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TW580478B - Process for controlling the hydraulic chamber pressure of a diaphragm pump - Google Patents

Process for controlling the hydraulic chamber pressure of a diaphragm pump Download PDF

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Publication number
TW580478B
TW580478B TW91121335A TW91121335A TW580478B TW 580478 B TW580478 B TW 580478B TW 91121335 A TW91121335 A TW 91121335A TW 91121335 A TW91121335 A TW 91121335A TW 580478 B TW580478 B TW 580478B
Authority
TW
Taiwan
Prior art keywords
pressure
hydraulic chamber
pump
set point
signal
Prior art date
Application number
TW91121335A
Other languages
Chinese (zh)
Inventor
Tomonori Umetsu
Original Assignee
Mykrolis Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mykrolis Corp filed Critical Mykrolis Corp
Application granted granted Critical
Publication of TW580478B publication Critical patent/TW580478B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/02Stopping, starting, unloading or idling control
    • F04B49/022Stopping, starting, unloading or idling control by means of pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

A process and system for controlling the pressure of a hydraulic chamber on a diaphragm pump. Such process and system particularly adapted to alleviate vacuum conditions in the diaphragm dispense chamber.

Description

580478 (2) •上次過濾壓力-上次分配循環時的過濾壓力 •上次分配壓力-上次分配終了時液壓腔的壓力580478 (2) • Last Filtration Pressure-Filtration Pressure at the Last Dispense Cycle • Last Filtration Pressure-Pressure in the Hydraulic Chamber at the End of Last Dispensing

IntelliGen也提供下列錯誤指示: •過濾時低壓-警示器,另有設定警示壓力值之命令 •過濾器壓力-警告過濾器堵塞之警示器 這類分配泵需要的是液壓腔壓力之控制。 發明之概要 本發明提供一種控制隔膜泵上液壓腔壓力的方法,其使 用分配液體淨化閥,壓力轉換器訊號及一個中央處理單元 (CPU)。 圖式簡要說明 圖1提供一壓力控制系統圖。 圖2提供說明系統如何運作之流程圖。 具體實施例之說明 本發明提供一種方法,使用來自液壓腔之壓力轉換器之 壓力傳輸訊號及使用分配液體淨化閥在液壓腔低於預先 設定之真空設定點時減緩膈膜壓力。 的確,本發明提供一種構件用以預防膈膜分配泵之液壓 腔被抽成真空。 如圖1及圖2所示,本方法藉由使用壓力轉換訊號及其與 真空設定點的比對而予實施。一旦達到設定點,一中央處 理單元會送訊號給泵馬達以停止馬達。接著一訊號被送到 控制氣動力的螺旋線圈閥,此氣動力乃操作分配淨化閥之 用。藉由閥的開啟,氣體被允許進入分配液體内。如此藉 580478IntelliGen also provides the following error indications: • Low pressure-warning when filtering, and another command to set the warning pressure value. • Filter pressure-warning to warn that the filter is clogged. This type of distribution pump requires control of hydraulic chamber pressure. SUMMARY OF THE INVENTION The present invention provides a method for controlling the pressure of a hydraulic chamber on a diaphragm pump, which uses a distribution liquid purge valve, a pressure converter signal, and a central processing unit (CPU). Brief Description of the Drawings Figure 1 provides a diagram of a pressure control system. Figure 2 provides a flowchart illustrating how the system works. DESCRIPTION OF SPECIFIC EMBODIMENTS The present invention provides a method for using a pressure transmission signal from a pressure transducer in a hydraulic chamber and using a liquid distribution purge valve to reduce diaphragm pressure when the hydraulic chamber is below a preset vacuum set point. Indeed, the present invention provides a component to prevent the hydraulic chamber of the diaphragm pump from being evacuated. As shown in Figures 1 and 2, this method is implemented by using a pressure conversion signal and its comparison with a vacuum set point. Once the set point is reached, a central processing unit sends a signal to the pump motor to stop the motor. A signal is then sent to the spiral coil valve that controls the pneumatic power, which is used to operate the distribution purge valve. By opening the valve, the gas is allowed to enter the dispensing liquid. So borrow 580478

(3) 由消除來自膈膜之分配液體這一側的壓力,依次減緩在隔 膜之液壓腔這一側之真空狀況。 在液壓腔内部壓力形成非常高的真空時,泵可能產生嚴 重的損害,從而導致泵無法維持精確而可重複地分配劑 量。此新的泵系統軟體之主要附加特色在於提供一定程度 的壓力控制進而保護泵免於因高真空狀況下的操作而損 壞或失效。(3) By removing the pressure on the side of the dispensing liquid from the diaphragm, the vacuum condition on the side of the hydraulic chamber of the diaphragm is gradually reduced. When a very high vacuum is created by the pressure inside the hydraulic chamber, the pump can cause serious damage, which prevents the pump from maintaining accurate and repeatable doses. The main additional feature of this new pump system software is to provide a degree of pressure control to protect the pump from damage or failure due to operation under high vacuum conditions.

此泵系統軟體在分配、淨化、過濾過程中監控液壓腔壓 力。當軟體偵測到壓力超過預設壓力範圍時,會停止泵運 作,立即打開淨化閥,並且向主電腦發出’’ERROR”錯誤訊 息。這不僅是保護免於嚴重損壞及失效,也可以偵測不正 常的泵操作。 圖式代表符號說明 1 錯誤訊號輸出至追蹤中央處理單元 2 液壓腔 3 壓力轉換器 _ 4 壓力轉換器訊號輸入 5 泵頭 6 泵/馬達停止訊號 ' 7 淨化器螺旋線圈閥控制訊號 · 淨化閥氣動線 9 遠端具有中央處理單元之印刷電路板 10 螺旋線圈閥This pump system software monitors hydraulic chamber pressure during distribution, purification, and filtration. When the software detects that the pressure exceeds the preset pressure range, it will stop the pump operation, immediately open the purge valve, and send an `` ERROR '' error message to the host computer. This is not only to protect against serious damage and failure, but also to detect Abnormal pump operation. Explanation of symbol representation 1 Error signal is output to the tracking central processing unit 2 Hydraulic chamber 3 Pressure converter _ 4 Pressure converter signal input 5 Pump head 6 Pump / motor stop signal '7 Purifier spiral coil valve Control signal · Purge valve pneumatic line 9 Printed circuit board with central processing unit at the remote end 10 Spiral coil valve

Claims (1)

580478 拾、申請專利範圍 1. 一種控制隔膜泵液壓腔之壓力的方法,該隔膜泵包含一 壓力轉換器,此方法包含: 設定液壓腔之一真空程度設定點; 監控一來自壓力轉換器之訊號;及 若該訊號超過該設定點,則開啟一個分配液體淨化 閥,直到真空狀況回復到該真空程度設定點之上。580478 Patent application scope 1. A method for controlling the pressure of the hydraulic chamber of a diaphragm pump, the diaphragm pump includes a pressure converter, the method includes: setting a vacuum degree set point of the hydraulic chamber; monitoring a signal from the pressure converter ; And if the signal exceeds the set point, open a liquid distribution purge valve until the vacuum condition returns to the vacuum level set point. 2. 依據申請專利範圍第1項之方法,其中該泵在淨化閥開啟 前先行關閉。 3. 依據申請專利範圍第1項之方法,其中該泵在淨化閥開啟 時同步關閉。 4. 依據申請專利範圍第1項之方法,其進一步包含將一 π錯 誤”訊息送至該泵所在的分配路徑之步驟。 5. 一種控制隔膜泵液壓腔壓力之系統,其包含:2. The method according to item 1 of the scope of patent application, wherein the pump is closed before the purge valve is opened. 3. The method according to item 1 of the scope of patent application, wherein the pump is closed synchronously when the purge valve is opened. 4. The method according to item 1 of the scope of patent application, further comprising the step of sending a "pi error" message to the distribution path where the pump is located. 5. A system for controlling the pressure of the hydraulic chamber of a diaphragm pump, comprising: 一壓力轉換器被安裝用以感應液壓腔壓力並提供一訊 號; * 一在氣動線上的淨化闊; 控制該淨化閥之螺旋線圈閥; 一中央處理單元(CPU);及 控制軟體,藉由中央處理單元接獲一壓力轉換器訊 號,此控制軟體將其與先前已程式化之設定點比較,若 壓力轉換器訊號表示液壓腔壓力超過該設定點,控制軟 體將指示泵停止操作並指示淨化閥開啟。A pressure converter is installed to sense the pressure of the hydraulic chamber and provide a signal; * a purification line on the pneumatic line; a spiral coil valve that controls the purification valve; a central processing unit (CPU); and control software via the central The processing unit receives a pressure converter signal, and the control software compares it with a previously programmed set point. If the pressure converter signal indicates that the pressure in the hydraulic chamber exceeds the set point, the control software will instruct the pump to stop operating and instruct the purge valve On.
TW91121335A 2001-09-18 2002-09-18 Process for controlling the hydraulic chamber pressure of a diaphragm pump TW580478B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US32325301P 2001-09-18 2001-09-18

Publications (1)

Publication Number Publication Date
TW580478B true TW580478B (en) 2004-03-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
TW91121335A TW580478B (en) 2001-09-18 2002-09-18 Process for controlling the hydraulic chamber pressure of a diaphragm pump

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TW (1) TW580478B (en)
WO (1) WO2003024555A2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR112014001023B1 (en) * 2011-08-25 2021-02-02 Ecolab Inc diaphragm pump and method for detecting gas inside a fluid chamber of a diaphragm pump

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2631538A (en) * 1949-11-17 1953-03-17 Wilford C Thompson Diaphragm pump
US5295790A (en) * 1992-12-21 1994-03-22 Mine Safety Appliances Company Flow-controlled sampling pump apparatus
US5624394A (en) * 1994-10-28 1997-04-29 Iolab Corporation Vacuum system and a method of operating a vacuum system
US6168048B1 (en) * 1998-09-22 2001-01-02 American Air Liquide, Inc. Methods and systems for distributing liquid chemicals
US6325932B1 (en) * 1999-11-30 2001-12-04 Mykrolis Corporation Apparatus and method for pumping high viscosity fluid

Also Published As

Publication number Publication date
WO2003024555A3 (en) 2004-02-26
WO2003024555A2 (en) 2003-03-27

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