TW202124485A - Color material dispersion liquid, dispersant, photosensitive colored resin composition, cured product, color filter and display device - Google Patents
Color material dispersion liquid, dispersant, photosensitive colored resin composition, cured product, color filter and display device Download PDFInfo
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- TW202124485A TW202124485A TW109138417A TW109138417A TW202124485A TW 202124485 A TW202124485 A TW 202124485A TW 109138417 A TW109138417 A TW 109138417A TW 109138417 A TW109138417 A TW 109138417A TW 202124485 A TW202124485 A TW 202124485A
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- 239000000463 material Substances 0.000 title claims abstract description 256
- 239000006185 dispersion Substances 0.000 title claims abstract description 218
- 239000002270 dispersing agent Substances 0.000 title claims abstract description 172
- 239000007788 liquid Substances 0.000 title claims abstract description 62
- 239000011342 resin composition Substances 0.000 title claims description 198
- 239000002904 solvent Substances 0.000 claims abstract description 157
- 229920000578 graft copolymer Polymers 0.000 claims abstract description 152
- 229920001400 block copolymer Polymers 0.000 claims abstract description 123
- 239000000178 monomer Substances 0.000 claims description 162
- -1 ethyl propyl Chemical group 0.000 claims description 138
- 229920000642 polymer Polymers 0.000 claims description 111
- 239000000758 substrate Substances 0.000 claims description 111
- 239000002253 acid Substances 0.000 claims description 48
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 47
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 45
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 40
- 125000002947 alkylene group Chemical group 0.000 claims description 37
- 125000005647 linker group Chemical group 0.000 claims description 37
- 125000004432 carbon atom Chemical group C* 0.000 claims description 35
- 125000001931 aliphatic group Chemical group 0.000 claims description 30
- 230000009477 glass transition Effects 0.000 claims description 28
- 125000000217 alkyl group Chemical group 0.000 claims description 19
- 125000001424 substituent group Chemical group 0.000 claims description 17
- 238000006116 polymerization reaction Methods 0.000 claims description 15
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 13
- 125000005842 heteroatom Chemical group 0.000 claims description 11
- 239000000126 substance Substances 0.000 claims description 11
- 239000004215 Carbon black (E152) Substances 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 8
- 150000002430 hydrocarbons Chemical group 0.000 claims description 8
- 229920005862 polyol Polymers 0.000 claims description 7
- 238000012661 block copolymerization Methods 0.000 claims 1
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 114
- 239000010410 layer Substances 0.000 description 88
- 238000004519 manufacturing process Methods 0.000 description 83
- 230000000052 comparative effect Effects 0.000 description 81
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 73
- 239000000049 pigment Substances 0.000 description 68
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- 238000000034 method Methods 0.000 description 64
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 63
- 239000011347 resin Substances 0.000 description 62
- 229920005989 resin Polymers 0.000 description 62
- 238000011161 development Methods 0.000 description 59
- 230000018109 developmental process Effects 0.000 description 59
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 56
- 230000000694 effects Effects 0.000 description 55
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- 238000000576 coating method Methods 0.000 description 42
- 238000003860 storage Methods 0.000 description 42
- 238000011156 evaluation Methods 0.000 description 41
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- 239000011248 coating agent Substances 0.000 description 37
- 239000004973 liquid crystal related substance Substances 0.000 description 35
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- 239000003963 antioxidant agent Substances 0.000 description 19
- 238000007334 copolymerization reaction Methods 0.000 description 19
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- 229910052799 carbon Inorganic materials 0.000 description 17
- 239000000203 mixture Substances 0.000 description 17
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- 229910052757 nitrogen Inorganic materials 0.000 description 14
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- 238000006243 chemical reaction Methods 0.000 description 13
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
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- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 11
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- 230000007423 decrease Effects 0.000 description 11
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
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- 238000003786 synthesis reaction Methods 0.000 description 10
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 9
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 8
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- 238000012360 testing method Methods 0.000 description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 7
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- 125000003710 aryl alkyl group Chemical group 0.000 description 7
- 239000002585 base Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical group C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 7
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 7
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 7
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- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 6
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
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- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 6
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- 239000007983 Tris buffer Substances 0.000 description 5
- VTLHIRNKQSFSJS-UHFFFAOYSA-N [3-(3-sulfanylbutanoyloxy)-2,2-bis(3-sulfanylbutanoyloxymethyl)propyl] 3-sulfanylbutanoate Chemical compound CC(S)CC(=O)OCC(COC(=O)CC(C)S)(COC(=O)CC(C)S)COC(=O)CC(C)S VTLHIRNKQSFSJS-UHFFFAOYSA-N 0.000 description 5
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- MAWOHFOSAIXURX-UHFFFAOYSA-N cyclopentylcyclopentane Chemical group C1CCCC1C1CCCC1 MAWOHFOSAIXURX-UHFFFAOYSA-N 0.000 description 5
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- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 5
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- 238000005481 NMR spectroscopy Methods 0.000 description 4
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- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 4
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Abstract
Description
本發明係關於一種色材分散液、分散劑、感光性著色樹脂組合物、硬化物、彩色濾光片及顯示裝置。The present invention relates to a color material dispersion, a dispersant, a photosensitive colored resin composition, a cured product, a color filter, and a display device.
近年來,隨著個人電腦之發展、尤其是攜帶用個人電腦之發展,液晶顯示器之需求不斷增加。行動顯示器(行動電話、智慧型手機、平板PC(personal computer,個人電腦))之普及率亦不斷提高,液晶顯示器之市場處於日益擴大之狀況。又,最近,藉由自發光而視認性較高之有機EL(Electroluminescence,電致發光)顯示器之類的有機發光顯示裝置亦作為下一代圖像顯示裝置受到關注。關於該等圖像顯示裝置之性能,強烈期望對比度或顏色再現性提昇等進一步高畫質化或者耗電減少。In recent years, with the development of personal computers, especially portable personal computers, the demand for liquid crystal displays has continued to increase. The penetration rate of mobile displays (mobile phones, smart phones, and tablet PCs (personal computers, personal computers)) is also increasing, and the market for liquid crystal displays is expanding. In addition, recently, organic light-emitting display devices such as organic EL (Electroluminescence) displays, which have high visibility through self-luminescence, are also attracting attention as next-generation image display devices. Regarding the performance of these image display devices, there is a strong desire for further enhancement of image quality or reduction of power consumption, such as improvement of contrast and color reproducibility.
於該等液晶顯示裝置或有機發光顯示裝置中使用彩色濾光片。例如,關於液晶顯示裝置之彩色圖像之形成,通過彩色濾光片之光直接被著色為構成彩色濾光片之各像素之顏色,將該等顏色之光合成而形成彩色圖像。作為此時之光源,除先前之冷陰極管以外,有時還會利用白色發光之有機發光元件或白色發光之無機發光元件。又,於有機發光顯示裝置中,使用彩色濾光片以進行顏色調整等。 基於此種狀況,對於彩色濾光片之要求亦不斷提高,比如高亮度化或高對比度化、顏色再現性提昇等。Color filters are used in these liquid crystal display devices or organic light emitting display devices. For example, regarding the formation of a color image in a liquid crystal display device, light passing through a color filter is directly colored into the color of each pixel constituting the color filter, and the light of these colors is synthesized to form a color image. As the light source at this time, in addition to the previous cold cathode tube, a white light-emitting organic light-emitting element or a white light-emitting inorganic light-emitting element is sometimes used. In addition, in organic light emitting display devices, color filters are used for color adjustment and the like. Based on this situation, the requirements for color filters are constantly increasing, such as higher brightness or higher contrast, and improved color reproducibility.
此處,彩色濾光片一般具有:透明基板;著色層,其形成於透明基板上且包含紅、綠、藍三原色之著色圖案;及遮光部,其以劃分各著色圖案之方式形成於透明基板上。Here, the color filter generally has: a transparent substrate; a colored layer, which is formed on the transparent substrate and includes colored patterns of the three primary colors of red, green, and blue; and a light-shielding portion, which is formed on the transparent substrate in a manner of dividing each colored pattern superior.
彩色濾光片中之像素之形成方法之中,就分光特性、耐久性、圖案形狀及精度等觀點而言,平均地具有優異之特性之顏料分散法得到最廣泛地採用。 關於具有使用顏料分散法所形成之像素之彩色濾光片,為了實現高亮度化或高對比度化而研究了顏料之微細化。業界認為,藉由使顏料微細化,會減少由顏料粒子引起之透過彩色濾光片之光之散射,而達成高亮度化或高對比度化。 然而,經微細化之顏料粒子容易凝聚,故存在分散性或分散穩定性下降之問題。Among the methods for forming pixels in color filters, the pigment dispersion method, which has excellent characteristics on average, is the most widely used in terms of spectral characteristics, durability, pattern shape, and accuracy. Regarding color filters with pixels formed using the pigment dispersion method, the miniaturization of pigments has been studied in order to achieve higher brightness or higher contrast. The industry believes that by miniaturizing the pigment, the scattering of light through the color filter caused by the pigment particles will be reduced, thereby achieving high brightness or high contrast. However, the micronized pigment particles tend to agglomerate, so there is a problem of decreased dispersibility or dispersion stability.
作為提昇經微細化之顏料之分散性之方法,已知使用分散劑較為有效。例如於專利文獻1中,為了防止顏料之凝聚以獲得良好狀態之極微細之顏料分散體,揭示有一種顏料分散體,其係藉由A-B嵌段共聚物使顏料分散而成,該A-B嵌段共聚物之特徵在於:其係構成聚合物之單體單元實質上包含(甲基)丙烯酸酯系單體者,且構成該共聚物之A鏈之聚合物嵌段包含具有羧基之(甲基)丙烯酸酯系單體單元,酸值為50~250 mgKOH/g,構成該共聚物之B鏈之聚合物嵌段包含(甲基)丙烯酸乙醯乙醯氧基乙酯作為單體單元。As a method for improving the dispersibility of finely divided pigments, it is known that the use of dispersants is more effective. For example, in
另一方面,於專利文獻2中,記載有如下情況:為了提供一種溶解性、感光性等特性平衡性優異之感光性樹脂組合物,於包含具有羧基及/或羥基之黏合劑樹脂、光聚合性單體及光聚合起始劑而成之光聚合性組合物中,上述具有羧基及/或羥基之黏合劑樹脂係包含特定之式(I)所表示之重複單元之共聚物,且上述羧基或羥基之至少一部分形成在末端具有乙烯性不飽和基之結構,上述特定之式(I)所表示之重複單元源自於(甲基)丙烯酸羥基烷基酯上加成酸(酐)而成之單體。 先前技術文獻
專利文獻On the other hand, in
專利文獻1:日本專利特開2011-241259號公報 專利文獻2:日本專利特開2000-227655號公報Patent Document 1: Japanese Patent Laid-Open No. 2011-241259 Patent Document 2: Japanese Patent Laid-Open No. 2000-227655
[發明所欲解決之問題][The problem to be solved by the invention]
如上所述,近年來,於彩色濾光片中,由於高亮度、高對比度之要求,逐漸使所使用之顏料之粒徑微細化。經微細化之顏料因比表面積增大而容易凝聚,故需要分散性能更高之分散劑。又,根據高色域化或薄膜化等要求,對感光性樹脂組合物中之色材之高濃度化之要求提高。若感光性樹脂組合物中之色材比率提高,則黏合劑成分相對減少。黏合劑成分中多官能單體或光起始劑等與塗膜之硬化性相關之成分變少會使得硬化不充分,因此會導致塗膜之交聯密度降低,而使得塗膜之基材密接性下降。同樣地,感光性樹脂組合物中難以溶解於溶劑之色材比率提高,容易溶解於溶劑之黏合劑成分相對減少會導致溶劑再溶解性變差。因此,為了達成感光性樹脂組合物中之色材之高濃度化之要求,需要同時解決由該等黏合劑成分不足引起之問題之技術。再者,基材密接性係所形成之抗蝕圖案(感光性樹脂組合物之圖案狀硬化物)與基材之密接性的指標,若基材密接性較差則會產生如下問題,即,會因形成抗蝕圖案後之步驟中之物理衝擊而產生圖案剝離,從而產生顯示不良。又,溶劑再溶解性係指經過一次乾燥之著色樹脂組合物之固形物成分再次溶解於溶劑之性質。例如若於藉由模嘴塗佈機進行塗佈時,感光性著色樹脂組合物附著於模唇前端,則會因乾燥產生固化物,若於再次開始塗佈時固化物不易溶解於感光性著色樹脂組合物,則模唇上之固化物之一部分容易剝離並附著於例如彩色濾光片之著色層,而引起異物缺陷。尤其是於提高了著色樹脂組合物之色材濃度之情形時,溶劑再溶解性容易變得不充分,從而出現因於彩色濾光片之製造步驟中產生上述異物而導致良率降低之問題。As mentioned above, in recent years, in color filters, due to the requirements of high brightness and high contrast, the particle size of the pigments used has been gradually reduced. The micronized pigments tend to agglomerate due to the increased specific surface area, so a dispersant with higher dispersibility is required. In addition, in accordance with requirements for high color gamut or thinning, the demand for high concentration of the color material in the photosensitive resin composition has increased. If the color material ratio in the photosensitive resin composition is increased, the binder component will be relatively reduced. The reduction of the components related to the curability of the coating film such as multifunctional monomers or photoinitiators in the adhesive component will result in insufficient curing, which will lead to a decrease in the crosslinking density of the coating film, and make the substrate of the coating film adhere tightly. Sexual decline. Similarly, in the photosensitive resin composition, the ratio of color materials that are difficult to dissolve in solvents increases, and the relative reduction of binder components that are easily soluble in solvents results in poor solvent resolubility. Therefore, in order to achieve the requirement of increasing the concentration of the color material in the photosensitive resin composition, it is necessary to simultaneously solve the problems caused by the insufficient components of the binder. Furthermore, the substrate adhesion is an indicator of the adhesion between the formed resist pattern (patterned cured product of the photosensitive resin composition) and the substrate. If the substrate adhesion is poor, the following problems will occur, namely, The pattern peeling occurs due to the physical impact in the step after the resist pattern is formed, resulting in display failure. In addition, the solvent re-solubility refers to the property that the solid component of the colored resin composition that has been dried once is re-dissolved in the solvent. For example, if the photosensitive colored resin composition adheres to the tip of the die lip during coating by a die nozzle coater, a cured product will be generated due to drying, and the cured product will not easily dissolve in the photosensitive coloring when coating is restarted. For the resin composition, a part of the cured product on the die lip is easily peeled off and adheres to the colored layer of, for example, a color filter, causing foreign matter defects. Especially when the color material concentration of the colored resin composition is increased, the solvent resolubility tends to become insufficient, and the problem of lower yield due to the above-mentioned foreign matter generated in the manufacturing step of the color filter arises.
本發明係鑒於上述實際情況而完成者,其第一目的在於提供一種能夠製作同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性之感光性著色樹脂組合物之色材分散液、及分散劑。又,本發明之第一目的在於提供一種同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性之感光性著色樹脂組合物。又,本發明之第一目的在於提供一種使用該感光性著色樹脂組合物所形成之彩色濾光片及顯示裝置。The present invention was completed in view of the above-mentioned actual situation, and its first object is to provide a color material dispersion liquid capable of producing a photosensitive colored resin composition that satisfies excellent dispersion stability, solvent resolubility, and substrate adhesion at the same time. And dispersant. In addition, the first object of the present invention is to provide a photosensitive colored resin composition that satisfies excellent dispersion stability, solvent resolubility, and substrate adhesion at the same time. Moreover, the first object of the present invention is to provide a color filter and a display device formed using the photosensitive colored resin composition.
又,本發明之第二目的在於提供一種能夠製作同時滿足優異之基材密接性及顯影性(顯影速度之縮短)之感光性著色樹脂組合物之色材分散液,作為同時解決因黏合劑成分不足引起之問題之技術。又,本發明之第二目的在於提供一種同時滿足優異之基材密接性及顯影性之感光性著色樹脂組合物、使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。In addition, the second object of the present invention is to provide a color material dispersion liquid capable of producing a photosensitive colored resin composition that simultaneously satisfies excellent substrate adhesion and developability (shortening of the development speed), as a solution to the problem of adhesive components. The technology for the problems caused by the inadequacy. In addition, the second object of the present invention is to provide a photosensitive colored resin composition that satisfies excellent substrate adhesion and developability at the same time, a color filter formed using the photosensitive colored resin composition, and a display device.
又,作為解決因黏合劑成分不足引起之問題之技術,亦尋求抑制如下現象(耐缺口性):感光性樹脂組合物之硬化物由鹼性顯影所使用之顯影液過度腐蝕,或因顯影水壓所引起之物理衝擊等自基材剝落。然而,先前存在若欲解決耐缺口性之問題則組合物之保存穩定性會變差之問題。因此,本發明之第三目的在於提供一種耐缺口性良好且保存穩定性良好之感光性著色樹脂組合物、使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。 [解決問題之技術手段]In addition, as a technology to solve the problem caused by insufficient binder components, it is also sought to suppress the following phenomenon (notch resistance): the cured product of the photosensitive resin composition is excessively corroded by the developer used for alkaline development, or the developer is caused by the development water. The physical impact caused by pressure peels off from the substrate. However, there has been a problem that the storage stability of the composition will deteriorate if the problem of notch resistance is to be solved. Therefore, the third object of the present invention is to provide a photosensitive colored resin composition having good notch resistance and good storage stability, a color filter formed using the photosensitive colored resin composition, and a display device. [Technical means to solve the problem]
用以實現上述第一目的之第一本發明之色材分散液係含有色材、分散劑及溶劑者,且 上述分散劑含有接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物具有下述通式(I)所表示之結構單元及下述通式(II)所表示之結構單元,上述嵌段共聚物具有包含下述通式(I)所表示之結構單元及下述通式(II)所表示之結構單元之A嵌段。The color material dispersion liquid of the first invention used to achieve the above-mentioned first object contains a color material, a dispersant, and a solvent, and the above-mentioned dispersant contains at least one of a graft copolymer and a block copolymer. The copolymer has a structural unit represented by the following general formula (I) and a structural unit represented by the following general formula (II), and the block copolymer has a structural unit represented by the following general formula (I) and the following The A block of the structural unit represented by the general formula (II).
[化1] (通式(I)中,R1 表示氫原子或甲基, 通式(II)中,R1' 表示氫原子或甲基,R2 表示可含有氧原子之脂肪族烴基,R3 表示脂肪族烴基)[化1] (In the general formula (I), R 1 represents a hydrogen atom or a methyl group, in the general formula (II), R 1'represents a hydrogen atom or a methyl group, R 2 represents an aliphatic hydrocarbon group that may contain an oxygen atom, and R 3 represents a fat Group Hydrocarbyl)
用以實現上述第一目的之第一本發明之分散劑係接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,上述嵌段共聚物具有包含上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之A嵌段。At least one of the dispersant-based graft copolymer and block copolymer of the first invention for achieving the above-mentioned first object, the graft copolymer having the structural unit represented by the above-mentioned general formula (I) and the above-mentioned general The structural unit represented by the formula (II), and the block copolymer has an A block containing the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II).
用以實現上述第一目的之第一本發明之感光性著色樹脂組合物含有色材、上述第一本發明之分散劑、多官能單體、光起始劑及溶劑。The photosensitive colored resin composition of the first invention for achieving the first object described above contains a color material, the dispersant of the first invention described above, a polyfunctional monomer, a photoinitiator, and a solvent.
用以實現上述第二目的之第二本發明之色材分散液係含有色材、分散劑及溶劑者,且 上述分散劑含有源自含羧基之乙烯性不飽和單體之結構單元及下述通式(III)所表示之結構單元,該通式(III)所表示之結構單元中之聚合物鏈含有接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物包含選自由下述通式(V)所表示之結構單元及下述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,上述嵌段共聚物具有:A嵌段,其包含源自含羧基之乙烯性不飽和單體之結構單元;以及B嵌段,其包含選自由下述通式(V)所表示之結構單元及下述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。The color material dispersion liquid of the second invention used to achieve the above-mentioned second object contains color materials, dispersants and solvents, and the above-mentioned dispersants contain structural units derived from carboxyl-containing ethylenically unsaturated monomers and the following The structural unit represented by the general formula (III), the polymer chain in the structural unit represented by the general formula (III) contains at least one of a graft copolymer and a block copolymer, and the graft copolymer includes selected from At least one structural unit in the group consisting of the structural unit represented by the following general formula (V) and the structural unit represented by the following general formula (V'), the block copolymer has: A block, which Contains a structural unit derived from an ethylenically unsaturated monomer containing a carboxyl group; and B block, which includes a structural unit selected from the following general formula (V) and a structure represented by the following general formula (V') At least one structural unit in the group consisting of the unit.
[化2] (通式(III)中,R1'' 表示氫原子或甲基,A1 表示直接鍵結或2價連結基,Polymer表示聚合物鏈)[化2] (In the general formula (III), R 1'' represents a hydrogen atom or a methyl group, A 1 represents a direct bond or a divalent linking group, and Polymer represents a polymer chain)
[化3] (通式(V)中,R11' 係氫原子或甲基,A2' 係2價連結基,R5 係伸乙基或伸丙基,R6 係氫原子或烴基,m表示2以上80以下之數; 通式(V')中,R11'' 係氫原子或甲基,A2'' 係2價連結基,R7 係碳數為1~10之伸烷基,R8 係碳數為3~7之伸烷基,R9 係氫原子或烴基,n表示1以上40以下之數)[化3] (Formula (V) in, R 11 'based hydrogen atom or a methyl group, A 2' based divalent linking group, R 5 or extension line extending ethyl propyl, R 6 a hydrogen atom or a hydrocarbon-based, m represents 2 or more A number below 80; In the general formula (V'), R 11" is a hydrogen atom or a methyl group, A 2" is a divalent linking group, R 7 is an alkylene group with 1 to 10 carbon atoms, and R 8 It is an alkylene group having 3 to 7 carbon atoms, R 9 is a hydrogen atom or a hydrocarbon group, and n represents a number from 1 to 40)
用以實現上述第二目的之第二本發明之感光性著色樹脂組合物含有色材、分散劑、多官能單體、光起始劑及溶劑,且 上述分散劑具有源自含羧基之乙烯性不飽和單體之結構單元及上述通式(III)所表示之結構單元,該通式(III)所表示之結構單元中之聚合物鏈含有接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,上述嵌段共聚物具有:A嵌段,其包含源自含羧基之乙烯性不飽和單體之結構單元;以及B嵌段,其包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。The photosensitive colored resin composition of the second invention for achieving the above-mentioned second object contains a color material, a dispersant, a multifunctional monomer, a photoinitiator, and a solvent, and The dispersant has a structural unit derived from an ethylenically unsaturated monomer containing a carboxyl group and a structural unit represented by the general formula (III), and the polymer chain in the structural unit represented by the general formula (III) contains grafts At least one of a copolymer and a block copolymer. The graft copolymer includes a group selected from the group consisting of a structural unit represented by the general formula (V) and a structural unit represented by the general formula (V') At least one structural unit, and the block copolymer has: A block, which includes a structural unit derived from a carboxyl-containing ethylenically unsaturated monomer; and B block, which includes a block selected from the above general formula (V) At least one structural unit in the group consisting of the structural unit represented and the structural unit represented by the general formula (V').
用以實現上述第三目的之第三本發明之感光性著色樹脂組合物含有色材、分散劑、多官能單體、光起始劑、溶劑及多官能硫醇化合物,上述分散劑包含具有源自含羧基之乙烯性不飽和單體之結構單元的接枝共聚物及嵌段共聚物之至少1種。The photosensitive colored resin composition of the third invention for achieving the above-mentioned third object contains a color material, a dispersant, a polyfunctional monomer, a photoinitiator, a solvent, and a polyfunctional thiol compound, and the dispersant contains a source At least one of graft copolymers and block copolymers from structural units of carboxyl-containing ethylenically unsaturated monomers.
本發明之彩色濾光片係至少具備基板、及設置於該基板上之著色層者,且該著色層之至少1個為上述本發明之感光性著色樹脂組合物之硬化物。The color filter of the present invention is provided with at least a substrate and a colored layer provided on the substrate, and at least one of the colored layers is a cured product of the photosensitive colored resin composition of the present invention.
本發明之顯示裝置具有上述本發明之彩色濾光片。 [發明之效果]The display device of the present invention has the above-mentioned color filter of the present invention. [Effects of Invention]
根據第一本發明,可提供一種能夠製作同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性之感光性著色樹脂組合物之色材分散液、及分散劑。又,根據本發明,可提供一種同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性之感光性著色樹脂組合物。又,根據本發明,可提供一種使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。 根據第二本發明,可提供一種能夠製作同時滿足優異之基材密接性及顯影性之感光性著色樹脂組合物之色材分散液及分散劑。又,根據第二本發明,可提供一種同時滿足優異之基材密接性及顯影性之感光性著色樹脂組合物、使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。 根據第三本發明,可提供一種耐缺口性良好且保存穩定性良好之感光性著色樹脂組合物、使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。According to the first invention, it is possible to provide a color material dispersion liquid and a dispersant capable of producing a photosensitive colored resin composition that satisfies excellent dispersion stability, solvent resolubility, and substrate adhesion at the same time. Furthermore, according to the present invention, it is possible to provide a photosensitive colored resin composition that simultaneously satisfies excellent dispersion stability, solvent resolubility, and substrate adhesion. Furthermore, according to the present invention, it is possible to provide a color filter and a display device formed using the photosensitive colored resin composition. According to the second invention, it is possible to provide a color material dispersion and a dispersant capable of producing a photosensitive colored resin composition satisfying excellent substrate adhesion and developability at the same time. Furthermore, according to the second invention, it is possible to provide a photosensitive colored resin composition that satisfies excellent substrate adhesion and developability at the same time, a color filter formed using the photosensitive colored resin composition, and a display device. According to the third invention, it is possible to provide a photosensitive colored resin composition having good notch resistance and good storage stability, a color filter formed using the photosensitive colored resin composition, and a display device.
以下,依序對本發明之色材分散液、分散劑、感光性著色樹脂組合物、彩色濾光片、及顯示裝置詳細地進行說明。 再者,於本發明中,光包括可見光區域及非可見光區域之波長之電磁波、進而放射線,放射線例如包括微波、電子束。具體係指波長5 μm以下之電磁波、及電子束。 於本發明中,所謂(甲基)丙烯醯基,表示丙烯醯基及甲基丙烯醯基之各者,所謂(甲基)丙烯酸,表示丙烯酸及甲基丙烯酸之各者,所謂(甲基)丙烯酸酯,表示丙烯酸酯及甲基丙烯酸酯之各者。 於本說明書中,只要無特別說明,則色度座標x、y係使用C光源測色之JIS Z8701:1999之XYZ表色系統中之座標。 又,於本說明書中,表示數值範圍之「~」係以包括其前後所記載之數值作為下限值及上限值之含義加以使用。Hereinafter, the color material dispersion liquid, the dispersant, the photosensitive colored resin composition, the color filter, and the display device of the present invention will be described in detail in order. Furthermore, in the present invention, light includes electromagnetic waves with wavelengths in the visible light region and the non-visible light region, and further radiation. The radiation includes, for example, microwaves and electron beams. Specifically, it refers to electromagnetic waves and electron beams with a wavelength of 5 μm or less. In the present invention, the so-called (meth)acryloyl group means each of an acryloyl group and a methacryloyl group, and the so-called (meth)acrylic acid means each of acrylic acid and methacrylic acid, so-called (meth)acrylic acid Acrylate means each of acrylate and methacrylate. In this manual, unless otherwise specified, the chromaticity coordinates x and y are the coordinates in the XYZ color system of JIS Z8701: 1999 for color measurement using C light source. In addition, in this specification, "~" indicating a numerical range is used to include the numerical values described before and after it as the lower limit and the upper limit.
I.第一本發明 I-1.第一本發明之色材分散液 第一本發明之色材分散液係含有色材、分散劑及溶劑者,且 上述分散劑含有接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物具有下述通式(I)所表示之結構單元及下述通式(II)所表示之結構單元,上述嵌段共聚物具有包含下述通式(I)所表示之結構單元及下述通式(II)所表示之結構單元之A嵌段。I. The first invention I-1. The first color material dispersion of the present invention The color material dispersion liquid of the first invention contains a color material, a dispersant, and a solvent, and the dispersant contains at least one of a graft copolymer and a block copolymer, and the graft copolymer has the following general formula ( The structural unit represented by I) and the structural unit represented by the following general formula (II), and the block copolymer has a structural unit represented by the following general formula (I) and represented by the following general formula (II) The A block of the structural unit.
[化4] (通式(I)中,R1 表示氫原子或甲基, 通式(II)中,R1' 表示氫原子或甲基,R2 表示可含有氧原子之脂肪族烴基,R3 表示脂肪族烴基)[化4] (In the general formula (I), R 1 represents a hydrogen atom or a methyl group, in the general formula (II), R 1'represents a hydrogen atom or a methyl group, R 2 represents an aliphatic hydrocarbon group that may contain an oxygen atom, and R 3 represents a fat Group Hydrocarbyl)
第一本發明之色材分散液使用作為接枝共聚物及嵌段共聚物之至少1種之酸系分散劑作為分散劑,上述接枝共聚物含有上述特定之兩種含酸性基之結構單元(通式(I)所表示之結構單元及通式(II)所表示之結構單元),上述嵌段共聚物具有包含上述特定之兩種含酸性基之結構單元之A嵌段。 關於第一本發明所使用之上述接枝共聚物及嵌段共聚物,推定如下:藉由併用結構剛直之通式(I)所表示之結構單元(以下,有時稱為「結構單元(I)」)及結構柔軟之通式(II)所表示之結構單元(以下,有時稱為「結構單元(II)」)作為吸附於色材之吸附部位,與單獨使用結構單元(I)或(II)之情形相比,可相對於立體阻礙或極性等各種狀態之色材表面,於結構單元(I)更適於吸附之表面、及結構單元(II)更適合之表面這兩者均以較高之效率吸附,故而分散穩定性提昇。 如下述比較例所示,具有酸性基之分散劑有如下傾向:無法吸附於色材之分散劑之酸性基因與溶劑接觸而使溶劑再溶解性變差。進而,關於具有酸性基之分散劑,進行如下推定:若對色材之吸附力較低,則分散劑於溶劑中游離而無法吸附於色材表面,由此分散劑之溶劑親和性部位相對於色材表面之表面積減少,且分散劑酸性基與溶劑之接觸量增加,上述效應相輔相成導致溶劑再溶解性明顯變差。與此相對,關於第一本發明所使用之上述接枝共聚物及嵌段共聚物,進行如下推定:如上所述,作為分散劑之吸附部位之結構單元(I)及(II)高效率地吸附於色材表面而被覆色材,藉此分散劑之溶劑親和性部位相對於色材表面之表面積變大,且分散劑之酸性基不易與溶劑接觸,藉此對溶劑之再溶解性提昇。 又,可推定:藉由作為分散劑之吸附部位之結構單元(I)及(II)與作為基板之玻璃表面等之極性基相互作用,塗膜之基材密接性提昇。可推定:藉由併用結構剛直之結構單元(I)及結構柔軟之結構單元(II),與單獨使用結構單元(I)或(II)之情形相比,相對於基板表面,亦可與結構單元(I)更適於吸附之表面、及結構單元(II)更適合之表面這兩者均以較高之效率相互作用,從而塗膜之基材密接性提昇。The color material dispersion liquid of the first invention uses an acidic dispersant as at least one of a graft copolymer and a block copolymer as a dispersant, and the graft copolymer contains the above-mentioned two specific structural units containing acidic groups. (The structural unit represented by the general formula (I) and the structural unit represented by the general formula (II)), the block copolymer has an A block containing the two specific acidic group-containing structural units. Regarding the above-mentioned graft copolymer and block copolymer used in the first invention, it is estimated as follows: By combining the structural unit represented by the general formula (I) with a rigid structure (hereinafter, sometimes referred to as "structural unit (I) )”) and the structural unit represented by the general formula (II) with a soft structure (hereinafter sometimes referred to as "structural unit (II)") as the adsorption site of the color material, and the use of structural unit (I) alone or Compared with the case of (II), it can be compared to the surface of the color material in various states such as steric hindrance or polarity, on the surface of the structural unit (I) that is more suitable for adsorption, and the surface of the structural unit (II) is more suitable for both. Adsorption with higher efficiency, so the dispersion stability is improved. As shown in the following comparative examples, the dispersant having an acidic group tends to have the following tendency: the acidic gene of the dispersant that cannot be adsorbed to the color material comes into contact with the solvent, and the solvent resolubility deteriorates. Furthermore, regarding the dispersant with an acidic group, the following assumptions are made: if the adsorption power to the color material is low, the dispersant is free in the solvent and cannot be adsorbed on the surface of the color material, so that the solvent affinity part of the dispersant is relative to The surface area of the color material surface is reduced, and the contact amount of the acidic group of the dispersant and the solvent is increased. The above-mentioned effects complement each other and cause the resolubility of the solvent to be significantly deteriorated. In contrast, with regard to the graft copolymers and block copolymers used in the first invention, it is estimated that the structural units (I) and (II) as the adsorption site of the dispersant efficiently It is adsorbed on the surface of the color material to cover the color material, whereby the solvent affinity part of the dispersant becomes larger relative to the surface area of the color material surface, and the acidic group of the dispersant is not easy to contact with the solvent, thereby improving the re-solubility of the solvent. In addition, it can be inferred that by the interaction between the structural units (I) and (II) as the adsorption site of the dispersant and the polar groups such as the glass surface as the substrate, the adhesion of the coating film to the substrate is improved. It can be inferred that by combining the structural unit (I) with a rigid structure and the structural unit (II) with a soft structure, compared with the case of using the structural unit (I) or (II) alone, it can also be compared with the structure of the substrate surface. The surface of the unit (I) more suitable for adsorption and the surface of the structural unit (II) more suitable for interacting with each other with higher efficiency, so that the adhesion of the coating film to the substrate is improved.
第一本發明之色材分散液係至少含有色材、分散劑及溶劑者,亦可於不損及本發明之效果之範圍內進而含有其他成分。 以下,自第一本發明之分散劑起依序對此種第一本發明之色材分散液之各成分詳細地進行說明。The first color material dispersion liquid of the present invention contains at least a color material, a dispersant, and a solvent, and may further contain other components within a range that does not impair the effects of the present invention. Hereinafter, each component of the color material dispersion liquid of the first invention will be described in detail starting from the dispersant of the first invention.
<第一本發明之分散劑> 於第一本發明中,使用接枝共聚物及嵌段共聚物之至少1種作為分散劑,上述接枝共聚物具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,上述嵌段共聚物具有包含上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之A嵌段。<The dispersant of the first invention> In the first invention, at least one of a graft copolymer and a block copolymer is used as a dispersant. The graft copolymer has the structural unit represented by the general formula (I) and the structure represented by the general formula (II). As the structural unit represented, the block copolymer has an A block containing the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II).
[接枝共聚物] 第一本發明所使用之接枝共聚物係如下共聚物,其於主鏈具有作為相對於色材之吸附部位發揮功能之上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,且於側鏈具有作為溶劑親和性部位發揮功能之接枝聚合物鏈。[Graft Copolymer] The graft copolymer used in the first invention is a copolymer having a structural unit represented by the above general formula (I) and the above general formula (II) functioning as an adsorption site with respect to the color material in the main chain The structural unit shown has a graft polymer chain that functions as a solvent affinity site in the side chain.
(通式(I)所表示之結構單元、通式(II)所表示之結構單元) 通式(I)所表示之結構單元係源自(甲基)丙烯酸之結構單元。 於通式(II)所表示之結構單元中,R2 表示可含有氧原子之脂肪族烴基。 作為該脂肪族烴基,可例舉直鏈、分支或環狀之飽和或不飽和脂肪族烴基。作為該脂肪族烴基,例如可例舉:亞甲基、二亞甲基(伸乙基)、三亞甲基、四亞甲基、五亞甲基、六亞甲基、八亞甲基、十亞甲基等直鏈狀伸烷基;甲基亞甲基、甲基伸乙基、1-甲基伸戊基、1,4-二甲基伸丁基等分支狀伸烷基;伸環戊基、伸環己基等環狀伸烷基。 作為R2 之脂肪族烴基之碳數,可例舉1~20,就分散穩定性之方面而言,較佳為1~16,更佳為1~12,進而更佳為2~8。 所謂R2 中之含有氧原子之脂肪族烴基,具有上述脂肪族烴基中之碳原子被取代為氧原子之結構,或具有上述脂肪族烴基中之氫原子被取代為含有氧原子之取代基之結構。作為可含有氧原子之脂肪族烴基,例如可例舉於烴基之碳鏈中含有-O-、-COO-、-OCO-等連結基之結構。作為含有氧原子之脂肪族烴基,具體而言,例如可例舉-R20 -(O-R21 )j-(此處,R20 及R21 分別獨立地表示脂肪族烴基,j表示1~80之數)、-R22 -(OCO-R23 )k-(此處,R22 及R23 分別獨立地表示脂肪族烴基,k表示1~40之數)。R20 、R21 、R22 及R23 之脂肪族烴基可與上述脂肪族烴基相同。就分散穩定性之方面而言,上述R20 較佳為碳數1~20之伸烷基,上述R21 較佳為碳數1~20之伸烷基,j較佳為1~40之數,進而較佳為2~25之數,進而更佳為2~10之數。又,就分散穩定性之方面而言,上述R22 較佳為碳數1~20之伸烷基,上述R23 較佳為碳數1~20之伸烷基,k較佳為1~30之數,進而較佳為1~20之數,進而更佳為1~10之數。 上述R20 及上述R22 分別獨立地較佳為碳數1~12之伸烷基,更佳為碳數2~8之伸烷基。 上述R21 較佳為碳數2~8之伸烷基,更佳為伸乙基或伸丙基。 上述R23 較佳為碳數2~8之伸烷基,更佳為碳數3~7之伸烷基。 又,作為含有氧原子之取代基,例如可例舉羥基或烷氧基等。 於通式(II)所表示之結構單元中,作為R2 ,其中,就溶劑再溶解性之方面而言,可為脂肪族烴基,且可為碳數1~20之脂肪族烴基。(The structural unit represented by the general formula (I), the structural unit represented by the general formula (II)) The structural unit represented by the general formula (I) is a structural unit derived from (meth)acrylic acid. In the structural unit represented by the general formula (II), R 2 represents an aliphatic hydrocarbon group that may contain an oxygen atom. The aliphatic hydrocarbon group may, for example, be a linear, branched or cyclic saturated or unsaturated aliphatic hydrocarbon group. As the aliphatic hydrocarbon group, for example, a methylene group, a dimethylene group (ethylene group), a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, an octamethylene group, and a Straight-chain alkylene such as methylene; branched alkylene such as methylmethylene, methylethylene, 1-methylpentylene, 1,4-dimethylbutylene, etc.; ring extension Cyclic alkylene groups such as pentyl and cyclohexylene. The carbon number of the aliphatic hydrocarbon group of R 2 may, for example, be 1-20. In terms of dispersion stability, it is preferably 1-16, more preferably 1-12, and still more preferably 2-8. The aliphatic hydrocarbon group containing an oxygen atom in R 2 has a structure in which the carbon atom in the aliphatic hydrocarbon group is substituted with an oxygen atom, or the hydrogen atom in the aliphatic hydrocarbon group is substituted with an oxygen atom-containing substituent structure. As an aliphatic hydrocarbon group which may contain an oxygen atom, for example, a structure containing a linking group such as -O-, -COO-, -OCO- in the carbon chain of the hydrocarbon group can be exemplified. As an aliphatic hydrocarbon group containing an oxygen atom, specifically, for example, -R 20 -(OR 21 )j- (here, R 20 and R 21 each independently represent an aliphatic hydrocarbon group, and j represents 1 to 80 Number), -R 22 -(OCO-R 23 )k- (here, R 22 and R 23 each independently represent an aliphatic hydrocarbon group, and k represents a number from 1 to 40). The aliphatic hydrocarbon groups of R 20 , R 21 , R 22 and R 23 may be the same as the above-mentioned aliphatic hydrocarbon groups. In terms of dispersion stability, R 20 is preferably an alkylene having 1 to 20 carbons, R 21 is preferably an alkylene having 1 to 20 carbons, and j is preferably a number of 1 to 40. , More preferably, it is the number of 2-25, More preferably, it is the number of 2-10. In terms of dispersion stability, R 22 is preferably an alkylene having 1 to 20 carbons, R 23 is preferably an alkylene having 1 to 20 carbons, and k is preferably 1 to 30. The number is more preferably a number of 1-20, and still more preferably a number of 1-10. The above-mentioned R 20 and the above-mentioned R 22 are each independently preferably an alkylene group having 1 to 12 carbon atoms, and more preferably an alkylene group having 2 to 8 carbon atoms. The above-mentioned R 21 is preferably an alkylene group having 2 to 8 carbon atoms, more preferably an ethylene group or a propylene group. The above-mentioned R 23 is preferably an alkylene group having 2 to 8 carbon atoms, and more preferably an alkylene group having 3 to 7 carbon atoms. Moreover, as a substituent containing an oxygen atom, a hydroxyl group, an alkoxy group, etc. are mentioned, for example. In the structural unit represented by the general formula (II), as R 2 , in terms of solvent resolubility, it may be an aliphatic hydrocarbon group, and may be an aliphatic hydrocarbon group having 1 to 20 carbon atoms.
於通式(II)所表示之結構單元中,R3 表示脂肪族烴基。 作為該脂肪族烴基,可例舉直鏈、分支或環狀之飽和或不飽和脂肪族烴基。作為該脂肪族烴基,例如可例舉:亞甲基、二亞甲基(伸乙基)、三亞甲基、四亞甲基、五亞甲基、六亞甲基、八亞甲基、十亞甲基等直鏈狀伸烷基;甲基亞甲基、甲基伸乙基、1-甲基伸戊基、1,4-二甲基伸丁基等分支狀伸烷基;伸環戊基、伸環己基等環狀伸烷基;-CH=CH-基等不飽和伸烷基。 作為R3 之脂肪族烴基之碳數,可例舉1~20,就分散穩定性之方面而言,較佳為1~16,更佳為2~12,進而更佳為2~6。In the structural unit represented by the general formula (II), R 3 represents an aliphatic hydrocarbon group. The aliphatic hydrocarbon group may, for example, be a linear, branched or cyclic saturated or unsaturated aliphatic hydrocarbon group. As the aliphatic hydrocarbon group, for example, a methylene group, a dimethylene group (ethylene group), a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, an octamethylene group, and a Straight-chain alkylene such as methylene; branched alkylene such as methylmethylene, methylethylene, 1-methylpentylene, 1,4-dimethylbutylene, etc.; ring extension Cyclic alkylene groups such as pentyl and cyclohexylene; unsaturated alkylene groups such as -CH=CH- group. The carbon number of the aliphatic hydrocarbon group of R 3 may, for example, be 1-20. In terms of dispersion stability, it is preferably 1-16, more preferably 2-12, and still more preferably 2-6.
通式(II)所表示之結構單元例如可自作為具有羥基之(甲基)丙烯酸酯與脂肪族二羧酸或脂肪族二羧酸酐之加成反應物之單體衍生。 作為具有羥基之(甲基)丙烯酸酯,例如可例舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(聚)乙二醇單(甲基)丙烯酸酯、(聚)丙二醇單(甲基)丙烯酸酯、不飽和脂肪酸羥基烷基酯修飾ε-己內酯等。 又,作為脂肪族二羧酸或脂肪族二羧酸酐,可例舉:丙二酸、丁二酸、戊二酸、己二酸、1,6-己烷二羧酸、六氫鄰苯二甲酸、丁二酸酐、己二酸酐、六氫鄰苯二甲酸酐、順丁烯二酸酐等。The structural unit represented by the general formula (II) can be derived from, for example, a monomer as an addition reaction product of a (meth)acrylate having a hydroxyl group and an aliphatic dicarboxylic acid or an aliphatic dicarboxylic anhydride. As the (meth)acrylate having a hydroxyl group, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, ( 4-hydroxybutyl meth)acrylate, 6-hydroxyhexyl (meth)acrylate, (poly)ethylene glycol mono(meth)acrylate, (poly)propylene glycol mono(meth)acrylate, unsaturated fatty acid Hydroxyalkyl esters modify ε-caprolactone and the like. In addition, examples of aliphatic dicarboxylic acids or aliphatic dicarboxylic acid anhydrides include malonic acid, succinic acid, glutaric acid, adipic acid, 1,6-hexanedicarboxylic acid, and hexahydrophthalic acid. Formic acid, succinic anhydride, adipic anhydride, hexahydrophthalic anhydride, maleic anhydride, etc.
於接枝共聚物中,通式(I)所表示之結構單元可包含1種,亦可包含2種以上之結構單元。又,通式(II)所表示之結構單元可包含1種,亦可包含2種以上之結構單元。In the graft copolymer, the structural unit represented by the general formula (I) may include one type or two or more types of structural units. In addition, the structural unit represented by the general formula (II) may include one type or two or more types of structural units.
就分散穩定性之方面而言,於將通式(I)所表示之結構單元與通式(II)所表示之結構單元之合計之結構單元設為100質量份時,通式(I)所表示之結構單元之含有比率較佳為35質量份以上,更佳為50質量份以上,且較佳為95質量份以下,更佳為85質量份以下。In terms of dispersion stability, when the total structural unit of the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II) is set to 100 parts by mass, the general formula (I) The content ratio of the structural unit shown is preferably 35 parts by mass or more, more preferably 50 parts by mass or more, and preferably 95 parts by mass or less, and more preferably 85 parts by mass or less.
(具有接枝聚合物鏈之結構單元) 上述接枝共聚物於側鏈具有作為溶劑親和性部位發揮功能之接枝聚合物鏈。 上述聚合物鏈較佳為相對於組合使用之有機溶劑於23℃下之溶解度為20(g/100 g溶劑)以上作為標準。 該聚合物鏈之溶解性可將製備接枝共聚物時導入聚合物鏈之原料具有上述溶解度之情況作為標準。例如,為了將聚合物鏈導入至接枝共聚物中,於使用包含聚合物鏈及於其末端具有乙烯性不飽和雙鍵之基之聚合性低聚物(巨單體)之情形時,只要該聚合性低聚物具有上述溶解度即可。又,於藉由具有含乙烯性不飽和雙鍵之基之單體形成共聚物之後,使用含有可與共聚物中所含有之反應性基發生反應之反應性基之聚合物鏈,導入聚合物鏈之情形時,只要含有該反應性基之聚合物鏈具有上述溶解度即可。(Structural unit with grafted polymer chain) The above-mentioned graft copolymer has a graft polymer chain that functions as a solvent affinity site in the side chain. The above-mentioned polymer chain preferably has a solubility of 20 (g/100 g solvent) or more relative to the organic solvent used in combination at 23° C. as a standard. The solubility of the polymer chain can be based on the above-mentioned solubility of the raw material introduced into the polymer chain when preparing the graft copolymer. For example, in order to introduce a polymer chain into a graft copolymer, when using a polymerizable oligomer (macromonomer) containing a polymer chain and a group having an ethylenically unsaturated double bond at its end, as long as The polymerizable oligomer may have the above-mentioned solubility. In addition, after forming a copolymer from a monomer having a group containing an ethylenically unsaturated double bond, a polymer chain containing a reactive group that can react with the reactive group contained in the copolymer is used to introduce the polymer In the case of a chain, it is sufficient that the polymer chain containing the reactive group has the above-mentioned solubility.
第一本發明所使用之接枝共聚物較佳為具有下述通式(III)所表示之結構單元,該結構單元於主鏈具有作為對色材之吸附部位發揮功能之上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,進而於側鏈具有作為溶劑親和性部位發揮功能之聚合物鏈。The graft copolymer used in the first invention preferably has a structural unit represented by the following general formula (III), which has the general formula (I) in the main chain that functions as an adsorption site for the color material The structural unit represented by) and the structural unit represented by the above general formula (II) further have a polymer chain functioning as a solvent affinity site in the side chain.
[化5] (通式(III)中,R1'' 表示氫原子或甲基,A1 表示直接鍵結或2價連結基,Polymer表示聚合物鏈)[化5] (In the general formula (III), R 1'' represents a hydrogen atom or a methyl group, A 1 represents a direct bond or a divalent linking group, and Polymer represents a polymer chain)
上述通式(III)中,A1 係直接鍵結或2價連結基。作為A1 中之2價連結基,並無特別限制,只要可將源自乙烯性不飽和雙鍵之碳原子與聚合物鏈連結即可。作為2價連結基,例如可例舉:直鏈、分支或環狀之伸烷基、具有羥基之直鏈、分支或環狀之伸烷基、伸芳基、-CONH-基、-COO-基、-NHCOO-基、醚基(-O-基)、硫醚基(-S-基)及該等之組合等。再者,於本發明中,2價連結基之鍵之朝向為任意朝向。即,於2價連結基含有-CONH-之情形時,可-CO為主鏈之碳原子側且-NH為側鏈之氮原子側,亦可與此相反,-NH為主鏈之碳原子側且-CO為側鏈之氮原子側。 其中,就分散性之方面而言,通式(III)中之A1 較佳為含有-CONH-基或-COO-基之2價連結基,更佳為含有-CONH-基或-COO-基及碳原子數1~10之伸烷基之2價連結基。In the above general formula (III), A 1 is a direct bond or a divalent linking group. The divalent linking group in A 1 is not particularly limited, as long as it can link the carbon atom derived from the ethylenically unsaturated double bond to the polymer chain. The divalent linking group may, for example, be a linear, branched or cyclic alkylene group, a linear, branched or cyclic alkylene group having a hydroxyl group, an arylene group, -CONH- group, -COO- Group, -NHCOO- group, ether group (-O- group), thioether group (-S- group), and combinations thereof. Furthermore, in the present invention, the orientation of the bond of the divalent linking group is arbitrary. That is, when the divalent linking group contains -CONH-, -CO may be the carbon atom side of the main chain and -NH may be the nitrogen atom side of the side chain, or on the contrary, -NH may be the carbon atom of the main chain Side and -CO is the nitrogen atom side of the side chain. Among them, in terms of dispersibility, A 1 in the general formula (III) is preferably a divalent linking group containing -CONH- group or -COO- group, and more preferably contains -CONH- group or -COO- A divalent linking group of a group and an alkylene group having 1 to 10 carbon atoms.
就色材之分散性及分散穩定性之方面而言,上述聚合物鏈較佳為包含至少1種下述通式(IV)所表示之結構單元。In terms of the dispersibility and dispersion stability of the color material, the polymer chain preferably includes at least one structural unit represented by the following general formula (IV).
[化6] (通式(IV)中,R11 係氫原子或甲基,A2 係2價連結基,R4 係可具有取代基且可含有雜原子之烴基)[化6] (In the general formula (IV), R 11 is a hydrogen atom or a methyl group, A 2 is a divalent linking group, and R 4 is a hydrocarbon group that may have a substituent and may contain a hetero atom)
通式(IV)中,A2 係2價連結基。作為A2 中之2價連結基,例如可例舉與上述A1 中之2價連結基相同之基。 其中,就色材之分散性及分散穩定性之方面而言,通式(IV)中之A2 較佳為含有-CONH-基或-COO-基之2價連結基,更佳為-CONH-基或-COO-基。In the general formula (IV), A 2 is a divalent linking group. As the divalent linking group in A 2 , for example, the same group as the divalent linking group in A 1 described above can be mentioned. Among them, in terms of the dispersibility and dispersion stability of the color material, A 2 in the general formula (IV) is preferably a divalent linking group containing -CONH- group or -COO- group, more preferably -CONH -Based or -COO-based.
R4 中之可含有雜原子之烴基中之烴基例如可例舉:碳數1~18之烷基、碳數2~18之烯基、芳基、及芳烷基或烷基取代芳基等該等之組合。 上述碳數1~18之烷基可為直鏈狀、分支狀、環狀中之任一種,例如可例舉:甲基、乙基、正丙基、異丙基、正丁基、正壬基、正月桂基、正硬脂基、環戊基、環己基、𦯉基、異𦯉基、雙環戊基、金剛烷基、低級烷基取代金剛烷基等。烷基之碳數較佳為1~12,進而較佳為1~6。 上述碳數2~18之烯基可為直鏈狀、分支狀、環狀中之任一種。作為此種烯基,例如可例舉乙烯基、烯丙基、丙烯基等。對烯基之雙鍵之位置並無限定,就所獲得之聚合物之反應性之方面而言,較佳為於烯基之末端具有雙鍵。烯基之碳數較佳為2~12,進而較佳為2~8。 作為芳基,可例舉:苯基、聯苯基、萘基、甲苯基、二甲苯基等。芳基之碳數較佳為6~24,進而較佳為6~12。 又,作為芳烷基,可例舉苄基、苯乙基、萘基甲基、聯苯甲基等,亦可進而具有取代基。芳烷基之碳數較佳為7~20,進而較佳為7~14。 又,亦可於上述芳基或芳烷基等之芳香環鍵結有碳數1~30之直鏈狀、分支狀之烷基作為取代基。The hydrocarbon group in the hydrocarbon group that may contain a hetero atom in R 4 may, for example, be an alkyl group with 1 to 18 carbons, an alkenyl group with 2 to 18 carbons, an aryl group, an aralkyl group or an alkyl substituted aryl group, etc. The combination of these. The above-mentioned C1-C18 alkyl group may be any of linear, branched, and cyclic, for example: methyl, ethyl, n-propyl, isopropyl, n-butyl, n-nonane Group, n-lauryl group, n-stearyl group, cyclopentyl group, cyclohexyl group, 𦯉 group, iso𦯉 group, dicyclopentyl group, adamantyl group, lower alkyl substituted adamantyl group, etc. The number of carbon atoms in the alkyl group is preferably 1-12, and more preferably 1-6. The above-mentioned alkenyl group having 2 to 18 carbon atoms may be any of linear, branched, and cyclic. As such an alkenyl group, a vinyl group, an allyl group, a propenyl group, etc. are mentioned, for example. The position of the double bond of the alkenyl group is not limited, and in terms of the reactivity of the obtained polymer, it is preferable to have a double bond at the end of the alkenyl group. The carbon number of the alkenyl group is preferably 2-12, more preferably 2-8. The aryl group may, for example, be a phenyl group, a biphenyl group, a naphthyl group, a tolyl group, and a xylyl group. The carbon number of the aryl group is preferably 6-24, more preferably 6-12. Moreover, as an aralkyl group, a benzyl group, a phenethyl group, a naphthylmethyl group, a biphenylmethyl group etc. may be mentioned, and it may have a substituent further. The carbon number of the aralkyl group is preferably 7-20, and more preferably 7-14. In addition, a linear or branched alkyl group having 1 to 30 carbon atoms may be bonded as a substituent to an aromatic ring such as the above-mentioned aryl group or aralkyl group.
作為R4 中之烴基,其中,就分散穩定性之方面而言,較佳為選自由碳數1~18之烷基、可經烷基取代之碳數6~12之芳基、及可經烷基取代之碳數7~14之芳烷基所組成之群中之1種以上,且較佳為選自由甲基、乙基、正丙基、異丙基、正丁基、正壬基、正月桂基、正硬脂基、可經烷基取代之苯基及苄基所組成之群中之1種以上。As the hydrocarbon group in R 4 , in terms of dispersion stability, it is preferably selected from alkyl groups having 1 to 18 carbon atoms, aryl groups having 6 to 12 carbon atoms that may be substituted with alkyl groups, and One or more of the alkyl-substituted C7-14 aralkyl groups are preferably selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, and n-nonyl , N-lauryl, n-stearyl, alkyl-substituted phenyl, and benzyl at least one of the group consisting of.
R4 中之含有雜原子之烴基具有上述烴基中之碳原子被取代為雜原子之結構、或具有上述烴基中之氫原子被取代為含有雜原子之取代基之結構。作為烴基可含有之雜原子,例如可例舉氧原子、氮原子、硫原子、矽原子等。作為可含有雜原子之烴基,例如可例舉於烴基之碳鏈中含有-CO-、-COO-、-OCO-、-O-、-S-、-CO-S-、-S-CO-、-O-CO-O-、-CO-NH-、-NH-CO-、-OCO-NH-、-NH-COO-、-NH-CO-NH-、-NH-O-、-O-NH-等連結基之結構。 又,該烴基亦可於不妨礙上述接枝共聚物之分散性能等之範圍內具有取代基,作為取代基,例如可例舉:鹵素原子、羥基、羧基、烷氧基、硝基、氰基、環氧基、異氰酸基、硫醇基等。The heteroatom-containing hydrocarbyl group in R 4 has a structure in which the carbon atom in the hydrocarbyl group is substituted with a heteroatom, or has a structure in which the hydrogen atom in the hydrocarbyl group is substituted with a heteroatom-containing substituent. Examples of the hetero atom that the hydrocarbon group may contain include an oxygen atom, a nitrogen atom, a sulfur atom, and a silicon atom. As the hydrocarbon group which may contain a hetero atom, for example, the carbon chain of the hydrocarbon group contains -CO-, -COO-, -OCO-, -O-, -S-, -CO-S-, -S-CO- , -O-CO-O-, -CO-NH-, -NH-CO-, -OCO-NH-, -NH-COO-, -NH-CO-NH-, -NH-O-, -O- The structure of NH- and other linking groups. In addition, the hydrocarbon group may have a substituent within a range that does not interfere with the dispersibility of the graft copolymer. Examples of the substituent include a halogen atom, a hydroxyl group, a carboxyl group, an alkoxy group, a nitro group, and a cyano group. , Epoxy, isocyanate, thiol, etc.
又,作為R4 中之可含有雜原子之烴基,亦可為於烴基中經由含有雜原子之連結基而於末端上加成有烯基等聚合性基之結構。例如,通式(IV)所表示之結構單元亦可為如使(甲基)丙烯酸縮水甘油酯與源自(甲基)丙烯酸之結構單元反應所得之結構。即,通式(IV)中-A2 -R4 之結構亦可為-COO-CH2 CH(OH)CH2 -OCO-CR=CH2 (此處,R為氫原子或甲基)所表示之結構。又,通式(IV)所表示之結構單元亦可為如使(甲基)丙烯酸2-異氰酸基烷基酯與源自(甲基)丙烯酸羥基烷基酯之結構單元反應所得之結構。即,通式(IV)中之R4 亦可為-R'-OCONH-R''-OCO-CR=CH2 (此處,R'及R''分別獨立地為伸烷基,R為氫原子或甲基)所表示之結構。Moreover, as the hydrocarbon group which may contain a hetero atom in R 4 , the structure in which a polymerizable group such as an alkenyl group is added to the end of the hydrocarbon group via a linking group containing a hetero atom may also be used. For example, the structural unit represented by the general formula (IV) may also be a structure obtained by reacting glycidyl (meth)acrylate with a structural unit derived from (meth)acrylic acid. That is, the structure of -A 2 -R 4 in the general formula (IV) can also be -COO-CH 2 CH(OH)CH 2 -OCO-CR=CH 2 (here, R is a hydrogen atom or a methyl group). Represents the structure. In addition, the structural unit represented by the general formula (IV) may also be a structure obtained by reacting 2-isocyanatoalkyl (meth)acrylate with a structural unit derived from hydroxyalkyl (meth)acrylate . That is, R 4 in the general formula (IV) may also be -R'-OCONH-R''-OCO-CR=CH 2 (here, R'and R'' are each independently an alkylene group, and R is Hydrogen atom or methyl).
作為會衍生通式(IV)所表示之結構單元之單體,較佳為具有例如源自如下者之結構單元:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸異𦯉酯、(甲基)丙烯酸雙環戊酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸、丁二酸2-甲基丙烯醯氧基乙酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸苯氧基乙酯、甲氧基聚乙二醇(甲基)丙烯酸酯及聚乙二醇(甲基)丙烯酸酯、苯氧基乙二醇(甲基)丙烯酸酯、不飽和脂肪酸羥基烷基酯修飾ε-己內酯等。然而,並不限定於該等。As a monomer that can derive the structural unit represented by the general formula (IV), it is preferable to have a structural unit derived from, for example, methyl (meth)acrylate, ethyl (meth)acrylate, and (methyl) Isopropyl acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tertiary butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (meth)acrylic acid 2-Ethoxyethyl, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenyl (meth)acrylate, iso(meth)acrylate, dicyclopentyl (meth)acrylate , Adamantyl (meth)acrylate, (meth)acrylic acid, 2-methacryloxyethyl succinate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate Ester, 2-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, phenoxyethyl (meth)acrylate Ester, methoxy polyethylene glycol (meth) acrylate and polyethylene glycol (meth) acrylate, phenoxy glycol (meth) acrylate, unsaturated fatty acid hydroxyalkyl ester modified ε- Caprolactone and so on. However, it is not limited to these.
於本發明中,作為上述R4 ,其中,較佳為使用與下述有機溶劑之溶解性優異者,只要根據色材分散液所使用之有機溶劑適當選擇即可。具體而言,例如於上述有機溶劑使用一般用作色材分散液之有機溶劑之醚醇乙酸酯系、醚系、酯系、醇系等之有機溶劑之情形時,較佳為甲基、乙基、異丁基、正丁基、2-乙基己基、苄基、環己基、雙環戊基、羥基乙基、苯氧基乙基、金剛烷基、甲氧基聚乙二醇基、甲氧基聚丙二醇基、聚乙二醇基等。In the present invention, as the above-mentioned R 4 , it is preferable to use one having excellent solubility with the following organic solvent, as long as it is appropriately selected according to the organic solvent used in the color material dispersion liquid. Specifically, for example, when the above-mentioned organic solvent uses an organic solvent such as ether alcohol acetate, ether, ester, alcohol, etc., which are generally used as organic solvents for color material dispersions, methyl, Ethyl, isobutyl, n-butyl, 2-ethylhexyl, benzyl, cyclohexyl, dicyclopentyl, hydroxyethyl, phenoxyethyl, adamantyl, methoxypolyethylene glycol, Methoxy polypropylene glycol base, polyethylene glycol base, etc.
於上述聚合物鏈中,上述通式(IV)所表示之結構單元可單獨為1種,亦可混合2種以上。 就色材之分散性及分散穩定性之方面而言,於上述聚合物鏈中,將該聚合物鏈之總結構單元設為100質量%時,上述通式(IV)所表示之結構單元之合計比率亦可為100質量%。就色材之分散性及分散穩定性之方面而言,於上述聚合物鏈中,將該聚合物鏈之總結構單元設為100質量%時,上述通式(IV)所表示之結構單元之合計比率 較佳為40質量%以上,更佳為70質量%以上。In the above polymer chain, the structural unit represented by the above general formula (IV) may be one type alone, or two or more types may be mixed. In terms of the dispersibility and dispersion stability of the color material, in the polymer chain, when the total structural unit of the polymer chain is set to 100% by mass, the structural unit represented by the general formula (IV) The total ratio may also be 100% by mass. In terms of the dispersibility and dispersion stability of the color material, in the polymer chain, when the total structural unit of the polymer chain is set to 100% by mass, the structural unit represented by the general formula (IV) Aggregate ratio It is preferably 40% by mass or more, and more preferably 70% by mass or more.
又,巨單體之聚合物鏈包含上述通式(IV)所表示之結構單元中之選自由下述通式(V)所表示之結構單元及下述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之情況會提昇基材密接性,縮短顯影時間,且會使抗蝕圖案之剖面形狀容易變成正錐形狀,故而較佳。若抗蝕圖案之剖面形狀變成倒錐形狀,則有形成於抗蝕圖案上之ITO(Indium Tin Oxides,氧化銦錫)膜產生斷線從而引起顯示不良之虞。In addition, the polymer chain of the macromonomer includes a structure represented by the following general formula (V) and a structure represented by the following general formula (V') selected from among the structural units represented by the above general formula (IV) The condition of at least one structural unit in the group composed of the unit improves the adhesion of the substrate, shortens the development time, and makes the cross-sectional shape of the resist pattern easy to become a forward cone shape, which is preferable. If the cross-sectional shape of the resist pattern becomes an inverted cone shape, the ITO (Indium Tin Oxides) film formed on the resist pattern may break, which may cause display failure.
[化7](通式(V)中,R11' 係氫原子或甲基,A2' 係2價連結基,R5 係伸乙基或伸丙基,R6 係氫原子或烴基,m表示2以上80以下之數; 通式(V')中,R11'' 係氫原子或甲基,A2'' 係2價連結基,R7 係碳數為1~10之伸烷基,R8 係碳數為3~7之伸烷基,R9 係氫原子或烴基,n表示1以上40以下之數)[化7] (Formula (V) in, R 11 'based hydrogen atom or a methyl group, A 2' based divalent linking group, R 5 or extension line extending ethyl propyl, R 6 a hydrogen atom or a hydrocarbon-based, m represents 2 or more A number below 80; In the general formula (V'), R 11" is a hydrogen atom or a methyl group, A 2" is a divalent linking group, R 7 is an alkylene group with 1 to 10 carbon atoms, and R 8 It is an alkylene group having 3 to 7 carbon atoms, R 9 is a hydrogen atom or a hydrocarbon group, and n represents a number from 1 to 40)
於上述通式(V)所表示之結構單元及通式(V')所表示之結構單元中,A2' 及A2'' 分別獨立地為2價連結基。作為A2' 及A2'' 中之2價連結基,例如可例舉與上述A2 中之2價連結基相同之基。 其中,就對用於彩色濾光片用途之有機溶劑之溶解性之方面而言,A2' 及A2'' 分別獨立地較佳為含有-CONH-基或-COO-基之2價連結基,更佳為-CONH-基或-COO-基。In the structural unit represented by the above general formula (V) and the structural unit represented by the general formula (V'), A 2'and A 2" are each independently a divalent linking group. As A 2 'and A 2''in the divalent linking group, and examples include A 2 in the above-described divalent linking group of the same group. Among them, in terms of solubility in terms of a color filter for use of the organic solvent, A 2 'and A 2''are each independently preferably comprises a divalent group -CONH- or -COO- group of links Group, more preferably -CONH- group or -COO- group.
上述通式(V)中之上述m表示環氧乙烷鏈或環氧丙烷鏈之重複單元數,且表示2以上之數,其中,就基材密接性之方面而言,較佳為3以上,進而較佳為4以上。 另一方面,m之上限值為80以下,就對用於彩色濾光片用途之有機溶劑之溶解性之方面而言,較佳為50以下。The above m in the above general formula (V) represents the number of repeating units of an ethylene oxide chain or a propylene oxide chain, and represents a number of 2 or more. Among them, in terms of substrate adhesion, it is preferably 3 or more , And more preferably 4 or more. On the other hand, the upper limit of m is 80 or less, and it is preferably 50 or less in terms of solubility in organic solvents used for color filter applications.
R6 係氫原子或烴基,作為上述R6 中之烴基,例如可例舉碳數1~18之烷基、碳數2~18之烯基、芳基、及芳烷基或烷基取代芳基等該等之組合。 作為上述R6 中之烴基,可例舉與上述R4 中之烴基相同之基。 作為R6 中之烴基,其中,就分散穩定性之方面而言,較佳為選自由碳數1~18之烷基、可經烷基取代之碳數6~12之芳基、及可經烷基取代之碳數7~14之芳烷基所組成之群中之1種以上,且較佳為選自由甲基、乙基、正丙基、異丙基、正丁基、正壬基、正月桂基、正硬脂基、可經烷基取代之苯基及苄基所組成之群中之1種以上。R 6 is a hydrogen atom or a hydrocarbon group. Examples of the hydrocarbon group in R 6 include an alkyl group having 1 to 18 carbons, an alkenyl group having 2 to 18 carbons, an aryl group, and an aralkyl or alkyl substituted aromatic group. The combination of the base and so on. As the hydrocarbon group in the above-mentioned R 6 , the same groups as the hydrocarbon group in the above-mentioned R 4 can be exemplified. The hydrocarbon group in R 6 is preferably selected from the group consisting of alkyl groups having 1 to 18 carbon atoms, aryl groups having 6 to 12 carbon atoms that may be substituted by alkyl groups, and aryl groups that may be substituted by alkyl groups in terms of dispersion stability. One or more of the alkyl-substituted C7-14 aralkyl groups are preferably selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, and n-nonyl , N-lauryl, n-stearyl, alkyl-substituted phenyl, and benzyl at least one of the group consisting of.
上述通式(V')中,R7 係碳數為1~10之伸烷基,其中,就溶劑再溶解性之方面而言,較佳為碳數為 2~8之伸烷基。 R8 係碳數為3~7之伸烷基,其中,就基材密接性之方面而言,較佳為碳數為3~5之伸烷基,進而較佳為碳數為5之伸烷基。 R9 係氫原子或烴基,作為上述R9 中之烴基,可與上述R6 中之烴基相同。In the above general formula (V'), R 7 is an alkylene group having 1 to 10 carbon atoms, and among them, an alkylene group having 2 to 8 carbon atoms is preferred in terms of solvent resolubility. R 8 is an alkylene having 3 to 7 carbon atoms, and in terms of substrate adhesion, it is preferably an alkylene having 3 to 5 carbon atoms, and more preferably an alkylene having 5 carbon atoms. alkyl. R 9 is a hydrogen atom or a hydrocarbon group, and the hydrocarbon group in the above R 9 may be the same as the hydrocarbon group in the above R 6.
上述通式(V')中之上述n表示內酯鏈之重複單元數,且表示1以上之數,其中,較佳為2以上,進而較佳為3以上。 另一方面,n之上限值為40以下,就對用於彩色濾光片用途之有機溶劑之溶解性之方面而言,較佳為20以下。The aforementioned n in the aforementioned general formula (V') represents the number of repeating units of the lactone chain, and represents a number of 1 or more, and among them, it is preferably 2 or more, and more preferably 3 or more. On the other hand, the upper limit of n is 40 or less, and it is preferably 20 or less in terms of solubility in organic solvents used for color filter applications.
於上述聚合物鏈中,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元可單獨為1種,亦可混合2種以上。 要想提昇基材密接性、縮短顯影時間,且要想使抗蝕圖案之剖面形狀容易變成正錐形狀,於將上述接枝共聚物之巨單體中之上述聚合物鏈之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為5質量%以上,更佳為10質量%以上,進而更佳為15質量%以上。就溶劑再溶解性之方面而言,於將上述聚合物鏈之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為80質量%以下,更佳為70質量%以下,進而更佳為60質量%以下。In the above-mentioned polymer chain, at least one structural unit selected from the group consisting of the structural unit represented by the above general formula (V) and the structural unit represented by the above general formula (V') may be one kind alone, Two or more types can also be mixed. In order to improve the adhesion of the substrate, shorten the development time, and to make the cross-sectional shape of the resist pattern easy to become a positive cone shape, the total structural unit of the polymer chain in the macromonomer of the graft copolymer is set When it is 100% by mass, the total ratio of at least one structural unit selected from the group consisting of the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V') is preferably 5 Mass% or more, more preferably 10 mass% or more, and still more preferably 15 mass% or more. In terms of solvent resolubility, when the total structural unit of the polymer chain is 100% by mass, it is selected from the structural unit represented by the general formula (V) and the general formula (V'). The total ratio of at least one structural unit in the group consisting of the structural unit is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
上述接枝共聚物之上述通式(III)所表示之結構單元中之聚合物鏈之結構單元中,除包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元的上述通式(IV)所表示之結構單元以外,還可含有其他結構單元。 作為其他結構單元,可例舉源自能夠與衍生上述通式(IV)所表示之結構單元之乙烯性不飽和單體等共聚合之乙烯性不飽和單體的結構單元。 作為會衍生其他結構單元之單體,例如可例舉:苯乙烯、α-甲基苯乙烯等苯乙烯;苯基乙烯基醚等乙烯基醚類等。Among the structural units of the polymer chain in the structural unit represented by the general formula (III) of the graft copolymer, except for the structural unit selected from the structural unit represented by the general formula (V) and the general formula (V') In addition to the structural unit represented by the above-mentioned general formula (IV) of at least one structural unit in the group consisting of the structural unit represented, other structural units may be contained. As the other structural unit, a structural unit derived from an ethylenically unsaturated monomer that can be copolymerized with the ethylenically unsaturated monomer that derives the structural unit represented by the general formula (IV) can be exemplified. Examples of monomers from which other structural units are derived include styrene such as styrene and α-methylstyrene; vinyl ethers such as phenyl vinyl ether and the like.
就本發明之效果之方面而言,於上述接枝共聚物之上述通式(III)所表示之結構單元中之聚合物鏈中,將該聚合物鏈之總結構單元設為100質量%時,其他結構單元之合計比率較佳為30質量%以下,更佳為10質量%以下。In terms of the effect of the present invention, in the polymer chain in the structural unit represented by the general formula (III) of the graft copolymer, when the total structural unit of the polymer chain is set to 100% by mass , The total ratio of other structural units is preferably 30% by mass or less, more preferably 10% by mass or less.
又,就色材之分散性及分散穩定性之方面而言,上述聚合物鏈之質量平均分子量Mw較佳為2000以上,更佳為3000以上,進而更佳為4000以上,且更佳為15000以下,進而更佳為12000以下。 藉由上述聚合物鏈之質量平均分子量Mw處於上述範圍內,可保持作為分散劑之充分之立體排斥效應,並且可使由分散劑之溶劑親和性部之比表面積增大發揮之如上所述之作用變得良好。 關於上述聚合物鏈之質量平均分子量Mw,可針對上述聚合性低聚物或上述包含反應性基之聚合物鏈,與下述分散劑同樣地進行測定。Also, in terms of the dispersibility and dispersion stability of the color material, the mass average molecular weight Mw of the polymer chain is preferably 2000 or more, more preferably 3000 or more, still more preferably 4000 or more, and even more preferably 15000 Hereinafter, it is more preferably 12,000 or less. With the mass average molecular weight Mw of the polymer chain in the above range, the sufficient steric repulsion effect as a dispersant can be maintained, and the specific surface area of the solvent affinity part of the dispersant can be increased as described above. The effect becomes good. The mass average molecular weight Mw of the polymer chain can be measured in the same manner as the following dispersant for the polymerizable oligomer or the polymer chain containing the reactive group.
又,上述聚合物鏈包含上述通式(IV)所表示之結構單元,且該聚合物鏈之玻璃轉移溫度為85℃以下之情況會改善顯影時間延遲,且會改善塗佈適性,故而較佳。為了提昇生產效率,要求提高感光性著色樹脂組合物之塗佈速度,若塗佈適性優異,則於高速塗佈時不易產生條紋不均。 此處,本發明中之接枝共聚物之上述聚合物鏈之玻璃轉移溫度(Tg)可由下述式進行計算。 1/Tg=Σ(Xi/Tgi) 此處,聚合物設為i=1至n之n個單體成分共聚合。Xi係第i個單體之重量分率(ΣXi=1),Tgi係第i個單體之均聚物之玻璃轉移溫度(絕對溫度)。其中,Σ取i=1至n之和。再者,各單體之均聚物玻璃轉移溫度之值(Tgi)可採用Polymer Handbook(3rd Edition)(J.Brandrup, E.H.Immergut著(Wiley-Interscience、1989))之值。In addition, the above-mentioned polymer chain includes the structural unit represented by the above-mentioned general formula (IV), and the glass transition temperature of the polymer chain is 85°C or less, which will improve the development time delay and improve the coating suitability, so it is preferred . In order to improve production efficiency, it is required to increase the coating speed of the photosensitive colored resin composition. If the coating suitability is excellent, uneven streaks will not easily occur during high-speed coating. Here, the glass transition temperature (Tg) of the above-mentioned polymer chain of the graft copolymer in the present invention can be calculated by the following formula. 1/Tg=Σ(Xi/Tgi) Here, the polymer is assumed to be copolymerized with n monomer components of i=1 to n. Xi is the weight fraction of the i-th monomer (ΣXi=1), and Tgi is the glass transition temperature (absolute temperature) of the homopolymer of the i-th monomer. Among them, Σ is the sum of i=1 to n. Furthermore, the value of the homopolymer glass transition temperature (Tgi) of each monomer can be the value of the Polymer Handbook (3rd Edition) (by J. Brandrup, E.H. Immergut (Wiley-Interscience, 1989)).
又,就分散穩定性之方面而言,上述聚合物鏈之酸值較佳為10 mgKOH/g以下,進而較佳為0 mgKOH/g以下。此處,關於酸值,可針對上述聚合性低聚物或上述包含反應性基之聚合物鏈,與下述分散劑之酸值同樣地進行測定。 上述聚合物鏈亦可含有選自由上述通式(I)所表示之結構單元、及上述通式(II)所表示之結構單元所組成之群中之至少1種結構單元等含有酸性基之結構單元,只要不損及本發明之效果即可,就分散穩定性之方面而言,於將上述聚合物鏈之總結構單元設為100質量%時,含有酸性基之結構單元之合計比率較佳為5質量%以下,更佳為0質量%。Furthermore, in terms of dispersion stability, the acid value of the polymer chain is preferably 10 mgKOH/g or less, and more preferably 0 mgKOH/g or less. Here, as for the acid value, the above-mentioned polymerizable oligomer or the above-mentioned reactive group-containing polymer chain can be measured in the same manner as the acid value of the following dispersant. The polymer chain may also contain at least one structural unit selected from the group consisting of the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II), etc., a structure containing an acidic group, etc. As long as the unit does not impair the effect of the present invention, in terms of dispersion stability, when the total structural unit of the polymer chain is 100% by mass, the total ratio of structural units containing acidic groups is preferable It is 5% by mass or less, more preferably 0% by mass.
又,就分散穩定性及多官能硫醇化合物混合時之經時穩定性之方面而言,上述聚合物鏈之胺值較佳為10 mgKOH/g以下,進而較佳為0 mgKOH/g以下。此處,聚合物鏈之胺值表示相對於用以中和上述聚合性低聚物或上述包含反應性基之聚合物鏈之固形物成分1 g所需之鹽酸量成為當量之氫氧化鉀之質量(mg),且係藉由JIS K 7237:1995中所記載之方法測定之值。 上述聚合物鏈亦可含有含氮原子之結構單元,只要不損及本發明之效果即可,就分散穩定性及多官能硫醇化合物混合時之經時穩定性之方面而言,於將上述聚合物鏈之總結構單元設為100質量%時,含氮原子之結構單元之合計比率較佳為3質量%以下,更佳為0質量%。In addition, in terms of dispersion stability and stability over time when the polyfunctional thiol compound is mixed, the amine value of the polymer chain is preferably 10 mgKOH/g or less, and more preferably 0 mgKOH/g or less. Here, the amine value of the polymer chain means the amount of hydrochloric acid required to neutralize 1 g of the solid content of the polymerizable oligomer or the polymer chain containing reactive groups as the equivalent of potassium hydroxide. The mass (mg) is the value measured by the method described in JIS K 7237:1995. The above-mentioned polymer chain may also contain a structural unit containing a nitrogen atom, as long as the effect of the present invention is not impaired. In terms of dispersion stability and stability over time when the polyfunctional thiol compound is mixed, the above-mentioned When the total structural units of the polymer chain are set to 100% by mass, the total ratio of the structural units containing nitrogen atoms is preferably 3% by mass or less, and more preferably 0% by mass.
於上述接枝共聚物中,上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之合計含有比率較佳為3質量%~60質量%,更佳為6質量%~45質量%,進而較佳為9質量%~35質量%。若接枝共聚物中上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之合計含有比率處於上述範圍內,則接枝共聚物中之與色材之親和性部之比率變得適當,且可抑制對有機溶劑之溶解性下降,故而對色材之吸附性變得良好,可獲得優異之分散性、分散穩定性及溶劑再溶解性。 另一方面,於上述接枝共聚物中,包含接枝聚合物鏈之結構單元或上述通式(III)所表示之結構單元之合計含有比率較佳為40質量%~97質量%,更佳為55質量%~94質量%,進而較佳為65質量%~91質量%。若於接枝共聚物中包含接枝聚合物鏈之結構單元或上述通式(III)所表示之結構單元之合計含有比率處於上述範圍內,則接枝共聚物中之溶劑親和性部之比率變得適當,可保持作為分散劑之充分之立體排斥效應,並且可使由分散劑之溶劑親和性部之比表面積增大發揮之對上述效果之作用變得良好。 再者,上述結構單元之含有比率根據合成接枝共聚物時衍生上述通式(I)所表示之結構單元、上述通式(II)所表示之結構單元及上述通式(III)所表示之結構單元等之單體之添加量算出。In the graft copolymer, the total content ratio of the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II) is preferably 3% by mass to 60% by mass, more preferably 6 Mass% to 45% by mass, more preferably 9% to 35% by mass. If the total content ratio of the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) in the graft copolymer is within the above range, the affinity of the graft copolymer with the color material The ratio of the sex parts becomes appropriate, and the decrease in solubility to organic solvents can be suppressed, so the adsorption to color materials becomes good, and excellent dispersibility, dispersion stability and solvent resolubility can be obtained. On the other hand, in the graft copolymer, the total content of the structural unit including the graft polymer chain or the structural unit represented by the general formula (III) is preferably 40% by mass to 97% by mass, more preferably It is 55% by mass to 94% by mass, and more preferably 65% by mass to 91% by mass. If the total content ratio of the structural units of the graft polymer chain or the structural units represented by the general formula (III) in the graft copolymer is within the above range, the ratio of the solvent affinity portion in the graft copolymer When it becomes appropriate, the sufficient steric repulsion effect as a dispersant can be maintained, and the effect on the above effect exerted by the increase in the specific surface area of the solvent affinity part of the dispersant can be improved. Furthermore, the content ratio of the above-mentioned structural unit is based on the structural unit represented by the above-mentioned general formula (I), the structural unit represented by the above-mentioned general formula (II), and the above-mentioned general formula (III) when the graft copolymer is synthesized. Calculate the added amount of monomers such as structural units.
第一本發明所使用之上述接枝共聚物亦可於不損及本發明之效果之範圍內,除了具有上述通式(I)所表示之結構單元、上述通式(II)所表示之結構單元、及上述通式(III)所表示之結構單元以外,進而具有其他結構單元。關於其他結構單元,可適當選擇能夠與衍生上述通式(I)所表示之結構單元等之乙烯性不飽和單體等共聚合之乙烯性不飽和單體進行共聚合,導入其他結構單元。 作為於主鏈與上述通式(I)所表示之結構單元、及上述通式(II)所表示之結構單元共聚合之其他結構單元,例如可例舉上述通式(IV)所表示之結構單元等。又,亦可包含與上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元不同之含有酸性基之結構單元作為其他結構單元。 作為上述含有酸性基之結構單元,例如可例舉源自含酸性基之乙烯性不飽和單體之結構單元,作為酸性基,可例舉:羧基、磺酸基、磷酸基等。作為含羧基之乙烯性不飽和單體,例如亦可利用乙烯基苯甲酸、順丁烯二酸、順丁烯二酸單烷基酯、反丁烯二酸、亞甲基丁二酸、丁烯酸、桂皮酸、丙烯酸二聚物、(甲基)丙烯酸2-羥基乙酯等具有羥基之單體與如鄰苯二甲酸之具有芳香族環之酸酐之加成反應物等。作為含磷酸基之乙烯性不飽和單體,可例舉2-丙烯醯氧基乙基酸式磷酸酯等。作為含磺酸基之乙烯性不飽和單體,可例舉丙烯醯氧基乙基磺酸等。 於上述接枝共聚物中,於主鏈共聚合之其他結構單元之合計含有比率較佳為20質量%以下,更佳為10質量%以下,且可為0質量%。The above-mentioned graft copolymer used in the first invention may also be within a range that does not impair the effect of the invention, except for having the structural unit represented by the above general formula (I) and the structure represented by the above general formula (II) In addition to the unit and the structural unit represented by the general formula (III), it has other structural units. Regarding other structural units, an ethylenically unsaturated monomer that can be copolymerized with an ethylenically unsaturated monomer that derives the structural unit represented by the general formula (I) and the like can be appropriately selected for copolymerization, and other structural units can be introduced. As another structural unit copolymerized in the main chain with the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II), for example, the structure represented by the above general formula (IV) can be exemplified Unit etc. In addition, a structural unit containing an acidic group different from the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) may be included as another structural unit. The structural unit containing an acidic group may, for example, be a structural unit derived from an acidic group-containing ethylenically unsaturated monomer, and the acidic group may, for example, be a carboxyl group, a sulfonic acid group, or a phosphoric acid group. As carboxyl group-containing ethylenically unsaturated monomers, for example, vinyl benzoic acid, maleic acid, monoalkyl maleate, fumaric acid, methylene succinic acid, butylene Addition reaction products of monomers having hydroxyl groups such as enoic acid, cinnamic acid, acrylic acid dimer, 2-hydroxyethyl (meth)acrylate, and anhydrides having aromatic rings such as phthalic acid. As a phosphoric acid group-containing ethylenically unsaturated monomer, 2-propylene oxyethyl acid phosphate etc. are mentioned. The sulfonic acid group-containing ethylenically unsaturated monomer may, for example, be acryloxyethyl sulfonic acid. In the above-mentioned graft copolymer, the total content ratio of other structural units copolymerized in the main chain is preferably 20% by mass or less, more preferably 10% by mass or less, and may be 0% by mass.
(接枝共聚物之製造方法) 於第一本發明中,作為上述接枝共聚物之製造方法,並無特別限定,只要為可製造具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之接枝共聚物之方法即可。於製造具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之接枝共聚物之情形時,例如可例舉如下方法:含有(甲基)丙烯酸、下述通式(IIa)所表示之單體、以及包含上述聚合物鏈及於其末端具有乙烯性不飽和雙鍵之基之聚合性低聚物(巨單體)作為共聚合成分並將其等共聚合,而製造接枝共聚物。 視需要可亦進而使用其他單體,並使用公知之聚合方法製造接枝共聚物。(Manufacturing method of graft copolymer) In the first invention, the method for producing the graft copolymer is not particularly limited, as long as it can produce the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) The method of graft copolymer is sufficient. In the case of producing a graft copolymer having a structural unit represented by the above general formula (I) and a structural unit represented by the above general formula (II), for example, the following method can be exemplified: containing (meth)acrylic acid, The monomer represented by the general formula (IIa), and a polymerizable oligomer (macromonomer) containing the above-mentioned polymer chain and a group having an ethylenically unsaturated double bond at the end thereof as a copolymerization component and the like Copolymerization to produce graft copolymers. If necessary, other monomers can also be used, and the graft copolymer can be produced using a known polymerization method.
[化8] (通式(IIa)中,R1' 、R2 及R3 與通式(II)中之情形相同)[化8] (In the general formula (IIa), R 1' , R 2 and R 3 are the same as in the general formula (II))
又,於製造具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之接枝共聚物之情形時,亦可將(甲基)丙烯酸、上述通式(IIa)所表示之單體及其他乙烯性不飽和單體加成聚合形成共聚物之後,使用包含可與共聚物所含之反應性基發生反應之反應性基之聚合物鏈,導入聚合物鏈。具體而言,例如亦可於合成具有烷氧基、羥基、羧基、胺基、環氧基、異氰酸基、氫鍵形成基等取代基之共聚物之後,使該共聚物與包含與該取代基發生反應之官能基之聚合物鏈反應,而導入聚合物鏈。 例如,可使於末端具有羧基之聚合物鏈與於側鏈具有縮水甘油基之共聚物反應,或使於末端具有羥基之聚合物鏈與於側鏈具有異氰酸基之共聚物反應,而導入聚合物鏈。 再者,於上述聚合中,亦可使用聚合中一般所使用之添加劑,例如聚合起始劑、分散穩定劑、鏈轉移劑等。In addition, in the case of producing a graft copolymer having the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II), (meth)acrylic acid and the above general formula ( After the monomer represented by IIa) and other ethylenically unsaturated monomers are addition polymerized to form a copolymer, a polymer chain containing a reactive group that can react with the reactive group contained in the copolymer is used to introduce the polymer chain . Specifically, for example, after synthesizing a copolymer having substituents such as an alkoxy group, a hydroxyl group, a carboxyl group, an amino group, an epoxy group, an isocyanate group, and a hydrogen bond forming group, the copolymer may be combined with the The polymer chain of the functional group where the substituent reacts reacts and is introduced into the polymer chain. For example, a polymer chain having a carboxyl group at the end can be reacted with a copolymer having a glycidyl group at the side chain, or a polymer chain having a hydroxyl group at the end can be reacted with a copolymer having an isocyanate group at the side chain, and Introduce polymer chains. Furthermore, in the above polymerization, additives generally used in polymerization, such as polymerization initiators, dispersion stabilizers, chain transfer agents, etc., may also be used.
[嵌段共聚物] 第一本發明所使用之嵌段共聚物具有作為對色材之吸附部位發揮功能之A嵌段,該A嵌段包含上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元。第一本發明所使用之嵌段共聚物較佳為進而具有作為溶劑親和性部位發揮功能之B嵌段。[Block copolymer] The block copolymer used in the first invention has an A block functioning as an adsorption site for color materials, and the A block includes the structural unit represented by the above general formula (I) and the above general formula (II). Indicates the structural unit. The block copolymer used in the first invention preferably further has a B block functioning as a solvent affinity site.
(A嵌段) 關於A嵌段中上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,可與接枝共聚物中之記載相同,故而此處省略說明。 於A嵌段中,上述通式(I)所表示之結構單元與上述通式(II)所表示之結構單元亦可嵌段共聚,但要想可相對於立體阻礙或極性等各種狀態之色材表面,於結構單元(I)更適於吸附之表面、及結構單元(II)更適合之表面這兩者均以較高之效率吸附,較佳為無規共聚。(A block) The structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) in the A block may be the same as those described in the graft copolymer, so the description is omitted here. In the A block, the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) can also be copolymerized in block, but if you want to be able to resist the color of various states such as steric hindrance or polarity On the surface of the material, both the surface where the structural unit (I) is more suitable for adsorption and the surface where the structural unit (II) is more suitable for adsorption with higher efficiency, preferably random copolymerization.
於A嵌段中,通式(I)所表示之結構單元可包含1種,亦可包含2種以上之結構單元。又,通式(II)所表示之結構單元可包含1種,亦可包含2種以上之結構單元。 就分散穩定性之方面而言,於將通式(I)所表示之結構單元與通式(II)所表示之結構單元之合計之結構單元設為100質量份時,通式(I)所表示之結構單元之含有比率較佳為35質量份以上,更佳為50質量份以上,且較佳為95質量份以下,更佳為85質量份以下。In the A block, the structural unit represented by the general formula (I) may include one type or two or more types of structural units. In addition, the structural unit represented by the general formula (II) may include one type or two or more types of structural units. In terms of dispersion stability, when the total structural unit of the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II) is set to 100 parts by mass, the general formula (I) The content ratio of the structural unit shown is preferably 35 parts by mass or more, more preferably 50 parts by mass or more, and preferably 95 parts by mass or less, and more preferably 85 parts by mass or less.
於A嵌段中,亦可於不損及本發明之效果之範圍內,除了具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元以外,進而具有其他結構單元。關於其他結構單元,可適當選擇能夠與衍生上述通式(I)所表示之結構單元等之乙烯性不飽和單體等共聚合之乙烯性不飽和單體進行共聚合,導入其他結構單元。 作為A嵌段中於不損及本發明之效果之範圍內所包含之其他結構單元,例如可例舉上述通式(IV)所表示之結構單元等。又,亦可包含與上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元不同之含有酸性基之結構單元作為其他結構單元。 關於上述通式(IV)所表示之結構單元、以及與上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元不同之含有酸性基之結構單元,可與接枝共聚物中之記載相同,故而此處省略說明。 A嵌段中所包含之其他結構單元之合計含有比率並無特別限定,只要處於不損及本發明之效果之範圍內即可,但就分散性、分散穩定性之方面而言,較佳為20質量%以下,更佳為10質量%以下,且可為0質量%。In the A block, within a range that does not impair the effect of the present invention, in addition to the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II), there may be other Structural units. Regarding other structural units, an ethylenically unsaturated monomer that can be copolymerized with an ethylenically unsaturated monomer that derives the structural unit represented by the general formula (I) and the like can be appropriately selected for copolymerization, and other structural units can be introduced. As other structural units contained in the A block in the range not impairing the effects of the present invention, for example, structural units represented by the above-mentioned general formula (IV) and the like can be exemplified. In addition, a structural unit containing an acidic group different from the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) may be included as another structural unit. Regarding the structural unit represented by the above general formula (IV), and the structural unit containing an acidic group that is different from the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II), it can be combined with The description in the branch copolymer is the same, so the description is omitted here. The total content ratio of other structural units contained in the A block is not particularly limited, as long as it is within a range that does not impair the effects of the present invention, but in terms of dispersibility and dispersion stability, it is preferably 20% by mass or less, more preferably 10% by mass or less, and may be 0% by mass.
即,就分散性、分散穩定性之方面而言,A嵌段中所包含之通式(I)所表示之結構單元與通式(II)所表示之結構單元之合計含有比率較佳為80質量%以上,更佳為90質量%以上,且可為100質量%。That is, in terms of dispersibility and dispersion stability, the total content ratio of the structural unit represented by the general formula (I) contained in the A block and the structural unit represented by the general formula (II) is preferably 80 Mass% or more, more preferably 90% by mass or more, and may be 100% by mass.
(B嵌段) 於第一本發明所使用之嵌段共聚物中,B嵌段係作為溶劑親和性部位發揮功能之嵌段。上述B嵌段較佳為自能夠與衍生上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之乙烯性不飽和單體等共聚合之乙烯性不飽和單體中,以具有溶劑親和性之方式根據溶劑適當選擇使用。較佳為,以作為標準,嵌段共聚物相對於組合使用之溶劑於23℃下之溶解度為20(g/100 g溶劑)以上之方式,導入B嵌段。(B block) In the block copolymer used in the first invention, the B block is a block that functions as a solvent affinity site. The B block is preferably an ethylenically unsaturated monomer that can be copolymerized with an ethylenically unsaturated monomer that derives the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II). In the body, it is appropriately selected and used according to the solvent so as to have solvent affinity. Preferably, the B block is introduced in such a way that the solubility of the block copolymer with respect to the solvent used in combination at 23° C. is 20 (g/100 g solvent) or more as a standard.
於第一本發明所使用之嵌段共聚物中,要想使溶劑親和性變得良好,使色材之分散性及分散穩定性變得良好,作為溶劑親和性部位發揮功能之B嵌段較佳為至少包含1種上述通式(IV)所表示之結構單元。 作為B嵌段中所包含之上述通式(IV)所表示之結構單元,可與接枝共聚物中之記載相同,故而此處省略說明。In the block copolymer used in the first invention, in order to make the solvent affinity good and the dispersibility and dispersion stability of the color material good, the B block that functions as a solvent affinity site is better. It is preferable to include at least one structural unit represented by the above-mentioned general formula (IV). The structural unit represented by the above general formula (IV) contained in the B block may be the same as that described in the graft copolymer, so the description is omitted here.
於上述B嵌段中,上述通式(IV)所表示之結構單元可單獨為1種,亦可混合2種以上。 就色材之分散性及分散穩定性之方面而言,於上述B嵌段中,將該B嵌段之總結構單元設為100質量%時,上述通式(IV)所表示之結構單元之合計比率亦可為100質量%。就色材之分散性及分散穩定性之方面而言,於上述B嵌段中,將該B嵌段之總結構單元設為100質量%時,上述通式(IV)所表示之結構單元之合計比率 較佳為40質量%以上,更佳為70質量%以上。In the above-mentioned B block, the structural unit represented by the above-mentioned general formula (IV) may be one type alone, or two or more types may be mixed. In terms of the dispersibility and dispersion stability of the color material, in the above B block, when the total structural unit of the B block is set to 100% by mass, the structural unit represented by the above general formula (IV) The total ratio may also be 100% by mass. In terms of the dispersibility and dispersion stability of the color material, in the above B block, when the total structural unit of the B block is set to 100% by mass, the structural unit represented by the above general formula (IV) Aggregate ratio It is preferably 40% by mass or more, and more preferably 70% by mass or more.
又,上述B嵌段包含上述通式(IV)所表示之結構單元中之選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之情況會提昇基材密接性,縮短顯影時間,且會使抗蝕圖案之剖面形狀容易變成正錐形狀,故而較佳。 作為上述B嵌段中所包含之選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,可與接枝共聚物中之記載相同,故而此處省略說明。In addition, the B block includes a group selected from the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V') among the structural units represented by the general formula (IV) At least one of the structural units will improve the adhesion of the substrate, shorten the development time, and make the cross-sectional shape of the resist pattern easy to become a forward cone shape, which is preferable. As at least one structural unit selected from the group consisting of the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V') contained in the B block, it may be combined with The description in the branch copolymer is the same, so the description is omitted here.
於上述B嵌段中,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元可單獨為1種,亦可混合2種以上。 要想提昇基材密接性、縮短顯影時間,且要想使抗蝕圖案之剖面形狀容易變成正錐形狀,於將上述B嵌段之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為5質量%以上,更佳為10質量%以上,進而更佳為15質量%以上。就溶劑再溶解性之方面而言,於將上述B嵌段之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為80質量%以下,更佳為70質量%以下,進而更佳為60質量%以下。In the above-mentioned B block, at least one structural unit selected from the group consisting of the structural unit represented by the above-mentioned general formula (V) and the structural unit represented by the above-mentioned general formula (V') may be one kind alone, Two or more types can also be mixed. In order to improve the adhesion of the substrate, shorten the development time, and to make the cross-sectional shape of the resist pattern easy to become a positive cone shape, when the total structural unit of the above B block is set to 100% by mass, select from the above general formula The total ratio of at least one structural unit in the group consisting of the structural unit represented by (V) and the structural unit represented by the general formula (V') is preferably 5% by mass or more, more preferably 10% by mass or more , And more preferably 15% by mass or more. In terms of solvent resolubility, when the total structural unit of the above B block is set to 100% by mass, it is selected from the structural unit represented by the above general formula (V) and the above general formula (V') The total ratio of at least one structural unit in the group consisting of the structural unit is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
於上述B嵌段中,除包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元的上述通式(IV)所表示之結構單元以外,還可含有其他結構單元。 作為其他結構單元,可例舉能夠與衍生上述通式(IV)所表示之結構單元之乙烯性不飽和單體等共聚合之乙烯性不飽和單體之結構單元。 作為會衍生其他結構單元之單體,例如可例舉:苯乙烯、α-甲基苯乙烯等苯乙烯類;苯基乙烯基醚等乙烯基醚類等。In the above-mentioned B block, except for the above-mentioned general formula containing at least one structural unit selected from the group consisting of the structural unit represented by the above-mentioned general formula (V) and the structural unit represented by the above-mentioned general formula (V') In addition to the structural unit shown in (IV), other structural units may be contained. As another structural unit, the structural unit of the ethylenically unsaturated monomer which can copolymerize with the ethylenic unsaturated monomer which derives the structural unit represented by the said general formula (IV) etc. is mentioned. Examples of monomers from which other structural units are derived include styrenes such as styrene and α-methylstyrene; vinyl ethers such as phenyl vinyl ether and the like.
就本發明之效果之方面而言,於上述B嵌段中,將該聚合物鏈之總結構單元設為100質量%時,其他結構單元之合計比率較佳為30質量%以下,更佳為10質量%以下。In terms of the effect of the present invention, in the above-mentioned B block, when the total structural unit of the polymer chain is 100% by mass, the total ratio of other structural units is preferably 30% by mass or less, more preferably 10% by mass or less.
就色材之分散性及分散穩定性之方面而言,上述B嵌段之質量平均分子量Mw較佳為2000以上,更佳為3000以上,進而更佳為4000以上,且更佳為15000以下,進而更佳為12000以下。 藉由上述B嵌段之質量平均分子量Mw處於上述範圍內,可保持作為分散劑之充分之立體排斥效應,並且可使由分散劑之溶劑親和性部之比表面積增大發揮之如上所述之作用變得良好。 關於僅上述B嵌段之質量平均分子量Mw,可針對僅有B嵌段之聚合物,與下述分散劑同樣地進行測定。In terms of the dispersibility and dispersion stability of the color material, the mass average molecular weight Mw of the above-mentioned B block is preferably 2000 or more, more preferably 3000 or more, still more preferably 4000 or more, and more preferably 15000 or less, More preferably, it is 12,000 or less. With the mass average molecular weight Mw of the B block in the above range, sufficient steric repulsion effect as a dispersant can be maintained, and the specific surface area of the solvent affinity part of the dispersant can be increased as described above The effect becomes good. Regarding the mass average molecular weight Mw of only the above-mentioned B block, it can be measured in the same manner as the following dispersant for a polymer having only the B block.
又,上述B嵌段包含上述通式(IV)所表示之結構單元,且該B嵌段之玻璃轉移溫度為85℃以下之情況會改善顯影時間延遲,且會改善塗佈適性,故而較佳。 此處,本發明中之B嵌段之聚合物鏈之玻璃轉移溫度(Tg)可由下述式進行計算。 1/Tg=Σ(Xi/Tgi) 此處,聚合物設為i=1至n之n個單體成分共聚合。Xi係第i個單體之重量分率(ΣXi=1),Tgi係第i個單體之均聚物之玻璃轉移溫度(絕對溫度)。其中,Σ取i=1至n之和。再者,各單體之均聚物玻璃轉移溫度之值(Tgi)可採用Polymer Handbook(3rd Edition)(J.Brandrup, E.H.Immergut著(Wiley-Interscience、1989))之值。In addition, the B block contains the structural unit represented by the general formula (IV), and the glass transition temperature of the B block is 85°C or less, which will improve the development time delay and improve the coating suitability, so it is preferred . Here, the glass transition temperature (Tg) of the polymer chain of the B block in the present invention can be calculated by the following formula. 1/Tg=Σ(Xi/Tgi) Here, the polymer is assumed to be copolymerized with n monomer components of i=1 to n. Xi is the weight fraction of the i-th monomer (ΣXi=1), and Tgi is the glass transition temperature (absolute temperature) of the homopolymer of the i-th monomer. Among them, Σ is the sum of i=1 to n. Furthermore, the value of the homopolymer glass transition temperature (Tgi) of each monomer can be the value of the Polymer Handbook (3rd Edition) (by J. Brandrup, E.H. Immergut (Wiley-Interscience, 1989)).
又,就分散穩定性之方面而言,上述B嵌段之酸值較佳為10 mgKOH/g以下,進而較佳為0 mgKOH/g。此處,關於酸值,可針對僅有B嵌段之聚合物,與下述分散劑之酸值同樣地進行測定。 上述B嵌段亦可含有選自由上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元所組成之群中之至少1種結構單元等含有酸性基之結構單元,只要不損及本發明之效果即可,就分散穩定性之方面而言,於將上述B嵌段之總結構單元設為100質量%時,含有酸性基之結構單元之合計比率較佳為5質量%以下,更佳為0質量%。Furthermore, in terms of dispersion stability, the acid value of the above-mentioned B block is preferably 10 mgKOH/g or less, and more preferably 0 mgKOH/g. Here, the acid value can be measured in the same manner as the acid value of the following dispersant for a polymer having only the B block. The above B block may also contain at least one structural unit selected from the group consisting of the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II), etc., a structural unit containing an acidic group, etc. As long as the effect of the present invention is not impaired, in terms of dispersion stability, when the total structural units of the above-mentioned B block are set to 100% by mass, the total ratio of structural units containing acidic groups is preferably 5% by mass or less, more preferably 0% by mass.
又,就分散穩定性之方面而言,上述B嵌段之胺值較佳為10 mgKOH/g以下,進而較佳為0 mgKOH/g。此處,關於B嵌段之胺值,可針對僅有B嵌段之聚合物,與上述聚合物鏈之胺值同樣地進行測定。 上述B嵌段亦可含有含氮原子之結構單元,只要不損及本發明之效果即可,就分散穩定性及多官能硫醇化合物混合時之經時穩定性之方面而言,於將上述B嵌段之總結構單元設為100質量%時,含氮原子之結構單元之合計比率較佳為3質量%以下,更佳為0質量%。Furthermore, in terms of dispersion stability, the amine value of the above-mentioned B block is preferably 10 mgKOH/g or less, and more preferably 0 mgKOH/g. Here, the amine value of the B block can be measured in the same manner as the amine value of the above-mentioned polymer chain for a polymer having only the B block. The above-mentioned B block may also contain a structural unit containing a nitrogen atom, as long as the effect of the present invention is not impaired. In terms of dispersion stability and stability over time when the polyfunctional thiol compound is mixed, the above-mentioned When the total structural units of the B block are set to 100% by mass, the total ratio of the structural units containing nitrogen atoms is preferably 3% by mass or less, and more preferably 0% by mass.
又,上述B嵌段只要以作為溶劑親和性部位發揮功能之方式選擇即可,結構單元可包含1種,亦可混合2種以上。於上述B嵌段包含2種以上之結構單元之情形時,亦可於B嵌段內使2種以上之結構單元無規共聚。Moreover, the said B block should just be selected so that it may function as a solvent affinity site, and a structural unit may contain 1 type, and may mix 2 or more types. When the above-mentioned B block contains two or more types of structural units, two or more types of structural units may be randomly copolymerized in the B block.
作為上述嵌段共聚物之鍵結順序,並無特別限定,只要可使色材穩定地分散即可,但上述A嵌段鍵結於上述嵌段共聚物之一端之鍵結順序就與色材之相互作用優異,可有效地抑制分散劑彼此凝聚之方面而言較佳,較佳為AB型嵌段共聚物或ABA型嵌段共聚物,其中較佳為AB型嵌段共聚物。The bonding sequence of the block copolymer is not particularly limited, as long as the color material can be stably dispersed, but the bonding sequence in which the A block is bonded to one end of the block copolymer is the same as that of the color material. The interaction is excellent and the dispersants can effectively inhibit the aggregation of each other. The AB block copolymer or the ABA block copolymer is preferred, and the AB block copolymer is preferred.
於上述嵌段共聚物中,上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之合計含有比率較佳為3質量%~60質量%,更佳為6質量%~45質量%,進而較佳為9質量%~35質量%。若嵌段共聚物中上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之合計含有比率處於上述範圍內,則嵌段共聚物中之與色材之親和性部之比率變得適當,且可抑制對有機溶劑之溶解性下降,故而對色材之吸附性變得良好,可獲得優異之分散性、分散穩定性及溶劑再溶解性。In the block copolymer, the total content ratio of the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II) is preferably 3% by mass to 60% by mass, more preferably 6 Mass% to 45% by mass, more preferably 9% to 35% by mass. If the total content ratio of the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) in the block copolymer is within the above range, the affinity of the block copolymer with the color material The ratio of the sex parts becomes appropriate, and the decrease in solubility to organic solvents can be suppressed, so the adsorption to color materials becomes good, and excellent dispersibility, dispersion stability and solvent resolubility can be obtained.
另一方面,於上述嵌段共聚物中,B嵌段之合計含有比率較佳為40質量%~97質量%,更佳為55質量%~94質量%,進而較佳為65質量%~91質量%。若於嵌段共聚物中B嵌段之合計含有比率處於上述範圍內,則嵌段共聚物中之溶劑親和性部之比率變得適當,可保持作為分散劑之充分之立體排斥效應,並且可使由分散劑之溶劑親和性部之比表面積增大發揮之對上述效果之作用變得良好。 再者,上述結構單元之含有比率根據合成嵌段共聚物時衍生上述通式(I)所表示之結構單元、上述通式(II)所表示之結構單元及上述通式(IV)所表示之結構單元等之單體之添加量算出。On the other hand, in the above-mentioned block copolymer, the total content ratio of the B block is preferably 40% by mass to 97% by mass, more preferably 55% to 94% by mass, and still more preferably 65% by mass to 91% by mass. quality%. If the total content ratio of the B block in the block copolymer is within the above range, the ratio of the solvent affinity portion in the block copolymer becomes appropriate, the sufficient steric repulsion effect as a dispersant can be maintained, and the The effect of increasing the specific surface area of the solvent affinity part of the dispersant on the above effect becomes good. Furthermore, the content ratio of the above-mentioned structural unit is based on the structural unit represented by the above-mentioned general formula (I), the structural unit represented by the above-mentioned general formula (II), and the one represented by the above-mentioned general formula (IV) when the block copolymer is synthesized. Calculate the added amount of monomers such as structural units.
(嵌段共聚物之製造方法) 上述嵌段共聚物之製造方法並無特別限定。可藉由公知之方法製造嵌段共聚物,其中,較佳為藉由活性聚合法進行製造。其原因在於:可製造不易引起鏈轉移或失去活性,分子量均勻之共聚物,而可提昇分散性等。作為活性聚合法,可例舉活性自由基聚合法、基團轉移聚合法等活性陰離子聚合法、活性陽離子聚合法等。藉由利用該等方法將單體依序聚合,可製造共聚物。例如藉由先製造A嵌段再將構成B嵌段之結構單元與A嵌段聚合,可製造嵌段共聚物。又,亦可將上述製造方法中之A嵌段與B嵌段之聚合順序顛倒。又,亦可分別製造A嵌段及B嵌段,其後,將A嵌段與B嵌段偶合。(Method of manufacturing block copolymer) The manufacturing method of the said block copolymer is not specifically limited. The block copolymer can be produced by a known method, and among them, it is preferably produced by a living polymerization method. The reason is that it is possible to produce copolymers with uniform molecular weight that are not easy to cause chain transfer or loss of activity, and the dispersibility can be improved. As the living polymerization method, living anionic polymerization methods such as living radical polymerization method and group transfer polymerization method, living cationic polymerization method, etc. may be mentioned. By using these methods to sequentially polymerize monomers, copolymers can be produced. For example, by first manufacturing the A block and then polymerizing the structural unit constituting the B block with the A block, a block copolymer can be manufactured. In addition, the polymerization order of the A block and the B block in the above-mentioned production method may be reversed. In addition, the A block and the B block may be produced separately, and thereafter, the A block and the B block may be coupled.
[分散劑之特性] 又,就分散性及分散穩定性之方面而言,上述接枝共聚物及上述嵌段共聚物之至少1種之質量平均分子量Mw較佳為4000以上,更佳為5000以上,進而更佳為6000以上。另一方面,就溶劑再溶解性之方面而言,較佳為50000以下,更佳為30000以下。 又,就分散穩定性之方面而言,作為上述接枝共聚物之分散劑之質量平均分子量Mw與數量平均分子量Mn之比(Mw/Mn)較佳為4.0以下,更佳為3.5以下,更佳為3.0以下。 又,就分散穩定性之方面而言,作為上述嵌段共聚物之分散劑之質量平均分子量Mw與數量平均分子量Mn之比(Mw/Mn)較佳為1.8以下,更佳為1.6以下,更佳為1.4以下。 再者,於本發明中,質量平均分子量Mw及數量平均分子量Mn係藉由GPC(凝膠滲透層析法)測定所得之值。測定係使用東曹公司製造之HLC-8120GPC,將洗提溶劑設為添加有0.01莫耳/升之溴化鋰之N-甲基吡咯啶酮,將校正曲線用聚苯乙烯標準設為Mw377400、210500、96000、50400、20650、10850、5460、2930、1300、580(以上為Polymer Laboratories製造之Easi PS-2系列)及Mw1090000(東曹公司製造)且將測定管柱設為TSK-GEL ALPHA-M×2根(東曹公司製造)而進行者。[Characteristics of dispersant] Also, in terms of dispersibility and dispersion stability, the mass average molecular weight Mw of at least one of the graft copolymer and the block copolymer is preferably 4000 or more, more preferably 5000 or more, and still more preferably 6000 or more. On the other hand, in terms of solvent resolubility, it is preferably 50,000 or less, and more preferably 30,000 or less. Also, in terms of dispersion stability, the ratio of the mass average molecular weight Mw to the number average molecular weight Mn (Mw/Mn) of the dispersant used as the graft copolymer is preferably 4.0 or less, more preferably 3.5 or less, and more Preferably, it is 3.0 or less. Also, in terms of dispersion stability, the ratio of the mass average molecular weight Mw to the number average molecular weight Mn (Mw/Mn) of the dispersant used as the block copolymer is preferably 1.8 or less, more preferably 1.6 or less, and more Preferably, it is 1.4 or less. Furthermore, in the present invention, the mass average molecular weight Mw and the number average molecular weight Mn are values measured by GPC (Gel Permeation Chromatography). The measurement system uses HLC-8120GPC manufactured by Tosoh Corporation. The elution solvent is N-methylpyrrolidone added with 0.01 mol/L lithium bromide, and the polystyrene standard for the calibration curve is set to Mw377400, 210500, 96000, 50400, 20650, 10850, 5460, 2930, 1300, 580 (the above are Easi PS-2 series manufactured by Polymer Laboratories) and Mw1090000 (manufactured by Tosoh Corporation) and the measurement column is set to TSK-GEL ALPHA-M× 2 (manufactured by Tosoh Corporation).
於本發明中,就分散穩定性之方面而言,上述接枝共聚物及上述嵌段共聚物之至少1種之酸值較佳為30 mgKOH/g以上,更佳為35 mgKOH/g以上,進而更佳為40 mgKOH/g以上。 另一方面,就溶劑再溶解性之方面而言,上述接枝共聚物及上述嵌段共聚物之至少1種之酸值較佳為180 mgKOH/g以下,更佳為160 mgKOH/g以下,進而更佳為140 mgKOH/g以下。 分散劑之酸值表示用以中和共聚物之固形物成分1 g中所包含之酸性成分所需之氫氧化鉀之質量(mg),且係藉由JIS K 0070:1992中所記載之方法測定之值。In the present invention, in terms of dispersion stability, the acid value of at least one of the graft copolymer and the block copolymer is preferably 30 mgKOH/g or more, more preferably 35 mgKOH/g or more, More preferably, it is 40 mgKOH/g or more. On the other hand, in terms of solvent resolubility, the acid value of at least one of the graft copolymer and the block copolymer is preferably 180 mgKOH/g or less, more preferably 160 mgKOH/g or less, More preferably, it is 140 mgKOH/g or less. The acid value of the dispersant represents the mass (mg) of potassium hydroxide required to neutralize the acidic component contained in 1 g of the solid component of the copolymer, and is based on the method described in JIS K 0070: 1992 The measured value.
於本發明中,分散劑之各結構單元之含有比率或結構可使用各種質量分析、NMR(nuclear magnetic resonance,核磁共振)等進行測定。又,可視需要藉由熱解等將分散劑分解,並針對所獲得之分解物,使用高效液相層析儀、氣相層析質量分析計、NMR、元素分析、XPS(X-ray photoelectron spectrometer,X射線光電子能譜儀)/ESCA(electrospectroscopy for chemical analysis,化學分析用電子分光器)及TOF-SIMS(time of flight secondary ion mass spectrometry,飛行時間二次離子質譜儀)等而求出。In the present invention, the content ratio or structure of each structural unit of the dispersant can be determined by various mass analysis, NMR (nuclear magnetic resonance, nuclear magnetic resonance), etc. In addition, the dispersant may be decomposed by pyrolysis if necessary, and the obtained decomposed product may be decomposed by high performance liquid chromatography, gas chromatography mass spectrometer, NMR, elemental analysis, XPS (X-ray photoelectron spectrometer) , X-ray photoelectron spectrometer)/ESCA (electrospectroscopy for chemical analysis, electronic spectrometer for chemical analysis) and TOF-SIMS (time of flight secondary ion mass spectrometry, time of flight secondary ion mass spectrometry).
第一本發明之分散劑係接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,上述嵌段共聚物具有包含上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之A嵌段。 於第一本發明之色材分散液中,作為分散劑,含有接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物具有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元,上述嵌段共聚物具有包含上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之A嵌段,但亦可含有其他公知之分散劑,只要不損及本發明之效果即可。 於第一本發明之色材分散液所使用之分散劑中,上述接枝共聚物及上述嵌段共聚物之至少1種之合計含有比率較佳為60質量%以上,更佳為70質量%以上,進而更佳為80質量%以上,進而更佳為90質量%以上,且可為100質量%。At least one of a dispersant-based graft copolymer and a block copolymer of the first invention, the graft copolymer having the structural unit represented by the general formula (I) and the structure represented by the general formula (II) The unit, the block copolymer has an A block containing the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II). In the color material dispersion liquid of the first invention, as a dispersant, at least one of a graft copolymer and a block copolymer is contained, and the graft copolymer has the structural unit represented by the general formula (I) and the The structural unit represented by the general formula (II), the block copolymer has an A block containing the structural unit represented by the general formula (I) and the structural unit represented by the general formula (II), but may also contain Other well-known dispersants may be used as long as they do not impair the effect of the present invention. In the dispersant used in the color material dispersion liquid of the first invention, the total content ratio of at least one of the graft copolymer and the block copolymer is preferably 60% by mass or more, more preferably 70% by mass Above, it is more preferably 80% by mass or more, still more preferably 90% by mass or more, and may be 100% by mass.
於第一本發明之色材分散液中,作為分散劑,使用上述接枝共聚物及嵌段共聚物之至少1種,其含量根據所使用之色材之種類、進而下述感光性著色樹脂組合物中之固形物成分濃度等適當選定。 分散劑之含量相對於色材分散液中之總固形物成分100質量份,例如較佳處於3質量份~60質量份之範圍內,更佳處於5質量份~45質量份之範圍內。若為上述下限值以上,則色材之分散性及分散穩定性優異,且感光性著色樹脂組合物之保存穩定性更優異。又,若為上述上限值以下,則顯影殘渣變得良好。 再者,於本發明中,固形物成分係除上述溶劑以外之所有成分,亦包括溶解於溶劑中之單體等。In the color material dispersion of the first invention, at least one of the above-mentioned graft copolymer and block copolymer is used as a dispersant, and the content depends on the type of color material used, and the following photosensitive color resin The concentration of solid components in the composition, etc. are appropriately selected. The content of the dispersant is preferably in the range of 3 parts by mass to 60 parts by mass, and more preferably in the range of 5 parts by mass to 45 parts by mass relative to 100 parts by mass of the total solid content in the color material dispersion liquid. If it is more than the said lower limit, the dispersibility and dispersion stability of a color material will be excellent, and the storage stability of a photosensitive colored resin composition will be more excellent. Moreover, if it is less than the said upper limit, development residue will become favorable. Furthermore, in the present invention, the solid components are all components other than the above-mentioned solvents, and also include monomers dissolved in the solvents.
<色材> 於本發明中,色材並無特別限定,只要為於形成彩色濾光片之著色層時可發出所需顏色者即可,可將各種有機顏料、無機顏料、可分散之染料、染料之成鹽化合等單獨使用或混合2種以上使用。其中,有機顏料由於顯色性較高,且耐熱性亦較高,故而可較佳地使用。作為有機顏料,例如可例舉染料索引(C.I.;The Society of Dyers and Colourists公司發行)中被分類為顏料(Pigment)之化合物,具體可例舉標註有如下所述之染料索引(C.I.)編號之化合物。<Color material> In the present invention, the color material is not particularly limited, as long as it can emit the desired color when forming the coloring layer of the color filter. Various organic pigments, inorganic pigments, dispersible dyes, and dyes can be made. The salt compound etc. are used individually or in mixture of 2 or more types. Among them, organic pigments can be preferably used due to their higher color rendering properties and higher heat resistance. As an organic pigment, for example, a compound classified as a pigment in the Dyestuff Index (CI; issued by The Society of Dyers and Colourists) can be exemplified. Specifically, a compound marked with the following dye index (CI) number can be exemplified Compound.
C.I.顏料黃1、1:1、2、3、4、5、6、9、10、12、13、14、15、16、17、20、24、31、32、34、35、35:1、36、36:1、37、37:1、40、41、42、43、48、53、55、60、61、62、62:1、63、65、71、73、74、75、81、83、87、93、94、95、97、98、100、101、104、105、106、108、109、110、111、113、114、116、117、119、120、126、127、127:1、128、129、133、134、136、138、139、142、147、148、150、151、152、153、154、155、156、157、158、159、160、161、162、163、164、165、166、167、168、173、175、185、194、211、214、215、231、及C.I.顏料黃150之衍生物顏料;
C.I.顏料橙1、5、13、14、16、17、24、34、36、38、40、43、46、49、51、61、63、64、71、73;
C.I.顏料紫1、19、23、29、32、36、38;
C.I.顏料紅1、2、3、4、5、6、7、8、9、10、11、12、14、15、16、17、18、19、21、22、23、30、31、32、37、38、40、41、42、47、48、48:1、48:2、48:3、48:4、49、49:1、49:2、50:1、52:1、53:1、57、57:1、57:2、58:2、58:4、60、60:1、63、63:1、63:2、64、64:1、68、69、81:1、83、88、90:1、97、101、102、104、105、106、108、109、112、113、114、122、123、144、146、147、149、150、151、166、168、170、171、172、173、174、175、176、177、178、179、180、181、184、185、187、188、190、193、194、200、202、206、207、208、209、210、214、215、216、220、221、224、226、230、231、232、233、235、236、237、238、239、242、243、245、247、249、250、251、253、254、255、256、257、258、259、260、262、263、264、265、266、267、268、269、270、271、272、273、274、275、276、291;
C.I.顏料藍1、15、15:1、15:2、15:3、15:4、15:6、16、60、61、79、80;
C.I.顏料綠1、2、4、7、8、10、13、14、15、17、18、19、26、36、45、48、50、51、54、55、58、59、62、63;
C.I.顏料棕23、25;
C.I.顏料黑1、7。
又,作為上述無機顏料之具體例,可例舉:氧化鈦、硫酸鋇、碳酸鈣、鋅白、硫酸鉛、黃丹、鋅黃、鐵丹(紅氧化鐵(III))、鎘紅、群青、鐵藍、氧化鉻綠、鈷綠、棕土、鈦黑、合成鐵黑、碳黑等。In addition, specific examples of the above-mentioned inorganic pigments include: titanium oxide, barium sulfate, calcium carbonate, zinc white, lead sulfate, yellow plum, zinc yellow, iron plum (red iron oxide (III)), cadmium red, ultramarine blue , Iron blue, chromium oxide green, cobalt green, umber, titanium black, synthetic iron black, carbon black, etc.
例如,於將本發明之色材分散液作為下述感光性著色樹脂組合物於彩色濾光片之基板上形成遮光層之圖案之情形時,將遮光性較高之黑色顏料調配於墨水中。作為遮光性較高之黑色顏料,例如可使用:碳黑或四氧化三鐵等無機顏料;或者花青黑等有機顏料。For example, when the color material dispersion of the present invention is used as the following photosensitive colored resin composition to form a pattern of a light-shielding layer on the substrate of a color filter, a black pigment with higher light-shielding properties is blended into the ink. As black pigments with high light-shielding properties, for example, inorganic pigments such as carbon black or ferroferric oxide; or organic pigments such as cyanine black can be used.
作為上述可分散之染料,可例舉藉由對染料賦予各種取代基或者與溶解度較低之溶劑組合使用而可分散之染料。 染料之成鹽化合物係指染料與相對離子形成鹽所得之化合物,例如可例舉鹼性染料與酸之成鹽化合物、酸性染料與鹼之成鹽化合物,亦包括使用公知之色澱化(成鹽化)方法使對溶劑為可溶性之染料不溶於溶劑而成之色澱顏料。 於本發明中,藉由將包含選自染料及染料之成鹽化合物中之至少一種之色材與上述本發明之分散劑組合使用,可提昇該色材之分散性或分散穩定性。As the above-mentioned dispersible dye, a dispersible dye can be exemplified by imparting various substituents to the dye or using it in combination with a solvent with low solubility. The salt-forming compound of the dye refers to the compound formed by the formation of a salt between the dye and the counter ion. For example, a salt-forming compound of a basic dye and an acid, a salt-forming compound of an acid dye and a base can be mentioned, and it also includes the use of the well-known lake The salting method is a lake pigment made by making the dye that is soluble in the solvent insoluble in the solvent. In the present invention, the dispersibility or dispersion stability of the color material can be improved by using a color material containing at least one selected from the group consisting of dyes and dye salt-forming compounds and the above-mentioned dispersant of the present invention.
作為上述染料,可自先前公知之染料中適當選擇。作為此種染料,例如可例舉:偶氮染料、金屬錯鹽偶氮染料、蒽醌染料、三苯甲烷染料、𠮿染料、香豆素染料、花青染料、萘醌染料、醌亞胺染料、次甲基染料、酞菁染料等。 再者,標準上只要相對於10 g之溶劑(或混合溶劑),染料之溶解量為10 mg以下,便可判定為該染料可分散於該溶劑(或混合溶劑)中。As the above-mentioned dye, it can be suitably selected from previously known dyes. Examples of such dyes include azo dyes, metal complex salt azo dyes, anthraquinone dyes, triphenylmethane dyes, and Dyes, coumarin dyes, cyanine dyes, naphthoquinone dyes, quinoneimine dyes, methine dyes, phthalocyanine dyes, etc. Furthermore, as long as the dissolved amount of the dye is 10 mg or less relative to 10 g of solvent (or mixed solvent), it can be judged that the dye can be dispersed in the solvent (or mixed solvent).
其中,於色材含有選自由吡咯并吡咯二酮顏料、蒽醌顏料、喹酞酮顏料、酞菁銅顏料、酞菁鋅顏料、酞菁鋁顏料、二㗁𠯤顏料、三芳基甲烷染料、喹酞酮染料、香豆素染料、酞菁染料、及該等染料之成鹽化合物所組成之群中之至少1種之情形時,藉由使用上述分散劑,可形成高亮度之著色層故而較佳。又,作為上述色材,其中較佳為含有選自由吡咯并吡咯二酮顏料、喹酞酮顏料、酞菁銅顏料、酞菁鋅顏料、二㗁𠯤顏料、三芳基甲烷染料、喹酞酮染料及該等染料之成鹽化合物所組成之群中之至少1種。Among them, the color material contains selected from the group consisting of diketopyrrolopyrrole pigments, anthraquinone pigments, quinophthalone pigments, copper phthalocyanine pigments, zinc phthalocyanine pigments, aluminum phthalocyanine pigments, bis-㗁𠯤 pigments, triarylmethane dyes, quinone When at least one of the group consisting of phthalone dyes, coumarin dyes, phthalocyanine dyes, and salt-forming compounds of these dyes, by using the above-mentioned dispersing agent, a high-brightness colored layer can be formed. good. In addition, as the above-mentioned color material, it is preferable to contain a diketopyrrolopyrrole pigment, a quinophthalone pigment, a copper phthalocyanine pigment, a zinc phthalocyanine pigment, a diacetyl pigment, a triarylmethane dye, and a quinophthalone dye. And at least one of the group consisting of the salt-forming compounds of the dyes.
作為吡咯并吡咯二酮顏料,例如可例舉:C.I.顏料紅254、255、264、272、291及下述通式(i)所表示之吡咯并吡咯二酮顏料,其中,較佳為選自C.I.顏料紅254、272、291及下述通式(i)中R21 及R22 分別為4-溴苯基之吡咯并吡咯二酮顏料中之至少1種。As diketopyrrolopyrrole pigments, for example, CI Pigment Red 254, 255, 264, 272, 291 and the diketopyrrolopyrrole pigments represented by the following general formula (i) can be mentioned, of which, preferably selected from CI Pigment Reds 254, 272, 291 and at least one of diketopyrrolopyrrole pigments in which R 21 and R 22 in the following general formula (i) are each 4-bromophenyl.
[化9] 通式(i)(通式(i)中,R21 及R22 分別獨立地為4-氯苯基或4-溴苯基)[化9] General formula (i) (In the general formula (i), R 21 and R 22 are each independently 4-chlorophenyl or 4-bromophenyl)
作為蒽醌顏料,例如可例舉C.I.顏料紅177等。
作為喹酞酮顏料,例如可例舉C.I.顏料黃138等。
作為酞菁銅顏料,例如可例舉:C.I.顏料藍15、15:1、15:2、15:3、15:4、15:5、15:6;C.I.顏料綠7、36等;其中,較佳為C.I.顏料藍15:6。
作為酞菁鋅顏料,例如可例舉:C.I.顏料綠58、59等。
作為酞菁鋁顏料,例如可例舉C.I.顏料綠62、63等。
作為二㗁𠯤顏料,可例舉C.I.顏料紫23等。
作為喹酞酮染料,例如可例舉:C.I.分散黃54、64、67、134、149、160;C.I.溶劑黃114、157等;其中,較佳為C.I.分散黃54。
作為三芳基甲烷染料,可例舉:C.I.鹼性紅9;C.I.鹼性藍1、7等。
作為酞菁染料,可例舉C.I.鹼性藍140等。As an anthraquinone pigment, C.I. Pigment Red 177 etc. are mentioned, for example.
As the quinophthalone pigment, for example, C.I. Pigment Yellow 138 may, for example, be mentioned.
Examples of copper phthalocyanine pigments include: CI Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:5, 15:6; CI Pigment Green 7, 36, etc.; among them, Preferably, it is CI Pigment Blue 15:6.
As the zinc phthalocyanine pigment, for example, C.I. Pigment Green 58, 59 and the like can be mentioned.
As an aluminum phthalocyanine pigment, C.I. Pigment Green 62, 63, etc. are mentioned, for example.
As the second pigment, C.I. Pigment Violet 23 and the like can be mentioned.
As the quinophthalone dye, for example, C.I. Disperse Yellow 54, 64, 67, 134, 149, 160; C.I. Solvent Yellow 114, 157, etc.; among them, C.I. Disperse Yellow 54 is preferred.
Examples of triarylmethane dyes include: C.I. Basic Red 9; C.I.
作為本發明所使用之色材之平均一次粒徑,並無特別限定,只要製成彩色濾光片之著色層之情形時可發出所需顏色即可,根據所使用之色材之種類亦有所不同,較佳處於10 nm~100 nm之範圍內,更佳為15 nm~60 nm。藉由色材之平均一次粒徑處於上述範圍內,可使具備使用本發明之色材分散液製造之彩色濾光片之顯示裝置變成高對比度且高品質之顯示裝置。The average primary particle size of the color material used in the present invention is not particularly limited, as long as it can emit the desired color when the coloring layer of the color filter is made, and it also depends on the type of color material used. The difference is preferably in the range of 10 nm to 100 nm, more preferably 15 nm to 60 nm. When the average primary particle size of the color material is within the above range, a display device equipped with a color filter manufactured using the color material dispersion of the present invention can be turned into a high-contrast and high-quality display device.
又,色材分散液中之色材之平均分散粒徑根據所使用之色材之種類亦有所不同,較佳處於10 nm~100 nm之範圍內,更佳處於15 nm~60 nm之範圍內。 色材分散液中之色材之平均分散粒徑係分散於至少含有溶劑之分散介質中之色材粒子之分散粒徑,且利用雷射光散射粒度分佈計進行測定。作為利用雷射光散射粒度分佈計進行之粒徑之測定,可藉由用於色材分散液之溶劑將色材分散液適當稀釋(例如1000倍等)為能夠由雷射光散射粒度分佈計測定之濃度,並使用雷射光散射粒度分佈計(例如日機裝公司製造之Nanotrac粒度分佈測定裝置UPA-EX150)藉由動態光散射法於23℃下進行測定。此處之平均分佈粒徑係體積平均粒徑。In addition, the average dispersed particle size of the color material in the color material dispersion liquid varies according to the type of color material used, preferably in the range of 10 nm to 100 nm, more preferably in the range of 15 nm to 60 nm Inside. The average dispersed particle diameter of the color material in the color material dispersion is the dispersed particle diameter of the color material particles dispersed in a dispersion medium containing at least a solvent, and is measured with a laser light scattering particle size distribution meter. For the measurement of particle size by using a laser light scattering particle size distribution meter, the color material dispersion liquid can be appropriately diluted (for example, 1000 times, etc.) with the solvent used for the color material dispersion liquid to a concentration that can be measured by the laser light scattering particle size distribution meter , And use a laser light scattering particle size distribution meter (for example, Nanotrac particle size distribution measuring device UPA-EX150 manufactured by Nikkiso Co., Ltd.) by dynamic light scattering method at 23°C for measurement. The average distribution particle size here is the volume average particle size.
本發明所使用之色材可藉由再結晶法、溶劑鹽磨法等公知之方法製造。又,亦可對市售之色材進行微細化處理後使用。The color material used in the present invention can be produced by a known method such as a recrystallization method and a solvent salt milling method. In addition, commercially available color materials can also be used after being refined.
於本發明之色材分散液中,色材之含量並無特別限定。就分散性及分散穩定性之方面而言,色材之含量相對於色材分散液中之總固形物成分100質量份,例如較佳處於5質量份~80質量份之範圍內,更佳處於8質量份~70質量份之範圍內。 尤其於形成色材濃度較高之塗膜或著色層之情形時,色材之含量相對於色材分散液中之總固形物成分100質量份,例如較佳處於30質量份~80質量份之範圍內,更佳處於40質量份~75質量份之範圍內。In the color material dispersion of the present invention, the content of the color material is not particularly limited. In terms of dispersibility and dispersion stability, the content of the color material relative to 100 parts by mass of the total solid content in the color material dispersion, for example, is preferably in the range of 5 parts by mass to 80 parts by mass, more preferably Within the range of 8 parts by mass to 70 parts by mass. Especially in the case of forming a coating film or a colored layer with a high color material concentration, the content of the color material relative to 100 parts by mass of the total solid content in the color material dispersion is preferably 30 to 80 parts by mass Within the range, it is more preferably within the range of 40 parts by mass to 75 parts by mass.
<溶劑> 作為本發明所使用之溶劑,並無特別限定,只要為不與色材分散液中之各成分發生反應而可將該等溶解或分散之有機溶劑即可。溶劑可單獨使用或組合2種以上使用。 作為溶劑之具體例,例如可例舉:甲醇、乙醇、正丙醇、異丙醇、甲氧基醇、乙氧基醇等醇系溶劑;甲氧基乙氧基乙醇、乙氧基乙氧基乙醇等卡必醇系溶劑;乙酸乙酯、乙酸丁酯、甲氧基丙酸甲酯、甲氧基丙酸乙酯、乙氧基丙酸乙酯、乳酸乙酯、羥基丙酸甲酯、羥基丙酸乙酯、乙酸正丁酯、乙酸異丁酯、丁酸異丁酯、丁酸正丁酯、乳酸乙酯、乙酸環己酯等酯系溶劑;丙酮、甲基乙基酮、甲基異丁基酮、環己酮、2-庚酮等酮系溶劑;乙酸甲氧基乙酯、丙二醇單甲醚乙酸酯、乙酸3-甲氧基-3-甲基-1-丁酯、乙酸3-甲氧基丁酯、乙酸乙氧基乙酯等二醇醚乙酸酯系溶劑;乙酸甲氧基乙氧基乙酯、乙酸乙氧基乙氧基乙酯、丁基卡必醇乙酸酯(BCA)等卡必醇乙酸酯系溶劑;丙二醇二乙酸酯、1,3-丁二醇二乙酸酯等二乙酸酯類;乙二醇單甲醚、乙二醇單乙醚、乙二醇二甲醚、二乙二醇二甲醚、二乙二醇單乙醚、二乙二醇二乙醚、丙二醇單甲醚、二丙二醇二甲醚等二醇醚系溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮等非質子性醯胺溶劑;γ-丁內酯等內酯系溶劑;四氫呋喃等環狀醚系溶劑;苯、甲苯、二甲苯、萘等不飽和烴系溶劑;正庚烷、正己烷、正辛烷等飽和烴系溶劑;甲苯、二甲苯等芳香族烴類等有機溶劑。該等溶劑中,於其他成分之溶解性之方面適宜使用二醇醚乙酸酯系溶劑、卡必醇乙酸酯系溶劑、二醇醚系溶劑、酯系溶劑。其中,作為本發明所使用之溶劑,就其他成分之溶解性或塗佈適性之方面而言,較佳為選自由丙二醇單甲醚乙酸酯、丙二醇單甲醚、丁基卡必醇乙酸酯(BCA)、乙酸3-甲氧基-3-甲基-1-丁酯、乙氧基丙酸乙酯、乳酸乙酯、及乙酸3-甲氧基丁酯所組成之群中之1種以上。<Solvent> The solvent used in the present invention is not particularly limited, as long as it is an organic solvent that does not react with each component in the color material dispersion liquid and can dissolve or disperse them. The solvent can be used alone or in combination of two or more kinds. Specific examples of solvents include, for example, alcohol solvents such as methanol, ethanol, n-propanol, isopropanol, methoxy alcohol, and ethoxy alcohol; methoxyethoxyethanol, ethoxyethoxy Carbitol solvents such as ethyl alcohol; ethyl acetate, butyl acetate, methyl methoxypropionate, ethyl methoxypropionate, ethyl ethoxypropionate, ethyl lactate, methyl hydroxypropionate , Ethyl hydroxypropionate, n-butyl acetate, isobutyl acetate, isobutyl butyrate, n-butyl butyrate, ethyl lactate, cyclohexyl acetate and other ester solvents; acetone, methyl ethyl ketone, Ketone solvents such as methyl isobutyl ketone, cyclohexanone, 2-heptanone, etc.; methoxy ethyl acetate, propylene glycol monomethyl ether acetate, 3-methoxy-3-methyl-1-butane acetate Ester, 3-methoxybutyl acetate, ethoxyethyl acetate and other glycol ether acetate solvents; methoxyethoxyethyl acetate, ethoxyethoxyethyl acetate, butyl card Carbitol acetate solvents such as BCA; Diacetate such as propylene glycol diacetate and 1,3-butanediol diacetate; Ethylene glycol monomethyl ether and ethylene diacetate Glycol ether solvents such as alcohol monoethyl ether, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, and dipropylene glycol dimethyl ether; Aprotic amide solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone; lactone-based solvents such as γ-butyrolactone; tetrahydrofuran, etc. Cyclic ether solvents; unsaturated hydrocarbon solvents such as benzene, toluene, xylene, and naphthalene; saturated hydrocarbon solvents such as n-heptane, n-hexane, and n-octane; organic solvents such as aromatic hydrocarbons such as toluene and xylene. Among these solvents, glycol ether acetate solvents, carbitol acetate solvents, glycol ether solvents, and ester solvents are suitably used in terms of solubility of other components. Among them, the solvent used in the present invention is preferably selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and butyl carbitol acetic acid in terms of solubility or coating suitability of other components. Ester (BCA), 3-methoxy-3-methyl-1-butyl acetate, ethyl ethoxypropionate, ethyl lactate, and 3-methoxybutyl acetate More than species.
於本發明之色材分散液中,使如以上之溶劑相對於包含該溶劑之色材分散液總量,通常處於較佳55質量%~95質量%、更佳為65質量%~90質量%、進而較佳為70質量%~88質量%之範圍內。若溶劑過少,則黏度容易上升,從而分散性容易下降。又,若溶劑過多,則存在色材濃度下降,從而難以達成目標色度座標之情形。In the color material dispersion liquid of the present invention, the solvent as described above is generally preferably 55% to 95% by mass, more preferably 65% to 90% by mass relative to the total amount of the color material dispersion containing the solvent , More preferably, it is in the range of 70% by mass to 88% by mass. If the solvent is too small, the viscosity tends to increase, and the dispersibility tends to decrease. In addition, if the solvent is too much, the color material concentration may decrease, making it difficult to achieve the target chromaticity coordinates.
<其他成分> 於本發明之色材分散液中亦可視需要進而調配分散輔助樹脂、其他成分,只要不損及本發明之效果即可。 作為分散輔助樹脂,例如可例舉下述感光性著色樹脂組合物中例示之鹼溶性樹脂。藉由鹼溶性樹脂之立體阻礙,色材粒子彼此不易接觸,從而存在如下情況:使分散穩定化,或者藉由該分散穩定化效果而有減少分散劑之效果。 又,作為其他成分,例如可例舉:用以提昇潤濕性之界面活性劑,用以提昇密接性之矽烷偶合劑、消泡劑、抗收縮劑、抗氧化劑、抗凝聚劑、紫外線吸收劑等。<Other ingredients> In the color material dispersion of the present invention, a dispersion auxiliary resin and other components may be further formulated as needed, as long as the effect of the present invention is not impaired. As the dispersion auxiliary resin, for example, the alkali-soluble resin exemplified in the following photosensitive colored resin composition may be mentioned. Due to the steric hindrance of the alkali-soluble resin, the color material particles are not easily in contact with each other, so there are cases where the dispersion is stabilized, or the dispersion stabilization effect has the effect of reducing the dispersant. In addition, as other ingredients, for example, surfactants to improve wettability, silane coupling agents to improve adhesion, defoamers, anti-shrinking agents, antioxidants, anti-cohesion agents, ultraviolet absorbers, etc. Wait.
本發明之色材分散液用作用以製備下述感光性著色樹脂組合物之預製備物。即,所謂色材分散液係於製備下述感光性著色樹脂組合物之前階段中預製備之(組合物中之色材成分質量)/(組合物中之色材成分以外之固形物成分質量)比較高之色材分散液。具體而言,(組合物中之色材成分質量)/(組合物中之色材成分以外之固形物成分質量)比通常為1.0以上。藉由將色材分散液與下述各成分混合,可製備分散性優異之感光性著色樹脂組合物。The color material dispersion of the present invention is used as a preliminary preparation for preparing the following photosensitive colored resin composition. That is, the so-called color material dispersion liquid is prepared in advance in the stage before the preparation of the following photosensitive colored resin composition (mass of color material components in the composition)/(mass of solid components other than the color material components in the composition) A relatively high color material dispersion. Specifically, the ratio of (mass of color material components in the composition)/(mass of solid components other than the color material components in the composition) is usually 1.0 or more. By mixing the color material dispersion liquid with the following components, a photosensitive colored resin composition having excellent dispersibility can be prepared.
<色材分散液之製造方法> 於本發明中,色材分散液之製造方法並無特別限定,只要可獲得藉由上述分散劑將上述色材分散於溶劑中而成之色材分散液即可。 要想使色材之分散性及分散穩定性優異,作為本發明之色材分散液之製造方法,可例舉具有如下步驟之方法:準備上述分散劑;及於上述分散劑之存在下將色材分散於溶劑中。<Method of manufacturing color material dispersion> In the present invention, the method for producing the color material dispersion is not particularly limited, as long as the color material dispersion is obtained by dispersing the color material in a solvent by the dispersant. In order to make the color material excellent in dispersibility and dispersion stability, as the method for producing the color material dispersion of the present invention, a method having the following steps can be exemplified: preparing the above-mentioned dispersant; and coloring in the presence of the above-mentioned dispersant The material is dispersed in the solvent.
於上述製造方法中,色材可使用先前公知之分散機進行分散。 作為分散機之具體例,可例舉:雙輥研磨機、三輥研磨機等輥磨機、球磨機、振動球磨機等球磨機、塗料調節器、連續盤型珠磨機、連續環型珠磨機等珠磨機。作為珠磨機之較佳之分散條件,所使用之珠粒徑較佳為0.03 mm~3.0 mm,更佳為0.05 mm~2.0 mm。In the above-mentioned manufacturing method, the color material can be dispersed using a previously known dispersing machine. Specific examples of the dispersing machine include: roller mills such as two-roll mills and three-roll mills, ball mills such as ball mills, vibrating ball mills, paint conditioners, continuous disc type bead mills, continuous ring type bead mills, etc. Bead mill. As a preferable dispersion condition for the bead mill, the particle size of the beads used is preferably 0.03 mm to 3.0 mm, more preferably 0.05 mm to 2.0 mm.
具體可例舉如下方法:藉由珠粒徑相對較大之2.0 mm氧化鋯珠進行預分散,進而藉由珠粒徑相對較小之0.1 mm氧化鋯珠進行正式分散。又,分散後,較佳為藉由0.5 μm~2 μm之過濾器進行過濾。Specifically, the following method can be exemplified: pre-dispersing by 2.0 mm zirconia beads with a relatively large bead size, and then formal dispersion by using 0.1 mm zirconia beads with a relatively small bead size. Furthermore, after dispersion, it is preferable to filter with a filter of 0.5 μm to 2 μm.
<用途> 第一本發明之色材分散液及分散劑因可製作同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性之感光性著色樹脂組合物,故而其中適宜用作彩色濾光片用途。 又,第一本發明之色材分散液及分散劑亦可用於無需感光性成分之著色樹脂組合物或熱硬化性著色樹脂組合物。 第一本發明之色材分散液及分散劑用於要求微細色材之優異之分散穩定性之各種用途,亦用於噴墨用墨水或印刷用墨水、記錄用具、化妝品等。<Use> The color material dispersion and dispersant of the first invention are suitable for use as a color filter because they can produce a photosensitive colored resin composition that satisfies excellent dispersion stability, solvent resolubility, and substrate adhesion at the same time. . In addition, the color material dispersion and dispersant of the first invention can also be used for coloring resin compositions or thermosetting coloring resin compositions that do not require photosensitive components. The first color material dispersion and dispersant of the present invention are used for various applications that require excellent dispersion stability of fine color materials, and are also used in inkjet inks or printing inks, recording tools, cosmetics, etc.
I-2.第一本發明之感光性著色樹脂組合物 第一本發明之感光性著色樹脂組合物之特徵在於含有色材、上述第一本發明之分散劑、多官能單體、光起始劑及溶劑。 第一本發明之感光性著色樹脂組合物由於含有上述第一本發明之分散劑、色材及溶劑,故而可與上述第一本發明之色材分散液中所說明之內容同樣地,同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性。I-2. The photosensitive colored resin composition of the first invention The photosensitive colored resin composition of the first invention is characterized by containing a color material, the dispersant of the first invention described above, a polyfunctional monomer, a photoinitiator, and a solvent. Since the photosensitive colored resin composition of the first invention contains the dispersant, color material, and solvent of the first invention described above, it can be the same as the content described in the color material dispersion liquid of the first invention described above, while satisfying Excellent dispersion stability, solvent re-solubility and substrate adhesion.
第一本發明之感光性著色樹脂組合物至少含有色材、分散劑、多官能單體、光起始劑及溶劑,亦可於不損及本發明之效果之範圍內,進而含有其他成分。以下,對第一本發明之感光性著色樹脂組合物所包含之各成分進行說明,但關於分散劑、色材及溶劑,由於與上述第一本發明之色材分散液中所說明之內容相同,故而此處省略說明。The photosensitive colored resin composition of the first invention contains at least a color material, a dispersant, a polyfunctional monomer, a photoinitiator, and a solvent, and may further contain other components within a range that does not impair the effects of the invention. Hereinafter, each component contained in the photosensitive colored resin composition of the first invention will be described, but the dispersant, color material, and solvent are the same as those described in the color material dispersion liquid of the first invention. , So the description is omitted here.
<多官能單體> 於感光性著色樹脂組合物中使用之多官能單體並無特別限定,只要可藉由下述光起始劑進行聚合即可,通常使用具有2個以上乙烯性不飽和雙鍵之化合物,尤佳為具有2個以上丙烯醯基或甲基丙烯醯基之多官能(甲基)丙烯酸酯。 作為此種多官能(甲基)丙烯酸酯,只要自先前公知者中適當選擇使用即可。作為具體例,例如可例舉日本專利特開2013-029832號公報中所記載者等。<Multifunctional monomer> The polyfunctional monomer used in the photosensitive colored resin composition is not particularly limited, as long as it can be polymerized by the following photoinitiator. Usually, a compound having two or more ethylenically unsaturated double bonds is used, especially It is preferably a multifunctional (meth)acrylate having two or more acryloyl groups or methacryloyl groups. As such a polyfunctional (meth)acrylate, what is necessary is just to select it suitably from a conventionally well-known thing, and use. As a specific example, for example, the one described in JP 2013-029832 A, etc. may be mentioned.
該等多官能(甲基)丙烯酸酯可單獨使用1種,亦可組合2種以上使用。又,於本發明之感光性著色樹脂組合物要求優異之光硬化性(高感度)之情形時,多官能單體較佳為具有3個(三官能)以上可聚合之雙鍵,較佳為3元以上之多元醇的聚(甲基)丙烯酸酯類或其等之二羧酸改性物,具體較佳為:三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯之丁二酸改性物、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯之丁二酸改性物、二季戊四醇六(甲基)丙烯酸酯等。 感光性著色樹脂組合物中使用之上述多官能單體之含量並無特別限制,相對於感光性著色樹脂組合物之固形物成分總量,例如較佳處於5質量%~60質量%之範圍內,更佳處於10質量%~40質量%之範圍內。若多官能單體之含量少於上述下限值,則存在光硬化不充分進行從而曝光部分於顯影時溶出之情形,又,若多官能單體之含量多於上述上限值,則有鹼性顯影性下降之虞。These polyfunctional (meth)acrylates may be used individually by 1 type, and may be used in combination of 2 or more types. In addition, when the photosensitive colored resin composition of the present invention requires excellent photocuring properties (high sensitivity), the multifunctional monomer preferably has 3 (trifunctional) or more polymerizable double bonds, preferably Poly(meth)acrylates of trivalent or higher polyols or their dicarboxylic acid-modified products are specifically preferably: trimethylolpropane tri(meth)acrylate, pentaerythritol tri(methyl) Acrylate, succinic acid modified product of pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol Modified succinic acid of penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, etc. The content of the above-mentioned polyfunctional monomer used in the photosensitive colored resin composition is not particularly limited, and it is preferably in the range of, for example, 5 to 60% by mass relative to the total solid content of the photosensitive colored resin composition. , More preferably in the range of 10% by mass to 40% by mass. If the content of the multifunctional monomer is less than the above-mentioned lower limit, the photocuring may not proceed sufficiently and the exposed part may be eluted during development. If the content of the multifunctional monomer is more than the above upper limit, there may be an alkali Possibility of decline in sexual development.
<光起始劑> 作為本發明之感光性著色樹脂組合物中使用之光起始劑,並無特別限制,可自先前所知之各種起始劑中使用1種或組合2種以上使用。 作為光起始劑,可例舉:芳香族酮類、安息香醚類、鹵甲基㗁二唑化合物、α-胺基酮、聯咪唑類、N,N-二甲基胺基二苯甲酮、鹵甲基-S-三𠯤系化合物、9-氧硫𠮿等。作為光起始劑之具體例,可例舉:二苯甲酮、4,4'-雙二乙基胺基二苯甲酮、4-甲氧基-4'-二甲基胺基二苯甲酮等芳香族酮類、安息香甲醚等安息香醚類、乙基安息香等安息香、2-(鄰氯苯基)-4,5-苯基咪唑二聚物等聯咪唑類、2-三氯甲基-5-(對甲氧基苯乙烯基)-1,3,4-㗁二唑等鹵甲基㗁二唑化合物、2-(4-丁氧基-萘-1-基)-4,6-雙-三氯甲基-S-三𠯤等鹵甲基-S-三𠯤系化合物、2,2-二甲氧基-1,2-二苯乙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙酮、1,2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1,1-羥基-環己基-苯基酮、苄基、苯甲醯苯甲酸、苯甲醯苯甲酸甲酯、4-苯甲醯基-4'-甲基二苯硫醚、聯苯醯縮二甲醇、二甲胺基苯甲酸酯、對二甲胺基苯甲酸異戊酯、2-正丁氧基乙基-4-二甲胺基苯甲酸酯、2-氯9-氧硫𠮿、2,4-二乙基9-氧硫𠮿、2,4-二甲基9-氧硫𠮿、異丙基9-氧硫𠮿、4-苯甲醯基-甲基二苯硫醚、1-羥基-環己基-苯基酮、2-苄基-2-(二甲基胺基)-1-[4-(4-嗎啉基)苯基]-1-丁酮、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮、α-二甲氧基-α-苯基苯乙酮、苯基雙(2,4,6-三甲基苯甲醯基)氧化膦、2-甲基-1-[4-(甲硫基)苯基]-2-(4-嗎啉基)-1-丙酮等。 其中,較佳為使用2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮、2-苄基-2-(二甲基胺基)-1-(4-嗎啉基苯基)-1-丁酮、4,4'-雙(二乙基胺基)二苯甲酮、二乙基9-氧硫𠮿。將如2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮之α-胺基苯乙酮系起始劑與如二乙基9-氧硫𠮿之9-氧硫𠮿系起始劑組合之情況因調整感度,抑制水斑,使顯影耐性提昇,故進而較佳。 使用α-胺基苯乙酮系起始劑及9-氧硫𠮿]系起始劑之情形時該等之合計含量相對於感光性著色樹脂組合物之固形物成分總量,較佳為5質量%~15質量%。若起始劑量為15質量%以下,則製程中之昇華物減少故而較佳。若起始劑量為5質量%以上,則水斑等顯影耐性改善。<Photoinitiator> The photoinitiator used in the photosensitive colored resin composition of the present invention is not particularly limited, and it can be used alone or in combination of two or more from various previously known initiators. Examples of photoinitiators include aromatic ketones, benzoin ethers, halomethyl oxadiazole compounds, α-amino ketones, biimidazoles, N,N-dimethylamino benzophenone , Halomethyl-S-tris series compounds, 9-oxysulfur Wait. Specific examples of the photoinitiator include: benzophenone, 4,4'-bisdiethylaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone Aromatic ketones such as methyl ketone, benzoin ethers such as benzoin methyl ether, benzoin such as ethyl benzoin, biimidazoles such as 2-(o-chlorophenyl)-4,5-phenylimidazole dimer, 2-trichloro Halomethyl oxadiazole compounds such as methyl-5-(p-methoxystyryl)-1,3,4-oxadiazole, 2-(4-butoxy-naphthalene-1-yl)-4 ,6-Bis-trichloromethyl-S-tris and other halomethyl-S-tris series compounds, 2,2-dimethoxy-1,2-diphenylethane-1-one, 2- Methyl-1-[4-(methylthio)phenyl]-2-morpholinoacetone, 1,2-benzyl-2-dimethylamino-1-(4-morpholinophenyl) -Butanone-1,1-hydroxy-cyclohexyl-phenyl ketone, benzyl, benzyl benzoic acid, methyl benzyl benzoate, 4-benzyl-4'-methyl diphenyl sulfide , Biphenyl dimethyl acetal, dimethylaminobenzoate, isoamyl p-dimethylaminobenzoate, 2-n-butoxyethyl-4-dimethylaminobenzoate, 2- Chlorine 9-oxysulfur 𠮿 , 2,4-Diethyl 9-oxysulfur 𠮿 , 2,4-Dimethyl 9-oxysulfur 𠮿 , Isopropyl 9-oxysulfur 𠮿 , 4-Benzyl-methyl diphenyl sulfide, 1-hydroxy-cyclohexyl-phenyl ketone, 2-benzyl-2-(dimethylamino)-1-[4-(4-? (Alkolinyl)phenyl]-1-butanone, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)benzene Yl)-1-butanone, α-dimethoxy-α-phenylacetophenone, phenylbis(2,4,6-trimethylbenzyl) phosphine oxide, 2-methyl-1 -[4-(Methylthio)phenyl]-2-(4-morpholinyl)-1-acetone and the like. Among them, it is preferable to use 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane-1-one, 2-benzyl-2-(dimethylamino) -1-(4-morpholinylphenyl)-1-butanone, 4,4'-bis(diethylamino)benzophenone, diethyl 9-oxothio𠮿 . Combine the α-aminoacetophenone-based initiator such as 2-methyl-1-[4-(methylthio)phenyl]-2-morpholin-1-one and diethyl 9- Oxysulfur 𠮿 Of 9-oxysulfur 𠮿 In the case of a combination of initiators, the sensitivity is adjusted, the water spot is suppressed, and the development resistance is improved, so it is more preferable. Use α-aminoacetophenone-based initiator and 9-oxysulfur 𠮿 ] In the case of the initiator, the total content of these is preferably 5 to 15% by mass relative to the total solid content of the photosensitive colored resin composition. If the starting dose is 15% by mass or less, the sublimation in the process is reduced, so it is better. If the starting dose is 5% by mass or more, the development resistance such as water spots is improved.
於本發明中,要想可提昇感度,光起始劑中較佳為包含肟酯系光起始劑。又,藉由使用肟酯系光起始劑,於形成細線圖案時,容易抑制面內之線寬之不均。進而,藉由使用肟酯系光起始劑,有殘膜率提昇且抑制產生水斑之效果提高之傾向。再者,所謂水斑,係指若使用提高鹼性顯影性之成分則於鹼性顯影後藉由純水沖洗之後產生如水滲透之痕跡之現象。此種水斑於後烘烤後會消失,故而作為製品而言不存在問題,但於顯影後圖案化面之外觀檢查中,會被檢測為不均異常,從而產生無法區分正常品與異常品之問題。因此,若於外觀檢查中檢查裝置之檢查感度下降,則結果會引起最終之彩色濾光片製品之良率降低,從而產生問題。 作為該肟酯系光起始劑,要想減少因分解物引起之感光性著色樹脂組合物之污染或裝置之污染,其中,較佳為具有芳香環者,更加為具有包含芳香環之縮合環者,進而較佳為具有包含苯環及雜環之縮合環。 作為肟酯系光起始劑,可自1,2-辛二酮-1-[4-(苯硫基)-,2-(鄰苯甲醯基肟)]、1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-乙酮1-(o-乙醯肟)、日本專利特開2000-80068號公報、日本專利特開2001-233842號公報、日本專利特表2010-527339、日本專利特表2010-527338、日本專利特開2013-041153等中所記載之肟酯系光起始劑中適當選擇。作為市售品,亦可使用IRGACURE OXE-01、具有二苯硫醚骨架之Adeka Arkles NCI-930、TR-PBG-345、具有咔唑骨架之TR-PBG-304、具有茀骨架之TR-PBG-365、具有二苯硫醚骨架之TR-PBG-3057(以上為常州強力電子新材料公司製造)等。尤其是於亮度方面,較佳為使用具有二苯硫醚骨架或茀骨架之肟酯系光起始劑。又,使用具有咔唑骨架之肟酯系光起始劑因感度較高故而較佳。 又,併用2種以上肟酯系光起始劑因容易提昇亮度、殘膜率且抑制產生水斑之效果較高,故而較佳。尤其是,併用2種具有二苯硫醚骨架之肟酯系光起始劑或者併用具有二苯硫醚骨架之肟酯系光起始劑與具有茀骨架之肟酯系光起始劑之情況,因亮度較高且耐熱性較高,故而較佳。又,併用具有咔唑骨架之肟酯系光起始劑與具有茀骨架之肟酯系光起始劑或具有二苯硫醚之肟酯系光起始劑之情況因感度、亮度優異,故而較佳。In the present invention, in order to improve the sensitivity, the photoinitiator preferably contains an oxime ester-based photoinitiator. In addition, by using the oxime ester-based photoinitiator, it is easy to suppress the unevenness of the line width in the plane when the thin line pattern is formed. Furthermore, by using an oxime ester-based photoinitiator, there is a tendency that the residual film rate is increased and the effect of suppressing the generation of water spots is improved. Furthermore, the so-called water spots refer to the phenomenon that, if a component that improves alkaline developability is used, after alkaline developing is rinsed with pure water, a phenomenon such as water permeation marks is produced. This kind of water spots disappear after post-baking, so there is no problem as a product, but in the appearance inspection of the patterned surface after development, it will be detected as uneven and abnormal, resulting in the inability to distinguish between normal and abnormal products The problem. Therefore, if the inspection sensitivity of the inspection device decreases during the appearance inspection, the result will cause a decrease in the yield of the final color filter product, which may cause problems. As the oxime ester-based photoinitiator, in order to reduce the contamination of the photosensitive colored resin composition or the contamination of the device caused by the decomposition product, the one having an aromatic ring is preferred, and the condensed ring containing the aromatic ring is more preferred. Furthermore, it is more preferable to have a condensed ring containing a benzene ring and a heterocyclic ring. As the oxime ester-based photoinitiator, it can be selected from 1,2-octanedione-1-[4-(phenylthio)-,2-(phthaloyl oxime)], 1-[9-ethyl -6-(2-Methylbenzyl)-9H-carbazol-3-yl)-ethanone 1-(o-acetoxime), Japanese Patent Laid-Open No. 2000-80068, Japanese Patent Laid-Open The oxime ester-based photoinitiators described in 2001-233842, Japanese Patent Publication 2010-527339, Japanese Patent Publication 2010-527338, Japanese Patent Publication 2013-041153, etc. are appropriately selected. As commercially available products, IRGACURE OXE-01, Adeka Arkles NCI-930 with a diphenyl sulfide skeleton, TR-PBG-345, TR-PBG-304 with a carbazole skeleton, and TR-PBG with a pyridine skeleton can also be used -365, TR-PBG-3057 with a diphenyl sulfide skeleton (the above are manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd.), etc. Especially in terms of brightness, it is preferable to use an oxime ester-based photoinitiator having a diphenyl sulfide skeleton or a sulphur skeleton. In addition, it is preferable to use an oxime ester-based photoinitiator having a carbazole skeleton because of its high sensitivity. In addition, the combined use of two or more oxime ester-based photoinitiators is preferable because it is easy to improve the brightness, the residual film rate, and the effect of suppressing the generation of water spots is high. In particular, when two types of oxime ester-based photoinitiators having a diphenyl sulfide skeleton are used in combination, or an oxime ester-based photoinitiator having a diphenyl sulfide skeleton and an oxime ester-based photoinitiator having a diphenyl sulfide skeleton are used in combination , It is better because of higher brightness and higher heat resistance. In addition, the combination of an oxime ester-based photoinitiator having a carbazole skeleton and an oxime ester-based photoinitiator having a pyridine skeleton or an oxime ester-based photoinitiator having a diphenyl sulfide is excellent in sensitivity and brightness. Better.
又,將具有三級胺結構之光起始劑與肟酯系光起始劑組合使用會抑制水斑且使感度提昇,故而較佳。其原因在於:具有三級胺結構之光起始劑由於分子內具有作為氧淬滅體之三級胺結構,故而自起始劑產生之自由基不易因氧而失去活性,可使感度提昇。作為上述具有三級胺結構之光起始劑之市售品,例如可例舉:2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮(例如IRGACURE 907;BASF公司製造)、2-苄基-2-(二甲基胺基)-1-(4-嗎啉基苯基)-1-丁酮(例如IRGACURE 369;BASF公司製造)、4,4'-雙(二乙基胺基)二苯甲酮(例如Hicure ABP;川口藥品公司製造)等。 又,將9-氧硫𠮿系起始劑與肟酯系光起始劑組合會調整感度、抑制水斑且使顯影耐性提昇,故而較佳,將2種以上肟酯系光起始劑與9-氧硫𠮿系起始劑組合會使亮度、殘膜率提昇、容易調整感度、抑制產生水斑之抑制效果較高且使顯影耐性提昇,故而較佳。In addition, a combination of a photoinitiator having a tertiary amine structure and an oxime ester-based photoinitiator can suppress water spots and increase sensitivity, which is preferable. The reason is that the photoinitiator with a tertiary amine structure has a tertiary amine structure as an oxygen quencher in the molecule, so the free radicals generated from the initiator are not likely to lose activity due to oxygen, and the sensitivity can be improved. As a commercially available product of the photoinitiator having a tertiary amine structure, for example, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one ( For example, IRGACURE 907; manufactured by BASF), 2-benzyl-2-(dimethylamino)-1-(4-morpholinylphenyl)-1-butanone (for example, IRGACURE 369; manufactured by BASF), 4,4'-bis(diethylamino)benzophenone (for example, Hicure ABP; manufactured by Kawaguchi Pharmaceutical Co., Ltd.) and the like. Also, put 9-oxysulfur 𠮿 The combination of an oxime ester-based photoinitiator and an oxime ester-based photoinitiator can adjust the sensitivity, suppress water spots, and improve the development resistance. Therefore, it is better to combine two or more oxime ester-based photoinitiators and 9-oxysulfur. The combination of initiators can improve brightness, residual film rate, easy adjustment of sensitivity, high suppression effect of suppressing water spots, and improvement of development resistance, so it is preferable.
本發明之感光性著色樹脂組合物中所使用之光起始劑之含量相對於上述多官能單體100質量份,通常為0.01質量份~100質量份左右,較佳為5質量份~60質量份。若該含量為上述下限值以上,則光硬化充分進行,抑制曝光部分於顯影時溶出,另一方面,若為上述上限值以下,則所獲得之著色層之黃變性變弱,可抑制亮度下降。 又,本發明之感光性著色樹脂組合物中所使用之光起始劑之合計含量相對於感光性著色樹脂組合物之固形物成分總量處於0.1質量%~12.0質量%之範圍內,進而較佳處於1.0質量%~8.0質量%之範圍內。The content of the photoinitiator used in the photosensitive colored resin composition of the present invention is usually 0.01 parts by mass to 100 parts by mass, preferably 5 parts by mass to 60 parts by mass relative to 100 parts by mass of the above-mentioned polyfunctional monomer. share. If the content is more than the above lower limit, the photohardening progresses sufficiently to suppress the elution of the exposed part during development. On the other hand, if the content is less than the above upper limit, the yellowing of the obtained colored layer becomes weak, which can suppress The brightness drops. In addition, the total content of the photoinitiator used in the photosensitive colored resin composition of the present invention is in the range of 0.1% by mass to 12.0% by mass relative to the total solid content of the photosensitive colored resin composition. Preferably, it is in the range of 1.0% by mass to 8.0% by mass.
<其他成分> 本發明之感光性著色樹脂組合物中,亦可視需要包含多官能硫醇化合物、鹼溶性樹脂、抗氧化劑、進而各種添加劑。 (多官能硫醇化合物) 本發明之感光性樹脂組合物進而含有多官能硫醇化合物之情況會使耐缺口性提昇且保存穩定性良好,故而較佳。此處,所謂耐缺口性,係指容易抑制如下現象之性質:感光性樹脂組合物之硬化物由鹼性顯影所使用之顯影液過度腐蝕,或因顯影水壓所引起之物理衝擊等自基材剝落。多官能硫醇化合物於曝光時藉由自光起始劑產生之自由基,生成含硫自由基。推定該含硫自由基因多官能單體等之不飽和鍵發生硫醇-烯反應,藉此進行交聯而使塗膜硬化性提昇,結果耐缺口性提昇。再者,於使用胺系分散劑作為分散劑之情形等存在三級胺等麥可加成觸媒之情形時,於多官能硫醇化合物與多官能單體等之不飽和鍵引起麥可加成反應。因此,若於含有胺系分散劑之感光性樹脂組合物中使用多官能硫醇化合物,則於保存過程中會進行麥可加成反應,由此經時穩定性容易變差。與此相對,如上所述,本發明之感光性樹脂組合物由於使用酸系分散劑,故而即便含有多官能硫醇化合物,保存穩定性亦良好。<Other ingredients> The photosensitive colored resin composition of the present invention may optionally contain a polyfunctional thiol compound, an alkali-soluble resin, an antioxidant, and various additives. (Multifunctional thiol compound) When the photosensitive resin composition of the present invention further contains a multifunctional thiol compound, the notch resistance is improved and the storage stability is good, so it is preferable. Here, the so-called notch resistance refers to the property that easily suppresses the following phenomena: the hardened product of the photosensitive resin composition is excessively corroded by the developer used in alkaline development, or due to the physical impact caused by the development water pressure. The material is peeling off. The multifunctional thiol compound generates sulfur-containing free radicals by free radicals generated from the photoinitiator during exposure. It is presumed that the unsaturated bond of the sulfur-containing free gene polyfunctional monomer undergoes a thiol-ene reaction, whereby crosslinking is performed to improve the curability of the coating film, and as a result, the notch resistance is improved. Furthermore, when an amine-based dispersant is used as a dispersant, etc., when there is a Michael addition catalyst such as a tertiary amine, the unsaturated bond between the multifunctional thiol compound and the multifunctional monomer causes the Michael Into a reaction. Therefore, if a polyfunctional thiol compound is used in a photosensitive resin composition containing an amine-based dispersant, a mico addition reaction will proceed during the storage process, and the stability will tend to deteriorate over time. In contrast, as described above, since the photosensitive resin composition of the present invention uses an acid-based dispersant, even if it contains a polyfunctional thiol compound, the storage stability is good.
本發明所使用之多官能硫醇化合物係於1分子內具有2個以上硫醇基之化合物。 多官能硫醇化合物可自於1分子內具有2個以上硫醇基之公知之化合物中適當選擇使用。於本發明之感光性樹脂組合物中,多官能硫醇化合物可單獨使用1種,或者亦可組合2種以上使用。 作為多官能硫醇化合物之具體例,例如可例舉:1,2-乙二硫醇、1,3-丙二硫醇、1,4-丁二硫醇、1,6-己二硫醇、1,8-辛二硫醇、1,2-環己二硫醇、癸二硫醇、乙二醇雙巰基乙酸酯、乙二醇雙(3-巰基丙酸酯)、乙二醇雙巰基乙酸酯、1,4-丁二醇雙巰基乙酸酯、1,4-丁二醇雙(3-巰基丙酸酯)、三羥甲基丙烷三巰基乙酸酯、三羥甲基丙烷三(3-巰基丙酸酯)、季戊四醇四巰基乙酸酯、季戊四醇四(3-巰基丙酸酯)、季戊四醇四(3-巰基丁酸酯)、二季戊四醇六(3-巰基丙酸酯);此外,還可例舉:各種多元醇與巰基乙酸、巰基丙酸等含硫醇基之羧酸之酯、三巰基丙酸三(2-羥乙基)異氰尿酸酯、1,4-二甲基巰基苯、2、4、6-三巰基對稱三𠯤、2-(N,N-二丁基胺基)-4,6-二巰基對稱三𠯤等。The multifunctional thiol compound used in the present invention is a compound having two or more thiol groups in one molecule. The polyfunctional thiol compound can be appropriately selected and used from known compounds having two or more thiol groups in one molecule. In the photosensitive resin composition of this invention, a polyfunctional thiol compound may be used individually by 1 type, or may be used in combination of 2 or more types. Specific examples of the polyfunctional thiol compound include, for example, 1,2-ethanedithiol, 1,3-propanedithiol, 1,4-butanedithiol, and 1,6-hexanedithiol , 1,8-octanedithiol, 1,2-cyclohexanedithiol, decanedithiol, ethylene glycol bismercaptoacetate, ethylene glycol bis(3-mercaptopropionate), ethylene glycol Dimercaptoacetate, 1,4-butanediol bismercaptoacetate, 1,4-butanediol bis(3-mercaptopropionate), trimethylolpropane trimercaptoacetate, trimethylol Tris(3-mercaptopropionate), pentaerythritol tetramercaptoacetate, pentaerythritol tetra(3-mercaptopropionate), pentaerythritol tetra(3-mercaptobutyrate), dipentaerythritol hexa(3-mercaptopropionic acid) Ester); In addition, examples can also include: esters of various polyols and thiol-containing carboxylic acids such as thioglycolic acid and mercaptopropionic acid, trimercaptopropionic acid tris(2-hydroxyethyl) isocyanurate, 1 ,4-Dimethylmercaptobenzene, 2,4,6-trimercapto symmetrical trisulfide, 2-(N,N-dibutylamino)-4,6-dimercapto symmetrical trisulfide, etc.
多官能硫醇化合物亦可為於相對於硫醇基為α位及/或β位之碳原子具有取代基之多官能硫醇化合物。作為此種具體例,例如可例示:2,5-己二硫醇、2,9-癸二硫醇、1,4-雙(1-巰基乙基)苯、鄰苯二甲酸二(1-巰基乙酯)、鄰苯二甲酸二(2-巰基丙酯)、鄰苯二甲酸二(3-巰基丁酯)、鄰苯二甲酸二(3-巰基異丁酯)等。The multifunctional thiol compound may be a multifunctional thiol compound having a substituent on the carbon atom at the α-position and/or β-position with respect to the thiol group. As such specific examples, for example, 2,5-hexanedithiol, 2,9-decanedithiol, 1,4-bis(1-mercaptoethyl)benzene, phthalic acid bis(1- Mercaptoethyl), bis(2-mercaptopropyl) phthalate, bis(3-mercaptobutyl) phthalate, bis(3-mercaptoisobutyl), etc.
又,例示:乙二醇雙(3-巰基丁酸酯)、丙二醇雙(3-巰基丁酸酯)、二乙二醇雙(3-巰基丁酸酯)、丁二醇雙(3-巰基丁酸酯)、辛二醇雙(3-巰基丁酸酯)、三羥甲基丙烷三(3-巰基丁酸酯)、季戊四醇四(3-巰基丁酸酯)、二季戊四醇六(3-巰基丁酸酯)、乙二醇雙(2-巰基丙酸酯)、丙二醇雙(2-巰基丙酸酯)、二乙二醇雙(2-巰基丙酸酯)、丁二醇雙(2-巰基丙酸酯)、辛二醇雙(2-巰基丙酸酯)、三羥甲基丙烷三(2-巰基丙酸酯)、季戊四醇四(2-巰基丙酸酯)、二季戊四醇六(2-巰基丙酸酯)、乙二醇雙(3-巰基異丁酸酯)、丙二醇雙(3-巰基異丁酸酯)、二乙二醇雙(3-巰基異丁酸酯)、丁二醇雙(3-巰基異丁酸酯)、辛二醇雙(3-巰基異丁酸酯)、三羥甲基丙烷三(3-巰基異丁酸酯)、季戊四醇四(3-巰基異丁酸酯)、二季戊四醇六(3-巰基異丁酸酯)、乙二醇雙(2-巰基異丁酸酯)、丙二醇雙(2-巰基異丁酸酯)、二乙二醇雙(2-巰基異丁酸酯)、丁二醇雙(2-巰基異丁酸酯)、辛二醇雙(2-巰基異丁酸酯)、三羥甲基丙烷三(2-巰基異丁酸酯)、季戊四醇四(2-巰基異丁酸酯)、二季戊四醇六(2-巰基異丁酸酯)、乙二醇雙(4-巰基戊酸酯)、丙二醇雙(4-巰基異戊酸酯)、二乙二醇雙(4-巰基戊酸酯)、丁二醇雙(4-巰基戊酸酯)、辛二醇雙(4-巰基戊酸酯)、三羥甲基丙烷三(4-巰基戊酸酯)、季戊四醇四(4-巰基戊酸酯)、二季戊四醇六(4-巰基戊酸酯)、乙二醇雙(3-巰基戊酸酯)、丙二醇雙(3-巰基戊酸酯)、二乙二醇雙(3-巰基戊酸酯)、丁二醇雙(3-巰基戊酸酯)、辛二醇雙(3-巰基戊酸酯)、三羥甲基丙烷三(3-巰基戊酸酯)、季戊四醇四(3-巰基戊酸酯)、二季戊四醇六(3-巰基戊酸酯)等。Also, exemplified: ethylene glycol bis(3-mercaptobutyrate), propylene glycol bis(3-mercaptobutyrate), diethylene glycol bis(3-mercaptobutyrate), butanediol bis(3-mercaptobutyrate) Butyrate), octanediol bis(3-mercaptobutyrate), trimethylolpropane tris(3-mercaptobutyrate), pentaerythritol tetra(3-mercaptobutyrate), dipentaerythritol hexa(3- Mercaptobutyrate), ethylene glycol bis(2-mercaptopropionate), propylene glycol bis(2-mercaptopropionate), diethylene glycol bis(2-mercaptopropionate), butanediol bis(2 -Mercaptopropionate), octanediol bis(2-mercaptopropionate), trimethylolpropane tris(2-mercaptopropionate), pentaerythritol tetra(2-mercaptopropionate), dipentaerythritol hexa( 2-mercaptopropionate), ethylene glycol bis(3-mercaptoisobutyrate), propylene glycol bis(3-mercaptoisobutyrate), diethylene glycol bis(3-mercaptoisobutyrate), butyl Diol bis(3-mercaptoisobutyrate), octanediol bis(3-mercaptoisobutyrate), trimethylolpropane tris(3-mercaptoisobutyrate), pentaerythritol tetra(3-mercaptoisobutyrate) Butyrate), dipentaerythritol hexa(3-mercaptoisobutyrate), ethylene glycol bis(2-mercaptoisobutyrate), propylene glycol bis(2-mercaptoisobutyrate), diethylene glycol bis( 2-mercaptoisobutyrate), butanediol bis(2-mercaptoisobutyrate), octanediol bis(2-mercaptoisobutyrate), trimethylolpropane tris(2-mercaptoisobutyrate) Ester), pentaerythritol tetra(2-mercaptoisobutyrate), dipentaerythritol hexa(2-mercaptoisobutyrate), ethylene glycol bis(4-mercaptovalerate), propylene glycol bis(4-mercaptoisovalerate) Ester), diethylene glycol bis(4-mercaptovalerate), butanediol bis(4-mercaptovalerate), octanediol bis(4-mercaptovalerate), trimethylolpropane tri( 4-mercaptovalerate), pentaerythritol tetra(4-mercaptovalerate), dipentaerythritol hexa(4-mercaptovalerate), ethylene glycol bis(3-mercaptovalerate), propylene glycol bis(3-mercapto Valerate), diethylene glycol bis(3-mercaptovalerate), butanediol bis(3-mercaptovalerate), octanediol bis(3-mercaptovalerate), trimethylolpropane Tris(3-mercaptovalerate), pentaerythritol tetra(3-mercaptovalerate), dipentaerythritol hexa(3-mercaptovalerate) and the like.
於本發明中,多官能硫醇化合物較佳為具有硫醇基所鍵結之碳原子為2級碳原子之2級硫醇基的多官能2級硫醇化合物。其原因在於:2級硫醇相較於1級硫醇,反應性較低,故而不易與感光性樹脂組合物中之各成分進行反應,從而感光性樹脂組合物之保存穩定性優異。In the present invention, the multifunctional thiol compound is preferably a multifunctional secondary thiol compound having a secondary thiol group in which the carbon atom to which the thiol group is bonded is a secondary carbon atom. The reason is that the secondary thiol has lower reactivity than the primary thiol, so it is difficult to react with each component in the photosensitive resin composition, and the storage stability of the photosensitive resin composition is excellent.
又,上述多官能硫醇化合物為下述通式(A)所表示之多官能硫醇化合物之情況會使耐缺口性提昇且保存穩定性良好,故而較佳。In addition, when the above-mentioned polyfunctional thiol compound is a polyfunctional thiol compound represented by the following general formula (A), the notch resistance is improved and the storage stability is good, which is preferable.
[化10] (通式(A)中,Ra 表示氫原子或碳數1~6之烷基,Rb 表示碳數1~6之伸烷基,Q表示羥基數2~6之多元醇之殘基,s係2~6之整數)[化10] In (Formula (A), R a represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms of, R b represents 1 to 6 carbon atoms extension of the group, Q represents a residue of the polyol hydroxyl number of 2 to 6, s is an integer from 2 to 6)
通式(A)中,Ra 係氫原子或碳數1~6之烷基。其中,就感光性樹脂組合物之保存穩定性之方面而言,Ra 較佳為碳數1~6之烷基,更佳為碳數1~3之烷基。In the general formula (A), Ra is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. Among them, in terms of storage stability of the photosensitive resin composition of, R a is preferably an alkyl group having a carbon number of 1 to 6, more preferably is alkyl of 1 to 3.
碳數1~6之烷基係直鏈、分支或環狀之烷基,例如可例舉:甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、各種戊基、各種己基、環戊基、環己基等。又,碳數1~6之伸烷基係直鏈或分支之伸烷基,可例舉:亞甲基、伸乙基、三亞甲基、伸丙基、各種伸丁基、各種伸戊基、各種伸己基等。The alkyl group having 1 to 6 carbons is a linear, branched or cyclic alkyl group, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, butyl Group, tertiary butyl group, various pentyl groups, various hexyl groups, cyclopentyl groups, cyclohexyl groups, etc. In addition, the alkylene group having 1 to 6 carbon atoms is a straight-chain or branched alkylene group, and examples thereof include: methylene, ethylene, trimethylene, propylene, various butylenes, and various pentylenes , All kinds of Shen Heji, etc.
又,Q係形成與特定含硫醇基之羧酸之酯之多元醇之殘基。作為此處所使用之多元醇,可例示:乙二醇、丙二醇、丁二醇、三羥甲基丙烷、季戊四醇、二季戊四醇等,但並不限定於該等。p表示特定含硫醇基之羧酸與多元醇之酯之數量,且係對應於羥基數2~6之多元醇之殘基之羥基數之2~6之整數。In addition, Q is the residue of a polyhydric alcohol that forms an ester with a specific thiol group-containing carboxylic acid. As the polyol used here, ethylene glycol, propylene glycol, butylene glycol, trimethylolpropane, pentaerythritol, dipentaerythritol, etc. can be exemplified, but it is not limited to these. p represents the number of esters of a specific thiol group-containing carboxylic acid and a polyol, and is an integer of 2-6 corresponding to the number of hydroxyl groups in the residue of a polyol with a hydroxyl number of 2-6.
於本發明所使用之多官能硫醇化合物中,1分子中之硫醇基之數量較佳為3個以上,要想使感光性樹脂組合物之保存穩定性優異且耐缺口性提昇,進而較佳為3~6個。In the polyfunctional thiol compound used in the present invention, the number of thiol groups in one molecule is preferably 3 or more. In order to make the photosensitive resin composition excellent in storage stability and improve notch resistance, it is more It is preferably 3 to 6.
作為本發明所使用之多官能硫醇化合物,其中,丁二醇雙(3-巰基丙酸酯)(BDTP)、三羥甲基丙烷三(3-巰基丙酸酯)(TMTP)、季戊四醇四(3-巰基丙酸酯)(PETP)、三(2-羥基乙基)異氰尿酸酯三(3-巰基丙酸酯)(THEIC-BMPA)、季戊四醇四(3-巰基丁酸酯)(PTMP)、三羥甲基丙烷三(3-巰基丁酸酯)(TPMB)、三羥甲基乙烷三(3-巰基丁酸酯)(TEMB)、季戊四醇四(3-巰基丙酸酯)(PEMP)等巰基烷化物衍生物;乙二醇雙巰基乙酸酯(EGTG)、丁二醇雙巰基乙酸酯(BDTG)、己二醇雙巰基乙酸酯(HDTG)、三羥甲基丙烷三巰基乙酸酯(TMTG)、季戊四醇四巰基乙酸酯(PETG)等巰基乙酸衍生物;1,4-雙(3-巰基丁醯氧基)丁烷、1,3,5-三(3-巰基丁氧基乙基)-1,3,5-三𠯤-2,4,6(1H,3H,5H)-三酮因使耐缺口性提昇且保存穩定性良好,故而較佳,但並不限於此。As the multifunctional thiol compound used in the present invention, among them, butanediol bis(3-mercaptopropionate) (BDTP), trimethylolpropane tris(3-mercaptopropionate) (TMTP), pentaerythritol four (3-mercaptopropionate) (PETP), tris (2-hydroxyethyl) isocyanurate tris (3-mercaptopropionate) (THEIC-BMPA), pentaerythritol tetrakis (3-mercaptobutyrate) (PTMP), trimethylolpropane tris(3-mercaptobutyrate) (TPMB), trimethylolethane tris(3-mercaptobutyrate) (TEMB), pentaerythritol tetra(3-mercaptopropionate) ) (PEMP) and other mercapto alkylate derivatives; ethylene glycol dimercaptoacetate (EGTG), butanediol dimercaptoacetate (BDTG), hexanediol dimercaptoacetate (HDTG), trimethylol Thioglycolic acid derivatives such as trithioglycolate (TMTG) and pentaerythritol tetramercaptoacetate (PETG); 1,4-bis(3-mercaptobutanoyloxy)butane, 1,3,5-tri (3-Mercaptobutoxyethyl)-1,3,5-tris-2,4,6(1H,3H,5H)-trione is preferred because it improves notch resistance and has good storage stability , But not limited to this.
作為多官能硫醇化合物之含量,相對於感光性著色樹脂組合物之固形物成分總量,例如較佳處於0.01質量%~15.0質量%之範圍內,更佳處於0.1質量%~10.0質量%之範圍內,進而較佳處於0.5質量%~5.0質量%之範圍內。若為上述下限值以上,則容易提昇耐缺口性。另一方面,若為上述上限值以下,則容易抑制產生顯影殘渣。The content of the polyfunctional thiol compound is preferably in the range of 0.01% by mass to 15.0% by mass, and more preferably in the range of 0.1% by mass to 10.0% by mass relative to the total solid content of the photosensitive colored resin composition. Within the range, more preferably within the range of 0.5% by mass to 5.0% by mass. If it is more than the said lower limit, it will become easy to improve notch resistance. On the other hand, if it is not more than the above upper limit value, it is easy to suppress the generation of development residue.
(鹼溶性樹脂) 於本發明之感光性著色樹脂組合物中,由於分散劑具有羧基故而亦可作為鹼溶性樹脂發揮功能,因此與上述分散劑不同之鹼溶性樹脂並非必須成分。 於本發明之感光性著色樹脂組合物中,要想容易調整鹼溶性,較佳為進而含有與上述分散劑不同之鹼溶性樹脂。 本發明中之鹼溶性樹脂具有酸性基,可自作為黏合劑樹脂發揮作用且相對於圖案形成時所使用之鹼性顯影液具有可溶性者中適當選擇使用。 於本發明中,所謂鹼溶性樹脂,可將酸值為40 mgKOH/g以上作為標準。 本發明中之較佳之鹼溶性樹脂係具有酸性基之樹脂,通常為具有羧基之樹脂,具體可例舉:具有羧基之丙烯酸系共聚物及具有羧基之苯乙烯-丙烯酸系共聚物等丙烯酸系樹脂、具有羧基之環氧(甲基)丙烯酸酯樹脂等。其中,尤佳為於側鏈具有羧基並且進而於側鏈具有乙烯性不飽和基等光聚合性官能基者。其原因在於:藉由含有光聚合性官能基,所形成之硬化膜之膜強度提昇。又,該等丙烯酸系共聚物及苯乙烯-丙烯酸系共聚物等丙烯酸系樹脂以及環氧丙烯酸酯樹脂亦可混合2種以上使用。(Alkali-soluble resin) In the photosensitive colored resin composition of the present invention, since the dispersant has a carboxyl group, it can also function as an alkali-soluble resin. Therefore, an alkali-soluble resin different from the above-mentioned dispersant is not an essential component. In the photosensitive colored resin composition of the present invention, in order to easily adjust the alkali solubility, it is preferable to further contain an alkali-soluble resin different from the above-mentioned dispersant. The alkali-soluble resin in the present invention has an acidic group, and can be appropriately selected and used from those that function as a binder resin and are soluble in the alkali developer used for pattern formation. In the present invention, the so-called alkali-soluble resin may have an acid value of 40 mgKOH/g or more as a standard. The preferred alkali-soluble resins in the present invention are resins with acidic groups, usually resins with carboxyl groups, and specific examples include acrylic resins such as acrylic copolymers with carboxyl groups and styrene-acrylic copolymers with carboxyl groups , Epoxy (meth)acrylate resin with carboxyl group, etc. Among them, those having a carboxyl group in the side chain and further having a photopolymerizable functional group such as an ethylenically unsaturated group in the side chain are particularly preferred. The reason is that by containing the photopolymerizable functional group, the film strength of the formed cured film is improved. In addition, acrylic resins such as acrylic copolymers and styrene-acrylic copolymers, and epoxy acrylate resins can also be used in combination of two or more types.
包含具有羧基之結構單元之丙烯酸系共聚物及具有羧基之苯乙烯-丙烯酸系共聚物等丙烯酸系樹脂例如係藉由公知之方法,將含羧基之乙烯性不飽和單體及視需要添加之可共聚合之其他單體(共)聚合而獲得之聚合物(共聚物)。 作為含羧基之乙烯性不飽和單體,例如可例舉:(甲基)丙烯酸、乙烯基苯甲酸、順丁烯二酸、順丁烯二酸單烷基酯、反丁烯二酸、亞甲基丁二酸、丁烯酸、桂皮酸、丙烯酸二聚物等。又,亦可利用(甲基)丙烯酸2-羥基乙酯等具有羥基之單體與如順丁烯二酸酐或鄰苯二甲酸酐、環己烷二羧酸酐之環狀酸酐之加成反應物、ω-羧基-聚己內酯單(甲基)丙烯酸酯等。又,亦可使用順丁烯二酸酐、亞甲基丁二酸酐、甲基順丁烯二酸酐等含酸酐之單體作為羧基之前驅物。其中,就共聚合性或成本、溶解性、玻璃轉移溫度等方面而言,尤佳為(甲基)丙烯酸。Acrylic resins such as acrylic copolymers containing structural units with carboxyl groups and styrene-acrylic copolymers with carboxyl groups, for example, are prepared by a well-known method in which ethylenically unsaturated monomers containing carboxyl groups and optionally added Copolymerization of other monomers (co)polymerization and obtained polymer (co)polymer. As the carboxyl group-containing ethylenically unsaturated monomer, for example, (meth)acrylic acid, vinyl benzoic acid, maleic acid, monoalkyl maleate, fumaric acid, ethylene Methylsuccinic acid, crotonic acid, cinnamic acid, acrylic acid dimer, etc. In addition, the addition reaction product of monomers with hydroxyl groups such as 2-hydroxyethyl (meth)acrylate and cyclic anhydrides such as maleic anhydride or phthalic anhydride and cyclohexanedicarboxylic anhydride can also be used , Ω-carboxy-polycaprolactone mono(meth)acrylate, etc. In addition, acid anhydride-containing monomers such as maleic anhydride, methylene succinic anhydride, and methyl maleic anhydride may also be used as the carboxyl group precursor. Among them, (meth)acrylic acid is particularly preferred in terms of copolymerization, cost, solubility, glass transition temperature, and the like.
要想使著色層之密接性優異,鹼溶性樹脂較佳為進而具有烴環。獲得如下見解:藉由鹼溶性樹脂中具有作為體積大之基之烴環,所獲得之著色層之耐溶劑性良好,尤其抑制著色層之膨潤。關於作用尚未明確,但推定:藉由著色層內包含體積大之烴環,抑制著色層內之分子移動,結果塗膜之強度提高,從而抑制因溶劑引起之膨潤。 作為此種烴環,可例舉可具有取代基之環狀之脂肪族烴環、可具有取代基之芳香族環及該等之組合,烴環可具有羰基、羧基、氧羰基、醯胺基等取代基。其中,於包含脂肪族環之情形時,著色層之耐熱性或密接性提昇,並且所獲得之著色層之亮度提昇。 作為烴環之具體例,可例舉:環丙烷、環丁烷、環戊烷、環己烷、降𦯉烷、三環[5.2.1.0(2,6)]癸烷(二環戊烷)、金剛烷等脂肪族烴環;苯、萘、蒽、菲、茀等芳香族環;聯苯、聯三苯、二苯甲烷、三苯甲烷、茋等鏈狀多環、或下述化學式(ii)所表示之CARDO結構等。In order to have excellent adhesion of the colored layer, the alkali-soluble resin preferably further has a hydrocarbon ring. Obtained the following insights: by having a hydrocarbon ring as a bulky group in the alkali-soluble resin, the obtained colored layer has good solvent resistance, especially the swelling of the colored layer is suppressed. The effect is not clear, but it is estimated that the inclusion of a large hydrocarbon ring in the colored layer suppresses the movement of molecules in the colored layer. As a result, the strength of the coating film is increased, thereby suppressing swelling caused by the solvent. Examples of such a hydrocarbon ring include a cyclic aliphatic hydrocarbon ring which may have a substituent, an aromatic ring which may have a substituent, and combinations of these. The hydrocarbon ring may have a carbonyl group, a carboxyl group, an oxycarbonyl group, and an amido group. And other substituents. Among them, when an aliphatic ring is included, the heat resistance or adhesion of the colored layer is improved, and the brightness of the obtained colored layer is improved. Specific examples of the hydrocarbon ring include: cyclopropane, cyclobutane, cyclopentane, cyclohexane, norethane, tricyclo[5.2.1.0(2,6)]decane (dicyclopentane) Aliphatic hydrocarbon rings such as, adamantane; aromatic rings such as benzene, naphthalene, anthracene, phenanthrene, and stilbene; chain polycyclic rings such as biphenyl, terphenyl, diphenylmethane, triphenylmethane, stilbene, or the following chemical formula ( ii) CARDO structure, etc. as indicated.
[化11] 化學式(ii) [化11] Chemical formula (ii)
於包含脂肪族環作為烴環之情形時,因著色層之耐熱性或密接性提昇,並且所獲得之著色層之亮度提昇故而較佳。 又,於包含上述化學式(ii)所表示之CARDO結構之情形時,因著色層之硬化性提昇,耐溶劑性(抑制NMP(N-Methyl pyrrolidone,N-甲基吡咯啶酮)膨潤)提昇故而尤佳。When an aliphatic ring is included as a hydrocarbon ring, it is preferable because the heat resistance or adhesion of the colored layer is improved, and the brightness of the obtained colored layer is improved. In addition, when the CARDO structure represented by the above chemical formula (ii) is included, the curing property of the colored layer is improved, and the solvent resistance (inhibiting the swelling of NMP (N-Methyl pyrrolidone)) is improved. Especially good.
於本發明所使用之鹼溶性樹脂中,使用除具有羧基之結構單元以外還包含具有上述烴環之結構單元之丙烯酸系共聚物之情況會使各結構單元量容易調整,且容易增加具有上述烴環之結構單元量使該結構單元所具有之功能提昇,故而較佳。 包含具有羧基之結構單元及上述烴環之丙烯酸系共聚物可藉由使用具有烴環之乙烯性不飽和單體作為上述“可共聚合之其他單體”而製備。 作為具有上述烴環之乙烯性不飽和單體,例如可例舉:(甲基)丙烯酸環己酯、(甲基)丙烯酸雙環戊酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸異𦯉酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧基乙酯、苯乙烯等,要想使顯影後之著色層之剖面形狀於加熱處理中亦得以維持之效果較大,較佳為(甲基)丙烯酸環己酯、(甲基)丙烯酸雙環戊酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧基乙酯、苯乙烯。In the alkali-soluble resin used in the present invention, the use of an acrylic copolymer containing the structural unit having the above-mentioned hydrocarbon ring in addition to the structural unit having the carboxyl group makes it easy to adjust the amount of each structural unit, and it is easy to increase the amount of the above-mentioned hydrocarbon The amount of structural unit of the ring improves the function of the structural unit, so it is preferable. The acrylic copolymer containing a structural unit having a carboxyl group and the above-mentioned hydrocarbon ring can be prepared by using an ethylenically unsaturated monomer having a hydrocarbon ring as the above-mentioned "other copolymerizable monomer". As the ethylenically unsaturated monomer having the above-mentioned hydrocarbon ring, for example, cyclohexyl (meth)acrylate, dicyclopentyl (meth)acrylate, adamantyl (meth)acrylate, and (meth)acrylic acid may be mentioned. Isopropyl ester, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, styrene, etc., have a greater effect on maintaining the cross-sectional shape of the colored layer after development during heat treatment. Preferred are cyclohexyl (meth)acrylate, dicyclopentyl (meth)acrylate, adamantyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, benzene Vinyl.
又,本發明所使用之鹼溶性樹脂較佳為於側鏈具有乙烯性雙鍵。於具有乙烯性雙鍵之情形時,於彩色濾光片製造時之樹脂組合物之硬化步驟中,該鹼溶性樹脂與上述本發明之分散劑可形成交聯鍵,又,該鹼溶性樹脂彼此或該鹼溶性樹脂與光聚合性化合物等可形成交聯鍵。因此,若將於側鏈具有乙烯性雙鍵之鹼溶性樹脂與本發明之分散劑組合使用,則利用協同效應,硬化膜之膜強度更加提昇,故而可更加提昇著色層之亮度及ITO膜之耐龜裂性,進而,顯影耐性提昇,又,硬化膜之熱收縮得以抑制從而與基板之密接性變得優異。 將乙烯性雙鍵導入至鹼溶性樹脂中之方法只要自先前公知之方法中適當選擇即可。例如可例舉如下等方法:使於分子內兼具環氧基及乙烯性雙鍵之化合物、例如(甲基)丙烯酸縮水甘油酯等加成於鹼溶性樹脂所具有之羧基上,從而將乙烯性雙鍵導入至側鏈中;或將具有羥基之結構單元導入至共聚物時,使於分子內具備異氰酸基及乙烯性雙鍵之化合物加成,從而將乙烯性雙鍵導入至側鏈中。In addition, the alkali-soluble resin used in the present invention preferably has an ethylenic double bond in the side chain. In the case of having an ethylenic double bond, the alkali-soluble resin and the dispersant of the present invention can form a cross-linked bond during the curing step of the resin composition when the color filter is manufactured, and the alkali-soluble resin is mutually Or the alkali-soluble resin and the photopolymerizable compound may form a crosslinked bond. Therefore, if an alkali-soluble resin having an ethylenic double bond in the side chain is used in combination with the dispersant of the present invention, the synergistic effect will increase the film strength of the cured film, and therefore the brightness of the colored layer and the ITO film can be improved. The resistance to cracking and, in addition, the development resistance is improved, and the heat shrinkage of the cured film is suppressed, so that the adhesion to the substrate becomes excellent. The method of introducing the ethylenic double bond into the alkali-soluble resin may be appropriately selected from previously known methods. For example, the following method can be exemplified: a compound having both an epoxy group and an ethylenic double bond in the molecule, such as glycidyl (meth)acrylate, is added to the carboxyl group of the alkali-soluble resin to convert the vinyl Introduce a double bond into the side chain; or when a structural unit with a hydroxyl group is introduced into the copolymer, a compound with an isocyanate group and an ethylenic double bond in the molecule is added to introduce the ethylenic double bond to the side Chain.
本發明所使用之鹼溶性樹脂亦可進而含有(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯等具有酯基之結構單元等其他結構單元。具有酯基之結構單元不僅作為抑制感光性著色樹脂組合物之鹼溶性之成分發揮功能,而且亦作為使相對於溶劑之溶解性、進而溶劑再溶解性提昇之成分發揮功能。The alkali-soluble resin used in the present invention may further contain other structural units such as structural units having ester groups such as methyl (meth)acrylate and ethyl (meth)acrylate. The structural unit having an ester group not only functions as a component that suppresses the alkali solubility of the photosensitive colored resin composition, but also functions as a component that improves the solubility in the solvent and further the solvent re-solubility.
本發明所使用之鹼溶性樹脂較佳為包含具有羧基之結構單元及具有烴環之結構單元之丙烯酸系共聚物及苯乙烯-丙烯酸系共聚物等丙烯酸系樹脂,更佳為包含具有羧基之結構單元、具有烴環之結構單元及具有乙烯性雙鍵之結構單元之丙烯酸系共聚物及苯乙烯-丙烯酸系共聚物等丙烯酸系樹脂。The alkali-soluble resin used in the present invention preferably includes acrylic resins such as acrylic copolymers and styrene-acrylic copolymers having structural units with carboxyl groups and structural units with hydrocarbon rings, and more preferably includes structures having carboxyl groups Acrylic resins such as acrylic copolymers and styrene-acrylic copolymers such as units, structural units having a hydrocarbon ring, and structural units having an ethylenic double bond.
關於鹼溶性樹脂,藉由適當調整各結構單元之添加量,可製成具有所需性能之鹼溶性樹脂。Regarding the alkali-soluble resin, by appropriately adjusting the addition amount of each structural unit, an alkali-soluble resin with required properties can be made.
要想獲得良好之圖案,含羧基之乙烯性不飽和單體之添加量相對於單體總量較佳為5質量%以上,更佳為10質量%以上。另一方面,要想抑制顯影後之圖案表面之膜粗糙等,含羧基之乙烯性不飽和單體之添加量相對於單體總量較佳為50質量%以下,更佳為40質量%以下。 若含羧基之乙烯性不飽和單體之比率為上述下限值以上,則所獲得之塗膜相對於鹼性顯影液之溶解性充分,又,若含羧基之乙烯性不飽和單體之比率為上述上限值以下,則於藉由鹼性顯影液進行顯影時,有不易引起所形成之圖案自基板之脫落或圖案表面之膜粗糙的傾向。In order to obtain a good pattern, the addition amount of the carboxyl group-containing ethylenically unsaturated monomer is preferably 5% by mass or more, and more preferably 10% by mass or more with respect to the total amount of monomers. On the other hand, in order to suppress film roughness on the surface of the pattern after development, the addition amount of the carboxyl group-containing ethylenically unsaturated monomer is preferably 50% by mass or less, and more preferably 40% by mass or less relative to the total amount of monomers. . If the ratio of the carboxyl group-containing ethylenically unsaturated monomer is more than the above lower limit, the obtained coating film has sufficient solubility with respect to the alkaline developer, and if the ratio of the carboxyl group-containing ethylenically unsaturated monomer is When the value is below the above upper limit, it tends to be less likely to cause the pattern to be formed to fall off from the substrate or the film on the surface of the pattern is rough during development with an alkaline developer.
又,更佳地用作鹼溶性樹脂之包含具有乙烯性雙鍵之結構單元之丙烯酸系共聚物及苯乙烯-丙烯酸系共聚物等丙烯酸系樹脂中,兼具環氧基及乙烯性雙鍵之化合物相對於含羧基之乙烯性不飽和單體之添加量,較佳為10質量%~95質量%,更佳為15質量%~90質量%。In addition, it is more preferably used as an alkali-soluble resin in acrylic copolymers containing structural units with ethylenic double bonds and acrylic resins such as styrene-acrylic copolymers, which have both epoxy groups and ethylenic double bonds. The addition amount of the compound relative to the carboxyl group-containing ethylenically unsaturated monomer is preferably 10% by mass to 95% by mass, more preferably 15% by mass to 90% by mass.
含羧基之較佳之共聚物之重量平均分子量(Mw)較佳處於1,000~50,000之範圍內,進而較佳為3,000~20,000。若未達1,000,則存在硬化後之黏合劑功能明顯下降之情形,若超過50,000,則存在藉由鹼性顯影液進行顯影時難以形成圖案之情形。 再者,可將聚苯乙烯作為標準物質將THF(Tetrahydrofuran,四氫呋喃)作為溶析液,並利用Shodex GPC系統-21H(Shodex GPC System-21H)而測定含羧基之共聚物之上述重量平均分子量(Mw)。The weight average molecular weight (Mw) of the preferred copolymer containing carboxyl groups is preferably in the range of 1,000 to 50,000, and more preferably 3,000 to 20,000. If it is less than 1,000, the function of the adhesive after curing may be significantly reduced, and if it exceeds 50,000, it may be difficult to form a pattern during development with an alkaline developer. Furthermore, polystyrene can be used as the standard substance and THF (Tetrahydrofuran) as the eluent, and the weight average molecular weight of the copolymer containing carboxyl group can be determined by using Shodex GPC System-21H (Shodex GPC System-21H). Mw).
作為具有羧基之環氧(甲基)丙烯酸酯樹脂,並無特別限定,但使環氧化合物與含不飽和基之單羧酸之反應物與酸酐發生反應獲得之環氧(甲基)丙烯酸酯化合物較為適合。 環氧化合物、含不飽和基之單羧酸及酸酐可自公知者中適當選擇使用。具有羧基之環氧(甲基)丙烯酸酯樹脂可分別單獨使用1種,亦可併用兩種以上。The epoxy (meth)acrylate resin having a carboxyl group is not particularly limited, but an epoxy (meth)acrylate obtained by reacting the reactant of an epoxy compound and an unsaturated group-containing monocarboxylic acid with an acid anhydride The compound is more suitable. Epoxy compounds, unsaturated group-containing monocarboxylic acids, and acid anhydrides can be appropriately selected and used from known ones. The epoxy (meth)acrylate resin which has a carboxyl group may be used individually by 1 type, respectively, and may use 2 or more types together.
關於鹼溶性樹脂,就相對於顯影液所使用之鹼性水溶液之顯影性(溶解性)之方面而言,較佳為選擇酸值為50 mgKOH/g以上者加以使用。就相對於顯影液所使用之鹼性水溶液之顯影性(溶解性)之方面、及對基板之密接性之方面而言,鹼溶性樹脂之酸值較佳為60 mgKOH/g以上300 mgKOH/g以下,其中較佳為70 mgKOH/g以上200 mgKOH/g以下。 再者,鹼溶性樹脂之酸值可依照JIS K 0070:1992進行測定。Regarding the alkali-soluble resin, in terms of the developability (solubility) with respect to the alkaline aqueous solution used in the developer, it is preferable to select and use one having an acid value of 50 mgKOH/g or more. In terms of the developability (solubility) relative to the alkaline aqueous solution used in the developer and the adhesion to the substrate, the acid value of the alkali-soluble resin is preferably 60 mgKOH/g or more and 300 mgKOH/g Hereinafter, among them, it is preferably 70 mgKOH/g or more and 200 mgKOH/g or less. Furthermore, the acid value of the alkali-soluble resin can be measured in accordance with JIS K 0070:1992.
要想獲得硬化膜之膜強度提昇、顯影耐性提昇且與基板之密接性優異等效果,於鹼溶性樹脂之側鏈具有乙烯性不飽和基之情形時之乙烯性不飽和鍵當量較佳處於100~2000之範圍內,尤佳處於140~1500之範圍內。若該乙烯性不飽和鍵當量為100以上,則顯影耐性或密接性優異。又,若該乙烯性不飽和鍵當量為2000以下,則可相對地增加上述具有羧基之結構單元或具有烴環之結構單元等其他結構單元之比率,故而顯影性或耐熱性優異。 此處,所謂乙烯性不飽和鍵當量係上述鹼溶性樹脂中之乙烯性不飽和鍵每1莫耳之重量平均分子量,以下述數式(1)表示。In order to obtain the effects of improving the film strength of the cured film, improving the development resistance, and excellent adhesion to the substrate, the ethylenic unsaturated bond equivalent is preferably 100 when the side chain of the alkali-soluble resin has an ethylenic unsaturated group. Within the range of ~2000, preferably within the range of 140-1500. If the ethylenically unsaturated bond equivalent is 100 or more, the development resistance or adhesiveness is excellent. In addition, if the ethylenically unsaturated bond equivalent is 2000 or less, the ratio of other structural units such as the structural unit having a carboxyl group or the structural unit having a hydrocarbon ring can be relatively increased, so that the developability and heat resistance are excellent. Here, the ethylenically unsaturated bond equivalent is the weight average molecular weight of the ethylenically unsaturated bond in the alkali-soluble resin per 1 mole, and is represented by the following formula (1).
數式(1) 乙烯性不飽和鍵當量(g/mol)=W(g)/M(mol) (數式(1)中,W表示鹼溶性樹脂之質量(g),M表示鹼溶性樹脂W(g)中所包含之乙烯性雙鍵之莫耳數(mol))Formula (1) Ethylene unsaturated bond equivalent (g/mol)=W(g)/M(mol) (In the formula (1), W represents the mass (g) of the alkali-soluble resin, and M represents the number of moles (mol) of the ethylenic double bond contained in the alkali-soluble resin W(g))
上述乙烯性不飽和鍵當量例如亦可藉由依據JIS K 0070:1992中所記載之碘值之試驗方法測定鹼溶性樹脂每1 g中所包含之乙烯性雙鍵之數量而算出。The above-mentioned ethylenically unsaturated bond equivalent can also be calculated, for example, by measuring the number of ethylenic double bonds per 1 g of the alkali-soluble resin in accordance with the iodine value test method described in JIS K 0070: 1992.
感光性著色樹脂組合物所使用之鹼溶性樹脂可單獨使用1種,亦可組合2種以上使用。作為鹼溶性樹脂之含量,並無特別限制,但相對於感光性著色樹脂組合物之固形物成分總量,例如較佳處於1質量%~60質量%之範圍內,更佳處於5質量%~40質量%之範圍內。若鹼溶性樹脂之含量為上述下限值以上,則獲得充分之鹼性顯影性,又,若鹼溶性樹脂之含量為上述上限值以下,則可於顯影時抑制膜粗糙或圖案之缺口。The alkali-soluble resin used in the photosensitive color resin composition may be used individually by 1 type, and may be used in combination of 2 or more types. The content of the alkali-soluble resin is not particularly limited, but it is preferably in the range of 1% by mass to 60% by mass, and more preferably in the range of 5% by mass to 5% by mass relative to the total solid content of the photosensitive colored resin composition. Within the range of 40% by mass. If the content of the alkali-soluble resin is more than the above lower limit value, sufficient alkali developability can be obtained, and if the content of the alkali-soluble resin is less than the above upper limit value, film roughness or pattern notch during development can be suppressed.
(抗氧化劑) 本發明之感光性著色樹脂組合物進而含有抗氧化劑之情況會使耐熱性提昇,抑制色材退色且使亮度提昇,故而較佳。抗氧化劑只要自先前公知者中適當選擇即可。作為抗氧化劑之具體例,例如可例舉:受阻酚系抗氧化劑、胺系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、肼系抗氧化劑等,就耐熱性之方面而言,較佳為使用受阻酚系抗氧化劑。亦可為如國際公開第2014/021023號中所記載之潛伏性抗氧化劑。(Antioxidants) When the photosensitive colored resin composition of the present invention further contains an antioxidant, the heat resistance is improved, the fading of the color material is suppressed, and the brightness is improved, which is preferable. The antioxidant may be appropriately selected from those previously known. Specific examples of antioxidants include hindered phenol-based antioxidants, amine-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, hydrazine-based antioxidants, etc. In terms of heat resistance, preferred are Use hindered phenol antioxidants. It may also be a latent antioxidant as described in International Publication No. 2014/021023.
作為受阻酚系抗氧化劑,例如可例舉:季戊四醇四[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯](商品名:IRGANOX1010;BASF公司製造)、異氰尿酸1,3,5-三(3,5-二-第三丁基-4-羥基苄基)酯(商品名:IRGANOX3114;BASF公司製造)、2,4,6-三(4-羥基-3,5-二-第三丁基苄基)-1,3,5-三甲苯(商品名:IRGANOX1330;BASF公司製造)、2,2'-亞甲基雙(6-第三丁基-4-甲基苯酚)(商品名:SUMILIZER MDP-S;住友化學公司製造)、6,6'-硫代雙(2-第三丁基-4-甲基苯酚)(商品名:IRGANOX1081;BASF公司製造)、3,5-二-第三丁基-4-羥基苄基膦酸二乙酯(商品名:IRGAMOD195;BASF公司製造)等。其中,就耐熱性及耐光性之方面而言,較佳為季戊四醇四[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯](商品名:IRGANOX1010;BASF公司製造)。Examples of hindered phenol-based antioxidants include: pentaerythritol tetra[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (trade name: IRGANOX 1010; manufactured by BASF Corporation),
若本發明之感光性著色樹脂組合物組合含有上述肟酯系光起始劑及抗氧化劑,則利用協同效應亮度提昇,殘膜率提昇,且於形成細線圖案時直線性更加提昇或按照遮罩線寬之設計形成細線圖案之能力提昇,故而較佳。If the photosensitive colored resin composition composition of the present invention contains the above-mentioned oxime ester-based photoinitiator and antioxidant, the synergistic effect is used to increase brightness, increase residual film rate, and increase linearity when forming fine line patterns or follow the mask. The line width design improves the ability to form fine line patterns, so it is better.
作為抗氧化劑之含量,相對於感光性著色樹脂組合物之固形物成分總量,例如較佳為0.1質量%~10.0質量%,更佳為0.5質量%~5.0質量%。若為上述下限值以上,則耐熱性及耐光性優異。另一方面,若為上述上限值以下,則可將本發明之著色樹脂組合物製成高感度之感光性樹脂組合物。The content of the antioxidant is, for example, preferably 0.1% by mass to 10.0% by mass, and more preferably 0.5% by mass to 5.0% by mass relative to the total amount of solid content of the photosensitive colored resin composition. If it is more than the said lower limit, it will be excellent in heat resistance and light resistance. On the other hand, if it is below the above upper limit, the colored resin composition of the present invention can be made into a highly sensitive photosensitive resin composition.
將抗氧化劑與上述肟酯系光起始劑組合使用之情形時,作為抗氧化劑之調配量,相對於上述肟酯系光起始劑之合計量100質量份,抗氧化劑較佳為1質量份~250質量份,更佳為3質量份~80質量份,進而更佳為5質量份~45質量份。若處於上述範圍內,則上述組合之效果優異。When an antioxidant is used in combination with the above-mentioned oxime ester-based photoinitiator, as the blending amount of the antioxidant, relative to 100 parts by mass of the total amount of the above-mentioned oxime-ester-based photoinitiator, the antioxidant is preferably 1 part by mass -250 parts by mass, more preferably 3 parts by mass to 80 parts by mass, and still more preferably 5 parts by mass to 45 parts by mass. If it is in the above-mentioned range, the effect of the above-mentioned combination is excellent.
(各種添加劑) 本發明之感光性著色樹脂組合物中亦可包含各種添加劑。 作為添加劑,例如可例舉:聚合終止劑、鏈轉移劑、調平劑、塑化劑、界面活性劑、消泡劑、矽烷偶合劑、紫外線吸收劑、密接促進劑等。 作為界面活性劑及塑化劑之具體例,例如可例舉日本專利特開2013-029832號公報中所記載者。(Various additives) Various additives may be contained in the photosensitive colored resin composition of this invention. As an additive, a polymerization terminator, a chain transfer agent, a leveling agent, a plasticizer, a surfactant, an antifoaming agent, a silane coupling agent, an ultraviolet absorber, an adhesion promoter, etc. are mentioned, for example. As a specific example of a surfactant and a plasticizer, what is described in Unexamined-Japanese-Patent No. 2013-029832 can be mentioned, for example.
又,作為矽烷偶合劑,例如可例舉:KBM-502、KBM-503、KBE-502、KBE-503、KBM-5103、KBM-903、KBE-903、KBM573、KBM-403、KBE-402、KBE-403、KBM-303、KBM-802、KBM-803、KBE-9007、X-12-967C(Shin-Etsu Silicones公司製造)等。其中,就SiN基板之密接性之方面而言,較佳為具有甲基丙烯酸基、丙烯酸基之KBM-502、KBM-503、KBE-502、KBE-503、KBM-5103。Also, as the silane coupling agent, for example, KBM-502, KBM-503, KBE-502, KBE-503, KBM-5103, KBM-903, KBE-903, KBM573, KBM-403, KBE-402, KBE-403, KBM-303, KBM-802, KBM-803, KBE-9007, X-12-967C (manufactured by Shin-Etsu Silicones), etc. Among them, in terms of the adhesion of the SiN substrate, KBM-502, KBM-503, KBE-502, KBE-503, KBM-5103 having a methacrylic group and an acrylic group are preferable.
作為矽烷偶合劑之含量,相對於感光性著色樹脂組合物中之總固形物成分100質量份,矽烷偶合劑較佳為0.05質量份以上10.0質量份以下,更佳為0.1質量份以上5.0質量份以下。若為上述下限值以上、上述上限值以下,則基材密接性優異。As the content of the silane coupling agent, relative to 100 parts by mass of the total solid content in the photosensitive colored resin composition, the silane coupling agent is preferably 0.05 parts by mass or more and 10.0 parts by mass or less, more preferably 0.1 parts by mass or more and 5.0 parts by mass the following. If it is more than the said lower limit and less than the said upper limit, the adhesiveness of a base material will be excellent.
<感光性著色樹脂組合物中之各成分之調配比率> 色材之合計含量相對於感光性著色樹脂組合物之固形物成分總量,例如較佳處於3質量%~65質量%之範圍內,更佳處於4質量%~60質量%之範圍內。若為上述下限值以上,則將感光性著色樹脂組合物塗佈為規定膜厚(通常為1.0 μm~5.0 μm)時之著色層具有充分之色濃度。又,若為上述上限值以下,則可獲得保存穩定性優異並且具有充分之硬度或與基板之密接性之著色層。尤其是形成色材濃度較高之著色層之情形時,色材之含量相對於感光性著色樹脂組合物之固形物成分總量,例如較佳處於15質量%~75質量%之範圍內,更佳處於25質量%~70質量%之範圍內。 又,作為分散劑之含量,並無特別限定,只要可均勻地分散色材即可,但例如相對於感光性著色樹脂組合物之固形物成分總量,較佳處於1質量%~40質量%之範圍內,更佳處於2質量%~30質量%之範圍內,進而較佳處於3質量%~25質量%之範圍內。若為上述下限值以上,則色材之分散性及分散穩定性優異,且感光性著色樹脂組合物之保存穩定性更優異。又,若為上述上限值以下,則顯影性變得良好。尤其是形成色材濃度較高之著色層之情形時,分散劑之含量相對於感光性著色樹脂組合物之固形物成分總量,例如較佳處於2質量%~25質量%之範圍內,更佳處於3質量%~20質量%之範圍內。 又,溶劑之含量只要於可高精度地形成著色層之範圍內適當設定即可。相對於包含該溶劑之感光性著色樹脂組合物之總量,溶劑之含量例如較佳處於55質量%~95質量%之範圍內,更佳處於65質量%~88質量%之範圍內。藉由上述溶劑之含量處於上述範圍內,可使塗佈性優異。<The blending ratio of the components in the photosensitive colored resin composition> The total content of the color material is preferably in the range of 3% by mass to 65% by mass, and more preferably in the range of 4% by mass to 60% by mass relative to the total solid content of the photosensitive colored resin composition. If it is more than the above lower limit, the coloring layer has sufficient color density when the photosensitive colored resin composition is applied to a predetermined film thickness (usually 1.0 μm to 5.0 μm). Moreover, if it is less than the said upper limit, the coloring layer which is excellent in storage stability and has sufficient hardness or adhesion to a substrate can be obtained. Especially in the case of forming a coloring layer with a high color material concentration, the content of the color material relative to the total solid content of the photosensitive coloring resin composition is preferably in the range of, for example, 15% to 75% by mass, and more It is preferably in the range of 25% by mass to 70% by mass. In addition, the content of the dispersant is not particularly limited as long as the color material can be uniformly dispersed, but for example, it is preferably 1% to 40% by mass relative to the total solid content of the photosensitive colored resin composition. Within the range, it is more preferably in the range of 2% by mass to 30% by mass, and still more preferably in the range of 3% by mass to 25% by mass. If it is more than the said lower limit, the dispersibility and dispersion stability of a color material will be excellent, and the storage stability of a photosensitive colored resin composition will be more excellent. Moreover, if it is below the said upper limit, developability will become favorable. Especially in the case of forming a coloring layer with a high color material concentration, the content of the dispersant relative to the total solid content of the photosensitive colored resin composition is preferably in the range of 2% by mass to 25% by mass, and more Preferably, it is in the range of 3% by mass to 20% by mass. In addition, the content of the solvent may be appropriately set within the range where the coloring layer can be formed with high accuracy. The content of the solvent is preferably in the range of 55% to 95% by mass, and more preferably in the range of 65% to 88% by mass relative to the total amount of the photosensitive colored resin composition containing the solvent. When the content of the above-mentioned solvent is within the above-mentioned range, the coatability can be excellent.
<感光性著色樹脂組合物之製造方法> 本發明之感光性著色樹脂組合物之製造方法並無特別限定,例如可藉由向上述本發明之色材分散液中添加多官能單體、光起始劑、視需要添加之鹼溶性樹脂、其他成分,並使用公知之混合方法進行混合而獲得。或者,可藉由添加色材、上述本發明之分散劑、多官能單體、光起始劑、溶劑、視需要添加之鹼溶性樹脂、其他成分,並使用公知之混合方法進行混合而獲得。<Method for manufacturing photosensitive colored resin composition> The method for producing the photosensitive colored resin composition of the present invention is not particularly limited. For example, it can be achieved by adding a polyfunctional monomer, a photoinitiator, an alkali-soluble resin, if necessary, to the color material dispersion of the present invention. Other ingredients are obtained by mixing using a known mixing method. Alternatively, it can be obtained by adding a color material, the above-mentioned dispersant of the present invention, a multifunctional monomer, a photoinitiator, a solvent, an alkali-soluble resin added as necessary, and other components, and mixing using a known mixing method.
<用途> 第一本發明之感光性著色樹脂組合物因可同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性,故而其中適宜用於彩色濾光片用途。 第一本發明之感光性著色樹脂組合物用於要求微細色材之優異之分散穩定性之各種用途,亦用於噴墨用墨水或印刷用墨水。<Use> The photosensitive colored resin composition of the first invention can satisfy excellent dispersion stability, solvent resolubility, and substrate adhesion at the same time, so it is suitable for color filter applications among them. The photosensitive colored resin composition of the first invention is used for various applications requiring excellent dispersion stability of fine color materials, and is also used for inkjet inks or printing inks.
I-3.第一本發明之彩色濾光片 第一本發明之彩色濾光片係至少具備基板、及設置於該基板上之著色層者,該著色層之至少1個係上述第一本發明之感光性著色樹脂組合物之硬化物。I-3. The first color filter of the present invention The color filter of the first invention includes at least a substrate and a colored layer provided on the substrate, and at least one of the colored layers is a cured product of the photosensitive colored resin composition of the first invention.
一面參照圖一面對此種本發明之彩色濾光片進行說明。圖1係表示本發明之彩色濾光片之一例之概略剖視圖。根據圖1,本發明之彩色濾光片10包含基板1、遮光部2、著色層3。The color filter of the present invention will be described with reference to the drawings. Fig. 1 is a schematic cross-sectional view showing an example of the color filter of the present invention. According to FIG. 1, the
<著色層> 本發明之彩色濾光片所使用之著色層係至少1個為上述本發明之感光性著色樹脂組合物之硬化物之著色層。 著色層通常形成於下述基板上之遮光部之開口部,通常包含3色以上之著色圖案。 又,作為該著色層之排列,並無特別限定,例如可設為條紋型、馬賽克型、三角型、4像素配置型等一般之排列。又,著色層之寬度、面積等可任意設定。 該著色層之厚度可藉由調整塗佈方法、感光性著色樹脂組合物之固形物成分濃度或黏度等,適當控制,通常較佳處於1 μm~5 μm之範圍內。<Colored layer> The colored layer used in the color filter of the present invention is at least one colored layer of the cured product of the photosensitive colored resin composition of the present invention. The colored layer is usually formed in the opening of the light-shielding portion on the following substrate, and usually contains a colored pattern of more than three colors. In addition, the arrangement of the colored layers is not particularly limited, and it can be, for example, a general arrangement such as a stripe type, a mosaic type, a triangle type, and a 4-pixel arrangement type. In addition, the width and area of the colored layer can be arbitrarily set. The thickness of the colored layer can be appropriately controlled by adjusting the coating method, the solid content concentration or viscosity of the photosensitive colored resin composition, etc., and is usually preferably in the range of 1 μm to 5 μm.
該著色層例如可藉由下述方法形成。 首先,使用噴塗法、浸漬塗佈法、棒式塗佈法、輥塗法、旋轉塗佈法、模嘴塗佈法等塗佈方法,將上述本發明之感光性著色樹脂組合物塗佈於下述基板上,形成濕式塗膜。其中,可較佳地使用旋轉塗佈法、模嘴塗佈法。 繼而,使用加熱板或烘箱等,使該濕式塗膜乾燥之後,介隔規定圖案之遮罩對該塗膜進行曝光,使鹼溶性樹脂及多官能單體等進行光聚合反應而製成硬化塗膜。作為曝光所使用之光源,例如可例舉低壓水銀燈、高壓水銀燈、金屬鹵化物燈等紫外線、電子束等。曝光量根據所使用之光源或塗膜之厚度等適當調整。 又,於曝光後為了促進聚合反應,亦可進行加熱處理。加熱條件根據所使用之感光性著色樹脂組合物中各成分之調配比率或塗膜之厚度等適當選擇。This colored layer can be formed by the following method, for example. First, the above-mentioned photosensitive colored resin composition of the present invention is applied to the coating method using spray coating method, dip coating method, bar coating method, roll coating method, spin coating method, die nozzle coating method, etc. A wet coating film was formed on the following substrate. Among them, the spin coating method and the die nozzle coating method can be preferably used. Then, after the wet coating film is dried using a hot plate or oven, etc., the coating film is exposed through a mask of a predetermined pattern, and the alkali-soluble resin and polyfunctional monomer are photopolymerized to make the cured product.涂膜。 Coating. As a light source used for exposure, ultraviolet rays, electron beams, etc., such as a low-pressure mercury lamp, a high-pressure mercury lamp, and a metal halide lamp, can be mentioned, for example. The amount of exposure is appropriately adjusted according to the light source used or the thickness of the coating film. In addition, in order to promote the polymerization reaction after exposure, heat treatment may be performed. The heating conditions are appropriately selected according to the blending ratio of the components in the photosensitive colored resin composition used, the thickness of the coating film, and the like.
繼而,使用顯影液進行顯影處理,將未曝光部分溶解、去除,藉此以所需圖案形成塗膜。作為顯影液,通常使用使鹼溶解於水或水溶性溶劑而成之溶液。亦可向該鹼溶液中適量添加界面活性劑等。又,顯影方法可採用一般方法。 顯影處理後,通常進行顯影液之洗淨、感光性著色樹脂組合物之硬化塗膜之乾燥,形成著色層。再者,顯影處理後,為了使塗膜充分硬化亦可進行加熱處理。作為加熱條件,並無特別限定,根據塗膜之用途適當選擇。Then, a developing solution is used to perform a development process to dissolve and remove the unexposed part, thereby forming a coating film in a desired pattern. As the developer, a solution obtained by dissolving an alkali in water or a water-soluble solvent is usually used. It is also possible to add an appropriate amount of surfactants and the like to the alkaline solution. In addition, general methods can be adopted for the development method. After the development treatment, the developer is usually washed, and the cured coating film of the photosensitive colored resin composition is dried to form a colored layer. In addition, after the development treatment, heat treatment may be performed in order to sufficiently harden the coating film. The heating conditions are not particularly limited, and are appropriately selected according to the application of the coating film.
<遮光部> 本發明之彩色濾光片中之遮光部呈圖案狀地形成於下述基板上,可設為與一般作為遮光部用於彩色濾光片之遮光部相同。 作為該遮光部之圖案形狀,並無特別限定,例如可例舉條紋狀、矩陣狀等形狀。遮光部亦可為利用濺鍍法、真空蒸鍍法等獲得之鉻等金屬薄膜。或者,遮光部亦可為於樹脂黏合劑中含有碳微粒子、金屬氧化物、無機顏料、有機顏料等遮光性粒子之樹脂層。於樹脂層含有遮光性粒子之情形時,有使用感光性抗蝕劑並藉由顯影進行圖案化之方法、使用含有遮光性粒子之噴墨墨水進行圖案化之方法、對感光性抗蝕劑進行熱轉印之方法等。<Shading part> The light-shielding part in the color filter of the present invention is formed in a pattern on the substrate described below, and can be made the same as the light-shielding part generally used as a light-shielding part for a color filter. The pattern shape of the light-shielding portion is not particularly limited, and for example, a stripe shape, a matrix shape, or the like may be mentioned. The light-shielding part may also be a metal thin film such as chromium obtained by a sputtering method, a vacuum evaporation method, or the like. Alternatively, the light-shielding portion may be a resin layer containing light-shielding particles such as carbon fine particles, metal oxides, inorganic pigments, and organic pigments in a resin adhesive. When the resin layer contains light-shielding particles, there are a method of patterning by development using a photosensitive resist, a method of patterning using inkjet ink containing light-shielding particles, and a photosensitive resist Methods of thermal transfer, etc.
作為遮光部之膜厚,於金屬薄膜之情形時設定為0.2 μm~0.4 μm左右,於使黑色顏料分散或溶解於黏合劑樹脂中而成之情形時設定為0.5 μm~2 μm左右。The film thickness of the light-shielding part is set to about 0.2 μm to 0.4 μm in the case of a metal thin film, and set to about 0.5 μm to 2 μm when the black pigment is dispersed or dissolved in a binder resin.
<基板> 作為基板,可使用下述透明基板、矽基板、及於透明基板或矽基板上形成有鋁、銀、銀/銅/鈀合金薄膜等者。亦可於該等基板上形成其他彩色濾光片層、樹脂層、TFT(Thin-film transistor,薄膜電晶體)等電晶體、電路等。 作為本發明之彩色濾光片中之透明基板,並無特別限定,只要為對於可見光為透明之基材即可,可使用一般彩色濾光片所使用之透明基板。具體可例舉:石英玻璃、無鹼玻璃、合成石英板等不具有可撓性之透明剛性材料;或透明樹脂膜、光學用樹脂板、軟性玻璃等具有可撓性之透明軟性材料。 該透明基板之厚度並無特別限定,可根據本發明之彩色濾光片之用途,例如使用100 μm~1 mm左右之厚度。 再者,本發明之彩色濾光片除形成有上述基板、遮光部及著色層以外,還可形成有例如外覆層或透明電極層,進而形成有配向膜或柱狀間隔件等。<Substrate> As the substrate, the following transparent substrates, silicon substrates, and those having aluminum, silver, silver/copper/palladium alloy thin films, etc. formed on the transparent substrate or silicon substrate can be used. Other color filter layers, resin layers, transistors such as TFTs (Thin-film transistors), circuits, etc. can also be formed on these substrates. The transparent substrate in the color filter of the present invention is not particularly limited, as long as it is a substrate that is transparent to visible light, and a transparent substrate used in general color filters can be used. Specific examples include: transparent rigid materials that are not flexible, such as quartz glass, alkali-free glass, and synthetic quartz plates; or transparent and flexible materials such as transparent resin films, optical resin plates, and flexible glass. The thickness of the transparent substrate is not particularly limited. According to the application of the color filter of the present invention, for example, a thickness of about 100 μm to 1 mm can be used. Furthermore, the color filter of the present invention may be formed with, for example, an overcoat layer or a transparent electrode layer, in addition to the above-mentioned substrate, light-shielding portion, and coloring layer, and then an alignment film or columnar spacers.
I-4.第一本發明之顯示裝置 第一本發明之顯示裝置之特徵在於:具有上述第一本發明之彩色濾光片。第一本發明中顯示裝置之構成並無特別限定,可自先前公知之顯示裝置中適當選擇,例如可例舉液晶顯示裝置、或有機發光顯示裝置等。I-4. The first display device of the present invention The display device of the first invention is characterized by having the color filter of the first invention described above. The structure of the display device in the first invention is not particularly limited, and it can be appropriately selected from previously known display devices. For example, a liquid crystal display device or an organic light-emitting display device can be exemplified.
[液晶顯示裝置]
作為本發明之液晶顯示裝置,例如可例舉如下液晶顯示裝置,其具有上述本發明之彩色濾光片、對向基板、及形成於上述彩色濾光片與上述對向基板之間之液晶層。
一面參照圖,一面對此種本發明之液晶顯示裝置進行說明。圖2係表示本發明之液晶顯示裝置之一例之概略圖。如圖2所例示,本發明之液晶顯示裝置40具有彩色濾光片10、具有TFT陣列基板等之對向基板20、及形成於上述彩色濾光片10與上述對向基板20之間之液晶層30。
再者,本發明之液晶顯示裝置並不限定於該圖2所示之構成,可設為一般作為使用有彩色濾光片之液晶顯示裝置所公知之構成。[Liquid crystal display device]
As the liquid crystal display device of the present invention, for example, a liquid crystal display device having the color filter of the present invention, a counter substrate, and a liquid crystal layer formed between the color filter and the counter substrate can be exemplified .
With reference to the drawings, the liquid crystal display device of the present invention will be described on the other. Fig. 2 is a schematic diagram showing an example of the liquid crystal display device of the present invention. As shown in FIG. 2, the liquid
作為本發明之液晶顯示裝置之驅動方式,並無特別限定,可採用一般用於液晶顯示裝置之驅動方式。作為此種驅動方式,例如可例舉:TN(Twisted Nematic,扭曲向列)方式、IPS(In-Plane Switching,橫向電場效應)方式、OCB(Optically Compensated Birefringence,光學補償彎曲排列)方式、及MVA(Multi-domain Vertical Alignment,多象限垂直配向)方式等。於本發明中,適宜使用上述任一方式。 又,作為對向基板,可根據本發明之液晶顯示裝置之驅動方式等適當選擇使用。 進而,作為構成液晶層之液晶,可根據本發明之液晶顯示裝置之驅動方式等,使用介電各向異性不同之各種液晶、及其等之混合物。The driving method of the liquid crystal display device of the present invention is not particularly limited, and a driving method generally used for liquid crystal display devices can be adopted. As such a driving method, for example, a TN (Twisted Nematic, twisted nematic) method, an IPS (In-Plane Switching, lateral electric field effect) method, an OCB (Optically Compensated Birefringence, optically compensated bending arrangement) method, and MVA may be mentioned. (Multi-domain Vertical Alignment, multi-quadrant vertical alignment) method and so on. In the present invention, any of the above-mentioned methods can be suitably used. In addition, as the counter substrate, it can be appropriately selected and used according to the driving method of the liquid crystal display device of the present invention. Furthermore, as the liquid crystal constituting the liquid crystal layer, various liquid crystals having different dielectric anisotropy, and mixtures thereof can be used in accordance with the driving method of the liquid crystal display device of the present invention.
作為液晶層之形成方法,可使用一般用作液晶單元之製作方法之方法,例如可例舉真空注入方式或液晶滴下方式等。藉由上述方法形成液晶層後,將液晶單元緩冷至常溫,藉此可使所封入之液晶配向。As a method of forming the liquid crystal layer, a method generally used as a method of manufacturing a liquid crystal cell can be used. For example, a vacuum injection method or a liquid crystal dropping method can be mentioned. After the liquid crystal layer is formed by the above-mentioned method, the liquid crystal cell is slowly cooled to normal temperature, so that the enclosed liquid crystal can be aligned.
[有機發光顯示裝置]
作為本發明之有機發光顯示裝置,例如可例舉包含上述本發明之彩色濾光片及有機發光體之有機發光顯示裝置。
一面參照圖,一面對此種本發明之有機發光顯示裝置進行說明。圖3係表示本發明之有機發光顯示裝置之一例之概略圖。如圖3所例示,本發明之有機發光顯示裝置100具有彩色濾光片10及有機發光體80。亦可於彩色濾光片10與有機發光體80之間具有有機保護層50或無機氧化膜60。[Organic Light Emitting Display Device]
As the organic light-emitting display device of the present invention, for example, an organic light-emitting display device including the above-mentioned color filter and organic light-emitting body of the present invention can be exemplified.
With reference to the drawings, the organic light emitting display device of the present invention will be described on the other. FIG. 3 is a schematic diagram showing an example of the organic light emitting display device of the present invention. As shown in FIG. 3, the organic light-emitting
作為有機發光體80之積層方法,例如可例舉:於彩色濾光片上表面逐次形成透明陽極71、電洞注入層72、電洞傳輸層73、發光層74、電子注入層75、及陰極76之方法;或將形成於另一基板上之有機發光體80貼合於無機氧化膜60上之方法等。有機發光體80中之透明陽極71、電洞注入層72、電洞傳輸層73、發光層74、電子注入層75、及陰極76、其他構成適宜使用公知者。以此方式製作之有機發光顯示裝置100例如可應用於被動驅動方式之有機EL顯示器,亦可應用於主動驅動方式之有機EL顯示器。
再者,本發明之有機發光顯示裝置並不限定於該圖3所示之構成,可設為一般作為使用有彩色濾光片之液晶顯示裝置所公知之構成。As a layering method of the organic light-emitting
II.第二本發明 以下,依序對第二本發明之色材分散液、感光性著色樹脂組合物、彩色濾光片、液晶顯示裝置以及有機發光顯示裝置詳細地進行說明。 II-1.第二本發明之色材分散液 第二本發明之色材分散液係含有色材、分散劑及溶劑者,且 上述分散劑具有源自含羧基之乙烯性不飽和單體之結構單元、及下述通式(III)所表示之結構單元,該通式(III)所表示之結構單元中之聚合物鏈含有接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物包含選自由下述通式(V)所表示之結構單元及下述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,上述嵌段共聚物具有:A嵌段,其包含源自含羧基之乙烯性不飽和單體之結構單元;以及B嵌段,其包含選自由下述通式(V)所表示之結構單元及下述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。II. The second invention Hereinafter, the color material dispersion liquid, the photosensitive colored resin composition, the color filter, the liquid crystal display device, and the organic light emitting display device of the second invention will be described in detail in order. II-1. The second color material dispersion of the present invention The second color material dispersion of the present invention contains color materials, dispersants and solvents, and the above dispersants have structural units derived from carboxyl-containing ethylenically unsaturated monomers and are represented by the following general formula (III) The polymer chain in the structural unit represented by the general formula (III) contains at least one of a graft copolymer and a block copolymer, and the graft copolymer is selected from the following general formula (V) At least one structural unit in the group consisting of the structural unit represented by the following general formula (V') and the structural unit represented by the following general formula (V'), the block copolymer has: A block, which contains ethylene derived from a carboxyl group The structural unit of a sexually unsaturated monomer; and the B block, which includes a structural unit selected from the group consisting of a structural unit represented by the following general formula (V) and a structural unit represented by the following general formula (V') At least one structural unit.
[化12] (通式(III)中,R1'' 表示氫原子或甲基,A1 表示直接鍵結或2價連結基,Polymer表示聚合物鏈)[化12] (In the general formula (III), R 1'' represents a hydrogen atom or a methyl group, A 1 represents a direct bond or a divalent linking group, and Polymer represents a polymer chain)
[化13] (通式(V)中,R11' 係氫原子或甲基,A2' 係2價連結基,R5 係伸乙基或伸丙基,R6 係氫原子或烴基,m表示2以上80以下之數; 通式(V')中,R11'' 係氫原子或甲基,A2'' 係2價連結基,R7 係碳數為1~10之伸烷基,R8 係碳數為3~7之伸烷基,R9 係氫原子或烴基,n表示1以上40以下之數)[化13] (Formula (V) in, R 11 'based hydrogen atom or a methyl group, A 2' based divalent linking group, R 5 or extension line extending ethyl propyl, R 6 a hydrogen atom or a hydrocarbon-based, m represents 2 or more A number below 80; In the general formula (V'), R 11" is a hydrogen atom or a methyl group, A 2" is a divalent linking group, R 7 is an alkylene group with 1 to 10 carbon atoms, and R 8 It is an alkylene group having 3 to 7 carbon atoms, R 9 is a hydrogen atom or a hydrocarbon group, and n represents a number from 1 to 40)
第二本發明之色材分散液使用上述特定接枝共聚物或嵌段共聚物作為分散劑,上述特定接枝共聚物或嵌段共聚物包含源自含羧基之乙烯性不飽和單體之結構單元、以及選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,故而可製作同時滿足優異之基材密接性及顯影性(顯影時間之縮短)之感光性著色樹脂組合物。 關於第二本發明所使用之上述特定接枝共聚物或嵌段共聚物認為:由於其包含源自含羧基之乙烯性不飽和單體之結構單元,故而藉由與作為基板之玻璃表面等之極性基相互作用使塗膜之基材密接性提昇,且由於其包含具有聚環氧乙烷鏈、聚環氧丙烷鏈或酯鏈之結構單元,故而藉由聚環氧乙烷鏈、聚環氧丙烷鏈或酯鏈中所包含之氧原子與鹼性顯影液發生氫鍵結,於顯影時容易溶解於鹼性顯影液,從而顯影時間縮短。The second color material dispersion of the present invention uses the above-mentioned specific graft copolymer or block copolymer as a dispersant, and the above-mentioned specific graft copolymer or block copolymer contains a structure derived from a carboxyl-containing ethylenically unsaturated monomer Unit and at least one structural unit selected from the group consisting of the structural unit represented by the above general formula (V) and the structural unit represented by the above general formula (V'), so that it is possible to produce a substrate that is excellent at the same time Adhesion and developability (shortening of development time) photosensitive colored resin composition. Regarding the above-mentioned specific graft copolymer or block copolymer used in the second invention, it is considered that since it contains a structural unit derived from an ethylenically unsaturated monomer containing a carboxyl group, it is combined with the glass surface as a substrate, etc. The interaction of the polar groups improves the adhesion of the coating film to the base material, and because it contains structural units with polyethylene oxide chains, polypropylene oxide chains or ester chains, the use of polyethylene oxide chains and polycyclic The oxygen atoms contained in the oxypropane chain or the ester chain are hydrogen-bonded with the alkaline developer, and are easily dissolved in the alkaline developer during development, thereby shortening the development time.
第二本發明之色材分散液係至少含有色材、分散劑及溶劑者,且亦可於不損及本發明之效果之範圍內,進而含有其他成分。 以下,對此種第二本發明之色材分散液之各成分,自作為第二本發明之特徵之分散劑起依序詳細地進行說明。The color material dispersion liquid of the second invention contains at least a color material, a dispersant, and a solvent, and may further contain other components within a range that does not impair the effects of the present invention. Hereinafter, each component of the color material dispersion liquid of this second invention will be described in detail in order from the dispersant which is the characteristic of the second invention.
<第二本發明所使用之分散劑> 第二本發明所使用之分散劑係第二本發明之分散劑,具有源自含羧基之乙烯性不飽和單體之結構單元及上述通式(III)所表示之結構單元,該通式(III)所表示之結構單元中之聚合物鏈係接枝共聚物及嵌段共聚物之至少1種,上述接枝共聚物包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,上述嵌段共聚物具有:A嵌段,其包含源自含羧基之乙烯性不飽和單體之結構單元;以及B嵌段,其包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。<The dispersant used in the second invention> The dispersant used in the second invention is the dispersant of the second invention and has a structural unit derived from a carboxyl-containing ethylenically unsaturated monomer and a structural unit represented by the above general formula (III), the general formula ( III) At least one of a polymer chain graft copolymer and a block copolymer in the structural unit represented, the graft copolymer includes a structural unit selected from the structural unit represented by the general formula (V) and the general formula At least one structural unit in the group consisting of the structural unit represented by (V'), the block copolymer has: A block containing a structural unit derived from an ethylenically unsaturated monomer containing a carboxyl group; and The B block includes at least one structural unit selected from the group consisting of the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V').
[接枝共聚物] 第二本發明所使用之接枝共聚物於主鏈具有作為對色材之吸附部位發揮功能之源自含羧基之乙烯性不飽和單體之結構單元,進而於側鏈具有包含作為溶劑親和性部位發揮功能之接枝聚合物鏈之上述通式(III)所表示之結構單元,於接枝聚合物鏈中,包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。[Graft Copolymer] The graft copolymer used in the second invention has a structural unit derived from a carboxyl-containing ethylenically unsaturated monomer that functions as an adsorption site for color materials in the main chain, and further has a solvent affinity in the side chain. The structural unit represented by the above-mentioned general formula (III) of the grafted polymer chain that functions as the site, in the grafted polymer chain, includes the structural unit selected from the above-mentioned general formula (V) and the above-mentioned general formula (V) At least one structural unit in the group consisting of the structural unit represented by').
第二本發明中之上述源自含羧基之乙烯性不飽和單體之結構單元可與上述第一本發明中之源自含羧基之乙烯性不飽和單體之結構單元相同,且可為選自第一本發明中之上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之至少1種。 作為上述通式(I)所表示之結構單元,可與上述第一本發明中之上述通式(I)所表示之結構單元相同,作為上述通式(II)所表示之結構單元,可與上述第一本發明中之上述通式(II)所表示之結構單元相同。The structural unit derived from the carboxyl-containing ethylenically unsaturated monomer in the second invention may be the same as the structural unit derived from the carboxyl-containing ethylenically unsaturated monomer in the first invention, and may be optional At least one of the structural unit represented by the above-mentioned general formula (I) and the structural unit represented by the above-mentioned general formula (II) in the first invention. The structural unit represented by the general formula (I) may be the same as the structural unit represented by the general formula (I) in the first invention, and the structural unit represented by the general formula (II) may be the same as The structural units represented by the general formula (II) in the first invention described above are the same.
第二本發明所使用之接枝共聚物具有上述通式(III)所表示之結構單元,該通式(III)所表示之結構單元所包含之聚合物鏈作為溶劑親和性部位發揮功能。於第二本發明所使用之接枝共聚物中,該通式(III)所表示之結構單元中之聚合物鏈包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。The graft copolymer used in the second invention has the structural unit represented by the above general formula (III), and the polymer chain contained in the structural unit represented by the general formula (III) functions as a solvent affinity site. In the graft copolymer used in the second invention, the polymer chain in the structural unit represented by the general formula (III) includes a structural unit selected from the structural unit represented by the general formula (V) and the general formula (V) At least one structural unit in the group consisting of the structural unit represented by').
作為上述通式(III)所表示之結構單元,可與上述第一本發明中之上述通式(III)所表示之結構單元相同,作為上述通式(V)所表示之結構單元,可與上述第一本發明中之上述通式(V)所表示之結構單元相同,作為上述通式(V')所表示之結構單元,可與上述第一本發明中之上述通式(V')所表示之結構單元相同。The structural unit represented by the general formula (III) may be the same as the structural unit represented by the general formula (III) in the first invention, and the structural unit represented by the general formula (V) may be The structural unit represented by the general formula (V) in the first invention described above is the same, and the structural unit represented by the general formula (V') may be the same as the structural unit represented by the general formula (V') in the first invention. The structural units shown are the same.
於上述聚合物鏈中,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元可單獨為1種,亦可混合2種以上。 要想使基材密接性提昇且縮短顯影時間,於將上述接枝共聚物之巨單體中之上述聚合物鏈之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為5質量%以上,更佳為10質量%以上,進而更佳為15質量%以上。就溶劑再溶解性之方面而言,於將上述聚合物鏈之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為80質量%以下,更佳為70質量%以下,進而更佳為60質量%以下。In the above-mentioned polymer chain, at least one structural unit selected from the group consisting of the structural unit represented by the above general formula (V) and the structural unit represented by the above general formula (V') may be one kind alone, Two or more types can also be mixed. In order to improve the adhesion of the substrate and shorten the development time, when the total structural unit of the polymer chain in the macromonomer of the graft copolymer is set to 100% by mass, it is selected from the general formula (V). The total ratio of at least one structural unit in the group consisting of the structural unit represented and the structural unit represented by the general formula (V') is preferably 5% by mass or more, more preferably 10% by mass or more, and still more preferably It is 15% by mass or more. In terms of solvent resolubility, when the total structural unit of the polymer chain is 100% by mass, it is selected from the structural unit represented by the general formula (V) and the general formula (V'). The total ratio of at least one structural unit in the group consisting of the structural unit is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
第二本發明所使用之上述接枝共聚物之上述通式(III)所表示之結構單元中的聚合物鏈之結構單元中,較佳為,除了包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元以外,進而包含與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元。 關於上述通式(IV)所表示之結構單元,可與上述第一本發明中之上述通式(IV)所表示之結構單元相同。Among the structural units of the polymer chain in the structural unit represented by the general formula (III) of the graft copolymer used in the second invention, it is preferred that, in addition to including those selected from those represented by the general formula (V) In addition to at least one structural unit in the group consisting of the structural unit and the structural unit represented by the general formula (V'), it further includes a structural unit selected from the structural unit represented by the general formula (V) and the general formula ( The structural unit represented by the above general formula (IV) in which at least one structural unit is different from the group consisting of the structural unit represented by V'). The structural unit represented by the above general formula (IV) may be the same as the structural unit represented by the above general formula (IV) in the first invention.
於上述聚合物鏈中,與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元可單獨為1種,亦可混合2種以上。 於將上述接枝共聚物之巨單體中之上述聚合物鏈之總結構單元設為100質量%時,與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元之合計比率就溶劑再溶解性之方面而言,較佳為20質量%以上,更佳為30質量%以上,進而更佳為40質量%以上,要想使基材密接性提昇且縮短顯影時間,較佳為95質量%以下,更佳為90質量%以下,進而更佳為85質量%以下。In the above-mentioned polymer chain, the above-mentioned general formula is different from at least one structural unit selected from the group consisting of the structural unit represented by the above-mentioned general formula (V) and the structural unit represented by the above-mentioned general formula (V') The structural unit represented by (IV) may be one type alone, or two or more types may be mixed. When the total structural unit of the polymer chain in the macromonomer of the graft copolymer is set to 100% by mass, it is selected from the structural unit represented by the general formula (V) and the general formula (V') The total ratio of the structural units represented by the general formula (IV) in which at least one structural unit is different from the group consisting of the structural units represented is preferably 20% by mass or more in terms of solvent resolubility, It is more preferably 30% by mass or more, and still more preferably 40% by mass or more. In order to improve the adhesion of the substrate and shorten the development time, it is preferably 95% by mass or less, more preferably 90% by mass or less, and still more preferably 85% by mass or less.
又,第二本發明所使用之上述接枝共聚物之上述通式(III)所表示之結構單元中的聚合物鏈之結構單元中,除包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元的上述通式(IV)所表示之結構單元以外,還可包含其他結構單元。 作為該其他結構單元,可例舉源自能夠與衍生上述通式(IV)所表示之結構單元之乙烯性不飽和單體等共聚合之乙烯性不飽和單體之結構單元。關於衍生該其他結構單元之單體、及其合計比率,可與上述第一本發明中之衍生其他結構單元之單體相同。In addition, among the structural units of the polymer chain in the structural unit represented by the general formula (III) of the graft copolymer used in the second invention, except for the structure selected from the structure represented by the general formula (V) In addition to the structural unit represented by the aforementioned general formula (IV), other structural units may be included in at least one structural unit in the group consisting of the unit and the structural unit represented by the aforementioned general formula (V'). As this other structural unit, the structural unit derived from the ethylenic unsaturated monomer which can copolymerize with the ethylenic unsaturated monomer which derives the structural unit represented by the said general formula (IV) etc. is mentioned. Regarding the monomer deriving the other structural unit and the total ratio thereof, it may be the same as the monomer deriving the other structural unit in the first invention described above.
又,上述聚合物鏈之質量平均分子量Mw、玻璃轉移溫度、酸值、胺值可與上述第一本發明所使用之上述接枝共聚物中之上述聚合物鏈之質量平均分子量Mw、玻璃轉移溫度、酸值、胺值相同。In addition, the mass average molecular weight Mw, glass transition temperature, acid value, and amine value of the polymer chain may be the same as the mass average molecular weight Mw and glass transition of the polymer chain in the graft copolymer used in the first invention. The temperature, acid value, and amine value are the same.
於第二本發明所使用之於上述接枝共聚物中,上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率較佳為3質量%~60質量%,更佳為6質量%~45質量%,進而較佳為9質量%~35質量%。若接枝共聚物中上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率處於上述範圍內,則接枝共聚物中之與色材之親和性部之比率變得適當,且可抑制對有機溶劑之溶解性下降,故而對色材之吸附性變得良好,可獲得優異之分散性、分散穩定性及溶劑再溶解性。 另一方面,於上述接枝共聚物中,上述通式(III)所表示之結構單元之合計含有比率較佳為40質量%~97質量%,更佳為55質量%~94質量%,進而較佳為65質量%~91質量%。若接枝共聚物中之上述通式(III)所表示之結構單元之合計含有比率處於上述範圍內,則接枝共聚物中之溶劑親和性部之比率變得適當,可保持作為分散劑之充分之立體排斥效應,並且可使由分散劑之溶劑親和性部之比表面積增大發揮之對上述效果之作用變得良好。 再者,上述結構單元之含有比率根據合成接枝共聚物時衍生上述源自含羧基之乙烯性不飽和單體之結構單元、及上述通式(III)所表示之結構單元等之單體之添加量算出。In the graft copolymer used in the second invention, the total content of the structural units derived from the carboxyl group-containing ethylenically unsaturated monomer is preferably 3% by mass to 60% by mass, more preferably 6 Mass% to 45% by mass, more preferably 9% to 35% by mass. If the total content ratio of the above-mentioned carboxyl-containing ethylenically unsaturated monomer-derived structural units in the graft copolymer is within the above range, the ratio of the affinity portion with the color material in the graft copolymer becomes appropriate. And it can suppress the decrease in solubility to organic solvents, so the adsorption to color materials becomes good, and excellent dispersibility, dispersion stability and solvent re-solubility can be obtained. On the other hand, in the graft copolymer, the total content of the structural units represented by the general formula (III) is preferably 40% to 97% by mass, more preferably 55% to 94% by mass, and further It is preferably 65% by mass to 91% by mass. If the total content ratio of the structural units represented by the above general formula (III) in the graft copolymer is within the above range, the ratio of the solvent affinity part in the graft copolymer becomes appropriate, and the dispersant can be maintained as a dispersant. Sufficient steric repulsion effect, and the effect of the above effect can be improved by increasing the specific surface area of the solvent affinity part of the dispersant. Furthermore, the content ratio of the above-mentioned structural units is based on the ratio of the above-mentioned structural units derived from the above-mentioned carboxyl-containing ethylenically unsaturated monomers and the above-mentioned structural units represented by the general formula (III). Calculate the addition amount.
第二本發明所使用之上述接枝共聚物亦可於不損及本發明之效果之範圍內,除了具有上述源自含羧基之乙烯性不飽和單體之結構單元、及上述通式(III)所表示之結構單元以外,進而具有其他結構單元。關於其他結構單元,可適當選擇能夠與衍生上述通式(III)所表示之結構單元等之乙烯性不飽和單體等共聚合之乙烯性不飽和單體進行共聚合,導入其他結構單元。 作為於主鏈與上述通式(III)所表示之結構單元共聚合之其他結構單元,例如可例舉上述通式(IV)所表示之結構單元等。於上述接枝共聚物中,於主鏈共聚合之其他結構單元之合計含有比率較佳為20質量%以下,更佳為10質量%以下,且可為0質量%。The above-mentioned graft copolymer used in the second invention may also be within a range that does not impair the effect of the invention, except for having the above-mentioned structural unit derived from the carboxyl-containing ethylenically unsaturated monomer, and the above-mentioned general formula (III) In addition to the structural unit represented by ), there are other structural units. Regarding other structural units, an ethylenically unsaturated monomer that can be copolymerized with an ethylenically unsaturated monomer that derives the structural unit represented by the general formula (III) and the like can be appropriately selected to be copolymerized, and other structural units can be introduced. As another structural unit copolymerized with the structural unit represented by the above-mentioned general formula (III) in the main chain, for example, the structural unit represented by the above-mentioned general formula (IV) and the like can be exemplified. In the above-mentioned graft copolymer, the total content ratio of other structural units copolymerized in the main chain is preferably 20% by mass or less, more preferably 10% by mass or less, and may be 0% by mass.
[嵌段共聚物] 第二本發明所使用之嵌段共聚物具有:A嵌段,其包含源自含羧基之乙烯性不飽和單體之結構單元,且作為對色材之吸附部位發揮功能;以及B嵌段,其包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,且作為溶劑親和性部位發揮功能。[Block copolymer] The block copolymer used in the second invention has: A block, which contains a structural unit derived from a carboxyl group-containing ethylenically unsaturated monomer and functions as an adsorption site for color materials; and a B block, It contains at least one structural unit selected from the group consisting of the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V'), and functions as a solvent affinity site.
於第二本發明所使用之嵌段共聚物之A嵌段中,關於上述源自含羧基之乙烯性不飽和單體之結構單元,可與上述第二本發明所使用之接枝共聚物中所記載者相同。 於A嵌段中,包含2種以上之上述源自含羧基之乙烯性不飽和單體之結構單元之情形時,該2種以上之結構單元亦可嵌段共聚,但要想相對於立體阻礙或極性等各種狀態之色材表面,於各結構單元更適於吸附之表面以較高之效率吸附,較佳為無規共聚。In the A block of the block copolymer used in the second invention, the above-mentioned structural unit derived from the carboxyl-containing ethylenically unsaturated monomer can be combined with the graft copolymer used in the second invention Those recorded are the same. When the A block contains two or more structural units derived from the above-mentioned carboxyl-containing ethylenically unsaturated monomer, the two or more structural units may also be block copolymerized, but it is necessary to prevent the steric hindrance. Or the surface of the color material in various states such as polarity, adsorb on the surface of each structural unit more suitable for adsorption with higher efficiency, preferably random copolymerization.
於第二本發明所使用之嵌段共聚物之A嵌段中,亦可於不損及本發明之效果之範圍內,除了具有上述源自含羧基之乙烯性不飽和單體之結構單元以外,進而具有其他結構單元。關於該其他結構單元,可適當選擇乙烯性不飽和單體進行共聚合,導入其他結構單元。 作為於不損及本發明之效果之範圍內包含於A嵌段之其他結構單元,例如可例舉上述通式(IV)所表示之結構單元等。關於上述通式(IV)所表示之結構單元,可與上述第一本發明中之上述通式(IV)所表示之結構單元相同。In the A block of the block copolymer used in the second invention, it may also have the above-mentioned structural unit derived from the carboxyl-containing ethylenically unsaturated monomer within a range that does not impair the effect of the invention. , And then have other structural units. Regarding this other structural unit, an ethylenically unsaturated monomer can be appropriately selected and copolymerized, and other structural units can be introduced. As other structural units included in the A block within a range that does not impair the effect of the present invention, for example, the structural unit represented by the above-mentioned general formula (IV) and the like can be mentioned. The structural unit represented by the above general formula (IV) may be the same as the structural unit represented by the above general formula (IV) in the first invention.
A嵌段中所包含之上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率並無特別限定,只要處於不損及本發明之效果之範圍內即可,但就分散性、分散穩定性之方面而言,較佳為80質量%以上,更佳為90質量%以上,且可為100質量%。 A嵌段中所包含之其他結構單元之合計含有比率並無特別限定,只要處於不損及本發明之效果之範圍內即可,但就分散性、分散穩定性之方面而言,較佳為20質量%以下,更佳為10質量%以下,且可為0質量%。The total content ratio of the above-mentioned carboxyl-containing ethylenically unsaturated monomer-derived structural units contained in the A block is not particularly limited, as long as it is within a range that does not impair the effects of the present invention, but it is dispersible In terms of dispersion stability, it is preferably 80% by mass or more, more preferably 90% by mass or more, and may be 100% by mass. The total content ratio of other structural units contained in the A block is not particularly limited, as long as it is within a range that does not impair the effects of the present invention, but in terms of dispersibility and dispersion stability, it is preferably 20% by mass or less, more preferably 10% by mass or less, and may be 0% by mass.
(B嵌段) 於第二本發明所使用之嵌段共聚物中,B嵌段係作為溶劑親和性部位發揮功能之嵌段,且包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元。 於第二本發明所使用之嵌段共聚物之B嵌段中,關於選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元,可與上述第二本發明所使用之接枝共聚物中所記載者相同。(B block) In the block copolymer used in the second invention, the B block is a block that functions as a solvent affinity site, and contains a structural unit selected from the above-mentioned general formula (V) and the above-mentioned general formula (V). At least one structural unit in the group consisting of the structural unit represented by'). In the B block of the block copolymer used in the second invention, it is selected from the group consisting of the structural unit represented by the above general formula (V) and the structural unit represented by the above general formula (V') The at least one structural unit may be the same as that described in the graft copolymer used in the second invention.
於第二本發明所使用之嵌段共聚物中,要想使溶劑親和性變得良好,使色材之分散性及分散穩定性變得良好,作為溶劑親和性部位發揮功能之B嵌段亦可進而包含與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元。 作為B嵌段中所包含之上述通式(IV)所表示之結構單元,可與上述接枝共聚物中所記載者相同。In the block copolymer used in the second invention, in order to improve the solvent affinity, the dispersibility and dispersion stability of the color material, and the B block that functions as a solvent affinity site It may further include at least one structural unit selected from the group consisting of the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V'), which is different from the above-mentioned general formula (IV) Indicates the structural unit. The structural unit represented by the above general formula (IV) contained in the B block may be the same as that described in the above graft copolymer.
於上述B嵌段中,包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之上述通式(IV)所表示之結構單元可單獨為1種,亦可混合2種以上。 就色材之分散性及分散穩定性之方面而言,於上述B嵌段中,於將該B嵌段之總結構單元設為100質量%時,包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之上述通式(IV)所表示之結構單元之合計比率亦可為100質量%。就色材之分散性及分散穩定性之方面而言,於上述B嵌段中,於將該B嵌段之總結構單元設為100質量%時,上述通式(IV)所表示之結構單元之合計比率較佳為40質量%以上,更佳為70質量%以上。In the above-mentioned B block, the above-mentioned general formula ( The structural unit represented by IV) may be one type alone, or two or more types may be mixed. In terms of the dispersibility and dispersion stability of the color material, in the above-mentioned B block, when the total structural unit of the B block is set to 100% by mass, it includes those selected from those represented by the above-mentioned general formula (V) The total ratio of the structural unit represented by the general formula (IV) in the group consisting of the structural unit and the structural unit represented by the general formula (V') may also be 100% by mass. In terms of the dispersibility and dispersion stability of the color material, in the B block, when the total structural unit of the B block is set to 100% by mass, the structural unit represented by the general formula (IV) The total ratio is preferably 40% by mass or more, more preferably 70% by mass or more.
又,於上述B嵌段中,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元可單獨為1種,亦可混合2種以上。 要想使基材密接性提昇且縮短顯影時間,於將上述B嵌段之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為5質量%以上,更佳為10質量%以上,進而更佳為15質量%以上。就溶劑再溶解性之方面而言,於將上述B嵌段之總結構單元設為100質量%時,選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之合計比率較佳為80質量%以下,更佳為70質量%以下,進而更佳為60質量%以下。In addition, in the B block, at least one structural unit selected from the group consisting of the structural unit represented by the general formula (V) and the structural unit represented by the general formula (V') may be 1 alone It is possible to mix two or more kinds. In order to improve the adhesion of the substrate and shorten the development time, when the total structural unit of the above-mentioned B block is set to 100% by mass, it is selected from the structural unit represented by the above-mentioned general formula (V) and the above-mentioned general formula (V' The total ratio of at least one structural unit in the group consisting of the structural unit represented by) is preferably 5% by mass or more, more preferably 10% by mass or more, and still more preferably 15% by mass or more. In terms of solvent resolubility, when the total structural unit of the above B block is set to 100% by mass, it is selected from the structural unit represented by the above general formula (V) and the above general formula (V') The total ratio of at least one structural unit in the group consisting of the structural unit is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
又,於上述B嵌段中,與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元可單獨為1種,亦可混合2種以上。 於將上述B嵌段之總結構單元設為100質量%時,與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元之合計比率就溶劑再溶解性之方面而言,較佳為20質量%以上,更佳為30質量%以上,進而更佳為40質量%以上,要想使基材密接性提昇且縮短顯影時間,較佳為95質量%以下,更佳為90質量%以下,進而更佳為85質量%以下。In addition, in the above-mentioned B block, the above-mentioned structural unit is different from at least one structural unit selected from the group consisting of the structural unit represented by the above-mentioned general formula (V) and the structural unit represented by the above-mentioned general formula (V') The structural unit represented by the general formula (IV) may be one type alone, or two or more types may be mixed. When the total structural unit of the above-mentioned B block is set to 100% by mass, it is selected from the group consisting of the structural unit represented by the above-mentioned general formula (V) and the structural unit represented by the above-mentioned general formula (V') In terms of solvent resolubility, the total ratio of the structural units represented by the general formula (IV) having at least one different structural unit is preferably 20% by mass or more, more preferably 30% by mass or more, and still more preferably It is 40% by mass or more. In order to improve the adhesion of the substrate and shorten the development time, it is preferably 95% by mass or less, more preferably 90% by mass or less, and still more preferably 85% by mass or less.
於上述B嵌段中,除了包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元的上述通式(IV)所表示之結構單元以外,還可含有其他結構單元。 作為該其他結構單元,可例舉源自能夠與衍生上述通式(IV)所表示之結構單元之乙烯性不飽和單體等共聚合之乙烯性不飽和單體之結構單元。關於衍生該其他結構單元之單體、及其合計比率,可與上述第一本發明中之衍生其他結構單元之單體相同。In the above-mentioned B block, except for the above-mentioned general formula containing at least one structural unit selected from the group consisting of the structural unit represented by the above-mentioned general formula (V) and the structural unit represented by the above-mentioned general formula (V') In addition to the structural unit shown in (IV), other structural units may be contained. As this other structural unit, the structural unit derived from the ethylenic unsaturated monomer which can copolymerize with the ethylenic unsaturated monomer which derives the structural unit represented by the said general formula (IV) etc. is mentioned. Regarding the monomer deriving the other structural unit and the total ratio thereof, it may be the same as the monomer deriving the other structural unit in the first invention described above.
又,關於上述B嵌段之質量平均分子量Mw、玻璃轉移溫度、酸值、胺值、B嵌段中之共聚合方法、鍵結順序,可與上述第一本發明所使用之上述嵌段共聚物中之上述B嵌段之質量平均分子量Mw、玻璃轉移溫度、酸值、胺值、B嵌段中之共聚合方法、鍵結順序相同。In addition, regarding the mass average molecular weight Mw, glass transition temperature, acid value, amine value of the B block, the copolymerization method in the B block, and the bonding sequence, it can be copolymerized with the block used in the first invention. The mass average molecular weight Mw, glass transition temperature, acid value, amine value, copolymerization method and bonding sequence of the above-mentioned B block in the B block are the same.
於上述嵌段共聚物中,上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率較佳為3質量%~60質量%,更佳為6質量%~45質量%,進而較佳為9質量%~35質量%。若嵌段共聚物中上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率處於上述範圍內,則嵌段共聚物中之與色材之親和性部之比率變得適當,且可抑制對有機溶劑之溶解性下降,故而對色材之吸附性變得良好,可獲得優異之分散性、分散穩定性及溶劑再溶解性。In the block copolymer, the total content of the structural units derived from the carboxyl group-containing ethylenically unsaturated monomer is preferably 3% by mass to 60% by mass, more preferably 6% to 45% by mass, and further Preferably it is 9 mass%-35 mass %. If the total content ratio of the structural units derived from the carboxyl group-containing ethylenically unsaturated monomer in the block copolymer is within the above range, the ratio of the affinity portion with the color material in the block copolymer becomes appropriate. And it can suppress the decrease in solubility to organic solvents, so the adsorption to color materials becomes good, and excellent dispersibility, dispersion stability and solvent re-solubility can be obtained.
另一方面,於上述嵌段共聚物中,B嵌段之合計含有比率較佳為40質量%~97質量%,更佳為55質量%~94質量%,進而較佳為65質量%~91質量%。若嵌段共聚物中之B嵌段之合計含有比率處於上述範圍內,則嵌段共聚物中之溶劑親和性部之比率變得適當,可保持作為分散劑之充分之立體排斥效應,並且可使由分散劑之溶劑親和性部之比表面積增大發揮之對上述效果之作用變得良好。 再者,上述結構單元之含有比率根據合成嵌段共聚物時衍生上述源自含羧基之乙烯性不飽和單體之結構單元、以及選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種等的單體之添加量算出。On the other hand, in the above-mentioned block copolymer, the total content ratio of the B block is preferably 40% by mass to 97% by mass, more preferably 55% to 94% by mass, and still more preferably 65% by mass to 91% by mass. quality%. If the total content ratio of the B blocks in the block copolymer is within the above range, the ratio of the solvent affinity part in the block copolymer becomes appropriate, the sufficient steric repulsion effect as a dispersant can be maintained, and the The effect of increasing the specific surface area of the solvent affinity part of the dispersant on the above effect becomes good. Furthermore, the content ratio of the above-mentioned structural unit is based on the structural unit derived from the above-mentioned carboxyl-containing ethylenically unsaturated monomer when synthesizing the block copolymer, and the structural unit selected from the above-mentioned general formula (V) and the above-mentioned general formula. The amount of addition of at least one of the monomers in the group consisting of the structural unit represented by the formula (V') is calculated.
第二本發明所使用之上述接枝共聚物及上述嵌段共聚物之至少1種之質量平均分子量Mw、及酸值可與上述第一本發明所使用之上述接枝共聚物及上述嵌段共聚物之至少1種之質量平均分子量Mw、及酸值相同。The mass average molecular weight Mw and acid value of at least one of the above-mentioned graft copolymer and the above-mentioned block copolymer used in the second invention may be the same as those of the above-mentioned graft copolymer and the above-mentioned block used in the above-mentioned first invention. At least one of the copolymers has the same mass average molecular weight Mw and acid value.
於第二本發明之色材分散液中,作為分散劑,含有上述第二本發明所使用之上述接枝共聚物及上述嵌段共聚物,但亦可含有其他公知之分散劑,只要不損及本發明之效果即可。 於第二本發明之色材分散液所使用之分散劑中,上述第二本發明所使用之上述接枝共聚物及上述嵌段共聚物之至少1種之合計含有比率較佳為60質量%以上,更佳為70質量%以上,進而更佳為80質量%以上,進而更佳為90質量%以上,且可為100質量%。In the color material dispersion liquid of the second invention, as a dispersant, the graft copolymer and the block copolymer used in the second invention are contained, but other known dispersants may also be contained as long as they do not damage And the effect of the present invention is sufficient. In the dispersant used in the color material dispersion liquid of the second invention, the total content ratio of at least one of the graft copolymer and the block copolymer used in the second invention is preferably 60% by mass Above, it is more preferably 70% by mass or more, still more preferably 80% by mass or more, still more preferably 90% by mass or more, and may be 100% by mass.
於第二本發明之色材分散液中,作為分散劑,使用上述接枝共聚物及嵌段共聚物之至少1種,其含量根據所使用之色材之種類、進而下述感光性著色樹脂組合物中之固形物成分濃度等適當選定。 色材分散液中之分散劑之含量可與上述第一本發明之色材分散液相同。In the color material dispersion liquid of the second invention, at least one of the above-mentioned graft copolymer and block copolymer is used as a dispersant, and its content depends on the type of color material used, and the following photosensitive color resin The concentration of solid components in the composition, etc. are appropriately selected. The content of the dispersant in the color material dispersion liquid may be the same as that of the color material dispersion liquid of the first invention described above.
於第二本發明之色材分散液中,色材、溶劑、及其他成分可與第一本發明之色材分散液中之色材、溶劑、及其他成分相同。In the color material dispersion liquid of the second invention, the color material, solvent, and other components may be the same as the color material, solvent, and other components in the color material dispersion liquid of the first invention.
<第二本發明之色材分散液之較佳之形態> 於第二本發明之色材分散液中,於上述分散劑中,上述接枝共聚物之上述通式(III)所表示之結構單元中之聚合物鏈進而包含與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元,上述通式(III)所表示之結構單元中之聚合物鏈之玻璃轉移溫度為85℃以下,上述嵌段共聚物之B嵌段進而包含與選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元不同的上述通式(IV)所表示之結構單元,B嵌段之玻璃轉移溫度為85℃以下,上述情況因改善顯影時間延遲且改善塗佈適性,故而較佳。為了提昇生產效率,要求提高感光性著色樹脂組合物之塗佈速度,若塗佈適性優異,則於高速塗佈時不易產生條紋不均。 於第二本發明之色材分散液中,就分散穩定性及溶劑再溶解性之方面而言,於上述分散劑中,上述接枝共聚物及上述嵌段共聚物之至少1種之酸值較佳為30 mgKOH/g~180 mgKOH/g。<Preferable form of the color material dispersion liquid of the second invention> In the color material dispersion liquid of the second invention, in the dispersant, the polymer chain in the structural unit represented by the general formula (III) of the graft copolymer further includes and is selected from the general formula (V The structural unit represented by the general formula (V') and the structural unit represented by the general formula (IV) differing in at least one structural unit in the group consisting of the structural unit represented by the general formula (V'), the general formula (III) The glass transition temperature of the polymer chain in the structural unit represented is 85°C or less, and the B block of the block copolymer further includes a structural unit selected from the structural unit represented by the general formula (V) and the general formula (V). ') The structural unit represented by the general formula (IV) in which at least one structural unit in the group consisting of the structural unit represented by is different, the glass transition temperature of the B block is 85°C or less, and the development time is improved due to the above situation It is preferred because it delays and improves coating suitability. In order to improve production efficiency, it is required to increase the coating speed of the photosensitive colored resin composition. If the coating suitability is excellent, uneven streaks will not easily occur during high-speed coating. In the color material dispersion of the second invention, in terms of dispersion stability and solvent resolubility, in the dispersant, the acid value of at least one of the graft copolymer and the block copolymer Preferably, it is 30 mgKOH/g to 180 mgKOH/g.
II-2.第二本發明之感光性著色樹脂組合物 第二本發明之感光性著色樹脂組合物含有色材、上述第二本發明之分散劑、多官能單體、光起始劑及溶劑。II-2. The second photosensitive colored resin composition of the present invention The photosensitive colored resin composition of the second invention contains a color material, the dispersant of the second invention described above, a polyfunctional monomer, a photoinitiator, and a solvent.
於第二本發明之感光性著色樹脂組合物中,作為上述第二本發明之分散劑,可與第二本發明之色材分散液中所說明之分散劑相同。 第二本發明之感光性著色樹脂組合物藉由含有上述第二本發明之分散劑、色材及溶劑,可與上述第二本發明之色材分散液之說明同樣地,同時滿足優異之基材密接性及顯影性。In the photosensitive colored resin composition of the second invention, the dispersant of the second invention described above may be the same as the dispersant described in the color material dispersion liquid of the second invention. The photosensitive colored resin composition of the second invention, by containing the dispersant, color material, and solvent of the second invention described above, can be the same as the description of the color material dispersion liquid of the second invention described above, and at the same time satisfy the excellent basis Material adhesion and developability.
第二本發明之感光性著色樹脂組合物至少含有色材、上述第二本發明之分散劑、多官能單體、光起始劑及溶劑,亦可於不損及本發明之效果之範圍內,進而含有其他成分。 於第二本發明之感光性著色樹脂組合物中,色材、溶劑、多官能單體、光起始劑、及其他成分可與第一本發明之感光性著色樹脂組合物中之色材、溶劑、多官能單體、光起始劑、及其他成分相同。The photosensitive colored resin composition of the second invention contains at least the color material, the dispersant of the second invention, the polyfunctional monomer, the photoinitiator, and the solvent, and may be within a range that does not impair the effects of the invention. , And further contain other ingredients. In the photosensitive colored resin composition of the second invention, the color material, solvent, multifunctional monomer, photoinitiator, and other components can be combined with the color material, solvent, polyfunctional monomer, photoinitiator, and other components in the photosensitive colored resin composition of the first invention. The solvent, multifunctional monomer, photoinitiator, and other components are the same.
<第二本發明之感光性著色樹脂組合物之較佳之形態> 第二本發明之感光性著色樹脂組合物進而含有多官能硫醇化合物之情況會使耐缺口性提昇且保存穩定性良好,故而較佳。該多官能硫醇化合物可與上述第一本發明中之多官能硫醇化合物相同。 第二本發明之感光性著色樹脂組合物含有其中上述通式(A)所表示之多官能硫醇化合物之情況會使耐缺口性提昇且保存穩定性良好,故而較佳。 第二本發明之感光性著色樹脂組合物中,上述多官能硫醇化合物之含量相對於著色樹脂組合物中之總固形物成分100質量份例如可為0.001質量份~15.0質量份,於0.01質量份~15.0質量份時可容易提昇耐缺口性且容易抑制產生顯影殘渣,故而較佳。<Preferable form of the photosensitive colored resin composition of the second invention> The case where the photosensitive colored resin composition of the second invention further contains a polyfunctional thiol compound improves the notch resistance and has good storage stability, which is preferable. The multifunctional thiol compound may be the same as the multifunctional thiol compound in the first invention described above. The photosensitive colored resin composition of the second invention contains the polyfunctional thiol compound represented by the general formula (A) in which the notch resistance is improved and the storage stability is good, which is preferable. In the photosensitive colored resin composition of the second invention, the content of the polyfunctional thiol compound relative to 100 parts by mass of the total solid content in the colored resin composition may be, for example, 0.001 parts by mass to 15.0 parts by mass, within 0.01 parts by mass When it is 15.0 parts by mass, the notch resistance can be easily improved and the development residue can be easily suppressed, which is preferable.
<用途> 第二本發明之感光性著色樹脂組合物因可同時滿足優異之基材密接性及顯影性(顯影時間之縮短),故而其中適宜用於彩色濾光片用途。<Use> The photosensitive colored resin composition of the second invention can simultaneously satisfy excellent substrate adhesion and developability (shortening of development time), and is therefore suitable for color filter applications.
II-3.第二本發明之彩色濾光片 第二本發明之彩色濾光片係至少具備基板、及設置於該基板上之著色層者,且該著色層之至少1個為上述第二本發明之感光性著色樹脂組合物之硬化物。 第二本發明之彩色濾光片藉由該著色層之至少1個為上述第二本發明之感光性著色樹脂組合物之硬化物,可製成生產性優異之彩色濾光片。II-3. The second color filter of the present invention The second color filter of the present invention has at least a substrate and a coloring layer disposed on the substrate, and at least one of the coloring layers is the second The cured product of the photosensitive colored resin composition of the present invention. The color filter of the second invention can be made into a color filter with excellent productivity when at least one of the colored layers is a cured product of the photosensitive colored resin composition of the second invention.
第二本發明之彩色濾光片只要具有上述第二本發明之感光性著色樹脂組合物之硬化物即著色層,則其他構成可與上述第一本發明之彩色濾光片中所說明者相同。As long as the color filter of the second invention has a colored layer that is a cured product of the photosensitive colored resin composition of the second invention, the other structure may be the same as that described in the color filter of the first invention. .
II-4.第二本發明之顯示裝置 第二本發明之液晶顯示裝置之特徵在於:具有上述第二本發明之彩色濾光片。 於第二本發明中,藉由使用上述第二本發明之彩色濾光片,可提供一種生產性優異之顯示裝置。II-4. Second Display Device of the Invention The second liquid crystal display device of the invention is characterized by having the color filter of the second invention described above. In the second invention, by using the color filter of the second invention described above, a display device with excellent productivity can be provided.
第二本發明之顯示裝置只要具備上述第二本發明之彩色濾光片,則其他構成可與上述第一本發明之顯示裝置中所說明者相同,故而此處省略說明。As long as the display device of the second invention includes the color filter of the second invention described above, the other configuration may be the same as that described in the display device of the first invention described above, so the description is omitted here.
根據第二本發明,可提供一種能夠製作同時滿足優異之基材密接性及顯影性之感光性著色樹脂組合物之色材分散液及分散劑。又,根據第二本發明,可提供一種同時滿足優異之基材密接性及顯影性之感光性著色樹脂組合物、使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。According to the second invention, it is possible to provide a color material dispersion and a dispersant capable of producing a photosensitive colored resin composition satisfying excellent substrate adhesion and developability at the same time. Furthermore, according to the second invention, it is possible to provide a photosensitive colored resin composition that satisfies excellent substrate adhesion and developability at the same time, a color filter formed using the photosensitive colored resin composition, and a display device.
III.第三本發明 III-1.第三本發明之感光性著色樹脂組合物 第三本發明之感光性著色樹脂組合物含有色材、分散劑、多官能單體、光起始劑、溶劑及多官能硫醇化合物,上述分散劑包含具有源自含羧基之乙烯性不飽和單體之結構單元的接枝共聚物及嵌段共聚物之至少1種。III. The third invention III-1. The third photosensitive colored resin composition of the present invention The photosensitive colored resin composition of the third aspect of the present invention contains a color material, a dispersant, a polyfunctional monomer, a photoinitiator, a solvent, and a polyfunctional thiol compound. At least one of graft copolymers and block copolymers of structural units of monomers.
第三本發明之感光性著色樹脂組合物藉由含有多官能硫醇化合物,且上述分散劑包含具有源自含羧基之乙烯性不飽和單體之結構單元的接枝共聚物及嵌段共聚物之至少1種,而耐缺口性良好且保存穩定性良好。推定:根據該組合,藉由如上述第一本發明之感光性著色樹脂組合物中所記載之作用,感光性著色樹脂組合物之耐缺口性良好且保存穩定性良好。The photosensitive colored resin composition of the third invention contains a polyfunctional thiol compound, and the dispersant contains a graft copolymer and a block copolymer having a structural unit derived from a carboxyl-containing ethylenically unsaturated monomer At least one of them has good notch resistance and good storage stability. It is estimated that according to this combination, the photosensitive colored resin composition has good chipping resistance and good storage stability due to the effects as described in the photosensitive colored resin composition of the first invention.
第三本發明之感光性著色樹脂組合物至少含有色材、上述第三發明所使用之分散劑、多官能單體、光起始劑、溶劑及多官能硫醇化合物,亦可於不損及本發明之效果之範圍內,進而含有其他成分。 以下,自作為第三本發明之特徵之分散劑起依序對此種第三本發明之感光性著色樹脂組合物之各成分詳細地進行說明。The photosensitive colored resin composition of the third invention contains at least the color material, the dispersant used in the third invention, the polyfunctional monomer, the photoinitiator, the solvent, and the polyfunctional thiol compound, and it may not be impaired. Within the range of the effects of the present invention, other components are further contained. Hereinafter, each component of the photosensitive colored resin composition of the third invention will be described in detail starting from the dispersant which is the characteristic of the third invention.
<第三本發明所使用之分散劑> 第三本發明所使用之分散劑包含具有源自含羧基之乙烯性不飽和單體之結構單元的接枝共聚物及嵌段共聚物之至少1種。<The third dispersant used in the present invention> The dispersant used in the third invention contains at least one of graft copolymers and block copolymers having structural units derived from carboxyl-containing ethylenically unsaturated monomers.
[接枝共聚物] 第三本發明所使用之接枝共聚物係於主鏈具有作為對色材之吸附部位發揮功能之源自含羧基之乙烯性不飽和單體之結構單元,且於側鏈具有作為溶劑親和性部位發揮功能之接枝聚合物鏈之共聚物。[Graft Copolymer] The graft copolymer used in the third invention has a structural unit derived from a carboxyl-containing ethylenically unsaturated monomer that functions as an adsorption site for color materials in the main chain, and has solvent affinity in the side chain Copolymers of grafted polymer chains with functional sites.
第三本發明中之上述源自含羧基之乙烯性不飽和單體之結構單元可與上述第二本發明所使用之接枝共聚物中之源自含羧基之乙烯性不飽和單體之結構單元相同。The above-mentioned structural unit derived from the carboxyl-containing ethylenically unsaturated monomer in the third invention can be combined with the structure derived from the carboxyl-containing ethylenically unsaturated monomer in the graft copolymer used in the second invention. The units are the same.
第三本發明中之具有接枝聚合物鏈之結構單元可與上述第一本發明中之具有接枝聚合物鏈之結構單元相同。The structural unit having a grafted polymer chain in the third invention may be the same as the structural unit having a grafted polymer chain in the above-mentioned first invention.
於第三本發明所使用之接枝共聚物中,上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率可與上述第一本發明所使用之接枝共聚物中之上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之合計含有比率相同。又,於第三本發明所使用之接枝共聚物中,具有接枝聚合物鏈之結構單元之含有比率可與上述第一本發明所使用之接枝共聚物中之具有接枝聚合物鏈之結構單元之含有比率相同。In the graft copolymer used in the third invention, the total content ratio of the structural units derived from the carboxyl group-containing ethylenically unsaturated monomer can be the same as that in the graft copolymer used in the first invention. The total content ratio of the structural unit represented by the general formula (I) and the structural unit represented by the above-mentioned general formula (II) is the same. In addition, in the graft copolymer used in the third invention, the content ratio of the structural unit having a graft polymer chain can be comparable to that in the graft copolymer used in the first invention. The content ratio of the structural units is the same.
[嵌段共聚物] 第三本發明所使用之嵌段共聚物具有A嵌段,該A嵌段包含源自含羧基之乙烯性不飽和單體之結構單元且作為對色材之吸附部位發揮功能。第三本發明所使用之嵌段共聚物較佳為進而具有作為溶劑親和性部位發揮功能之B嵌段。[Block copolymer] The block copolymer used in the third aspect of the present invention has an A block which contains a structural unit derived from a carboxyl group-containing ethylenically unsaturated monomer and functions as an adsorption site for the color material. The block copolymer used in the third invention preferably further has a B block functioning as a solvent affinity site.
關於第三本發明所使用之嵌段共聚物之包含源自含羧基之乙烯性不飽和單體之結構單元之A嵌段,可與上述第二本發明所使用之嵌段共聚物中之包含源自含羧基之乙烯性不飽和單體之結構單元之A嵌段相同。Regarding the block copolymer used in the third invention, the A block containing the structural unit derived from the carboxyl-containing ethylenically unsaturated monomer can be the same as the block copolymer used in the second invention described above. The A block of the structural unit derived from the carboxyl-containing ethylenically unsaturated monomer is the same.
第三本發明所使用之嵌段共聚物之作為溶劑親和性部位發揮功能之B嵌段可與上述第一本發明所使用之嵌段共聚物中之B嵌段相同。The B block functioning as a solvent affinity site of the block copolymer used in the third invention may be the same as the B block in the block copolymer used in the first invention described above.
於第三本發明所使用之嵌段共聚物中,上述源自含羧基之乙烯性不飽和單體之結構單元之合計含有比率可與上述第一本發明所使用之嵌段共聚物中之上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元之合計含有比率相同。又,於第三本發明所使用之嵌段共聚物中,B嵌段之合計含有比率可與上述第一本發明所使用之嵌段共聚物中之B嵌段之合計含有比率相同。In the block copolymer used in the third invention, the total content ratio of the structural units derived from the carboxyl group-containing ethylenically unsaturated monomer can be the same as that in the block copolymer used in the first invention. The total content ratio of the structural unit represented by the general formula (I) and the structural unit represented by the above-mentioned general formula (II) is the same. In addition, in the block copolymer used in the third invention, the total content ratio of B blocks may be the same as the total content ratio of B blocks in the block copolymer used in the first invention.
又,於第三本發明所使用之分散劑中,除第三本發明所使用之接枝共聚物及嵌段共聚物之至少1種以外,其他可與上述第一本發明所使用之分散劑相同。In addition, among the dispersants used in the third invention, in addition to at least one of the graft copolymers and block copolymers used in the third invention, other dispersants can be combined with the dispersants used in the first invention. same.
於第三本發明之感光性著色樹脂組合物中,色材、溶劑、多官能單體、光起始劑、多官能硫醇化合物及其他成分可與第一本發明之感光性著色樹脂組合物中之色材、溶劑、多官能單體、光起始劑、多官能硫醇化合物及其他成分相同。In the photosensitive colored resin composition of the third invention, the color material, solvent, polyfunctional monomer, photoinitiator, polyfunctional thiol compound and other components can be combined with the photosensitive colored resin composition of the first invention The color materials, solvents, multifunctional monomers, photoinitiators, multifunctional thiol compounds and other components are the same.
<第三本發明之感光性著色樹脂組合物之較佳之形態> 關於第三本發明之感光性著色樹脂組合物,其中上述多官能硫醇化合物為上述通式(A)所表示之多官能硫醇化合物之情況會使耐缺口性提昇且保存穩定性良好,故而較佳。 第三本發明之感光性著色樹脂組合物中,上述多官能硫醇化合物之含量相對於著色樹脂組合物中之總固形物成分100質量份,例如可為0.001質量份~15.0質量份,於0.01質量份~15.0質量份時容易提昇耐缺口性且容易抑制產生顯影殘渣,故而較佳。 第三本發明之感光性著色樹脂組合係於上述分散劑中,上述接枝共聚物具有上述通式(III)所表示之結構單元,該通式(III)所表示之結構單元中之聚合物鏈包含上述通式(IV)所表示之結構單元,該通式(III)所表示之結構單元中之聚合物鏈之玻璃轉移溫度為85℃以下,上述嵌段共聚物具有包含上述通式(IV)所表示之結構單元之B嵌段,且該B嵌段之玻璃轉移溫度為85℃以下,上述情況因改善顯影時間延遲且改善塗佈適性,故而較佳。 就分散穩定性及溶劑再溶解性之方面而言,第三本發明之感光性著色樹脂組合物較佳為於上述分散劑中,上述接枝共聚物及上述嵌段共聚物之至少1種之酸值為30 mgKOH/g~180 mgKOH/g。<Preferable form of the photosensitive colored resin composition of the third invention> Regarding the photosensitive colored resin composition of the third aspect of the present invention, the case where the polyfunctional thiol compound is a polyfunctional thiol compound represented by the general formula (A) will improve notch resistance and good storage stability. Better. In the photosensitive colored resin composition of the third invention, the content of the above-mentioned polyfunctional thiol compound relative to 100 parts by mass of the total solid content in the colored resin composition may be, for example, 0.001 to 15.0 parts by mass, within 0.01 When it is 15.0 parts by mass, it is easy to improve notch resistance and it is easy to suppress the generation of development residue, which is preferable. The photosensitive colored resin composition of the third invention is in the above-mentioned dispersant, the above-mentioned graft copolymer has the structural unit represented by the above-mentioned general formula (III), and the polymer in the structural unit represented by the above-mentioned general formula (III) The chain contains the structural unit represented by the above general formula (IV), the glass transition temperature of the polymer chain in the structural unit represented by the general formula (III) is 85°C or less, and the block copolymer has the above general formula ( IV) The B block of the structural unit represented by the B block, and the glass transition temperature of the B block is 85° C. or less. The above situation is preferable because it improves the development time delay and improves the coating suitability. In terms of dispersion stability and solvent resolubility, the photosensitive colored resin composition of the third invention is preferably in the above-mentioned dispersant, at least one of the above-mentioned graft copolymer and the above-mentioned block copolymer The acid value is 30 mgKOH/g~180 mgKOH/g.
<用途> 第三本發明之感光性著色樹脂組合物因耐缺口性良好且保存穩定性良好,故而其中適宜用於彩色濾光片用途。<Use> The photosensitive colored resin composition of the third aspect of the present invention has good notch resistance and good storage stability, so it is suitable for color filter applications among them.
III-3.第三本發明之彩色濾光片 第三本發明之彩色濾光片係至少具備基板、及設置於該基板上之著色層者,該著色層之至少1個為上述第三本發明之感光性著色樹脂組合物之硬化物。 第三本發明之彩色濾光片藉由該著色層之至少1個為上述第三本發明之感光性著色樹脂組合物之硬化物,可製成缺陷得以抑制而優異之彩色濾光片。III-3. The color filter of the third invention The color filter of the third invention has at least a substrate and a coloring layer provided on the substrate, and at least one of the coloring layers is the above-mentioned third one The cured product of the photosensitive colored resin composition of the invention. The color filter of the third invention can be an excellent color filter with suppressed defects because at least one of the colored layers is a cured product of the photosensitive colored resin composition of the third invention.
第三本發明之彩色濾光片只要具有上述第三本發明之感光性著色樹脂組合物之硬化物即著色層,則其他構成可與上述第一本發明之彩色濾光片中所說明者相同。As long as the color filter of the third invention has a colored layer that is a cured product of the photosensitive colored resin composition of the third invention, the other configurations may be the same as those described in the color filter of the first invention. .
III-4.第三本發明之顯示裝置 第三本發明之液晶顯示裝置之特徵在於:具有上述第三本發明之彩色濾光片。 於第三本發明中,藉由使用上述第三本發明之彩色濾光片,可製成缺陷得以抑制而優異之顯示裝置。III-4. The display device of the third invention The liquid crystal display device of the third invention is characterized by having the color filter of the third invention described above. In the third aspect of the present invention, by using the color filter of the third aspect of the present invention, it is possible to produce an excellent display device with suppressed defects.
第三本發明之顯示裝置只要具備上述第三本發明之彩色濾光片,則其他構成可與上述第一本發明之顯示裝置中所說明者相同,故而此處省略說明。As long as the display device of the third aspect of the invention includes the color filter of the third aspect of the invention, the other configuration may be the same as that described in the display device of the first aspect of the invention, so the description is omitted here.
根據第三本發明,可提供一種耐缺口性良好且保存穩定性良好之感光性著色樹脂組合物、使用該感光性著色樹脂組合物形成之彩色濾光片及顯示裝置。 實施例According to the third invention, it is possible to provide a photosensitive colored resin composition having good notch resistance and good storage stability, a color filter formed using the photosensitive colored resin composition, and a display device. Example
以下,表示實施例對本發明具體地進行說明。並非藉由該等記載限制本發明。 接枝共聚物及嵌段共聚物之酸值依照上述本發明之說明書中所記載之測定方法求出。 接枝共聚物及嵌段共聚物之重量平均分子量(Mw)、及Mw/Mn係依照上述本發明之說明書中所記載之測定方法並利用GPC(凝膠滲透層析法)作為標準聚苯乙烯換算值求出。Hereinafter, the present invention will be specifically explained by showing examples. The invention is not limited by these descriptions. The acid value of the graft copolymer and the block copolymer is determined according to the measurement method described in the specification of the present invention. The weight average molecular weight (Mw) and Mw/Mn of graft copolymers and block copolymers are based on the measurement method described in the specification of the present invention and GPC (Gel Permeation Chromatography) is used as the standard polystyrene The conversion value is calculated.
關於接枝共聚物之聚合物鏈之玻璃轉移溫度(Tg)、及嵌段共聚物之B嵌段之玻璃轉移溫度(Tg),可藉由利用下述式進行計算而求出。 1/Tg=Σ(Xi/Tgi) 此處,嵌段共聚物設為i=1至n之n個單體成分共聚合。Xi係第i個單體之重量分率(ΣXi=1),Tgi係第i個單體之均聚物之玻璃轉移溫度(絕對溫度)。其中,Σ取i=1至n之和。再者,各單體之均聚物玻璃轉移溫度之值(Tgi)採用Polymer Handbook(3rd Edition)(J.Brandrup, E.H.Immergut著(Wiley-Interscience、1989))之值。於實施例及比較例中具體所使用之各單體之均聚物玻璃轉移溫度之值(Tgi)如下。 甲基丙烯酸(MAA):185℃ 甲基丙烯酸正丁酯(BMA):20℃ 甲基丙烯酸苄酯(BzMA):54℃ 甲基丙烯酸甲酯(MMA):105℃ 甲氧基聚乙二醇單甲基丙烯酸酯(商品名:PME-200;日油股份有限公司製造;BLEMMER PME-200;伸乙氧基重複數=4):-59℃ 不飽和脂肪酸羥基烷基酯修飾ε-己內酯(PCL-FM5)(商品名:PLACCEL FM5;大賽璐股份有限公司製造;己內酯鏈重複數=5):-47℃The glass transition temperature (Tg) of the polymer chain of the graft copolymer and the glass transition temperature (Tg) of the B block of the block copolymer can be calculated by the following formula. 1/Tg=Σ(Xi/Tgi) Here, the block copolymer is assumed to be copolymerized with n monomer components of i=1 to n. Xi is the weight fraction of the i-th monomer (ΣXi=1), and Tgi is the glass transition temperature (absolute temperature) of the homopolymer of the i-th monomer. Among them, Σ is the sum of i=1 to n. Furthermore, the value of the homopolymer glass transition temperature (Tgi) of each monomer adopts the value of Polymer Handbook (3rd Edition) (by J. Brandrup, E.H. Immergut (Wiley-Interscience, 1989)). The values (Tgi) of the homopolymer glass transition temperature (Tgi) of each monomer specifically used in the examples and comparative examples are as follows. Methacrylic acid (MAA): 185°C Butyl methacrylate (BMA): 20°C Benzyl methacrylate (BzMA): 54°C Methyl methacrylate (MMA): 105°C Methoxy polyethylene glycol monomethacrylate (trade name: PME-200; manufactured by NOF Corporation; BLEMMER PME-200; ethylene oxide repeat number = 4): -59°C Unsaturated fatty acid hydroxyalkyl ester modified ε-caprolactone (PCL-FM5) (trade name: PLACCEL FM5; manufactured by Daicel Co., Ltd.; caprolactone chain repeat number = 5): -47°C
實施例I系列:第一本發明 (合成例1:巨單體m1之製造) 向具備冷卻管、添加用漏斗、氮氣用入口、機械攪拌機、數位溫度計之反應器中,添加30.0質量份丙二醇甲醚乙酸酯(PGMEA),一面於氮氣流下進行攪拌,一面加溫至溫度90℃。花費1.5小時滴加60.0質量份甲基丙烯酸甲酯(MMA)、10.0質量份甲基丙烯酸丁酯(BMA)、30.0質量份甲基丙烯酸苄酯(BzMA)、7.0質量份巰基丙酸、1.0質量份α,α'-偶氮二異丁腈(AIBN)之混合溶液,並進一步反應3小時。冷卻後,藉由200質量份四氫呋喃(THF)稀釋該反應溶液,並藉由3000質量份己烷進行再沈澱,藉此獲得106.0質量份白色粉末。繼而,向50.0質量份該白色粉末中,加入50.0質量份PGMEA、3.7質量份甲基丙烯酸縮水甘油酯(GMA)、0.15質量份N,N-二甲基十二烷基胺及0.1質量份對甲氧基苯酚,一面進行空氣通入一面於110℃下攪拌24小時。冷卻後,藉由3000質量份己烷對該反應溶液進行再沈澱,藉此獲得52.0質量份巨單體m1。 藉由GPC(凝膠滲透層析法),以添加有0.01莫耳/L之溴化鋰之N-甲基吡咯啶酮/聚苯乙烯標準之條件對所獲得之巨單體m1進行確認,結果重量平均分子量(Mw)為4800,分子量分佈(Mw/Mn)為1.6。Tg之計算值為78℃。Example I series: the first invention (Synthesis example 1: Manufacturing of giant monomer m1) Add 30.0 parts by mass of propylene glycol methyl ether acetate (PGMEA) to a reactor equipped with a cooling tube, an addition funnel, an inlet for nitrogen, a mechanical stirrer, and a digital thermometer. While stirring under a nitrogen stream, it is heated to a temperature of 90 ℃. It took 1.5 hours to drop 60.0 parts by mass of methyl methacrylate (MMA), 10.0 parts by mass of butyl methacrylate (BMA), 30.0 parts by mass of benzyl methacrylate (BzMA), 7.0 parts by mass of mercaptopropionic acid, and 1.0 parts by mass. Part of the mixed solution of α,α'-azobisisobutyronitrile (AIBN), and react for a further 3 hours. After cooling, the reaction solution was diluted with 200 parts by mass of tetrahydrofuran (THF), and reprecipitation was performed with 3000 parts by mass of hexane, thereby obtaining 106.0 parts by mass of white powder. Then, to 50.0 parts by mass of the white powder, 50.0 parts by mass of PGMEA, 3.7 parts by mass of glycidyl methacrylate (GMA), 0.15 parts by mass of N,N-dimethyldodecylamine, and 0.1 parts by mass of PGMEA were added Methoxyphenol was stirred at 110°C for 24 hours while air was introduced. After cooling, the reaction solution was reprecipitated with 3000 parts by mass of hexane, thereby obtaining 52.0 parts by mass of macromonomer m1. GPC (Gel Permeation Chromatography) was used to confirm the obtained macromonomer m1 under standard conditions of N-methylpyrrolidone/polystyrene added with 0.01 mol/L lithium bromide, and the result was the weight The average molecular weight (Mw) is 4800, and the molecular weight distribution (Mw/Mn) is 1.6. The calculated value of Tg is 78°C.
(合成例2~4:巨單體m2~m4之製造) 於合成例1之巨單體m1之製造中,如表1所示,變更為70.0質量份MMA、30.0質量份甲氧基聚乙二醇單甲基丙烯酸酯(日油股份有限公司製造;商品名:BLEMMER PME-200;伸乙氧基重複數=4)(PME-200)加以使用,代替使用60.0質量份MMA、10.0質量份BMA、30.0質量份BzMA,除此以外,與合成例1同樣地製造巨單體m2。所獲得之巨單體m2之重量平均分子量(Mw)為6500,分子量分佈(Mw/Mn)為1.7。Tg之計算值為34℃。 於合成例1之巨單體m1之製造中,如表1所示,變更為60.0質量份MMA、5.0質量份BzMA、35.0質量份不飽和脂肪酸羥基烷基酯修飾ε-己內酯(商品名:PLACCEL FM5;大賽璐股份有限公司製造;己內酯鏈重複數=5)(PCL-FM5)加以使用,代替使用60.0質量份MMA、10.0質量份BMA、30.0質量份BzMA,除此以外,與合成例1同樣地製造巨單體m3。所獲得之巨單體m3之重量平均分子量(Mw)為5200,分子量分佈(Mw/Mn)為1.6。Tg之計算值為31℃。 於合成例1之巨單體m1之製造中,如表1所示,變更為100.0質量份MMA加以使用,代替使用60.0質量份MMA、10.0質量份BMA、30.0質量份BzMA,除此以外,與合成例1同樣地製造巨單體m4。所獲得之巨單體m2之重量平均分子量(Mw)為4300,分子量分佈(Mw/Mn)為1.6。Tg之計算值為105℃。(Synthesis examples 2 to 4: manufacture of giant monomers m2 to m4) In the manufacture of the macromonomer m1 of Synthesis Example 1, as shown in Table 1, it was changed to 70.0 parts by mass of MMA and 30.0 parts by mass of methoxy polyethylene glycol monomethacrylate (manufactured by NOF Corporation; product) Name: BLEMMER PME-200; ethylene oxide repeat number = 4) (PME-200) is used instead of 60.0 parts by mass of MMA, 10.0 parts by mass of BMA, and 30.0 parts by mass of BzMA, except for this, the same as Synthesis Example 1 To produce a giant monomer m2. The weight average molecular weight (Mw) of the obtained macromonomer m2 is 6500, and the molecular weight distribution (Mw/Mn) is 1.7. The calculated value of Tg is 34°C. In the production of the macromonomer m1 of Synthesis Example 1, as shown in Table 1, it was changed to 60.0 parts by mass of MMA, 5.0 parts by mass of BzMA, and 35.0 parts by mass of unsaturated fatty acid hydroxyalkyl ester modified ε-caprolactone (trade name : PLACCEL FM5; manufactured by Daicel Co., Ltd.; caprolactone chain repeat number = 5) (PCL-FM5) is used instead of 60.0 parts by mass of MMA, 10.0 parts by mass of BMA, and 30.0 parts by mass of BzMA. In addition, with In Synthesis Example 1, the macromonomer m3 was produced in the same manner. The weight average molecular weight (Mw) of the obtained macromonomer m3 is 5200, and the molecular weight distribution (Mw/Mn) is 1.6. The calculated value of Tg is 31°C. In the production of the giant monomer m1 of Synthesis Example 1, as shown in Table 1, 100.0 parts by mass of MMA were used instead of 60.0 parts by mass of MMA, 10.0 parts by mass of BMA, and 30.0 parts by mass of BzMA. In Synthesis Example 1, the macromonomer m4 was produced in the same manner. The weight average molecular weight (Mw) of the obtained macromonomer m2 was 4300, and the molecular weight distribution (Mw/Mn) was 1.6. The calculated value of Tg is 105°C.
(製造例1:接枝共聚物A之製造) 向具備冷卻管、添加用漏斗、氮氣用入口、機械攪拌機、數位溫度計之反應器中,添加100.0質量份PGMEA,一面於氮氣流下進行攪拌,一面加溫至溫度85℃。花費1.5小時滴加92.9質量份合成例1之巨單體m1、4.2質量份甲基丙烯酸(MAA)、2.9質量份丁二酸2-甲基丙烯醯氧基乙酯(2-MOES)、1.3質量份正十二硫醇、50.0質量份PGMEA、1.0質量份AIBN之混合溶液,加熱攪拌3小時後,花費10分鐘滴加0.10質量份AIBN、6.0質量份PGMEA之混合液,進而於相同溫度下進行1小時熟成。冷卻後,藉由3000質量份己烷對該反應溶液進行再沈澱,藉此獲得99.0質量份接枝共聚物A。所獲得之接枝共聚物A之重量平均分子量(Mw)為12500,Mw/Mn為2.6,酸值為35 mgKOH/g。(Production Example 1: Production of graft copolymer A) To a reactor equipped with a cooling tube, an addition funnel, an inlet for nitrogen, a mechanical stirrer, and a digital thermometer, 100.0 parts by mass of PGMEA was added, and while stirring under a nitrogen stream, it was heated to a temperature of 85°C. It took 1.5 hours to drop 92.9 parts by mass of the macromonomer m1 of Synthesis Example 1, 4.2 parts by mass of methacrylic acid (MAA), 2.9 parts by mass of 2-methacryloxyethyl succinate (2-MOES), 1.3 A mixed solution of n-dodecane mercaptan, 50.0 parts by mass PGMEA, and 1.0 part by mass AIBN, heated and stirred for 3 hours, and then added dropwise a mixture of 0.10 parts by mass AIBN and 6.0 parts by mass PGMEA over 10 minutes, and then at the same temperature It is matured for 1 hour. After cooling, the reaction solution was reprecipitated with 3000 parts by mass of hexane, thereby obtaining 99.0 parts by mass of graft copolymer A. The weight average molecular weight (Mw) of the obtained graft copolymer A was 12,500, Mw/Mn was 2.6, and the acid value was 35 mgKOH/g.
(製造例2~11:接枝共聚物B~K之製造) 於製造例1中,如表1所示,變更巨單體之種類、以及巨單體、衍生通式(I)所表示之結構單元之單體與衍生通式(II)所表示之結構單元之單體之質量比,代替使用92.9質量份巨單體m1、4.2質量份MAA及2.9質量份2-MOES,除此以外,與製造例1同樣地製造接枝共聚物B~K。將所獲得之接枝共聚物B~K之重量平均分子量(Mw)、Mw/Mn、及酸值示於表1。 再者,2-AOEHHP表示衍生上述通式(II)所表示之結構單元之2-丙烯醯氧基乙基六氫鄰苯二甲酸。(Production Examples 2-11: Production of graft copolymers B-K) In Production Example 1, as shown in Table 1, the types of macromonomers, the macromonomers, the monomers that derive the structural units represented by the general formula (I), and the structural units represented by the general formula (II) were changed Instead of using 92.9 parts by mass of macromonomer m1, 4.2 parts by mass of MAA, and 2.9 parts by mass of 2-MOES, the mass ratio of the monomers was carried out in the same manner as in Production Example 1 to produce graft copolymers B to K. Table 1 shows the weight average molecular weight (Mw), Mw/Mn, and acid value of the graft copolymers B to K obtained. Furthermore, 2-AOEHHP means 2-propenyloxyethylhexahydrophthalic acid derived from the structural unit represented by the above general formula (II).
(比較製造例1~2:比較接枝共聚物L~M之製造) 於製造例1中,如表1所示,僅使用巨單體、及MAA或2-MOES中之一者並變更質量比,代替使用92.9質量份巨單體m1、4.2質量份MAA及2.9質量份2-MOES,除此以外,與製造例1同樣地製造比較接枝共聚物L~M。將所獲得之比較接枝共聚物L~M之重量平均分子量(Mw)、Mw/Mn、及酸值示於表1。(Comparative production examples 1 to 2: production of comparative graft copolymers L to M) In Manufacturing Example 1, as shown in Table 1, only the macromonomer and either MAA or 2-MOES were used and the mass ratio was changed, instead of using 92.9 parts by mass of the macromonomer m1, 4.2 parts by mass of MAA, and 2.9 parts by mass Except for the part 2-MOES, the comparative graft copolymers L to M were produced in the same manner as in Production Example 1. Table 1 shows the weight average molecular weight (Mw), Mw/Mn, and acid value of the obtained comparative graft copolymers L to M.
[表1]
(製造例12:嵌段共聚物N之製造) 向具備冷卻管、添加用漏斗、氮氣用入口、機械攪拌機、數位溫度計之反應器中,添加150.0質量份PGMEA、3.0份碘、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)(商品名:V-70;和光純藥公司製造)、50.2質量份MMA、8.4質量份BMA、25.1質量份BzMA、0.04質量份丁二醯亞胺,一面於氮氣流下進行攪拌,一面於40℃下攪拌5小時,製造B嵌段之共聚物。所獲得之共聚物之Tg之計算值為78℃。 繼而,加入9.9質量份MAA、6.4質量份2-MOES,於40℃下攪拌5小時。對固形物成分進行測定,並根據不揮發分進行換算,結果聚合轉化率為99%。藉由3000質量份己烷對該反應溶液進行再沈澱,藉此獲得99.0質量份AB嵌段共聚物N。以此方式獲得之嵌段共聚物N之重量平均分子量(Mw)為8300,Mw/Mn為1.2,酸值為80 mgKOH/g。(Production Example 12: Production of block copolymer N) Add 150.0 parts by mass of PGMEA, 3.0 parts of iodine, 2,2'-azobis(4-methoxy-2, 4-Dimethylvaleronitrile) (trade name: V-70; manufactured by Wako Pure Chemical Industries, Ltd.), 50.2 parts by mass MMA, 8.4 parts by mass BMA, 25.1 parts by mass BzMA, 0.04 parts by mass succinimide, one side in nitrogen Stir under flow, while stirring at 40°C for 5 hours, to produce a copolymer of B block. The calculated value of Tg of the obtained copolymer was 78°C. Then, 9.9 parts by mass of MAA and 6.4 parts by mass of 2-MOES were added, and the mixture was stirred at 40°C for 5 hours. The solid content was measured and converted based on the non-volatile content. As a result, the polymerization conversion rate was 99%. This reaction solution was reprecipitated with 3000 parts by mass of hexane, thereby obtaining 99.0 parts by mass of AB block copolymer N. The weight average molecular weight (Mw) of the block copolymer N obtained in this way is 8300, Mw/Mn is 1.2, and the acid value is 80 mgKOH/g.
(製造例13~15:嵌段共聚物O~Q之製造) 於製造例12中,如表2所示,變更B嵌段用單體之種類及質量比,代替使用B嵌段用單體之50.2質量份甲基丙烯酸甲酯(MMA)、8.4質量份甲基丙烯酸正丁酯(BMA)、及25.1質量份甲基丙烯酸苄酯(BzMA),除此以外,與製造例12同樣地製造嵌段共聚物O~Q。將所獲得之嵌段共聚物O~Q之重量平均分子量(Mw)、Mw/Mn、及酸值示於表2。(Production Examples 13-15: Production of block copolymers O-Q) In Production Example 12, as shown in Table 2, the type and mass ratio of the monomers for the B block were changed, instead of using 50.2 parts by mass of methyl methacrylate (MMA) and 8.4 parts by mass of the monomers for the B block. Except for n-butyl acrylate (BMA) and 25.1 parts by mass of benzyl methacrylate (BzMA), the block copolymers O to Q were produced in the same manner as in Production Example 12. Table 2 shows the weight average molecular weight (Mw), Mw/Mn, and acid value of the obtained block copolymers O to Q.
(比較製造例3~4:比較嵌段共聚物R~S之製造) 於製造例12中,如表2所示,變更B嵌段用單體之質量比,且僅使用MAA或2-MOES中之一者作為A嵌段用單體並變更質量比,除此以外,與製造例12同樣地製造比較嵌段共聚物R~S。將所獲得之比較嵌段共聚物R~S之重量平均分子量(Mw)、Mw/Mn、及酸值示於表2。(Comparative Production Examples 3 to 4: Production of Comparative Block Copolymers R to S) In Production Example 12, as shown in Table 2, the mass ratio of the B block monomer was changed, and only one of MAA or 2-MOES was used as the A block monomer and the mass ratio was changed. In the same manner as in Production Example 12, comparative block copolymers R to S were produced. Table 2 shows the weight average molecular weight (Mw), Mw/Mn, and acid value of the obtained comparative block copolymers R to S.
(比較製造例5:比較無規共聚物T之製造) 使用與製造例12中之B嵌段用單體及A嵌段用單體相同種類、相同質量比之單體,製造比較無規共聚物T。 具體而言,向具備冷卻管、添加用漏斗、氮氣用入口、機械攪拌機、數位溫度計之反應器中,添加300質量份PGMEA,並於氮氣氛圍下升溫至100℃之後,花費1.5小時連續滴加50.2質量份MMA、8.4質量份BMA、25.1質量份BzMA、9.9質量份MAA、6.4質量份2-MOES及6質量份PERBUTYL O(日油股份有限公司製造)、2質量份鏈轉移劑(正十二硫醇)。其後,保持100℃並繼續進行反應,於上述主鏈形成用混合物滴加結束後之2小時後,添加0.1質量份作為聚合抑制劑之對甲氧基苯酚以使聚合停止。藉由3000質量份己烷對該反應溶液進行再沈澱,藉此製造比較無規共聚物T。將所獲得之比較無規共聚物T之重量平均分子量(Mw)、Mw/Mn、及酸值示於表2。(Comparative Production Example 5: Production of Comparative Random Copolymer T) Using monomers of the same type and the same mass ratio as the monomers for the B block and the monomer for the A block in Production Example 12, a comparative random copolymer T was produced. Specifically, 300 parts by mass of PGMEA was added to a reactor equipped with a cooling tube, an addition funnel, an inlet for nitrogen, a mechanical stirrer, and a digital thermometer. After the temperature was raised to 100°C under a nitrogen atmosphere, the addition was continued for 1.5 hours. 50.2 parts by mass MMA, 8.4 parts by mass BMA, 25.1 parts by mass BzMA, 9.9 parts by mass MAA, 6.4 parts by mass 2-MOES and 6 parts by mass PERBUTYLO (manufactured by NOF Corporation), 2 parts by mass chain transfer agent (positive ten Dithiol). Thereafter, the reaction was continued while maintaining 100°C, and 2 hours after the completion of the dropwise addition of the main chain forming mixture, 0.1 part by mass of p-methoxyphenol as a polymerization inhibitor was added to stop the polymerization. The reaction solution was re-precipitated with 3000 parts by mass of hexane, thereby producing a comparative random copolymer T. Table 2 shows the weight average molecular weight (Mw), Mw/Mn, and acid value of the obtained comparative random copolymer T.
[表2]
(製備例1:鹼溶性樹脂α之製備)
向具備冷卻管、添加用漏斗、氮氣用入口、機械攪拌機、數位溫度計之反應器中,添加300質量份PGMEA,並於氮氣氛圍下升溫至100℃之後,花費1.5小時連續滴加90質量份甲基丙烯酸2-苯氧基乙酯(PhEMA)、54質量份MMA、36質量份甲基丙烯酸(MAA)及6質量份PERBUTYL O(日油股份有限公司製造)、2質量份鏈轉移劑(正十二硫醇)。其後,保持100℃並繼續進行反應,於上述主鏈形成用混合物滴加結束後之2小時後,添加0.1質量份作為聚合抑制劑之對甲氧基苯酚以使聚合停止。
繼而,一面吹入空氣,一面添加20質量份作為含環氧基之化合物之甲基丙烯酸縮水甘油酯(GMA),升溫至110℃之後,添加0.8質量份三乙胺並於110℃下進行加成反應15小時,獲得鹼溶性樹脂α溶液(重量平均分子量(Mw)8500、酸值75 mgKOH/g、固形物成分40質量%)。(Preparation Example 1: Preparation of Alkali-soluble Resin α)
Add 300 parts by mass of PGMEA to a reactor equipped with a cooling tube, an addition funnel, an inlet for nitrogen, a mechanical stirrer, and a digital thermometer. After the temperature is raised to 100°C in a nitrogen atmosphere, 90 parts by mass of Amethyst are continuously added dropwise over 1.5 hours 2-phenoxyethyl acrylate (PhEMA), 54 parts by mass MMA, 36 parts by mass methacrylic acid (MAA), 6 parts by mass PERBUTYLO (manufactured by NOF Corporation), 2 parts by mass chain transfer agent (positive Dodecanethiol). Thereafter, the reaction was continued while maintaining 100°C, and 2 hours after the completion of the dropwise addition of the main chain forming mixture, 0.1 part by mass of p-methoxyphenol as a polymerization inhibitor was added to stop the polymerization.
Then, while blowing in air, 20 parts by mass of glycidyl methacrylate (GMA) as an epoxy group-containing compound was added. After the temperature was raised to 110°C, 0.8 parts by mass of triethylamine was added and the addition was carried out at 110°C. The reaction was completed for 15 hours to obtain an alkali-soluble resin α solution (weight average molecular weight (Mw) 8500,
(實施例1) (1)色材分散液R-1之製造 將作為分散劑A之製造例1之接枝共聚物A 6.5質量份、作為色材之C.I.顏料紅177(PR177)6.5質量份及C.I.顏料紅291(PR291)6.5質量份、PGMEA 80.5質量份、粒徑2.0 mm氧化鋯珠100質量份放入至蛋黃醬瓶中,利用塗料振盪機(淺田鐵工(股)製造)進行1小時振盪以作為預壓碎,繼而,取出粒徑2.0 mm氧化鋯珠,添加粒徑0.1 mm之氧化鋯珠200質量份,同樣地利用塗料振盪機進行4小時分散以作為正式壓碎,獲得色材分散液R-1。(Example 1) (1) Manufacturing of color material dispersion R-1 The graft copolymer A of Production Example 1 as dispersant A was 6.5 parts by mass, CI Pigment Red 177 (PR177) 6.5 parts by mass, CI Pigment Red 291 (PR291) 6.5 parts by mass, PGMEA 80.5 parts by mass, 100 parts by mass of zirconia beads with a particle size of 2.0 mm are put into a mayonnaise bottle, shaken for 1 hour with a paint shaker (manufactured by Asada Iron Works Co., Ltd.) as a pre-compression, and then the zirconia with a particle size of 2.0 mm is taken out To the beads, 200 parts by mass of zirconia beads with a particle diameter of 0.1 mm were added, and the beads were dispersed in a paint shaker for 4 hours as the main crush to obtain a color material dispersion liquid R-1.
(2)感光性著色樹脂組合物R-1之製造 加入上述(1)中所獲得之色材分散液R-1 8.71質量份、製備例1中所獲得之鹼溶性樹脂α溶液0.33質量份、多官能單體(商品名ARONIX M-403;東亞合成股份有限公司製造)1.19質量份、2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮(光起始劑:商品名IRGACURE 907;日本BASF股份有限公司製造)0.06質量份、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1(光起始劑:商品名IRGACURE 369;日本BASF公司製造)0.06質量份、1,2-辛二酮,1-[4-(苯硫基)-,2-(O-苯甲醯基肟)](光起始劑:商品名IRGACURE OXE01;日本BASF股份有限公司製造)0.03質量份、氟系界面活性劑(商品名MEGAFAC R-08MH;DIC(股)製造)0.07質量份、PGMEA 9.95質量份,獲得感光性著色樹脂組合物R-1。(2) Production of photosensitive colored resin composition R-1 Add 8.71 parts by mass of the color material dispersion R-1 obtained in (1) above, 0.33 parts by mass of the alkali-soluble resin α solution obtained in Preparation Example 1, and a multifunctional monomer (trade name ARONIX M-403; East Asia Synthetic Co., Ltd. manufacture) 1.19 parts by mass, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one (photoinitiator: trade name IRGACURE 907; BASF Co., Ltd. of Japan) Co., Ltd.) 0.06 parts by mass, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1 (photoinitiator: trade name IRGACURE 369; Japanese BASF Company manufacture) 0.06 parts by mass, 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzyl oxime)] (photoinitiator: trade name IRGACURE OXE01; Japan BASF Co., Ltd.) 0.03 parts by mass, fluorine-based surfactant (trade name MEGAFAC R-08MH; manufactured by DIC Co., Ltd.) 0.07 parts by mass, and PGMEA 9.95 parts by mass, to obtain photosensitive colored resin composition R-1.
(實施例2~15) (1)色材分散液R-2~R-15之製造 於實施例1之(1)中,如表3及表4所示,分別使用分散劑B、C、D、E、F、G、H、I、J、K、N、O、P及Q代替分散劑A,除此以外,與實施例1同樣地製造色材分散液R-2~R-15。 (2)感光性著色樹脂組合物R-2~R-15之製造 於實施例1之(2)中,分別使用上述色材分散液R-2~R-15代替色材分散液R-1,除此以外,與實施例1之(2)同樣地獲得感光性著色樹脂組合物R-2~R-15。(Examples 2-15) (1) Manufacturing of color material dispersion R-2~R-15 In (1) of Example 1, as shown in Table 3 and Table 4, dispersants B, C, D, E, F, G, H, I, J, K, N, O, P and Q were used respectively Except for replacing the dispersant A, the color material dispersion liquids R-2 to R-15 were produced in the same manner as in Example 1. (2) Manufacture of photosensitive colored resin composition R-2~R-15 In Example 1 (2), except that the above-mentioned color material dispersion liquids R-2 to R-15 were used instead of the color material dispersion liquid R-1, the photosensitivity was obtained in the same manner as in Example 1 (2). Colored resin composition R-2 to R-15.
(比較例1~5) (1)比較色材分散液CR-1~CR-5之製造 於實施例1之(1)中,如表3及表4所示,分別使用比較接枝共聚物L及M、比較嵌段共聚物R及S、以及比較無規共聚物T代替分散劑A,除此以外,與實施例1同樣地獲得比較色材分散液CR-1~CR-5。 (2)比較感光性著色樹脂組合物CR-1~CR-5之製造 於實施例1之(2)中,分別使用上述比較色材分散液CR-1~CR-5代替色材分散液R-1,除此以外,與實施例1之(2)同樣地獲得比較感光性著色樹脂組合物CR-1~CR-5。(Comparative Examples 1 to 5) (1) Manufacture of comparative color material dispersion liquid CR-1~CR-5 In (1) of Example 1, as shown in Tables 3 and 4, comparative graft copolymers L and M, comparative block copolymers R and S, and comparative random copolymer T were used instead of dispersant A, respectively. Except for this, in the same manner as in Example 1, comparative color material dispersion liquids CR-1 to CR-5 were obtained. (2) Comparison of the production of photosensitive colored resin compositions CR-1~CR-5 In Example 1 (2), the above-mentioned comparative color material dispersions CR-1 to CR-5 were used instead of the color material dispersion R-1, except that the comparison was obtained in the same manner as in Example 1 (2). Photosensitive colored resin composition CR-1 to CR-5.
(實施例16) (1)色材分散液G-1之製造 將作為分散劑C之製造例3之接枝共聚物C 6.5質量份、作為色材之C.I.顏料綠59(PG59)3.9質量份及C.I.顏料黃150(PY150)9.1質量份、PGMEA 80.5質量份、粒徑2.0 mm氧化鋯珠100質量份放入至蛋黃醬瓶中,利用塗料振盪機(淺田鐵工(股)製造)進行1小時振盪以作為預壓碎,繼而,取出粒徑2.0 mm氧化鋯珠,添加粒徑0.1 mm之氧化鋯珠200質量份,同樣地利用塗料振盪機進行4小時分散以作為正式壓碎,獲得色材分散液G-1。(Example 16) (1) Manufacturing of color material dispersion G-1 6.5 parts by mass of graft copolymer C of Production Example 3 as dispersant C, 3.9 parts by mass of CI Pigment Green 59 (PG59) as a color material, 9.1 parts by mass of CI Pigment Yellow 150 (PY150), 80.5 parts by mass of PGMEA, 100 parts by mass of zirconia beads with a particle size of 2.0 mm are put into a mayonnaise bottle, shaken for 1 hour with a paint shaker (manufactured by Asada Iron Works Co., Ltd.) as a pre-compression, and then the zirconia with a particle size of 2.0 mm is taken out To the beads, 200 parts by mass of zirconia beads with a particle diameter of 0.1 mm were added, and the beads were dispersed in a paint shaker for 4 hours as a formal crushing to obtain a color material dispersion G-1.
(2)感光性著色樹脂組合物G-1之製造 加入上述(1)中所獲得之色材分散液G-1 8.71質量份、製備例1中所獲得之鹼溶性樹脂α溶液0.33質量份、多官能單體(商品名ARONIX M-403;東亞合成股份有限公司製造)1.19質量份、2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮(光起始劑:商品名IRGACURE 907;日本BASF股份有限公司製造)0.06質量份、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1(光起始劑:商品名IRGACURE 369;日本BASF公司製造)0.06質量份、1,2-辛二酮,1-[4-(苯硫基)-,2-(O-苯甲醯基肟)](光起始劑:商品名IRGACURE OXE01;日本BASF股份有限公司製造)0.03質量份、氟系界面活性劑(商品名MEGAFAC R-08MH;DIC(股)製造)0.07質量份、PGMEA 9.95質量份,獲得感光性著色樹脂組合物G-1。(2) Production of photosensitive colored resin composition G-1 Add 8.71 parts by mass of the color material dispersion G-1 obtained in (1) above, 0.33 parts by mass of the alkali-soluble resin α solution obtained in Preparation Example 1, and a multifunctional monomer (trade name ARONIX M-403; East Asia Synthetic Co., Ltd. manufacture) 1.19 parts by mass, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one (photoinitiator: trade name IRGACURE 907; BASF Co., Ltd. of Japan) Co., Ltd.) 0.06 parts by mass, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1 (photoinitiator: trade name IRGACURE 369; Japanese BASF Company manufacture) 0.06 parts by mass, 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzyl oxime)] (photoinitiator: trade name IRGACURE OXE01; Japan BASF Co., Ltd.) 0.03 parts by mass, fluorine-based surfactant (trade name MEGAFAC R-08MH; manufactured by DIC Co., Ltd.) 0.07 parts by mass, and PGMEA 9.95 parts by mass, to obtain photosensitive colored resin composition G-1.
(實施例17~22) (1)色材分散液G-2~G-7之製造 於實施例16之(1)中,如表5及表6所示,分別使用分散劑D、E、N、O、P及Q代替分散劑C,除此以外,與實施例16同樣地製造色材分散液G-2~G-7。 (2)感光性著色樹脂組合物G-2~G-7之製造 於實施例之(2)中,分別使用上述色材分散液G-2~G-7代替色材分散液G-1,除此以外,與實施例16之(2)同樣地獲得感光性著色樹脂組合物G-2~G-7。(Examples 17-22) (1) Manufacture of color material dispersion G-2~G-7 In (1) of Example 16, as shown in Table 5 and Table 6, the dispersant D, E, N, O, P, and Q were used instead of the dispersant C, respectively, and it was produced in the same manner as in Example 16, except that Color material dispersion G-2~G-7. (2) Manufacture of photosensitive colored resin composition G-2~G-7 In Example (2), except that the above-mentioned color material dispersion G-2 to G-7 were used instead of the color material dispersion G-1, the photosensitive coloring was obtained in the same manner as in Example 16 (2). Resin composition G-2 to G-7.
(比較例6~10) (1)比較色材分散液CG-1~CG-5之製造 於實施例16之(1)中,如表5及表6所示,分別使用比較接枝共聚物L及M、比較嵌段共聚物R及S、以及比較無規共聚物T代替分散劑C,除此以外,與實施例同樣地獲得比較色材分散液CG-1~CG-5。 (2)比較感光性著色樹脂組合物CG-1~CG-5之製造 於實施例16之(2)中,分別使用上述比較色材分散液CG-1~CG-5代替色材分散液G-1,除此以外,與實施例16之(2)同樣地獲得比較感光性著色樹脂組合物CG-1~CG-5。(Comparative Examples 6-10) (1) Manufacture of comparative color material dispersion CG-1~CG-5 In (1) of Example 16, as shown in Table 5 and Table 6, comparative graft copolymers L and M, comparative block copolymers R and S, and comparative random copolymer T were used instead of dispersant C, respectively. Except for this, the comparative color material dispersion liquids CG-1 to CG-5 were obtained in the same manner as in the examples. (2) Comparison of the production of photosensitive colored resin compositions CG-1~CG-5 In (2) of Example 16, except that the above-mentioned comparative color material dispersions CG-1 to CG-5 were used instead of the color material dispersion G-1, a comparison was obtained in the same manner as in (2) of Example 16 Photosensitive colored resin composition CG-1 to CG-5.
(實施例23) (1)色材分散液B-1之製造 將作為分散劑C之製造例3之接枝共聚物C 6.5質量份、作為色材之C.I.顏料藍(PB15:6)10.4質量份及C.I.顏料紫23(PV23)2.6質量份、PGMEA 80.5質量份、粒徑2.0 mm氧化鋯珠100質量份放入至蛋黃醬瓶中,利用塗料振盪機(淺田鐵工(股)製造)進行1小時振盪以作為預壓碎,繼而,取出粒徑2.0 mm氧化鋯珠,添加粒徑0.1 mm之氧化鋯珠200質量份,同樣地利用塗料振盪機進行4小時分散以作為正式壓碎,獲得色材分散液B-1。(Example 23) (1) Manufacturing of color material dispersion B-1 6.5 parts by mass of graft copolymer C of Production Example 3 as dispersant C, 10.4 parts by mass of CI Pigment Blue (PB15:6) as color material, 2.6 parts by mass of CI Pigment Violet 23 (PV23), and 80.5 parts by mass of PGMEA , 100 parts by mass of zirconia beads with a diameter of 2.0 mm are put into a mayonnaise bottle, shaken for 1 hour with a paint shaker (manufactured by Asada Iron Works Co., Ltd.) as a pre-compression, and then take out the oxide with a diameter of 2.0 mm For the zirconium beads, 200 parts by mass of zirconium oxide beads with a particle diameter of 0.1 mm were added, and the dispersion was carried out in the same manner by a paint shaker for 4 hours as a formal crushing to obtain a color material dispersion liquid B-1.
(2)感光性著色樹脂組合物B-1之製造 加入上述(1)中所獲得之色材分散液B-1 6.03質量份、製備例1中所獲得之鹼溶性樹脂α溶液1.39質量份、多官能單體(商品名ARONIX M-403;東亞合成股份有限公司製造)1.30質量份、2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮(光起始劑:商品名IRGACURE 907;日本BASF股份有限公司製造)0.08質量份、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1(光起始劑:商品名IRGACURE 369;日本BASF公司製造)0.08質量份、1,2-辛二酮,1-[4-(苯硫基)-,2-(O-苯甲醯基肟)](光起始劑:商品名IRGACURE OXE01;日本BASF股份有限公司製造)0.04質量份、氟系界面活性劑(商品名MEGAFAC R-08MH;DIC(股)製造)0.07質量份、PGMEA 11.00質量份,獲得感光性著色樹脂組合物B-1。(2) Production of photosensitive colored resin composition B-1 Add 6.03 parts by mass of the color material dispersion B-1 obtained in (1) above, 1.39 parts by mass of the alkali-soluble resin α solution obtained in Preparation Example 1, and a multifunctional monomer (trade name ARONIX M-403; East Asia Synthetic Co., Ltd. production) 1.30 parts by mass, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one (photoinitiator: trade name IRGACURE 907; BASF Co., Ltd. of Japan) Co., Ltd.) 0.08 parts by mass, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1 (photoinitiator: trade name IRGACURE 369; Japanese BASF Company manufacture) 0.08 parts by mass, 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzyl oxime)] (photoinitiator: trade name IRGACURE OXE01; Japan BASF Co., Ltd.) 0.04 parts by mass, fluorine-based surfactant (trade name MEGAFAC R-08MH; manufactured by DIC Co., Ltd.) 0.07 parts by mass, and PGMEA 11.00 parts by mass, to obtain photosensitive colored resin composition B-1.
(實施例24~29) (1)色材分散液B-2~B-7之製造 於實施例23之(1)中,如表7及表8所示,分別使用分散劑D、E、N、O、P及Q代替分散劑C,除此以外,與實施例23同樣地製造色材分散液B-2~B-7。 (2)感光性著色樹脂組合物B-2~B-7之製造 於實施例23之(2)中,分別使用上述色材分散液B-2~B-7代替色材分散液B-1,除此以外,與實施例23之(2)同樣地獲得感光性著色樹脂組合物B-2~B-7。(Examples 24-29) (1) Manufacture of color material dispersion B-2~B-7 In (1) of Example 23, as shown in Table 7 and Table 8, the dispersant D, E, N, O, P, and Q were used instead of the dispersant C, respectively, and it was produced in the same manner as in Example 23. Color material dispersion B-2~B-7. (2) Manufacture of photosensitive colored resin composition B-2~B-7 In (2) of Example 23, except that the color material dispersions B-2 to B-7 were used instead of the color material dispersion B-1, the photosensitivity was obtained in the same manner as in (2) of Example 23. Colored resin composition B-2 to B-7.
(比較例11~15) (1)比較色材分散液CB-1~CB-5之製造 於實施例23之(1)中,如表7及表8所示,分別使用比較接枝共聚物L及M、比較嵌段共聚物R及S、以及比較無規共聚物T代替分散劑C,除此以外,與實施例同樣地獲得比較色材分散液CB-1~CB-5。 (2)比較感光性著色樹脂組合物CB-1~CB-5之製造 於實施例23之(2)中,分別使用上述比較色材分散液CB-1~CB-5代替色材分散液B-1,除此以外,與實施例23之(2)同樣地獲得比較感光性著色樹脂組合物CB-1~CB-5。(Comparative Examples 11-15) (1) Manufacture of comparative color material dispersion CB-1~CB-5 In (1) of Example 23, as shown in Table 7 and Table 8, comparative graft copolymers L and M, comparative block copolymers R and S, and comparative random copolymer T were used instead of dispersant C, respectively. Except for this, the comparative color material dispersion liquids CB-1 to CB-5 were obtained in the same manner as in the examples. (2) Comparison of the production of photosensitive colored resin compositions CB-1~CB-5 In (2) of Example 23, the above-mentioned comparative color material dispersions CB-1 to CB-5 were used instead of the color material dispersion B-1. The comparison was obtained in the same manner as in (2) of Example 23, except that Photosensitive colored resin composition CB-1 to CB-5.
[評價方法] <色材分散液之分散性穩定性評價> 對於實施例及比較例中所獲得之色材分散液,分別測定剛製備後之黏度、及於25℃下保存30天後之黏度,根據保存前後之黏度算出黏度變化率,並評價黏度穩定性。黏度測定中使用振動式黏度計,測定25.0±0.5℃下之黏度。 (分散穩定性評價基準) A:保存前後之黏度之變化率未達10% B:保存前後之黏度之變化率為10%以上且未達20% C:保存前後之黏度之變化率為20%以上且未達40% D:保存前後之黏度之變化率為40%以上 E:分散時或保存時凝膠化 其中,該值係將色材設為相對於包含色材分散液之溶劑之合計質量為13質量%時之值。 若評價結果為C,則分散穩定性相對較良好,若評價結果為B則分散穩定性良好,若評價結果為A則色材分散液之分散穩定性優異。[Evaluation method] <Evaluation of dispersion stability of color material dispersion> For the color material dispersions obtained in the Examples and Comparative Examples, the viscosity immediately after preparation and the viscosity after storage at 25°C for 30 days were measured, and the viscosity change rate was calculated based on the viscosity before and after storage, and the viscosity stability was evaluated. . A vibrating viscometer was used in the viscosity measurement to measure the viscosity at 25.0±0.5°C. (Evaluation criteria for dispersion stability) A: The change rate of viscosity before and after storage is less than 10% B: The change rate of viscosity before and after storage is more than 10% and less than 20% C: The change rate of viscosity before and after storage is more than 20% and less than 40% D: The change rate of viscosity before and after storage is more than 40% E: Gelation during dispersion or storage Here, this value is a value when the color material is 13% by mass relative to the total mass of the solvent containing the color material dispersion. If the evaluation result is C, the dispersion stability is relatively good, if the evaluation result is B, the dispersion stability is good, and if the evaluation result is A, the dispersion stability of the color material dispersion liquid is excellent.
<溶劑再溶解性> 使寬度0.5 cm、長度10 cm之玻璃基板之前端浸漬於實施例及比較例中所獲得之彩色濾光片用感光性著色樹脂組合物中,塗佈於玻璃基板之長度1 cm部分。將提拉出之玻璃基板以玻璃面為水平之方式放入至恆溫恆濕機,並於溫度23℃、濕度80%RH下以30分鐘之條件使其乾燥。繼而,使附著有經乾燥之塗膜之玻璃基板浸漬於PGMEA中15秒。此時,以目視判別乾燥塗膜之再溶解狀態並進行評價。 (溶劑再溶解性評價基準) A:乾燥塗膜完全溶解 B:於溶劑中產生乾燥塗膜之薄片,該薄片不久後溶解 C:於溶劑中產生乾燥塗膜之薄片,溶液著色 D:於溶劑中產生乾燥塗膜之薄片,溶液未著色 E:於溶劑中未產生乾燥塗膜之薄片,溶液未著色 若評價結果為C則溶劑再溶解性相對較良好,若評價結果為B則溶劑再溶解性良好,若評價結果為A則溶劑再溶解性優異。<Solvent resolubility> The front end of a glass substrate with a width of 0.5 cm and a length of 10 cm was immersed in the photosensitive colored resin composition for color filters obtained in the Examples and Comparative Examples, and coated on the 1 cm portion of the glass substrate. Put the pulled-out glass substrate into a constant temperature and humidity machine with the glass surface as the level, and dry it under the conditions of a temperature of 23°C and a humidity of 80%RH for 30 minutes. Then, the glass substrate with the dried coating film attached was immersed in PGMEA for 15 seconds. At this time, the re-dissolution state of the dried coating film was visually judged and evaluated. (Evaluation criteria for solvent resolubility) A: The dried coating film is completely dissolved B: A flake with a dry coating film is produced in a solvent, and the flake will dissolve soon C: Produce dry film flakes in the solvent, the solution is colored D: Produce dry film flakes in the solvent, the solution is not colored E: No dry film is produced in the solvent, and the solution is not colored If the evaluation result is C, the solvent resolubility is relatively good, if the evaluation result is B, the solvent resolubility is good, and if the evaluation result is A, the solvent resolubility is excellent.
<基材密接性> 使用旋轉塗佈機,將實施例及比較例中所獲得之感光性著色樹脂組合物以於後烘烤後會形成厚度2.0 μm之著色層之膜厚分別塗佈於玻璃基板(NH TECHNO GLASS股份有限公司製造之「NA35」)上,其後,使用加熱板於80℃下乾燥3分鐘,藉此於玻璃基板上形成著色層。使用超高壓水銀燈,對該著色層照射60 mJ/cm2 之紫外線。 繼而,利用230℃之潔淨烘箱對該著色基板進行30分鐘後烘烤,製成著色基板。藉由與JIS K5400同樣之方法,對所獲得之著色基板製作100塊切口之後,貼附賽璐玢膠帶,其後瞬間剝離。使用光學顯微鏡,對利用賽璐玢膠帶進行試驗前後之100塊切口部觀察狀態變化。 (基材密接性評價基準) A:於試驗後確認到100塊,且於試驗前後切口部之狀態亦不存在變化 B:於試驗後確認到100塊,且於試驗前後切口部之寬度大幅變化 C:於試驗後確認到70塊以上且未達100塊 D:於試驗後確認到30塊以上且未達70塊 E:於試驗後確認到未達30塊。或者,著色層全部剝落 若評價結果為C則基材密接性相對較良好,若評價結果為B則基材密接性良好,若評價結果為A則基材密接性優異。<Substrate Adhesion> Using a spin coater, the photosensitive colored resin composition obtained in the examples and comparative examples was applied to the glass in a thickness that would form a coloring layer with a thickness of 2.0 μm after post-baking. On the substrate ("NA35" manufactured by NH TECHNO GLASS Co., Ltd.), it was then dried using a hot plate at 80°C for 3 minutes to form a colored layer on the glass substrate. Using an ultra-high pressure mercury lamp, the colored layer was irradiated with 60 mJ/cm 2 of ultraviolet rays. Then, the colored substrate was post-baked in a clean oven at 230° C. for 30 minutes to form a colored substrate. By the same method as JIS K5400, after making 100 cuts on the obtained colored substrate, the cellophane tape was attached and then peeled off instantly. Using an optical microscope, observe the state change of 100 cuts before and after the test with cellophane tape. (Criteria for evaluation of base material adhesion) A: 100 pieces were confirmed after the test, and there was no change in the state of the cut portion before and after the test B: 100 pieces were confirmed after the test, and the width of the cut portion changed significantly before and after the test C: After the test, it was confirmed that 70 blocks or more and less than 100 blocks. D: After the test, it was confirmed that 30 blocks or more and less than 70 blocks. E: After the test, it was confirmed that it did not reach 30 blocks. Alternatively, if all the colored layers are peeled off, if the evaluation result is C, the substrate adhesion is relatively good, if the evaluation result is B, the substrate adhesion is good, and if the evaluation result is A, the substrate adhesion is excellent.
<顯影時間評價> 使用旋轉塗佈機,將實施例及比較例中所獲得之感光性著色樹脂組合物以於後烘烤後會形成厚度2.0 μm之著色層之膜厚分別塗佈於玻璃基板(NH TECHNO GLASS股份有限公司製造之「NA35」)上,其後,使用加熱板於80℃下乾燥3分鐘,藉此於玻璃基板上形成著色層。使用超高壓水銀燈,介隔光罩對該著色層照射60 mJ/cm2 之紫外線。其後,使用0.05質量%氫氧化鉀水溶液作為鹼性顯影液對形成有上述著色層之玻璃基板進行60秒噴淋顯影,測定直至上述著色層完全溶解,形成有上述著色層之部位之玻璃面露出為止之時間作為顯影時間。 (評價基準) A:直至玻璃面露出為止之時間為15秒以下 B:直至玻璃面露出為止之時間超過15秒且為30秒以下 C:直至玻璃面露出為止之時間超過30秒且為45秒以下 D:直至玻璃面露出為止之時間超過45秒且為60秒以下 E:玻璃面未露出<Evaluation of development time> Using a spin coater, the photosensitive colored resin composition obtained in the examples and comparative examples was applied to the glass substrate in a thickness that would form a coloring layer with a thickness of 2.0 μm after post-baking. ("NA35" manufactured by NH TECHNO GLASS Co., Ltd.), and then dried using a hot plate at 80°C for 3 minutes to form a colored layer on the glass substrate. An ultra-high pressure mercury lamp was used to irradiate the colored layer with 60 mJ/cm 2 of ultraviolet rays through a light shield. Thereafter, the glass substrate on which the colored layer was formed was spray-developed for 60 seconds using a 0.05% by mass potassium hydroxide aqueous solution as an alkaline developer, and measured until the colored layer was completely dissolved and the glass surface where the colored layer was formed The time until exposure is regarded as the development time. (Evaluation criteria) A: The time until the glass surface is exposed is 15 seconds or less B: The time until the glass surface is exposed exceeds 15 seconds and is 30 seconds or less C: The time until the glass surface is exposed exceeds 30 seconds and is 45 seconds Below D: The time until the glass surface is exposed exceeds 45 seconds and is less than 60 seconds E: The glass surface is not exposed
對於上述所得之實施例及比較例中所獲得之色材分散液及感光性著色樹脂組合物進行上述評價。將評價結果示於表3~表8。The above-mentioned evaluation was performed for the color material dispersion liquid and the photosensitive color resin composition obtained in the Example and the comparative example obtained above. The evaluation results are shown in Tables 3 to 8.
[表3]
[表4]
[表5]
[表6]
[表7]
[表8]
(實施例30)
向實施例3中所獲得之感光性著色樹脂組合物R-3中添加0.07質量份多官能硫醇化合物(商品名:KARENZ MTPE1;季戊四醇四(3-巰基丁酸酯);昭和電工公司製造;有效固形物成分40%),獲得感光性著色樹脂組合物R-3a。(Example 30)
To the photosensitive colored resin composition R-3 obtained in Example 3 was added 0.07 parts by mass of a multifunctional thiol compound (trade name: KARENZ MTPE1; pentaerythritol tetrakis (3-mercaptobutyrate); manufactured by Showa Denko Corporation; Effective
(比較例16) (1)比較分散劑U(胺系接枝共聚物)之製造 向具備冷卻管、添加用漏斗、氮氣用入口、機械攪拌機、數位溫度計之反應器中,添加150.0質量份PGMEA、3.0份碘、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)(商品名:V-70;和光純藥公司製造)、46.6質量份MMA、7.8質量份BMA、23.3質量份BzMA、0.04質量份丁二醯亞胺,一面於氮氣流下進行攪拌,一面於40℃下攪拌5小時,製造B嵌段之共聚物。所獲得之共聚物之Tg之計算值為78℃。 繼而,加入22.4質量份甲基丙烯酸二甲基胺基乙酯(DMMA),於40℃下攪拌5小時。對固形物成分進行測定,並根據不揮發分進行換算,結果聚合轉化率為99%。藉由3000質量份己烷對該反應溶液進行再沈澱,藉此獲得99.0質量份AB嵌段比較共聚物U。以此方式獲得之比較共聚物U之重量平均分子量(Mw)為9600,Mw/Mn為1.2,胺值為80 mgKOH/g。(Comparative Example 16) (1) Manufacturing of comparative dispersant U (amine graft copolymer) Add 150.0 parts by mass of PGMEA, 3.0 parts of iodine, 2,2'-azobis(4-methoxy-2, 4-Dimethylvaleronitrile) (trade name: V-70; manufactured by Wako Pure Chemical Industries, Ltd.), 46.6 parts by mass MMA, 7.8 parts by mass BMA, 23.3 parts by mass BzMA, 0.04 parts by mass succinimide, one side in nitrogen Stir under flow, while stirring at 40°C for 5 hours, to produce a copolymer of B block. The calculated value of Tg of the obtained copolymer was 78°C. Then, 22.4 parts by mass of dimethylaminoethyl methacrylate (DMMA) was added, and the mixture was stirred at 40°C for 5 hours. The solid content was measured and converted based on the non-volatile content. As a result, the polymerization conversion rate was 99%. The reaction solution was reprecipitated with 3000 parts by mass of hexane, thereby obtaining 99.0 parts by mass of AB block comparative copolymer U. The weight average molecular weight (Mw) of the comparative copolymer U obtained in this way was 9600, the Mw/Mn was 1.2, and the amine value was 80 mgKOH/g.
(2)比較色材分散液CR-6之製造 於實施例1之(1)中,使用比較分散劑U代替分散劑A,除此以外,與實施例1同樣地獲得比較色材分散液CR-6。 (3)比較感光性著色樹脂組合物CR-6之製造 於實施例30中,使用上述比較色材分散液CR-6代替色材分散液R-3,除此以外,與實施例30同樣地獲得添加有多官能硫醇化合物之比較感光性著色樹脂組合物CR-6。(2)Comparative color material dispersion liquid CR-6 manufacturing In Example 1 (1), except that Comparative Dispersant U was used instead of Dispersant A, the same procedure as in Example 1 was carried out to obtain a comparative color material dispersion CR-6. (3) Comparison of the production of the photosensitive colored resin composition CR-6 In Example 30, the above-mentioned comparative color material dispersion CR-6 was used instead of the color material dispersion R-3, except that the same procedure as in Example 30 was carried out to obtain a comparative photosensitive colored resin composition containing a polyfunctional thiol compound.物CR-6.
[評價方法] <感光性著色樹脂組合物之耐缺口性> 對於實施例3、30及比較例16中所獲得之感光性著色樹脂組合物,分別於室溫下保存3天後,使用旋轉塗佈機,以於後烘烤後會形成厚度2.0 μm之著色層之膜厚塗佈於玻璃基板(NH TECHNO GLASS股份有限公司製造之「NA35」)上,其後,使用加熱板於60℃下乾燥3分鐘,藉此形成著色層。使用超高壓水銀燈,介隔具有80 μm之遮罩開口寬度、160 μm之遮罩遮光寬度之光罩對該著色層照射30 mJ/cm2 之紫外線。使用0.05質量%氫氧化鉀水溶液作為鹼性顯影液對形成有上述著色層之玻璃板進行100秒噴淋顯影。利用光學顯微鏡以10倍觀察顯影後之基板,測定50 mm×50 mm之範圍之著色層之邊緣部之缺口之個數。再者,於所需之80 μm寬之直線狀著色圖案中,將被挖去5 μm以上之部位視為邊緣部之缺口。 (耐缺口性評價基準) A:無缺口 B:未達20個 C:20個以上且未達50個 D:50個以上 若耐缺口性評價基準為A、B或C,則實用上可使用,若評價結果為B、進而為A,則效果更優異。[Evaluation method] <Notch resistance of photosensitive colored resin composition> The photosensitive colored resin composition obtained in Examples 3, 30 and Comparative Example 16 was stored at room temperature for 3 days, and then spin-coated was used. The cloth machine, after post-baking, will form a coloring layer with a thickness of 2.0 μm on the glass substrate ("NA35" manufactured by NH TECHNO GLASS Co., Ltd.), and then use a hot plate at 60°C Dry for 3 minutes, thereby forming a colored layer. An ultra-high pressure mercury lamp was used to irradiate the colored layer with 30 mJ/cm 2 of ultraviolet rays through a mask with a mask opening width of 80 μm and a mask light shielding width of 160 μm. The glass plate on which the colored layer was formed was shower-developed for 100 seconds using a 0.05% by mass potassium hydroxide aqueous solution as an alkaline developer. Observe the developed substrate with an optical microscope at 10 times, and measure the number of notches on the edge of the colored layer in the range of 50 mm×50 mm. Furthermore, in the required 80 μm-wide linear coloring pattern, the part that is cut out by 5 μm or more is regarded as a gap at the edge. (Evaluation criteria for notch resistance) A: No notch B: Less than 20 C: 20 or more and less than 50 D: 50 or more If the notch resistance evaluation criteria is A, B, or C, it can be used practically If the evaluation result is B, and then A, the effect is more excellent.
<感光性著色樹脂組合物之保存穩定性> 對於實施例3、30及比較例16中所獲得之感光性著色樹脂組合物,分別測定剛製備後之黏度、及於40℃下保存30天後之黏度,根據保存前後之黏度算出黏度變化率,並評價黏度穩定性。黏度測定中使用振動式黏度計,測定25.0±0.5℃下之黏度。 (分散穩定性評價基準) A:保存前後之黏度之變化率未達10% B:保存前後之黏度之變化率為10%以上且未達20% C:保存前後之黏度之變化率為20%以上且未達40% D:保存前後之黏度之變化率為40%以上 若評價結果為C則保存穩定性相對較良好,若評價結果為B則保存穩定性良好,若評價結果為A則色材分散液之保存穩定性優異。 將評價結果示於表9。<Storage stability of photosensitive colored resin composition> For the photosensitive colored resin compositions obtained in Examples 3, 30 and Comparative Example 16, the viscosity immediately after preparation and the viscosity after storage at 40°C for 30 days were measured, and the viscosity change rate was calculated based on the viscosity before and after storage. , And evaluate the viscosity stability. A vibrating viscometer was used in the viscosity measurement to measure the viscosity at 25.0±0.5°C. (Evaluation criteria for dispersion stability) A: The change rate of viscosity before and after storage is less than 10% B: The change rate of viscosity before and after storage is more than 10% and less than 20% C: The change rate of viscosity before and after storage is more than 20% and less than 40% D: The change rate of viscosity before and after storage is more than 40% If the evaluation result is C, the storage stability is relatively good, if the evaluation result is B, the storage stability is good, and if the evaluation result is A, the storage stability of the color material dispersion liquid is excellent. The evaluation results are shown in Table 9.
[表9]
[第一本發明之結果彙總] 根據第一本發明之實施例及比較例之比較可知,於第一本發明之使用本發明中所特定出之接枝共聚物或嵌段共聚物之實施例1~29中,可獲得同時滿足優異之分散穩定性、溶劑再溶解性及基材密接性之感光性著色樹脂組合物。 與此相對,於使用作為僅含有上述通式(I)所表示之結構單元及上述通式(II)所表示之結構單元中之任一者之接枝共聚物或嵌段共聚物之分散劑的比較例1~4、6~9、11~14中,溶劑再溶解性變差,於僅含有上述通式(II)所表示之結構單元之比較例2、4、7、9、12、14中,分散穩定性及基材密接性亦進一步變差。 於使用以與實施例12等之嵌段共聚物N同樣之單體比率存在之無規共聚物作為分散劑之比較例5、10、15中,製備色材分散液時之分散過程中發生凝膠化,故而無法回收色材分散液,而無法進行作為感光性著色樹脂組合物之評價。 於實施例中亦明確,若使用於聚合物鏈中包含上述通式(IV)所表示之結構單元且聚合物鏈之玻璃轉移溫度為85℃以下,或包含上述通式(IV)所表示之結構單元之B嵌段之玻璃轉移溫度為85℃以下之分散劑,則可實現顯影時間之縮短化。 又,於實施例中亦明確,若使用於聚合物鏈或B嵌段中包含選自由上述通式(V)所表示之結構單元及上述通式(V')所表示之結構單元所組成之群中之至少1種結構單元之分散劑,則基材密接性提昇,而可實現顯影時間之縮短化。 又,根據表9,於實施例中亦明確,若於感光性著色樹脂組合物中組合使用具有含酸性基之結構單元之分散劑及多官能硫醇化合物,則耐缺口性提昇,且感光性著色樹脂組合物之保存穩定性變得良好。[Summary of Results of the First Invention] According to the comparison between the examples of the first invention and the comparative examples, it can be seen that in the first invention of the first invention using the graft copolymers or block copolymers specified in the invention, examples 1-29 can simultaneously satisfy A photosensitive colored resin composition with excellent dispersion stability, solvent resolubility, and substrate adhesion. In contrast, when used as a dispersant for graft copolymers or block copolymers containing only one of the structural unit represented by the above general formula (I) and the structural unit represented by the above general formula (II) In Comparative Examples 1 to 4, 6 to 9, and 11 to 14, the solvent re-solubility deteriorated. In Comparative Examples 2, 4, 7, 9, 12, In 14, dispersion stability and substrate adhesion were further deteriorated. In Comparative Examples 5, 10, and 15 in which random copolymers existing in the same monomer ratio as the block copolymer N of Example 12 and the like were used as dispersants, coagulation occurred during the dispersion process when the color material dispersion was prepared. Since it gelled, the color material dispersion liquid could not be recovered, and evaluation as a photosensitive colored resin composition could not be performed. It is also clear in the examples that if it is used in a polymer chain that contains the structural unit represented by the above general formula (IV) and the glass transition temperature of the polymer chain is below 85°C, or if it contains the structure represented by the above general formula (IV) A dispersant whose glass transition temperature of the B block of the structural unit is below 85°C can shorten the development time. In addition, it is also clear in the examples that if it is used in a polymer chain or B block, it contains a structural unit selected from the structural unit represented by the above general formula (V) and the structural unit represented by the above general formula (V'). The dispersant of at least one structural unit in the group improves the adhesion of the substrate and shortens the development time. In addition, according to Table 9, it is also clear in the examples that if a dispersant having an acidic group-containing structural unit and a polyfunctional thiol compound are used in combination in the photosensitive colored resin composition, the notch resistance is improved and the photosensitivity is improved. The storage stability of the colored resin composition becomes good.
實施例II系列:第二本發明 (製造例II-1~II-3:接枝共聚物II-A~II-C之製造) 與實施例I系列之合成例2及3同樣地準備巨單體m2及m3。 於實施例I系列之製造例1中,如表10所示,變更巨單體之種類、及巨單體與含羧基之乙烯性不飽和單體之質量比,代替使用92.9質量份巨單體m1、4.2質量份MAA及2.9質量份2-MOES,除此以外,與實施例I系列之製造例1同樣地製造接枝共聚物II-A~II-C。將所獲得之接枝共聚物接枝共聚物II-A~II-C之重量平均分子量(Mw)、Mw/Mn及酸值示於表10。Example II series: the second invention (Production Examples II-1 to II-3: Production of graft copolymers II-A to II-C) The macromonomers m2 and m3 were prepared in the same manner as the synthesis examples 2 and 3 of the Example I series. In the production example 1 of the embodiment I series, as shown in Table 10, the type of the macromonomer and the mass ratio of the macromonomer to the carboxyl-containing ethylenically unsaturated monomer were changed instead of using 92.9 parts by mass of the macromonomer Except m1, 4.2 parts by mass of MAA, and 2.9 parts by mass of 2-MOES, graft copolymers II-A to II-C were produced in the same manner as in Production Example 1 of the Example I series. Table 10 shows the weight average molecular weight (Mw), Mw/Mn, and acid value of the graft copolymers II-A to II-C obtained.
(實施例II-1~II-3) (1)色材分散液II-R-1~II-R-3之製造 於實施例I系列之實施例1之(1)中,如表10所示,分別使用作為分散劑之接枝共聚物II-A~II-C代替分散劑A,除此以外,與實施例I系列之實施例1同樣地製造色材分散液II-R-1~II-R-3。(Examples II-1~II-3) (1) Manufacturing of color material dispersion II-R-1~II-R-3 In (1) of Example 1 of the Example I series, as shown in Table 10, graft copolymers II-A to II-C as dispersants were used instead of dispersant A. In addition, the same as the examples Example 1 of the I series similarly produced color material dispersion liquids II-R-1 to II-R-3.
(2)感光性著色樹脂組合物II-R-1~II-R-3之製造 於實施例I系列之實施例1之(2)中,分別使用上述色材分散液II-R-1~II-R-3代替色材分散液R-1,除此以外,與實施例I系列之實施例1之(2)同樣地獲得感光性著色樹脂組合物II-R-1~II-R-3。 與實施例I系列之基材密接性評價及顯影時間評價同樣地進行評價。將結果與實施例I系列之比較例6及7一併表示。(2) Manufacture of photosensitive colored resin composition II-R-1~II-R-3 In Example 1 (2) of Example I series, the above-mentioned color material dispersion liquids II-R-1 to II-R-3 were used instead of color material dispersion liquid R-1. Otherwise, the same as in Example I In the same manner as in Example 1 (2) of the series, photosensitive colored resin compositions II-R-1 to II-R-3 were obtained. The evaluation was performed in the same manner as the evaluation of the adhesion to the substrate and the evaluation of the development time of the Example I series. The results are shown together with Comparative Examples 6 and 7 of the Example I series.
[表10]
[第二本發明之結果彙總] 根據實施例II-1~II-3及比較例之比較可明確,於使用第二本發明中所特定出之接枝共聚物或嵌段共聚物之實施例II-1~II-3中,可獲得同時滿足優異之基材密接性及顯影性(顯影時間之縮短)之感光性著色樹脂組合物。 於相當於第二發明之實施例I系列之實施例3、5、13、14、16、18、20、21、23、25、27及28中,亦明確優異之基材密接性及顯影時間之縮短之效果。[Summary of results of the second invention] According to the comparison of Examples II-1 to II-3 and Comparative Examples, it is clear that in Examples II-1 to II-3 using the graft copolymer or block copolymer specified in the second invention, It is possible to obtain a photosensitive colored resin composition that satisfies both excellent substrate adhesion and developability (shortening of developing time). In the series of Examples 3, 5, 13, 14, 16, 18, 20, 21, 23, 25, 27 and 28, which are equivalent to the series of Examples of the second invention, the excellent substrate adhesion and development time are also clarified The shortening effect.
實施例III系列:第三本發明 (實施例III-1~III-2) (1)色材分散液III-R-1~III-R-2之製造 與實施例I系列之比較製造例1~2之比較接枝共聚物L~M同樣地準備接枝共聚物L及M。 於實施例I系列之實施例1之(1)中,如表11所示,分別使用作為分散劑之接枝共聚物L及M代替分散劑A,除此以外,與實施例I系列之實施例1同樣地製造色材分散液III-R-1~III-R-2。Embodiment III series: the third invention (Examples III-1 to III-2) (1) Manufacturing of color material dispersion III-R-1~III-R-2 The graft copolymers L and M were prepared in the same manner as the comparative graft copolymers L to M of Comparative Production Examples 1 to 2 of the Example I series. In (1) of Example 1 of the Example I series, as shown in Table 11, the graft copolymers L and M as dispersants were used instead of the dispersant A. Otherwise, the same as the implementation of the Example I series In Example 1, the color material dispersion liquids III-R-1 to III-R-2 were produced in the same manner.
(2)感光性著色樹脂組合物III-R-1~III-R-2之製造
於實施例I系列之實施例30中,分別使用上述色材分散液III-R-1~III-R-2代替色材分散液R-3,除此以外,與實施例I系列之實施例30同樣地獲得添加有多官能硫醇化合物之感光性著色樹脂組合物III-R-1~III-R-2。
與實施例I系列之耐缺口性評價及保存穩定性評價同樣地進行評價。將結果與實施例I系列之比較例16一併表示。(2) Production of photosensitive colored resin composition III-R-1~III-R-2
In the example 30 of the example I series, the above-mentioned color material dispersion liquids III-R-1 to III-R-2 were used instead of the color material dispersion liquid R-3. Otherwise, the same as the examples of the
[表11]
[第三本發明之結果彙總] 根據實施例III-1~III-2及比較例之比較可明確,於將第三本發明中所特定出之具有含酸性基之結構單元之分散劑及多官能硫醇化合物組合而成之實施例III-1~III-2中,耐缺口性提昇,且感光性著色樹脂組合物之保存穩定性變得良好。 於相當於第三發明之實施例I系列之實施例30中,亦明確優異之耐缺口性及保存穩定性之效果。[Summary of the results of the third invention] According to the comparison of Examples III-1 to III-2 and the comparative example, it is clear that the dispersant and the polyfunctional thiol compound specified in the third invention are combined with a dispersant having an acidic group-containing structural unit In Examples III-1 to III-2, notch resistance was improved, and the storage stability of the photosensitive colored resin composition became good. In Example 30 corresponding to the series of Example I of the third invention, the effects of excellent notch resistance and storage stability were also clarified.
1:基板 2:遮光部 3:著色層 10:彩色濾光片 20:對向基板 30:液晶層 40:液晶顯示裝置 50:有機保護層 60:無機氧化膜 71:透明陽極 72:電洞注入層 73:電洞傳輸層 74:發光層 75:電子注入層 76:陰極 80:有機發光體 100:有機發光顯示裝置1: substrate 2: Shading part 3: Coloring layer 10: Color filter 20: Opposite substrate 30: liquid crystal layer 40: Liquid crystal display device 50: Organic protective layer 60: Inorganic oxide film 71: Transparent anode 72: hole injection layer 73: hole transport layer 74: luminescent layer 75: electron injection layer 76: cathode 80: organic light-emitting body 100: organic light emitting display device
圖1係表示本發明之彩色濾光片之一例之概略圖。 圖2係表示本發明之液晶顯示裝置之一例之概略圖。 圖3係表示本發明之有機發光顯示裝置之一例之概略圖。Fig. 1 is a schematic diagram showing an example of the color filter of the present invention. Fig. 2 is a schematic diagram showing an example of the liquid crystal display device of the present invention. Fig. 3 is a schematic diagram showing an example of the organic light emitting display device of the present invention.
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