TW201313562A - Assembly case - Google Patents
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- TW201313562A TW201313562A TW100133659A TW100133659A TW201313562A TW 201313562 A TW201313562 A TW 201313562A TW 100133659 A TW100133659 A TW 100133659A TW 100133659 A TW100133659 A TW 100133659A TW 201313562 A TW201313562 A TW 201313562A
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Abstract
Description
本發明係與一種用來裝載板材的組合式箱體有關,特別是一種具有內置件的組合式箱體。The invention relates to a combined box for loading sheets, in particular a combined box with built-in parts.
一般而言,在液晶顯示器的製造過程中,半成品(例如:未進行背光模組組立前的液晶顯示面板)會以包裝箱進行裝箱後,再將其運送至定點進行組裝、加工及測試等動作。然而一般的包裝箱之結構及尺寸為固定,僅能適用裝載某些特定尺寸的基板,其裝載共用性不佳,當開發出新機種的基板時,必須搭配新基板的尺寸同時開發相匹配之包裝箱,製造廠商將必須額外負擔開模費用及製造新尺寸運輸箱之材料成本。Generally, in the manufacturing process of a liquid crystal display, a semi-finished product (for example, a liquid crystal display panel before the backlight module is assembled) is packaged in a package, and then transported to a fixed point for assembly, processing, testing, and the like. action. However, the general structure and size of the package are fixed, and it is only suitable for loading substrates of certain sizes, and the load sharing is not good. When a new type of substrate is developed, it must be matched with the size of the new substrate and developed at the same time. In the box, the manufacturer will have to bear the additional cost of mold opening and the material cost of manufacturing a new size shipping box.
另外,用以固持面板之溝槽係設計在箱體內側,而溝槽容易因長時間使用下造成破損,而失去其固持功能,導致整個箱體無法繼續使用而必須報廢,如此將浪費過多的原物料,亦不符合目前的環保概念。In addition, the groove for holding the panel is designed on the inner side of the box, and the groove is easy to be damaged due to long-term use, and loses its holding function, so that the entire box cannot be used continuously and must be scrapped, so that too much waste will be wasted. The original materials do not meet the current environmental protection concept.
鑒於以上的問題,本發明提供一種組合式箱體,藉以改良先前技術之箱體結構及尺寸係為固定,而導致包裝箱的共用性不佳,以及習用箱體因溝槽破損而必須將整個包裝箱報廢,造成原料與成本浪費的問題。In view of the above problems, the present invention provides a combined box body, whereby the structure and size of the prior art cabinet are fixed, resulting in poor sharing of the package, and the conventional case must be completely damaged by the groove. The box is scrapped, causing waste of raw materials and costs.
因此,本發明之一範疇在於提出一種組合式箱體,以解決先前技術所遭遇到之上述種種問題。Accordingly, one aspect of the present invention is to provide a combined cabinet that addresses the above-discussed problems encountered in the prior art.
於一實施例中,組合式箱體包含底板、第一U型件、第二U型件、第一側板、第二側板、頂蓋以及多個內置件。第一U型件以及第二U型件分別與底板接合並且位於底板之相對兩側。其中,第一U型件包含第一主板體、第一延伸板體以及第二延伸板體,分別由第一主板體的相對兩端垂直延伸而出。第二U型件包含第二主板體、第三延伸板體以及第四延伸板體,分別由第二主板體的相對兩端垂直延伸而出。第一側板與該底板接合並位於第一U型件之第一延伸板體與第二U型件之第三延伸板體之間。第二側板與該底板接合並位於第一U型件之第二延伸板體與第二U型件之第四延伸板體之間。頂蓋與底板相對設置,並覆蓋由第一U型件、第二U型件、第一側板以及第二側板所圍繞出之開口。多個內置件設置於第一U型件、第二U型件、第一側板以及第二側板上。In an embodiment, the combined box includes a bottom plate, a first U-shaped member, a second U-shaped member, a first side panel, a second side panel, a top cover, and a plurality of internal components. The first U-shaped member and the second U-shaped member are respectively engaged with the bottom plate and are located on opposite sides of the bottom plate. The first U-shaped member includes a first main body body, a first extended plate body and a second extended plate body, respectively extending perpendicularly from opposite ends of the first main body. The second U-shaped member includes a second main body, a third extending plate, and a fourth extending plate, respectively extending perpendicularly from opposite ends of the second main body. The first side plate is engaged with the bottom plate and is located between the first extension plate body of the first U-shaped member and the third extension plate body of the second U-shaped member. The second side plate is engaged with the bottom plate and is located between the second extension plate body of the first U-shaped member and the fourth extension plate body of the second U-shaped member. The top cover is disposed opposite to the bottom plate and covers the opening surrounded by the first U-shaped member, the second U-shaped member, the first side plate and the second side plate. A plurality of inserts are disposed on the first U-shaped member, the second U-shaped member, the first side plate, and the second side plate.
根據一實施例,上述之內置件包含多個第一內置件以及多個第二內置件。第一內置件設置於第一U型件之第一延伸板體以及第二U型件之第三延伸板體上,且每一第一內置件包含第一鎖固面且第一鎖固面具有第一鎖固孔。第二內置件設置於第一U型件之第二延伸板體以及第二U型件之第四延伸板體上,且每一第二內置件包含第二鎖固面且第二鎖固面具有第二鎖固孔。According to an embodiment, the above-described internal component includes a plurality of first internal components and a plurality of second internal components. The first insert member is disposed on the first extension plate body of the first U-shaped member and the third extension plate body of the second U-shaped member, and each of the first insert members includes a first locking surface and a first locking surface There is a first locking hole. The second insert member is disposed on the second extension plate body of the first U-shaped member and the fourth extension plate body of the second U-shaped member, and each of the second internal components includes a second locking surface and a second locking surface Has a second locking hole.
於一實施例中,第一內置件更設置於第一側板上,且第二內置件更設置於第二側板上。In an embodiment, the first inner member is further disposed on the first side plate, and the second inner member is disposed on the second side plate.
於一實施例中,組合式箱體包含第一固定件、多個第一鎖固件、第二固定件以及多個第二鎖固件。第一固定件包含多個第一貫孔,每一第一貫孔對應第一鎖固孔設置。第一鎖固件通過第一貫孔與第一鎖固孔固定第一固定件於第一內置件。第二固定件包含多個第二貫孔,每一第二貫孔對應第二鎖固孔設置。第二鎖固件通過第二貫孔與第二鎖固孔固定第二固定件於第二內置件。In an embodiment, the combined box includes a first fixing member, a plurality of first locking members, a second fixing member, and a plurality of second locking members. The first fixing member includes a plurality of first through holes, and each of the first through holes is disposed corresponding to the first locking hole. The first fastener fixes the first fixing member to the first insert member through the first through hole and the first locking hole. The second fixing member includes a plurality of second through holes, and each of the second through holes is disposed corresponding to the second locking hole. The second locking member fixes the second fixing member to the second insert through the second through hole and the second locking hole.
於一實施例中,底板包含多個第一凸出部,第一凸出部位於底板與第一延伸板體、第二延伸板體、第三延伸板體以及第四延伸板體接合處,且第一延伸板體、第二延伸板體、第三延伸板體以及第四延伸板體分別包含第一凹陷部,第一凹陷部對應第一凸出部,且第一凸出部嵌入第一凹陷部。In an embodiment, the bottom plate includes a plurality of first protrusions, and the first protrusion is located at a joint of the bottom plate with the first extension plate body, the second extension plate body, the third extension plate body, and the fourth extension plate body. The first extension plate body, the second extension plate body, the third extension plate body and the fourth extension plate body respectively comprise a first recessed portion, the first recessed portion corresponds to the first protruding portion, and the first protruding portion is embedded in the first a recessed part.
於一實施例中,第一側板以及第二側板分別與底板接合。底板包含至少一第二凸出部,第二凸出部位於底板與第一側板以及第二側板接合處,且第一側板以及第二側板分別包含第二凹陷部,第二凹陷部對應第二凸出部,且第二凸出部嵌入第二凹陷部。In an embodiment, the first side panel and the second side panel are respectively joined to the bottom panel. The bottom plate includes at least one second protruding portion, the second protruding portion is located at a joint of the bottom plate with the first side plate and the second side plate, and the first side plate and the second side plate respectively comprise a second recessed portion, and the second recessed portion corresponds to the second a protrusion, and the second protrusion is embedded in the second recess.
於一實施例中,第一內置件與第二內置件的材料包括聚合物,且底板、第一U型件、第二U型件、第一側板、第二側板以及頂蓋的材料包括聚合物的發泡材料。In an embodiment, the material of the first inner member and the second inner member comprises a polymer, and the materials of the bottom plate, the first U-shaped member, the second U-shaped member, the first side plate, the second side plate, and the top cover comprise a polymerization. Foaming material.
於一實施例中,內置件的材料包括聚合物。In one embodiment, the material of the insert comprises a polymer.
於一實施例中,第一內置件與第二內置件各自包含一本體以及一翼部。翼部由內置件本體延伸出,且翼部與第一側板以及第二側板平行。In one embodiment, the first inner member and the second inner member each include a body and a wing. The wings extend from the body of the insert and the wings are parallel to the first side panel and the second side panel.
於一實施例中,第一內置件與第二內置件的翼部更包含彎折部,彎折部位於翼部遠離內置件本體之一端。In an embodiment, the first insert and the wing of the second insert further comprise a bent portion, the bent portion being located at one end of the wing away from the inner body of the insert.
於一實施例中,組合式箱體更包含一束帶,束帶繞過頂蓋且束帶兩端分別固定於第一固定件以及第二固定件上。In one embodiment, the combined box further includes a strap, the strap bypassing the top cover and the two ends of the strap are respectively fixed to the first fixing member and the second fixing member.
於一實施例中第一主板體更包含至少一第一溝槽部,且第二主板體更包含至少一第二溝部,用以分別卡合板材之兩側邊於第一溝槽部以及第二溝槽部內。In one embodiment, the first main body further includes at least one first groove portion, and the second main body further includes at least one second groove portion for respectively engaging the two sides of the plate with the first groove portion and the first Inside the two grooves.
於一實施例中,頂蓋更包含至少一第三溝槽部,且底板更包含至少一第四溝槽部,用以分別卡合板材之頂邊以及底邊於第三溝槽部以及第四溝槽部內。In an embodiment, the top cover further includes at least one third groove portion, and the bottom plate further includes at least one fourth groove portion for respectively engaging the top edge of the plate and the bottom edge of the third groove portion and the first Inside the four grooves.
於一實施例中,組合式箱體更包括第一固定板,黏著在頂蓋朝向底板之一面,且第一固定板包含至少一第三溝槽,用以卡合板材之頂邊於第三溝槽部內。In one embodiment, the combined box further includes a first fixing plate adhered to one side of the top cover toward the bottom plate, and the first fixing plate includes at least one third groove for engaging the top edge of the plate in the third Inside the groove.
於一實施例中,組合式箱體更包括第二固定板,黏著在底板朝向頂蓋之一面,且第二固定板包含至少一第四溝槽,用以卡合板材之底邊於第四溝槽部內。In one embodiment, the combined box further includes a second fixing plate adhered to the bottom plate facing one side of the top cover, and the second fixing plate includes at least one fourth groove for engaging the bottom edge of the plate to the fourth Inside the groove.
相較於先前技術,本發明的組合式箱體具有共用的兩U型件以及可根據面板大小置換的底板、兩側板與頂蓋。由於部分箱體元件為共用,可減少開模費用及製造新尺寸運輸箱之材料成本。又由於本發明為組合式的箱體,若有某一箱體元件損傷,可單獨置換損壞元件,避免將整個箱體報廢造成原料與成本浪費的問題。Compared to the prior art, the combined box of the present invention has a common two U-shaped member and a bottom plate, two side plates and a top cover that can be replaced according to the size of the panel. Since some of the cabinet components are shared, the cost of mold opening and the material cost of manufacturing a new size transport case can be reduced. Moreover, since the present invention is a combined box body, if a certain box element is damaged, the damaged element can be replaced separately, thereby avoiding the problem of waste of raw materials and cost caused by scrapping the entire box.
圖1為本發明之一具體實施例中組合式箱體100的組裝完成示意圖,圖2為本發明之一具體實施例中組合式箱體100之爆炸圖,圖3為本發明之一具體實施例中組合式箱體100裝有板材P之示意圖,圖5係繪示本發明一具體實施例中組合式箱體的A-A’截面示意圖。請參照圖1、圖2、圖3以及圖5,以下所述之具體實施例之組合式箱體100為用來裝載板材P的箱體。於此實施例中,板材P為未組立背光模組的顯示器面板,但不以此為限。1 is a schematic view showing the assembly of a combined box 100 according to an embodiment of the present invention; FIG. 2 is an exploded view of the combined box 100 according to an embodiment of the present invention, and FIG. 3 is an embodiment of the present invention. In the example, the assembled box 100 is provided with a schematic view of the plate P, and FIG. 5 is a schematic cross-sectional view of the assembled box A-A' according to an embodiment of the present invention. Referring to FIG. 1, FIG. 2, FIG. 3 and FIG. 5, the combined case 100 of the specific embodiment described below is a case for loading the sheet P. In this embodiment, the panel P is a display panel that does not have a backlight module, but is not limited thereto.
組合式箱體100包含底板110、第一U型件120、第二U型件130、第一側板140、第二側板150、頂蓋160、多個第一內置件170以及多個第二內置件180。The combined box 100 includes a bottom plate 110, a first U-shaped member 120, a second U-shaped member 130, a first side panel 140, a second side panel 150, a top cover 160, a plurality of first internal components 170, and a plurality of second built-in components. Pieces 180.
底板100可由一聚合物發泡材料(polymer foam)製成,其例如是發泡聚丙烯(expanded polypropylene,EPP)、發泡性聚乙烯光聚樹脂(EPO)、發泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其他合適的聚合物發泡材料。底板100之側邊包含第一凸出部310與第二凸出部330,例如底板100之兩相對長邊,每一長邊包含兩第一凸出部310與位於兩第一凸出部310間之第二凸出部330。此第一凸出部310與第二凸出部330的設計將用來與其他組件相接合。另外,當組合式箱體100用來裝設多片板材P時,為了使板材P與板材P之間相距有一定的距離,底板100可以更包含溝槽部114,以使得板材P可卡合於溝槽部114內。上述之溝槽部114可直接與底板100一體成形模製出,或是以外貼的方式裝設於底板100之表面。The bottom plate 100 may be made of a polymer foam, such as expanded polypropylene (EPP), expanded polyethylene photopolymer (EPO), and expandable polystyrene (Expandable). Polystyrene, EPS) or other suitable polymeric foaming materials. The side of the bottom plate 100 includes a first protruding portion 310 and a second protruding portion 330, such as two opposite long sides of the bottom plate 100. Each of the long sides includes two first protruding portions 310 and two first protruding portions 310. The second protrusion 330 is in between. The design of the first projection 310 and the second projection 330 will be used to engage other components. In addition, when the combined box 100 is used to install a plurality of sheets P, in order to make the sheet P and the sheet P have a certain distance from each other, the bottom plate 100 may further include a groove portion 114 so that the sheet P can be engaged. In the groove portion 114. The groove portion 114 described above may be integrally molded integrally with the bottom plate 100 or may be attached to the surface of the bottom plate 100 in an externally attached manner.
第一U型件120例如是由聚合物發泡材料製成,其例如是發泡聚丙烯(expanded polypropylene,EPP)、發泡性聚乙烯光聚樹脂(EPO)、發泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其他合適的聚合物發泡材料。第一U型件120包含第一主板體121、第一延伸板體122以及第二延伸板體123。第一延伸板體122以及第二延伸板體123分別由第一主板體121的相對兩端垂直延伸而出,使得第一U型件120具有U型截面輪廓,如圖5所示。根據本實施例,第一主板體121更包含溝槽部124,以使得板材P可卡合於第一溝槽部124內。上述之溝槽部124可直接與第一主板體121一體成形模製出,或是以外貼的方式裝設於第一主板體121之表面。The first U-shaped member 120 is made of, for example, a polymer foamed material, for example, expanded polypropylene (EPP), expanded polyethylene photopolymer (EPO), and expanded polystyrene ( Expandable Polystyrene, EPS) or other suitable polymeric foaming materials. The first U-shaped member 120 includes a first main body body 121, a first extended plate body 122, and a second extended plate body 123. The first extension plate body 122 and the second extension plate body 123 are vertically extended from opposite ends of the first main body body 121, respectively, such that the first U-shaped member 120 has a U-shaped cross-sectional profile as shown in FIG. According to the embodiment, the first main body 121 further includes a groove portion 124 such that the plate material P can be engaged in the first groove portion 124. The groove portion 124 can be directly molded integrally with the first main body 121 or attached to the surface of the first main body 121.
第二U型件130例如是由聚合物發泡材料製成,其例如是發泡聚丙烯(expanded polypropylene,EPP)、發泡性聚乙烯光聚樹脂(EPO)、發泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其他合適的聚合物發泡材料。第二U型件130包含第二主板體131、第三延伸板體132以及第四延伸板體133。第三延伸板體132以及第四延伸板體133分別由第二主板體131的相對兩端垂直延伸而出,使得第二U型件130具有U型截面輪廓,如圖5所示。根據本實施例,第二主板體131更包含溝槽部134,以使得板材P可卡合於第二溝槽部134內。類似地,上述之溝槽部134可直接與第二主板體131一體成形模製出,或是以外貼的方式裝設於第二主板體131之表面。The second U-shaped member 130 is made of, for example, a polymer foamed material, for example, expanded polypropylene (EPP), expanded polyethylene photopolymer (EPO), and expanded polystyrene ( Expandable Polystyrene, EPS) or other suitable polymeric foaming materials. The second U-shaped member 130 includes a second main body 131, a third extended plate 132, and a fourth extended plate 133. The third extension plate body 132 and the fourth extension plate body 133 are respectively extended perpendicularly from opposite ends of the second main body body 131, so that the second U-shaped member 130 has a U-shaped cross-sectional profile as shown in FIG. According to the embodiment, the second main body 131 further includes a groove portion 134 such that the sheet P can be engaged in the second groove portion 134. Similarly, the groove portion 134 can be directly molded integrally with the second main body 131 or attached to the surface of the second main body 131 in a manner of being attached.
承上所述,第一U型件120以及第二U型件130分別與底板110垂直地接合並位於底板110之相對兩側。另外,第一U型件120之第一延伸板體122與第二延伸板體123以及第二U型件130之第三延伸板體132與第四延伸板體133分別包含以水平方向延伸的第一凹陷部320,分別設置於接近各第一延伸板體122、第二延伸板體123、第三延伸板體132與第四延伸板體133之底邊處,且所述第一凹陷部320是對應底板110之第一凸出部310設置。換言之,本實施例可藉由將底板110之第一凸出部310嵌入第一凹陷部320以使得第一U型件120以及第二U型件130與底板110相接合。As described above, the first U-shaped member 120 and the second U-shaped member 130 are respectively perpendicularly joined to the bottom plate 110 and located on opposite sides of the bottom plate 110. In addition, the first extension plate body 122 and the second extension plate body 123 of the first U-shaped member 120 and the third extension plate body 132 and the fourth extension plate body 133 of the second U-shaped member 130 respectively extend in a horizontal direction. The first recessed portion 320 is disposed at a bottom edge of each of the first extension plate body 122, the second extension plate body 123, the third extension plate body 132 and the fourth extension plate body 133, and the first recessed portion 320 is disposed corresponding to the first protrusion 310 of the bottom plate 110. In other words, the present embodiment can engage the first U-shaped member 120 and the second U-shaped member 130 with the bottom plate 110 by embedding the first protrusion 310 of the bottom plate 110 into the first recess portion 320.
第一側板140與第二側板150例如是由聚合物發泡材料製成,其例如是發泡聚丙烯(expanded polypropylene,EPP)、發泡性聚乙烯光聚樹脂(EPO)、發泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其他合適的聚合物發泡材料。根據本實施例,第一側板140以及第二側板150分別包含第二凹陷部340,且第二凹陷340部是對應底板110之第二凸出部330設置。The first side plate 140 and the second side plate 150 are, for example, made of a polymer foamed material, such as expanded polypropylene (EPP), expanded polyethylene photopolymer (EPO), and foamed poly. Expandable Polystyrene (EPS) or other suitable polymer foaming material. According to the embodiment, the first side plate 140 and the second side plate 150 respectively include a second recessed portion 340, and the second recessed portion 340 is disposed corresponding to the second protruding portion 330 of the bottom plate 110.
承上所述,第一側板140以及第二側板150分別接合於底板110之兩側邊。因此,本實施例可藉由將第二凸出部330嵌入第二凹陷部340以使得第一側板140以及第二側板150與底板110相接合。接合後,第一側板140位於第一U型件120之第一延伸板體122以及第二U型件130之第三延伸板體132之間。第二側板150位於第一U型件120之第二延伸板體123以及第二U型件130之第四延伸板體133之間。As described above, the first side plate 140 and the second side plate 150 are respectively joined to the two sides of the bottom plate 110. Therefore, the present embodiment can engage the first side plate 140 and the second side plate 150 with the bottom plate 110 by embedding the second protrusion 330 into the second recess portion 340. After joining, the first side plate 140 is located between the first extension plate body 122 of the first U-shaped member 120 and the third extension plate body 132 of the second U-shaped member 130. The second side plate 150 is located between the second extension plate body 123 of the first U-shaped member 120 and the fourth extension plate body 133 of the second U-shaped member 130.
值得一提的是,底板110之第一凸出部310以及第二凸出部330可為凸出的T型結構,如圖2所示。而相對應的,第一U型件120之第一延伸板體122與第二延伸板體123之第一凹陷部320、第二U型件130之第三延伸板體132與第四延伸板體133之第一凹陷部320、第一側板140之第二凹陷部340以及第二側板150之第二凹陷部340為凹入的T型結構。因此,當第一凸出部310以及第二凸出部330與第一凹陷部320以及第二凹陷部340組裝後,即可限制第一U型件120、第二U型件130、第一側板140以及第二側板150與底板110間的位移,但本發明不限於此。It is worth mentioning that the first protrusion 310 and the second protrusion 330 of the bottom plate 110 may be a convex T-shaped structure, as shown in FIG. 2 . Correspondingly, the first extension plate 122 of the first U-shaped member 120 and the first recessed portion 320 of the second extension plate body 123, and the third extension plate body 132 and the fourth extension plate of the second U-shaped member 130 The first recess 320 of the body 133, the second recess 340 of the first side panel 140, and the second recess 340 of the second side panel 150 are recessed T-shaped structures. Therefore, when the first protruding portion 310 and the second protruding portion 330 are assembled with the first recessed portion 320 and the second recessed portion 340, the first U-shaped member 120, the second U-shaped member 130, and the first The displacement between the side plate 140 and the second side plate 150 and the bottom plate 110, but the invention is not limited thereto.
頂蓋160例如是由聚合物發泡材料製成,其例如是發泡聚丙烯(expanded polypropylene,EPP)、發泡性聚乙烯光聚樹脂(EPO)、發泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其他合適的聚合物發泡材料。頂蓋160與底板110相對設置,且頂蓋160覆蓋由第一U型件120、第二U型件130、第一側板140以及第二側板150所圍繞出之開口。根據本實施例,頂蓋160更包含溝槽部164,以使得板材P可卡合於溝槽部164內。上述之溝槽部164可直接與頂蓋160一體成形模製出,或是以外貼的方式裝設於頂蓋160之表面。The top cover 160 is made of, for example, a polymer foamed material, and is, for example, expanded polypropylene (EPP), expanded polyethylene photopolymer (EPO), and expandable polystyrene (Expandable Polystyrene, EPS) or other suitable polymer foaming material. The top cover 160 is disposed opposite to the bottom plate 110, and the top cover 160 covers the opening surrounded by the first U-shaped member 120, the second U-shaped member 130, the first side plate 140, and the second side plate 150. According to the present embodiment, the top cover 160 further includes a groove portion 164 such that the sheet material P can be engaged in the groove portion 164. The groove portion 164 may be integrally molded with the top cover 160 or attached to the surface of the top cover 160 in an externally attached manner.
值得一提的是,上述之底板110、第一U型件120、第二U型件130、第一側板140、第二側板150以及頂蓋160可採用相同的聚合物發泡材料,且可採用具有同樣的發泡率之聚合物發泡材料,但本發明不限於此。根據其他實施例,底板110、第一U型件120、第二U型件130、第一側板140、第二側板150以及頂蓋160可依照實際的需求或設計而各自選用合適的聚合物發泡材料或是採用適合的發泡率之聚合物發泡材料。It should be noted that the bottom plate 110, the first U-shaped member 120, the second U-shaped member 130, the first side plate 140, the second side plate 150, and the top cover 160 may be made of the same polymer foam material, and A polymer foamed material having the same expansion ratio is employed, but the invention is not limited thereto. According to other embodiments, the bottom plate 110, the first U-shaped member 120, the second U-shaped member 130, the first side plate 140, the second side plate 150, and the top cover 160 may each select a suitable polymer hair according to actual needs or designs. The foam material is either a polymer foamed material having a suitable expansion ratio.
另外,上述底板100之溝槽部114、第一主板體121之溝槽部124、第二主板體131之溝槽部134以及頂蓋160之溝槽部164與其對應的組件可以具有相同的發泡率。也就是說,底板100與溝槽部114可以由一個模具中一體成型,第一主板體121與溝槽部124可以由一個模具中一體成型,第二主板體131與溝槽部134可以由一個模具中一體成型,且頂蓋160與溝槽部164可以由一個模具中一體成型。然,本發明不以此為限。In addition, the groove portion 114 of the bottom plate 100, the groove portion 124 of the first main body body 121, the groove portion 134 of the second main body body 131, and the groove portion 164 of the top cover 160 may have the same hair and corresponding components. Bubble rate. That is, the bottom plate 100 and the groove portion 114 may be integrally formed in one mold, and the first main plate body 121 and the groove portion 124 may be integrally formed by one mold, and the second main plate body 131 and the groove portion 134 may be one by one. The mold is integrally formed, and the top cover 160 and the groove portion 164 may be integrally formed from one mold. However, the invention is not limited thereto.
根據另一實施例,若欲使得底板110的溝槽部114與頂蓋160的溝槽部164具有較佳的緩衝能力,則需要使底板110的溝槽部114與頂蓋160的溝槽部164具有較高的發泡率。此時,溝槽部與其對應的組件便無法同時發泡成型。換言之,底板110與溝槽部114之間可設計為可拆卸式,且頂蓋160與溝槽部164之間也可設計為可拆卸式,如下所述。According to another embodiment, if the groove portion 114 of the bottom plate 110 and the groove portion 164 of the top cover 160 are to have a better buffering capacity, the groove portion 114 of the bottom plate 110 and the groove portion of the top cover 160 are required. 164 has a higher expansion rate. At this time, the groove portion and its corresponding component cannot be foamed at the same time. In other words, the bottom plate 110 and the groove portion 114 can be designed to be detachable, and the top cover 160 and the groove portion 164 can also be designed to be detachable, as described below.
圖6繪示本發明一具體實施例中沿圖1 B-B’線之頂蓋160的截面示意圖。請參照圖6,此實施例之組合式箱體110更包括第一固定板510。第一固定板510可由聚合物發泡材料製成,並且黏著在頂蓋160內側朝向底板110之一表面上。特別是,第一固定板510包含溝槽164,以使得板材P之頂邊可卡合於溝槽部164內。在此,第一固定板510與頂蓋160之間可藉由魔鬼氈或是其他黏貼方式固定,以便重複拆卸使用。Figure 6 is a cross-sectional view of the top cover 160 taken along line B-B' of Figure 1 in an embodiment of the present invention. Referring to FIG. 6 , the combined box 110 of this embodiment further includes a first fixing plate 510 . The first fixing plate 510 may be made of a polymer foamed material and adhered to the inside of the top cover 160 toward one surface of the bottom plate 110. In particular, the first fixing plate 510 includes a groove 164 such that the top edge of the sheet P can be engaged in the groove portion 164. Here, the first fixing plate 510 and the top cover 160 can be fixed by devil felt or other adhesive means for repeated disassembly and use.
另外,請參照圖7,圖7繪示本發明一具體實施例中沿圖1 C-C’線之底板110的截面示意圖。本實施例之組合式箱體110更包括第二固定板520。第二固定板可由聚合物發泡材料製成,並且黏著在底板110朝向頂蓋160之一表面上。而且,第二固定板520包含溝槽114,以使得板材P之底邊可卡合於溝槽部114內。類似地,第二固定板520與底板110之間可藉由使用魔鬼氈或是其他黏貼方式固定,以便重複拆卸使用。In addition, please refer to FIG. 7. FIG. 7 is a cross-sectional view of the bottom plate 110 along the line C-C' of FIG. 1 in an embodiment of the present invention. The combined box 110 of the present embodiment further includes a second fixing plate 520. The second fixing plate may be made of a polymer foamed material and adhered to the bottom plate 110 toward a surface of the top cover 160. Moreover, the second fixing plate 520 includes a groove 114 such that the bottom edge of the plate material P can be engaged in the groove portion 114. Similarly, the second fixing plate 520 and the bottom plate 110 can be fixed by using a devil felt or other adhesive means for repeated disassembly.
請再參照圖2、圖4以及圖5,第一內置件170設置於第一U型件120之第一延伸板體122以及第二U型件130之第三延伸板體132上,第二內置件180設置於第一U型件120之第二延伸板體123以及第二U型件130之第四延伸板體133上。第一內置件170具有第一鎖固面171且第一鎖固面171具有第一鎖固孔172,第二內置件180具有第二鎖固面181且第二鎖固面181具有第二鎖固孔182。於此實施例中,第一內置件170與第二內置件180的材料包括聚合物(polymer)材料,其例如是聚丙烯(polypropylene,PP)、聚乙烯(PE)、丙烯-丁二烯-苯乙烯樹脂(ABS)或是其他合適的聚合物材料。Referring to FIG. 2, FIG. 4 and FIG. 5, the first inner member 170 is disposed on the first extension plate body 122 of the first U-shaped member 120 and the third extension plate body 132 of the second U-shaped member 130. The inner piece 180 is disposed on the second extension plate body 123 of the first U-shaped piece 120 and the fourth extension plate body 133 of the second U-shaped piece 130. The first insert 170 has a first locking surface 171 and the first locking surface 171 has a first locking hole 172, the second insert 180 has a second locking surface 181 and the second locking surface 181 has a second locking Solid hole 182. In this embodiment, the material of the first inner member 170 and the second inner member 180 includes a polymer material such as polypropylene (PP), polyethylene (PE), propylene-butadiene- Styrene resin (ABS) or other suitable polymeric material.
根據本實施例,將第一內置件170埋設於第一U型件120之第一延伸板體122以及第二U型件130之第三延伸板體132上之方法如下所述。首先將第一內置件170以及第二內置件180置於模具內,再將欲形成第一U型件120之聚合物發泡材料射入模內以包覆第一內置件170以及第二內置件180,以使得第一內置件170與第一U型件120一體成型。類似地,先將第一內置件170以及第二內置件180置於模具內,再將欲形成第二U型件130之聚合物發泡材料射入模內以包覆第一內置件170以及第二內置件180,以使得第一內置件170以及第二內置件180與第二U型件130一體成型。另外,先將第一內置件170置於模具內,再將欲形成第一側板140之聚合物發泡材料射入模內以包覆第一內置件170,以使得第一內置件170與第一側板140一體成型。先將第二內置件180置於模具內,再將欲形成第二側板150之聚合物發泡材料射入模內以包覆第二內置件180,以使得第二內置件180與第二側板150一體成型。According to the embodiment, the method of embedding the first inner member 170 on the first extension plate body 122 of the first U-shaped member 120 and the third extension plate body 132 of the second U-shaped member 130 is as follows. First, the first insert 170 and the second insert 180 are placed in the mold, and the polymer foam material to be formed into the first U-shaped member 120 is injected into the mold to cover the first insert 170 and the second built-in. The piece 180 is such that the first insert 170 is integrally formed with the first U-shaped piece 120. Similarly, the first inner member 170 and the second inner member 180 are first placed in the mold, and the polymer foam material to form the second U-shaped member 130 is injected into the mold to cover the first inner member 170 and The second insert 180 is such that the first insert 170 and the second insert 180 are integrally formed with the second U-shaped member 130. In addition, the first insert 170 is placed in the mold, and the polymer foam material to be formed into the first side plate 140 is injected into the mold to cover the first insert 170 so that the first insert 170 and the first insert 170 The one side plate 140 is integrally formed. First, the second insert 180 is placed in the mold, and the polymer foam material to be formed into the second side plate 150 is injected into the mold to cover the second insert 180 so that the second insert 180 and the second side plate 150 integrated molding.
根據本實施例,第一內置件170除了設置於第一U型件120之第一延伸板體122以及第二U型件130之第三延伸板體132上之外,還可進一步設置於第一側板140上。類似地,第二內置件180除了設置於第一U型件120之第二延伸板體123以及第二U型件130之第四延伸板體133上之外,可進一步設置於第二側板150上。然,本發明不限於此。According to the embodiment, the first internal component 170 is further disposed on the first extension plate body 122 of the first U-shaped member 120 and the third extension plate body 132 of the second U-shaped member 130. One side plate 140. Similarly, the second inner component 180 can be further disposed on the second side plate 150 except for being disposed on the second extension plate body 123 of the first U-shaped member 120 and the fourth extension plate body 133 of the second U-shaped member 130. on. However, the invention is not limited thereto.
在本實施例中,上述第一內置件170與第二內置件180之結構如圖4所示,其主要包含本體B以及翼部W。翼部W由本體B延伸出且翼部W之表面與第一側板140以及第二側板150平行。根據一較佳實施例中,上述本體B的厚度不大於第一第二/第三/第四延伸板體122/123/132/133厚度的一半,且本體B的厚度不大於第一/第二側板140/150厚度的一半,以免造成第一內置件170與第二內置件180所在位置的箱體結構脆弱。In the present embodiment, the structure of the first inner member 170 and the second inner member 180 is as shown in FIG. 4 , and mainly includes a body B and a wing portion W. The wing portion W extends from the body B and the surface of the wing portion W is parallel to the first side plate 140 and the second side plate 150. According to a preferred embodiment, the thickness of the body B is not more than half of the thickness of the first second/third/fourth extension plate 122/123/132/133, and the thickness of the body B is not greater than the first/first The thickness of the two side plates 140/150 is half to avoid the fragile structure of the box at the position where the first inner piece 170 and the second inner piece 180 are located.
根據另一實施例中,第一內置件170與第二內置件180的翼部W可進一步包含彎折部C,彎折部C是位於翼部W遠離內置件本體B之一端。According to another embodiment, the wing portion W of the first inner member 170 and the second inner member 180 may further include a bent portion C that is located at one end of the wing portion W away from the inner body body B.
為了詳細說明第一內置件170與第二內置件180埋設於第一延伸板體122、第二延伸板體123、第三延伸板體132以及第四延伸板體133內之結構,以下係以圖5之箱體截面圖來說明。請參照圖5,位於第一延伸板體122、第二延伸板體123、第三延伸板體132以及第四延伸板體133的第一內置件170與第二內置件180的翼部W延伸至第一主板體121與第二主板體131,且彎折部C’位於第一主板體121與第二主板體131內。In order to explain in detail the structure in which the first inner member 170 and the second inner member 180 are embedded in the first extension plate body 122, the second extension plate body 123, the third extension plate body 132, and the fourth extension plate body 133, the following is Figure 5 is a cross-sectional view of the box. Referring to FIG. 5 , the first insert 170 and the second insert 180 of the first extension plate body 122 , the second extension plate body 123 , the third extension plate body 132 , and the fourth extension plate body 133 extend from the wing portion W of the second inner member 180 . The first main body 121 and the second main body 131 are located, and the bent portion C' is located in the first main body 121 and the second main body 131.
請繼續參照圖1、圖2以及圖3所示,本實施例之組合式箱體100更包含第一固定件210、多個第一鎖固件220、第二固定件230以及多個第二鎖固件240。Referring to FIG. 1 , FIG. 2 and FIG. 3 , the combined box 100 of the embodiment further includes a first fixing member 210 , a plurality of first locking members 220 , a second fixing member 230 , and a plurality of second locks. Firmware 240.
第一固定件210包含多個第一貫孔211,且每一第一貫孔211對應其中一個第一鎖固孔172設置。第一固定件210可為金屬長條如鋁條或是不鏽鋼條,但不在此限。The first fixing member 210 includes a plurality of first through holes 211 , and each of the first through holes 211 is disposed corresponding to one of the first locking holes 172 . The first fixing member 210 may be a metal strip such as an aluminum strip or a stainless steel strip, but is not limited thereto.
第一鎖固件220可通過第一貫孔211並且通過第一內置件170之第一鎖固孔172而使得第一固定件210固定於第一內置件170上。於此實施例中,第一鎖固件220可為螺絲或是其他的鎖固元件,但不在此限。The first fastener 220 can pass the first through hole 211 and pass through the first locking hole 172 of the first insert 170 to fix the first fixing member 210 to the first insert 170. In this embodiment, the first locking member 220 can be a screw or other locking component, but not limited thereto.
值得一提的是,如圖1、圖4及圖5所示,上述第一內置件170的第一鎖固面171是朝向組合式箱體外側並且被暴露出來,以供第一固定件220可以與第一內置件170進行對位與鎖固。因此,藉由第一固定件220與第一內置件170的鎖固,可以使得第一側板140能與第一U型件120以及第二U型件130更加的牢靠地固定在一起。It is to be noted that, as shown in FIG. 1 , FIG. 4 and FIG. 5 , the first locking surface 171 of the first insert 170 is facing the outside of the combined box and is exposed for the first fixing member 220 . It can be aligned and locked with the first insert 170. Therefore, by the locking of the first fixing member 220 and the first insert member 170, the first side plate 140 can be more firmly fixed together with the first U-shaped member 120 and the second U-shaped member 130.
第二固定件230包含多個第二貫孔231,且每一第二貫孔231對應其中一個第二鎖固孔182設置。第一固定件210與第二固定件220可為金屬長條如鋁條或是不鏽鋼條,但不在此限。The second fixing member 230 includes a plurality of second through holes 231 , and each of the second through holes 231 is disposed corresponding to one of the second locking holes 182 . The first fixing member 210 and the second fixing member 220 may be metal strips such as aluminum strips or stainless steel strips, but not limited thereto.
第二鎖固件240可通過第二貫孔231並且通過第二內置件180之第二鎖固孔182而使得第二固定件230固定於第二內置件180上。於此實施例中,第二鎖固件240可為螺絲或是其他的鎖固元件,但不在此限。The second fastener 240 can be fixed to the second insert 180 by the second through hole 231 and through the second locking hole 182 of the second insert 180. In this embodiment, the second fastener 240 can be a screw or other locking component, but not limited thereto.
類似地,如圖1、圖4及圖5所示,上述第二內置件180的第二鎖固面181是朝向組合式箱體外側並且被暴露出來,以供第二固定件230可以與第二內置件180進行對位與鎖固。因此,藉由第二固定件230與第二內置件180的鎖固,可以使得第二側板150能與第一U型件120以及第二U型件130更加的牢靠地固定在一起。Similarly, as shown in FIG. 1 , FIG. 4 and FIG. 5 , the second locking surface 181 of the second inner component 180 is outwardly facing the combined housing and is exposed for the second fixing component 230 to be The two internal components 180 are aligned and locked. Therefore, by the locking of the second fixing member 230 and the second insert member 180, the second side plate 150 can be more firmly fixed together with the first U-shaped member 120 and the second U-shaped member 130.
另外,為了使頂蓋160穩固地裝設於第一U型件120、第二U型件130、第一側板140以及第二側板150上,本實施例之組合式箱體更包含束帶400,如圖1所示。束帶400是從第一U型件120/第一側板140繞過頂蓋160而延伸至第二U型件130/第二側板150。此外,束帶400的兩端分別固定於第一固定件210以及第二固定件230上。將束帶400的兩端分別固定於第一固定件210以及第二固定件230上之方法例如是於束帶400的兩端設置掛勾並且於第一固定件210以及第二固定件230設置對應的固定槽,即可使束帶400的兩端卡置於第一固定件210以及第二固定件230的固定槽內。In addition, in order to securely mount the top cover 160 on the first U-shaped member 120, the second U-shaped member 130, the first side plate 140 and the second side plate 150, the combined case of the embodiment further includes a strap 400. ,As shown in Figure 1. The strap 400 extends from the first U-shaped member 120 / the first side panel 140 about the top cover 160 to the second U-shaped member 130 / the second side panel 150 . In addition, the two ends of the strap 400 are respectively fixed to the first fixing member 210 and the second fixing member 230. The method of fixing the two ends of the strap 400 to the first fixing member 210 and the second fixing member 230 is, for example, providing hooks at both ends of the strap 400 and setting on the first fixing member 210 and the second fixing member 230. Corresponding fixing grooves enable the two ends of the band 400 to be caught in the fixing grooves of the first fixing member 210 and the second fixing member 230.
綜合以上所述,相較於先前技術來說,本發明的組合式箱體是由第一U型件、第二U型件、底板、兩側板與頂蓋組合而成,其中底板、兩側板與頂蓋可根據板材大小置換,而第一U型件以及第二U型件可以用於各種尺寸的板材包裝。換言之,由於部分箱體組件為共用,因此可減少開模費用及製造新尺寸運輸箱之材料成本。又由於本發明為組合式的箱體,若有某一箱體元件損傷,可單獨置換損壞元件,避免將整個箱體報廢造成原料與成本浪費的問題。In summary, the combined box body of the present invention is composed of a first U-shaped member, a second U-shaped member, a bottom plate, two side plates and a top cover, wherein the bottom plate and the two side plates are combined with the prior art. The top cover and the top cover can be replaced according to the size of the sheet, and the first U-shaped member and the second U-shaped member can be used for sheet packaging of various sizes. In other words, since some of the cabinet components are shared, the mold opening cost and the material cost of manufacturing the new size transport box can be reduced. Moreover, since the present invention is a combined box body, if a certain box element is damaged, the damaged element can be replaced separately, thereby avoiding the problem of waste of raw materials and cost caused by scrapping the entire box.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。The features and spirit of the present invention will be more apparent from the detailed description of the preferred embodiments. On the contrary, the intention is to cover various modifications and equivalents within the scope of the invention as claimed.
100...組合式箱體100. . . Combined cabinet
P...板材P. . . Plate
110...底板110. . . Bottom plate
114...第四溝槽部114. . . Fourth groove
120...第一U型件120. . . First U-shaped piece
121...第一主板體121. . . First motherboard
122...第一延伸板體122. . . First extension plate
123...第二延伸板體123. . . Second extension plate
124...第一溝槽部124. . . First groove
130...第二U型件130. . . Second U-shaped piece
131...第二主板體131. . . Second motherboard
132...第三延伸板體132. . . Third extension plate
133...第四延伸板體133. . . Fourth extension plate
134...第二溝槽部134. . . Second groove
140...第一側板140. . . First side panel
150...第二側板150. . . Second side panel
160...頂蓋160. . . Top cover
164...第三溝槽部164. . . Third groove
170...第一內置件170. . . First built-in piece
171...第一鎖固面171. . . First locking surface
172...第一鎖固孔172. . . First locking hole
180...第二內置件180. . . Second built-in piece
181...第二鎖固面181. . . Second locking surface
182...第二鎖固孔182. . . Second locking hole
B...本體B. . . Ontology
W...翼部W. . . Wing
C...彎折部C. . . Bending section
210...第一固定件210. . . First fixture
211...第一貫孔211. . . First consistent hole
220...第一鎖固件220. . . First lock firmware
230...第二固定件230. . . Second fixture
231...第二貫孔231. . . Second through hole
240...第二鎖固件240. . . Second lock firmware
310...第一凸出部310. . . First projection
320...第一凹陷部320. . . First depression
330...第二凸出部330. . . Second projection
340...第二凹陷部340. . . Second depression
400...束帶400. . . Belt
520...第二固定板520. . . Second fixing plate
510...第一固定板510. . . First fixing plate
圖1係繪示本發明一具體實施例中組裝完成之組合式箱體示意圖。1 is a schematic view of a assembled box body assembled in accordance with an embodiment of the present invention.
圖2係繪示本發明一具體實施例中組合式箱體之爆炸圖。2 is an exploded view of a combined cabinet in accordance with an embodiment of the present invention.
圖3係繪示本發明之一具體實施例中,組合式箱體裝有一板材之示意圖。Figure 3 is a schematic view showing a composite cabinet in which a plate is mounted in an embodiment of the present invention.
圖4係繪示本發明一具體實施例中內置件之示意圖。4 is a schematic view of a built-in component in an embodiment of the present invention.
圖5係繪示本發明一具體實施例中組合式箱體的A-A’截面示意圖。Fig. 5 is a cross-sectional view showing the A-A' of the combined casing in an embodiment of the present invention.
圖6係繪示本發明一具體實施例中頂蓋的B-B’截面示意圖。Figure 6 is a cross-sectional view showing the B-B' of the top cover in an embodiment of the present invention.
圖7係繪示本發明一具體實施例中底板的C-C’截面示意圖。Figure 7 is a cross-sectional view showing the C-C' of the bottom plate in an embodiment of the present invention.
100...組合式箱體100. . . Combined cabinet
120...第一U型件120. . . First U-shaped piece
140...第一側板140. . . First side panel
130...第二U型件130. . . Second U-shaped piece
220...第一鎖固件220. . . First lock firmware
160...頂蓋160. . . Top cover
210...第一固定件210. . . First fixture
400...束帶400. . . Belt
Claims (15)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100133659A TWI427020B (en) | 2011-09-19 | 2011-09-19 | Assembly case |
CN 201110365243 CN102502046B (en) | 2011-09-19 | 2011-11-11 | Combined box |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100133659A TWI427020B (en) | 2011-09-19 | 2011-09-19 | Assembly case |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201313562A true TW201313562A (en) | 2013-04-01 |
TWI427020B TWI427020B (en) | 2014-02-21 |
Family
ID=46214200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW100133659A TWI427020B (en) | 2011-09-19 | 2011-09-19 | Assembly case |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN102502046B (en) |
TW (1) | TWI427020B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI708722B (en) * | 2019-06-04 | 2020-11-01 | 遠東科技大學 | Structure of composite compost space for cultivation of compost living organisms |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI610863B (en) * | 2017-07-14 | 2018-01-11 | 友達光電股份有限公司 | Packing box |
CN110758873A (en) * | 2018-07-26 | 2020-02-07 | 天津东塑科技有限公司 | Plastic turnover box capable of being folded and disassembled |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE895992A (en) * | 1983-02-23 | 1983-06-16 | Roger G A Van Cauwenberghe | Sectional multi storey plant stand for nursery - uses horizontal trays connected to vertical wall panels by pin and socket joints |
US5199589A (en) * | 1992-07-27 | 1993-04-06 | Noble William L | Collapsible bix box assembly formed of two separate collapsible bin boxes |
CN1292964C (en) * | 2001-12-18 | 2007-01-03 | 奇美电子股份有限公司 | Combined substrate handling box |
TW201018421A (en) * | 2008-11-04 | 2010-05-16 | Cheer Yield Entpr Co Ltd | Assembly-type box structure |
-
2011
- 2011-09-19 TW TW100133659A patent/TWI427020B/en not_active IP Right Cessation
- 2011-11-11 CN CN 201110365243 patent/CN102502046B/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI708722B (en) * | 2019-06-04 | 2020-11-01 | 遠東科技大學 | Structure of composite compost space for cultivation of compost living organisms |
Also Published As
Publication number | Publication date |
---|---|
TWI427020B (en) | 2014-02-21 |
CN102502046A (en) | 2012-06-20 |
CN102502046B (en) | 2013-11-06 |
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