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TW201919104A - Method for manufacturing display device, method for transferring chip component, and transfer member - Google Patents

Method for manufacturing display device, method for transferring chip component, and transfer member Download PDF

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Publication number
TW201919104A
TW201919104A TW107123044A TW107123044A TW201919104A TW 201919104 A TW201919104 A TW 201919104A TW 107123044 A TW107123044 A TW 107123044A TW 107123044 A TW107123044 A TW 107123044A TW 201919104 A TW201919104 A TW 201919104A
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substrate
transfer
wafer
wafer component
expandable particles
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TW107123044A
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梶山康一
平野貴文
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日商V科技股份有限公司
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/03Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00
    • H01L25/0753Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00 the devices being arranged next to each other
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Wire Bonding (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

Provided is a method for manufacturing a display device in which a chip component is transferred reliably to a desired position on a drive circuit board, the accuracy of pixel arrangement is high, and manufacturing yield is high. The present invention includes steps for: bringing a drive circuit board provided with an anisotropic conductive film and a substrate for transfer to which a chip component has been transferred closer together, and causing the anisotropic conductive film to come in contact with the chip component; subsequently thermocompression-bonding the substrate for transfer and the drive circuit board together and causing thermally expandable particles to thermally expand; and then separating a transfer member layer from the chip component and transferring the chip component to the drive circuit board.

Description

顯示裝置之製造方法、晶片零件之轉印方法、及轉印構件Method for manufacturing display device, method for transferring wafer parts, and transfer member

本發明係關於顯示裝置之製造方法、晶片零件之轉印方法、及轉印構件。The present invention relates to a method for manufacturing a display device, a method for transferring a wafer part, and a transfer member.

以次世代的顯示裝置而言,微LED顯示器備受矚目。微LED顯示器係指各個像素為微細的發光二極體(以下稱為LED)晶片且該LED晶片以高密度被全面舖在顯示器基板的表面的顯示裝置。在如上所示之微LED顯示器的製造中,對顯示器基板的表面,使LED晶片精度佳且確實地進行配列,乃極為重要。For next-generation display devices, micro-LED displays have attracted much attention. A micro-LED display refers to a display device in which each pixel is a fine light-emitting diode (hereinafter referred to as an LED) chip, and the LED chip is fully spread on the surface of the display substrate at a high density. In the manufacture of the micro-LED display as shown above, it is extremely important to arrange the LED wafers with high accuracy and certainty on the surface of the display substrate.

以搬送晶片零件而使其配置在基板表面上的轉印技術而言,已知例如專利文獻1所揭示之使用轉印工具的技術。該轉印工具係具備有捕捉晶片零件的靜電轉印頭陣列。在實際的微LED顯示器的製造中,期待一種對於作為電子零件的LED晶片,靜電破壞等的影響少的轉印方法。As a transfer technology for conveying a wafer component and disposing it on a substrate surface, for example, a technology using a transfer tool disclosed in Patent Document 1 is known. This transfer tool includes an electrostatic transfer head array that captures wafer components. In the manufacture of actual micro LED displays, a transfer method with a small influence on static electricity damage and the like to an LED wafer as an electronic component is expected.

以如上所示之LED晶片之轉印方法而言,已提出具備以下(1)~(4)的工程的方法。   (1)首先,使多數LED晶片配置在設在暫時基板(tray)的表面的暫時基板側接著劑層上。   (2)接著,在將LED晶片黏貼在設在轉印用板件的表面的轉印用接著劑層之後,將轉印用板件上抬。藉此,LED晶片由暫時基板的暫時基板側接著劑層被剝離。亦即,LED晶片由暫時基板側移至(被轉印至)轉印用板件側。   (3)接著,準備TFT(Thin Film transistor,薄膜電晶體)基板。在該TFT基板之裝載LED晶片的表面係配置異向性導電薄膜。在使上述之轉印用板件配置成與TFT基板相對向之後,使轉印用板件與TFT基板近接而使LED晶片抵接於異向性導電薄膜。   (4)之後,夾著TFT基板與轉印用板件進行熱壓接,使LED晶片導通於TFT基板側的驅動電路之後,使轉印用板件的轉印用接著劑層由LED晶片剝離。在該工程中,LED晶片由轉印用基板被轉印至驅動電路基板。 [先前技術文獻] [專利文獻]Regarding the transfer method of the LED wafer as described above, a method having the following processes (1) to (4) has been proposed. (1) First, most LED wafers are arranged on a temporary substrate-side adhesive layer provided on the surface of a temporary substrate. (2) Next, after the LED wafer is stuck on the transfer adhesive layer provided on the surface of the transfer plate, the transfer plate is lifted. Thereby, the LED wafer is peeled from the temporary substrate-side adhesive layer of the temporary substrate. That is, the LED wafer is moved from the temporary substrate side to the transfer plate side. (3) Next, a TFT (Thin Film transistor) substrate is prepared. An anisotropic conductive film is disposed on the surface of the TFT substrate on which the LED wafer is mounted. After the above-mentioned transfer plate is disposed to face the TFT substrate, the transfer plate is brought into close proximity with the TFT substrate, and the LED wafer is brought into contact with the anisotropic conductive film. (4) Thereafter, the TFT substrate and the transfer plate are thermally pressure-bonded to pass the LED chip to the drive circuit on the TFT substrate side, and then the transfer adhesive layer of the transfer plate is peeled from the LED wafer. . In this process, the LED wafer is transferred from the transfer substrate to the drive circuit substrate. [Prior Art Literature] [Patent Literature]

[專利文獻1] 日本特表2015-529400號公報[Patent Document 1] Japanese Patent Publication No. 2015-529400

(發明所欲解決之課題)(Problems to be solved by the invention)

在上述之LED晶片之轉印方法中,必須將在暫時基板側接著劑層、與轉印用接著劑層、與異向性導電薄膜等3個接著劑層間的相對接著強度設定如下所示。亦即,轉印用接著劑層與LED晶片的接著力係必須設定為大於暫時基板側接著劑層與LED晶片的接著力。異向性導電薄膜與LED晶片的接著力係必須設定為大於轉印用接著劑層與LED晶片的接著力。In the above-mentioned LED wafer transfer method, it is necessary to set the relative adhesive strength between the three adhesive layers, such as the temporary substrate-side adhesive layer, the transfer adhesive layer, and the anisotropic conductive film, as follows. That is, the adhesive force between the transfer adhesive layer and the LED wafer must be set to be greater than the adhesive force between the temporary substrate-side adhesive layer and the LED wafer. The adhesive force between the anisotropic conductive film and the LED wafer must be set to be greater than the adhesive force between the transfer adhesive layer and the LED wafer.

在如上所示上述之轉印方法中,因被使用在暫時基板側接著劑層、轉印用接著劑層、及異向性導電薄膜之各個的接著劑材料的接著力的不均,有無法順利進行LED晶片的轉印的課題。接著劑材料的接著力的不均係因接著劑的每個製造批量的性能的偏離、接著劑層的成膜狀態、經時性變化等而起。因此,若使用上述之轉印方法來製造顯示裝置時,係有良率低的課題。此外,在使用上述之轉印方法之顯示裝置之製造方法中,若轉印用接著劑層的接著力具有與異向性導電薄膜為同等的接著力時,會發生LED晶片由異向性導電薄膜脫離的問題、或在異向性導電薄膜上,LED晶片發生位置偏離等問題。In the transfer method as described above, the adhesive force of each of the adhesive materials used in the temporary substrate-side adhesive layer, the transfer adhesive layer, and the anisotropic conductive film is not uniform, which makes it impossible. The problem of smoothly transferring the LED wafer. The unevenness of the adhesive force of the adhesive material is caused by the deviation of the performance of each production batch of the adhesive, the film-forming state of the adhesive layer, and the change with time. Therefore, when a display device is manufactured using the transfer method described above, there is a problem that the yield is low. In addition, in the method of manufacturing a display device using the above-mentioned transfer method, if the adhesive force of the transfer adhesive layer has the same adhesive force as that of the anisotropic conductive film, the anisotropically conductive LED chip may occur. Problems such as film detachment, or positional deviation of the LED wafer on the anisotropic conductive film.

本發明係鑑於上述課題而完成者,目的在提供可將晶片零件確實地轉印在驅動電路基板的所希望的位置,而且良率高的顯示裝置之製造方法。本發明之目的在提供可將晶片零件確實地轉印在驅動電路基板的所希望的位置的轉印方法。此外,本發明之目的在提供可確實地進行晶片零件的轉印的轉印構件。 (解決課題之手段)The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide a method for manufacturing a display device capable of reliably transferring a wafer component to a desired position on a driving circuit board and having a high yield. An object of the present invention is to provide a transfer method capable of reliably transferring a wafer component to a desired position on a drive circuit board. Another object of the present invention is to provide a transfer member capable of reliably transferring a wafer component. (Means for solving problems)

為解決上述課題,且達成目的,本發明之第1態樣係一種顯示裝置之製造方法,其係具備有:使構成像素的晶片零件配置於暫時基板上的工程;使沿著基板表面設有以使熱膨脹性粒子分散在熱可塑性接著劑的轉印構件而成的轉印構件層的轉印用基板、與上述暫時基板近接,而在上述晶片零件接著上述轉印構件層的工程;使上述轉印用基板與上述暫時基板間離,使上述晶片零件由上述暫時基板側剝離而轉印至上述轉印用基板側的工程;使在表面配置有具熱可塑性的異向性導電薄膜的驅動電路基板、與上述轉印用基板近接,而使上述異向性導電薄膜接觸上述晶片零件的工程;及在將上述轉印用基板與上述驅動電路基板熱壓接而使上述熱膨脹性粒子熱膨脹之後,使上述轉印用基板與上述驅動電路基板間離,使上述轉印構件層由上述晶片零件剝離而將上述晶片零件轉印至驅動電路基板側的工程。In order to solve the above problems and achieve the object, a first aspect of the present invention is a method for manufacturing a display device, which includes a process of disposing a wafer component constituting a pixel on a temporary substrate; A process in which a transfer substrate in a transfer member layer in which thermally expandable particles are dispersed in a transfer member of a thermoplastic adhesive is brought into close proximity with the temporary substrate, and the transfer member layer is adhered to the wafer component; A process in which the transfer substrate is separated from the temporary substrate, the wafer component is peeled off from the temporary substrate side, and transferred to the transfer substrate side; driving for disposing a thermoplastic anisotropic conductive film on the surface A process in which a circuit substrate is brought into close contact with the transfer substrate and the anisotropic conductive film is brought into contact with the wafer component; and after the transfer substrate and the drive circuit substrate are thermally pressure-bonded to thermally expand the thermally expandable particles Separating the transfer substrate from the drive circuit substrate, peeling the transfer member layer from the wafer component, and separating the crystal Process for transferring sheet parts to the drive circuit board side.

在第1態樣中,較佳為上述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有低沸點材料。In the first aspect, it is preferable that the thermally expandable particles are capsule-shaped spheres in which a shell is formed of a thermoplastic resin, and a low-boiling point material is sealed inside.

在第1態樣中,較佳為上述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有氣體。In the first aspect, it is preferable that the heat-expandable particles are capsule-shaped spheres in which a shell is formed of a thermoplastic resin, and a gas is sealed inside.

在第1態樣中,較佳為上述晶片零件係微LED晶片。In the first aspect, it is preferable that the wafer component is a micro LED wafer.

在第1態樣中,較佳為在上述異向性導電薄膜之上積層以熱可塑性樹脂所成的保護樹脂層。In the first aspect, a protective resin layer made of a thermoplastic resin is preferably laminated on the anisotropic conductive film.

本發明之第2態樣係一種晶片零件之轉印方法,其係具備有:使晶片零件配置於暫時基板上的工程;使沿著基板表面設有以使熱膨脹性粒子分散在熱可塑性接著劑的轉印構件而成的轉印構件層的轉印用基板、與上述暫時基板近接,而在上述晶片零件接著上述轉印構件層的工程;使上述轉印用基板與上述暫時基板間離,使上述晶片零件由上述暫時基板側剝離而轉印至上述轉印用基板側的工程;使在表面配置有具熱可塑性的異向性導電薄膜的驅動電路基板、與上述轉印用基板近接,而使上述異向性導電薄膜接觸上述晶片零件的工程;及在將上述轉印用基板與上述驅動電路基板熱壓接而使上述熱膨脹性粒子熱膨脹之後,使上述轉印用基板與上述驅動電路基板間離,使上述轉印構件層由上述晶片零件剝離而將上述晶片零件轉印至驅動電路基板側的工程。A second aspect of the present invention is a method for transferring a wafer part, which includes a process of disposing a wafer part on a temporary substrate, and disposing a thermally-expandable particle along a substrate surface along with a thermoplastic adhesive. A process in which the transfer substrate of the transfer member layer formed by the transfer member is in close contact with the temporary substrate, and the wafer component is adhered to the transfer member layer; the transfer substrate is separated from the temporary substrate, A process in which the wafer component is peeled from the temporary substrate side and transferred to the transfer substrate side; a driving circuit substrate having a thermoplastic anisotropic conductive film disposed on the surface thereof is brought close to the transfer substrate, And a process of bringing the anisotropic conductive film into contact with the wafer component; and thermally expanding the thermally expandable particles by thermally pressing the transfer substrate and the drive circuit substrate to thermally expand the thermally expandable particles, and then transferring the transfer substrate and the drive circuit. A process in which the substrates are separated, the transfer member layer is peeled from the wafer component, and the wafer component is transferred to the drive circuit substrate side.

在第2態樣中,較佳為上述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有低沸點材料。In the second aspect, it is preferable that the thermally expandable particles are capsule-shaped spheres in which a shell is formed of a thermoplastic resin, and a low-boiling point material is sealed inside.

在第2態樣中,較佳為上述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有氣體。In the second aspect, it is preferable that the heat-expandable particles are capsule-shaped spheres in which a shell is formed of a thermoplastic resin, and a gas is sealed inside.

本發明之第3態樣係一種轉印構件,其係進行晶片零件的接著與上述晶片零件的剝離而被使用在上述晶片零件的轉印的轉印構件,使熱膨脹性粒子分散於熱可塑性接著劑而成,上述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有氣體或低沸點材料。 (發明之效果)A third aspect of the present invention is a transfer member, which is a transfer member that is used for the transfer of the wafer component after the wafer component is peeled off from the wafer component, and the thermally expansive particles are dispersed in the thermoplastic adhesive. The heat-expandable particles are capsule-shaped spheres made of a thermoplastic resin with an outer shell, and a gas or a low-boiling point material is sealed inside. (Effect of the invention)

藉由本發明之顯示裝置之製造方法,可實現將晶片零件確實地轉印在驅動電路基板的所希望的位置而像素配置的精度高、而且製造良率高的顯示裝置之製造方法。藉由本發明之晶片零件之轉印方法,可實現可將晶片零件確實地轉印在驅動電路基板的所希望的位置的轉印方法。藉由本發明之轉印構件,可確實地進行晶片零件的轉印。According to the manufacturing method of the display device of the present invention, it is possible to realize a manufacturing method of a display device in which a wafer component is surely transferred to a desired position on a driving circuit substrate, the pixel arrangement accuracy is high, and the manufacturing yield is high. With the transfer method of the wafer component of the present invention, a transfer method capable of reliably transferring the wafer component to a desired position of the driving circuit board can be realized. With the transfer member of the present invention, the wafer component can be transferred with certainty.

以下根據圖示,詳細說明本發明之實施形態之顯示裝置之製造方法、晶片零件之轉印方法、及轉印構件。但是,應留意圖示為模式者,各構件的尺寸或尺寸的比率或形狀等係與現實者不同。此外,在圖式彼此間,亦包含彼此的尺寸關係或比率或形狀為不同的部分。Hereinafter, a method for manufacturing a display device according to an embodiment of the present invention, a method for transferring a wafer part, and a transfer member will be described in detail with reference to the drawings. However, it should be noted that those shown as patterns are different from each other in size, ratio, shape, and the like of each member. In addition, the drawings also include portions having different dimensional relationships, ratios, or shapes.

[實施形態]   以下使用圖1~圖9,說明本實施形態之顯示裝置之製造方法。其中,本實施形態係適用本發明之晶片零件之轉印方法及轉印構件的顯示裝置之製造方法。在本實施形態中,以顯示裝置而言,係適用微LED顯示器。[Embodiment] Hereinafter, a method for manufacturing a display device according to this embodiment will be described using FIGS. 1 to 9. Among them, the present embodiment is a method for transferring a wafer component of the present invention and a method for manufacturing a display device of a transfer member. In this embodiment, a micro-LED display is used as a display device.

首先,如圖1所示,準備暫時基板1。暫時基板1係在一方的基板表面設有接著力小的暫時基板側接著劑層2。在該暫時基板1,係將多數晶片零件3配置成以預定的配置間隔配列。其中,在本實施形態中使用的晶片零件3係構成顯示裝置的像素的微LED晶片。暫時基板1係在其表面配置多數晶片零件3的配置區域被設定為與微LED顯示器的顯示區域為同等的縱橫尺寸。First, as shown in FIG. 1, a temporary substrate 1 is prepared. The temporary substrate 1 is provided with a temporary substrate-side adhesive layer 2 having a small adhesive force on one substrate surface. A plurality of wafer components 3 are arranged on the temporary substrate 1 at a predetermined arrangement interval. Among them, the wafer component 3 used in this embodiment is a micro LED wafer constituting a pixel of a display device. The arrangement area where the plurality of wafer components 3 are temporarily arranged on the surface of the temporary substrate 1 is set to have the same vertical and horizontal dimensions as the display area of the micro LED display.

在本實施形態中,如圖1所示,電極31、32以朝向下方突出的方式形成在晶片零件3的下面。該等電極31、32係以較小的接著力被接著在暫時基板側接著劑層2。其中,晶片零件3的電極若為露出於晶片零件3的下面者,並非為限定於圖示之電極31、32的配置位置者。In this embodiment, as shown in FIG. 1, the electrodes 31 and 32 are formed on the lower surface of the wafer component 3 so as to protrude downward. The electrodes 31 and 32 are adhered to the temporary adhesive layer 2 on the temporary substrate side with a small adhesive force. However, if the electrodes of the wafer component 3 are exposed below the wafer component 3, they are not limited to the arrangement positions of the electrodes 31 and 32 shown in the figure.

接著,如圖1所示,準備轉印用基板5。轉印用基板5係沿著一方的基板表面設有轉印構件層4。轉印構件層4係由使熱膨脹性粒子42分散在熱可塑性接著劑41的轉印構件43所成。其中,相較於構成設在暫時基板1側的暫時基板側接著劑層2的接著劑,該熱可塑性接著劑41係被設定為接著力十分大。Next, as shown in FIG. 1, a transfer substrate 5 is prepared. The transfer substrate 5 is provided with a transfer member layer 4 along one substrate surface. The transfer member layer 4 is formed of a transfer member 43 in which thermally expandable particles 42 are dispersed in a thermoplastic adhesive 41. Among them, the thermoplastic adhesive 41 is set to have a very large adhesive force compared to the adhesive constituting the temporary substrate-side adhesive layer 2 provided on the temporary substrate 1 side.

在此,使用圖9,說明熱膨脹性粒子42。圖9係顯示本實施形態之熱膨脹性粒子42之平常狀態與膨脹後狀態的剖面說明圖。熱膨脹性粒子42係球狀體,外殼44以熱可塑性樹脂而形成為膠囊狀。在外殼44的內部係密封有空氣45。Here, the thermally expandable particles 42 will be described using FIG. 9. FIG. 9 is a cross-sectional explanatory view showing the normal state and the expanded state of the thermally expandable particles 42 according to this embodiment. The heat-expandable particles 42 are spheroids, and the casing 44 is formed into a capsule shape using a thermoplastic resin. Air 45 is sealed inside the casing 44.

其中,在圖9所示之熱膨脹性粒子42中,係在外殼44的內部密封空氣45,但是亦可密封空氣以外的氣體或低沸點溶劑。其中,若使用低沸點溶劑,若在外殼44的內部密封少量的低沸點溶劑即可。Among the heat-expandable particles 42 shown in FIG. 9, the air 45 is sealed inside the casing 44, but a gas other than air or a low-boiling-point solvent may be sealed. Among them, if a low-boiling-point solvent is used, a small amount of a low-boiling-point solvent may be sealed inside the casing 44.

若將熱膨脹性粒子42加熱,如圖9的粗箭號的右側所示,外殼44的內部的空氣45或低沸點溶劑膨脹而直徑尺寸變大。若從熱膨脹性粒子42被加熱而膨脹的狀態冷卻下來時,會收縮而恢復成原本小直徑的熱膨脹性粒子42的狀態。When the heat-expandable particles 42 are heated, as shown on the right side of the thick arrow in FIG. 9, the air 45 or the low-boiling-point solvent inside the casing 44 expands to increase the diameter dimension. When the thermally expandable particles 42 are cooled from a state where they are heated and expanded, they shrink and return to the original state of the thermally expandable particles 42 having a small diameter.

接著,使用上述之轉印用基板5,進行暫時基板1上的晶片零件3的轉印。如圖2所示,使轉印用基板5與暫時基板1近接,藉此使轉印用基板5的轉印構件層4接著於暫時基板1上的晶片零件3的上面。之後,如圖3所示,藉由使轉印用基板5與暫時基板1間離,使晶片零件3由暫時基板側接著劑層2剝離。在此,轉印構件層4的接著力係比暫時基板側接著劑層2的接著力大幅強,因此晶片零件3係容易由暫時基板側接著劑層2被剝離。如上所示,晶片零件3由暫時基板1側被轉印至轉印用基板5側。其中,轉印用基板5與暫時基板1的近接及間離亦可為相對轉印用基板5而使暫時基板1移動、或相對暫時基板1而使轉印用基板5移動的形態的任一者。Next, using the transfer substrate 5 described above, the wafer component 3 on the temporary substrate 1 is transferred. As shown in FIG. 2, the transfer substrate 5 and the temporary substrate 1 are brought into close proximity, whereby the transfer member layer 4 of the transfer substrate 5 is adhered to the upper surface of the wafer component 3 on the temporary substrate 1. Thereafter, as shown in FIG. 3, the wafer component 3 is separated from the temporary substrate-side adhesive layer 2 by separating the transfer substrate 5 from the temporary substrate 1. Here, since the adhesive force of the transfer member layer 4 is significantly stronger than that of the temporary substrate-side adhesive layer 2, the wafer component 3 is easily peeled from the temporary substrate-side adhesive layer 2. As described above, the wafer component 3 is transferred from the temporary substrate 1 side to the transfer substrate 5 side. The proximity and separation between the transfer substrate 5 and the temporary substrate 1 may be any of the forms in which the temporary substrate 1 is moved relative to the transfer substrate 5 or the transfer substrate 5 is moved relative to the temporary substrate 1. By.

接著,如圖4所示,準備作為驅動電路基板的TFT(Thin Film transistor)基板6。在TFT基板6係形成有未圖示的驅動電路。TFT基板6係在裝載晶片零件3的表面設有焊墊61、62。該等焊墊61、62係以可達成與晶片零件3的電極31、32的連接的方式作配置。在TFT基板6中之設有焊墊61、62之側的表面係配置異向性導電薄膜7。如圖4所示,使轉印用基板5以與TFT基板6相對向的方式進行移動。Next, as shown in FIG. 4, a TFT (Thin Film transistor) substrate 6 as a driving circuit substrate is prepared. A driving circuit (not shown) is formed on the TFT substrate 6. The TFT substrate 6 is provided with pads 61 and 62 on the surface on which the wafer component 3 is mounted. These pads 61 and 62 are arranged so that connection with the electrodes 31 and 32 of the wafer component 3 can be achieved. An anisotropic conductive film 7 is disposed on the surface of the TFT substrate 6 on the side where the pads 61 and 62 are provided. As shown in FIG. 4, the transfer substrate 5 is moved so as to face the TFT substrate 6.

接著,如圖5所示,使轉印用基板5與TFT基板6近接而使晶片零件3的電極31、32抵接於異向性導電薄膜7。接著,對轉印用基板5與TFT基板6,以適當的壓力條件及溫度條件施行熱壓接(hot press)。Next, as shown in FIG. 5, the transfer substrate 5 and the TFT substrate 6 are brought into close proximity, and the electrodes 31 and 32 of the wafer component 3 are brought into contact with the anisotropic conductive film 7. Next, a hot press is performed on the transfer substrate 5 and the TFT substrate 6 under appropriate pressure conditions and temperature conditions.

伴隨此,如圖6所示,在電極31與焊墊61之間、及電極32與焊墊62之間,異向性導電薄膜7之未圖示的導電性粒子被按壓而相結合而形成導電區域71、72。因此,驅動電路側與晶片零件3側導通。在轉印用基板5側,構成轉印構件層4的熱可塑性接著劑41可塑化,並且熱膨脹性粒子42熱膨脹而變大。With this, as shown in FIG. 6, the conductive particles (not shown) of the anisotropic conductive thin film 7 are formed by bonding between the electrode 31 and the bonding pad 61 and between the electrode 32 and the bonding pad 62, and are formed. Conductive regions 71, 72. Therefore, the drive circuit side and the wafer component 3 side are conducted. On the transfer substrate 5 side, the thermoplastic adhesive 41 constituting the transfer member layer 4 is plasticized, and the thermally expandable particles 42 are thermally expanded to become larger.

如上所示,若熱膨脹性粒子42變大,轉印構件層4的表面粗面化,與晶片零件3的接著面積降低,接著力亦降低。因此,容易從晶片零件3的上面將轉印構件層4剝離。因此,如圖7所示,藉由使轉印用基板5與TFT基板6間離,可使晶片零件3容易由轉印用基板5的轉印構件層4剝離,可順利地進行轉印。As described above, when the thermally expandable particles 42 become larger, the surface of the transfer member layer 4 becomes rough, the area of contact with the wafer component 3 decreases, and the adhesion force also decreases. Therefore, the transfer member layer 4 can be easily peeled from the upper surface of the wafer component 3. Therefore, as shown in FIG. 7, by separating the transfer substrate 5 from the TFT substrate 6, the wafer component 3 can be easily peeled off from the transfer member layer 4 of the transfer substrate 5 and transfer can be smoothly performed.

其中,如圖8所示,熱膨脹性粒子42係伴隨溫度降低,進行收縮而恢復成原本的體積。此外,熱可塑性接著劑41亦伴隨溫度降低而恢復成加熱前的狀態。因此,可反覆使用轉印用基板5。Among them, as shown in FIG. 8, the thermally expandable particles 42 are contracted and returned to their original volume as the temperature decreases. In addition, the thermoplastic adhesive 41 also returns to the state before heating as the temperature decreases. Therefore, the transfer substrate 5 can be used repeatedly.

藉由本實施形態之顯示裝置之製造方法,可將晶片零件3確實地轉印在TFT基板6的所希望的位置,而提高微LED顯示器的像素配置的精度。此外,藉由本實施形態之顯示裝置之製造方法,可順利地轉印晶片零件3,因此可提高製造良率。With the manufacturing method of the display device of this embodiment, the wafer component 3 can be surely transferred to a desired position of the TFT substrate 6, and the accuracy of the pixel arrangement of the micro LED display can be improved. In addition, with the method for manufacturing a display device of this embodiment, the wafer component 3 can be smoothly transferred, so that the manufacturing yield can be improved.

以上在本實施形態之顯示裝置之製造方法適用本發明之晶片零件之轉印方法來進行說明。本實施形態之晶片零件之轉印方法係如以下所示。The method for manufacturing the display device in this embodiment described above is explained by applying the method for transferring a wafer component of the present invention. The transfer method of the wafer part in this embodiment is as follows.

(晶片零件之轉印方法)   本實施形態之晶片零件之轉印方法係具備有:使晶片零件3配置於暫時基板1上的工程;使沿著基板表面設有以使熱膨脹性粒子42分散在熱可塑性接著劑41的轉印構件43而成的轉印構件層4的轉印用基板5、與暫時基板1近接,而在晶片零件3接著轉印構件層4的工程;使轉印用基板5與暫時基板1間離,使晶片零件3由暫時基板1側剝離而轉印至轉印用基板5側的工程;使在表面配置有具熱可塑性的異向性導電薄膜7之作為驅動電路基板的TFT基板6、與轉印用基板5近接,而使異向性導電薄膜7接觸晶片零件3的工程;及在將轉印用基板5與TFT基板6熱壓接而使熱膨脹性粒子42熱膨脹之後,使轉印用基板5與TFT基板6間離,使轉印構件層4由晶片零件3剝離而將晶片零件3轉印至TFT基板6側的工程。(Transferring Method of Wafer Parts) 转印 The transfer method of wafer parts of this embodiment includes a process of disposing the wafer parts 3 on the temporary substrate 1 and disposing the thermally expandable particles 42 along the surface of the substrate. The process of transferring the transfer substrate layer 5 of the transfer member layer 4 formed by the transfer member 43 of the thermoplastic adhesive 41 to the temporary substrate 1 and bonding the transfer member layer 4 to the wafer part 3; 5 is separated from the temporary substrate 1 and the wafer part 3 is peeled off from the temporary substrate 1 side and transferred to the transfer substrate 5 side; the surface is provided with an anisotropic conductive thin film 7 as a driving circuit A process in which the TFT substrate 6 of the substrate is in close contact with the transfer substrate 5 and the anisotropic conductive film 7 is brought into contact with the wafer component 3; and the thermally expandable particles 42 are thermally bonded to the transfer substrate 5 and the TFT substrate 6 After the thermal expansion, the transfer substrate 5 and the TFT substrate 6 are separated, and the transfer member layer 4 is peeled from the wafer component 3 to transfer the wafer component 3 to the TFT substrate 6 side.

在本實施形態之晶片零件之轉印方法中,以晶片零件而言,並非為限定於構成顯示裝置的像素的發光元件者,亦可適用於各種半導體晶片的基板構裝。In the method for transferring a wafer component in this embodiment, the wafer component is not limited to a light-emitting element constituting a pixel constituting a display device, and can also be applied to substrate assembly of various semiconductor wafers.

[其他實施形態]   以上說明實施形態,但是不應理解形成該等實施形態的部分揭示的論述及圖示為限定該發明者。由該揭示,該領域熟習該項技術者應清楚可知各種替代實施形態、實施例及運用技術。[Other Embodiments] Embodiments have been described above, but it should not be understood that the discussions and illustrations of the partially disclosed formations of these embodiments are limited to the inventors. From this disclosure, those skilled in the art in this field should be aware of various alternative implementation forms, examples, and application techniques.

例如,在上述之實施形態之顯示裝置之製造方法中,暫時基板1中的晶片零件3的配置區域設定為與微LED顯示器的顯示領域為同等的縱橫尺寸。因此,可將構成全像素的多數晶片零件3總括轉印。但是,在本發明之顯示裝置之製造方法中,亦可形成為對TFT基板6的顯示區域,在複數轉印用基板5進行晶片零件3的轉印的構成。亦即,若可使用複數轉印用基板5而以晶片零件3網羅TFT基板6的顯示區域,亦可非為1個轉印用基板5。For example, in the method for manufacturing a display device according to the above-mentioned embodiment, the arrangement area of the wafer component 3 in the temporary substrate 1 is set to have the same vertical and horizontal size as the display area of the micro LED display. Therefore, it is possible to collectively transfer a plurality of wafer parts 3 constituting all pixels. However, in the manufacturing method of the display device of the present invention, it is also possible to form a configuration in which the display area of the TFT substrate 6 is transferred to the plurality of transfer substrates 5 and the wafer components 3 are transferred. That is, if a plurality of transfer substrates 5 can be used and the display area of the TFT substrate 6 can be captured by the wafer component 3, the transfer substrate 5 may not be a single transfer substrate 5.

在上述之實施形態中,構成轉印構件43的熱膨脹性粒子42係在外殼44的內部密封有空氣或低沸點溶劑的構成,但是亦可密封空氣以外的氣體。此外,亦可使用如圖10所示之熱膨脹性粒子42A般,在外殼44的內部填充有熱膨脹率大的金屬等固體物質46者。此外,以熱膨脹性粒子而言,亦可形成為在外殼的內部形成具伸縮性的多孔構造體,且在該多孔構造體含有氣體或低沸點溶劑的構成。In the above-described embodiment, the heat-expandable particles 42 constituting the transfer member 43 have a structure in which air or a low-boiling-point solvent is sealed inside the casing 44, but gases other than air may be sealed. Alternatively, as shown in the thermally expandable particles 42A shown in FIG. 10, a solid material 46 such as a metal having a large thermal expansion coefficient is filled in the case 44. In addition, the heat-expandable particles may be formed in a structure in which a porous structure having elasticity is formed inside the casing, and the porous structure contains a gas or a low-boiling point solvent.

在上述之實施形態之顯示裝置之製造方法中,係在TFT基板6設有異向性導電薄膜7,但是亦可如圖11所示,在異向性導電薄膜7之上積層具鈍化功能的保護樹脂層8。如圖12所示,若積層有保護樹脂層8,當將轉印用基板5與TFT基板6相重疊進行熱壓接時,由於保護樹脂層8覆蓋晶片零件3的下面,因此具有抑制晶片零件3的電極31、32或晶片零件3的下面的劣化的效果。In the manufacturing method of the display device of the above embodiment, the anisotropic conductive film 7 is provided on the TFT substrate 6, but as shown in FIG. 11, a layer having a passivation function may be laminated on the anisotropic conductive film 7. Protective resin layer 8. As shown in FIG. 12, if a protective resin layer 8 is laminated, when the transfer substrate 5 is overlapped with the TFT substrate 6 for thermocompression bonding, the protective resin layer 8 covers the lower surface of the wafer component 3, so that the wafer component is suppressed. The effect of deterioration of the electrodes 31, 32 of 3 or the lower surface of the wafer component 3.

在上述之實施形態之顯示裝置之製造方法中,係適用TFT基板6作為驅動電路基板來進行說明,惟本發明當然亦可適用於按照顯示裝置的驅動方式,具有未使用TFT作為切換元件的驅動電路的驅動電路基板。In the method for manufacturing a display device according to the above embodiment, the description is made by applying the TFT substrate 6 as a driving circuit substrate. However, the present invention is of course applicable to a driving method of a display device and includes driving without using a TFT as a switching element. Circuit board for driving circuit.

此外,在上述之實施形態之顯示裝置之製造方法中,亦可在轉印有晶片零件3的轉印用基板5之上,在載置有TFT基板6的狀態下進行熱壓接,之後進行使TFT基板6上升的動作。In addition, in the method for manufacturing a display device according to the above-mentioned embodiment, thermocompression bonding may be performed on the transfer substrate 5 on which the wafer component 3 is transferred, with the TFT substrate 6 mounted thereon, and thereafter. The operation of raising the TFT substrate 6.

在上述之實施形態之顯示裝置之製造方法中,係在暫時基板1設有暫時基板側接著劑層2,但是亦可形成為未設有暫時基板側接著劑層2而將晶片零件3配置在暫時基板1上的構成。In the manufacturing method of the display device according to the above embodiment, the temporary substrate 1 is provided with the temporary substrate-side adhesive layer 2 on the temporary substrate 1. However, the wafer component 3 may be disposed on the temporary substrate 1 without the temporary substrate-side adhesive layer 2. The structure on the substrate 1 is temporary.

1‧‧‧暫時基板1‧‧‧Temporary substrate

2‧‧‧暫時基板側接著劑層2‧‧‧Temporary substrate side adhesive layer

3‧‧‧晶片零件3‧‧‧Chip Parts

4‧‧‧轉印構件層4‧‧‧ transfer member layer

5‧‧‧轉印用基板5‧‧‧ transfer substrate

6‧‧‧TFT基板(驅動電路基板)6‧‧‧TFT substrate (driving circuit substrate)

7‧‧‧異向性導電薄膜7‧‧‧ Anisotropic conductive film

8‧‧‧保護樹脂層8‧‧‧ protective resin layer

31、32‧‧‧電極31, 32‧‧‧ electrodes

41‧‧‧熱可塑性接著劑41‧‧‧ Thermoplastic Adhesive

42、42A‧‧‧熱膨脹性粒子42, 42A‧‧‧ Thermally expandable particles

43‧‧‧轉印構件43‧‧‧transfer member

44‧‧‧外殼44‧‧‧Shell

45‧‧‧空氣45‧‧‧ air

46‧‧‧固體物質46‧‧‧Solid Matter

61、62‧‧‧焊墊61, 62‧‧‧ pads

71、72‧‧‧導電區域71, 72‧‧‧ conductive area

圖1係顯示在本發明之實施形態之顯示裝置之製造方法中,使暫時基板與轉印用基板相對向的狀態的工程剖面說明圖。   圖2係顯示在本發明之實施形態之顯示裝置之製造方法中,使轉印用基板的轉印構件層接著在暫時基板側的晶片零件的上面的狀態的工程剖面說明圖。   圖3係顯示在本發明之實施形態之顯示裝置之製造方法中,使轉印用基板的轉印構件層接著在暫時基板側的晶片零件的上面之後,使轉印用基板與暫時基板間離而將晶片零件轉印至轉印用基板側的狀態的工程剖面說明圖。   圖4係顯示在本發明之實施形態之顯示裝置之製造方法中,使轉印有晶片零件的轉印用基板、與驅動電路基板相對向的狀態的工程剖面說明圖。   圖5係顯示在本發明之實施形態之顯示裝置之製造方法中,使被轉印在轉印用基板的晶片零件與驅動電路基板透過異向性導電薄膜而相接觸的狀態的工程剖面說明圖。   圖6係顯示在本發明之實施形態之顯示裝置之製造方法中,將轉印用基板與驅動電路基板相重疊而熱壓接的狀態的工程剖面說明圖。   圖7係顯示在本發明之實施形態之顯示裝置之製造方法中,在將轉印用基板與驅動電路基板相重疊而熱壓接之後,將轉印用基板與驅動電路基板間離而將轉印構件層由晶片零件剝離,將晶片零件轉印至驅動電路基板側的狀態的工程剖面說明圖。   圖8係顯示在本發明之實施形態之顯示裝置之製造方法中,由晶片零件剝離的轉印用基板的溫度降低而熱膨脹性粒子收縮的狀態的工程剖面說明圖。   圖9係顯示本發明之實施形態之顯示裝置之製造方法中之轉印構件所包含的熱膨脹性粒子的狀態的變化的剖面說明圖。   圖10係顯示本發明之實施形態之顯示裝置之製造方法中之轉印構件所包含的熱膨脹性粒子的變形例的狀態的變化的剖面說明圖。   圖11係顯示在本發明之其他實施形態之顯示裝置之製造方法中,在異向性導電薄膜之上積層保護層的驅動電路基板、與轉印有晶片零件的轉印用基板相對向的狀態的工程剖面說明圖。   圖12係顯示在本發明之其他實施形態之顯示裝置之製造方法中,將轉印用基板與驅動電路基板相重疊進行熱壓接的狀態的工程剖面說明圖。FIG. 1 is a process cross-sectional explanatory view showing a state in which a temporary substrate and a transfer substrate face each other in a method for manufacturing a display device according to an embodiment of the present invention. FIG. 2 is an engineering cross-sectional explanatory view showing a state in which a transfer member layer of a transfer substrate is adhered to an upper surface of a wafer component on a temporary substrate side in a method for manufacturing a display device according to an embodiment of the present invention. FIG. 3 shows a method for manufacturing a display device according to an embodiment of the present invention, in which a transfer member layer of a transfer substrate is placed on top of a wafer component on a temporary substrate side, and the transfer substrate and the temporary substrate are separated In addition, it is a process cross-sectional explanatory view of a state where a wafer component is transferred to the transfer substrate side. FIG. 4 is an engineering cross-sectional explanatory view showing a state in which a transfer substrate on which a wafer component is transferred and a drive circuit substrate are opposed to each other in a method for manufacturing a display device according to an embodiment of the present invention. FIG. 5 is an engineering cross-sectional explanatory view showing a state in which a wafer component transferred onto a transfer substrate and a driving circuit substrate are brought into contact with each other through an anisotropic conductive film in a method for manufacturing a display device according to an embodiment of the present invention; . FIG. 6 is an engineering cross-sectional explanatory view showing a state in which a transfer substrate and a drive circuit substrate are overlapped and thermocompression-bonded in a method for manufacturing a display device according to an embodiment of the present invention. FIG. 7 shows that in the method for manufacturing a display device according to the embodiment of the present invention, after the transfer substrate and the drive circuit substrate are overlapped and thermocompression-bonded, the transfer substrate and the drive circuit substrate are separated from each other to turn the substrate. An explanatory drawing of a process cross section of a state where the printed member layer is peeled off from the wafer component and the wafer component is transferred to the drive circuit board side. FIG. 8 is an engineering cross-sectional explanatory view showing a state in which the temperature of the transfer substrate peeled from the wafer component is reduced and the thermally expandable particles are contracted in the method for manufacturing a display device according to the embodiment of the present invention. 9 is a cross-sectional explanatory view showing a change in the state of the thermally expandable particles included in the transfer member in the method for manufacturing a display device according to the embodiment of the present invention. 10 is a cross-sectional explanatory view showing a change in the state of a modified example of the thermally expandable particles included in the transfer member in the method for manufacturing a display device according to the embodiment of the present invention. FIG. 11 shows a state in which a driving circuit substrate in which a protective layer is laminated on an anisotropic conductive film and a transfer substrate on which a wafer component is transferred in a method for manufacturing a display device according to another embodiment of the present invention; Illustration of the engineering section. FIG. 12 is an engineering cross-sectional explanatory view showing a state in which a transfer substrate and a drive circuit substrate are overlapped and thermocompression-bonded in a method for manufacturing a display device according to another embodiment of the present invention.

Claims (9)

一種顯示裝置之製造方法,其係具備有:   使構成像素的晶片零件配置於暫時基板上的工程;   使沿著基板表面設有以使熱膨脹性粒子分散在熱可塑性接著劑的轉印構件而成的轉印構件層的轉印用基板、與前述暫時基板近接,而在前述晶片零件接著前述轉印構件層的工程;   使前述轉印用基板與前述暫時基板間離,使前述晶片零件由前述暫時基板側剝離而轉印至前述轉印用基板側的工程;   使在表面配置有具熱可塑性的異向性導電薄膜的驅動電路基板、與前述轉印用基板近接,而使前述異向性導電薄膜接觸前述晶片零件的工程;及   在將前述轉印用基板與前述驅動電路基板熱壓接而使前述熱膨脹性粒子熱膨脹之後,使前述轉印用基板與前述驅動電路基板間離,使前述轉印構件層由前述晶片零件剝離而將前述晶片零件轉印至驅動電路基板側的工程。A manufacturing method of a display device, comprising: (i) a process of disposing a wafer component constituting a pixel on a temporary substrate; (ii) a transfer member provided along a substrate surface so that thermally expandable particles are dispersed in a thermoplastic adhesive. A process in which the transfer substrate of the transfer member layer is in close proximity to the temporary substrate, and the transfer member layer is attached to the wafer component; the transfer substrate is separated from the temporary substrate, and the wafer component is separated from the wafer The process of temporarily peeling the substrate side and transferring it to the transfer substrate side; driving the circuit board with a thermoplastic anisotropic conductive film disposed on the surface thereof and approaching the transfer substrate to make the anisotropy A process of contacting the conductive film with the wafer component; and thermally expanding the thermally expandable particles by thermally pressing the transfer substrate and the drive circuit substrate, and then separating the transfer substrate and the drive circuit substrate, so that the transfer substrate The transfer member layer is peeled from the wafer component to transfer the wafer component. Engineering the drive side of the circuit board. 如申請專利範圍第1項之顯示裝置之製造方法,其中,前述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有低沸點材料。For example, the method of manufacturing a display device according to the first patent application range, wherein the thermally expandable particles are capsule-shaped spheres formed of a thermoplastic resin with a shell, and a low-boiling point material is sealed inside. 如申請專利範圍第1項之顯示裝置之製造方法,其中,前述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有氣體。For example, the method for manufacturing a display device according to the first patent application range, wherein the thermally expandable particles are capsule-shaped spheres formed of a thermoplastic resin with a casing, and a gas is sealed inside. 如申請專利範圍第1項至第3項中任一項之顯示裝置之製造方法,其中,前述晶片零件係微LED晶片。For example, the method for manufacturing a display device according to any one of claims 1 to 3, wherein the aforementioned chip component is a micro LED chip. 如申請專利範圍第1項至第4項中任一項之顯示裝置之製造方法,其中,在前述異向性導電薄膜之上積層以熱可塑性樹脂所成的保護樹脂層。The method for manufacturing a display device according to any one of claims 1 to 4, wherein a protective resin layer made of a thermoplastic resin is laminated on the anisotropic conductive film. 一種晶片零件之轉印方法,其係具備有:   使晶片零件配置於暫時基板上的工程;   使沿著基板表面設有以使熱膨脹性粒子分散在熱可塑性接著劑的轉印構件而成的轉印構件層的轉印用基板、與前述暫時基板近接,而在前述晶片零件接著前述轉印構件層的工程;   使前述轉印用基板與前述暫時基板間離,使前述晶片零件由前述暫時基板側剝離而轉印至前述轉印用基板側的工程;   使在表面配置有具熱可塑性的異向性導電薄膜的驅動電路基板、與前述轉印用基板近接,而使前述異向性導電薄膜接觸前述晶片零件的工程;及   在將前述轉印用基板與前述驅動電路基板熱壓接而使前述熱膨脹性粒子熱膨脹之後,使前述轉印用基板與前述驅動電路基板間離,使前述轉印構件層由前述晶片零件剝離而將前述晶片零件轉印至驅動電路基板側的工程。A method for transferring a wafer part includes: (1) a process of disposing a wafer part on a temporary substrate; (2) a transfer member provided with a transfer member provided along a substrate surface to disperse heat-expandable particles in a thermoplastic adhesive. The process of transferring the transfer substrate of the printing member layer to the temporary substrate, and then adhering the transfer member layer to the wafer component; 离 separating the transfer substrate from the temporary substrate, and moving the wafer component from the temporary substrate Side peeling and transferring to the transfer substrate side; driving the circuit substrate with a thermoplastic anisotropic conductive film disposed on the surface and close to the transfer substrate to make the anisotropic conductive film A process of contacting the wafer component; and thermally expanding the thermally expandable particles by thermally pressing the transfer substrate and the drive circuit substrate, and then separating the transfer substrate and the drive circuit substrate to transfer the transfer The component layer is peeled off from the wafer component and the wafer component is transferred to the driving circuit Engineering board side. 如申請專利範圍第6項之晶片零件之轉印方法,其中,前述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有低沸點材料。For example, the method for transferring a wafer part according to item 6 of the application, wherein the thermally expandable particles are capsule-shaped spheres formed of a thermoplastic resin with a shell, and a low-boiling point material is sealed inside. 如申請專利範圍第6項之晶片零件之轉印方法,其中,前述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有氣體。For example, the method for transferring a wafer part according to item 6 of the patent application, wherein the thermally expandable particles are capsule-shaped spheres formed of a thermoplastic resin with a shell, and a gas is sealed inside. 一種轉印構件,其係進行晶片零件的接著與前述晶片零件的剝離而被使用在前述晶片零件的轉印的轉印構件,   使熱膨脹性粒子分散於熱可塑性接著劑而成,   前述熱膨脹性粒子係以熱可塑性樹脂形成有外殼的膠囊狀的球體,在內部密封有氣體或低沸點材料。A transfer member, which is a transfer member that is used for transfer of a wafer component after peeling the wafer component from the wafer component, dispersing heat-expandable particles in a thermoplastic adhesive, and the heat-expandable particles It is a capsule-shaped sphere with a shell formed of a thermoplastic resin, and a gas or a low boiling point material is sealed inside.
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