4 are the same as the components of the power generation and braking device 100. The difference lies in the arrangement relationship of the wheel body 20, the stator unit 30 and the braking unit 80.

其中,該輪體20的複數永久磁鐵22間隔設置於該內環部23朝向該輪體21之軸心的一面;該定子單元30的該定子本體31介於該輪體20的該內環部23與該輪體20之軸心間;且該制動單元80的該制動本體81介於該輪體20的該外環部21與該內環部23間,該制動單元80的該等第二齒部82對應該輪體20的該外環部21。藉此,該發電與制動裝置200亦能產生與該發電與制動裝置100相同的功效。Wherein, the plurality of permanent magnets 22 of the wheel body 20 are arranged at intervals on the side of the inner ring portion 23 facing the axis of the wheel body 21; the stator body 31 of the stator unit 30 is interposed between the inner ring portion of the wheel body 20 23 and the axis of the wheel body 20; and the brake body 81 of the brake unit 80 is interposed between the outer ring portion 21 and the inner ring portion 23 of the wheel body 20, the second The tooth portion 82 corresponds to the outer ring portion 21 of the wheel body 20. In this way, the power generation and braking device 200 can also produce the same effect as the power generation and braking device 100.

請參考圖5及圖6,圖5係本發明第一實施例之發電與制動的裝置的分解示意圖,圖6係圖5中所示之制動單元的結構示意圖。Please refer to FIGS. 5 and 6. FIG. 5 is an exploded schematic diagram of the power generation and braking device of the first embodiment of the present invention, and FIG. 6 is a schematic structural diagram of the braking unit shown in FIG.

本實施例之發電與制動的裝置300中,制動單元380包含一制動本體381、複數第二齒部382及複數制動線圈383,如圖8所示,該制動單元380用於對可轉動地設置於一軸桿310上的一輪體320產生制動作用,其中,該輪體320包括軸向延伸且與該軸桿310同心之一凸環結構,例如,該凸環結構係為由該輪體320之底盤324上軸向延伸凸出並位於該底盤324邊緣的外環部321。此外,此處所指稱之供該等制動線圈383對應的該凸環結構,除了可以是前述之外環部321外,也可以是由該輪體320之底盤324上軸向延伸凸出並相較於該外環部321更靠近該軸桿310且與該軸桿310同心的內環部323。In the power generation and braking device 300 of this embodiment, the braking unit 380 includes a braking body 381, a plurality of second tooth portions 382, and a plurality of braking coils 383. As shown in FIG. 8, the braking unit 380 is used to rotatably set A wheel body 320 on a shaft 310 generates a braking effect, wherein the wheel body 320 includes a convex ring structure extending axially and concentric with the shaft 310, for example, the convex ring structure is formed by the wheel body 320 The outer ring portion 321 protruding axially from the chassis 324 and located at the edge of the chassis 324. In addition, the convex ring structure corresponding to the brake coils 383 referred to here may be the outer ring portion 321 described above, or may be axially extended and projected from the chassis 324 of the wheel body 320. The outer ring portion 321 is closer to the shaft 310 and is concentric with the inner ring portion 323 of the shaft 310.

如圖5所示,該等第二齒部382環設於該制動本體381之外周面且徑向朝外凸出,且該等制動線圈383係分別纏繞於該等第二齒部382。當該等制動線圈383接收直流電的輸入後,該等制動線圈383因電流磁效應而產生磁場,當如輪體320相對軸桿310轉動時,該制動單元380產生之磁場使轉動的該輪體320上產生感應電動勢,進而產生渦電流,當該輪體320持續因外力的驅動而轉動時,該輪體320上的渦電流在磁場中會致生反向的力(切線方向的力),使該輪體320減速而產生煞車作用。同時,該制動線圈383的通電係使該制動單元380產生電磁磁滯力,該電磁磁滯力係亦可使轉動的該輪體320減速,進而輔助提供制動該輪體320轉動的阻力。As shown in FIG. 5, the second tooth portions 382 are arranged around the outer circumferential surface of the brake body 381 and protrude radially outward, and the brake coils 383 are wound around the second tooth portions 382 respectively. When the brake coils 383 receive the input of direct current, the brake coils 383 generate magnetic fields due to the magnetic effect of the current. When the wheel body 320 rotates relative to the shaft 310, the magnetic field generated by the brake unit 380 causes the wheel body to rotate. The induced electromotive force is generated on 320, and then eddy current is generated. When the wheel body 320 continues to rotate due to the driving of external force, the eddy current on the wheel body 320 will cause a reverse force (force in the tangential direction) in the magnetic field. The wheel body 320 is decelerated to produce a braking effect. At the same time, the energization of the brake coil 383 causes the brake unit 380 to generate electromagnetic hysteresis. The electromagnetic hysteresis system can also decelerate the rotating wheel 320, thereby assisting in providing resistance for braking the rotation of the wheel 320.

該制動本體381係由複數制動塊3811圍繞組立而呈一環狀,以圖9來示例,該等制動塊3811的數量可為(但不限於)4塊,其係併排組立之後形成圓環形狀。由於本實施例中的該制動本體381係由多塊制動塊組立而成的結構,故可以藉由組裝固定的方式,來改變每一制動塊3811被固定的位置,而使每一制動塊3811相對於該軸桿310的位置是可調整的,進而使得該制動單元380與該凸環結構之間所形成的電磁氣隙實現可調整的目的。The brake body 381 is surrounded by a plurality of brake blocks 3811 and formed into a ring shape. Taking Figure 9 as an example, the number of the brake blocks 3811 can be (but not limited to) 4, which form a circular ring shape after being assembled side by side . Since the brake body 381 in this embodiment is a structure composed of a plurality of brake blocks, the fixed position of each brake block 3811 can be changed by assembling and fixing, so that each brake block 3811 The position relative to the shaft 310 is adjustable, so that the electromagnetic air gap formed between the brake unit 380 and the convex ring structure can be adjusted.

如圖6所示,該制動單元380包括複數個結合件385及一框架(本實施例之該框架係具有框體384A及框體384B),該框體384A,384B上各具有複數個結合孔3841,該等制動塊3811係具有對應於該等結合孔3841的複數個限位孔3812,該等限位孔3812可界定出對應之各該制動塊3811相對於該軸桿310的可位移程度,各該結合件3841透過對應之限位孔3812結合至對應之該結合孔3841中,各該結合件3841透過對應之該限位孔3812結合至對應之該結合孔3841中,以固定被調整後之各該制動塊3811的位置。As shown in FIG. 6, the braking unit 380 includes a plurality of coupling members 385 and a frame (the frame in this embodiment has a frame 384A and a frame 384B), and the frames 384A, 384B each have a plurality of coupling holes 3841, the brake blocks 3811 have a plurality of limit holes 3812 corresponding to the coupling holes 3841, and the limit holes 3812 can define the corresponding displacement degree of each brake block 3811 relative to the shaft 310 , Each of the coupling members 3841 is coupled to the corresponding coupling hole 3841 through the corresponding limiting hole 3812, and each of the coupling members 3841 is coupled to the corresponding coupling hole 3841 through the corresponding limiting hole 3812 to fix the adjustment The position of each brake block 3811 afterwards.

舉例來說,該結合件385係可為螺絲,該制動塊3811係可藉由該結合件385鎖附於該結合孔3841中,而被限位在該框體384A,384B上特定的位置。此外,該等制動塊3811的各該限位孔3812的孔徑較佳地略大於各該結合孔3841的孔徑及各該結合件385的外徑,據此可以微調每一制動塊3811相對於該軸桿310的位置,而使得該制動單元380與該凸環結構之間所形成的電磁氣隙可被調整。再舉例來說,各該結合件385螺旋結合該框架(如該框體384A,384B),該等制動塊3811上的各該限位孔3812係不與對應之該結合件385螺旋結合。For example, the coupling member 385 can be a screw, and the brake block 3811 can be locked in the coupling hole 3841 by the coupling member 385, and is restricted at a specific position on the frame body 384A, 384B. In addition, the aperture of each of the limiting holes 3812 of the brake pads 3811 is preferably slightly larger than the aperture of each of the coupling holes 3841 and the outer diameter of each of the coupling members 385, so that each of the brake pads 3811 relative to the The position of the shaft 310 allows the electromagnetic air gap formed between the braking unit 380 and the convex ring structure to be adjusted. For another example, each of the coupling members 385 is screwed to the frame (such as the frame bodies 384A and 384B), and each of the limiting holes 3812 on the brake blocks 3811 is not screwed to the corresponding coupling member 385.

每一結合件385的外徑係為a,預期電磁氣隙為b,該限位孔3812的孔徑係分別為a+b*2。作為示例說明,該結合件385係例如為M5螺絲,則其螺栓外徑為5mm,若預期電磁氣隙調整範圍為+/-0.1mm時,僅需將該限位孔3812的孔徑穿設(製作)為5.2mm,即可做到預期電磁氣隙的調整範圍為+/-0.1mm的結果。舉例來說,較佳地,各該結合件385穿設至對應之該限位孔3812時,該結合件385於軸向方向上占用該限位孔3812之開口空間的比例最多不超過97%(可同時參考圖8(b))。The outer diameter of each coupling member 385 is a, the expected electromagnetic air gap is b, and the aperture of the limiting hole 3812 is a+b*2, respectively. As an example, the coupling member 385 is, for example, an M5 screw, and the outer diameter of the bolt is 5mm. If the electromagnetic air gap adjustment range is expected to be +/-0.1mm, only the aperture of the limit hole 3812 needs to be penetrated ( Production) is 5.2mm, and the expected electromagnetic air gap adjustment range is +/-0.1mm. For example, preferably, when each of the coupling members 385 is inserted into the corresponding limit hole 3812, the proportion of the coupling member 385 occupying the opening space of the limit hole 3812 in the axial direction does not exceed 97% at most (Refer to Figure 8(b) at the same time).

本實施例中,本實施例中的該定子單元330係配置在相對該制動單元380的內圈。如圖5所示,該制動單元380之該制動本體381係配置於該外環部321與該內環部323之間,該定子單元330之該定子本體331係配置於該內環部323與該軸桿310之間,該定子本體331係正對設置於該內環部323朝內之一面上的該等永久磁鐵322。然不限於此,該制動本體381上具有複數制動塊3811的結構設計,亦可應用於如圖1所示之該制動單元380係配置在相對該定子單元330內圈的實施方式中。亦如前述之供該等制動線圈383對應的該凸環結構可以是外環部321或是內環部323,二者擇其一。In this embodiment, the stator unit 330 in this embodiment is arranged on the inner ring opposite to the braking unit 380. As shown in FIG. 5, the brake body 381 of the brake unit 380 is arranged between the outer ring portion 321 and the inner ring portion 323, and the stator body 331 of the stator unit 330 is arranged between the inner ring portion 323 and the inner ring portion 323. Between the shafts 310, the stator body 331 faces the permanent magnets 322 on the inner surface of the inner ring portion 323 facing inward. However, it is not limited to this. The structural design of the brake body 381 with a plurality of brake blocks 3811 can also be applied to the embodiment where the brake unit 380 is arranged on the inner ring of the stator unit 330 as shown in FIG. 1. As mentioned above, the convex ring structure corresponding to the brake coils 383 can be the outer ring portion 321 or the inner ring portion 323, alternatively.

本實施例中,該框體384A與該框體384B係設置於該制動本體381的相反兩側,以對該制動本體381的該等制動塊3811提供限位及固定的作用。然而,該結合件385與該框體384A、384B的結構形式並不限於本實施例與圖6所示例。In this embodiment, the frame body 384A and the frame body 384B are arranged on opposite sides of the brake body 381 to provide a limit and fixation function for the brake blocks 3811 of the brake body 381. However, the structural form of the coupling member 385 and the frame bodies 384A and 384B is not limited to the example shown in this embodiment and FIG. 6.

作為另一種實施態樣,如圖7所示,該結合件385係可為具有螺絲頭的螺絲,該結合件385由相反於圖6所示之螺絲鎖固的方向結合至該框架384,以藉由螺絲的螺絲頭與該框架384夾持固定該等制動塊3811,使該等制動塊3811組立形成環型的該制動本體381。As another implementation aspect, as shown in FIG. 7, the coupling member 385 may be a screw with a screw head, and the coupling member 385 is coupled to the frame 384 in a direction opposite to the screw locking direction shown in FIG. The brake blocks 3811 are clamped and fixed by the screw head of the screw and the frame 384, so that the brake blocks 3811 are assembled to form the ring-shaped brake body 381.

本實施態樣之用於發電與制動的裝置300的結構中(可參考圖5),該輪體320底面324具有複數個通孔3241,該等結合件385之一端由該等通孔3241中露出,供圖7示例之該等制動塊3811在組裝後,可藉由該等通孔3241對該等結合件385進行鎖固動作的操作。In the structure of the device 300 for power generation and braking of this embodiment (refer to FIG. 5), the bottom surface 324 of the wheel body 320 has a plurality of through holes 3241, and one end of the coupling members 385 is formed in the through holes 3241 After being assembled, the brake blocks 3811 shown in FIG. 7 can be used to lock the coupling members 385 through the through holes 3241.

請參照圖8(a)至圖8(c),作為電磁氣隙可調整範圍的示例,圖8(a)係顯示該結合件385位於該限位孔3812中最下方的示意圖,使該制動單元380與該凸環結構(外環部321)內壁之間的電磁氣隙達成為最小值;圖8(b)係顯示該結合件385位於該限位孔3812之中心點的示意圖,使該制動單元380與該凸環結構(外環部321)內壁之間的電磁氣隙為中間值,圖8(c)係顯示該結合件385位於該限位孔3812中最上方的示意圖,使該制動單元380與該凸環結構(外環部321)內壁之間的電磁氣隙達成最大值。藉由該等結合件385與該框體384A,384B之夾持,使組立完成後的該制動單元380與該凸環結構之間的電磁間隙可達成需求的阻力精度。Please refer to Figure 8 (a) to Figure 8 (c), as an example of the electromagnetic air gap adjustable range, Figure 8 (a) is a schematic diagram showing the coupling member 385 located at the bottom of the limit hole 3812, so that the brake The electromagnetic air gap between the unit 380 and the inner wall of the convex ring structure (outer ring portion 321) is at a minimum; FIG. 8(b) is a schematic diagram showing the coupling member 385 at the center point of the limiting hole 3812, so that The electromagnetic air gap between the braking unit 380 and the inner wall of the convex ring structure (outer ring portion 321) is an intermediate value. FIG. 8(c) is a schematic diagram showing that the coupling member 385 is located at the top of the limiting hole 3812. The electromagnetic air gap between the braking unit 380 and the inner wall of the convex ring structure (outer ring portion 321) is maximized. Through the clamping of the coupling members 385 and the frame bodies 384A, 384B, the electromagnetic gap between the brake unit 380 and the convex ring structure after the assembly can achieve the required resistance accuracy.

請參考圖9及圖10,圖9係為本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的部分分解示意圖,圖10係為本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的示意圖。以下說明一種組裝方法,藉以將本實施例之制動單元380組立安裝於該發電與制動裝置上,可使電磁氣隙達成高精度控制,進而使機構之阻力精度提高。Please refer to Figures 9 and 10. Figure 9 is a partial exploded view of the gap control fixture and the power generation and braking device in the assembly method of this embodiment, and Figure 10 is the gap control fixture in the assembly method of this embodiment And the schematic diagram of the power generation and braking device. An assembling method is described below, by which the braking unit 380 of this embodiment is assembled and installed on the power generation and braking device, which can achieve high-precision control of the electromagnetic air gap, thereby improving the resistance accuracy of the mechanism.

前述之組裝方法包含: (1)提供一軸桿310、一輪體320及一制動單元380,該制動單元380包含一制動本體381、複數第二齒部382及複數制動線圈383,該制動本體381係包括複數制動塊3811(請參照圖6),該等第二齒部382環設於該制動本體381之外周面且徑向朝外凸出,該等制動線圈383係分別纏繞於該等第二齒部382,該輪體320包括軸向延伸且與該軸桿310同心之一凸環結構(圖式中係以外環部321作為示例); (2)插入一間隙控制治具7於該輪體320與該制動單元380之間,該間隙控制治具7係包括軸向延伸並供插置於該制動本體381與該凸環結構(外環部321)之間的複數延伸片71; (3)對該制動單元380之該等制動線圈383通電以產生磁力,該輪體320、該制動單元380與該間隙控制治具7藉由磁力而暫時性地結合在一起; (4)鎖緊結合於該輪體320與該制動單元380中的複數結合件385,以使該等制動塊3811圍繞組立而呈一環狀,且於該輪體320與該制動單元380之間形成一電磁氣隙; (5)停止對該制動單元380之該等制動線圈383的供電;及 (6)移除該間隙控制治具7。 The aforementioned assembly method includes: (1) A shaft 310, a wheel body 320 and a brake unit 380 are provided. The brake unit 380 includes a brake body 381, a plurality of second teeth 382 and a plurality of brake coils 383. The brake body 381 includes a plurality of brake pads 3811 ( Please refer to FIG. 6), the second tooth portions 382 are arranged around the outer peripheral surface of the brake body 381 and protrude radially outward. The brake coils 383 are respectively wound around the second tooth portions 382, and the wheel The body 320 includes a convex ring structure that extends axially and is concentric with the shaft 310 (the outer ring portion 321 is taken as an example in the figure); (2) Insert a gap control jig 7 between the wheel body 320 and the brake unit 380. The gap control jig 7 includes an axial extension and is inserted into the brake body 381 and the convex ring structure (outer The plurality of extension pieces 71 between the ring portions 321); (3) The brake coils 383 of the brake unit 380 are energized to generate magnetic force, and the wheel body 320, the brake unit 380 and the gap control jig 7 are temporarily combined together by magnetic force; (4) The plurality of coupling members 385 combined in the wheel body 320 and the brake unit 380 are locked so that the brake blocks 3811 are assembled around and formed in a ring shape, and are located between the wheel body 320 and the brake unit 380 An electromagnetic air gap is formed between; (5) Stop the power supply to the brake coils 383 of the brake unit 380; and (6) Remove the gap control jig 7.

據此,本實施例之組裝方法中,該間隙控制治具7的該等延伸片71係插置於該制動本體381與該凸環結構(外環部321)之間,並當該制動單元380之該等制動線圈383通電而產生磁力,藉由所產生之磁力使未被該等結合件385鎖固之各該制動塊3811可自我調整與該凸環結構(外環部321)的距離,該等延伸片71係於此時提供限位效果。再藉由該等結合件385鎖固該制動單元380後,中斷該等制動線圈383之通電狀態,再移除該間隙控制治具7,使該等制動塊3811圍繞組立而完成環狀的該制動本體381,並使該輪體320與該制動單元380之間的該電磁氣隙被決定而可達到預期的目標值。Accordingly, in the assembly method of this embodiment, the extension pieces 71 of the gap control jig 7 are inserted between the brake body 381 and the convex ring structure (outer ring portion 321), and act as the brake unit The brake coils 383 of the 380 are energized to generate magnetic force, and the generated magnetic force allows each brake block 3811 not locked by the coupling members 385 to self-adjust the distance from the convex ring structure (outer ring portion 321) , The extension pieces 71 are provided with a limiting effect at this time. After the brake unit 380 is locked by the coupling members 385, the energization state of the brake coils 383 is interrupted, and the gap control jig 7 is removed, so that the brake blocks 3811 are assembled around to complete the ring-shaped The body 381 is braked, and the electromagnetic air gap between the wheel body 320 and the brake unit 380 is determined to achieve the desired target value.

本實施例中,該等延伸片71的位置係對應於該制動本體上之該等限位孔的位置。In this embodiment, the positions of the extension pieces 71 correspond to the positions of the limiting holes on the brake body.

是以,該間隙控制治具7之該等延伸片71的厚度係大致等同於該電磁氣隙的間距,該間隙控制治具7之該等延伸片71的加工精度係相關聯於該電磁氣隙的精度控制。亦即,該電磁氣隙的目標值可藉由該間隙控制治具7之各該延伸片71的厚度來界定。Therefore, the thickness of the extension pieces 71 of the gap control jig 7 is approximately equal to the distance of the electromagnetic air gap, and the processing accuracy of the extension pieces 71 of the gap control jig 7 is related to the electromagnetic air gap. Precision control of the gap. That is, the target value of the electromagnetic air gap can be defined by the thickness of each extension piece 71 of the gap control jig 7.

如圖11所示,圖11係為本實施例中該間隙控制治具的結構示意圖。該間隙控制治具7係包含一環狀支架72及從該環狀支架72一面上軸向延伸的該等延伸片71,基於該間隙控制治具7的結構相較於該制動單元380相對簡單,因此只要該間隙控制治具7的該等延伸片71的加工精度夠高,在本實施例的組裝方法及該制動單元的結構設計之下,高精度電磁氣隙的目的就可以被實現,進而使機構之阻力精度提高。As shown in FIG. 11, FIG. 11 is a schematic diagram of the structure of the gap control jig in this embodiment. The gap control jig 7 includes a ring-shaped bracket 72 and the extension pieces 71 axially extending from one surface of the ring-shaped bracket 72. Based on the structure of the gap control jig 7 is relatively simpler than that of the brake unit 380 Therefore, as long as the processing precision of the extension pieces 71 of the gap control jig 7 is high enough, under the assembly method of this embodiment and the structural design of the brake unit, the purpose of a high-precision electromagnetic air gap can be achieved. In turn, the resistance accuracy of the mechanism is improved.

上述實施例對應的圖式中,係以該制動本體381包含4塊制動塊3811作為舉例說明,然不限於此,該制動本體381係可依需求而由至少2塊的制動塊3811所組立而成。請參考圖12及圖13,圖12係為該制動本體381包含2塊制動塊3811的結構示意圖,圖13係為該制動本體381包含3塊制動塊3811的結構示意圖。以電磁氣隙的精度而言,組成該制動本體381的該等制動塊3811的數量越多,電磁氣隙的精度係可越高,然而會提高組立作業的複雜程度,較佳地是,每一制動塊381上所具有之該等第二齒部382的數量為至少二個,以避免導致制動線圈383繞線方向的判斷過於複雜與易於錯誤的問題。In the drawings corresponding to the above embodiment, the brake body 381 includes 4 brake pads 3811 as an example, but it is not limited to this. The brake body 381 can be assembled by at least 2 brake pads 3811 as required. to make. Please refer to FIG. 12 and FIG. 13. FIG. 12 is a schematic structural diagram of the brake body 381 including two brake pads 3811, and FIG. 13 is a schematic structural diagram of the brake body 381 including three brake pads 3811. In terms of the accuracy of the electromagnetic air gap, the more the number of the brake blocks 3811 that make up the brake body 381, the higher the accuracy of the electromagnetic air gap, but it will increase the complexity of the assembly operation. Preferably, each The number of the second teeth 382 on a brake block 381 is at least two, so as to avoid the problem that the judgment of the winding direction of the brake coil 383 is too complicated and easy to be wrong.

該等制動塊3811係可呈弧型延伸且所對應的圓心角係為相同,例如,該等制動塊3811係等分360度的圓心角,以使該等制動塊3811組立後形成環狀的該制動本體381。The brake blocks 3811 can extend in an arc shape and the corresponding central angles are the same. For example, the brake blocks 3811 are equally divided into 360-degree central angles, so that the brake blocks 3811 are assembled to form a ring shape. The brake body 381.

據此,上述實施例之制動單元、具有該制動單元之發電與制動裝置及其組裝方法,無須提高加工精度及加工成本,也能使制動單元與輪體之間的電磁氣隙可被設定在高精度的等級,進而達成阻力精度提高之功效。Accordingly, the brake unit of the above embodiment, the power generation and brake device with the brake unit and the assembly method thereof, do not need to improve the processing accuracy and processing cost, and the electromagnetic air gap between the brake unit and the wheel body can be set at High-precision level, and then achieve the effect of improving resistance accuracy.

本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed in a preferred embodiment above, but those skilled in the art should understand that the embodiment is only used to describe the present invention and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.

1:發電裝置1: Power generation device

2:輪體2: wheel body

3:發電單元3: Power generation unit

4:整流器4: rectifier

5:控制面板5: Control Panel

6:高功率電阻6: High power resistance

10:軸桿10: Shaft

20:輪體20: Wheel center

21:外環部21: Outer Ring

22:永久磁鐵22: permanent magnet

23:內環部23: inner ring

30:定子單元30: stator unit

31:定子本體31: Stator body

32:第一齒部32: The first tooth

33:發電線圈33: Generating coil

40:整流單元40: rectifier unit

50:控制面板50: Control Panel

60:波形產生單元60: Waveform generation unit

70:直流電源調整單元70: DC power adjustment unit

80:制動單元80: brake unit

81:制動本體81: Brake body

82:第二齒部82: second tooth

83:制動線圈83: Brake coil

100:發電與制動的裝置100: Device for power generation and braking

200:發電與制動的裝置200: Device for power generation and braking

300:發電與制動的裝置300: Device for power generation and braking

310:軸桿310: Axle

320:輪體320: Wheel Center

321:外環部321: Outer Ring

322:永久磁鐵322: permanent magnet

323:內環部323: Inner Ring

324:底盤324: Chassis

3241:通孔3241: Through hole

330:定子單元330: stator unit

331:定子本體331: stator body

380:制動單元380: Brake unit

381:制動本體381: Brake body

3811:制動塊3811: brake pad

3812:限位孔3812: limit hole

382:第二齒部382: second tooth

383:制動線圈383: Brake coil

384:框架384: Frame

384A:框體384A: Frame

384B:框體384B: frame

3841:結合孔3841: Combination hole

385:結合件385: combination

7:間隙控制治具7: Gap control fixture

71:延伸片71: Extension piece

72:環狀支架72: Ring bracket

1000:腳踩健身器材1000: Step on fitness equipment

1001:基座1001: Pedestal

1002:腳踩單元1002: Foot unit

1003:帶動件1003: driving part

[圖1]是習知發電裝置的示意圖。 [圖2]是發電與制動裝置的一種實施態樣之示意圖。 [圖3]是發電與制動裝置設置於一腳踩健身器材的示意圖。 [圖4]是發電與制動裝置的另一種實施態樣之示意圖。 [圖5]是本發明第一實施例之發電與制動裝置的分解示意圖。 [圖6]是圖5中所示之制動單元的結構示意圖。 [圖7]是本發明第一實施例之制動單元另一種實施態樣的分解示意圖。 [圖8(a)]是制動單元與凸環結構內壁之間的電磁氣隙為最小值的示意圖。 [圖8(b)]是制動單元與凸環結構內壁之間的電磁氣隙為中間值的示意圖。 [圖8(c)]是制動單元與凸環結構內壁之間的電磁氣隙為最大值的示意圖。 [圖9]是本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的部分分解示意圖。 [圖10]是本實施例之組裝方法中的間隙控制治具以及發電與制動裝置的示意圖。 [圖11]是本實施例中該間隙控制治具的結構示意圖。 [圖12]是制動本體包含2塊制動塊的結構示意圖。 [圖13]是該制動本體包含3塊制動塊的結構示意圖。 [Figure 1] is a schematic diagram of a conventional power generation device. [Figure 2] is a schematic diagram of an embodiment of the power generation and braking device. [Figure 3] is a schematic diagram of the power generation and braking device installed on a foot-step fitness equipment. [Figure 4] is a schematic diagram of another embodiment of the power generation and braking device. [Figure 5] is an exploded schematic diagram of the power generation and braking device of the first embodiment of the present invention. [Fig. 6] is a schematic diagram of the structure of the brake unit shown in Fig. 5. [Fig. 7] is an exploded schematic diagram of another implementation aspect of the braking unit of the first embodiment of the present invention. [Figure 8(a)] is a schematic diagram of the electromagnetic air gap between the brake unit and the inner wall of the convex ring structure at the minimum. [Figure 8(b)] is a schematic diagram of an intermediate value of the electromagnetic air gap between the brake unit and the inner wall of the convex ring structure. [Figure 8(c)] is a schematic diagram of the electromagnetic air gap between the brake unit and the inner wall of the convex ring structure at the maximum value. [Fig. 9] is a partial exploded schematic diagram of the gap control jig and the power generation and braking device in the assembly method of this embodiment. [Fig. 10] is a schematic diagram of the gap control jig and the power generation and braking device in the assembly method of this embodiment. [Fig. 11] is a schematic diagram of the structure of the gap control jig in this embodiment. [Figure 12] is a schematic diagram of the structure of the brake body including two brake pads. [Figure 13] is a schematic diagram of the brake body including 3 brake pads.

300:發電與制動的裝置 300: Device for power generation and braking

310:軸桿 310: Axle

320:輪體 320: Wheel Center

321:外環部 321: Outer Ring

322:永久磁鐵 322: permanent magnet

323:內環部 323: Inner Ring

324:底盤 324: Chassis

3241:通孔 3241: Through hole

330:定子單元 330: stator unit

331:定子本體 331: stator body

380:制動單元 380: Brake unit

381:制動本體 381: Brake body

382:第二齒部 382: second tooth

383:制動線圈 383: Brake coil

384B:框體 384B: frame

385:結合件 385: combination

Claims (16)

一種用於發電與制動的裝置,包含:一輪體,係可轉動地設置於一軸桿上,該輪體包含:環設於該輪體之邊緣的一外環部、與該外環部同心地設置並介於該外環部與該軸桿間的一內環部、及設置於該外環部與該內環部中其中一者朝內之一面上的複數永久磁鐵;一定子單元,係包括:一定子本體、環設於該定子本體之外周面且徑向朝外凸出的複數第一齒部、及纏繞於該等第一齒部的複數發電線圈,且該等第一齒部與該等永久磁鐵係對向地被配置;及一制動單元,係固定至該定子單元,包括:相對於該定子本體同心設置的一制動本體、環設於該制動本體之外周面且徑向朝外凸出的複數第二齒部、及纏繞於該等第二齒部用於接收電輸入以產生制動或磁吸作用的複數制動線圈,其中該制動本體係由複數制動塊圍繞組立而呈一環狀,其中徑向朝外凸出的該等第二齒部係朝向未設有該等永久磁鐵的該外環部或該內環部。 A device for power generation and braking, comprising: a wheel body rotatably arranged on a shaft, the wheel body comprising: an outer ring part ringed around the edge of the wheel body, concentrically with the outer ring part An inner ring portion arranged and interposed between the outer ring portion and the shaft, and a plurality of permanent magnets arranged on the inner surface of one of the outer ring portion and the inner ring portion; a fixed subunit is It includes: a stator body, a plurality of first tooth portions ringed on the outer peripheral surface of the stator body and protruding radially outward, and a plurality of power generating coils wound around the first tooth portions, and the first tooth portions Are arranged opposite to the permanent magnets; and a brake unit, fixed to the stator unit, includes: a brake body arranged concentrically with respect to the stator body, ringed on the outer peripheral surface of the brake body and radially A plurality of second teeth protruding outward, and a plurality of brake coils wound around the second teeth for receiving electrical input to generate braking or magnetic attraction, wherein the brake system is formed by a plurality of brake pads surrounding the assembly A ring shape, in which the second tooth portions protruding radially outwards are directed toward the outer ring portion or the inner ring portion where the permanent magnets are not provided. 如請求項1所述之裝置,其中該制動本體之該等制動塊的組立係藉由複數個結合件及固定至該定子單元的一框架,該框架上具有複數個結合孔,該等制動塊係具有對應於該等結合孔的複數個限位孔,該等限位孔係界定出對應之各該制動塊相對於該軸桿的可位移程度,各該結合件透過對應之限位孔結合至對應之該結合孔中,以固定被調整後之各該制動塊的位置。 The device according to claim 1, wherein the brake pads of the brake body are assembled by a plurality of coupling members and a frame fixed to the stator unit, the frame has a plurality of coupling holes, and the brake pads It has a plurality of limit holes corresponding to the coupling holes, and the limit holes define the corresponding displacement degree of each brake block relative to the shaft, and each of the coupling parts is combined through the corresponding limit hole To the corresponding coupling hole to fix the position of each brake block after adjustment. 如請求項2所述之裝置,其中該等制動塊係呈弧型延伸,且相對於該軸桿下,所對應的圓心角係為相同。 The device according to claim 2, wherein the brake pads extend in an arc shape, and the corresponding center angles are the same relative to the shaft. 如請求項3所述之裝置,其中每一制動塊上所具有之該等第二齒部的數量為至少二個。 The device according to claim 3, wherein the number of the second teeth on each brake pad is at least two. 如請求項4所述之裝置,其中該制動單元之該制動本體係配置於該外環部與該內環部之間,該定子單元之該定子本體係配置於該內環部與該軸桿之間,該定子本體係正對設置於該內環部朝內之一面上的該等永久磁鐵。 The device according to claim 4, wherein the braking system of the braking unit is arranged between the outer ring portion and the inner ring portion, and the stator system of the stator unit is arranged between the inner ring portion and the shaft In between, the main stator system faces the permanent magnets arranged on the inner surface of the inner ring portion. 如請求項5所述之裝置,其中該輪體底面具有複數個通孔,該等結合件之一端係由該等通孔中露出。 The device according to claim 5, wherein the bottom surface of the wheel body has a plurality of through holes, and one end of the connecting members is exposed from the through holes. 如請求項4所述之裝置,其中該制動單元之該制動本體係配置於該內環部與該軸桿之間,該定子單元之該定子本體係配置於該外環部與該內環部之間,該定子本體係正對設置於該外環部朝內之一面上的該等永久磁鐵。 The device according to claim 4, wherein the braking system of the braking unit is arranged between the inner ring portion and the shaft, and the stator system of the stator unit is arranged on the outer ring portion and the inner ring portion In between, the stator main system faces the permanent magnets arranged on the inner surface of the outer ring portion. 如請求項7所述之裝置,其中該輪體底面具有複數個通孔,該等結合件之一端係由該等通孔中露出。 The device according to claim 7, wherein the bottom surface of the wheel body has a plurality of through holes, and one end of the connecting members is exposed from the through holes. 一種制動單元,用於對可轉動地設置於一軸桿上的一輪體產生制動作用,該輪體包括軸向延伸且與該軸桿同心之一凸環結構,該制動單元包含:一制動本體,係由複數制動塊圍繞組立而呈一環狀;複數第二齒部,環設於該制動本體之外周面且徑向朝外凸出並朝向未設有磁鐵的該凸環結構;及複數制動線圈,分別纏繞於該等第二齒部,係用於接收電輸入以產生制動或磁吸作用。 A braking unit is used to generate a braking effect on a wheel body rotatably arranged on a shaft. The wheel body includes a convex ring structure extending axially and concentric with the shaft. The braking unit includes: a braking body, A plurality of brake blocks are assembled around and formed into a ring shape; a plurality of second tooth portions are arranged on the outer peripheral surface of the brake body and protrude radially outward and face the convex ring structure without magnets; and plural brakes The coils are respectively wound around the second teeth and are used to receive electrical input to generate braking or magnetic attraction. 如請求項9所述之制動單元,其中該制動單元包括一框架及複數個結合件,該框架上具有複數個結合孔供對應之該等結合件的穿 設固定,該等制動塊係具有對應於該等結合孔的複數個限位孔,藉由該等結合件之軸向位置的固定以及孔徑大於各該結合孔的各該限位孔,界定出各該制動塊相對於該軸桿的可位移程度。 The braking unit according to claim 9, wherein the braking unit includes a frame and a plurality of coupling members, and the frame has a plurality of coupling holes for the corresponding coupling members to pass through Set fixed, the brake pads have a plurality of limit holes corresponding to the coupling holes. By fixing the axial position of the coupling parts and each of the limit holes having a larger diameter than each coupling hole, the limit holes are defined The displacement degree of each brake block relative to the shaft. 如請求項10所述之制動單元,其中各該結合件係螺旋結合該框架,該等制動塊上的各該限位孔係不與對應之該結合件螺旋結合。 The brake unit according to claim 10, wherein each of the coupling members is screwed to the frame, and each of the limiting holes on the brake blocks is not screwed to the corresponding coupling member. 如請求項11所述之制動單元,其中各該結合件穿設至對應之該限位孔時,該結合件於軸向方向上占用該限位孔的比例最多係為97%。 The braking unit according to claim 11, wherein when each of the coupling members penetrates the corresponding limit hole, the proportion of the coupling member occupying the limit hole in the axial direction is at most 97%. 如請求項9所述之制動單元,其中該等制動塊係呈弧型延伸,且相對於該軸桿下,所對應的圓心角係為相同。 The brake unit according to claim 9, wherein the brake pads extend in an arc shape, and the corresponding center angles are the same relative to the shaft. 如請求項9所述之制動單元,其中每一制動塊上所具有之該等第二齒部的數量為至少二個。 The brake unit according to claim 9, wherein the number of the second teeth on each brake shoe is at least two. 一種用於發電與制動裝置的組裝套件,包含:一輪體,係包括軸向延伸且與一軸桿同心之一凸環結構;一制動單元,係包括一制動本體、環設於該制動本體之外周面且徑向朝外凸出的複數第二齒部、及纏繞於該等第二齒部的複數制動線圈,該制動本體具有藉由一框架及複數結合件而可圍繞組立成環狀的複數制動塊;及一間隙控制治具,係包括軸向延伸且供插入於該輪體之該凸環結構與該制動單元之間的複數延伸片,該等延伸片係用於在該等制動線圈被通電而藉由所產生之磁力使未被該等結合件鎖固之各該制動塊可自我調整與該凸環結構的距離時提供一限位效果, 並藉由該等結合件鎖固該制動單元後,以及中斷該等制動線圈之通電狀態及移除該間隙控制治具後,使該輪體與該制動單元之間的電磁氣隙達到目標值。 An assembly kit for a power generation and braking device, comprising: a wheel body including a convex ring structure extending axially and concentric with a shaft; a braking unit including a braking body and ringing on the outer circumference of the braking body A plurality of second teeth protruding radially outward and a plurality of brake coils wound around the second teeth. The brake body has a plurality of frames that can be assembled into a ring shape around the second teeth. Brake block; and a gap control jig, which includes a plurality of extension pieces extending axially and inserted between the convex ring structure of the wheel body and the brake unit, and the extension pieces are used in the brake coils When energized and generated by the magnetic force, each of the brake blocks that are not locked by the coupling members can self-adjust the distance from the convex ring structure to provide a limiting effect, After locking the brake unit by the coupling parts, interrupting the energization of the brake coils and removing the gap control fixture, the electromagnetic air gap between the wheel body and the brake unit reaches the target value . 如請求項15所述之組裝套件,其中該電磁氣隙的目標值係藉由該間隙控制治具之各該延伸片的厚度來界定。The assembly kit according to claim 15, wherein the target value of the electromagnetic air gap is defined by the thickness of each extension piece of the gap control jig.
TW108120485A 2019-06-13 2019-06-13 Device for use in generating electric power and braking, kit and brake unit of same TWI711759B (en)

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* Cited by examiner, † Cited by third party
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CN2880170Y (en) * 2006-01-12 2007-03-21 林丽裡 Improved magnetic ring structure of magnetic control wheel
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TW201532371A (en) * 2014-02-14 2015-08-16 Atech Totalsolution Co Ltd Externally rotating permanent magnet brushless motor
TW201600756A (en) * 2014-06-16 2016-01-01 Direction Technology Co Ltd Flywheel brake device of sports equipment
TW201623791A (en) * 2014-12-22 2016-07-01 Yuan-Kwei Tzeng Power generation and braking device and foot stepping fitness equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2749173Y (en) * 2004-06-22 2005-12-28 陈侑郁 Brake feedback regulation brake structure
CN2880170Y (en) * 2006-01-12 2007-03-21 林丽裡 Improved magnetic ring structure of magnetic control wheel
TWM360512U (en) * 2008-11-04 2009-07-01 Shihlin Electric & Amp Engineering Corp Structural improvement of magnetic-controlled electric generator
TW201532371A (en) * 2014-02-14 2015-08-16 Atech Totalsolution Co Ltd Externally rotating permanent magnet brushless motor
TWI516003B (en) * 2014-02-14 2016-01-01
TW201600756A (en) * 2014-06-16 2016-01-01 Direction Technology Co Ltd Flywheel brake device of sports equipment
TWM493815U (en) * 2014-09-30 2015-01-11 China Engine Corp Rotor structure and integrated activation type motor-generator applying the rotor structure
TW201623791A (en) * 2014-12-22 2016-07-01 Yuan-Kwei Tzeng Power generation and braking device and foot stepping fitness equipment

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