TW201920965A - Probe and method for manufacturing the same - Google Patents
Probe and method for manufacturing the same Download PDFInfo
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- TW201920965A TW201920965A TW107128169A TW107128169A TW201920965A TW 201920965 A TW201920965 A TW 201920965A TW 107128169 A TW107128169 A TW 107128169A TW 107128169 A TW107128169 A TW 107128169A TW 201920965 A TW201920965 A TW 201920965A
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- pipe body
- joint portion
- plunger
- joint
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- 239000000523 sample Substances 0.000 title claims abstract description 77
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003780 insertion Methods 0.000 claims abstract description 32
- 230000037431 insertion Effects 0.000 claims abstract description 32
- 238000005304 joining Methods 0.000 claims abstract description 12
- 238000000926 separation method Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 17
- 238000012986 modification Methods 0.000 description 17
- 230000004048 modification Effects 0.000 description 17
- 238000003466 welding Methods 0.000 description 9
- 230000008961 swelling Effects 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 239000004020 conductor Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measuring Leads Or Probes (AREA)
- Testing Or Measuring Of Semiconductors Or The Like (AREA)
Abstract
Description
本發明係關於一種使用在被檢查體之特性測定的探針。 The present invention relates to a probe for measuring characteristics of a subject.
為了在不與晶圓分離之狀態下測定積體電路等被檢查體之特性,係採用接觸於被檢查體之探針。探針係具有接觸於被檢查體之小徑之柱塞及供柱塞之一部分插入之屬於大徑之圓筒形狀部的管體,且使用將柱塞插入之部分與管體予以接合之構造(例如參照專利文獻1)。 In order to measure the characteristics of a test object such as a integrated circuit without separating it from the wafer, a probe that contacts the test object is used. The probe has a small diameter plunger that contacts the object to be inspected, and a tube body that is a large diameter cylindrical part into which a part of the plunger is inserted, and uses a structure in which the plunger is inserted into the tube body. (For example, refer to Patent Document 1).
[專利文獻1]特開2011-89918號公報 [Patent Document 1] JP 2011-89918
柱塞及管體係使用點熔接等而接合。然而,點熔接(又稱點焊)時,會發生起因於加壓而造成管體朝外側膨出之問題。因此,為了防止探針彼此之接觸,必須擴大探針之間隔,而有阻礙探針之配置的窄間距化的問題。 The plunger and the pipe system are joined using spot welding or the like. However, in the case of spot welding (also called spot welding), a problem arises in that the pipe body bulges outward due to pressure. Therefore, in order to prevent the probes from contacting each other, the distance between the probes needs to be enlarged, and there is a problem that the arrangement of the probes is prevented from becoming narrower.
本發明係鑑於上述問題點而研創者,目的在於提供一種探針及探針之製造方法,在將柱塞與管體予以接合時,抑制管體朝外側膨出。 The present invention has been made by the inventor in view of the problems described above, and an object thereof is to provide a probe and a method for manufacturing the probe, which prevent the pipe body from swelling outward when the plunger is joined to the pipe body.
依據本發明之一態樣,提供一種探針,係具備:棒形狀之柱塞,係具有前端部及插入部;以及管形狀之管體,係具有供插入部插入之開口端;管體係具有複數個開縫,複數個開縫係與開口端分離而形成,且在接近複數個開縫中之任一開縫的區域,定義有隔著管體之內部的空間而相對向之至少一對之接合部,插入部及接合部係在管體之內部的空間接合,管體係在接合部成為朝向柱塞凹陷之形狀。 According to an aspect of the present invention, there is provided a probe, comprising: a rod-shaped plunger having a front end portion and an insertion portion; and a tube-shaped pipe body having an open end through which the insertion portion is inserted; and a tube system having A plurality of slits are formed separately from the open end, and at least one pair is defined to be opposite to each other across the interior space of the pipe body in an area close to any of the slits. The joint portion, the insertion portion, and the joint portion are joined in a space inside the pipe body, and the pipe system has a shape in which the joint portion is recessed toward the plunger.
依據本發明之其他態樣,提供一種探針之製造方法,係包含:將具有前端部及插入部之棒形狀的柱塞之插入部,從管形狀之管體的開口端插入之步驟,該管體係具有與前述開口端分離而形成之複數個開縫;以及在將管體之至少一對之接合部壓抵於插入部之狀態下,以使管體在接合部成為朝向柱塞凹陷之形狀之方式,將插入部與接合部予以接合之步驟,該至少一對之接合部係定義在接近於前述複數個開縫中之任一開縫的區域,且隔著管體之內部的空間而相對向。 According to another aspect of the present invention, there is provided a method for manufacturing a probe, comprising: a step of inserting an insertion portion of a rod-shaped plunger having a front end portion and an insertion portion from an open end of a tube-shaped pipe body; The pipe system has a plurality of slits formed by being separated from the open end; and in a state where the joint portion of at least one pair of the pipe bodies is pressed against the insertion portion, the pipe body is recessed toward the plunger at the joint portion. In the method of shape, the step of joining the insertion portion and the joint portion, the joint portion of the at least one pair is defined in a region close to any one of the plurality of slits, and is separated by a space inside the pipe body. And opposite.
依據本發明,可提供一種探針及探針之製造方法,在將柱塞及管體予以接合時,可抑制管體朝外側 膨出。 According to the present invention, it is possible to provide a probe and a method for manufacturing the probe, which can prevent the pipe body from facing outward when the plunger and the pipe body are joined. Swell.
1‧‧‧探針 1‧‧‧ Probe
2‧‧‧探針保持件 2‧‧‧ Probe Holder
11‧‧‧柱塞 11‧‧‧ plunger
12、12A‧‧‧管體 12, 12A‧‧‧ tube body
20、201、201a至201d、202、202a至202d‧‧‧接合部 20, 201, 201a to 201d, 202, 202a to 202d
101、101a至101d‧‧‧第一電極 101, 101a to 101d‧‧‧ First electrode
102、102a至102d‧‧‧第二電極 102, 102a to 102d‧‧‧Second electrode
111‧‧‧前端部 111‧‧‧ front end
112‧‧‧插入部 112‧‧‧ Insertion
121‧‧‧開縫 121‧‧‧ slit
122‧‧‧連結部分 122‧‧‧ Link
D‧‧‧直徑 D‧‧‧ diameter
L‧‧‧長度 L‧‧‧ length
S‧‧‧寬度 S‧‧‧Width
W‧‧‧間隔 W‧‧‧ interval
第1圖係顯示本發明實施形態之探針之構成的示意俯視圖。 Fig. 1 is a schematic plan view showing the structure of a probe according to an embodiment of the present invention.
第2圖係顯示本發明實施形態之探針之構成的示意剖視圖。 Fig. 2 is a schematic cross-sectional view showing the structure of a probe according to an embodiment of the present invention.
第3圖係顯示保持本發明實施形態之探針之例的示意圖。 Fig. 3 is a schematic diagram showing an example of a probe holding an embodiment of the present invention.
第4圖係用以說明本發明實施形態之探針之製造方法的示意圖。 FIG. 4 is a schematic diagram for explaining a method for manufacturing a probe according to an embodiment of the present invention.
第5圖係顯示本發明實施形態之探針之柱塞與管體相接合之狀態的示意剖視圖。 Fig. 5 is a schematic cross-sectional view showing a state where a plunger of a probe according to an embodiment of the present invention is joined to a pipe body.
第6圖係顯示本發明實施形態之探針之構成的示意側視圖。 Fig. 6 is a schematic side view showing the structure of a probe according to an embodiment of the present invention.
第7圖係用以說明比較例之探針之製造方法的示意剖視圖。 FIG. 7 is a schematic cross-sectional view for explaining a method of manufacturing a probe of a comparative example.
第8圖係顯示比較例之探針之形狀的示意圖。 Fig. 8 is a schematic diagram showing the shape of a probe of a comparative example.
第9圖係顯示本發明實施形態之第一變形例之探針之構成的示意圖。 Fig. 9 is a schematic diagram showing the structure of a probe according to a first modification of the embodiment of the present invention.
第10圖係沿著第9圖之X-X方向的剖視圖。 Fig. 10 is a sectional view taken along the X-X direction in Fig. 9.
第11圖係用以說明本發明實施形態之第一變形例之探針之製造方法的示意圖(其一)。 Fig. 11 is a schematic view (No. 1) for explaining a method for manufacturing a probe according to a first modification of the embodiment of the present invention.
第12圖係用以說明本發明實施形態之第一變形例之 探針之製造方法的示意圖(其二)。 Fig. 12 is a diagram for explaining a first modification of the embodiment of the present invention; Schematic diagram of the manufacturing method of the probe (second).
第13圖係顯示本發明實施形態之第二變形例之探針之構成的示意圖。 Fig. 13 is a schematic diagram showing the structure of a probe according to a second modification of the embodiment of the present invention.
第14圖係沿著第13圖之XIV-XIV方向的剖視圖。 FIG. 14 is a cross-sectional view taken along the XIV-XIV direction of FIG. 13.
第15圖係顯示本發明實施形態之第二變形例之探針之其他構成的示意側視圖。 Fig. 15 is a schematic side view showing another configuration of a probe according to a second modification of the embodiment of the present invention.
第16圖係用以說明本發明實施形態之第二變形例之探針之製造方法的示意圖。 FIG. 16 is a schematic diagram for explaining a method of manufacturing a probe according to a second modification of the embodiment of the present invention.
第17圖係用以說明本發明實施形態之第二變形例之探針之其他製造方法的示意圖。 Fig. 17 is a schematic diagram for explaining another method of manufacturing a probe according to a second modification of the embodiment of the present invention.
第18圖係顯示本發明實施形態之第三變形例之探針之管體構成的示意圖,第18圖(a)係顯示接合部沿著管體之軸方向延伸之例,第18圖(b)係顯示接合部沿著與管體之軸方向垂直之方向延伸之例。 Fig. 18 is a schematic diagram showing the structure of a pipe body of a probe according to a third modification of the embodiment of the present invention. Fig. 18 (a) is a diagram showing an example where the joint portion extends along the axial direction of the pipe body. ) Shows an example in which the joint portion extends in a direction perpendicular to the axial direction of the pipe body.
第19圖係顯示本發明實施形態之第三變形例之探針之管體之其他構成的示意圖,第19圖(a)係顯示將第18圖(a)所示之開縫予以排列之例,第19圖(b)係顯示將第18圖(b)所示之開縫予以排列之例。 Fig. 19 is a schematic view showing another structure of a pipe body of a probe according to a third modification of the embodiment of the present invention, and Fig. 19 (a) is an example of arranging the slits shown in Fig. 18 (a) Fig. 19 (b) shows an example of arranging the slits shown in Fig. 18 (b).
第20圖係顯示本發明實施形態之第三變形例之探針之管體之其他構成的示意圖,第20圖(a)係顯示開縫為L字形狀之例,第20圖(b)及第20圖(c)係顯示開縫為「ㄑ字」形狀之例。 Fig. 20 is a schematic diagram showing another structure of a pipe body of a probe according to a third modified example of the embodiment of the present invention. Fig. 20 (a) is an example showing an L-shaped slit, and Fig. 20 (b) and Fig. 20 (c) shows an example in which the slit is formed into a "ㄑ" shape.
第21圖係顯示本發明實施形態之第三變形例之探針之管體之其他構成的示意圖,第21圖(a)係顯示將第20圖 (a)所示之開縫予為排列之例,第21圖(b)係顯示將第20圖(b)所示之開縫予為排列之例。 Fig. 21 is a schematic diagram showing another structure of a pipe body of a probe according to a third modified example of the embodiment of the present invention, and Fig. 21 (a) is a diagram showing Fig. 20 The slit shown in (a) is an example of arrangement, and FIG. 21 (b) shows an example in which the slit shown in FIG. 20 (b) is arranged.
第22圖係顯示本發明實施形態之第四變形例之探針之管體之構成的示意圖,第22圖(a)係顯示開縫為一組之例,第22圖(b)係顯示開縫之組為複數個之例。 Fig. 22 is a schematic diagram showing the structure of a pipe body of a probe according to a fourth modified example of the embodiment of the present invention. Fig. 22 (a) is an example showing slits as a group, and Fig. 22 (b) is an example of opening. There are several examples of sewing groups.
第23圖係用以說明本發明之其他實施形態之探針之製造方法的示意圖。 Fig. 23 is a schematic diagram for explaining a method for manufacturing a probe according to another embodiment of the present invention.
第24圖係用以說明本發明之其他實施形態之探針之製造方法的示意圖。 FIG. 24 is a schematic diagram for explaining a method for manufacturing a probe according to another embodiment of the present invention.
接著,參照圖式來說明本發明之實施形態。在以下圖式之記載中,對於相同或類似之部分係標記相同或類似之符號。另外,圖式係示意性者,需留意各部之厚度的比率等係與實物不同。再者,圖式彼此間亦包含彼此之尺寸關係或比率不同之部分。以下所示之實施形態係例示用以將本發明之技術思想予以具體化之裝置、方法,本發明之實施形態並非將構成零件之材質、形狀、構造、配置等特定在下述者。 Next, an embodiment of the present invention will be described with reference to the drawings. In the description of the following drawings, the same or similar parts are denoted by the same or similar symbols. In addition, if the drawing is schematic, it should be noted that the thickness ratio of each part is different from the real thing. Moreover, the drawings also include portions having different dimensional relationships or ratios from each other. The embodiments shown below are examples of devices and methods for embodying the technical idea of the present invention. The embodiments of the present invention do not specify the materials, shapes, structures, arrangements, etc. of the components described below.
本發明實施形態之探針1係如第1圖所示,具備:棒形狀之柱塞11,係具有前端部111及插入部112;以及管形狀之管體12,係具有複數個開縫121,該等開縫121係與供插入部112插入的開口端分離而個別形成。管體12中,將由於接近於開縫而容易因外力而變形之區域,定義為接合部201。 As shown in FIG. 1, the probe 1 according to the embodiment of the present invention includes: a rod-shaped plunger 11 having a front end portion 111 and an insertion portion 112; and a tube-shaped pipe body 12 having a plurality of slits 121. The slits 121 are formed separately from the open ends where the insertion portions 112 are inserted. In the pipe body 12, a region that is easily deformed by an external force because it is close to a slit is defined as a joint portion 201.
如第2圖所示,與接合部201成對之接合部202係與定義在第1圖所示之管體12之上表面的接合部201相對向而定義在管體12之下表面。亦即,管體12中,定義了隔著管形狀之內部空間而相對向之至少一對接合部。以下,將定義在管體12之接合部統稱為「接合部20」。如第2圖所示,插入管體12之內部的柱塞11之插入部112與定義在管體12之接合部20係呈接合狀態。 As shown in FIG. 2, the joint portion 202 paired with the joint portion 201 is defined on the lower surface of the pipe body 12 while facing the joint portion 201 defined on the upper surface of the pipe body 12 shown in FIG. 1. That is, the tube body 12 defines at least a pair of joint portions facing each other across the tube-shaped internal space. Hereinafter, the joints defined in the pipe body 12 are collectively referred to as "joint 20". As shown in FIG. 2, the insertion portion 112 of the plunger 11 inserted into the inside of the pipe body 12 and the joint portion 20 defined in the pipe body 12 are in a joined state.
第1圖及第2圖所示之開縫121係沿著管體12之軸方向延伸之直線形狀。並且,將接合部20定義在相鄰之二個開縫121之間。因此,當施加外力時,接合部20容易變形。 The slits 121 shown in FIGS. 1 and 2 are linear shapes extending along the axial direction of the pipe body 12. In addition, the joint portion 20 is defined between two adjacent slits 121. Therefore, when an external force is applied, the joint portion 20 is easily deformed.
開縫121之寬度S、包夾接合部20之二個開縫121之間隔W,可依據管體12之材料、外徑等,以接合部20容易受到外力而變形之方式,適當地設定。例如,探針1之直徑D為105μm時,開縫121之寬度S係5μm至70μm左右,開縫121之間隔W係5μm至90μm左右。寬度S之最大值係取決於開縫121之間隔W。此外,上述尺寸並非圓弧尺寸,而是平行尺寸。並且,開縫之長度L係5至700μm左右。並且,開縫121至管體12的開口端的距離係例如50μm左右。 The width S of the slit 121 and the interval W between the two slits 121 of the clamp joint portion 20 can be appropriately set in such a manner that the joint portion 20 is easily deformed by external force according to the material and outer diameter of the pipe body 12. For example, when the diameter D of the probe 1 is 105 μm, the width S of the slit 121 is about 5 μm to 70 μm, and the interval W of the slit 121 is about 5 μm to 90 μm. The maximum value of the width S depends on the interval W of the slit 121. In addition, the above dimensions are not circular arc dimensions, but parallel dimensions. The slit length L is about 5 to 700 μm. The distance from the slit 121 to the open end of the pipe body 12 is, for example, about 50 μm.
再者,探針1之直徑D為95μm時,開縫121之寬度S係5μm至65μm左右,開縫121之間隔W係5μm至90μm左右。探針1之直徑為70μm時,開縫121之寬度S係5μm至45μm左右,開縫121之間隔W係5μm 至70μm左右。探針1之直徑為60μm時,開縫121之寬度S係5μm至40μm左右,開縫121之間隔W係5μm至50μm左右。開縫121之長度L係5至700μm左右。 When the diameter D of the probe 1 is 95 μm, the width S of the slit 121 is about 5 μm to 65 μm, and the interval W of the slit 121 is about 5 μm to 90 μm. When the diameter of the probe 1 is 70 μm, the width S of the slit 121 is about 5 μm to 45 μm, and the interval W of the slit 121 is 5 μm. To about 70 μm. When the diameter of the probe 1 is 60 μm, the width S of the slit 121 is about 5 μm to 40 μm, and the interval W of the slit 121 is about 5 μm to 50 μm. The length L of the slit 121 is about 5 to 700 μm.
如第1圖所示,管體12之兩端分別設有開口端,在一方之開口端插入有一個柱塞11,在另一方之開口端插入有另一個柱塞11。探針1係使用在例如判斷被檢查體之電氣特性之際。此時,一方之柱塞11之前端部111接觸於被檢查體。另一方之柱塞11之前端部111與配線基板等之端子接觸,經由配線基板與測試器等測定機器電性連接。 As shown in FIG. 1, two ends of the pipe body 12 are respectively provided with open ends, one plunger 11 is inserted at one open end, and the other plunger 11 is inserted at the other open end. The probe 1 is used, for example, when determining the electrical characteristics of a subject. At this time, the front end portion 111 of one of the plungers 11 is in contact with the subject. The front end 111 of the other plunger 11 is in contact with a terminal such as a wiring board, and is electrically connected to a measuring device such as a tester via the wiring board.
因此,柱塞11及管體12係使用導電性材料。例如,柱塞11係使用Ag、Pd、Cu材等,管體12係使用Ni材等。 Therefore, the plunger 11 and the tube body 12 are made of a conductive material. For example, the plunger 11 is made of Ag, Pd, Cu, or the like, and the tube body 12 is made of Ni, or the like.
如第1圖所示,形成有貫通管體12之側面之螺旋狀的缺口,使得管體12之一部分係成為彈簧狀。藉此,管體12係沿軸方向伸縮自如。因此,在適當之按壓之下,可使柱塞11接觸於被檢查體、配線基板。此外,缺口不形成於內部未配置柱塞11之區域。 As shown in FIG. 1, a spiral notch is formed through the side surface of the pipe body 12 so that a part of the pipe body 12 is spring-shaped. Thereby, the pipe body 12 can expand and contract freely in the axial direction. Therefore, the plunger 11 can be brought into contact with the object under inspection and the wiring board under appropriate pressure. The notch is not formed in a region where the plunger 11 is not disposed inside.
探針1係如第3圖所示,藉由探針保持件2所保持。被檢查體之測定所需之個數的探針1係貫穿探針保持件2而配置。從探針保持件2之一方的表面露出之柱塞11係接觸於被檢查體。從探針保持件2之另一方的表面露出之柱塞11係與測定機器電性連接。 The probe 1 is held by a probe holder 2 as shown in FIG. 3. The number of probes 1 required for the measurement of the subject is arranged through the probe holder 2. The plunger 11 exposed from one surface of the probe holder 2 is in contact with the subject. The plunger 11 exposed from the other surface of the probe holder 2 is electrically connected to the measuring device.
以下,說明藉由點熔接來接合柱塞11與管 體12之探針1的製造方法之例。 Hereinafter, the joining of the plunger 11 and the tube by spot welding will be described. An example of a method for manufacturing the probe 1 of the body 12.
準備由導電性材料所構成之柱塞11及管體12。如上述說明,將隔著管體12之內部空間而相對向之至少一對的接合部20,定義在管體12之由於接近開縫121而容易因外力而變形之區域。 A plunger 11 and a tube body 12 made of a conductive material are prepared. As described above, at least one pair of joint portions 20 facing each other across the internal space of the pipe body 12 is defined in an area of the pipe body 12 that is easily deformed by an external force due to the approach to the slit 121.
並且,將柱塞11之插入部112從開口端插入管體12之內部。接著,在將管體12之接合部201及接合部202壓抵於柱塞11之插入部112之狀態下,以使管體12在接合部20成為朝向柱塞11凹陷之形狀之方式,將插入部112與接合部20予以接合。 Then, the insertion portion 112 of the plunger 11 is inserted into the tube body 12 from the open end. Next, in a state in which the joint portion 201 and the joint portion 202 of the pipe body 12 are pressed against the insertion portion 112 of the plunger 11, the pipe body 12 is formed in the joint portion 20 into a shape that is recessed toward the plunger 11. The insertion portion 112 is joined to the joining portion 20.
亦即,如第4圖所示,藉由沿著管體12之直徑方向配置之第一電極101及第二電極102朝箭頭方向加壓(施壓),並同時使電流流經管體12與柱塞11之間。亦即,在將隔著管體12之內部的空間而相對向之接合部201及接合部202分別壓抵於柱塞11之狀態下,使電流流通於接合部201與接合部202之間。藉此,使電阻熱產生在柱塞11與管體12之接觸面。藉由此電阻熱而在柱塞11、管體12之內部產生金屬之熔解凝固而接合柱塞11及管體12。此外,接近於接合部201之開縫121及接近於接合部202之開縫121,係與接觸於接合部20之第一電極101與第二電極102的連結虛擬線平行地配置。 That is, as shown in FIG. 4, the first electrode 101 and the second electrode 102 arranged along the diameter direction of the pipe body 12 are pressurized (pressurized) in the direction of the arrow, and at the same time, a current flows through the pipe body 12 and Between the plungers 11. That is, in a state where the joint portion 201 and the joint portion 202 facing each other across the space inside the tube body 12 are pressed against the plunger 11, a current is passed between the joint portion 201 and the joint portion 202. As a result, resistance heat is generated at the contact surface between the plunger 11 and the tube body 12. Due to this resistance heat, the metal melts and solidifies inside the plunger 11 and the tube body 12 to join the plunger 11 and the tube body 12. In addition, the slit 121 near the joint portion 201 and the slit 121 near the joint portion 202 are arranged in parallel with a virtual line connecting the first electrode 101 and the second electrode 102 in contact with the joint portion 20.
藉由上述之點熔接,如第5圖所示,管體12之內壁面係在接合部20接合在柱塞11之表面。由於在管體12之側面定義有一對接合部20,因此在柱塞11之插 入部112插入管體12之內部的狀態下,接合部201與接合部202係隔著柱塞11相對向。 By the above-mentioned welding, as shown in FIG. 5, the inner wall surface of the pipe body 12 is joined to the surface of the plunger 11 at the joint portion 20. Since a pair of engaging portions 20 are defined on the side of the pipe body 12, the insertion portion 20 is inserted into the plunger 11. In a state where the inlet portion 112 is inserted into the inside of the tube body 12, the joint portion 201 and the joint portion 202 face each other with the plunger 11 therebetween.
由於在將定義在容易變形之區域的接合部20壓抵於插入部112的情況下,將柱塞11與管體12予以接合,藉此,如第6圖所示,管體12係在接合部20成為朝向柱塞11凹陷之形狀。此外,第6圖係圖示接合部20位於上表面與下表面的探針1的側視圖,由於起因於加壓所致之變形集中在接合部20,接合部20以外之管體12的形狀係維持在柱塞11與管體12接合前的狀態。 Since the plunger 11 is joined to the pipe body 12 when the joint portion 20 defined in the easily deformed area is pressed against the insertion portion 112, as shown in FIG. 6, the pipe body 12 is engaged The portion 20 has a shape recessed toward the plunger 11. In addition, FIG. 6 is a side view of the probe 1 with the joint 20 located on the upper and lower surfaces. The deformation due to the pressure is concentrated on the joint 20, and the shape of the pipe body 12 other than the joint 20 The state is maintained before the plunger 11 and the pipe body 12 are joined.
相對於此,第7圖係顯示將未設置開縫121之管體12A及柱塞11予以點熔接之比較例。比較例中,藉由第一電極101及第二電極102將柱塞11及管體12A朝箭頭方向加壓且同時使電流流通,藉此將柱塞11及管體12A接合。藉由此時之加壓,如第8圖所示,管體12A之表面係因形狀變化而產生膨出。 In contrast, FIG. 7 shows a comparative example in which the pipe body 12A and the plunger 11 without the slit 121 are spot-welded. In the comparative example, the plunger 11 and the tube body 12A are pressed by the first electrode 101 and the second electrode 102 in the direction of the arrows and current is simultaneously flowed to thereby join the plunger 11 and the tube body 12A. By pressing at this time, as shown in FIG. 8, the surface of the pipe body 12A bulges due to a change in shape.
探針之表面產生膨出時,為了防止探針彼此之接觸,必須使探針之間隔擴寬。因此,妨礙了探針之配置的窄間距化。 When the surface of the probe bulges, in order to prevent the probes from contacting each other, the interval between the probes must be widened. As a result, narrowing of the arrangement of the probes is prevented.
另一方面,第1圖所示之探針1中,在管體12之側面形成有接近與柱塞11點熔接之管體12的接合部20的開縫121。亦即,將施加外力時容易變形之區域作為接合部20而定義在管體12。如此,藉由以在接合時凹陷之方式刻意地預先形成接合部20,如第6圖所示,可獲得管體12之側面在接合部20凹陷之形狀的探針1。 On the other hand, in the probe 1 shown in FIG. 1, an opening 121 is formed on the side surface of the pipe body 12 near the joint portion 20 of the pipe body 12 welded to the plunger 11 at a point. That is, a region that is easily deformed when an external force is applied is defined as the joint portion 20 in the pipe body 12. In this way, by intentionally forming the joint portion 20 in a manner of being recessed at the time of joining, as shown in FIG. 6, a probe 1 having a shape in which the side surface of the pipe body 12 is recessed in the joint portion 20 can be obtained.
如以上說明,依據本發明之實施形態之探針1,由於僅管體12之預定部位以朝內側凹陷之方式變形,因而抑制接合部20以外之管體12的表面朝外側膨出。亦即,接合部20之部位的外徑、及接合部20以外之管體12的外徑係不會變得比柱塞11與管體12接合之前更大。因此,可實現探針1之配置的窄間距化。 As described above, according to the probe 1 according to the embodiment of the present invention, since only a predetermined portion of the tube body 12 is deformed to be recessed inward, the surface of the tube body 12 other than the joint portion 20 is suppressed from swelling outward. That is, the outer diameter of the portion of the joint portion 20 and the outer diameter of the pipe body 12 other than the joint portion 20 do not become larger than before the plunger 11 and the pipe body 12 are joined. Therefore, it is possible to narrow the arrangement of the probes 1.
<第一變形例> <First Modification>
第9圖及第10圖所示之第一變形例之探針1的管體12中,由隔著管體12之內部之空間相對向之一對接合部20所構成的接合部對,係沿著與管體12之軸方向垂直的周方向定義複數個。 In the tube body 12 of the probe 1 according to the first modification shown in FIGS. 9 and 10, a pair of joint portions formed by a pair of joint portions 20 facing each other across the space inside the tube body 12 is a system. A plurality is defined along a circumferential direction perpendicular to the axial direction of the pipe body 12.
如第10圖所示,定義在管體12之接合部201a與接合部202a係構成接合部對。並且,接合部201b與接合部202b係構成接合部對,接合部201c與接合部202c係構成接合部對,接合部201d與接合部202d係構成接合部對。以下,將接合部201a、接合部201b、接合部201c及接合部201d統稱為「第1接合部群」。並且,將接合部202a、接合部202b、接合部202c及接合部202d統稱為「第2接合部群」。 As shown in FIG. 10, the joint portion 201 a and the joint portion 202 a defined in the pipe body 12 constitute a joint portion pair. In addition, the joint portion 201b and the joint portion 202b constitute a joint portion pair, the joint portion 201c and the joint portion 202c constitute a joint portion pair, and the joint portion 201d and the joint portion 202d constitute a joint portion pair. Hereinafter, the joint portion 201a, the joint portion 201b, the joint portion 201c, and the joint portion 201d are collectively referred to as a "first joint portion group". The joint 202a, the joint 202b, the joint 202c, and the joint 202d are collectively referred to as a "second joint group".
於第11圖及第12圖顯示藉由點熔接來接合第一變形例之探針1的管體12與柱塞11之例。首先,如第11圖所示,將柱塞11之插入部112從定義有複數個接合部對之管體12的開口端插入管體12之內部。 11 and 12 show examples in which the pipe body 12 and the plunger 11 of the probe 1 of the first modified example are joined by spot welding. First, as shown in FIG. 11, the insertion portion 112 of the plunger 11 is inserted into the inside of the tube body 12 from the open end of the tube body 12 defining a plurality of joint portion pairs.
接著,如第12圖所示,使接觸面為圓弧形 狀之複數構件所構成之第一電極101接觸於第1接合部群。同樣地,使接觸面為圓弧形狀之複數構件所構成之第二電極102接觸於第2接合部群。設在第一電極101及第二電極102之各構件之端部的接觸面之突起部係與接合部20接觸。如第12圖所示,二個構件之突起部係分別接觸在接合部20之各者。然後,以將第1接合部群及第2接合部群抵壓於柱塞11之方式藉由第一電極101及第二電極102對管體12加壓,並且使電流流通於管體12與柱塞11之間。藉此,將柱塞11與管體12予以接合。之後,使第一電極101及第二電極102從管體12分離。 Next, as shown in Figure 12, make the contact surface arc-shaped The first electrode 101 composed of the plurality of shaped members is in contact with the first bonding portion group. Similarly, the second electrode 102 composed of a plurality of members having a contact surface having an arc shape is brought into contact with the second joint portion group. The protrusions provided on the contact surfaces of the end portions of the respective members of the first electrode 101 and the second electrode 102 are in contact with the joint portion 20. As shown in FIG. 12, the protruding portions of the two members are in contact with each of the joint portions 20, respectively. Then, the tube body 12 is pressurized by the first electrode 101 and the second electrode 102 so that the first bonding portion group and the second bonding portion group are pressed against the plunger 11, and a current is passed through the tube body 12 and Between the plungers 11. Thereby, the plunger 11 and the pipe body 12 are joined. After that, the first electrode 101 and the second electrode 102 are separated from the tube body 12.
依據上述之接合方法,在接合柱塞11與管體12時,將接合部對之各者包含的接合部20同時地壓抵於插入部112。因此,可在複數個部位同時抑制管體12之膨出。此外,不必使電流流經所有之接合部對來使柱塞11與管體12點熔接。亦即,可僅使電流流經複數個接合部對中之一部分,例如一組之接合部對,使柱塞11與管體12點熔接。此外,亦可將複數個接合部對同時點熔接於插入部112。 According to the above-mentioned joining method, when joining the plunger 11 and the tube body 12, the joining portion 20 included in each of the joining portion pairs is simultaneously pressed against the insertion portion 112. Therefore, the swelling of the tube body 12 can be suppressed at a plurality of locations at the same time. In addition, it is not necessary to cause a current to flow through all the joint pairs to weld the plunger 11 and the tube 12 at a point. That is, the electric current can be caused to flow through only one part of the plurality of joint part pairs, for example, one joint part pair, and the plunger 11 and the pipe body 12 are welded at a point. Alternatively, a plurality of joint portions may be fused to the insertion portion 112 at the same time.
並且,依據第12圖所示之管體12的構成,接合柱塞11與管體12時,可使第一電極101及第二電極102與管體12對位之步驟簡單化。例如,使用一組之第一電極101及第二電極102之情形時,若接合部對為一組,必須使管體12以軸方向作為旋轉軸旋轉,將接合部20與第一電極101及第二電極102進行對位。然而,第12圖所 示之管體12中,由於複數個接合部對之任一組與第一電極101及第二電極102相對向即可,因此可省略使管體12旋轉之步驟。因而可縮短探針1之製程。 In addition, according to the structure of the pipe body 12 shown in FIG. 12, when the plunger 11 and the pipe body 12 are joined, the steps of aligning the first electrode 101 and the second electrode 102 with the pipe body 12 can be simplified. For example, when a set of the first electrode 101 and the second electrode 102 is used, if the joint pair is a set, the tube body 12 must be rotated in the axial direction as a rotation axis, and the joint 20 and the first electrode 101 and The second electrode 102 is aligned. However, Figure 12 In the tube body 12 shown in the figure, any one of the plurality of joint pairs may be opposed to the first electrode 101 and the second electrode 102, and therefore the step of rotating the tube body 12 may be omitted. Therefore, the manufacturing process of the probe 1 can be shortened.
<第二變形例> <Second Modification>
第13圖所示之管體12中,將接合部20定義於其間之二個開縫121係由分割接合部20之連結部分122相連結。 In the pipe body 12 shown in FIG. 13, two slits 121 defining the joint portion 20 therebetween are connected by a connecting portion 122 that divides the joint portion 20.
將柱塞11與第13圖所示之管體12點熔接時,將藉由連結部分122分割之接合部20壓抵於柱塞11之表面,並且使電流流通於管體12與柱塞11之間。亦即,如第14圖所示,兩將管體12之接合部20與柱塞11點熔接於連結部分122之兩側。 When the plunger 11 and the pipe body 12 shown in FIG. 13 are welded at a point, the joint portion 20 divided by the connecting portion 122 is pressed against the surface of the plunger 11 and a current is passed through the pipe body 12 and the plunger 11 between. That is, as shown in FIG. 14, two joint portions 20 of the pipe body 12 and the plunger 11 are fused to both sides of the connecting portion 122 at a point.
第13圖所示之變形例的管體12中,接合部20係比第1圖所示之管體12更容易變形。因此,可更加抑制管體12之接合部20朝外側膨出。 In the pipe body 12 according to the modification shown in FIG. 13, the joint portion 20 is more easily deformed than the pipe body 12 shown in FIG. 1. Therefore, it is possible to further suppress the joint portion 20 of the pipe body 12 from bulging outward.
此外,與參照第9圖所說明之變形例同樣地,可利用第13圖所示之形狀的開縫121,如第15圖所示,沿著管體12之周方向定義複數個接合部對。此時,如第16圖所示,亦可利用第一電極101及第二電極102,僅將管體12之一對的接合部對壓抵於柱塞11,並進行點熔接。此時,僅一對接合部對與柱塞11接合。 In addition, similar to the modification described with reference to FIG. 9, the slit 121 having the shape shown in FIG. 13 can be used, and as shown in FIG. 15, a plurality of joint pairs can be defined along the circumferential direction of the pipe body 12. . At this time, as shown in FIG. 16, the first electrode 101 and the second electrode 102 may be used to press only the joint portion pair of one pair of the tube body 12 against the plunger 11 and perform spot welding. At this time, only one pair of engagement portion pairs are engaged with the plunger 11.
或者,如第17圖所示,亦可利用第一電極101a、第二電極102a,以及第一電極101b、第二電極102b,將管體12之複數個接合部對分別壓抵於柱塞11,並進行 點熔接。此時,複數個接合部對接合於柱塞11。依據第17圖所示之接合方法,可在複數個部位同時抑制管體12之膨出。 Alternatively, as shown in FIG. 17, the first electrode 101 a, the second electrode 102 a, and the first electrode 101 b and the second electrode 102 b may be used to press the plurality of joint portions of the tube 12 against the plunger 11, respectively. And proceed Spot welding. At this time, the plurality of joint portions are engaged with the plunger 11. According to the joining method shown in FIG. 17, the swelling of the pipe body 12 can be suppressed at a plurality of locations at the same time.
<第三變形例> <Third Modification>
上述說明中,係顯示管體12之接合部20由直線形狀之開縫121包夾之例。然而,用以設置容易因外力而變形之接合部20的開縫121的形狀不限於直線形狀。 In the above description, the example in which the joint portion 20 of the pipe body 12 is sandwiched by the linear slit 121 is shown. However, the shape of the slit 121 for providing the joint portion 20 easily deformed by an external force is not limited to a linear shape.
例如,如第18圖(a)、第18圖(b)所示,亦可在管體12形成「ㄇ字」形狀之開縫121。亦即,在三方被開縫121包圍之舌片狀的區域定義有接合部20。 For example, as shown in FIGS. 18 (a) and 18 (b), a slit 121 having a “ㄇ” shape may be formed in the pipe body 12. That is, the joint portion 20 is defined in a tongue-like region surrounded by the slit 121 on three sides.
第18圖(a)所示之管體12係定義為接合部20之舌片狀的區域沿著管體12之軸方向延伸之例。第18圖(b)所示之管體12係舌片狀之區域沿著與管體12之軸方向垂直的周方向延伸之例。此外,第19圖(a)及第19圖(b)係顯示將第18圖(a)及第18圖(b)分別顯示之「ㄇ字」形狀的複數個開縫121沿著管體12之周方向排列之例。 The pipe body 12 shown in FIG. 18 (a) is an example in which a tongue-shaped region of the joint portion 20 extends along the axial direction of the pipe body 12. The tube body 12 shown in FIG. 18 (b) is an example in which a tongue-like region extends in a circumferential direction perpendicular to the axial direction of the tube body 12. In addition, Figs. 19 (a) and 19 (b) show a plurality of slits 121 in the shape of "形状" shown in Figs. 18 (a) and 18 (b), respectively, along the pipe body 12. Example of the arrangement in the circumferential direction.
再者,如第20圖(a)至第20圖(c)所示,亦可使用具有彎曲部之開縫121,將接合部20定義於接近開縫121之彎曲部的區域。 Furthermore, as shown in FIGS. 20 (a) to 20 (c), a slit 121 having a curved portion may be used to define the joint portion 20 in a region close to the curved portion of the slit 121.
第20圖(a)所示之例中,開縫121為L字形狀。L字形狀之轉角部係容易藉由外力而變形之部分。因此,如第20圖(a)所示,將接合部20定義在接近L字形狀之轉角部。 In the example shown in Fig. 20 (a), the slit 121 is L-shaped. The L-shaped corner portion is a portion that is easily deformed by an external force. Therefore, as shown in FIG. 20 (a), the joint portion 20 is defined at a corner portion close to the L-shape.
另外,第20圖(b)所示之例中,開縫121為 「ㄑ字」形狀,並將接合部20定義在接近「ㄑ字」之彎曲部分。第20圖(c)所示之例中,開縫121為排列二個「ㄑ字」形狀之構成,並將接合部20定義在「ㄑ字」之開縫121的中間。 In the example shown in FIG. 20 (b), the slit 121 is The "ㄑ" shape defines the joint 20 at a curved portion close to the "ㄑ". In the example shown in FIG. 20 (c), the slit 121 is formed by arranging two “ㄑ” shapes, and the joint portion 20 is defined in the middle of the “121” slits 121.
第21圖(a)及第21圖(b)係顯而將具有彎曲部之複數個開縫121沿著周方向而形成之管體12之例。第21圖(a)係將複數個L字形狀之開縫121排列在管體12之周方向之例。第21圖(b)係將複數個「ㄑ字」形狀之開縫121排列在管體12之周方向之例。 21 (a) and 21 (b) show examples of the pipe body 12 in which a plurality of slits 121 having curved portions are formed along the circumferential direction. FIG. 21 (a) is an example in which a plurality of L-shaped slits 121 are arranged in the circumferential direction of the pipe body 12. FIG. 21 (b) is an example in which a plurality of “形状” -shaped slits 121 are arranged in the circumferential direction of the pipe body 12.
<第四變形例> <Fourth Modification>
第22圖(a)所示之管體12中,矩形之複數個開縫121係沿著管體12之軸方向分離排列。並且,將接合部20定義在所排列之開縫121的中間。此時,亦可抑制將柱塞11與管體12接合時接合部20凹陷且管體12朝外側膨出之情形。第22圖(b)係顯示沿著軸方向排列之開縫121的群組沿著管體12之周方向形成複數個之例。 In the pipe body 12 shown in FIG. 22 (a), a plurality of rectangular slits 121 are arranged separately along the axial direction of the pipe body 12. Further, the joint portion 20 is defined in the middle of the arranged slits 121. At this time, it is also possible to suppress the situation where the joint portion 20 is recessed and the tube body 12 is bulged outward when the plunger 11 is joined to the tube body 12. FIG. 22B shows an example in which a plurality of groups of slits 121 arranged along the axial direction are formed along the circumferential direction of the pipe body 12.
此外,第22圖(a)、第22圖(b)中,係顯示開縫121為矩形之例。然而,開縫121之形狀不限於矩形,亦可為例如L字形狀或「ㄑ字」形狀。 22 (a) and 22 (b) show an example where the slit 121 is rectangular. However, the shape of the slit 121 is not limited to a rectangular shape, and may be, for example, an L shape or a “ㄑ” shape.
(其他實施形態) (Other embodiments)
如上所述,已依實施形態而記載了本發明,但應理解構成此等揭示之一部分的論述及圖並非用以限定本發明者。相關業者當可由此等揭示思及各種替代實施形態、實施例及運用技術。 As described above, the present invention has been described according to the embodiments, but it should be understood that the discussion and drawings constituting a part of these disclosures are not intended to limit the present inventors. Relevant industry players should be able to consider various alternative implementation forms, examples, and application techniques.
例如,上述說明中係顯示探針1之剖面形狀為圓形狀之情形,但剖面形狀亦可為四角形等多角形狀。 For example, the description above shows the case where the cross-sectional shape of the probe 1 is a circular shape, but the cross-sectional shape may be a polygonal shape such as a quadrangle.
再者,即使是利用點熔接以外之接合方法,使柱塞11與管體12壓接並且進行接合之情形時,亦可藉由運用本發明來抑制管體12朝外側膨出。 Furthermore, even when the plunger 11 and the pipe body 12 are crimped and joined by a joining method other than point welding, the swelling of the pipe body 12 to the outside can be suppressed by applying the present invention.
再者,第9圖及第10圖所示之第一變形例之探針1的製造中,亦可使用與第12圖所示之分割成具有突起部的複數個構件之電極不同之第23圖所示之一體化的圓弧狀之第一電極101及第二電極102。由開縫121包夾之接合部20,即使藉由第23圖所示之第一電極101及第二電極102來壓迫管體12之外周,亦會被壓抵於柱塞11。或者,如第24圖所示,亦可針對分別包含在第1接合部群及第2接合部群之接合部20之各者,藉由第一電極101a至101d及第二電極102a至102d進行加壓且同時使電流流通。 Furthermore, in the production of the probe 1 of the first modification shown in Figs. 9 and 10, it is also possible to use a 23rd electrode different from the electrode shown in Fig. 12 divided into a plurality of members having protrusions. The integrated arc-shaped first electrode 101 and the second electrode 102 shown in the figure. The joint portion 20 sandwiched by the slit 121 is pressed against the plunger 11 even if the outer periphery of the pipe body 12 is pressed by the first electrode 101 and the second electrode 102 shown in FIG. 23. Alternatively, as shown in FIG. 24, the first electrodes 101a to 101d and the second electrodes 102a to 102d may be performed on each of the joint portions 20 included in the first joint portion group and the second joint portion group. Pressurize while passing current.
如此,本發明亦包含未記載於此之各種實施形態等。 As described above, the present invention includes various embodiments and the like not described herein.
Claims (11)
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JP2017161148A JP6969929B2 (en) | 2017-08-24 | 2017-08-24 | Probe and its manufacturing method |
JP2017-161148 | 2017-08-24 |
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Cited By (2)
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TWI765217B (en) * | 2019-01-23 | 2022-05-21 | 日商日本麥克隆尼股份有限公司 | Probe and manufacturing method thereof |
TWI829074B (en) * | 2021-06-29 | 2024-01-11 | 美科樂電子股份有限公司 | Probe holder structure |
Families Citing this family (1)
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KR102734488B1 (en) * | 2022-12-08 | 2024-11-27 | 리노공업주식회사 | Test probe and test device |
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DE59713051D1 (en) * | 1997-12-24 | 2011-01-20 | Endress & Hauser Gmbh & Co Kg | sample |
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US6396293B1 (en) * | 1999-02-18 | 2002-05-28 | Delaware Capital Formation, Inc. | Self-closing spring probe |
JP2005069805A (en) * | 2003-08-22 | 2005-03-17 | Jst Mfg Co Ltd | Contact probe and contact assembly using it |
KR100647131B1 (en) * | 2005-07-12 | 2006-11-23 | 리노공업주식회사 | Bent groove formed probe and its manufacturing method |
JP2010281592A (en) * | 2009-06-02 | 2010-12-16 | Nidec-Read Corp | Probe and inspection jig |
US9332926B2 (en) * | 2010-11-25 | 2016-05-10 | Invivo Corporation | MRI imaging probe |
JP5597108B2 (en) * | 2010-11-29 | 2014-10-01 | 株式会社精研 | Contact inspection jig |
JP5821432B2 (en) * | 2011-09-05 | 2015-11-24 | 日本電産リード株式会社 | Connection terminal and connection jig |
JP2014211378A (en) * | 2013-04-19 | 2014-11-13 | 株式会社宮下スプリング製作所 | Spring probe |
TWI548879B (en) * | 2014-01-28 | 2016-09-11 | Spring sleeve probe | |
KR20160035225A (en) * | 2014-09-23 | 2016-03-31 | 이홍대 | A probe pin and the manufacturing methods of probe pin |
JP6411169B2 (en) * | 2014-10-22 | 2018-10-24 | 株式会社日本マイクロニクス | Electrical contact and electrical connection device |
JP6556612B2 (en) * | 2015-12-04 | 2019-08-07 | ルネサスエレクトロニクス株式会社 | Manufacturing method of semiconductor device |
KR101869335B1 (en) * | 2016-01-29 | 2018-06-20 | 최선영 | Probe pin and manufacturing method thereof |
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2017
- 2017-08-24 JP JP2017161148A patent/JP6969929B2/en active Active
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2018
- 2018-08-03 WO PCT/JP2018/029184 patent/WO2019039231A1/en active Application Filing
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Cited By (2)
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TWI765217B (en) * | 2019-01-23 | 2022-05-21 | 日商日本麥克隆尼股份有限公司 | Probe and manufacturing method thereof |
TWI829074B (en) * | 2021-06-29 | 2024-01-11 | 美科樂電子股份有限公司 | Probe holder structure |
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JP2019039751A (en) | 2019-03-14 |
TWI672507B (en) | 2019-09-21 |
WO2019039231A1 (en) | 2019-02-28 |
JP6969929B2 (en) | 2021-11-24 |
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