CN113915446A - A pulsation damper and fluid transfer system for fluid transfer - Google Patents
A pulsation damper and fluid transfer system for fluid transfer Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/04—Devices damping pulsations or vibrations in fluids
- F16L55/045—Devices damping pulsations or vibrations in fluids specially adapted to prevent or minimise the effects of water hammer
- F16L55/05—Buffers therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/04—Devices damping pulsations or vibrations in fluids
- F16L55/045—Devices damping pulsations or vibrations in fluids specially adapted to prevent or minimise the effects of water hammer
- F16L55/055—Valves therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
- F17D1/14—Conveying liquids or viscous products by pumping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
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Abstract
Description
技术领域technical field
本发明属于流体传输技术领域,具体涉及一种用于流体传输的脉冲阻尼器和流体传输系统。The invention belongs to the technical field of fluid transmission, and in particular relates to a pulse damper and a fluid transmission system for fluid transmission.
背景技术Background technique
流体传输泵是流体传输系统的核心动力部件,泵体本身的动力通常由电机提供。电机控制器与电机之间采用开环系统,电机控制器单向控制电机运行,而电机控制器无法获取电机和泵体的实际运行状态以及传输管路运行状况。The fluid transfer pump is the core power component of the fluid transfer system, and the power of the pump body itself is usually provided by the motor. An open-loop system is used between the motor controller and the motor. The motor controller controls the motor operation in one direction, but the motor controller cannot obtain the actual running status of the motor and the pump body and the running status of the transmission pipeline.
以典型的用于流体传输的蠕动泵为例,蠕动泵在运行过程中可能出现泵头意外导致滚轮停止、管路挤压堵塞、软管意外移动以及管路破损流体泄露的状况。例如,流体泄漏会造成工作部件受腐蚀损坏无法正常运转,软管意外移动出现异常弯折会造成流体传输泵内的管路淤堵,管路传输液体中出现较大的异物等等。一旦发生上述情况,还可能造成蠕动泵内部驱动模块损坏和传输系统失效,此时,如果用户不能及时获取故障信息,会进一步导致实际生产或实验的中断、液体污染,造成更为严重的后果。Taking a typical peristaltic pump for fluid transfer as an example, during operation of the peristaltic pump, the pump head may unexpectedly cause the roller to stop, the pipeline is squeezed and blocked, the hose moves unexpectedly, and the pipeline is damaged and fluid leaks. For example, fluid leakage will cause the working parts to be corroded and damaged and unable to operate normally, the unexpected movement of the hose and the abnormal bending will cause the pipeline in the fluid transfer pump to block, and large foreign objects will appear in the pipeline transmission liquid, etc. Once the above situation occurs, it may also cause damage to the internal drive module of the peristaltic pump and failure of the transmission system. At this time, if the user cannot obtain the fault information in time, it will further lead to interruption of actual production or experiment, and liquid pollution, resulting in more serious consequences.
同时,现有的流体传输泵,尤其是柱塞泵、隔膜泵、蠕动泵等,在输出流体的过程中管路内部存在不同程度的瞬时流量脉动,不同时刻输出的流体的速度不均恒,影响流体传输系统出口端的流量稳定性,使得液体传输精度降低。At the same time, the existing fluid transfer pumps, especially the plunger pump, diaphragm pump, peristaltic pump, etc., have different degrees of instantaneous flow pulsation inside the pipeline during the process of outputting fluid, and the speed of the output fluid at different times is not uniform. It affects the flow stability of the outlet end of the fluid transmission system and reduces the accuracy of liquid transmission.
因此,如何能够最大程度的降低乃至消除流量脉动成为流体传输领域共同的难题。为了降低流体传输泵的流体脉动以维持出口端流量稳定性,一种常规做法是在流量传输系统的管路中安装脉冲阻尼器。但是,现有脉冲阻尼器普遍存在的问题是体积偏大,使用时需要先将脉冲阻尼器内部空间充满才能正常使用;并且当停止使用时,脉冲阻尼器内部流体也会缓慢排出造成不必要的浪费,重新启动时需要再次将脉动阻尼器充满,效率低。Therefore, how to minimize or even eliminate flow pulsation has become a common problem in the field of fluid transmission. In order to reduce the fluid pulsation of the fluid transfer pump to maintain the flow stability at the outlet end, it is a common practice to install a pulsation damper in the pipeline of the flow transfer system. However, the common problem of the existing pulse damper is that the volume is too large, and the internal space of the pulse damper needs to be filled before it can be used normally; and when it is stopped, the fluid inside the pulse damper will be slowly discharged, causing unnecessary Waste, the pulsation damper needs to be filled again when restarting, and the efficiency is low.
发明内容SUMMARY OF THE INVENTION
为了解决上述流体传输泵运行过程中不能实时获取运行状态以及管路中的脉冲阻尼器内部空间大、使用不便、存在浪费的技术问题,本发明提出了一种用于流体传输的脉冲阻尼器和流体传输系统。In order to solve the technical problems that the above-mentioned fluid transmission pump cannot obtain the running state in real time during the operation process and the pulse damper in the pipeline has large internal space, inconvenient use and waste, the present invention provides a pulse damper for fluid transmission and fluid transfer system.
所述用于流体传输的脉冲阻尼器包括密闭的刚性外壳、弹性囊、流体入口和流体出口,所述刚性外壳中形成有容置腔,所述弹性囊设置在容置腔内,所述流体入口和流体出口设置在刚性外壳上,所述流体入口和流体出口与所述弹性囊的缓冲腔连通,传输的流体能够通过所述流体入口流入到脉冲阻尼器中,以及通过所述流体出口从脉冲阻尼器中流出。The pulsation damper for fluid transmission includes a closed rigid shell, an elastic bladder, a fluid inlet and a fluid outlet, a accommodating cavity is formed in the rigid shell, the elastic bladder is arranged in the accommodating cavity, and the fluid An inlet and a fluid outlet are provided on the rigid housing, the fluid inlet and fluid outlet communicate with the buffer cavity of the elastic bladder, and the fluid being transmitted can flow into the pulsation damper through the fluid inlet and from the fluid outlet through the fluid outlet. out of the pulse damper.
在一个实施例中,所述刚性外壳包括外壳主体和密封盖,所述外壳主体呈柱状,一端设有开口,所述密封盖密闭的固定安装在所述外壳主体的开口上。In one embodiment, the rigid housing includes a housing body and a sealing cover, the housing body is cylindrical, and one end is provided with an opening, and the sealing cover is hermetically and fixedly mounted on the opening of the housing body.
在一个实施例中,所述外壳主体呈柱状,下端敞开形成开口,所述外壳主体下端的内壁上设置有环形止挡部;所述密封盖嵌入到外壳主体的所述开口中,并通过压紧块将密封盖压紧在环形止挡部上,使得密封盖的边缘与所述环形止挡部抵接形成密封结构。In one embodiment, the housing body is cylindrical, the lower end is open to form an opening, and an annular stopper is provided on the inner wall of the lower end of the housing body; the sealing cover is embedded in the opening of the housing body, and is pressed by The tight block presses the sealing cover on the annular stop part, so that the edge of the sealing cover abuts against the annular stop part to form a sealing structure.
在一个实施例中,所述密封盖呈圆盘状。In one embodiment, the sealing cover is disc-shaped.
在一个实施例中,所述压紧块与外壳主体的所述开口的内壁过盈配合或者通过螺纹结构旋拧在外壳主体的所述开口处。In one embodiment, the pressing block is in interference fit with the inner wall of the opening of the housing body or is screwed at the opening of the housing body through a threaded structure.
在一个实施例中,所述流体入口和流体出口设置在密封盖上,所述弹性囊的开口密封设置在密封盖上,所述流体入口和流体出口与所述弹性囊的缓冲腔直接连通。In one embodiment, the fluid inlet and the fluid outlet are provided on the sealing cover, the opening of the elastic bag is sealingly arranged on the sealing cover, and the fluid inlet and the fluid outlet are in direct communication with the buffer cavity of the elastic bag.
在一个实施例中,所述脉冲阻尼器还包括输入管路和输出管路,所述输入管路从所述密封盖的外侧插接到所述流体入口,所述输出管路从所述密封盖的外侧插接到所述流体出口。In one embodiment, the pulsation damper further includes an input line and an output line, the input line is inserted into the fluid inlet from the outside of the sealing cover, and the output line is connected from the seal The outside of the cover is plugged into the fluid outlet.
在一个实施例中,所述脉冲阻尼器还包括压力检测装置,所述压力检测装置连通到容置腔中,能够对弹性囊与刚性外壳之间的容置腔中的压力进行监测。In one embodiment, the pulsation damper further includes a pressure detection device, the pressure detection device is communicated with the accommodating cavity, and can monitor the pressure in the accommodating cavity between the elastic bladder and the rigid shell.
在一个实施例中,所述刚性外壳上还设置有对弹性囊与刚性外壳之间的容置腔中的压力进行调节的调压装置。In one embodiment, the rigid casing is further provided with a pressure regulating device for adjusting the pressure in the accommodating cavity between the elastic bladder and the rigid casing.
在一个实施例中,所述调压装置为调压塞杆,所述调压塞杆包括塞头和塞杆;所述塞头设置在柱状的刚性外壳中,与刚性外壳的容置腔侧壁可滑动的密封连接;所述塞杆的一端与塞头连接,另一端伸出到刚性外壳外部;在刚性外壳的与所述塞杆接触的部位上设置有密封结构;或者,In one embodiment, the pressure regulating device is a pressure regulating plug rod, and the pressure regulating plug rod includes a plug head and a plug rod; the plug head is arranged in a cylindrical rigid housing, and is connected with the accommodating cavity side of the rigid housing. The wall is slidably sealed and connected; one end of the plug rod is connected with the plug head, and the other end protrudes out of the rigid shell; a sealing structure is provided on the part of the rigid shell that is in contact with the plug rod; or,
所述调压装置为调压阀。The pressure regulating device is a pressure regulating valve.
所述流体传输系统包括流体传输泵和如上所述的脉冲阻尼器,所述流体传输泵的输出端与脉冲阻尼器的流体入口相连通。The fluid delivery system includes a fluid delivery pump and the pulsation damper as described above, the output end of the fluid delivery pump being in communication with the fluid inlet of the pulsation damper.
在一个实施例中,所述流体传输系统还包括控制器,所述脉冲阻尼器包括压力检测装置,所述控制器分别与压力检测装置和流体传输泵电连接,控制器获取压力检测装置检测的压力值,当检测的压力值处于预定范围内时,确定所述流体传输系统达到工作状态,调整流体传输泵按照设定的参数运转。In one embodiment, the fluid transmission system further includes a controller, the pulse damper includes a pressure detection device, the controller is electrically connected to the pressure detection device and the fluid transmission pump, respectively, and the controller obtains the detected pressure of the pressure detection device. pressure value, when the detected pressure value is within a predetermined range, it is determined that the fluid transmission system has reached a working state, and the fluid transmission pump is adjusted to operate according to the set parameters.
在一个实施例中,所述流体传输系统还包括开关,所述开关设置在脉冲阻尼器的输出管路的一侧,所述控制器与所述开关电连接,能够控制所述开关的开关状态,以对脉冲阻尼器的流体输出进行开闭合控制。In one embodiment, the fluid transmission system further includes a switch, the switch is arranged on one side of the output pipeline of the pulse damper, the controller is electrically connected with the switch, and can control the switch state of the switch , to open and close the fluid output of the pulse damper.
在一个实施例中,所述脉冲阻尼器还包括调压装置,所述控制器通过执行机构与调压装置电连接,和/或,所述流体传输泵优选为蠕动泵。In one embodiment, the pulse damper further comprises a pressure regulating device, the controller is electrically connected to the pressure regulating device through an actuator, and/or the fluid transfer pump is preferably a peristaltic pump.
本发明的有益效果:本发明实施例提出的用于流体传输的脉冲阻尼器和流体传输系统,通过弹性囊的弹性与容置腔内密封性气体气压的双重缓冲作用,能够吸收流体流量和流速波动的波峰波谷,可大幅降低流体传输泵的输出流量和流速脉动;所传输的流体不与压力检测装置直接接触,克服现有管道压力检测装置直接接触流体的缺陷,使用过程安全卫生,尤其适用于食品、药品、试剂等对卫生等级要求高的领域以及传输腐蚀性流体的应用场合;本发明实施例的脉冲阻尼器体积小巧,耗材更换成本低,适用于酸、碱、药剂等多种流体种类。Beneficial effects of the present invention: The pulse damper and fluid transmission system for fluid transmission proposed in the embodiment of the present invention can absorb the fluid flow and flow rate through the double buffering effect of the elasticity of the elastic bag and the air pressure of the sealing gas in the accommodating cavity. The fluctuating peaks and troughs can greatly reduce the output flow and flow rate pulsation of the fluid transfer pump; the transmitted fluid is not in direct contact with the pressure detection device, which overcomes the defect that the existing pipeline pressure detection device directly contacts the fluid, and the use process is safe and hygienic, especially suitable It is suitable for fields with high requirements on hygiene level such as food, medicine, and reagents, and applications for transmitting corrosive fluids; the pulse damper of the embodiment of the present invention is small in size, low in replacement cost of consumables, and is suitable for various fluids such as acid, alkali, and medicament. type.
此外,本发明实施例的流体传输系统通过流体传输泵、控制器、脉冲阻尼器及开关配合作用,实现了流体传输泵体及传输管路运行工况的实时监测,能够及时发出警报并自动处理异常状况;在流体传输工作完成或系统暂停运行时,开关自动关闭,避免阻尼器内流体损失。In addition, the fluid transmission system of the embodiment of the present invention realizes the real-time monitoring of the operating conditions of the fluid transmission pump body and the transmission pipeline through the cooperation of the fluid transmission pump, the controller, the pulse damper and the switch, and can issue an alarm in time and automatically deal with it. Abnormal conditions; when the fluid transfer work is completed or the system is suspended, the switch is automatically closed to avoid fluid loss in the damper.
附图说明Description of drawings
图1是本发明第一实施例提出的一种用于流体传输的脉冲阻尼器的结构示意图;1 is a schematic structural diagram of a pulse damper for fluid transmission proposed in a first embodiment of the present invention;
图2是本发明第一实施例提出的另一种用于流体传输的脉冲阻尼器的结构示意图;2 is a schematic structural diagram of another pulsation damper for fluid transmission proposed by the first embodiment of the present invention;
图3是本发明第三实施例提出的一种流体传输系统的结构示意图;3 is a schematic structural diagram of a fluid transmission system proposed by a third embodiment of the present invention;
图4是本发明第三实施例提出的一种流体传输系统的控制逻辑框图;4 is a control logic block diagram of a fluid transmission system proposed by a third embodiment of the present invention;
图5a-5e是具有本发明实施例的流量传输系统的实时流量与对比组(不具有本发明实施例的脉冲阻尼器)的流量传输系统的实时流量对比图。5a-5e are real-time flow comparison diagrams of the flow transmission system with the flow transmission system of the embodiment of the present invention and the flow transmission system of the control group (without the pulse damper of the embodiment of the present invention).
其中附图标记具体说明如下:流体传输泵1,压力检测装置2,脉冲阻尼器3,第一通信线路4,第二通信线路5,开关6,输入软管7,输出软管8,控制器9,第三通信线路10,外壳主体11,密封盖12,弹性囊13,输入管路14,输出管路15,压紧块16,安装架17,容置腔18,缓冲腔19,调压装置20The reference numerals are specified as follows:
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。但本领域技术人员知晓,本发明并不局限于附图和以下实施例。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings. However, those skilled in the art know that the present invention is not limited to the accompanying drawings and the following embodiments.
本发明第一实施例提出一种用于流体传输的脉冲阻尼器3,如图1所示,所述脉冲阻尼器3包括密闭的刚性外壳、弹性囊13、流体入口和流体出口,所述刚性外壳中形成有容置腔18,所述弹性囊13设置在容置腔18内,所述流体入口和流体出口设置在刚性外壳上,所述流体入口和流体出口与所述弹性囊13的缓冲腔19连通,传输的流体能够通过所述流体入口流入到脉冲阻尼器3中,以及通过所述流体出口从脉冲阻尼器3中流出。The first embodiment of the present invention proposes a pulsation damper 3 for fluid transmission. As shown in FIG. 1 , the pulsation damper 3 includes a closed rigid shell, an
具体的,如图1所示,所述刚性外壳包括外壳主体11和密封盖12。所述外壳主体11呈柱状,一端设有开口。所述密封盖12密闭的固定安装在所述外壳主体11的开口上。在本实施例中,所述外壳主体11呈圆柱状,下端敞开形成开口,所述外壳主体11下端的内壁上设置有环形止挡部;所述密封盖12呈圆盘状,嵌入到外壳主体11的所述开口中,并通过压紧块16将圆盘状密封盖压紧在环形止挡部上,使得圆盘状密封盖的边缘与所述环形止挡部抵接形成密封结构。所述压紧块16与外壳主体11的所述开口的内壁过盈配合或者通过螺纹结构旋拧在外壳主体11的所述开口处。Specifically, as shown in FIG. 1 , the rigid housing includes a
所述弹性囊13由具有一定模量的弹性体材料制成,弹性体材料不限于硅胶、橡胶和弹性塑料等,弹性囊13具有供流体流入、流出的开口。在本实施例中,所述流体入口和流体出口设置在密封盖12上,所述弹性囊13的开口密封设置在密封盖12上,所述流体入口和流体出口与所述弹性囊13的缓冲腔19直接连通。这样,弹性囊13通过其开口端设置在密封盖12上,从而使得弹性囊13能够随密封盖12从外壳主体11上取下,便于设备维护。所述脉冲阻尼器3还包括输入管路14和输出管路15,所述输入管路14从所述密封盖12的外侧插接到所述流体入口,所述输出管路15从所述密封盖12的外侧插接到所述流体出口。工作时,来自脉冲阻尼器3外部的流体能够通过输入管路14进入脉冲阻尼器3,并通过输出管路15从脉冲阻尼器3中排出,流体仅与输入管路14、输出管路15、弹性囊13和密封盖12接触,尽量减少了流体被污染的机会。The
本发明的脉冲阻尼器3在流体传输过程中能够降低流体传输流量脉动。在开始工作阶段,来自脉冲阻尼器3外部的泵送流体通过输入管路14进入弹性囊13的缓冲腔19,基于外部的泵送压力,弹性囊13在容纳腔18中发生弹性形变,体积逐渐增大,所占用的容纳腔18的体积也在逐渐增加,使得在弹性囊13与刚性外壳之间的容纳腔18的体积逐渐减小,压力逐渐增大。当弹性囊13的侧壁内、外两侧的压力达到平衡状态时,能够通过输出管路15正常传输流体。在正常工作时,在流体传输泵的作用下,当通过输入管路14进入缓冲腔19的流体流量由平均值向波动峰值过渡时,缓冲腔19的内部压力增大,缓冲腔19扩大,弹性囊13膨胀,通过输出管路15从缓冲腔19中排出的流体流量较从输入管路14输入的流量低,但仍能维持在平均值水平;当通过输入管路14进入缓冲腔19的流体流量由平均值向波动谷值过渡时,缓冲腔19内部压力减小,缓冲腔19减小,弹性囊13收缩,通过输出管路15从缓冲腔19中排出的流体流量较从输入管路14输入的流量高,但仍能维持在平均值水平。因而,脉冲阻尼器3的加入能够降低流体传输流量脉动,使得输出流体流量稳定在平均流量水平。The pulsation damper 3 of the present invention can reduce the pulsation of the fluid transmission flow during the fluid transmission process. In the initial working stage, the pumping fluid from the outside of the pulse damper 3 enters the
由于流体流过的横截面积一定时,流量与流速正相关,即:流量=流速*横截面积。因此本发明的脉冲阻尼器3在流体传输过程中能够同时降低流体传输流速的脉动。Since the cross-sectional area of the fluid flowing through is constant, the flow rate is positively related to the flow rate, that is: flow rate = flow rate * cross-sectional area. Therefore, the pulsation damper 3 of the present invention can simultaneously reduce the pulsation of the fluid transmission flow rate during the fluid transmission process.
此外,所述脉冲阻尼器3还包括压力检测装置2,所述压力检测装置2连通到容置腔18中,能够对弹性囊13与刚性外壳之间的容置腔18中的压力进行监测。优选的,所述脉冲阻尼器3还包括有可拆卸的设置在所述刚性外壳内壁上的安装架17,所述压力检测装置2的检测部件设置在所述安装架17上。本领域技术人员应该知道,压力检测装置2的检测部件应当设置在远离弹性囊13的位置上,以免与弹性囊发生接触。在流体传输管路发生堵塞或破损等故障时,压力检测装置2所检测的压力值会发生异常波动,从而通过监测所述容置腔18中的压力值,能够判断流体传输系统是否正常工作,且基于工作异常可发出或显示报警。In addition, the pulse damper 3 further includes a
上述所述压力检测装置2可以为压力传感器、监测安装架17与弹性囊13之间距离的距离传感器、气压计、刻度标识等可测量和/或显示压力/弹性囊变形量的装置具有标记显示功能,能够通过连通到脉冲阻尼器3外部的显示装置显示容置腔中的压力,当流体传输系统只包含流体传输泵和脉冲阻尼器时,使用者可以通过刻度判断容置腔18中的压力是否在正常的压力范围内,从而实现简单的故障监测能力。The above-mentioned
更为优选的,所述刚性外壳上还设置有对弹性囊13与刚性外壳之间的容置腔18中的压力进行调节的调压装置20,可根据实际使用情况对容置腔18中的压力进行调整。More preferably, the rigid housing is also provided with a
在一种实施方式中,如图2所示,所述调压装置20为调压塞杆,所述调压塞杆包括塞头和塞杆。所述塞头设置在柱状的刚性外壳中,与刚性外壳的容置腔18侧壁可滑动的密封连接。所述塞杆的一端与塞头连接,另一端伸出到刚性外壳外部,在刚性外壳与塞杆接触的部位上设置有密封结构,以保证容置腔18的气密性。在工作时,通过塞杆推拉塞头,调整弹性囊13所在的容置腔18的区域的空间大小,从而能够调整脉冲阻尼器3中的2压力。In one embodiment, as shown in FIG. 2 , the
在另一中实施方式中,所述调压装置20为调压阀,通过打开/关闭调压阀能够调整脉冲阻尼器3中的压力。In another embodiment, the
本发明第二实施例提出的一种流体传输系统,所述流体传输系统包括流体传输泵和如上所述的脉冲阻尼器3,所述流体传输泵3的输出端与脉冲阻尼器3的流体入口相连通,所述流体传输泵优选为蠕动泵。A fluid transmission system proposed by the second embodiment of the present invention includes a fluid transmission pump and the above-mentioned pulsation damper 3 , an output end of the fluid transmission pump 3 and a fluid inlet of the pulsation damper 3 connected, the fluid transfer pump is preferably a peristaltic pump.
相关的工作原理已在上面进行说明,在此不再赘述。The related working principle has been described above, and will not be repeated here.
本发明第三实施例提出了一种流体传输系统,如图3、图4所示,所述流体传输系统包括流体传输泵1、如第一实施例中所述的脉冲阻尼器3和控制器9,所述脉冲阻尼器3包括压力检测装置2。The third embodiment of the present invention proposes a fluid transmission system, as shown in FIG. 3 and FIG. 4 , the fluid transmission system includes a
所述流体传输泵3的输出端例如通过输入软管7与脉冲阻尼器3的输入管路14相连通。所述控制器9例如分别通过第一通信线路4和第三通信线路10与压力检测装置2和流体传输泵1电连接,图3中通信线路为有线线路,当然也可以使用无线线路。The output of the fluid transfer pump 3 is connected to the
本发明实施例的流体传输系统在启动阶段,弹性囊13中无填充,弹性囊13与刚性外壳之间的容置腔18处于低压状态,控制器9控制流体传输泵1运转以泵送流体,一般在短时间内将流体填充到弹性囊13的缓冲腔19中,并且使得弹性囊13的侧壁内、外两侧的压力平衡,所述流体传输系统达到工作状态。压力检测装置2对弹性囊13与刚性外壳之间的容置腔18的压力进行监测,控制器9获取压力检测装置2检测的压力值,当检测的压力值处于预定范围内时,确定所述流体传输系统达到工作状态。控制器9随后调整流体传输泵1的运行状态至设定的参数输出运转状态,缩短流体传输系统出口等待时间。In the start-up stage of the fluid transfer system of the embodiment of the present invention, the
所述的流体传输系统在停机阶段,弹性囊13中填充有流体,弹性囊13与刚性外壳之间的容置腔18处于高压状态,直接关闭脉冲阻尼器3的输出管路上的开关并停止流体传输泵1的运转,使得流体传输系统的出口无流体排出,避免造成污染。所述流体传输系统停机后,如需继续使用,可启动流体传输泵1并打开脉冲阻尼器3的输出管路上的开关,流体传输系统可立即使用。此外,所述流体传输系统停机后,可设置流体传输泵1反转,将弹性囊13的缓冲腔19中的流体抽回。而当流体传输系统停机后,如需排空流体传输系统内液体时,可断开流体传输系统的流体入口,启动流体传输泵1并打开脉冲阻尼器3的输出管路上的开关,将流体传输系统内的流体排空。In the stop phase of the fluid transmission system, the
所述流体传输系统还包括开关6,所述开关6可以为电磁开关、开关阀门等实现管路闭合的装置。所述开关6设置在脉冲阻尼器3的输出管路15的一侧,用于对脉冲阻尼器3的流体输出进行开闭合控制。在本实施例中,所述开关6设置在与脉冲阻尼器3的输出管路15连接的输出软管8上。所述控制器9例如通过第二通信线路5与所述开关6电连接,能够控制所述开关6的开关状态。The fluid transmission system further includes a
所述流体传输系统在启动阶段,所述开关6可以为打开或关闭状态,开关6为关闭状态更有利于可缩短流体传输系统出口等待时间。In the startup phase of the fluid transmission system, the
当所述流体传输系统的传输管路发生堵塞或管道破损等故障时,压力检测装置2检测的压力值超出正常的压力范围,控制器9发出警报,同时控制器9还暂停流体传输泵1的运转以及关闭所述开关6,停止输出流体。When the transmission pipeline of the fluid transmission system is blocked or damaged, and the pressure value detected by the
在脉冲阻尼器3包括调压装置20的情况下,所述控制器9通过执行机构与调压装置20电连接,由此控制器9能够控制调压装置20对脉冲阻尼器3中的压力进行调整。例如,根据压力检测装置2检测的压力值,对脉冲阻尼器3中的压力进行调整,得到预定范围。In the case where the pulse damper 3 includes the
针对本发明第三实施例的流体传输系统,发明人将其与另外两组流体传输系统进行对比测试。其中,对比组1包含阻尼器的刚性外壳为采用非密闭结构,即弹性囊外侧的容置腔与刚性外壳外部压力连通;对比组2为不包括脉冲阻尼器的流体传输系统;本发明实施例的流体传输系统作为实验组,在实验组中,包括三个型号的脉冲阻尼器,区别仅在于脉冲阻尼器的弹性囊的壁厚不同,具体如下:With regard to the fluid transmission system of the third embodiment of the present invention, the inventor conducts a comparative test with the other two groups of fluid transmission systems. Among them, the rigid shell including the damper in the
ZN-Q0:脉冲阻尼器的弹性囊采用标准硅胶膜(厚度0.4mm);ZN-Q0: The elastic bladder of the pulse damper adopts standard silicone membrane (thickness 0.4mm);
ZN-Q1:脉冲阻尼器的弹性囊采用加厚硅胶膜(厚度0.8mm);ZN-Q1: The elastic bladder of the pulse damper adopts a thickened silicone film (thickness 0.8mm);
ZN-Q2:脉冲阻尼器的弹性囊采用超薄硅胶膜(厚度0.2mm);ZN-Q2: The elastic bladder of the pulse damper adopts ultra-thin silicone membrane (thickness 0.2mm);
对比组1:脉冲阻尼器的弹性囊采用超薄硅胶膜(厚度0.4mm),采用非密闭的刚性外壳。Comparison group 1: The elastic bladder of the pulse damper adopts an ultra-thin silicone membrane (thickness 0.4mm) and adopts a non-sealed rigid shell.
对于实验组和对比组1、2的测试仪器中,除脉冲阻尼器和密闭刚性外壳的区别外,采用相同的实验仪器,包括流体传输泵(BT100驱动器+YZ15泵头,其中BT100驱动器流量范为0.0001-720mL/min,YZ15泵头流量范围0.0006-420mL/min),泵头软管采用14#硅胶管(壁厚1.7mm、内径1.6mm)、脉冲阻尼器和流量计,流量计对流体传输系统的出口流体的流量进行计量。For the test instruments of the experimental group and the
测试条件为:常温常压,以水为传输介质,设定驱动器电机的测试转速10转/分钟,记录流量计所检测的流体传输系统的出口流体流量。The test conditions are: normal temperature and pressure, using water as the transmission medium, setting the test speed of the drive motor to 10 rpm, and recording the outlet fluid flow of the fluid transmission system detected by the flowmeter.
测试数据表如下:(单位:μL/min)The test data table is as follows: (unit: μL/min)
使用ZN-Q0脉冲阻尼器的流体传输系统的液体流量—时间图如图5a所示,使用ZN-Q1脉冲阻尼器的流体传输系统的实时流量图如图5b所示,使用ZN-Q2脉冲阻尼器的流体传输系统的实时流量图如图5c所示,对比组的流体传输系统的液实时流量图如图5d所示。The liquid flow-time graph of the fluid transfer system using the ZN-Q0 pulse damper is shown in Figure 5a, and the real-time flow graph of the fluid transfer system using the ZN-Q1 pulse damper is shown in Figure 5b, using the ZN-Q2 pulse damper Figure 5c shows the real-time flow diagram of the fluid transfer system of the control group, and Figure 5d shows the real-time flow diagram of the fluid transfer system of the control group.
测试结论:基于本发明第三实施例的流体传输系统,可以实时监测流体传输管路运行状况,并在流体管路发生堵塞时,由于压力检测装置检测的压力值超出正常的压力范围,控制器9发出警报,同时暂停流体传输泵1的运转,以及关闭开关6,能够及时处理异常状况。通过上述计算可知,与对比组2相比,对比组1能够消除50%左右的流体传输系统输出端的流体脉动,而本发明的技术方案能够消除90%以上的流体传输系统输出端的流体脉动。基于上述统计结果可知,本发明的密闭式刚性外壳脉冲阻尼器对流体脉动的消除效果明显好于非密闭式刚性外壳脉冲阻尼器,也就是说在容置腔内密闭气压与弹性囊的双向缓冲作用下产生了协同阻尼效果。Test conclusion: Based on the fluid transmission system of the third embodiment of the present invention, the operation status of the fluid transmission pipeline can be monitored in real time, and when the fluid pipeline is blocked, because the pressure value detected by the pressure detection device exceeds the normal pressure range, the controller 9 issues an alarm, at the same time suspends the operation of the
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN103388722A (en) * | 2012-05-11 | 2013-11-13 | 四川汇利实业有限公司 | Buffer tank internally provided with air bag |
CN202769165U (en) * | 2012-09-13 | 2013-03-06 | 烟台蓝海机械制造有限公司 | Straight-through type flat wave device |
CN105940257A (en) * | 2013-11-11 | 2016-09-14 | 诺信公司 | Closed loop fluid buffer, bi-component mixing system comprising closed loop fluid buffer and bi-component mixing system mounted for movement with dispenser |
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CN114017575A (en) * | 2022-01-06 | 2022-02-08 | 智程半导体设备科技(昆山)有限公司 | Pulse damper and semiconductor equipment |
CN115435246A (en) * | 2022-08-09 | 2022-12-06 | 中博瑞康(上海)生物技术有限公司 | Pipeline totally enclosed formula pressure monitoring device |
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Effective date of registration: 20250124 Address after: No. 1-11, Equipment Manufacturing East Park, Sunshine Street, Xushui Economic Development Zone, Baoding City, Hebei Province, China 072550 Applicant after: Leifu Fluid (Baoding) Intelligent Equipment Manufacturing Co.,Ltd. Country or region after: China Address before: 071000 201, building 3, No. 999, Fuxing East Road, Lianchi District, Baoding City, Hebei Province Applicant before: BAODING LEAD FLUID TECHNOLOGY Co.,Ltd. Country or region before: China |