TWI624374B - Polyester multilayer film and manufacturing method thereof - Google Patents
Polyester multilayer film and manufacturing method thereof Download PDFInfo
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- TWI624374B TWI624374B TW106120533A TW106120533A TWI624374B TW I624374 B TWI624374 B TW I624374B TW 106120533 A TW106120533 A TW 106120533A TW 106120533 A TW106120533 A TW 106120533A TW I624374 B TWI624374 B TW I624374B
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- 229920000728 polyester Polymers 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims description 51
- 229920001225 polyester resin Polymers 0.000 claims description 32
- 239000004645 polyester resin Substances 0.000 claims description 32
- 239000012792 core layer Substances 0.000 claims description 24
- 239000010954 inorganic particle Substances 0.000 claims description 19
- 239000002245 particle Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 16
- 230000000930 thermomechanical effect Effects 0.000 claims description 10
- 230000008602 contraction Effects 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 136
- 230000000704 physical effect Effects 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 17
- 238000000576 coating method Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 8
- 239000012788 optical film Substances 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 229910000420 cerium oxide Inorganic materials 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 4
- -1 polyethylene terephthalate Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000005995 Aluminium silicate Substances 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- 235000012211 aluminium silicate Nutrition 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- 239000004642 Polyimide Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- LQINPQOSBLVJBS-UHFFFAOYSA-N 1,1,2,2-tetrachloroethanol Chemical compound OC(Cl)(Cl)C(Cl)Cl LQINPQOSBLVJBS-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/022—Mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/027—Thermal properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/0028—Stretching, elongating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/518—Oriented bi-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
- B32B2307/736—Shrinkable
Landscapes
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
本發明提供一種具有高透明度、優異表面性質以及低收縮率的聚酯多層膜與其製備方法。The present invention provides a polyester multilayer film having high transparency, excellent surface properties, and low shrinkage, and a process for the preparation thereof.
Description
本申請案主張於2016年6月24日向韓國智慧財產局提出申請之韓國專利申請案第10-2016-0079242之優先權,其揭露內容以引用的方式全部併入本文中。 The present application claims priority to Korean Patent Application No. 10-2016-0079242, filed on Jun.
以下揭示內容是有關於一種具有高透明度、優異表面性質以及低收縮率以能夠用於光學膜的聚酯多層膜與其製備方法。 The following disclosure relates to a polyester multilayer film having high transparency, excellent surface properties, and low shrinkage to enable use in an optical film and a method of preparing the same.
光學膜是用於作為顯示器的光學構件,且是用於作為液晶顯示器(liquid crystal display,LCD)背光單元(backlight unit,BLU)的光學材料或作為用以保護液晶顯示器、電漿顯示器(plasma display panel,PDP)及觸控面板等各種顯示器的表面的光學構件。 The optical film is used as an optical member of a display, and is used as an optical material for a liquid crystal display (LCD) backlight unit (BLU) or as a liquid crystal display or a plasma display (plasma display). Optical components on the surface of various displays such as panels, PDPs, and touch panels.
為了使光學膜適用於觸控面板及手機等,藉由實現適當的透明度、低收縮率及優異的表面性質來提高膜品質是很重要的。 In order to make an optical film suitable for a touch panel, a mobile phone, etc., it is important to improve the film quality by achieving appropriate transparency, low shrinkage ratio, and excellent surface properties.
為了達到此目的,可將聚酯膜在高溫下進行老化並使用,或可使用聚萘二甲酸乙二酯(polyethylene naphthalate,PEN)或聚醯亞胺(polyimide,PI)等高耐熱聚合物。然而,將聚酯膜在高溫下進行老化並使用時,存在下述問題:聚酯多層膜的製造良率不足且因溼氣等而發生變形,聚酯多層膜在老化過程中收縮且變形,製造成本遠高於聚酯的製造成本,以及後處理難以進行。In order to achieve this, the polyester film may be aged and used at a high temperature, or a high heat resistant polymer such as polyethylene naphthalate (PEN) or polyimide (PI) may be used. However, when the polyester film is aged and used at a high temperature, there is a problem in that the polyester multilayer film is insufficient in production yield and deformed by moisture or the like, and the polyester multilayer film shrinks and deforms during aging. The manufacturing cost is much higher than the manufacturing cost of the polyester, and the post-treatment is difficult to carry out.
本發明之實施例是針對提供一種聚酯多層膜,其因透明度高,在進行後處理中的塗佈處理時,易於進行雜質等的品質檢查,因表面性質優異而有優異的塗佈加工性,且聚酯多層膜因收縮率低,在後處理過程中不會收縮。An embodiment of the present invention provides a polyester multilayer film which is excellent in transparency and which is easy to perform quality inspection of impurities and the like during coating treatment in post-treatment, and has excellent coating processability due to excellent surface properties. And the polyester multilayer film does not shrink during post-treatment due to low shrinkage.
具體而言,本發明之實施例是針對提供一種聚酯多層膜,其在相對於聚酯多層膜的機械方向(machine direction,MD)的45度方向與135度方向的熱收縮率滿足特定範圍,以防止後處理中熱收縮的發生。In particular, embodiments of the present invention are directed to providing a polyester multilayer film that satisfies a specific range in a 45 degree direction and a 135 degree direction with respect to a machine direction (MD) of a polyester multilayer film. To prevent the occurrence of heat shrinkage in post-treatment.
在一個通用態樣中,提供一種聚酯多層膜,藉由共擠出聚酯樹脂而具有三個以上的層,其中基於75微米厚度的透明度為2.5%以下,在相對於聚酯多層膜的機械方向的45度方向與135度方向的熱收縮率滿足以下等式1,且當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時,在機械方向的反轉點(inflection point)為100℃至160℃,而當聚酯多層膜在40℃下保持3分鐘後以每分鐘升高5℃的速度加熱至180℃時,尺寸變化滿足以下等式2:In a general aspect, there is provided a polyester multilayer film having three or more layers by coextruding a polyester resin, wherein a transparency based on a thickness of 75 μm is 2.5% or less, relative to a polyester multilayer film The thermal contraction rate in the 45-degree direction and the 135-degree direction of the machine direction satisfies the following Equation 1, and when measured using a thermomechanical analyzer (TMA), the inflection point in the machine direction is 100 ° C. To 160 ° C, when the polyester multilayer film is heated to 180 ° C at a rate of 5 ° C per minute after being kept at 40 ° C for 3 minutes, the dimensional change satisfies the following Equation 2:
[等式1][Equation 1]
|S45 - S135 | ≤ 0.35|S 45 - S 135 | ≤ 0.35
在以上等式1中,S45 為在相對於聚酯多層膜的機械方向的45度方向的收縮率,S135 為在相對於聚酯多層膜的機械方向的135度方向的收縮率,並且In the above Equation 1, S 45 is a shrinkage ratio in a direction of 45 degrees with respect to the mechanical direction of the polyester multilayer film, and S 135 is a shrinkage ratio in a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film, and
[等式2][Equation 2]
0.4 ≤ 機械方向的尺寸變化 / 橫方向(transverse direction,TD)的尺寸變化 ≤ 2.00.4 ≤ Dimensional change in the machine direction / Dimensional change in the transverse direction (TD) ≤ 2.0
在以上等式2中,尺寸變化意指在120℃時的長度減去初始長度。In the above Equation 2, the dimensional change means the length at 120 ° C minus the initial length.
在另一通用態樣中,提供一種聚酯多層膜的製備方法,包括:a)藉由對第一聚酯樹脂組成物與第二聚酯樹脂組成物進行熔融擠出而共擠出片材為三層以上的堆疊,第一聚酯樹脂組成物用於核心層,其包含固有黏度為0.6分升/克至0.7分升/克的聚酯樹脂,第二聚酯樹脂組成物用於表皮層,其包含固有黏度為0.65分升/克至0.8分升/克的聚酯樹脂與無機粒子;b)在滿足以下等式3的範圍內雙軸拉伸共擠出的片材,從而製備聚酯多層膜;以及In another general aspect, a method of preparing a polyester multilayer film comprising: a) coextruding a sheet by melt extrusion of a first polyester resin composition and a second polyester resin composition For a stack of three or more layers, the first polyester resin composition is used for the core layer, which comprises a polyester resin having an intrinsic viscosity of 0.6 dl/g to 0.7 dl/g, and a second polyester resin composition for the skin a layer comprising a polyester resin and inorganic particles having an intrinsic viscosity of from 0.65 dl/g to 0.8 dl/g; b) biaxially stretch coextruded sheets in a range satisfying the following Equation 3, thereby preparing Polyester multilayer film;
[等式3][Equation 3]
EMD × 1.1 ≤ ETD ≤ EMD × 1.5E MD × 1.1 ≤ E TD ≤ E MD × 1.5
在以上等式3中,EMD 為機械方向的拉伸比,ETD 為橫方向的拉伸比,In the above Equation 3, E MD is a draw ratio in the machine direction, and E TD is a draw ratio in the transverse direction,
c)當同時對拉伸後的膜在機械方向鬆弛1.1%至2.0%且在橫方向鬆弛2%至12%時,進行熱處理。c) Heat treatment is performed while simultaneously stretching the stretched film in the mechanical direction by 1.1% to 2.0% and in the transverse direction by 2% to 12%.
在下文中,將透過特定實施例或包含附圖的實例來詳述本發明。同時,下列示例性實施例或實例是提供作為詳述本發明的參考,因此本發明不限於此,而可以各種方式實施。In the following, the invention will be described in detail by way of specific embodiments or examples of the accompanying drawings. In the meantime, the following exemplary embodiments or examples are provided as a reference for the detailed description of the present invention, and thus the invention is not limited thereto but may be embodied in various ways.
再者,除非另外定義,否則本文所用之所有技術及科學術語的意義與本發明所屬領域中技術人員通常所瞭解之意義相同。本發明說明書所用之術語是用以更有效地描述特定的示例性實施例,而非意欲限定本發明。Further, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention belongs, unless otherwise defined. The terms used in the description of the present invention are intended to describe the specific exemplary embodiments more effectively, and are not intended to limit the invention.
此外,除非上下文中另外指明,否則所附說明書及申請專利範圍中所用之單數形式旨在亦包含多數形式。In addition, the singular forms used in the claims and claims are intended to be
根據本發明之示例性實施例,提供一種聚酯多層膜,藉由共擠出聚酯樹脂而具有三個以上的層,其中基於75微米厚度的透明度為2.5%以下,在相對於聚酯多層膜的機械方向的45度方向與135度方向的熱收縮率滿足以下等式1,且當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時,在機械方向的反轉點為100℃至160℃,而當聚酯多層膜在40℃下保持3分鐘後以每分鐘升高5℃的速度加熱至180℃時,尺寸變化滿足以下等式2:According to an exemplary embodiment of the present invention, there is provided a polyester multilayer film having three or more layers by coextruding a polyester resin, wherein a transparency based on a thickness of 75 μm is 2.5% or less, in comparison with a polyester multilayer The thermal contraction rate of the 45-degree direction and the 135-degree direction of the mechanical direction of the film satisfies the following Equation 1, and when measured using a thermomechanical analyzer (TMA), the reversal point in the mechanical direction is 100 ° C to 160 °C, and when the polyester multilayer film is heated to 180 ° C at a rate of 5 ° C per minute after being kept at 40 ° C for 3 minutes, the dimensional change satisfies the following Equation 2:
[等式1][Equation 1]
|S45 - S135 | ≤ 0.35|S 45 - S 135 | ≤ 0.35
在以上等式1中,S45 為在相對於聚酯多層膜的機械方向的45度方向的收縮率,S135 為在相對於聚酯多層膜的機械方向的135度方向的收縮率,並且In the above Equation 1, S 45 is a shrinkage ratio in a direction of 45 degrees with respect to the mechanical direction of the polyester multilayer film, and S 135 is a shrinkage ratio in a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film, and
[等式2][Equation 2]
0.4 ≤ 機械方向的尺寸變化 / 橫方向的尺寸變化 ≤ 2.00.4 ≤ Dimensional change in the machine direction / Dimensional change in the lateral direction ≤ 2.0
在以上等式2中,尺寸變化意指在120℃時的長度減去初始長度。In the above Equation 2, the dimensional change means the length at 120 ° C minus the initial length.
本發明之示例性實施例中,聚酯多層膜可具有三個以上的層,包括核心層以及堆疊於核心層一側或兩側上的至少一表皮層。In an exemplary embodiment of the invention, the polyester multilayer film may have more than three layers including a core layer and at least one skin layer stacked on one or both sides of the core layer.
本發明之示例性實施例中,表皮層可包含固有黏度為0.65分升/克至0.8分升/克的聚酯樹脂與無機粒子。In an exemplary embodiment of the invention, the skin layer may comprise polyester resin and inorganic particles having an intrinsic viscosity of from 0.65 dl/g to 0.8 dl/g.
本發明之示例性實施例中,無機粒子可具有0.5微米至5微米的平均粒徑,且表皮層中的粒子含量可為10 ppm至100 ppm。In an exemplary embodiment of the present invention, the inorganic particles may have an average particle diameter of 0.5 to 5 μm, and the content of particles in the skin layer may be 10 ppm to 100 ppm.
本發明之示例性實施例中,聚酯多層膜可具有6奈米至25奈米的中心線平均粗糙度(Ra)及80奈米至400奈米的十點平均粗糙度(Rz)。In an exemplary embodiment of the present invention, the polyester multilayer film may have a center line average roughness (Ra) of 6 nm to 25 nm and a ten point average roughness (Rz) of 80 nm to 400 nm.
本發明之示例性實施例中,聚酯多層膜可具有25微米至125微米的總厚度,且以聚酯多層膜的總重量計,核心層的含量可為70 wt%至90 wt%,表皮層的含量可為10 wt%至30 wt%。In an exemplary embodiment of the present invention, the polyester multilayer film may have a total thickness of from 25 micrometers to 125 micrometers, and the core layer may be contained in an amount of from 70 wt% to 90 wt%, based on the total weight of the polyester multilayer film. The content of the layer may be from 10 wt% to 30 wt%.
根據本發明另一示例性實施例,提供一種聚酯多層膜的製備方法,包括:According to another exemplary embodiment of the present invention, a method for preparing a polyester multilayer film is provided, comprising:
a)藉由對第一聚酯樹脂組成物與第二聚酯樹脂組成物進行熔融擠出而共擠出片材為三層以上的堆疊,第一聚酯樹脂組成物用於核心層,其包含固有黏度為0.6分升/克至0.7分升/克的聚酯樹脂,第二聚酯樹脂組成物用於表皮層,其包含固有黏度為0.65分升/克至0.8分升/克的聚酯樹脂與無機粒子;a) the coextruded sheet is a stack of three or more layers by melt-extruding the first polyester resin composition and the second polyester resin composition, and the first polyester resin composition is used for the core layer, Containing a polyester resin having an intrinsic viscosity of 0.6 dl/g to 0.7 dl/g, and a second polyester resin composition for the skin layer comprising a polycondensation having an intrinsic viscosity of 0.65 dl/g to 0.8 dl/g. Ester resin and inorganic particles;
b)在滿足以下等式3的範圍內雙軸拉伸共擠出的片材,從而製備聚酯多層膜;以及b) biaxially stretching the coextruded sheet within a range satisfying the following Equation 3, thereby preparing a polyester multilayer film;
[等式3][Equation 3]
EMD × 1.1 ≤ ETD ≤ EMD × 1.5E MD × 1.1 ≤ E TD ≤ E MD × 1.5
在以上等式3中,EMD 為機械方向的拉伸比,ETD 為橫方向的拉伸比,In the above Equation 3, E MD is a draw ratio in the machine direction, and E TD is a draw ratio in the transverse direction,
c)當同時對拉伸後的膜在機械方向鬆弛1.1%至2.0%且在橫方向鬆弛2%至12%時,進行熱處理。c) Heat treatment is performed while simultaneously stretching the stretched film in the mechanical direction by 1.1% to 2.0% and in the transverse direction by 2% to 12%.
本發明之示例性實施例中,機械方向的拉伸比可為2倍至4倍,橫方向的拉伸比可為2.2倍至6倍。In an exemplary embodiment of the present invention, the stretching ratio in the machine direction may be 2 to 4 times, and the stretching ratio in the transverse direction may be 2.2 to 6 times.
根據本發明之示例性實施例,聚酯多層膜中,基於75微米厚度的透明度可為2.5%以下,在相對於聚酯多層膜的機械方向的45度方向與135度方向的熱收縮率可滿足以下等式1,且當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時,在機械方向的反轉點可為100℃至160℃,而當聚酯多層膜在40℃下保持3分鐘後以每分鐘升高5℃的速度加熱至180℃時,尺寸變化可滿足以下等式2:According to an exemplary embodiment of the present invention, in the polyester multilayer film, the transparency based on the thickness of 75 μm may be 2.5% or less, and the heat shrinkage ratio in the direction of 45 degrees and the direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film may be The following Equation 1 is satisfied, and when measured using a thermomechanical analyzer (TMA), the reversal point in the mechanical direction may be 100 ° C to 160 ° C, and when the polyester multilayer film is kept at 40 ° C for 3 minutes After heating to 180 ° C at a rate of 5 ° C per minute, the dimensional change can satisfy the following Equation 2:
[等式1][Equation 1]
|S45 - S135 | ≤ 0.35|S 45 - S 135 | ≤ 0.35
在以上等式1中,S45 為在相對於聚酯多層膜的機械方向的45度方向的收縮率,S135 為在相對於聚酯多層膜的機械方向的135度方向的收縮率,In the above Equation 1, S 45 is a shrinkage ratio in a direction of 45 degrees with respect to the mechanical direction of the polyester multilayer film, and S 135 is a shrinkage ratio in a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film,
[等式2][Equation 2]
0.4 ≤ 機械方向的尺寸變化 / 橫方向的尺寸變化 ≤ 2.00.4 ≤ Dimensional change in the machine direction / Dimensional change in the lateral direction ≤ 2.0
在以上等式2中,尺寸變化意指在120℃時的長度減去初始長度。In the above Equation 2, the dimensional change means the length at 120 ° C minus the initial length.
本發明之示例性實施例中,聚酯多層膜可具有6奈米至25奈米的中心線平均粗糙度(Ra)及80奈米至400奈米的十點平均粗糙度(Rz)。In an exemplary embodiment of the present invention, the polyester multilayer film may have a center line average roughness (Ra) of 6 nm to 25 nm and a ten point average roughness (Rz) of 80 nm to 400 nm.
下文將更詳述本發明的各種架構。The various architectures of the present invention are described in more detail below.
具體而言,本發明是關於一種聚酯多層膜,其具有三個以上的層,包括核心層以及堆疊於核心層一側或兩側上的至少一表皮層。更具體而言,本發明之示例性實施例中,聚酯多層膜可包括核心層以及堆疊於核心層兩側上的一個以上的表皮層。In particular, the present invention relates to a polyester multilayer film having three or more layers including a core layer and at least one skin layer stacked on one or both sides of the core layer. More specifically, in an exemplary embodiment of the invention, the polyester multilayer film may include a core layer and one or more skin layers stacked on both sides of the core layer.
聚酯多層膜的總厚度可為25微米至125微米,更佳為50微米至100微米,且可適用於傾向製成在上述範圍內的薄膜的顯示器。The polyester multilayer film may have a total thickness of from 25 μm to 125 μm, more preferably from 50 μm to 100 μm, and is applicable to a display which tends to be a film in the above range.
進一步來說,以聚酯多層膜的總重量計,當核心層的含量為70wt%至90wt%且表皮層的含量為10wt%至30wt%時,優選的情況是,由於進行共擠出時的界面穩定性優異,可輕易進行成膜,而可能製備表面粗糙度小且收縮小的膜。 Further, when the content of the core layer is 70% by weight to 90% by weight and the content of the skin layer is 10% by weight to 30% by weight based on the total weight of the polyester multilayer film, it is preferable that the co-extrusion is performed. The interface is excellent in stability and can be easily formed into a film, and it is possible to prepare a film having a small surface roughness and a small shrinkage.
核心層優選為由聚酯樹脂形成,更具體而言,由聚對苯二甲酸乙二酯(polyethylene terephthalate)樹脂單獨形成。在此所用之聚對苯二甲酸乙二酯樹脂優選具有0.6分升/克至0.7分升/克的固有黏度,因為其耐熱性優異且在進行共擠出時不會造成界面不穩定。 The core layer is preferably formed of a polyester resin, more specifically, a polyethylene terephthalate resin. The polyethylene terephthalate resin used herein preferably has an intrinsic viscosity of from 0.6 dl/g to 0.7 dl/g because it is excellent in heat resistance and does not cause interface instability during coextrusion.
堆疊於核心層一側或兩側上的表皮層可與一個層或兩個以上的層堆疊,並可藉由共擠出來堆疊。 The skin layers stacked on one or both sides of the core layer may be stacked with one layer or more than one layer and may be stacked by co-extrusion.
表皮層可包含固有黏度為0.65分升/克至0.8分升/克的聚酯樹脂與無機粒子,在固有黏度滿足上述範圍的範圍內,可穩定地與核心層堆疊而不會造成界面不穩定,從而製備多層膜,且可輕易地加工。 The skin layer may comprise a polyester resin and inorganic particles having an intrinsic viscosity of 0.65 dl/g to 0.8 dl/g, and can stably be stacked with the core layer without causing interface instability in a range in which the intrinsic viscosity satisfies the above range. Thereby, a multilayer film is prepared and can be easily processed.
無機粒子只要是本領域中常用的無機粒子,則可無限制地使用。具體而言,例如可使用二氧化矽、沸石、高嶺土等,但本發明並不限於此。這些粒子透過拉伸製程而出現在膜的表面,以提高膜的滑動性與捲繞性(windability)。 The inorganic particles can be used without limitation as long as they are inorganic particles commonly used in the art. Specifically, for example, cerium oxide, zeolite, kaolin, or the like can be used, but the present invention is not limited thereto. These particles appear on the surface of the film through a stretching process to improve the slidability and windability of the film.
無機粒子的大小與含量優選滿足中心線平均粗糙度(Ra)為6奈米至25奈米且十點平均粗糙度(Rz)為80奈米至400奈米的範圍。作為滿足上述範圍的例子,無機粒子可具有0.5微米至5微米的平均粒徑,且表皮層中的粒子含量可為10ppm至100 ppm。當在中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)滿足上述條件的範圍內進行後處理時,塗佈性可為優異且滿足使用者所要求的塗佈穩定性,且全膜的透明度可為優異,從而適用於光學用途及觸控面板等顯示器。The size and content of the inorganic particles preferably satisfy a range in which the center line average roughness (Ra) is from 6 nm to 25 nm and the ten-point average roughness (Rz) is from 80 nm to 400 nm. As an example satisfying the above range, the inorganic particles may have an average particle diameter of 0.5 μm to 5 μm, and the content of the particles in the skin layer may be 10 ppm to 100 ppm. When the post-treatment is performed within a range in which the center line average roughness (Ra) and the ten-point average roughness (Rz) satisfy the above conditions, the coatability can be excellent and the coating stability required by the user can be satisfied, and The transparency of the film can be excellent, and is suitable for displays such as optical applications and touch panels.
當粒子的平均粒徑大於5微米時,即使粒子含量小於10 ppm,膜的透明度可能大幅下降,且當進行塗佈製程時可能會產生刮痕。當中心線平均粗糙度(Ra)大於25奈米且十點平均粗糙度(Rz)大於400奈米時,表面上的突起可能會轉移等,亦即成品的光學性質可能會受到影響。當平均粒徑小於0.5微米時,即使粒子含量大於100 ppm,透明度仍低,當進行塗佈製程時,不易進行品質檢查。當中心線平均粗糙度(Ra)小於6奈米且十點平均粗糙度(Rz)小於80奈米時,平滑度優異,但塗佈加工性與產品操作性退化,且當進行塗佈製程時,可能會產生刮痕或阻塞,因而可能造成塗佈不均勻。When the average particle diameter of the particles is more than 5 μm, even if the particle content is less than 10 ppm, the transparency of the film may be drastically lowered, and scratches may occur when the coating process is performed. When the center line average roughness (Ra) is greater than 25 nm and the ten point average roughness (Rz) is greater than 400 nm, the protrusions on the surface may be transferred, etc., that is, the optical properties of the finished product may be affected. When the average particle diameter is less than 0.5 μm, even if the particle content is more than 100 ppm, the transparency is low, and when the coating process is performed, quality inspection is difficult. When the center line average roughness (Ra) is less than 6 nm and the ten point average roughness (Rz) is less than 80 nm, the smoothness is excellent, but the coating processability and product workability are degraded, and when the coating process is performed It may cause scratches or blockages, which may result in uneven coating.
本發明的聚酯多層膜被要求需滿足下列所有物理特性,其中基於75微米厚度的透明度為2.5%以下,在相對於聚酯多層膜的機械方向的45度方向與135度方向的熱收縮率滿足以下等式1,以及當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時,在機械方向的反轉點為100℃至160℃,而當聚酯多層膜在40℃下保持3分鐘後以每分鐘升高5℃的速度加熱至180℃時,尺寸變化滿足以下等式2:The polyester multilayer film of the present invention is required to satisfy all of the following physical properties, wherein the transparency at a thickness of 75 μm is 2.5% or less, and the heat shrinkage ratio in a direction of 45 degrees and a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film. The following Equation 1 is satisfied, and when measured using a thermomechanical analyzer (TMA), the reversal point in the mechanical direction is 100 ° C to 160 ° C, and when the polyester multilayer film is held at 40 ° C for 3 minutes When heated to 180 ° C at a rate of 5 ° C per minute, the dimensional change satisfies the following Equation 2:
[等式1][Equation 1]
|S45 - S135 | ≤ 0.35|S 45 - S 135 | ≤ 0.35
在以上等式1中,S45 為在相對於聚酯多層膜的機械方向的45度方向的收縮率,S135 為在相對於聚酯多層膜的機械方向的135度方向的收縮率,並且In the above Equation 1, S 45 is a shrinkage ratio in a direction of 45 degrees with respect to the mechanical direction of the polyester multilayer film, and S 135 is a shrinkage ratio in a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film, and
[等式2][Equation 2]
0.4 ≤ 機械方向的尺寸變化 / 橫方向的尺寸變化 ≤ 2.00.4 ≤ Dimensional change in the machine direction / Dimensional change in the lateral direction ≤ 2.0
在以上等式2中,尺寸變化意指在120℃時的長度減去初始長度。In the above Equation 2, the dimensional change means the length at 120 ° C minus the initial length.
更具體而言,透明度意指根據JIS K 715測量的霧度,且基於總厚度為75微米的多層膜,透明度為2.5%以下,更具體而言為0.5%至2.5%。當透明度大於2.5%時,透明度低,因而當進行後處理以將膜作為光學膜使用時,不易進行雜質等的品質檢查,因此無法作為光學膜使用。More specifically, the transparency means the haze measured according to JIS K 715, and based on the multilayer film having a total thickness of 75 μm, the transparency is 2.5% or less, more specifically 0.5% to 2.5%. When the transparency is more than 2.5%, the transparency is low. Therefore, when post-treatment is used to use the film as an optical film, quality inspection of impurities or the like is not easily performed, and thus it cannot be used as an optical film.
再者,相對於聚酯多層膜的機械方向的45度方向的熱收縮率與135度方向的熱收縮率之差優選為0.35以下,當差值大於0.35時,由於在高溫製程(進行後處理以將膜作為光學膜使用)中可能會發生收縮,且扭曲捲曲可能會發生在45度方向與135度方向,因此並非優選。Further, the difference between the heat shrinkage ratio in the 45-degree direction with respect to the mechanical direction of the polyester multilayer film and the heat shrinkage ratio in the 135-degree direction is preferably 0.35 or less, and when the difference is more than 0.35, due to the high-temperature process (post-treatment) Shrinkage may occur in the use of the film as an optical film, and the twisted curl may occur in the 45-degree direction and the 135-degree direction, and thus is not preferable.
此外,當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時,機械方向的反轉點優選為100℃至160℃,且製程可在上述範圍內進行。在正常後處理過程中,膜收縮不會發生,因此減少了膜的熱變形。此處,反轉點是指在機械方向對基膜採樣時以及之後當溫度上升時膜擴展及收縮的使用TMA測的量變化點。藉由分別準備在聚酯多層膜的橫方向位置相同且相對於機械方向位置相異的三個試樣,使用TMA測量各個試樣以測定反轉點,並算出反轉點的平均值,以計算機械方向的反轉點。Further, when measured using a thermomechanical analyzer (TMA), the reversal point of the mechanical direction is preferably from 100 ° C to 160 ° C, and the process can be carried out within the above range. During normal post-treatment, film shrinkage does not occur, thus reducing thermal deformation of the film. Here, the inversion point refers to a change point of the amount measured by TMA when the film is expanded and contracted when the base film is sampled in the machine direction and after the temperature rises. By separately preparing three samples having the same position in the lateral direction of the polyester multilayer film and different in position from the machine direction, each sample was measured using TMA to measure the reversal point, and the average value of the reversal points was calculated to Calculate the reversal point of the machine direction.
再者,當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時,優選的情況是,當膜在40℃下保持3分鐘後以每分鐘升高5℃的速度加熱至180℃時,在120℃時的機械方向的尺寸變化優選為0.01%至小於0.13%。當120℃時的機械方向的尺寸變化小於0.01%時,難以實現製程。當機械方向的尺寸變化為0.13%以上時,由於後處理中的膜大幅變形,難以達到產品的物理特性。Furthermore, when measured using a thermomechanical analyzer (TMA), it is preferred that when the film is held at 40 ° C for 3 minutes and then heated to 180 ° C at a rate of 5 ° C per minute, at 120 The dimensional change in the mechanical direction at ° C is preferably from 0.01% to less than 0.13%. When the dimensional change of the machine direction at 120 ° C is less than 0.01%, it is difficult to achieve the process. When the dimensional change of the machine direction is 0.13% or more, it is difficult to achieve the physical properties of the product due to the large deformation of the film in the post-treatment.
本發明的膜在所有物理特性均滿足的範圍內,適於作為薄型顯示器及手機等光學膜。The film of the present invention is suitable as an optical film such as a thin display or a mobile phone within a range in which all physical properties are satisfied.
本發明的包括核心層與表皮層的聚酯多層膜的製備並無限制,但可藉由在至少兩台熔融擠出機中進行熔融擠出後藉由鑄造及雙軸拉伸來獲得。更具體而言,自一台擠出機擠出聚酯,同時在另一台擠出機中對聚酯及如二氧化矽、沸石以及高嶺土等無機粒子的添加物進行熔融擠出,然後在進料機(feed block)中將各個熔融物進行共擠出後,進行鑄造、冷卻,以及依序進行雙軸拉伸、熱處理及鬆弛。膜的物理特性可藉由控制膜的拉伸、熱處理及鬆弛來調整。The preparation of the polyester multilayer film comprising the core layer and the skin layer of the present invention is not limited, but can be obtained by casting and biaxial stretching after melt extrusion in at least two melt extruders. More specifically, the polyester is extruded from one extruder while the polyester and additives of inorganic particles such as cerium oxide, zeolite, and kaolin are melt extruded in another extruder, and then Each melt is co-extruded in a feed block, cast, cooled, and sequentially subjected to biaxial stretching, heat treatment, and relaxation. The physical properties of the film can be adjusted by controlling the stretching, heat treatment and relaxation of the film.
更具體而言,本發明的一種聚酯多層膜的製備方法包括:More specifically, a method of preparing a polyester multilayer film of the present invention comprises:
a)藉由對第一聚酯樹脂組成物與第二聚酯樹脂組成物進行熔融擠出而共擠出片材為三層以上的堆疊,第一聚酯樹脂組成物用於核心層,其包含固有黏度為0.6分升/克至0.7分升/克的聚酯樹脂,第二聚酯樹脂組成物用於表皮層,其包含固有黏度為0.65分升/克至0.8分升/克的聚酯樹脂與無機粒子;a) the coextruded sheet is a stack of three or more layers by melt-extruding the first polyester resin composition and the second polyester resin composition, and the first polyester resin composition is used for the core layer, Containing a polyester resin having an intrinsic viscosity of 0.6 dl/g to 0.7 dl/g, and a second polyester resin composition for the skin layer comprising a polycondensation having an intrinsic viscosity of 0.65 dl/g to 0.8 dl/g. Ester resin and inorganic particles;
b)在滿足以下等式3的範圍內雙軸拉伸共擠出的片材,從而製備聚酯多層膜;以及b) biaxially stretching the coextruded sheet within a range satisfying the following Equation 3, thereby preparing a polyester multilayer film;
[等式3][Equation 3]
EMD × 1.1 ≤ ETD ≤ EMD × 1.5E MD × 1.1 ≤ E TD ≤ E MD × 1.5
在以上等式3中,EMD 為機械方向的拉伸比,ETD 為橫方向的拉伸比,In the above Equation 3, E MD is a draw ratio in the machine direction, and E TD is a draw ratio in the transverse direction,
c)當同時對拉伸後的膜在機械方向鬆弛1.1%至2.0%且在橫方向鬆弛2%至12%時,進行熱處理。c) Heat treatment is performed while simultaneously stretching the stretched film in the mechanical direction by 1.1% to 2.0% and in the transverse direction by 2% to 12%.
根據上述本發明,拉伸可在拉伸比滿足以上等式3的範圍內進行,然後,當同時對拉伸後的膜在機械方向鬆弛1.1%至2.0%且在橫方向鬆弛2%至12%時,可進行熱處理,因此,膜在高溫情況下不會收縮,從而製備有利於後處理的膜。According to the present invention described above, the stretching can be carried out within a range in which the stretching ratio satisfies the above Equation 3, and then, when the film after stretching is simultaneously relaxed in the mechanical direction by 1.1% to 2.0% and in the transverse direction by 2% to 12 When % is used, heat treatment can be performed, and therefore, the film does not shrink at a high temperature, thereby preparing a film which is advantageous for post-treatment.
具體而言,步驟a)為對包括核心層與表皮層的聚酯樹脂進行共擠出後,用鑄造滾筒(casting drum)使其冷卻固化以製備聚酯片材,其中表皮層包含無機粒子。無機粒子只要是本領域中習知使用者,則可無限制地使用,具體而言,例如可使用二氧化矽、沸石、高嶺土等,但本發明並不限於此。Specifically, the step a) is to co-extrude the polyester resin including the core layer and the skin layer, and then solidify it by a casting drum to prepare a polyester sheet, wherein the skin layer contains inorganic particles. The inorganic particles can be used without limitation as long as they are conventionally used in the art. Specifically, for example, cerium oxide, zeolite, kaolin or the like can be used, but the present invention is not limited thereto.
核心層中所用之聚酯樹脂的固有黏度優選為0.6分升/克至0.7分升/克,表皮層中所用之聚酯樹脂的固有黏度優選為0.65分升/克至0.8分升/克。The inherent viscosity of the polyester resin used in the core layer is preferably from 0.6 dl/g to 0.7 dl/g, and the intrinsic viscosity of the polyester resin used in the skin layer is preferably from 0.65 dl/g to 0.8 dl/g.
無機粒子的大小與含量優選滿足中心線平均粗糙度(Ra)為6奈米至25奈米且十點平均粗糙度(Rz)為80奈米至400奈米的範圍。作為滿足上述範圍的例子,無機粒子可具有0.5微米至5微米的平均粒徑,且表皮層中的粒子含量可為10 ppm至100 ppm。當在中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)滿足上述條件的範圍內進行後處理時,塗佈性可為優異且滿足使用者所要求的塗佈穩定性,且全膜的透明度可為優異,以適用於光學用途及觸控面板等顯示器。The size and content of the inorganic particles preferably satisfy a range in which the center line average roughness (Ra) is from 6 nm to 25 nm and the ten-point average roughness (Rz) is from 80 nm to 400 nm. As an example satisfying the above range, the inorganic particles may have an average particle diameter of 0.5 μm to 5 μm, and the particle content in the skin layer may be 10 ppm to 100 ppm. When the post-treatment is performed within a range in which the center line average roughness (Ra) and the ten-point average roughness (Rz) satisfy the above conditions, the coatability can be excellent and the coating stability required by the user can be satisfied, and The transparency of the film can be excellent for use in displays such as optical applications and touch panels.
接著,步驟b)為拉伸共擠出的片材以製備聚酯多層膜,可藉由單軸拉伸或雙軸拉伸來進行,且優選為藉由雙軸拉伸來進行。Next, step b) is to stretch the coextruded sheet to prepare a polyester multilayer film, which can be carried out by uniaxial stretching or biaxial stretching, and preferably by biaxial stretching.
更具體而言,可進行共擠出以形成三個以上的層後,在鑄造輥(casting roll)中冷卻,然後,片材可在機械方向拉伸2倍至4倍,更佳為2倍至3.7倍,再更佳為2.8倍至3.7倍,且在橫方向拉伸2.2倍至6倍,更佳為3倍至5.5倍,再更佳為3.4倍至4.3倍。當機械方向的拉伸比為2倍至4倍時,橫方向的拉伸可穩定地進行,而不會減少膜的機械強度。此外,當橫方向的拉伸比為2.2倍至6倍時,膜的機械強度不會減少,而可能防止膜斷裂。More specifically, after co-extrusion may be performed to form three or more layers, it is cooled in a casting roll, and then the sheet may be stretched 2 to 4 times, more preferably 2 times in the machine direction. It is 3.7 times, more preferably 2.8 times to 3.7 times, and is stretched 2.2 times to 6 times, more preferably 3 times to 5.5 times, and even more preferably 3.4 times to 4.3 times in the transverse direction. When the stretching ratio in the machine direction is 2 to 4 times, the stretching in the transverse direction can be stably performed without reducing the mechanical strength of the film. Further, when the draw ratio in the transverse direction is 2.2 to 6 times, the mechanical strength of the film is not reduced, and the film may be prevented from being broken.
步驟c)為進行熱固定及鬆弛的製程,其中熱固定的溫度可為200℃至245℃,且當同時對膜在機械方向鬆弛1.1%至2.0%且於在橫方向鬆弛2%至12%時,可進行熱處理。因此,可能提供在高溫時的熱收縮率低的膜。Step c) is a process for performing heat setting and relaxation, wherein the heat setting temperature may be 200 ° C to 245 ° C, and when the film is simultaneously relaxed in the mechanical direction by 1.1% to 2.0% and in the transverse direction by 2% to 12% At the time, heat treatment can be performed. Therefore, it is possible to provide a film having a low heat shrinkage rate at a high temperature.
鬆弛率可如下計算。The relaxation rate can be calculated as follows.
鬆弛率(%)=(鬆弛處理區段前的膜的最大寬度長 - 鬆弛處理區段中的膜的最小寬度長)/ 鬆弛處理區段前的膜的最大寬度長 × 100Relaxation rate (%) = (the maximum width of the film before the relaxation treatment zone is long - the minimum width of the film in the relaxation treatment zone is long) / the maximum width of the film before the relaxation treatment zone is long × 100
此處,優選為同時進行機械方向的鬆弛與橫方向的鬆弛。當先進行機械方向的鬆弛再進行橫方向的鬆弛時,即使鬆弛率增加,也難以將橫方向的收縮率減少至0.3%以下。當先進行橫方向的鬆弛再進行機械方向的鬆弛時,難以將機械方向的收縮率減少至0.4%以下。此外,當機械方向的鬆弛率小於1.1%時,難以將機械方向的收縮率減少至0.4%以下。當機械方向的鬆弛率大於2%時,難以將機械方向的收縮率減少至小於2%,而可能會增加設備的負擔,因而損害設備。此外,當橫方向的鬆弛率小於2%時,難以將橫方向的收縮率調整至0.4%以下。當橫方向的鬆弛率為12%以上時,會過度鬆弛,膜在設備中可能會嚴重下垂,因與設備摩擦而可能會造成刮痕,使作業難以進行。Here, it is preferable to simultaneously perform slack in the machine direction and slack in the lateral direction. When the relaxation in the machine direction is performed first and the relaxation in the lateral direction is performed, even if the relaxation rate is increased, it is difficult to reduce the shrinkage ratio in the lateral direction to 0.3% or less. When the relaxation in the transverse direction is performed first and then the mechanical direction is relaxed, it is difficult to reduce the shrinkage ratio in the machine direction to 0.4% or less. Further, when the relaxation rate in the machine direction is less than 1.1%, it is difficult to reduce the shrinkage ratio in the machine direction to 0.4% or less. When the relaxation rate of the machine direction is more than 2%, it is difficult to reduce the shrinkage rate in the machine direction to less than 2%, which may increase the burden on the apparatus and thus damage the apparatus. Further, when the relaxation ratio in the transverse direction is less than 2%, it is difficult to adjust the shrinkage ratio in the transverse direction to 0.4% or less. When the relaxation rate in the transverse direction is 12% or more, the film may be excessively slack, and the film may sag heavily in the device, which may cause scratches due to friction with the device, making the operation difficult.
具體而言,藉由上述製備方法製備的聚酯多層膜可滿足下列條件:基於75微米厚度的透明度為2.5%以下、在相對於聚酯多層膜的機械方向的45度方向與135度方向的熱收縮率滿足以下等式1、以及當使用熱機械分析儀(thermomechanical analyzer,TMA)測量時在機械方向的反轉點為100℃至160℃,而當聚酯多層膜在40℃下保持3分鐘後以每分鐘升高5℃的速度加熱至180℃時,尺寸變化滿足以下等式2:Specifically, the polyester multilayer film prepared by the above-described production method can satisfy the following conditions: a transparency of not more than 2.5% based on a thickness of 75 μm, and a direction of 45 degrees and a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film. The heat shrinkage rate satisfies the following Equation 1, and the reversal point in the machine direction when measured using a thermomechanical analyzer (TMA) is 100 ° C to 160 ° C, while the polyester multilayer film is maintained at 40 ° C 3 After heating to 180 ° C at a rate of 5 ° C per minute after a minute, the dimensional change satisfies the following Equation 2:
[等式1][Equation 1]
|S45 - S135 | ≤ 0.35|S 45 - S 135 | ≤ 0.35
在以上等式1中,S45 為在相對於聚酯多層膜的機械方向的45度方向的收縮率,S135 為在相對於聚酯多層膜的機械方向的135度方向的收縮率,並且In the above Equation 1, S 45 is a shrinkage ratio in a direction of 45 degrees with respect to the mechanical direction of the polyester multilayer film, and S 135 is a shrinkage ratio in a direction of 135 degrees with respect to the mechanical direction of the polyester multilayer film, and
[等式2][Equation 2]
0.4 ≤ 機械方向的尺寸變化 / 橫方向的尺寸變化 ≤ 2.00.4 ≤ Dimensional change in the machine direction / Dimensional change in the lateral direction ≤ 2.0
在以上等式2中,尺寸變化意指在120℃時的長度減去初始長度。In the above Equation 2, the dimensional change means the length at 120 ° C minus the initial length.
在下文中,將基於實例與比較例來更詳述本發明。同時,下列實例與比較例是為了更詳細說明本發明而作為示例提供的,因此,本發明不限於這些實例與比較例。Hereinafter, the present invention will be described in more detail based on examples and comparative examples. Meanwhile, the following examples and comparative examples are provided to exemplify the present invention in more detail, and thus, the present invention is not limited to these examples and comparative examples.
1)固有黏度1) Intrinsic viscosity
將0.4克的聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)顆粒(試樣)加入由苯酚與1,1,2,2-四氯乙醇以6:4的重量比混合而成的100毫升試劑中,將混合物溶解90分鐘,然後轉移到烏氏黏度計(Ubbelohde viscometer),在30℃恆溫槽中保持10分鐘。然後,使用黏度計與吸氣器計算溶液下落秒數。藉由同樣的方法測量溶劑下落秒數,並藉由以下計算式1與計算式2來計算相對黏度(relative viscosity,R.V.)值與固有黏度(intrinsic viscosity,I.V.)值。0.4 g of polyethylene terephthalate (PET) particles (sample) was added to a mixture of phenol and 1,1,2,2-tetrachloroethanol in a weight ratio of 6:4. In a milliliter of reagent, the mixture was dissolved for 90 minutes, then transferred to a Ubbelohde viscometer and held in a 30 ° C thermostat for 10 minutes. Then, use a viscometer and an aspirator to calculate the number of seconds the solution falls. The solvent drop seconds were measured by the same method, and the relative viscosity (R.V.) value and the intrinsic viscosity (I.V.) value were calculated by calculating Equation 1 and Equation 2 below.
在下列計算式中,C代表試樣的濃度。In the following calculation formula, C represents the concentration of the sample.
[計算式1] [Calculation 1]
[計算式2] [Calculation 2]
2)透明度2) Transparency
根據JIS K 715並使用霧度計(型號名稱:日本電色(Nippon Denshoku),型號NDH 5000)測量如此形成的膜試樣的透明度。The transparency of the film sample thus formed was measured in accordance with JIS K 715 and using a haze meter (model name: Nippon Denshoku, model NDH 5000).
3)表面粗糙度3) Surface roughness
使用二維接觸式表面粗糙度測量計(小坂研究所(Kosaka),SE3300)測量中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)。The center line average roughness (Ra) and the ten point average roughness (Rz) were measured using a two-dimensional contact surface roughness meter (Kosaka, SE3300).
4)熱收縮率4) Thermal shrinkage rate
熱收縮率如下判定。將膜裁剪為200公釐×200公釐的大小,測量膜長與膜寬,將膜在熱風爐中以140℃的溫度進行熱處理60分鐘,然後,如下測量及計算熱處理後改變的膜長與膜寬。此處,在機械方向的尺寸變化、在相對於機械方向的45度方向與135度方向的尺寸變化以及在橫方向的尺寸變化是一起測量的。The heat shrinkage rate was determined as follows. The film was cut to a size of 200 mm × 200 mm, and the film length and film width were measured. The film was heat-treated at 140 ° C for 60 minutes in a hot air oven, and then the film length changed after heat treatment was measured and calculated as follows. The film is wide. Here, the dimensional change in the machine direction, the dimensional change in the 45-degree direction with respect to the machine direction and the 135-degree direction, and the dimensional change in the lateral direction are measured together.
收縮率(%)=(熱處理前量得的長度 - 熱處理後量得的長度)/ 熱處理前量得的長度 × 100Shrinkage (%) = (length measured before heat treatment - length after heat treatment) / length measured before heat treatment × 100
5)使用熱機械分析儀(thermomechanical analyzer,TMA)測量5) Measurement using a thermomechanical analyzer (TMA)
將膜試樣裁剪為機械方向16公釐且橫方向4.5公釐的大小,並使用TMA(TA儀器,TMA Q400)測量熱變形的長度(尺寸變化)。The film sample was cut to a size of 16 mm in the machine direction and 4.5 mm in the transverse direction, and the length (size change) of the thermal deformation was measured using TMA (TA Instruments, TMA Q400).
為了測量,膜在40℃下等溫保持3分鐘,然後以每分鐘上升5℃的速度加熱至180℃,然後測量反轉點(即擴展與收縮改變的點)以及在120℃時的尺寸變化。For measurement, the film was isothermally held at 40 ° C for 3 minutes, then heated to 180 ° C at a rate of 5 ° C per minute, and then the reversal point (ie, the point at which the expansion and contraction changed) and the dimensional change at 120 ° C were measured. .
[實例1][Example 1]
將固有黏度為0.65分升/克的聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)用於核心層,將固有黏度為0.64分升/克的PET及70 ppm的平均粒徑為2.5微米的二氧化矽粒子用於表皮層,各自進行熔融擠出,並共擠出成堆疊有表皮層/核心層/表皮層的三層膜,然後在冷卻輥(cooling roll)上鑄造以製備未經拉伸之片材。此時,以聚酯多層膜的總重量計,核心層的含量為80 wt%,表皮層的含量為20 wt%。膜依序在機械方向拉伸3.8倍及在橫方向拉伸3.4倍,當同時對拉伸後的膜在機械方向鬆弛1.2%且在橫方向鬆弛3.0%時,以230℃的溫度進行熱處理,以製備總厚度為75微米的膜。A polyethylene terephthalate (PET) having an intrinsic viscosity of 0.65 dl/g was used for the core layer, and the PET having an intrinsic viscosity of 0.64 dl/g and an average particle diameter of 70 ppm of 2.5 μm were 2.5 μm. The cerium oxide particles are used in the skin layer, each of which is melt extruded, and coextruded into a three-layer film in which a skin layer/core layer/skin layer is stacked, and then cast on a cooling roll to prepare without Stretched sheet. At this time, the content of the core layer was 80% by weight based on the total weight of the polyester multilayer film, and the content of the skin layer was 20% by weight. The film was sequentially stretched 3.8 times in the machine direction and 3.4 times in the transverse direction. When the film after stretching was simultaneously relaxed by 1.2% in the machine direction and 3.0% in the transverse direction, the film was heat-treated at a temperature of 230 ° C. A film having a total thickness of 75 μm was prepared.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[實例2與實例3][Example 2 and Example 3]
將表皮層原料的固有黏度變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the intrinsic viscosity of the skin layer raw material was changed to the following Table 1.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[實例4與實例5][Example 4 and Example 5]
將表皮層的重量變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the weight of the skin layer was changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[實例6與實例7][Example 6 and Example 7]
將表皮層的粒子含量變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the particle content of the skin layer was changed to the following Table 1.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[實例8與實例9][Example 8 and Example 9]
將表皮層的粒子大小與含量變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the particle size and content of the skin layer were changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[實例10至實例13][Example 10 to Example 13]
將機械方向(machine direction,MD)與橫方向(transverse direction,TD)的鬆弛率變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the relaxation rate of the machine direction (MD) and the transverse direction (TD) was changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[實例14][Example 14]
機械方向的拉伸比為2.8倍,且橫方向的拉伸比為4.3倍,除此之外,以與實例1相同之方式製備膜。A film was prepared in the same manner as in Example 1 except that the draw ratio in the machine direction was 2.8 times and the draw ratio in the transverse direction was 4.3 times.
[比較例1與比較例2][Comparative Example 1 and Comparative Example 2]
將機械方向與橫方向的鬆弛率變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the relaxation rate in the machine direction and the transverse direction was changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例3與比較例4][Comparative Example 3 and Comparative Example 4]
如下表1所示,依序進行及反序進行機械方向的鬆弛與橫方向的鬆弛,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the relaxation in the machine direction and the relaxation in the transverse direction were sequentially and reversely performed as shown in the following Table 1.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例5與比較例6][Comparative Example 5 and Comparative Example 6]
將表皮層的固有黏度變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the intrinsic viscosity of the skin layer was changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例7與比較例8][Comparative Example 7 and Comparative Example 8]
將表皮層的含量變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the content of the skin layer was changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例9至比較例12][Comparative Example 9 to Comparative Example 12]
將表皮層的粒子大小與含量變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the particle size and content of the skin layer were changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例13至比較例16][Comparative Example 13 to Comparative Example 16]
將機械方向橫方向的鬆弛率變更為如下表1所示,除此之外以與實例1相同之方式製備膜。The film was prepared in the same manner as in Example 1 except that the relaxation rate in the transverse direction of the machine direction was changed as shown in Table 1 below.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例17][Comparative Example 17]
機械方向的拉伸比為2.7倍,且橫方向的拉伸比為4.4倍,除此之外,以與實例1相同之方式製備膜。A film was prepared in the same manner as in Example 1 except that the draw ratio in the machine direction was 2.7 times and the draw ratio in the transverse direction was 4.4 times.
測量製備成的膜的物理特性並顯示在下表2中。The physical properties of the prepared film were measured and shown in Table 2 below.
[比較例18][Comparative Example 18]
機械方向的拉伸比為3.9倍,且橫方向的拉伸比為3.4倍,除此之外,以與實例1相同之方式製備膜。A film was prepared in the same manner as in Example 1 except that the draw ratio in the machine direction was 3.9 times and the draw ratio in the transverse direction was 3.4 times.
測量製備成的膜的物理特性並顯示在下表2中。 [表1]
根據本發明的聚酯多層膜因透明度高,在進行後處理中的塗佈處理時,易於進行雜質等的品質檢查,因表面性質優異而有優異的塗佈加工性,且聚酯多層膜因收縮率低,在後處理過程中不會收縮。因此,可能提供少有變形的聚酯多層膜。The polyester multilayer film according to the present invention has high transparency, and is easy to perform quality inspection of impurities and the like during coating treatment in post-treatment, and has excellent coating processability due to excellent surface properties, and polyester multilayer film The shrinkage is low and does not shrink during post-treatment. Therefore, it is possible to provide a polyester multilayer film which is less deformed.
再者,根據本發明的聚酯多層膜可適合作為用於平板、手機之類的光學膜,且由於在後處理中很少發生熱變形,可適用於需要後處理的領域及薄型顯示器等。Further, the polyester multilayer film according to the present invention can be suitably used as an optical film for a flat plate, a mobile phone, and the like, and is rarely applied to a field requiring post-treatment, a thin display, or the like because it is less thermally deformed in post-processing.
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US20100189998A1 (en) * | 2006-02-09 | 2010-07-29 | Dupont Teijin Films U.S. Limited Partnership | Manufacturing process for polyester film exhibiting low thermal shrinkage |
US20120315465A1 (en) * | 2010-02-07 | 2012-12-13 | Taishi Kawasaki | Laminated polyester film |
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US20120315465A1 (en) * | 2010-02-07 | 2012-12-13 | Taishi Kawasaki | Laminated polyester film |
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