TWI599281B - Package carrier and method for manufacturing same - Google Patents
Package carrier and method for manufacturing same Download PDFInfo
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- TWI599281B TWI599281B TW104138649A TW104138649A TWI599281B TW I599281 B TWI599281 B TW I599281B TW 104138649 A TW104138649 A TW 104138649A TW 104138649 A TW104138649 A TW 104138649A TW I599281 B TWI599281 B TW I599281B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
- H05K1/162—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed capacitors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/42—Plated through-holes or plated via connections
- H05K3/421—Blind plated via connections
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/095—Conductive through-holes or vias
- H05K2201/09509—Blind vias, i.e. vias having one side closed
- H05K2201/09518—Deep blind vias, i.e. blind vias connecting the surface circuit to circuit layers deeper than the first buried circuit layer
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
- Parts Printed On Printed Circuit Boards (AREA)
Description
本發明涉及一種封裝載板及其製作方法。 The invention relates to a package carrier and a manufacturing method thereof.
現有之封裝載板技術中,已發展出其中嵌入有電阻和電容之封裝載板。藉由於封裝載板之外表面上或於封裝載板之內層中安裝諸如電阻或電容之無源部件可獲得具有嵌入式電容電阻之封裝載板。這種具有嵌入式電容電阻元件之封裝載板,只需要組裝較少數量之電容電阻元件,並有利於縮小封裝載板之尺寸。 In the existing package carrier technology, a package carrier in which a resistor and a capacitor are embedded has been developed. A package carrier having an embedded capacitor resistor can be obtained by mounting a passive component such as a resistor or capacitor on the surface of the package carrier or in the inner layer of the package carrier. The package carrier with the embedded capacitor resistor component only needs to assemble a small number of capacitor resistor components, and is advantageous for reducing the size of the package carrier.
但是,於此類具有嵌入電容與電阻元件之封裝載板中,通常採用通孔導通,由於晶片之運作電容以及電阻均會產生熱量,通孔設計不易將熱導至主機板,會影響封裝載板之功能,並縮短封裝載板之使用壽命。並且,採用通孔限制了封裝載板之佈線密度,不利於進一步縮小元件之尺寸。 However, in such a package carrier having embedded capacitors and resistor elements, through-hole conduction is usually adopted. Since the operating capacitance and resistance of the chip generate heat, the via design is not easy to conduct heat to the motherboard, which may affect the package loading. The function of the board and shorten the service life of the package carrier. Moreover, the use of through holes limits the wiring density of the package carrier, which is disadvantageous for further reducing the size of the components.
有鑑於此,本發明提供了一種散熱效果好且尺寸較小之封裝載板以及該封裝載板之製作方法。 In view of this, the present invention provides a package carrier board having a good heat dissipation effect and a small size, and a method of fabricating the package carrier board.
一種封裝載板之製作方法,其包括以下工序: 提供一電容基板,電容基板之相對兩側具有第一銅箔層和第二銅箔層;蝕刻第一銅箔層和第二銅箔層形成第一電容線路層和第二電容線路層,得到電容單元;於第一電容線路層上方依次形成第一絕緣層、電阻基板以及第三銅箔層,於第二電容線路層下方形成第二絕緣層、第四銅箔層,得到內嵌有電容單元之基板;於基板上形成盲孔,並對盲孔進行電鍍,形成導電柱,第三銅箔層和第四銅箔層分別藉由導電柱與第一電容線路層和第二電容線路層導通;蝕刻第三銅箔層、第四銅箔層和電阻基板,形成第一導電線路層和第二導線電路層和電阻線路層。 A method for manufacturing a package carrier board, comprising the following steps: Providing a capacitor substrate having a first copper foil layer and a second copper foil layer on opposite sides of the capacitor substrate; etching the first copper foil layer and the second copper foil layer to form the first capacitor circuit layer and the second capacitor circuit layer a capacitor unit; a first insulating layer, a resistor substrate and a third copper foil layer are sequentially formed on the first capacitor circuit layer, and a second insulating layer and a fourth copper foil layer are formed under the second capacitor circuit layer to obtain a capacitor embedded therein a substrate; forming a blind via on the substrate, and plating the blind via to form a conductive pillar, wherein the third copper foil layer and the fourth copper foil layer respectively pass through the conductive pillar and the first capacitor circuit layer and the second capacitor circuit layer Conducting; etching the third copper foil layer, the fourth copper foil layer, and the resistor substrate to form the first conductive wiring layer and the second wiring circuit layer and the resistance circuit layer.
本發明還提供一種使用上述方法製作之封裝載板,其包括電容單元、形成於電容單元相對兩側之第一絕緣層和第二絕緣層、形成於第一絕緣層上方之電阻線路層、形成於電阻線路層表面之第一導電線路層、形成於第二絕緣層下方之第二導電線路層,第一導電線路層以及第二導電線路層藉由導電柱與電容單元導通。 The present invention also provides a package carrier plate fabricated by the above method, comprising a capacitor unit, a first insulating layer and a second insulating layer formed on opposite sides of the capacitor unit, and a resistive circuit layer formed on the first insulating layer, forming The first conductive circuit layer on the surface of the resistive circuit layer and the second conductive circuit layer formed under the second insulating layer, the first conductive circuit layer and the second conductive circuit layer are electrically connected to the capacitor unit by the conductive pillars.
相較於現有技術,本發明利用蝕刻電容材料上下銅箔層形成具有電容線路層之電容單元。將所述電容單元作為基板經壓合貼合絕緣層、電阻基板和銅箔層,經顯影、蝕刻形成電阻線路層和外層電路層。藉由鐳射打孔形成盲孔並對盲孔電鍍金屬形成導電柱以導通電容線路層和外層線路層,得到具有嵌入式電容和電阻之封裝載板。利用導電柱分別導通單面電容線路層和外層電路,可提高封裝載板元件之散熱性,於不增厚封裝載板亦不增加封裝載板層數之情況下,降低佈線密度,縮小元件大小。另外,還能避免通孔電鍍填孔高縱橫比造成漏塞品質異常。 Compared with the prior art, the present invention utilizes an upper and a lower copper foil layer of an etched capacitor material to form a capacitor unit having a capacitor circuit layer. The capacitor unit is press-bonded to the insulating layer, the resistor substrate and the copper foil layer as a substrate, and is developed and etched to form a resistive wiring layer and an outer layer circuit layer. A blind via is formed by laser drilling and a conductive pillar is formed by plating a metal to the via hole to electrically conduct the capacitor circuit layer and the outer circuit layer, thereby obtaining a package carrier having an embedded capacitor and a resistor. By using the conductive pillars to respectively conduct the single-sided capacitor circuit layer and the outer layer circuit, the heat dissipation of the package carrier component can be improved, and the wiring density can be reduced and the component size can be reduced without increasing the thickness of the package carrier and increasing the number of package carrier layers. . In addition, it is also possible to avoid the abnormality of the plugging quality caused by the high aspect ratio of the through hole plating filling hole.
10‧‧‧封裝載板 10‧‧‧Package carrier
100‧‧‧電容基板 100‧‧‧Capacitive substrate
100a‧‧‧電容單元 100a‧‧‧Capacitor unit
110‧‧‧介電層 110‧‧‧ dielectric layer
120‧‧‧第一銅箔層 120‧‧‧First copper foil layer
122‧‧‧第二銅箔層 122‧‧‧Second copper foil layer
1202‧‧‧第一電容線路層 1202‧‧‧First capacitor circuit layer
1222‧‧‧第二電容線路層 1222‧‧‧Second capacitor circuit layer
130‧‧‧第一幹膜 130‧‧‧First dry film
132‧‧‧第二幹膜 132‧‧‧Second dry film
140‧‧‧第一絕緣層 140‧‧‧First insulation
142‧‧‧第二絕緣層 142‧‧‧Second insulation
150‧‧‧電阻基板 150‧‧‧Resistive substrate
152‧‧‧電阻線路層 152‧‧‧resistive circuit layer
160‧‧‧第三銅箔層 160‧‧‧ third copper foil layer
162‧‧‧第四銅箔層 162‧‧‧fourth copper foil layer
170‧‧‧第三幹膜 170‧‧‧ Third dry film
172‧‧‧第四幹膜 172‧‧‧fourth dry film
174‧‧‧第七幹膜 174‧‧‧ seventh dry film
176‧‧‧第八幹膜 176‧‧‧ eighth dry film
180‧‧‧第一導電圖案 180‧‧‧First conductive pattern
181‧‧‧第一導電線路層 181‧‧‧First conductive circuit layer
182‧‧‧第二導電線路層 182‧‧‧Second conductive circuit layer
183‧‧‧第三導電線路層 183‧‧‧ Third conductive circuit layer
190‧‧‧第五幹膜 190‧‧‧ fifth dry film
192‧‧‧第六幹膜 192‧‧‧ sixth dry film
194‧‧‧第九幹膜 194‧‧‧ ninth dry film
196‧‧‧第十幹膜 196‧‧‧ Tenth dry film
200‧‧‧基板 200‧‧‧Substrate
201‧‧‧第一盲孔 201‧‧‧First blind hole
202‧‧‧第二盲孔 202‧‧‧Second blind hole
203‧‧‧第三盲孔 203‧‧‧ third blind hole
204‧‧‧第四盲孔 204‧‧‧4th blind hole
201a‧‧‧第一導電柱 201a‧‧‧First Conductive Column
202a‧‧‧第二導電柱 202a‧‧‧second conductive column
203a‧‧‧第三導電柱 203a‧‧‧The third conductive column
204a‧‧‧第四導電柱 204a‧‧‧fourth conductive column
210‧‧‧第一防焊層 210‧‧‧First solder mask
212‧‧‧第二防焊層 212‧‧‧Second solder mask
220‧‧‧第一表面處理層 220‧‧‧First surface treatment layer
222‧‧‧第二表面處理層 222‧‧‧Second surface treatment layer
圖1是本發明第一實施例所提供之電容基板之剖面示意圖。 1 is a schematic cross-sectional view of a capacitor substrate according to a first embodiment of the present invention.
圖2是於圖1之電容基板上形成第一幹膜和第二幹膜之剖面示意圖。 2 is a schematic cross-sectional view showing the formation of a first dry film and a second dry film on the capacitor substrate of FIG. 1.
圖3是刻蝕圖1之電容基板形成電容單元之剖面示意圖。 3 is a schematic cross-sectional view showing the capacitor substrate formed by etching the capacitor substrate of FIG. 1.
圖4是於圖3之電容單元基礎上形成基板之剖面示意圖。 4 is a schematic cross-sectional view showing the formation of a substrate on the basis of the capacitor unit of FIG. 3.
圖5是於圖4之基板上形成盲孔之剖面示意圖。 Figure 5 is a schematic cross-sectional view showing the formation of a blind via on the substrate of Figure 4.
圖6是於圖5中電鍍盲孔並形成第三幹膜和第四幹膜之剖面示意圖。 Figure 6 is a schematic cross-sectional view showing the plating of the blind holes in Figure 5 and forming the third dry film and the fourth dry film.
圖7是於圖6中形成第一導電線圖案、第二導電線路層和電阻線路層之剖面示意圖。 FIG. 7 is a schematic cross-sectional view showing the formation of the first conductive line pattern, the second conductive wiring layer, and the resistive wiring layer in FIG.
圖8是於圖7中形成第五幹膜和第六幹膜之剖面示意圖。 Figure 8 is a schematic cross-sectional view showing the formation of a fifth dry film and a sixth dry film in Figure 7.
圖9是於圖8中形成第一導電線路層和第三導電線路層之剖面示意圖。 Figure 9 is a schematic cross-sectional view showing the formation of the first conductive wiring layer and the third conductive wiring layer in Figure 8.
圖10是於圖9中形成第一防焊層、第二防焊層、第一表面處理層以及第二表面處理層之剖面示意圖。 10 is a schematic cross-sectional view showing the formation of a first solder resist layer, a second solder resist layer, a first surface treatment layer, and a second surface treatment layer in FIG.
圖11是於圖5中電鍍盲孔並形成第七幹膜,第八幹膜之剖面示意圖。 Figure 11 is a cross-sectional view showing the seventh dry film and the eighth dry film formed by plating a blind hole in Figure 5.
圖12是於圖11中形成第一導電線路層、第二導電線路層以及第三導電線路層之剖面示意圖。 12 is a schematic cross-sectional view showing the formation of the first conductive wiring layer, the second conductive wiring layer, and the third conductive wiring layer in FIG.
圖13是於圖12中形成第九幹膜和第十幹膜之剖面示意圖。 Figure 13 is a schematic cross-sectional view showing the formation of the ninth dry film and the tenth dry film in Figure 12 .
圖14是於圖13之蝕刻電阻基板形成電阻線路層之剖面示意圖。 FIG. 14 is a schematic cross-sectional view showing the formation of a resistive wiring layer on the etched resistor substrate of FIG.
本發明第一實施例提供一種封裝載板10之製作方法,其包括以下工序: A first embodiment of the present invention provides a method of fabricating a package carrier 10, which includes the following steps:
第一工序,請參閱圖1,提供一電容基板100,所述電容基板100包括介電層110以及分別形成於所述介電層110之相對兩側之第一銅箔層120和第二銅箔層122。 For the first process, referring to FIG. 1 , a capacitor substrate 100 is provided. The capacitor substrate 100 includes a dielectric layer 110 and first copper foil layers 120 and second copper respectively formed on opposite sides of the dielectric layer 110 . Foil layer 122.
第二工序,請參閱圖2和圖3,蝕刻電容基板100,形成電容單元100a。 In the second process, referring to FIG. 2 and FIG. 3, the capacitor substrate 100 is etched to form a capacitor unit 100a.
如圖2所示,電容單元100a之具體製作方法為:首先,於第一銅箔層120和第二銅箔層122上分別覆蓋第一幹膜130和第二幹膜132,藉由曝光、顯影對第一幹膜130和第二幹膜132進行圖案化。其次,如圖3所示,對第一銅箔層120和第二銅箔層122分別進行蝕刻形成第一電容線路層1202和第二電容線路層1222。最後,去除第一幹膜130和第二幹膜132,得到電容單元100a。 As shown in FIG. 2, the capacitor unit 100a is specifically formed by first covering the first dry film 130 and the second dry film 132 on the first copper foil layer 120 and the second copper foil layer 122, respectively, by exposure, The first dry film 130 and the second dry film 132 are patterned by development. Next, as shown in FIG. 3, the first copper foil layer 120 and the second copper foil layer 122 are respectively etched to form a first capacitor line layer 1202 and a second capacitor line layer 1222. Finally, the first dry film 130 and the second dry film 132 are removed to obtain a capacitor unit 100a.
第三工序,請參閱圖4,於電容單元100a之上下兩側分別壓合形成第一絕緣層140和第二絕緣層142,並且於第一絕緣層140之表面形成電阻基板150。之後,於電阻基板150之表面以及第二絕緣層142之表面分別形成第三銅箔層160和第四銅箔層162,從而得到內嵌有電容單元100a之基板200。 In the third process, referring to FIG. 4, the first insulating layer 140 and the second insulating layer 142 are respectively formed on the upper and lower sides of the capacitor unit 100a, and the resistive substrate 150 is formed on the surface of the first insulating layer 140. Thereafter, a third copper foil layer 160 and a fourth copper foil layer 162 are formed on the surface of the resistor substrate 150 and the surface of the second insulating layer 142, respectively, thereby obtaining the substrate 200 in which the capacitor unit 100a is embedded.
第四工序,請參閱圖5,於所述基板200上形成多個盲孔,以暴露出第一電容線路層1202和第二電容線路層1222。 In the fourth process, referring to FIG. 5, a plurality of blind holes are formed on the substrate 200 to expose the first capacitor circuit layer 1202 and the second capacitor circuit layer 1222.
具體地,藉由鐳射打孔之方式分別自第三銅箔層160和第四銅箔層162朝向第一電容線路層1202開設形成一對第一盲孔201和第二盲孔202,同時分別自第三銅箔層160和第四銅箔層162朝向第二電容線路層1222開設形成一對第三盲孔203和第四盲孔204。第一盲孔201及第二盲孔202用於暴露第一電容線路層1202,第三盲孔203及第四盲孔204用於暴露第二電容線路層1222。具體而言,第一盲孔201從基板200之上方依次貫穿第三銅箔層160、電阻基板150以及第一絕緣層140,以露出部分第一電容線路層1202。第二盲孔202與第一盲孔201相對設置,並從基板200之下方依次貫穿第四銅箔層162、第二絕緣層142、第二電容線路層1222和介電層110,以露出部分第一電容線路層1202。同樣地,第三盲孔203自基板200上方依次貫穿第三銅箔層160、電阻基板150、 第一絕緣層140、第一電容線路層1202以及介電層110,以露出部分第二電容線路層1222。第四盲孔204與第三盲孔203相對應,並自基板200之下方依次貫穿第四銅箔層162和第二絕緣層142,以露出部分第二電容線路層1222。 Specifically, a pair of first blind holes 201 and second blind holes 202 are formed from the third copper foil layer 160 and the fourth copper foil layer 162 toward the first capacitor circuit layer 1202 by laser drilling, respectively. A pair of third blind holes 203 and fourth blind holes 204 are formed from the third copper foil layer 160 and the fourth copper foil layer 162 toward the second capacitor line layer 1222. The first blind via 201 and the second blind via 202 are used to expose the first capacitive circuit layer 1202, and the third blind via 203 and the fourth blind via 204 are used to expose the second capacitive wiring layer 1222. Specifically, the first blind via 201 sequentially penetrates the third copper foil layer 160 , the resistive substrate 150 , and the first insulating layer 140 from above the substrate 200 to expose a portion of the first capacitor line layer 1202 . The second blind hole 202 is disposed opposite to the first blind hole 201, and sequentially penetrates the fourth copper foil layer 162, the second insulating layer 142, the second capacitor circuit layer 1222, and the dielectric layer 110 from below the substrate 200 to expose a portion. The first capacitive circuit layer 1202. Similarly, the third blind via 203 sequentially penetrates the third copper foil layer 160 and the resistive substrate 150 from above the substrate 200. The first insulating layer 140, the first capacitor line layer 1202, and the dielectric layer 110 expose a portion of the second capacitor line layer 1222. The fourth blind via 204 corresponds to the third blind via 203, and sequentially penetrates the fourth copper foil layer 162 and the second insulating layer 142 from below the substrate 200 to expose a portion of the second capacitive wiring layer 1222.
本實施例中,由圖5可知,第一盲孔201之深度小於第二盲孔202之深度,第三盲孔203之深度大於第四盲孔204之深度。 In this embodiment, as shown in FIG. 5, the depth of the first blind hole 201 is smaller than the depth of the second blind hole 202, and the depth of the third blind hole 203 is greater than the depth of the fourth blind hole 204.
第五工序,請參閱圖6和圖7,於所述第一盲孔201、第二盲孔202、第三盲孔203和第四盲孔204內填充銅,從而形成第一導電柱201a、第二導電柱202a、第三導電柱203a以及第四導電柱204a;並且蝕刻第三銅箔層160和第四銅箔層162,從而形成第一導電圖案180以及第二導電線路層182,同時蝕刻電阻基板150以形成電阻線路層152。 In the fifth process, referring to FIG. 6 and FIG. 7, the first blind via 201, the second blind via 202, the third blind via 203, and the fourth blind via 204 are filled with copper, thereby forming a first conductive pillar 201a, a second conductive pillar 202a, a third conductive pillar 203a, and a fourth conductive pillar 204a; and etching the third copper foil layer 160 and the fourth copper foil layer 162, thereby forming the first conductive pattern 180 and the second conductive wiring layer 182, The resistor substrate 150 is etched to form a resistive wiring layer 152.
具體來說,首先,請參閱圖6,藉由電鍍方式,分別於所述第一盲孔201、第二盲孔202、第三盲孔203及第四盲孔204中填充銅,形成第一導電柱201a、第二導電柱202a、第三導電柱203a以及第四導電柱204a,使第一導電柱201a導通第一電容線路層1202與第三銅箔層160,使第二導電柱202a導通第一電容線路層1202與第四銅箔層162,使第三導電柱203a導通第二電容線路層1222與第三銅箔層160,使第四導電柱204a導通第二電容線路層1222與第四銅箔層162。其次,分別於第三銅箔層160和第四銅箔層162之表面形成第三幹膜170和第四幹膜172,藉由曝光、顯影對第三幹膜170和第四幹膜172進行圖案化。之後,如圖7所示,蝕刻第三銅箔層160和第四銅箔層162,得到第一導電圖案180和第二導電線路層182。同時,蝕刻電阻基板150,得到電阻線路層152,最後去除第三幹膜170和第四幹膜172。 Specifically, first, referring to FIG. 6, the first blind via 201, the second blind via 202, the third blind via 203, and the fourth blind via 204 are filled with copper to form a first layer by electroplating. The conductive pillar 201a, the second conductive pillar 202a, the third conductive pillar 203a, and the fourth conductive pillar 204a enable the first conductive pillar 201a to conduct the first capacitor circuit layer 1202 and the third copper foil layer 160, and the second conductive pillar 202a is turned on. The first capacitor circuit layer 1202 and the fourth copper foil layer 162 enable the third conductive pillar 203a to conduct the second capacitor circuit layer 1222 and the third copper foil layer 160, so that the fourth conductive pillar 204a turns on the second capacitor circuit layer 1222 and the first Four copper foil layers 162. Next, a third dry film 170 and a fourth dry film 172 are formed on the surfaces of the third copper foil layer 160 and the fourth copper foil layer 162, respectively, and the third dry film 170 and the fourth dry film 172 are exposed by exposure and development. Patterned. Thereafter, as shown in FIG. 7, the third copper foil layer 160 and the fourth copper foil layer 162 are etched to obtain a first conductive pattern 180 and a second conductive wiring layer 182. At the same time, the resistor substrate 150 is etched to obtain the resistance wiring layer 152, and finally the third dry film 170 and the fourth dry film 172 are removed.
第六工序,請參閱圖8~9,蝕刻第一導電圖案180,以形成第一導電線路層181及至少一第三導電線路層183。 In the sixth process, referring to FIGS. 8-9, the first conductive pattern 180 is etched to form a first conductive wiring layer 181 and at least a third conductive wiring layer 183.
第一導電線路層181和第三導電線路層183之形成方法具體包括以下工序:首先,於第一導電圖案180和第二導電線路層182表面分別上形成第五幹膜190和第六幹膜192。藉由曝光、顯影對第五幹膜190和第六幹膜192進行 圖案化。之後,如圖9所示,蝕刻第一導電圖案180,以形成第一導電線路層181和第三導電線路層183。最後,去除第五幹膜190和第六幹膜192。 The method for forming the first conductive circuit layer 181 and the third conductive circuit layer 183 specifically includes the following steps: First, forming a fifth dry film 190 and a sixth dry film on the surfaces of the first conductive pattern 180 and the second conductive circuit layer 182, respectively. 192. The fifth dry film 190 and the sixth dry film 192 are subjected to exposure and development. Patterned. Thereafter, as shown in FIG. 9, the first conductive pattern 180 is etched to form a first conductive wiring layer 181 and a third conductive wiring layer 183. Finally, the fifth dry film 190 and the sixth dry film 192 are removed.
此時,第一電容線路層1202藉由第一導電柱201a、第二導電柱202a分別與第一導電線路層181、第二導電線路層182導通,第二電容線路層1222藉由第三導電柱203a以及第四導電柱204a分別與第一導電線路層181、第二導電線路層182導通。 At this time, the first capacitor circuit layer 1202 is electrically connected to the first conductive circuit layer 181 and the second conductive circuit layer 182 by the first conductive pillar 201a and the second conductive pillar 202a, respectively, and the second capacitor circuit layer 1222 is electrically conductive by the third conductive layer. The pillar 203a and the fourth conductive pillar 204a are electrically connected to the first conductive wiring layer 181 and the second conductive wiring layer 182, respectively.
第七工序,請參閱圖10,於第一導電線路層181和第三導電線路層183上形成第一防焊層210,於第二導電線路層182之表面形成第二防焊層212,第一防焊層210和第二防焊層212上分別形成有至少一對防焊層開口。部分第一導電線路層181和第三導電線路層183從第一防焊層210之防焊層開口中暴露出來;部分第二導電線路層182從第二防焊層212之防焊層開口中暴露出來。之後,於暴露出來之部分第一導電線路層181和第三導電線路層183上形成第一表面處理層220,於第二導電線路層182上形成第二表面處理層222,第一表面處理層220和第二表面處理層222用於焊接外部晶片(圖未示)。所述第一表面處理層220和第二表面處理層222可是有機保焊機或者金屬保護層。 In the seventh process, referring to FIG. 10, a first solder resist layer 210 is formed on the first conductive wiring layer 181 and the third conductive wiring layer 183, and a second solder resist layer 212 is formed on the surface of the second conductive wiring layer 182. At least one pair of solder resist openings are formed on each of the solder resist layer 210 and the second solder resist layer 212. A portion of the first conductive wiring layer 181 and the third conductive wiring layer 183 are exposed from the solder resist opening of the first solder resist layer 210; a portion of the second conductive wiring layer 182 is formed from the solder resist opening of the second solder resist layer 212. Exposed. Thereafter, a first surface treatment layer 220 is formed on the exposed portions of the first conductive wiring layer 181 and the third conductive wiring layer 183, and a second surface treatment layer 222 is formed on the second conductive wiring layer 182. The first surface treatment layer is formed. 220 and second surface treatment layer 222 are used to solder external wafers (not shown). The first surface treatment layer 220 and the second surface treatment layer 222 may be an organic welder or a metal protective layer.
藉由以上工序,形成了本發明之封裝載板10。 Through the above steps, the package carrier 10 of the present invention is formed.
本發明之第二實施例之封裝載板10之製作方法與第一實施方式中之封裝載板10之製作方法大體相同,其區別於於以下工序。 The method of fabricating the package carrier 10 of the second embodiment of the present invention is substantially the same as the method of fabricating the package carrier 10 of the first embodiment, and is different from the following steps.
第五工序,請參閱圖11和圖12,於所述第一盲孔201、第二盲孔202、第三盲孔203以及第四盲孔204中填充銅,從而形成第一導電柱201a、第二導電柱202a、第三導電柱203a以及第四導電柱204a,蝕刻基板第三銅箔層160和第四銅箔層162,從而形成第一導電線路層181、第二導電線路層182以及第三導電線路層183。 Referring to FIG. 11 and FIG. 12, the first blind via 201, the second blind via 202, the third blind via 203, and the fourth blind via 204 are filled with copper to form a first conductive pillar 201a. The second conductive pillar 202a, the third conductive pillar 203a, and the fourth conductive pillar 204a etch the substrate third copper foil layer 160 and the fourth copper foil layer 162, thereby forming the first conductive wiring layer 181, the second conductive wiring layer 182, and The third conductive circuit layer 183.
請參閱圖11,首先,藉由電鍍方式,於所述第一盲孔201、第二盲孔202、第三盲孔203和第四盲孔204中填充銅形成第一導電柱201a、第二導電柱202a、第三導電柱203a以及第四導電柱204a,使第一導電柱201a導通第 一電容線路層1202與第三銅箔層160,使第二導電柱202a導通第一電容線路層1202與第四銅箔層162,使第三導電柱203a導通第二電容線路層1222與第三銅箔層160,使第四導電柱204a導通第二電容線路層1222與第四銅箔層162。其次,分別於第三銅箔層160和第四銅箔層162表面覆蓋第七幹膜174和第八幹膜176,藉由曝光、顯影對第七幹膜174和第八幹膜176進行圖案化。之後,請參閱圖12,蝕刻第三銅箔層160和第四銅箔層162,以得到第一導電線路層181、第二導電線路層182以及第三導電線路層183。最後,去除第七幹膜174和第八幹膜176。其中,第一電容線路層1202藉由第一導電柱201a、第二導電柱202a分別與第一導電線路層181、第二導電線路層182導通,第二電容線路層1222藉由第三導電柱203a、第四導電柱204a分別與第一導電線路層181、第二導電線路層182導通。 Referring to FIG. 11, first, the first blind via 201, the second blind via 202, the third blind via 203, and the fourth blind via 204 are filled with copper to form a first conductive pillar 201a and a second by electroplating. The conductive pillar 202a, the third conductive pillar 203a, and the fourth conductive pillar 204a turn on the first conductive pillar 201a. a capacitor circuit layer 1202 and a third copper foil layer 160, so that the second conductive pillar 202a turns on the first capacitor circuit layer 1202 and the fourth copper foil layer 162, so that the third conductive pillar 203a turns on the second capacitor circuit layer 1222 and the third The copper foil layer 160 causes the fourth conductive pillar 204a to conduct the second capacitor wiring layer 1222 and the fourth copper foil layer 162. Next, the seventh dry film 174 and the eighth dry film 176 are respectively covered on the surfaces of the third copper foil layer 160 and the fourth copper foil layer 162, and the seventh dry film 174 and the eighth dry film 176 are patterned by exposure and development. Chemical. Thereafter, referring to FIG. 12, the third copper foil layer 160 and the fourth copper foil layer 162 are etched to obtain a first conductive wiring layer 181, a second conductive wiring layer 182, and a third conductive wiring layer 183. Finally, the seventh dry film 174 and the eighth dry film 176 are removed. The first capacitor circuit layer 1202 is electrically connected to the first conductive circuit layer 181 and the second conductive circuit layer 182 by the first conductive pillar 201a and the second conductive pillar 202a, respectively, and the second capacitor circuit layer 1222 is connected by the third conductive pillar. 203a and fourth conductive pillars 204a are electrically connected to the first conductive wiring layer 181 and the second conductive wiring layer 182, respectively.
第六工序,請參閱圖13和圖14,蝕刻電阻基板150,從而形成電阻線路層152。 In the sixth process, referring to FIGS. 13 and 14, the resistor substrate 150 is etched to form the resistive wiring layer 152.
請參閱圖13,於電阻基板150、第一導電線路層181以及第三導電線路層183表面覆蓋第九幹膜194,並於第二導電線路層182表面覆蓋第十幹膜196,藉由曝光、顯影對第九幹膜194和第十幹膜196進行圖案化。之後,請參閱圖14,蝕刻電阻基板150,以得到電阻線路層152。最後,去除第九幹膜194和第十幹膜196。 Referring to FIG. 13, the ninth dry film 194 is covered on the surface of the resistor substrate 150, the first conductive circuit layer 181, and the third conductive circuit layer 183, and the tenth dry film 196 is covered on the surface of the second conductive circuit layer 182 by exposure. The ninth dry film 194 and the tenth dry film 196 are patterned by development. Thereafter, referring to FIG. 14, the resistor substrate 150 is etched to obtain the resistance wiring layer 152. Finally, the ninth dry film 194 and the tenth dry film 196 are removed.
請參閱圖10,本發明還提供一種封裝載板10,所述封裝載板10包括由介電層110和形成於介電層110上下兩側之第一電容線路層1202和第二電容線路層1222組成之電容單元100a、貼合於電容單元100a上下兩側之第一絕緣層140和第二絕緣層142、形成於第一絕緣層140表面之電阻線路層152、形成於電阻線路層152表面之第一導電線路層181、形成於第二絕緣層142表面之第二導電線路層182、分別形成於第一導電線路層181和第二導電線路層182表面之第一防焊層210和第二防焊層212、分別開設於第一防焊層210和第二防 焊層212上之至少一對防焊開口以及防焊開口上形成之第一表面處理層220和第二表面處理層222。 Referring to FIG. 10, the present invention further provides a package carrier 10 comprising a dielectric layer 110 and a first capacitor circuit layer 1202 and a second capacitor circuit layer formed on the upper and lower sides of the dielectric layer 110. The capacitor unit 100a composed of 1222, the first insulating layer 140 and the second insulating layer 142 attached to the upper and lower sides of the capacitor unit 100a, and the resistive wiring layer 152 formed on the surface of the first insulating layer 140 are formed on the surface of the resistive circuit layer 152. a first conductive circuit layer 181, a second conductive circuit layer 182 formed on a surface of the second insulating layer 142, and first solder resist layers 210 and a first surface formed on the surfaces of the first conductive circuit layer 181 and the second conductive circuit layer 182, respectively The second solder resist layer 212 is respectively opened on the first solder resist layer 210 and the second anti-solder layer At least one pair of solder resist openings on the solder layer 212 and the first surface treatment layer 220 and the second surface treatment layer 222 formed on the solder resist opening.
本發明提供之封裝載板10還包括第一導電柱201a、第二導電柱202a、第三導電柱203a以及第四導電柱204a。第一電容線路層1202藉由第一導電柱201a、第二導電柱202a分別與第一導電線路層181、第二導電線路層182導通,第二電容線路層1222藉由第三導電柱203a、第四導電柱204a分別與第一導電線路層181、第二導電線路層182導通。 The package carrier 10 provided by the present invention further includes a first conductive pillar 201a, a second conductive pillar 202a, a third conductive pillar 203a, and a fourth conductive pillar 204a. The first capacitor circuit layer 1202 is electrically connected to the first conductive circuit layer 181 and the second conductive circuit layer 182 by the first conductive pillar 201a and the second conductive pillar 202a, respectively. The second capacitor circuit layer 1222 is supported by the third conductive pillar 203a. The fourth conductive pillars 204a are electrically connected to the first conductive wiring layer 181 and the second conductive wiring layer 182, respectively.
具體來說,第一導電柱201a位於電容單元100a之上方,其依次連接第一導電線路層181,貫穿電阻線路層152和第一絕緣層140,並且連接於第一電容線路層1202。第二導電柱202a位於電容單元100a之下方,其依次連接第二導電線路層182,貫穿第二絕緣層142、第二電容線路層1222以及介電層110,並且連接於第一電容線路層1202。第三導電柱203a位於電容單元100a之上方,依次連接第一導電線路層181,貫穿電阻線路層152和第一絕緣層140、第一電容線路層1202以及介電層110,並且連接於第二電容線路層1222。第四導電柱204a位於電容單元100a之下方,其依次連接第二導電線路層182,貫穿第二絕緣層142,並且連接於第二電容線路層1222。 Specifically, the first conductive pillar 201a is located above the capacitor unit 100a, which is sequentially connected to the first conductive circuit layer 181, penetrates the resistance circuit layer 152 and the first insulating layer 140, and is connected to the first capacitor circuit layer 1202. The second conductive pillars 202a are located under the capacitor unit 100a, which are sequentially connected to the second conductive circuit layer 182, penetrate the second insulating layer 142, the second capacitor circuit layer 1222, and the dielectric layer 110, and are connected to the first capacitor circuit layer 1202. . The third conductive pillar 203a is located above the capacitor unit 100a, and sequentially connects the first conductive circuit layer 181, penetrates the resistance circuit layer 152 and the first insulating layer 140, the first capacitor circuit layer 1202, and the dielectric layer 110, and is connected to the second Capacitor circuit layer 1222. The fourth conductive pillar 204a is located below the capacitor unit 100a, which in turn connects the second conductive wiring layer 182, penetrates the second insulating layer 142, and is connected to the second capacitor circuit layer 1222.
本發明之封裝載板10還包括至少一第三導電線路層183,其用於與其他電子元件相連接。本實施例中,第三導電線路層183藉由電阻線路層152與第一導電線路層181連通。 The package carrier 10 of the present invention further includes at least one third conductive circuit layer 183 for connection to other electronic components. In the embodiment, the third conductive circuit layer 183 is in communication with the first conductive circuit layer 181 via the resistance circuit layer 152.
相較於現有技術,本發明利用蝕刻電容材料上下銅箔層形成具有電容線路層之電容單元。將所述電容單元作為基板經壓合貼合絕緣層、電阻基板和銅箔層,經顯影、蝕刻形成電阻線路層和外層電路層。藉由鐳射打孔形成盲孔並對盲孔電鍍金屬形成導電柱以導通電容線路層和外層線路層,得到具有嵌入式電容和電阻之封裝載板。利用導電柱分別導通單面電容線路層和外層電路,可提高封裝載板元件之散熱性,於不增厚封裝載板亦不增加封裝載板層數 之情況下,降低佈線密度,縮小元件大小。另外,還能避免通孔電鍍填孔高縱橫比造成漏塞品質異常。 Compared with the prior art, the present invention utilizes an upper and a lower copper foil layer of an etched capacitor material to form a capacitor unit having a capacitor circuit layer. The capacitor unit is press-bonded to the insulating layer, the resistor substrate and the copper foil layer as a substrate, and is developed and etched to form a resistive wiring layer and an outer layer circuit layer. A blind via is formed by laser drilling and a conductive pillar is formed by plating a metal to the via hole to electrically conduct the capacitor circuit layer and the outer circuit layer, thereby obtaining a package carrier having an embedded capacitor and a resistor. By using the conductive pillars to respectively conduct the single-sided capacitor circuit layer and the outer layer circuit, the heat dissipation of the package carrier component can be improved, and the number of the package carrier layers is not increased without thickening the package carrier board. In this case, the wiring density is reduced and the component size is reduced. In addition, it is also possible to avoid the abnormality of the plugging quality caused by the high aspect ratio of the through hole plating filling hole.
10‧‧‧封裝載板 10‧‧‧Package carrier
100a‧‧‧電容單元 100a‧‧‧Capacitor unit
1202‧‧‧第一電容線路層 1202‧‧‧First capacitor circuit layer
1222‧‧‧第二電容線路層 1222‧‧‧Second capacitor circuit layer
140‧‧‧第一絕緣層 140‧‧‧First insulation
142‧‧‧第二絕緣層 142‧‧‧Second insulation
152‧‧‧電阻線路層 152‧‧‧resistive circuit layer
181‧‧‧第一導電線路層 181‧‧‧First conductive circuit layer
182‧‧‧第二導電線路層 182‧‧‧Second conductive circuit layer
183‧‧‧第三導電線路層 183‧‧‧ Third conductive circuit layer
201a‧‧‧第一導電柱 201a‧‧‧First Conductive Column
202a‧‧‧第二導電柱 202a‧‧‧second conductive column
203a‧‧‧第三導電柱 203a‧‧‧The third conductive column
204a‧‧‧第四導電柱 204a‧‧‧fourth conductive column
210‧‧‧第一防焊層 210‧‧‧First solder mask
212‧‧‧第二防焊層 212‧‧‧Second solder mask
220‧‧‧第一表面處理層 220‧‧‧First surface treatment layer
222‧‧‧第二表面處理層 222‧‧‧Second surface treatment layer
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US6847527B2 (en) * | 2001-08-24 | 2005-01-25 | 3M Innovative Properties Company | Interconnect module with reduced power distribution impedance |
KR100966638B1 (en) * | 2008-03-25 | 2010-06-29 | 삼성전기주식회사 | Capacitor embedded printed circuit board and its manufacturing method |
US7791897B2 (en) * | 2008-09-09 | 2010-09-07 | Endicott Interconnect Technologies, Inc. | Multi-layer embedded capacitance and resistance substrate core |
JP5757163B2 (en) * | 2011-06-02 | 2015-07-29 | ソニー株式会社 | Multilayer wiring board, manufacturing method thereof, and semiconductor device |
CN103929895A (en) * | 2013-01-15 | 2014-07-16 | 宏启胜精密电子(秦皇岛)有限公司 | Circuit board with embedded element and manufacturing method of circuit board with embedded element and packaging structure of circuit board with embedded element |
CN103489841B (en) * | 2013-08-08 | 2016-08-24 | 华进半导体封装先导技术研发中心有限公司 | Pcb board of Embedded capacitance, inductance, resistance and preparation method thereof simultaneously |
MY175520A (en) * | 2014-02-21 | 2020-07-01 | Mitsui Mining & Smelting Co Ltd | Copper clad laminate for forming of embedded capacitor layer, multilayered printed wiring board, and manufacturing method of multilayered printed wiring board |
-
2015
- 2015-10-28 CN CN201510709855.6A patent/CN106658964A/en active Pending
- 2015-11-20 TW TW104138649A patent/TWI599281B/en active
Also Published As
Publication number | Publication date |
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TW201720250A (en) | 2017-06-01 |
CN106658964A (en) | 2017-05-10 |
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