TWI477012B - Ion generator - Google Patents
Ion generator Download PDFInfo
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- TWI477012B TWI477012B TW099139505A TW99139505A TWI477012B TW I477012 B TWI477012 B TW I477012B TW 099139505 A TW099139505 A TW 099139505A TW 99139505 A TW99139505 A TW 99139505A TW I477012 B TWI477012 B TW I477012B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T23/00—Apparatus for generating ions to be introduced into non-enclosed gases, e.g. into the atmosphere
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T19/00—Devices providing for corona discharge
- H01T19/04—Devices providing for corona discharge having pointed electrodes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/04—Carrying-off electrostatic charges by means of spark gaps or other discharge devices
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- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Elimination Of Static Electricity (AREA)
Description
本發明關於一種離子產生器,其經由在要移除靜電之構件上的導管,噴灑以電暈放電離子化空氣所產生的空氣離子。The present invention relates to an ion generator that sprays air ions generated by ionizing air by corona discharge via a conduit on a member from which static electricity is to be removed.
為了把由靜電充電的一充電體做為要移除靜電的構件使用,藉由噴灑空氣離子到要移除靜電的構件,以自該要移除靜電的構件移除靜電,目前已經利用一離子產生器,例如游離劑或靜電移除設備。用於製造及組裝電子零件的生產線上之離子產生器,已經用於移除在要移除靜電的該等構件上充電的靜電,例如電子零件及製造-組裝-機架。噴灑該等空氣離子到要移除靜電的該等構件,可以防止外來物質藉由靜電黏著到該等電子零件等,並防止該等電子零件被該靜電破壞或黏著於該等機架。In order to use a charging body electrostatically charged as a member for removing static electricity, an ion has been utilized by spraying air ions to a member to be electrostatically removed to remove static electricity from the member to be electrostatically removed. A generator, such as a free agent or an electrostatic removal device. Ion generators on production lines for the manufacture and assembly of electronic components have been used to remove static electricity charged on such components from which static electricity is to be removed, such as electronic components and manufacturing-assembly-racks. Spraying the air ions to the members to be electrostatically removed prevents external substances from being electrostatically adhered to the electronic parts and the like, and prevents the electronic parts from being damaged or adhered to the frames by the static electricity.
用於這些應用之離子產生器,如專利文件1至3中所揭示(日本專利公開發行編號2000-138090,2004-228069及2006-40860),藉由此一方法來離子化空氣:自外部供應空氣到針狀的放電電極;在其供應狀態下施加一高頻率高電壓橫跨一放電電極及一相對電極;並環繞該放電電極產生該電暈放電。An ion generator for these applications, as disclosed in Patent Documents 1 to 3 (Japanese Patent Laid-Open Publication Nos. 2000-138090, 2004-228069, and 2006-40860), by which a method of ionizing air: supplied from the outside Air to the needle-shaped discharge electrode; applying a high frequency and high voltage across a discharge electrode and an opposite electrode in its supply state; and generating the corona discharge around the discharge electrode.
專利文件2及3揭示一種離子產生器,為了導引該離子化的空氣離子到要移除靜電的該構件,由一組裝有放電電極的噴嘴直接噴灑該等空氣離子到要移除靜電的該構件。在專利文件2中揭示的該離子產生器,藉由使得該放電電極自該噴嘴的尖端撤退而讓該放電電極被設置在該噴嘴內。專利文件3揭示該離子產生器的設置能夠使得該放電電極自該噴嘴的尖端突出。同時,在專利文件1中揭示的該離子產生器中,該等空氣離子經由該導管導引到位在遠離該離子產生器的要移除靜電之該構件。Patent Documents 2 and 3 disclose an ion generator for directly directing the ionized air ions to the member to be electrostatically removed, in order to guide the ionized air ions to the member to be electrostatically removed. member. The ion generator disclosed in Patent Document 2 allows the discharge electrode to be disposed in the nozzle by retracting the discharge electrode from the tip end of the nozzle. Patent Document 3 discloses that the ion generator is disposed such that the discharge electrode protrudes from the tip end of the nozzle. Meanwhile, in the ion generator disclosed in Patent Document 1, the air ions are guided via the conduit to the member away from the ion generator to remove static electricity.
如專利文件2及3中所揭示者,當該等空氣離子藉由自構成該相對電極的該噴嘴噴出該等空氣離子而噴灑到要移除靜電的該構件,在其中加入放電電極,該等空氣離子在該等空氣離子被中性化之前可被噴灑到要移除靜電的該構件。相反地,如專利文件1中所揭示者,如果該等空氣離子藉由附加到該噴嘴的該導管被導引到要移除靜電的該構件,該等空氣離子將在到達要移除靜電的該構件之前被中性化,藉此所造成的問題在於無法充份地達到靜電移除的效果。As disclosed in Patent Documents 2 and 3, when the air ions are ejected from the nozzle constituting the opposite electrode, the member is sprayed to the member to be electrostatically removed, and a discharge electrode is added thereto. Air ions can be sprayed onto the member from which the static electricity is to be removed before the air ions are neutralized. Conversely, as disclosed in Patent Document 1, if the air ions are guided to the member to be electrostatically removed by the conduit attached to the nozzle, the air ions will reach the static electricity to be removed. The member was previously neutralized, whereby the problem was that the electrostatic removal effect could not be fully achieved.
本發明之目的在於增進該靜電移除效果,即使該等空氣離子係由該導管被導引到要移除靜電的該構件。It is an object of the present invention to enhance the electrostatic removal effect even if the air ions are directed by the conduit to the member from which the static electricity is to be removed.
根據本發明的一離子產生器,其具有一放電電極及一相對電極,其被提供成相對於該放電電極,並施加一交流高電壓橫跨該放電電極及相對電極,以造成一要產生的電暈放電,藉此產生空氣離子,其包含:一放電單元,其包括該放電及該相對電極,在該放電單元中形成一離子產生流動路徑;一空氣供應單元,其設置在該放電單元的一基座端部處,並具有一空氣供應埠,其連通於該離子產生流動路徑,並供應壓縮空氣到該離子產生流動路徑,其中一空氣入口,由外側導入外部空氣,係形成在該放電單元的一尖端部處,及一噴出器,被提供在位於該放電單元之該尖端部處的該空氣入口的下游側,將外部空氣自該空氣入口導入已經通過該離子產生流動路徑的該等空氣離子中。An ion generator according to the present invention having a discharge electrode and an opposite electrode provided opposite to the discharge electrode and applying an alternating high voltage across the discharge electrode and the opposite electrode to cause a generation Corona discharge, thereby generating air ions, comprising: a discharge unit including the discharge and the opposite electrode, forming an ion generating flow path in the discharge unit; and an air supply unit disposed at the discharge unit a base end portion having an air supply port connected to the ion generating flow path and supplying compressed air to the ion generating flow path, wherein an air inlet is introduced into the outside air from the outside to form the discharge a tip end portion of the unit, and a ejector, provided at a downstream side of the air inlet at the tip end portion of the discharge unit, the external air being introduced from the air inlet into the flow path through which the ion has been generated In the air ion.
在根據本發明之離子產生器中,該放電電極係同心地設置在該離子產生流動路徑之中心處。在根據本發明之離子產生器中,該放電電極係設置在橫跨該離子產生流動路徑之方向。在根據本發明的離子產生器中,該放電單元的基座端部具有一吸入埠,藉由該空氣供應埠朝向該離子產生流動路徑所噴出的空氣,將該外部空氣吸入,且其供應該外部空氣到該離子產生流動路徑當中。在根據本發明的離子產生器中,該放電單元的該尖端部處具有一輔助空氣入口,其在自該空氣入口流入的空氣已經被加入到該等空氣離子之後,供應該外部空氣到所獲得的空氣離子。在根據本發明的離子產生器中,該放電單元的一空氣排出埠的一內徑大於該離子產生流動路徑之內徑。在根據本發明的離子產生器中,有一設置在該放電單元的該尖端部處的導管,將該放電單元所排出之該等空氣離子導向一欲移除靜電的構件。In the ion generator according to the present invention, the discharge electrode is concentrically disposed at the center of the ion generating flow path. In the ion generator according to the present invention, the discharge electrode is disposed in a direction across the ion generating flow path. In the ion generator according to the present invention, the base end portion of the discharge unit has a suction port through which the air supplied from the air supply flow path is sucked, the outside air is sucked in, and the supply thereof External air to the ion creates a flow path. In the ion generator according to the present invention, the tip end portion of the discharge unit has an auxiliary air inlet that supplies the outside air to the obtained air after the air flowing in from the air inlet has been added to the air ions. Air ion. In the ion generator according to the present invention, an inner diameter of an air discharge port of the discharge unit is larger than an inner diameter of the ion generation flow path. In the ion generator according to the present invention, there is a duct provided at the tip end portion of the discharge unit, and the air ions discharged from the discharge unit are guided to a member for removing static electricity.
根據本發明,該等空氣離子藉由被供應到該離子產生流動路徑當中並藉由環繞該放電電極發生的該電暈放電離子化的空氣所產生,且來自該空氣入口的外部空氣藉由使用該噴出器被引介到該等空氣離子而獲得一噴出器效應。因此,在不增加由該空氣入口供應到該離子產生流動路徑之壓縮空氣量之下,來自該空氣入口的該空氣被加入到該等空氣離子,且該空氣與該等空氣離子之組合能夠被供應到該導管。因此,來自該導管的大量的空氣離子可被供應到要移除靜電的該構件,且在要移除靜電的該構件上充電的靜電可被快速地移除(放電)。更者,因為可能包含外來物質的外部空氣不會被噴灑到該放電電極的一尖端,因此不會產生由於外來物質造成的離子平衡降低,且該離子平衡可被加強,藉此可確保移除該靜電(放電)。According to the present invention, the air ions are generated by being supplied to the ion generating flow path and ionized by the corona discharge generated around the discharge electrode, and the outside air from the air inlet is used by The ejector is introduced to the air ions to obtain a squirt effect. Therefore, the air from the air inlet is added to the air ions without increasing the amount of compressed air supplied to the ion generating flow path by the air inlet, and the combination of the air and the air ions can be Supply to the catheter. Therefore, a large amount of air ions from the duct can be supplied to the member to which static electricity is to be removed, and static electricity charged on the member to which static electricity is to be removed can be quickly removed (discharged). Furthermore, since external air which may contain foreign matter is not sprayed to a tip end of the discharge electrode, a decrease in ion balance due to foreign matter is not generated, and the ion balance can be enhanced, thereby ensuring removal This static electricity (discharge).
以下將基於附圖說明本發明之範例。如圖1所示的離子產生器10a具有放電單元11,及空氣供應單元12,其設置在該放電單元的一基座端部處,並由絕緣體製成。放電單元11包括由一導電材料製成的圓柱形相對電極13,及安裝在該相對電極內側的圓柱形絕緣構件14。離子產生流動路徑15形成在絕緣構件14內側。由一導電材料製成的一柱狀放電針頭,即放電電極16,設置在離子產生流動路徑15之內,而得以位於其中央部處。放電電極16的一基座端部被附加於空氣供應單元12,且放電電極16的一尖端部自空氣供應單元12突出到離子產生流動路徑15當中,使其與該離子產生流動路徑的中心共圓心。因此,放電單元11之放電電極16設置在離子產生流動路徑15之內,且相對電極13相對於該放電電極。Examples of the invention will be described below based on the drawings. The ion generator 10a shown in Fig. 1 has a discharge unit 11, and an air supply unit 12 which is disposed at a base end of the discharge unit and is made of an insulator. The discharge unit 11 includes a cylindrical opposite electrode 13 made of a conductive material, and a cylindrical insulating member 14 mounted inside the opposite electrode. The ion generating flow path 15 is formed inside the insulating member 14. A columnar discharge needle made of a conductive material, i.e., the discharge electrode 16, is disposed within the ion generating flow path 15 to be located at a central portion thereof. A pedestal end of the discharge electrode 16 is attached to the air supply unit 12, and a tip end portion of the discharge electrode 16 protrudes from the air supply unit 12 into the ion generating flow path 15 to be co-located with the center of the ion generating flow path Center of the circle. Therefore, the discharge electrode 16 of the discharge cell 11 is disposed within the ion generation flow path 15 with respect to the discharge electrode.
放電電極16與相對電極13係連接至電源供應單元17,且來自電源供應單元17的一交流電高電壓被施加成橫跨放電電極16與相對電極13。例如來自電源供應單元17之6 KV之電壓與頻率70 KHz之交流電壓,被施加橫跨該兩個電極。因此,放電電極16之一尖頭上方部周圍即產生一非均勻電場,且電暈放電發生在其上方部處。當該高電壓的正極性被施加於放電電極16時,因為放電電極16吸收靠近該放電電極的空氣之電子,與其靠近的空氣即成為具有正電荷的離子。相反地,當該高電壓的負極性被施加於放電電極16時,因為電子自放電電極16射出,與其靠近的空氣即成為具有負極性的離子。The discharge electrode 16 and the opposite electrode 13 are connected to the power supply unit 17, and an alternating current high voltage from the power supply unit 17 is applied across the discharge electrode 16 and the opposite electrode 13. For example, a voltage of 6 KV from the power supply unit 17 and an AC voltage of 70 KHz are applied across the two electrodes. Therefore, a non-uniform electric field is generated around the upper portion of the tip of one of the discharge electrodes 16, and corona discharge occurs at the upper portion thereof. When the positive polarity of the high voltage is applied to the discharge electrode 16, since the discharge electrode 16 absorbs electrons of the air close to the discharge electrode, the air close thereto becomes an ion having a positive charge. Conversely, when the negative polarity of the high voltage is applied to the discharge electrode 16, since the electrons are emitted from the discharge electrode 16, the air close thereto becomes an ion having a negative polarity.
在空氣供應單元12中形成供應埠21,其連接到供應管路A,管路A供應來自壓縮空氣壓力來源20的空氣。供應埠21連通於複數個空氣供應埠22,其開口朝向離子產生流動路徑15,並形成在空氣供應單元12中。如圖式中箭頭A所示,來自壓縮空氣壓力來源20且藉空氣供應埠22供應到離子產生流動路徑15當中的空氣,其由在離子產生流動路徑15中流動的電暈放電所離子化而成為空氣離子。A supply port 21 is formed in the air supply unit 12, which is connected to a supply line A which supplies air from a compressed air pressure source 20. The supply port 21 is connected to a plurality of air supply ports 22 whose openings are directed toward the ion generation flow path 15 and formed in the air supply unit 12. As shown by the arrow A in the figure, the air from the compressed air pressure source 20 and supplied by the air supply port 22 into the ion generating flow path 15 is ionized by the corona discharge flowing in the ion generating flow path 15. Become an air ion.
由例如樹脂的絕緣材料或金屬所製成的放電單元11之一尖端部處係用來作為一噴嘴23,而該等空氣離子係由噴嘴23之一尖端部處的一空氣排出埠19排出。用於導引該等空氣離子朝向要移除靜電的一構件之導管24,係被安裝在噴嘴23之該尖端部上。導管24由一絕緣管形成,其由樹脂製成,例如氯乙烯,且其具有彈性。其內徑D大約為8 mm,且其長度L大約是100到500 mm或更多。The tip end portion of one of the discharge cells 11 made of, for example, a resin insulating material or metal is used as a nozzle 23 which is discharged from an air discharge port 19 at the tip end portion of one of the nozzles 23. A conduit 24 for guiding the air ions toward a member for removing static electricity is mounted on the tip end portion of the nozzle 23. The conduit 24 is formed of an insulating tube made of a resin such as vinyl chloride and having elasticity. Its inner diameter D is approximately 8 mm and its length L is approximately 100 to 500 mm or more.
如果假設由絕緣構件14與相對電極13形成的離子產生流動路徑15具有內徑d,噴嘴23之空氣排出埠19以及導管24的內徑D被設定成大於離子產生流動路徑15之內徑的尺寸。噴嘴23包括收縮部25,其內徑等於或大於離子產生流動路徑15之內徑d,及錐形面26,其內徑朝向導管24的一內部表面逐漸增加,並形成在來自收縮部25的一尖端側上。在噴嘴23中形成有複數個空氣入口27,用於供應如圖面中箭頭B所示之外部空氣,給經由離子產生流動路徑15所產生的該等空氣離子。形成在噴嘴23上的為弧面28,用於導引自空氣入口27引入的該空氣朝向收縮部25。收縮部25、錐形面26及弧面28形成噴出器29,其藉由通過離子產生流動路徑15且流動在噴嘴23內側的該等空氣離子,導引來自空氣入口27的外部空氣。If it is assumed that the ion generating flow path 15 formed by the insulating member 14 and the opposite electrode 13 has the inner diameter d, the air discharge port 19 of the nozzle 23 and the inner diameter D of the duct 24 are set larger than the inner diameter of the ion generating flow path 15. . The nozzle 23 includes a constricted portion 25 having an inner diameter equal to or larger than the inner diameter d of the ion generating flow path 15, and a tapered surface 26 whose inner diameter gradually increases toward an inner surface of the duct 24 and is formed at the contraction portion 25. On the tip side. A plurality of air inlets 27 are formed in the nozzles 23 for supplying external air as indicated by an arrow B in the figure, for generating the air ions generated by the ion generating flow paths 15. Formed on the nozzle 23 is a curved surface 28 for guiding the air introduced from the air inlet 27 toward the constricted portion 25. The constricted portion 25, the tapered surface 26, and the curved surface 28 form a ejector 29 that directs the outside air from the air inlet 27 by the air ions that generate the flow path 15 through the ions and flow inside the nozzle 23.
形成在噴嘴23上的錐形面26具有一擴散器功能,且來自空氣入口27的外部空氣經由噴嘴23的空氣排出埠19被引入到導管24當中。因此,自空氣入口27引入的該外部空氣,被加入到由空氣供應埠22已被供應到離子產生流動路徑15當中且已被離子化的空氣,且該離子化的空氣與該外部空氣的組合被供應到導管24當中。因此,既然噴出器29提供在噴嘴23上,即使供應到供應埠21之壓縮空氣的流動速率降低,自導管24之一尖端噴灑到要移除靜電的該構件上的空氣離子量不會因此減少,並可降低由於正與負離子的碰撞之中性化。因此,已經在要移除靜電的該構件上充電的靜電,可在短時間內移除。The tapered surface 26 formed on the nozzle 23 has a diffuser function, and external air from the air inlet 27 is introduced into the conduit 24 via the air discharge port 19 of the nozzle 23. Therefore, the outside air introduced from the air inlet 27 is added to the air which has been supplied into the ion generating flow path 15 by the air supply port 22 and which has been ionized, and the combination of the ionized air and the outside air It is supplied to the catheter 24. Therefore, since the ejector 29 is provided on the nozzle 23, even if the flow rate of the compressed air supplied to the supply port 21 is lowered, the amount of air ions sprayed from the tip end of the pipe 24 to the member to be electrostatically removed is not reduced. And can reduce the neutralization due to the collision with positive ions. Therefore, static electricity that has been charged on the member to be electrostatically removed can be removed in a short time.
放電單元11的基座端部具有複數個吸入埠31,如箭頭C所示,由於空氣朝向離子產生流動路徑15噴出,該空氣自外側經由空氣供應埠22供應。因此,在不增加由空氣供應埠22供應到離子產生路徑15的空氣之流動速率,來自外部經由吸入埠31供應的空氣被加入到該等空氣離子,藉此大量的空氣可被供應到離子產生流動路徑15中。因此,既然來自吸入埠31之空氣連同供應到供應埠21之壓縮空氣被加入到該等空氣離子內,即使要被供應到供應埠21之壓縮空氣的流動速率降低,外來物質,例如微細粒子,可被避免黏著於放電電極16的一尖端。特別是,自空氣供應埠22噴出的該空氣在離子產生流動路徑15之中央部內流動,藉以覆蓋放電電極16,且自吸入埠31供應的該外部空氣主要沿著離子產生流動路徑15的一外緣部流動,以致於如果來自空氣供應埠22的乾淨空氣被噴出,甚至當微細粒子被包含在自外側經由吸入埠31供應的空氣中,該等外來物質可確保避免黏著於放電電極16,且可改善離子中的平衡。The base end portion of the discharge unit 11 has a plurality of suction ports 31 which are supplied from the outside via the air supply port 22 as indicated by an arrow C, as the air is ejected toward the ion generation flow path 15. Therefore, without increasing the flow rate of the air supplied to the ion generation path 15 by the air supply port 22, air supplied from the outside via the suction port 31 is added to the air ions, whereby a large amount of air can be supplied to the ion generation In the flow path 15. Therefore, since the air from the suction port 31 is added to the air ions together with the compressed air supplied to the supply port 21, even if the flow rate of the compressed air to be supplied to the supply port 21 is lowered, foreign substances such as fine particles, A tip that is adhered to the discharge electrode 16 can be avoided. In particular, the air ejected from the air supply port 22 flows in the central portion of the ion generating flow path 15 to cover the discharge electrode 16, and the external air supplied from the suction port 31 is mainly along the outer side of the ion generating flow path 15. The rim flows so that if clean air from the air supply port 22 is ejected, even when the fine particles are contained in the air supplied from the outside through the suction port 31, the foreign substances can ensure adhesion to the discharge electrode 16, and Improves the balance in the ions.
因為由噴出器29自空氣入口27引入的該空氣被收集,並通過放電電極16的一下游側,來自空氣入口27的外部空氣被引介到已經由放電電極16離子化的該等空氣離子。因此,在由導管24噴出的該等空氣離子中的離子平衡即可加強,因此可以增進移除靜電的效果。Since the air introduced from the air inlet 27 by the ejector 29 is collected and passed through a downstream side of the discharge electrode 16, the outside air from the air inlet 27 is introduced to the air ions that have been ionized by the discharge electrode 16. Therefore, the ion balance in the air ions ejected by the conduit 24 can be enhanced, so that the effect of removing static electricity can be enhanced.
圖2至圖4顯示分別為根據本發明之其它範例的離子產生器之截面圖。在圖2至圖4中,相同的參考編號代表相同於圖1中所示之構件。2 through 4 show cross-sectional views of ion generators respectively according to other examples of the present invention. In FIGS. 2 to 4, the same reference numerals denote the same components as those shown in FIG. 1.
在圖1所示的離子產生器中,導管24係直接安裝在噴嘴23上。相反地,在圖2所示的離子產生器10b中,導管24藉由接頭30安裝在噴嘴23上。其它的結構類似於圖1所示的離子產生器10a之結構。In the ion generator shown in Fig. 1, the conduit 24 is directly mounted on the nozzle 23. In contrast, in the ion generator 10b shown in Fig. 2, the duct 24 is mounted on the nozzle 23 by the joint 30. The other structure is similar to that of the ion generator 10a shown in FIG.
在圖3所示的離子產生器10c中,噴嘴23具有一附有導管24的噴嘴主體部23a,以及具有一噴嘴支撐部23b,其附著有噴嘴主體部23a,並安裝在放電單元11上。形成在噴嘴支撐部23b中的為用於自外側引入空氣的複數個空氣入口27,如箭頭B所示關於經由離子產生流動路徑15產生的該等空氣離子。更形成在噴嘴支撐部23b中的為弧面28,其朝向噴嘴主體部23a導引自空氣入口27引入的空氣。所形成的為噴出器29,其藉由弧面28及通過離子產生流動路徑15並流動在噴嘴支撐部23b內側的該等空氣離子,自空氣入口27引入外部空氣。In the ion generator 10c shown in Fig. 3, the nozzle 23 has a nozzle body portion 23a to which a duct 24 is attached, and a nozzle support portion 23b to which the nozzle body portion 23a is attached and which is mounted on the discharge unit 11. Formed in the nozzle support portion 23b are a plurality of air inlets 27 for introducing air from the outside, as indicated by an arrow B with respect to the air ions generated via the ion generating flow path 15. Further formed in the nozzle support portion 23b is a curved surface 28 that guides the air introduced from the air inlet 27 toward the nozzle main body portion 23a. Formed as a ejector 29, the outside air is introduced from the air inlet 27 by the curved surface 28 and the air ions flowing through the ion generating flow path 15 and flowing inside the nozzle supporting portion 23b.
更者,形成在噴嘴23之噴嘴支撐部23b中的為輔助空氣入口32,用於引入如箭頭D所示關於混合的空氣離子而來自外部的空氣(其中自空氣入口27流入的空氣已經加入到該等空氣離子內)。輔助空氣入口32連通於噴嘴23的噴嘴主體部23a之一基座端面。收縮部25之內徑實質上對應於離子產生流動路徑15之內徑d,其形成在噴嘴主體部23a中,而錐形面26,其內徑朝向導管24的內部表面逐漸增加,其形成在來自收縮部25之尖端側上。形成在噴嘴主體部23a上的為弧面33,其朝向收縮部25導引自輔助空氣入口32引入的空氣。由收縮部25、錐形面26及弧面33形成的為輔助噴出器34,其用為使用流動在噴嘴主體部23a內側的該等空氣離子,自輔助空氣入口32引入外部空氣。Further, formed in the nozzle support portion 23b of the nozzle 23 is an auxiliary air inlet 32 for introducing air from the outside with respect to the mixed air ions as indicated by the arrow D (where the air flowing in from the air inlet 27 has been added to These air ions are inside). The auxiliary air inlet 32 communicates with one of the base end faces of the nozzle body portion 23a of the nozzle 23. The inner diameter of the constricted portion 25 substantially corresponds to the inner diameter d of the ion generating flow path 15, which is formed in the nozzle main body portion 23a, and the tapered surface 26 whose inner diameter gradually increases toward the inner surface of the duct 24, which is formed at From the tip end side of the constricted portion 25. Formed on the nozzle body portion 23a is a curved surface 33 that guides air introduced from the auxiliary air inlet 32 toward the constricted portion 25. Formed by the constricted portion 25, the tapered surface 26, and the curved surface 33 is an auxiliary ejector 34 for introducing external air from the auxiliary air inlet 32 using the air ions flowing inside the nozzle main body portion 23a.
藉由這種配置,外部空氣由噴出器29引入做為一第一階段,而關於通過離子產生流動路徑15並流動在噴嘴23內側的該等空氣離子,輔助噴出器34做為一第二階段。因此,即使供應到供應埠21之壓縮空氣量降低,大量的空氣離子可被噴灑到要移除靜電的該構件上。With this configuration, the external air is introduced as a first stage by the ejector 29, and the auxiliary ejector 34 is a second stage with respect to the air ions which flow through the ions and flow inside the nozzle 23. . Therefore, even if the amount of compressed air supplied to the supply port 21 is lowered, a large amount of air ions can be sprayed onto the member to which static electricity is to be removed.
圖4顯示為根據本發明另一範例的離子產生器10d之截面圖。在上述的離子產生器10a至10c中,柱狀放電電極16可設置成同心地朝向離子產生流動路徑15的一徑向中心部延伸。相反地,在圖4所示的離子產生器10d中,放電電極16係放射向地設置,且在橫跨離子產生流動路徑15的方向。在離子產生器10d之放電單元11中,放電電極16附著於圓柱形絕緣構件14,其中形成離子產生流動路徑15,其由一樹脂材料製成,且放電電極16之尖端部放置在離子產生流動路徑15的一中心線上。相對電極13附著在相對於放電電極16的絕緣構件14。4 is a cross-sectional view showing an ion generator 10d according to another example of the present invention. In the ion generators 10a to 10c described above, the columnar discharge electrodes 16 may be disposed to extend concentrically toward a radial central portion of the ion generating flow path 15. Conversely, in the ion generator 10d shown in FIG. 4, the discharge electrode 16 is radially disposed and in the direction in which the flow path 15 is generated across the ions. In the discharge cell 11 of the ion generator 10d, the discharge electrode 16 is attached to the cylindrical insulating member 14, in which an ion generating flow path 15 is formed which is made of a resin material, and the tip end portion of the discharge electrode 16 is placed in the ion generating flow. A centerline of path 15. The opposite electrode 13 is attached to the insulating member 14 with respect to the discharge electrode 16.
類似於圖1所示的離子產生器10a,由例如樹脂的絕緣材料或金屬所製成的放電單元11之該尖端部處係用以作為噴嘴23,且用於導引該等空氣離子朝向要移除靜電的該構件之導管24,擬安裝在噴嘴23的該尖端部上。在噴嘴23中形成收縮部25與錐形面26,其內徑朝向導管24的內部表面逐漸增加,並位在來自收縮部25的尖端側上,且形成複數個空氣入口27,其用於自外側引入空氣,如箭頭B所示關於經由離子產生流動路徑15產生的該等空氣離子。類似於圖1所示的離子產生器10a,形成在噴嘴23上的為弧面28,用於朝向收縮部25導引自空氣入口27引入的該空氣。所形成的為噴出器29,用於藉由收縮部25、錐形部26、弧面28,以及通過離子產生流動路徑15並流動在噴嘴23內側的空氣離子,自空氣入口27引入該外部空氣。Similar to the ion generator 10a shown in Fig. 1, the tip end portion of the discharge cell 11 made of, for example, a resin insulating material or metal is used as the nozzle 23, and is used to guide the air ions toward the front. A conduit 24 of this member that removes static electricity is intended to be mounted on the tip end portion of the nozzle 23. A constricted portion 25 and a tapered surface 26 are formed in the nozzle 23, the inner diameter of which gradually increases toward the inner surface of the duct 24, and is located on the tip end side from the constricted portion 25, and forms a plurality of air inlets 27 for self- Air is introduced to the outside as shown by arrow B with respect to the air ions generated via the ion generating flow path 15. Similar to the ion generator 10a shown in FIG. 1, a nozzle 28 is formed on the nozzle 23 for guiding the air introduced from the air inlet 27 toward the constriction 25. Formed as a ejector 29 for introducing the outside air from the air inlet 27 by the constriction 25, the tapered portion 26, the curved surface 28, and the air ions flowing through the ion generating flow path 15 and flowing inside the nozzle 23 .
同時在圖3及圖4所示的離子產生器10c與10d中,即使要供應到供應埠21之壓縮空氣量被降低,當該等正與負離子被防止形成中性化時,自導管24之尖端噴灑到要移除靜電的該構件之空氣離子量並未因此減少,且荷於要移除靜電的該構件上的靜電可在短時間內被移除。此外,因為空氣入口27係形成在放電電極16之下游側,來自空氣入口27的外部空氣被引介到已經由放電電極16離子化的該等空氣離子當中。因此,即可增進由導管24噴出的該等空氣離子的離子平衡,並且可以加強移除靜電的效果。Meanwhile, in the ion generators 10c and 10d shown in FIGS. 3 and 4, even if the amount of compressed air to be supplied to the supply port 21 is lowered, when the positive and negative ions are prevented from being neutralized, the self-conducting pipe 24 is The amount of air ions sprayed onto the member to which static electricity is to be removed is not reduced as a result, and static electricity on the member to be electrostatically removed can be removed in a short time. Further, since the air inlet 27 is formed on the downstream side of the discharge electrode 16, the outside air from the air inlet 27 is introduced into the air ions which have been ionized by the discharge electrode 16. Therefore, the ion balance of the air ions ejected by the duct 24 can be enhanced, and the effect of removing static electricity can be enhanced.
圖5及圖6所示分別為做為比較性範例的離子產生器。在圖5所示的離子產生器10e中,放電電極16的配置形式類似於圖1至圖3中所示之每一個離子產生器10a至10c的配置形式。空氣供應單元12,其中形成有連通於供應埠21的空氣供應埠22,其具有圓柱形絕緣構件14,其中形成有離子產生流動路徑15,且放電電極16附著於空氣供應單元12,藉以突出到離子產生流動路徑15當中。安裝有導管24的相對電極13安裝於絕緣構件14上,並且相對電極13係作為一噴嘴。因此,做為比較性範例的離子產生器10d並不具有噴出器29。5 and 6 show ion generators as comparative examples, respectively. In the ion generator 10e shown in Fig. 5, the arrangement form of the discharge electrodes 16 is similar to that of each of the ion generators 10a to 10c shown in Figs. An air supply unit 12 in which an air supply port 22 communicating with the supply port 21 is formed, which has a cylindrical insulating member 14 in which an ion generating flow path 15 is formed, and the discharge electrode 16 is attached to the air supply unit 12, thereby protruding to The ions are generated in the flow path 15. The opposite electrode 13 to which the duct 24 is mounted is mounted on the insulating member 14, and the counter electrode 13 serves as a nozzle. Therefore, the ion generator 10d as a comparative example does not have the ejector 29.
同時,圖6所示的離子產生器10f類似於離子產生器10d,其中放電電極16的設置形式如圖4所示。放電電極16與相對電極13被提供給經由間隔器35連接到空氣供應單元12的噴嘴23,該空氣供應單元中形成連通於供應埠21的空氣供應埠22,且該放電單元由噴嘴23形成。在形成於噴嘴23的一尖端部側的離子產生流動路徑15之一上游側,形成弧面28及錐形面26,該弧面用於導引自空氣入口27引入的空氣。噴出器29由弧面28與錐形面26所形成,其用於自空氣入口27引介外部空氣到自空氣供應埠22及吸入埠31供應到噴嘴23的空氣。因此,在做為一比較性範例的離子產生器10f中,空氣藉由放電電極16與相對電極13在噴出器29的下游側被離子化。Meanwhile, the ion generator 10f shown in FIG. 6 is similar to the ion generator 10d, and the arrangement form of the discharge electrode 16 is as shown in FIG. The discharge electrode 16 and the opposite electrode 13 are supplied to a nozzle 23 connected to the air supply unit 12 via a spacer 35 in which an air supply port 22 communicating with the supply port 21 is formed, and the discharge unit is formed by the nozzle 23. On the upstream side of one of the ion generating flow paths 15 formed on the tip end side of the nozzle 23, a curved surface 28 and a tapered surface 26 for guiding the air introduced from the air inlet 27 are formed. The ejector 29 is formed by a curved surface 28 and a tapered surface 26 for introducing external air from the air inlet 27 to the air supplied to the nozzle 23 from the air supply port 22 and the suction port 31. Therefore, in the ion generator 10f which is a comparative example, the air is ionized on the downstream side of the ejector 29 by the discharge electrode 16 and the opposite electrode 13.
圖7A為顯示比較圖1所示之離子產生器10a與圖5所示做為比較性範例的離子產生器10e之各別的靜電移除效果之特性曲線圖。圖7B為顯示比較圖3所示之離子產生器10c與做為比較性範例之離子產生器10e之各別的靜電移除效果之特性曲線圖。在圖7A與圖7B之每一者中,垂直軸代表一靜電移除時間,而水平軸代表自供應埠21供應的該空氣之流動率。Fig. 7A is a characteristic graph showing the comparison of the respective electrostatic removal effects of the ion generator 10a shown in Fig. 1 and the ion generator 10e shown as a comparative example in Fig. 5. Fig. 7B is a characteristic graph showing the comparison of the respective electrostatic removal effects of the ion generator 10c shown in Fig. 3 and the ion generator 10e as a comparative example. In each of FIGS. 7A and 7B, the vertical axis represents an electrostatic removal time, and the horizontal axis represents the flow rate of the air supplied from the supply port 21.
在測量各別的特性曲線時,使用長度為500 mm之導管24,且該靜電移除時間藉由設置距離導管24之尖端部50 mm之一充電板監視器來測量。因此,如圖7A所示,因為圖1及圖3所示之本發明的離子產生器10a與10c具有噴出器29,它們的靜電移除時間比那些比較性範例的靜電移除時間要來得短。特別是,當自供應埠21所供應的壓縮空氣之流動率降低時,藉由本發明之離子產生器縮短靜電移除時間的效果,將比該等比較性範例的效果要更顯著。同時如圖7B所示,如果輔助空氣由輔助空氣入口32供應,其類似於離子產生器10c之配置,甚至當自供應埠21所供應的壓縮空氣之流動率很高時,縮短該靜電移除時間的效果將更為顯著。請注意到圖2所示的離子產生器10b亦可獲得類似於離子產生器10a的效果。When measuring the respective characteristic curves, a catheter 24 having a length of 500 mm was used, and the static electricity removal time was measured by setting a charging plate monitor of 50 mm from the tip end portion of the catheter 24. Therefore, as shown in Fig. 7A, since the ion generators 10a and 10c of the present invention shown in Figs. 1 and 3 have the ejector 29, their electrostatic removal time is shorter than those of the comparative examples. . In particular, when the flow rate of the compressed air supplied from the supply port 21 is lowered, the effect of shortening the static electricity removal time by the ion generator of the present invention will be more remarkable than the effects of the comparative examples. Meanwhile, as shown in FIG. 7B, if the auxiliary air is supplied from the auxiliary air inlet 32, it is similar to the configuration of the ion generator 10c, and even when the flow rate of the compressed air supplied from the supply port 21 is high, the static electricity removal is shortened. The effect of time will be more significant. Note that the ion generator 10b shown in Fig. 2 can also obtain an effect similar to that of the ion generator 10a.
同時,圖8A為代表圖4所示之本發明的離子產生器10d之測量離子平衡中的擾動之確認測試結果之資料,該測量藉由強制注入微細粒子到離子產生流動路徑15當中。圖8B為代表關於圖6所示之比較性範例的離子產生器10f之類似確認測試結果的資料。Meanwhile, FIG. 8A is data representing the result of the confirmation test of the disturbance in the measured ion balance of the ion generator 10d of the present invention shown in FIG. 4 by forcibly injecting fine particles into the ion generating flow path 15. Fig. 8B is a view showing the results of the similar confirmation test of the ion generator 10f of the comparative example shown in Fig. 6.
各別的測試係在使用離子產生器之條件之下進行,該離子產生器具有安裝在噴嘴23上的長度100 mm之導管24,且壓力為0.1 MPa之壓縮空氣自供應埠21被供應到離子產生流動路徑15。基於該離子產生器在周遭空氣並不適當之位置處被使用,該等微細粒子被強制地由空氣入口27注入。因此,在做為一比較性範例的離子產生器10f中,離子平衡中的擾動會在該等外來物質注入十幾秒後發生。但是,在本發明的離子產生器10d中,不會發生離子平衡中的擾動。因此,甚至當在不適當的周遭空氣之位置處使用本發明之離子產生器,該離子平衡可藉由自位在放電電極16之下游側的空氣入口27引入外部空氣來加強。The respective tests were carried out under conditions using an ion generator having a conduit 24 of length 100 mm mounted on the nozzle 23, and compressed air having a pressure of 0.1 MPa was supplied from the supply port 21 to the ions. A flow path 15 is created. The fine particles are forcibly injected from the air inlet 27 based on the ion generator being used where the ambient air is not appropriate. Therefore, in the ion generator 10f which is a comparative example, the disturbance in the ion balance occurs after the injection of the foreign matter for ten seconds. However, in the ion generator 10d of the present invention, disturbance in ion balance does not occur. Therefore, even when the ion generator of the present invention is used at a position where the ambient air is inappropriate, the ion balance can be enhanced by introducing external air from the air inlet 27 on the downstream side of the discharge electrode 16.
圖9為顯示比較關於圖4所示之本發明的離子產生器10d與圖6所示做為比較性範例的離子產生器10f之離子平衡效果之特性曲線圖。圖9中的垂直軸代表離子平衡,而其中的水平軸代表空氣供應壓力。圖9A顯示藉由使用長度為100 mm的導管24所獲得的測量結果,而圖9B顯示為使用長度為500 mm之導管24所獲得的測量結果。其結果顯示:在圖4所示的本發明之離子產生器10d中,甚至當該空氣供應壓力改變,該離子平衡並沒有大的變化;而在做為比較性範例的離子產生器10f中,當該空氣供應壓力改變時,該離子平衡亦會有大的變化。如該等比較性範例所示,該等離子平衡中的大變化歸因於該噴出器之結構所造成之空氣擾動,此乃因為在噴出器29的下游側引入該外部空氣之後,空氣被離子化的緣故。Fig. 9 is a graph showing a comparison of the ion balance effect of the ion generator 10d of the present invention shown in Fig. 4 and the ion generator 10f of the comparative example shown in Fig. 6. The vertical axis in Figure 9 represents the ion balance, and the horizontal axis therein represents the air supply pressure. Fig. 9A shows the measurement results obtained by using the catheter 24 having a length of 100 mm, and Fig. 9B shows the measurement results obtained using the catheter 24 having a length of 500 mm. As a result, in the ion generator 10d of the present invention shown in Fig. 4, even when the air supply pressure is changed, the ion balance does not largely change; and in the ion generator 10f which is a comparative example, When the air supply pressure changes, the ion balance also changes greatly. As shown in these comparative examples, the large change in the plasma balance is attributed to the air disturbance caused by the structure of the ejector because the air is ionized after the outside air is introduced on the downstream side of the ejector 29. The reason.
因此,結果顯示,如果噴出器29使用在空氣離子化之後獲得的該等空氣離子的流動來引入該外部空氣,如同本發明,那麼具有良好離子平衡的該等空氣離子可被噴灑到要移除靜電的該構件上,藉此增進該靜電移除效果。Therefore, the results show that if the ejector 29 introduces the outside air using the flow of the air ions obtained after ionization of the air, as in the present invention, the air ions having a good ion balance can be sprayed to be removed. Electrostatically on the member, thereby enhancing the electrostatic removal effect.
在圖10中所示的離子產生器10g以及圖11中所示的離子產生器10h的每一個當中,前述所提到的導管24皆不安裝於噴嘴23。圖10中所示的離子產生器10g具有與圖1中所示的離子產生器10a相同的基本結構,而圖11中所示的離子產生器10h則具有與圖3中所示的離子產生器10c相同的基本結構。在上述的離子產生器10g以及10h中,該等空氣離子由空氣排出埠19噴出至要移除靜電的該構件上。In each of the ion generator 10g shown in FIG. 10 and the ion generator 10h shown in FIG. 11, none of the aforementioned conduits 24 are attached to the nozzle 23. The ion generator 10g shown in Fig. 10 has the same basic structure as the ion generator 10a shown in Fig. 1, and the ion generator 10h shown in Fig. 11 has the ion generator shown in Fig. 3. 10c the same basic structure. In the ion generators 10g and 10h described above, the air ions are ejected from the air discharge port 19 onto the member to which static electricity is to be removed.
本發明並不限於上述的範例,並可在不背離本發明之主旨的範疇內進行多種修改。例如在圖1至圖3所示的每一個放電單元11中,放電電極16與相對電極13藉由在其間插入絕緣構件14而彼此相對,但該兩個電極可以直接彼此相對。The present invention is not limited to the above examples, and various modifications can be made without departing from the spirit and scope of the invention. For example, in each of the discharge cells 11 shown in FIGS. 1 to 3, the discharge electrode 16 and the opposite electrode 13 are opposed to each other by interposing the insulating member 14 therebetween, but the two electrodes may directly face each other.
10a,10b,10c,10d,10e,10f‧‧‧離子產生器10a, 10b, 10c, 10d, 10e, 10f‧‧‧ ion generator
11‧‧‧放電單元11‧‧‧Discharge unit
12‧‧‧空氣供應單元12‧‧‧Air supply unit
13‧‧‧圓柱形相對電極13‧‧‧Cylindrical opposite electrode
14‧‧‧圓柱形絕緣構件14‧‧‧Cylindrical insulation members
15‧‧‧離子產生流動路徑15‧‧‧Ion generating flow path
16‧‧‧放電電極16‧‧‧Discharge electrode
17‧‧‧電源供應單元17‧‧‧Power supply unit
19‧‧‧空氣排出埠19‧‧‧Air discharge埠
20‧‧‧壓縮空氣壓力來源20‧‧‧Compressed air pressure source
21‧‧‧供應埠21‧‧‧Supply
22‧‧‧空氣供應埠22‧‧‧Air supply埠
23‧‧‧噴嘴23‧‧‧Nozzles
23a‧‧‧噴嘴主體部23a‧‧‧Nozzle body
23b‧‧‧噴嘴支撐部23b‧‧‧Nozzle support
24‧‧‧導管24‧‧‧ catheter
25‧‧‧收縮部25‧‧‧Contraction
26‧‧‧錐形面26‧‧‧Conical surface
27‧‧‧空氣入口27‧‧‧Air inlet
28‧‧‧弧面28‧‧‧ curved surface
29‧‧‧噴出器29‧‧‧Spurter
30‧‧‧接頭30‧‧‧Connectors
31‧‧‧吸入埠31‧‧‧Inhalation test
32‧‧‧輔助空氣入口32‧‧‧Auxiliary air inlet
33‧‧‧弧面33‧‧‧ curved surface
34‧‧‧輔助噴出器34‧‧‧Assisted ejector
35‧‧‧間隔器35‧‧‧ spacer
A‧‧‧供應管路A‧‧‧Supply line
圖1為顯示根據本發明一範例的一離子產生器之截面圖;圖2為顯示根據本發明另一範例的一離子產生器之截面圖;圖3為顯示根據本發明又另一範例的一離子產生器之截面圖;圖4為顯示根據本發明又再另一範例的一離子產生器之截面圖;圖5為顯示做為一比較性範例之一離子產生器的截面圖;圖6為顯示做為另一比較性範例之一離子產生器的截面圖;圖7為顯示比較關於本發明之離子產生器與如圖5所示的該比較性範例之離子產生器的靜電移除效果之特性曲線圖;圖8為代表藉由強制注入微細粒子來測量離子平衡之擾動的確認測試結果之資料,係關於本發明之離子產生器與圖6所示之比較性範例的離子產生器;圖9為顯示比較關於本發明之離子產生器與如圖6所示的該比較性範例之離子產生器的離子平衡效果之特性曲線圖;圖10為顯示根據本發明另一範例的一離子產生器之截面圖;以及圖11為顯示根據本發明又另一範例的一離子產生器之截面圖。1 is a cross-sectional view showing an ion generator according to an example of the present invention; FIG. 2 is a cross-sectional view showing an ion generator according to another example of the present invention; and FIG. 3 is a view showing still another example according to the present invention. FIG. 4 is a cross-sectional view showing an ion generator according to still another example of the present invention; and FIG. 5 is a cross-sectional view showing one ion generator as a comparative example; FIG. 6 is a cross-sectional view showing an ion generator according to still another example of the present invention; A cross-sectional view showing one of the ion generators as another comparative example is shown; FIG. 7 is a view showing comparison of the electrostatic removal effect of the ion generator of the present invention with the ion generator of the comparative example shown in FIG. FIG. 8 is a graph showing the results of a confirmation test for measuring the disturbance of ion balance by forcibly injecting fine particles, and is related to the ion generator of the present invention and the ion generator of the comparative example shown in FIG. 6; 9 is a characteristic diagram showing an ion balance effect of the ion generator of the present invention and the ion generator of the comparative example shown in FIG. 6; FIG. 10 is a view showing another example according to the present invention. Generating cross-sectional view of the sub-device; and FIG. 11 is a sectional view showing yet another example of the present invention is of an ion generator.
10a...離子產生器10a. . . Ion generator
11...放電單元11. . . Discharge unit
11...電極單元11. . . Electrode unit
12...空氣供應單元12. . . Air supply unit
13...圓柱形相對電極13. . . Cylindrical counter electrode
14...圓柱形絕緣構件14. . . Cylindrical insulating member
15...離子產生流動路徑15. . . Ion generating flow path
16...放電電極16. . . Discharge electrode
17...電源供應單元20壓縮空氣壓力來源17. . . Power supply unit 20 compresses air pressure source
21...供應埠twenty one. . . Supply
22...空氣供應埠twenty two. . . Air supply埠
23...噴嘴twenty three. . . nozzle
24...導管twenty four. . . catheter
25...收縮部25. . . Constriction
26...錐形面26. . . Conical surface
27...空氣入口27. . . Air inlet
28...弧面28. . . Curved surface
29...噴出器29. . . Ejector
31...吸入埠31. . . Inhalation
A...供應管路A. . . Supply line
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KR101836884B1 (en) * | 2016-07-08 | 2018-03-09 | (주)선재하이테크 | Self generation type Ion air gun |
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JPH11297491A (en) * | 1998-04-03 | 1999-10-29 | Osaka Chuo Diecast Kk | Static eraser |
JP2004014319A (en) * | 2002-06-07 | 2004-01-15 | Koganei Corp | Static eliminator |
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