TWI709463B - Use control icons to perform statistical analysis of numerical data with smart tools. Abnormal warnings and out of control feedback correction methods - Google Patents
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Abstract
本發明係揭露一種運用管制圖示進行智慧型工具數值資料統計分析異常警示失控回饋修正方法,其包括建立樣本步驟及啟動螺合件驅動工具之扭力管制步驟。於建立樣本步驟中,以螺合件驅動工具驅轉用以鎖合第一物件及第二物件的螺合件,以扭力感測模組及驅轉圈數感測模組分別感測產生感測扭力訊號及感測轉圈訊號,資訊處理單元收集及處理而建立驅轉圈數比對值,並建立基準扭力值、上限扭力值及下限扭力值,以上做為扭力異常警告判斷之管制數據。於啟動螺合件驅動工具之扭力管制中,係利用扭力感測模組感測螺合件驅動工具即時扭力訊號,並由資訊處理單元接收及處理即時扭力訊號而產生即時扭力值,當即時扭力值超過上限扭力值及下限扭力值的範圍時,則觸發警示模組發出警示訊號,俾能透過管制圖的建立,以針對螺合件驅動工具驅轉螺合件的鎖合工序中持續進行品質特性進行測定、紀錄、評估及扭力監控警示,以提升螺合件的鎖合精度與品質。 The present invention discloses a method for using control icons to perform statistical analysis of the numerical data of an intelligent tool for an abnormal warning out of control feedback correction method, which includes the steps of creating a sample and activating the torque control step of the screw driving tool. In the step of creating a sample, use the screw drive tool to drive the screw used to lock the first object and the second object, and use the torsion sensor module and the drive rotation sensor module to sense to generate sensing The torque signal and the sensor rotation signal are collected and processed by the information processing unit to establish the comparison value of the driving rotation number, and establish the reference torque value, the upper limit torque value and the lower limit torque value. The above are the control data for the judgment of abnormal torque warning. In the torque control of the starting screw drive tool, the torque sensor module is used to sense the real-time torque signal of the screw drive tool, and the information processing unit receives and processes the real-time torque signal to generate the real-time torque value, which is the real-time torque When the value exceeds the range of the upper limit torque value and the lower limit torque value, the warning module is triggered to issue a warning signal, so that through the establishment of the control chart, the quality of the screw drive tool can be used to drive the screw during the screwing process. Characteristics are measured, recorded, evaluated, and torsion monitored and warned to improve the accuracy and quality of the screwed parts.
Description
本發明係有關一種運用管制圖示進行智慧型工具數值資料統計分析異常警示失控回饋修正方法,尤指一種可透過管制圖建立以針對螺合件驅動工具驅轉螺合件之鎖合工序中持續進行品質特性進行測定、紀錄、評估及扭力監控警示的智慧型工具數值異常警示失控回饋修正技術。 The present invention relates to a method for using control icons to perform statistical analysis of intelligent tool numerical data, abnormal warnings and out of control feedback corrections, in particular to a method that can be established through control charts to drive a screw drive tool to drive the screw during the locking process. Intelligent tool for quality characteristics measurement, recording, evaluation and torque monitoring and warning. Numerical abnormality warning and out of control feedback correction technology.
按,隨著精密機械加工技術的快速提升之下,使得高精密鎖合件(如螺栓或是螺帽)的鎖合操作精度需求也跟著提升。例如飛機、船舶或車輛都需要極高精度扭力值來鎖合螺合件,以將被鎖件(如機身構件、船身構件或是輪胎等)以高精度且正確的扭力鎖合於上述載具的鎖合構件上。若是鎖合扭力值因疏忽而發生操作錯誤時,往往會造成嚴重的陸海空交通的意外事故,因而發生無法挽回的憾事。 According to the rapid improvement of precision machining technology, the precision of the locking operation of high-precision locking parts (such as bolts or nuts) has also increased. For example, airplanes, ships, or vehicles require extremely high-precision torque values to lock screwed parts, so that the locked parts (such as fuselage members, hull members, tires, etc.) are locked to the above with high precision and correct torque. On the locking member of the carrier. If an operation error occurs due to negligence of the locking torque value, it will often cause serious land, sea and air traffic accidents, and irreparable regrets will occur.
再者,螺合件驅動工具(如棘輪板手或是套筒板手)早已經廣泛地使用於各式工作機具或工作站的機械組配或是維修保養等用途之中。於高精密鎖合的應用領域中,對於每一鎖合件的鎖合或拆卸操作,皆有一定的操作程序及預設的鎖合扭力值之規範,一旦因施力操作過度即有可能會造成鎖合件的崩牙損壞情事,以致造成後續操作工序上的延宕,因而除了會增加工時成本支出之外,還會造成鎖合操作上的極度不便與困擾的情事產生。 Furthermore, screw driving tools (such as ratchet wrenches or sleeve wrenches) have long been widely used in mechanical assembly or maintenance of various work tools or workstations. In the application field of high-precision locking, for each locking or disassembly operation, there are certain operating procedures and preset locking torque value specifications. Once the operation is excessively applied, it may be This causes the collapse of the locking piece and damages it, which results in delays in the subsequent operation procedures, which in addition to increase the cost of working hours, will also cause extreme inconvenience and troubles in the locking operation.
為解決上述缺失,相關技術領域業者已然開發出一種具備偵測與顯示扭力值功能的扭力扳手,該習知扭力扳手於鎖合操作時可以顯示扭力值,讓使用者在鎖接操作過程中,得以按照已知的扭力值來進行鎖合件的鎖合操作,於此即可確保鎖合件的鎖合扭力值能夠符合預設的鎖合扭力值。該習知扭力扳手雖然可以避免因施力操作過度所致之鎖合件崩牙損壞的情事;惟,其並無扭力值傳輸與監控管理之機能建置,以致無法真正實現扭力數據輸出監控與管理的功能,若是將此種習知扭力扳手應用於大型機械組配工廠;或是汽車組配工廠的各個組配工作站中時,由於現場的作業人員為數眾多,所以無法針對每個組配工作站之鎖合件的鎖合扭力值進行有效的監控管理,以致僅能憑藉作業人員自行核對所施以之鎖合扭力是否達到預設的扭力值而已,一旦作業人員因分心而忽略監看鎖合扭力值時,則無法有效全面地控管各個組配工作站的鎖合件鎖合品質,致使該習知扭力扳手僅能局限於作為個人扭力操作顯示的鎖合用途而已,因而無法被產業所有效利用,致使其產業利用價值性極低。 In order to solve the above deficiencies, the related technical field has developed a torque wrench with the function of detecting and displaying the torque value. The conventional torque wrench can display the torque value during the locking operation, allowing the user to perform the locking operation. The locking operation of the locking element can be performed according to the known torque value, so that it can be ensured that the locking torque value of the locking element can meet the preset locking torque value. Although the conventional torque wrench can avoid the damage of the locking parts due to excessive force operation; however, it does not have the function of torque value transmission and monitoring management, so that it cannot truly realize the torque data output monitoring and The management function, if this kind of conventional torque wrench is applied to a large mechanical assembly factory; or in each assembly workstation of an automobile assembly factory, due to the large number of operators on site, it is impossible to configure each workstation The locking torque value of the locking part is effectively monitored and managed, so that the operator can only check whether the applied locking torque reaches the preset torque value. Once the operator is distracted and ignores monitoring the lock When the torque value is set, it is impossible to effectively and comprehensively control the locking quality of the locking parts of each assembly workstation. As a result, the conventional torque wrench can only be used as a personal torque operation display. Effective utilization results in extremely low industrial utilization value.
依據所知,管制圖主要是利用抽樣手段於每隔一段時間間隔,持續地針對工作流程中重要的品質特性進行測定、紀錄及評估,以監督檢查其製程是否處於管制狀態內的一種統計手法。亦即,管制圖是用來偵測製程是否出現異常情況以進一步的調查。管制圖如果運用得當,可以用較低的成本但有效的幫助企業提升製程績效,製程績效最終會反應至企業的競爭力上。一般來說,高精密鎖合件的鎖合操作工序的變異確實是無法單純的用管制圖來改善,因此需要透過精密鎖合件的鎖合操作工序的深入研究,了解系統的變異來源,或許還需要實驗來確認因果關係,於此 方能改善及控制系統變異的原因,因此,如何開發出一種將管制圖技術整合應用於精密鎖合件之鎖合操作工序中的監控技術實已成為相關技術領域業者所亟欲挑戰與解決的技術課題。 According to what we know, the control chart is a statistical method that uses sampling methods to continuously measure, record and evaluate important quality characteristics in the work process at regular intervals to supervise and check whether the process is under control. That is, the control chart is used to detect whether there are abnormalities in the manufacturing process for further investigation. If the control chart is used properly, it can help companies improve the process performance at a lower cost but effectively, and the process performance will ultimately reflect the competitiveness of the company. Generally speaking, the variation of the locking operation process of high-precision locking parts cannot be improved by simply using the control chart. Therefore, it is necessary to conduct in-depth research on the locking operation process of the precision locking parts to understand the source of system variation. Experiments are needed to confirm the causality, here Only to improve and control the reasons for the variation of the system, how to develop a monitoring technology that integrates the control chart technology and applies it to the locking operation process of the precision locking parts has become an urgent challenge and solution for the related technical fields. Technical issues.
有鑑於此,上述習知技術確實皆臻完善,仍有再改善的必要性,而且基於相關產業的迫切需求之下,本發明人乃經不斷的努力研發之下,終於研發出一套有別於上述習知技術與前揭專利的本發明。 In view of this, the above-mentioned conventional technologies are indeed perfect, and there is still a need for further improvement, and based on the urgent needs of related industries, the inventors have made continuous efforts to develop and finally develop a set of different The present invention is based on the above-mentioned conventional technology and the aforementioned patents.
本發明第一目的,在於提供一種運用管制圖示進行智慧型工具數值資料統計分析異常警示失控回饋修正方法,主要是透過管制圖的建立,以於驅動工具驅轉螺合件的鎖合工序中對扭力鎖合狀態做出持續的測定、紀錄、評估及扭力監控與警示等步驟,以提升螺合件的鎖合精度與品質。達成前述第一目的之技術手段,係包括建立樣本步驟及啟動螺合件驅動工具之扭力管制步驟。於建立樣本步驟中,以螺合件驅動工具驅轉用以鎖合第一物件及第二物件的螺合件,以扭力感測模組及驅轉圈數感測模組分別感測產生感測扭力訊號及感測轉圈訊號,資訊處理單元收集及處理而建立驅轉圈數比對值,並建立基準扭力值、上限扭力值及下限扭力值,以上做為扭力異常警告判斷之管制數據。於啟動螺合件驅動工具之扭力管制中,係利用扭力感測模組感測螺合件驅動工具即時扭力訊號,並由資訊處理單元接收及處理即時扭力訊號而產生即時扭力值,當即時扭力值超過上限扭力值及下限扭力值的範圍時,則觸發警示模組發出警示訊號。 The first object of the present invention is to provide a method for using control icons to perform statistical analysis of numerical data of smart tools and abnormal warnings and out of control feedback correction methods, mainly through the establishment of control charts, to drive the tool to drive the screw in the locking process Continuous measurement, recording, evaluation, torque monitoring and warning are made to the torque locking state to improve the locking accuracy and quality of the screw. The technical means to achieve the aforementioned first objective includes the steps of establishing a sample and activating the torque control step of the screw drive tool. In the step of creating a sample, use the screw drive tool to drive the screw used to lock the first object and the second object, and use the torsion sensor module and the drive rotation sensor module to sense to generate sensing The torque signal and the sensor rotation signal are collected and processed by the information processing unit to establish the comparison value of the driving rotation number, and establish the reference torque value, the upper limit torque value and the lower limit torque value. The above are the control data for the judgment of abnormal torque warning. In the torque control of the starting screw drive tool, the torque sensor module is used to sense the real-time torque signal of the screw drive tool, and the information processing unit receives and processes the real-time torque signal to generate the real-time torque value, which is the real-time torque When the value exceeds the range of the upper limit torque value and the lower limit torque value, the warning module is triggered to issue a warning signal.
本發明第二目的,在於提供一種可以依據即時溫度狀態而調整上限扭力值及下限扭力值以獲得更為精確之鎖合扭力值的運用管制圖示進行智慧型工具數值資料統計分析異常警示失控回饋修正方法。達成 前述第二目的之技術手段,係包括建立樣本步驟及啟動螺合件驅動工具之扭力管制步驟。於建立樣本步驟中,以螺合件驅動工具驅轉用以鎖合第一物件及第二物件的螺合件,以扭力感測模組及驅轉圈數感測模組分別感測產生感測扭力訊號及感測轉圈訊號,資訊處理單元收集及處理而建立驅轉圈數比對值,並建立基準扭力值、上限扭力值及下限扭力值,以上做為扭力異常警告判斷之管制數據。於啟動螺合件驅動工具之扭力管制中,係利用扭力感測模組感測螺合件驅動工具即時扭力訊號,並由資訊處理單元接收及處理即時扭力訊號而產生即時扭力值,當即時扭力值超過上限扭力值及下限扭力值的範圍時,則觸發警示模組發出警示訊號。其更包括一溫度感測模組;溫度感測模組用以感測螺合件驅動工具驅轉複數螺合件時之環境溫度而產生溫度感測訊號;資訊處理單元收集及處理溫度感測訊號而建立一溫度標準值;當啟動螺合件驅動工具之扭力管制時,溫度感測模組感測環境溫度而產生一即時感測溫度訊號,資訊處理單元接收及處理即時感測溫度訊號而產生一即時感測溫度值;當即時感測溫度值大於溫度標準值超過攝氏5度時,分別提高上限扭力值及下限扭力值1~2%;當即時感測溫度值小於溫度標準值超過攝氏5度時,分別降低上限扭力值及下限扭力值1~2%。 The second object of the present invention is to provide a method that can adjust the upper limit torque value and the lower limit torque value according to the real-time temperature state to obtain a more accurate locking torque value using control icons for intelligent tool numerical data statistical analysis abnormal warning out of control feedback Correction method. Reach The technical means of the aforementioned second objective includes the steps of creating a sample and activating the torque control step of the screw drive tool. In the step of creating a sample, use the screw drive tool to drive the screw used to lock the first object and the second object, and use the torsion sensor module and the drive rotation sensor module to sense to generate sensing The torque signal and the sensor rotation signal are collected and processed by the information processing unit to establish the comparison value of the driving rotation number, and establish the reference torque value, the upper limit torque value and the lower limit torque value. The above are the control data for the judgment of abnormal torque warning. In the torque control of the starting screw drive tool, the torque sensor module is used to sense the real-time torque signal of the screw drive tool, and the information processing unit receives and processes the real-time torque signal to generate the real-time torque value, which is the real-time torque When the value exceeds the range of the upper limit torque value and the lower limit torque value, the warning module is triggered to issue a warning signal. It further includes a temperature sensing module; the temperature sensing module is used to sense the ambient temperature when the screw driving tool drives the multiple screws to generate temperature sensing signals; the information processing unit collects and processes temperature sensing Signal to establish a temperature standard value; when the torque control of the screw driving tool is activated, the temperature sensing module senses the ambient temperature to generate a real-time sensing temperature signal, and the information processing unit receives and processes the real-time sensing temperature signal. Generate a real-time sensing temperature value; when the real-time sensing temperature value is greater than the temperature standard value by more than 5 degrees Celsius, the upper and lower torque values are respectively increased by 1~2%; when the real-time sensing temperature value is less than the temperature standard value by more than 5 degrees Celsius At 5 degrees, reduce the upper limit torque value and the lower limit torque value by 1~2% respectively.
本發明第三目的,在於提供一種可以依據即時溼度狀態而調整上限扭力值及下限扭力值以獲得更為精確之鎖合扭力值的運用管制圖示進行智慧型工具數值資料統計分析異常警示失控回饋修正方法。達成前述第三目的之技術手段,係包括建立樣本步驟及啟動螺合件驅動工具之扭力管制步驟。於建立樣本步驟中,以螺合件驅動工具驅轉用以鎖合第一物件及第二物件的螺合件,以扭力感測模組及驅轉圈數感測模組分別感測 產生感測扭力訊號及感測轉圈訊號,資訊處理單元收集及處理而建立驅轉圈數比對值,並建立基準扭力值、上限扭力值及下限扭力值,以上做為扭力異常警告判斷之管制數據。於啟動螺合件驅動工具之扭力管制中,係利用扭力感測模組感測螺合件驅動工具即時扭力訊號,並由資訊處理單元接收及處理即時扭力訊號而產生即時扭力值,當即時扭力值超過上限扭力值及下限扭力值的範圍時,則觸發警示模組發出警示訊號。其更包括一濕度感測模組;濕度感測模組用以感測螺合件驅動工具驅轉複數螺合件時之環境濕度而產生濕度感測訊號;資訊處理單元收集及處理濕度感測訊號而建立一濕度標準值;當啟動螺合件驅動工具之扭力管制時,溫度感測模組感測環境濕度而產生一即時感測濕度訊號,資訊處理單元接收及處理即時感測濕度訊號而產生一即時感測濕度值;當即時感測濕度值大於濕度標準值超過10%之相對濕度時,分別提高上限扭力值及該下限扭力值1~2%;當即時感測濕度值小於濕度標準值超過10%之相對濕度時,分別降低上限扭力值及下限扭力值1~2% The third object of the present invention is to provide a method that can adjust the upper limit torque value and the lower limit torque value according to the real-time humidity state to obtain a more accurate locking torque value using control icons for intelligent tool numerical data statistical analysis abnormal warning out of control feedback Correction method. The technical means to achieve the aforementioned third objective includes the steps of establishing a sample and activating the torque control step of the screw drive tool. In the step of creating a sample, use the screw to drive the tool to drive the screw used to lock the first object and the second object, and use the torque sensor module and the drive rotation sensor module to sense respectively Generate a sensed torque signal and sensed rotation signal. The information processing unit collects and processes to establish a comparison value of the number of driving rotations, and establishes a reference torque value, an upper limit torque value and a lower limit torque value. The above are the control data for the judgment of abnormal torque warning . In the torque control of the starting screw drive tool, the torque sensor module is used to sense the real-time torque signal of the screw drive tool, and the information processing unit receives and processes the real-time torque signal to generate the real-time torque value, which is the real-time torque When the value exceeds the range of the upper limit torque value and the lower limit torque value, the warning module is triggered to issue a warning signal. It further includes a humidity sensing module; the humidity sensing module is used to sense the environmental humidity when the screw driving tool drives the multiple screws to generate humidity sensing signals; the information processing unit collects and processes humidity sensing Signal to establish a humidity standard value; when the torque control of the screw drive tool is activated, the temperature sensor module senses the ambient humidity and generates a real-time humidity sensor signal, and the information processing unit receives and processes the real-time humidity signal. Generate a real-time sensed humidity value; when the real-time sensed humidity value is greater than the humidity standard value by more than 10% relative humidity, increase the upper limit torque value and the lower limit torque value by 1~2% respectively; when the real-time sensed humidity value is less than the humidity standard When the value exceeds 10% relative humidity, reduce the upper limit torque value and the lower limit torque value by 1~2% respectively
10‧‧‧螺合件驅動工具 10‧‧‧ Screw drive tool
11‧‧‧扭力感測模組 11‧‧‧Torque sensor module
12‧‧‧驅轉圈數感測模組 12‧‧‧Revolution sensor module
13‧‧‧警示模組 13‧‧‧Warning Module
14‧‧‧溫度感測模組 14‧‧‧Temperature Sensing Module
15‧‧‧濕度感測模組 15‧‧‧Humidity sensor module
16‧‧‧訊號處理模組 16‧‧‧Signal processing module
17‧‧‧無線發射模組 17‧‧‧Wireless transmitter module
18‧‧‧供電模組 18‧‧‧Power supply module
20‧‧‧資訊處理單元 20‧‧‧Information Processing Unit
21‧‧‧無線接收模組 21‧‧‧Wireless receiving module
30‧‧‧基體 30‧‧‧Matrix
30a‧‧‧車子 30a‧‧‧Car
31‧‧‧第一物件 31‧‧‧The first object
32‧‧‧第二物件 32‧‧‧The second object
33‧‧‧螺合件 33‧‧‧Screw
40‧‧‧身份辨識模組 40‧‧‧Identity Recognition Module
圖1係本發明螺合件驅動工具的具體架構實施示意圖。 Fig. 1 is a schematic diagram of the specific structure of the screw driving tool of the present invention.
圖2係本發明螺合件驅動工具與資訊處理單元的訊號連結實施示意圖。 2 is a schematic diagram of the signal connection between the screw driving tool and the information processing unit of the present invention.
圖3係本發明單一基本管制圖的應用實施示意圖。 Figure 3 is a schematic diagram of the application implementation of a single basic control chart of the present invention.
圖4係本發明成對的管制圖應用實施示意圖。 Figure 4 is a schematic diagram of the application of the paired control chart of the present invention.
圖5係本發明複數連續管制圖的應用實施示意圖。 Fig. 5 is a schematic diagram of the application implementation of the plural continuous control chart of the present invention.
圖6係本發明具體架構的功能方塊示意圖。 Figure 6 is a functional block diagram of the specific architecture of the present invention.
為讓 貴審查委員能進一步瞭解本發明整體的技術特徵與達成本發明目的之技術手段,玆以具體實施例並配合圖式加以詳細說明: In order to allow your reviewer to further understand the overall technical features of the present invention and the technical means to achieve the purpose of the invention, a detailed description is given with specific examples and accompanying drawings:
請配合參看圖1~3及圖5、6所示,為達成本發明第一目之第一具體實施例,係包括下列步驟: Please refer to Figures 1 to 3 and Figures 5 and 6. In order to achieve the first specific embodiment of the first item of the invention, it includes the following steps:
步驟(A)提供所需元件:提供一螺合件驅動工具10及一資訊處理單元20。螺合件驅動工具10上設置包括有一扭力感測模組11、一驅轉圈數感測模組12(如角度編碼器)及一警示模組13。
Step (A) Provide required components: Provide a
步驟(B)建立樣本:以螺合件驅動工具10驅轉用以鎖合至少一第一物件31及至少一第二物件32的複數螺合件33,以扭力感測模組11及驅轉圈數感測模組12分別感測螺合件驅動工具10驅轉每一螺合件33的扭力及轉圈而分別產生感測扭力訊號及感測轉圈訊號。資訊處理單元20收集及處理感測轉圈訊號而建立一驅轉圈數比對值,以作為螺合件驅動工具10驅轉複數螺合件33之驅轉圈數數據;其中,資訊處理單元20收集及處理感測扭力訊號而建立複數個感測扭力值,以複數個感測扭力值的一平均值為一基準扭力值,複數個感測扭力值中高於基準扭力值的一平均值為一上限扭力值,及複數個感測扭力值中低於基準扭力值的一平均值為一下限扭力值,以上限扭力值及下限扭力值做為扭力異常警告判斷之管制數據;其中,螺合件驅動工具10驅轉第一個螺合件33時,扭力感測模組11感測螺合件驅動工具10達一第一預設扭力值時,才啟動驅轉圈數感測模組12,當螺合件驅動工具10驅轉第一個螺合件33達一鎖緊狀態時,資訊處理單元20收集及處理感測扭力訊號及感測轉圈訊號而分別建立為複數個感測扭力值的其中一個及一預設旋轉圈數值;螺合件驅動工具10依序驅轉第二個及第二個以後的複數個螺合件33時,扭力感測模組11分別感測螺合件驅動工具10達第一預設扭力
值時,才啟動驅轉圈數感測模組12,當螺合件驅動工具10分別驅轉第二個及第二個以後的複數個螺合件33達到預設旋轉圈數值時,資訊處理單元20收集及處理感測扭力訊號而分別建立為複數個感測扭力值的其中一個。
Step (B) Create a sample: use the
步驟(C)啟動螺合件驅動工具10之扭力管制:使用螺合件驅動工具10驅轉與複數螺合件33同規格及同用途的一受驅螺合件33時,利用扭力感測模組11感測螺合件驅動工具10一即時扭力訊號,並由資訊處理單元20接收及處理即時扭力訊號而產生一即時扭力值,當即時扭力值超過上限扭力值或下限扭力值的範圍時,控制警示模組13發出一警示訊號。
Step (C) Start the torque control of the screw driving tool 10: When the
具體的,再請配合參看圖4所示,本發明更包含有複數組成對的第一物件31及第二物件32,每一成對的第一物件31及第二物件32所建立的上限扭力值及下限扭力值計算出一成對扭力平均值,將全部的成對扭力平均值計算出一總扭力平均值;全部成對扭力平均值中高於總扭力平均值的一平均值為上限扭力值,及全部成對扭力平均值中低於總扭力平均值的一平均值為下限扭力值。再由圖4的實施例得知,經平均計算後總扭力平均值為9.95Nm、上限扭力值10.45Nm與下限扭力值9.45Nm,因此較圖3的基準扭值為10Nm,上限扭力值10.5Nm,下限扭力值9.5Nm減少約0.05Nm。
Specifically, please refer to FIG. 4 again. The present invention further includes a plurality of pairs of the
具體的,如圖4所示,複數組成對的第一物件31及第二物件32平均分佈設置在複數個基體30上,每一基體30為車子30a,有四對的第一物件31及第二物件32平均分佈設置在車子30a上;每對第一物件31及第二物件32為車子30a之一輪子上的部件(如輪胎及輪軸鎖盤);但不以此為限。
Specifically, as shown in FIG. 4, a plurality of pairs of
具體的,如圖6所示,本發明更包含一身份辨識模組40(如qr code;或是影像擷取與辨識模組的組合),該身份辨識模組40用以於步驟(C)中辨識受驅螺合件33的身份而產生一身份辨識資料,該資訊處理單
元20依據身份辨識資料確認受驅螺合件33是否與複數螺合件33為同規格及同用途;當辨識受驅螺合件33與複數螺合件33為不同規格及不同用途時,則觸發警示模組13發出一第二警示訊號,並且產生一提示資訊以供使用者參考,該提示資訊包括了適用於該受驅螺合件33的螺合件驅動工具10之選用建議資訊。
Specifically, as shown in FIG. 6, the present invention further includes an identity recognition module 40 (such as qr code; or a combination of image capture and recognition modules), and the
如圖6所示的具體實施例中,本發明係於螺合件驅動工具上設置更包括有一訊號處理模組16、一訊號發射模組17及一用以供應所需電源的供電模組18。訊號處理模組16用以將感測扭力訊號與感測轉圈訊號做訊號處理後透過訊號發射模組17發射出去,資訊處理單元20再透過一訊號接收模組21接收處理感測扭力訊號與感測轉圈訊號。
In the specific embodiment shown in FIG. 6, the present invention is arranged on the screw driving tool and further includes a
請配合參看圖1~3及圖5、6所示,為達成本發明第二目之第二具體實施例,本實施例除了包括上述第一具體實施例的整體技術特徵之外,更包括一溫度感測模組14;溫度感測模組14用以感測螺合件驅動工具10驅轉複數螺合件33時之環境溫度而產生溫度感測訊號;資訊處理單元20收集及處理溫度感測訊號而建立一溫度標準值;當啟動螺合件驅動工具10之扭力管制時,溫度感測模組14感測環境溫度而產生一即時感測溫度訊號,資訊處理單元20接收及處理即時感測溫度訊號而產生一即時感測溫度值;當即時感測溫度值大於溫度標準值超過攝氏5度時,分別提高上限扭力值及下限扭力值1~2%;當即時感測溫度值小於溫度標準值超過攝氏5度時,分別降低上限扭力值及下限扭力值1~2%。
Please refer to Figures 1 to 3 and Figures 5 and 6, in order to achieve the second specific embodiment of the second object of the present invention, this embodiment includes not only the overall technical features of the above-mentioned first specific embodiment, but also a The
請配合參看圖1~3及圖6所示,為達成本發明第三目之第三具體實施例,本實施例除了包括上述第一具體實施例的整體技術特徵之外,更包括一濕度感測模組15;濕度感測模組15用以感測螺合件驅動工具10
驅轉複數螺合件33時之環境濕度而產生濕度感測訊號;資訊處理單元20收集及處理濕度感測訊號而建立一濕度標準值;當啟動螺合件驅動工具10之扭力管制時,濕度感測模組15感測環境濕度而產生一即時感測濕度訊號,資訊處理單元20接收及處理即時感測濕度訊號而產生一即時感測濕度值;當即時感測濕度值大於濕度標準值超過10%之相對濕度時,分別提高上限扭力值及該下限扭力值1~2%;當即時感測濕度值小於濕度標準值超過10%之相對濕度時,分別降低上限扭力值及下限扭力值1~2%。
Please refer to Figures 1 to 3 and Figure 6, in order to achieve the third specific embodiment of the third item of the invention, this embodiment not only includes the overall technical features of the first specific embodiment, but also includes a sense of
因此,經由上述具體實施例的詳細說明后,本發明確實具有下列所述的特點: Therefore, after detailed description of the above specific embodiments, the present invention does have the following characteristics:
1.本發明確實可以透過管制圖的建立,以於驅動工具驅轉螺合件的鎖合工序中對扭力鎖合狀態做出持續的測定、紀錄、評估及扭力監控與警示等步驟,以提升螺合件的鎖合精度與品質。 1. The present invention can indeed through the establishment of a control chart to continuously measure, record, evaluate, and monitor and warn the torque during the locking process of the drive tool to drive the screw to improve The precision and quality of the screw fittings.
2.本發明確實可以依據即時溫度狀態而調整上限扭力值及下限扭力值,以獲得更為精確之鎖合扭力值。 2. The present invention can indeed adjust the upper limit torque value and the lower limit torque value according to the real-time temperature state to obtain a more accurate locking torque value.
3.本發明確實可以依據即時溼度狀態而調整上限扭力值及下限扭力值,以獲得更為精確之鎖合扭力值。 3. The present invention can indeed adjust the upper limit torque value and the lower limit torque value according to the real-time humidity state to obtain a more accurate locking torque value.
以上所述,僅為本發明一種較為可行的實施例,並非用以限定本發明之專利範圍,凡舉依據下列請求項所述之內容、特徵以及其精神而為之其他變化的等效實施,皆應包含於本發明之專利範圍內。本發明所具體界定於請求項之結構特徵,未見於同類物品,且具實用性與進步性,已符合發明專利要件,爰依法具文提出申請,謹請 鈞局依法核予專利,以維護本申請人合法之權益。 The above is only a feasible embodiment of the present invention, and is not intended to limit the patent scope of the present invention. Any equivalent implementation of other changes based on the content, characteristics and spirit of the following claims is mentioned. All should be included in the patent scope of the present invention. The structural features of the invention specifically defined in the claim are not found in similar articles, and are practical and progressive, and have already met the requirements of an invention patent. The application is filed in accordance with the law. I would like to request the Bureau of Jun to approve the patent in order to protect this The legitimate rights and interests of the applicant.
10‧‧‧螺合件驅動工具 10‧‧‧ Screw drive tool
11‧‧‧扭力感測模組 11‧‧‧Torque sensor module
12‧‧‧驅轉圈數感測模組 12‧‧‧Revolution sensor module
13‧‧‧警示模組 13‧‧‧Warning Module
16‧‧‧訊號處理模組 16‧‧‧Signal processing module
17‧‧‧無線發射模組 17‧‧‧Wireless transmitter module
Claims (9)
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Cited By (1)
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TWI842451B (en) * | 2023-03-23 | 2024-05-11 | 瞬豐實業股份有限公司 | Hand tool operation management apparatus |
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