CN102502046A - Combined box - Google Patents
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- CN102502046A CN102502046A CN2011103652431A CN201110365243A CN102502046A CN 102502046 A CN102502046 A CN 102502046A CN 2011103652431 A CN2011103652431 A CN 2011103652431A CN 201110365243 A CN201110365243 A CN 201110365243A CN 102502046 A CN102502046 A CN 102502046A
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- 229920000642 polymer Polymers 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 13
- 239000006260 foam Substances 0.000 claims description 4
- 239000006261 foam material Substances 0.000 description 18
- -1 polypropylene Polymers 0.000 description 15
- 239000004743 Polypropylene Substances 0.000 description 10
- 229920006248 expandable polystyrene Polymers 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 10
- 239000004698 Polyethylene Substances 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000004794 expanded polystyrene Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种用来装载板材的组合式箱体,特别涉及一种具有内置件的组合式箱体。The invention relates to a combined box for loading boards, in particular to a combined box with built-in parts.
背景技术 Background technique
一般而言,在液晶显示器的制造过程中,半成品(例如:未进行背光模块组立前的液晶显示面板)会以包装箱进行装箱后,再将其运送至定点进行组装、加工及测试等动作。然而一般的包装箱的结构及尺寸为固定,仅能适用装载某些特定尺寸的基板,其装载共享性不佳,当开发出新机种的基板时,必须搭配新基板的尺寸同时开发相匹配的包装箱,制造厂商将必须额外负担开模费用及制造新尺寸运输箱的材料成本。Generally speaking, during the manufacturing process of liquid crystal displays, semi-finished products (such as liquid crystal display panels before backlight module assembly) will be packed in packing boxes, and then transported to designated locations for assembly, processing and testing, etc. action. However, the structure and size of the general packaging box are fixed, and it can only be used to load substrates of certain sizes, and its load sharing is not good. When developing a new type of substrate, it must be matched with the size of the new substrate and developed at the same time. The manufacturer will have to bear the cost of tooling and the material cost of manufacturing the new size shipping box.
另外,用以固持面板的沟槽是设计在箱体内侧,而沟槽容易因长时间使用下造成破损,而失去其固持功能,导致整个箱体无法继续使用而必须报废,如此将浪费过多的原物料,也不符合目前的环保概念。In addition, the groove used to hold the panel is designed on the inside of the box, and the groove is easily damaged due to long-term use and loses its holding function, resulting in the entire box being unusable and must be scrapped, which will waste too much The raw materials are not in line with the current concept of environmental protection.
发明内容 Contents of the invention
鉴于以上的问题,本发明的目的在于提供一种组合式箱体,藉以改进现有技术的箱体结构及尺寸为固定,而导致包装箱的共享性不佳,以及现有箱体因沟槽破损而必须将整个包装箱报废,造成原料与成本浪费的问题。In view of the above problems, the purpose of the present invention is to provide a combined box, whereby the structure and size of the box in the prior art are fixed, which leads to poor sharing of the packaging box, and the existing box is not easy due to grooves. If it is damaged, the entire packing box must be scrapped, resulting in waste of raw materials and costs.
因此,本发明的一范畴在于提出一种组合式箱体,以解决现有技术所遭遇到的上述种种问题。Therefore, a scope of the present invention is to provide a combined box to solve the above-mentioned problems encountered in the prior art.
于一实施例中,组合式箱体包含底板、第一U型件、第二U型件、第一侧板、第二侧板、顶盖以及多个内置件。第一U型件以及第二U型件分别与底板接合并且位于底板的相对两侧。其中,第一U型件包含第一主板体、第一延伸板体以及第二延伸板体,分别由第一主板体的相对两端垂直延伸而出。第二U型件包含第二主板体、第三延伸板体以及第四延伸板体,分别由第二主板体的相对两端垂直延伸而出。第一侧板与该底板接合并位于第一U型件的第一延伸板体与第二U型件的第三延伸板体之间。第二侧板与该底板接合并位于第一U型件的第二延伸板体与第二U型件的第四延伸板体之间。顶盖与底板相对设置,并覆盖由第一U型件、第二U型件、第一侧板以及第二侧板所围绕出的开口。多个内置件设置于第一U型件、第二U型件、第一侧板以及第二侧板上。In one embodiment, the combined box includes a bottom plate, a first U-shaped piece, a second U-shaped piece, a first side plate, a second side plate, a top cover, and a plurality of built-in pieces. The first U-shaped piece and the second U-shaped piece are respectively engaged with the base plate and located on opposite sides of the base plate. Wherein, the first U-shaped member includes a first main body, a first extension body and a second extension body, which vertically extend from opposite ends of the first main body respectively. The second U-shaped part includes a second main body, a third extension board and a fourth extension board, respectively vertically extending from opposite ends of the second main board. The first side plate is joined with the bottom plate and is located between the first extended plate body of the first U-shaped piece and the third extended plate body of the second U-shaped piece. The second side plate is joined with the bottom plate and is located between the second extended plate body of the first U-shaped piece and the fourth extended plate body of the second U-shaped piece. The top cover is arranged opposite to the bottom plate, and covers the opening surrounded by the first U-shaped piece, the second U-shaped piece, the first side plate and the second side plate. A plurality of built-in parts are arranged on the first U-shaped part, the second U-shaped part, the first side plate and the second side plate.
根据一实施例,上述的内置件包含多个第一内置件以及多个第二内置件。第一内置件设置于第一U型件的第一延伸板体以及第二U型件的第三延伸板体上,且每一第一内置件包含第一锁固面且第一锁固面具有第一锁固孔。第二内置件设置于第一U型件的第二延伸板体以及第二U型件的第四延伸板体上,且每一第二内置件包含第二锁固面且第二锁固面具有第二锁固孔。According to an embodiment, the above built-in components include a plurality of first built-in components and a plurality of second built-in components. The first built-in part is arranged on the first extension board of the first U-shaped part and the third extension board of the second U-shaped part, and each first built-in part includes a first locking surface and the first locking surface It has a first locking hole. The second built-in part is arranged on the second extension board of the first U-shaped part and the fourth extension board of the second U-shaped part, and each second built-in part includes a second locking surface and the second locking surface Has a second locking hole.
于一实施例中,第一内置件更设置于第一侧板上,且第二内置件还设置于第二侧板上。In one embodiment, the first built-in component is further disposed on the first side plate, and the second built-in component is further disposed on the second side plate.
于一实施例中,组合式箱体包含第一固定件、多个第一锁固件、第二固定件以及多个第二锁固件。第一固定件包含多个第一贯孔,每一第一贯孔对应第一锁固孔设置。第一锁固件通过第一贯孔与第一锁固孔固定第一固定件于第一内置件。第二固定件包含多个第二贯孔,每一第二贯孔对应第二锁固孔设置。第二锁固件通过第二贯孔与第二锁固孔固定第二固定件于第二内置件。In one embodiment, the combined box includes a first fixing part, a plurality of first locking parts, a second fixing part and a plurality of second locking parts. The first fixing member includes a plurality of first through holes, and each first through hole is corresponding to the first locking hole. The first locking part fixes the first fixing part to the first built-in part through the first through hole and the first locking hole. The second fixing member includes a plurality of second through holes, and each second through hole is corresponding to the second locking hole. The second locking piece fixes the second fixing piece to the second built-in piece through the second through hole and the second locking hole.
于一实施例中,底板包含多个第一凸出部,第一凸出部位于底板与第一延伸板体、第二延伸板体、第三延伸板体以及第四延伸板体接合处,且第一延伸板体、第二延伸板体、第三延伸板体以及第四延伸板体分别包含第一凹陷部,第一凹陷部对应第一凸出部,且第一凸出部嵌入第一凹陷部。In one embodiment, the bottom plate includes a plurality of first protrusions, and the first protrusions are located at joints between the bottom plate and the first extension board body, the second extension board body, the third extension board body and the fourth extension board body, And the first extension board body, the second extension board body, the third extension board body and the fourth extension board body respectively include a first recessed part, the first recessed part corresponds to the first protrusion part, and the first protrusion part is inserted into the first protrusion part. a depression.
于一实施例中,第一侧板以及第二侧板分别与底板接合。底板包含至少一第二凸出部,第二凸出部位于底板与第一侧板以及第二侧板接合处,且第一侧板以及第二侧板分别包含第二凹陷部,第二凹陷部对应第二凸出部,且第二凸出部嵌入第二凹陷部。In one embodiment, the first side panel and the second side panel are connected to the bottom panel respectively. The bottom plate includes at least one second protruding portion, the second protruding portion is located at the junction of the bottom plate and the first side plate and the second side plate, and the first side plate and the second side plate respectively include a second concave portion, and the second concave portion The part corresponds to the second protruding part, and the second protruding part is embedded in the second concave part.
于一实施例中,第一内置件与第二内置件的材料包括聚合物,且底板、第一U型件、第二U型件、第一侧板、第二侧板以及顶盖的材料包括聚合物的发泡材料。In one embodiment, the material of the first built-in part and the second built-in part includes polymer, and the materials of the bottom plate, the first U-shaped part, the second U-shaped part, the first side plate, the second side plate and the top cover Foamed materials including polymers.
于一实施例中,内置件的材料包括聚合物。In one embodiment, the material of the built-in component includes polymer.
于一实施例中,第一内置件与第二内置件各自包含一本体以及一翼部。翼部由内置件本体延伸出,且翼部与第一侧板以及第二侧板平行。In one embodiment, each of the first inner part and the second inner part includes a body and a wing. The wings extend from the built-in component body, and the wings are parallel to the first side plate and the second side plate.
于一实施例中,第一内置件与第二内置件的翼部还包含弯折部,弯折部位于翼部远离内置件本体的一端。In one embodiment, the wing portions of the first built-in component and the second built-in component further include a bent portion, and the bent portion is located at an end of the wing portion away from the built-in component body.
于一实施例中,组合式箱体还包含一束带,束带绕过顶盖且束带两端分别固定于第一固定件以及第二固定件上。In one embodiment, the combined box body further includes a strap, the strap goes around the top cover, and two ends of the strap are respectively fixed on the first fixing part and the second fixing part.
于一实施例中第一主板体还包含至少一第一沟槽部,且第二主板体还包含至少一第二沟部,用以分别卡合板材的两侧边于第一沟槽部以及第二沟槽部内。In one embodiment, the first main body further includes at least one first groove portion, and the second main body further includes at least one second groove portion, which are used to engage the two sides of the board with the first groove portion and the second groove portion respectively. inside the second groove.
于一实施例中,顶盖还包含至少一第三沟槽部,且底板还包含至少一第四沟槽部,用以分别卡合板材的顶边以及底边于第三沟槽部以及第四沟槽部内。In one embodiment, the top cover further includes at least one third groove portion, and the bottom plate further includes at least one fourth groove portion, which are used to engage the top edge and the bottom edge of the plate with the third groove portion and the fourth groove portion respectively. Inside the four grooves.
于一实施例中,组合式箱体还包括第一固定板,黏着在顶盖朝向底板的一面,且第一固定板包含至少一第三沟槽,用以卡合板材的顶边于第三沟槽部内。In one embodiment, the combined box body further includes a first fixing plate, which is adhered to the side of the top cover facing the bottom plate, and the first fixing plate includes at least one third groove for engaging the top edge of the plate with the third groove. inside the groove.
于一实施例中,组合式箱体还包括第二固定板,黏着在底板朝向顶盖的一面,且第二固定板包含至少一第四沟槽,用以卡合板材的底边于第四沟槽部内。In one embodiment, the combined box body further includes a second fixing plate, which is adhered to the side of the bottom plate facing the top cover, and the second fixing plate includes at least one fourth groove, used to engage the bottom edge of the plate with the fourth groove. inside the groove.
相较于现有技术,本发明的组合式箱体具有共享的两U型件以及可根据面板大小置换的底板、两侧板与顶盖。由于部分箱体组件为共享,可减少开模费用及制造新尺寸运输箱的材料成本。又由于本发明为组合式的箱体,若有某一箱体组件损伤,可单独置换损坏组件,避免将整个箱体报废造成原料与成本浪费的问题。Compared with the prior art, the combined box of the present invention has two shared U-shaped pieces and a bottom plate, two side plates and a top cover that can be replaced according to the size of the panels. Since some box components are shared, it can reduce the cost of mold opening and the cost of materials for manufacturing new size shipping boxes. And because the present invention is a combined box, if a certain box component is damaged, the damaged component can be replaced independently, avoiding the waste of raw materials and costs caused by scrapping the entire box.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明 Description of drawings
图1绘示本发明一具体实施例中组装完成的组合式箱体示意图;Fig. 1 depicts a schematic diagram of a assembled combined box in a specific embodiment of the present invention;
图2绘示本发明一具体实施例中组合式箱体的爆炸图;Fig. 2 depicts an exploded view of a combined box in a specific embodiment of the present invention;
图3绘示本发明的一具体实施例中,组合式箱体装有一板材的示意图;Figure 3 shows a schematic diagram of a combined box equipped with a plate in a specific embodiment of the present invention;
图4绘示本发明一具体实施例中内置件的示意图;Fig. 4 depicts a schematic diagram of built-in parts in a specific embodiment of the present invention;
图5绘示本发明一具体实施例中组合式箱体的A-A’截面示意图;Fig. 5 depicts the A-A' cross-sectional schematic view of the combined box in a specific embodiment of the present invention;
图6绘示本发明一具体实施例中顶盖的B-B’截面示意图;Fig. 6 depicts the B-B' cross-sectional schematic view of the top cover in a specific embodiment of the present invention;
图7绘示本发明一具体实施例中底板的C-C’截面示意图。Fig. 7 shows the C-C' cross-sectional schematic view of the bottom plate in a specific embodiment of the present invention.
其中,附图标记Among them, reference signs
100:组合式箱体 P:板材100: Combined box P: Plate
110:底板 114:第四沟槽部110: Bottom plate 114: Fourth groove part
120:第一U型件 121:第一主板体120: The first U-shaped piece 121: The first main board body
122:第一延伸板体 123:第二延伸板体122: The first extension board 123: The second extension board
124:第一沟槽部 130:第二U型件124: The first groove part 130: The second U-shaped piece
131:第二主板体 132:第三延伸板体131: The second main board body 132: The third extended board body
133:第四延伸板体 134:第二沟槽部133: The fourth extension plate body 134: The second groove part
140:第一侧板 150:第二侧板140: First side panel 150: Second side panel
160:顶盖 164:第三沟槽部160: Top cover 164: Third groove part
170:第一内置件 171:第一锁固面170: The first built-in part 171: The first locking surface
172:第一锁固孔 180:第二内置件172: The first locking hole 180: The second built-in part
181:第二锁固面 182:第二锁固孔181: Second locking surface 182: Second locking hole
B:本体 W:翼部B: Body W: Wings
C:弯折部 210:第一固定件C: Bending part 210: The first fixing piece
211:第一贯孔 220:第一锁固件211: The first through hole 220: The first locking piece
230:第二固定件 231:第二贯孔230: The second fixing piece 231: The second through hole
240:第二锁固件 310:第一凸出部240: the second locking piece 310: the first protrusion
320:第一凹陷部 330:第二凸出部320: first depression 330: second protrusion
340:第二凹陷部 400:束带340: second depression 400: drawstring
520:第二固定板 510:第一固定板520: Second fixed plate 510: First fixed plate
具体实施方式 Detailed ways
下面结合附图对本发明的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present invention are specifically described:
图1为本发明的一具体实施例中组合式箱体100的组装完成示意图,图2为本发明的一具体实施例中组合式箱体100的爆炸图,图3为本发明的一具体实施例中组合式箱体100装有板材P的示意图,图5绘示本发明一具体实施例中组合式箱体的A-A’截面示意图。请参照图1、图2、图3以及图5,以下所述的具体实施例的组合式箱体100为用来装载板材P的箱体。于此实施例中,板材P为未组立背光模块的显示器面板,但不以此为限。Fig. 1 is a schematic diagram of the assembly of the combined
组合式箱体100包含底板110、第一U型件120、第二U型件130、第一侧板140、第二侧板150、顶盖160、多个第一内置件170以及多个第二内置件180。The combined
底板110可由一聚合物发泡材料(polymer foam)制成,其例如是发泡聚丙烯(expanded polypropylene,EPP)、发泡性聚乙烯光聚树脂(EPO)、发泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其它合适的聚合物发泡材料。底板100的侧边包含第一凸出部310与第二凸出部330,例如底板100的两相对长边,每一长边包含两第一凸出部310与位于两第一凸出部310间的第二凸出部330。此第一凸出部310与第二凸出部330的设计将用来与其它组件相接合。另外,当组合式箱体100用来装设多片板材P时,为了使板材P与板材P之间相距有一定的距离,底板110可以还包含沟槽部114,以使得板材P可卡合于沟槽部114内。上述的沟槽部114可直接与底板110一体成形模制出,或是以外贴的方式装设于底板110的表面。The
第一U型件120例如是由聚合物发泡材料制成,其例如是发泡聚丙烯(expanded polypropylene,EPP)、发泡性聚乙烯光聚树脂(EPO)、发泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其它合适的聚合物发泡材料。第一U型件120包含第一主板体121、第一延伸板体122以及第二延伸板体123。第一延伸板体122以及第二延伸板体123分别由第一主板体121的相对两端垂直延伸而出,使得第一U型件120具有U型截面轮廓,如图5所示。根据本实施例,第一主板体121还包含沟槽部124,以使得板材P可卡合于第一沟槽部124内。上述的沟槽部124可直接与第一主板体121一体成形模制出,或是以外贴的方式装设于第一主板体121的表面。The first
第二U型件130例如是由聚合物发泡材料制成,其例如是发泡聚丙烯(expanded polypropylene,EPP)、发泡性聚乙烯光聚树脂(EPO)、发泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其它合适的聚合物发泡材料。第二U型件130包含第二主板体131、第三延伸板体132以及第四延伸板体133。第三延伸板体132以及第四延伸板体133分别由第二主板体131的相对两端垂直延伸而出,使得第二U型件130具有U型截面轮廓,如图5所示。根据本实施例,第二主板体131还包含沟槽部134,以使得板材P可卡合于第二沟槽部134内。类似地,上述的沟槽部134可直接与第二主板体131一体成形模制出,或是以外贴的方式装设于第二主板体131的表面。The second
承上所述,第一U型件120以及第二U型件130分别与底板110垂直地接合并位于底板110的相对两侧。另外,第一U型件120的第一延伸板体122与第二延伸板体123以及第二U型件130的第三延伸板体132与第四延伸板体133分别包含以水平方向延伸的第一凹陷部320,分别设置于接近各第一延伸板体122、第二延伸板体123、第三延伸板体132与第四延伸板体133的底边处,且所述第一凹陷部320是对应底板110的第一凸出部310设置。换言之,本实施例可通过将底板110的第一凸出部310嵌入第一凹陷部320以使得第一U型件120以及第二U型件130与底板110相接合。Based on the above, the first
第一侧板140与第二侧板150例如是由聚合物发泡材料制成,其例如是发泡聚丙烯(expanded polypropylene,EPP)、发泡性聚乙烯光聚树脂(EPO)、发泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其它合适的聚合物发泡材料。根据本实施例,第一侧板140以及第二侧板150分别包含第二凹陷部340,且第二凹陷340部是对应底板110的第二凸出部330设置。The
承上所述,第一侧板140以及第二侧板150分别接合于底板110的两侧边。因此,本实施例可通过将第二凸出部330嵌入第二凹陷部340以使得第一侧板140以及第二侧板150与底板110相接合。接合后,第一侧板140位于第一U型件120的第一延伸板体122以及第二U型件130的第三延伸板体132之间。第二侧板150位于第一U型件120的第二延伸板体123以及第二U型件130的第四延伸板体133之间。Based on the above, the
值得一提的是,底板110的第一凸出部310以及第二凸出部330可为凸出的T型结构,如图2所示。而相对应的,第一U型件120的第一延伸板体122与第二延伸板体123的第一凹陷部320、第二U型件130的第三延伸板体132与第四延伸板体133的第一凹陷部320、第一侧板140的第二凹陷部340以及第二侧板150的第二凹陷部340为凹入的T型结构。因此,当第一凸出部310以及第二凸出部330与第一凹陷部320以及第二凹陷部340组装后,即可限制第一U型件120、第二U型件130、第一侧板140以及第二侧板150与底板110间的位移,但本发明不限于此。It is worth mentioning that the first protruding
顶盖160例如是由聚合物发泡材料制成,其例如是发泡聚丙烯(expandedpolypropylene,EPP)、发泡性聚乙烯光聚树脂(EPO)、发泡性聚苯乙烯(Expandable Polystyrene,EPS)或是其它合适的聚合物发泡材料。顶盖160与底板110相对设置,且顶盖160覆盖由第一U型件120、第二U型件130、第一侧板140以及第二侧板150所围绕出的开口。根据本实施例,顶盖160还包含沟槽部164,以使得板材P可卡合于沟槽部164内。上述的沟槽部164可直接与顶盖160一体成形模制出,或是以外贴的方式装设于顶盖160的表面。The
值得一提的是,上述的底板110、第一U型件120、第二U型件130、第一侧板140、第二侧板150以及顶盖160可采用相同的聚合物发泡材料,且可采用具有同样的发泡率的聚合物发泡材料,但本发明不限于此。根据其它实施例,底板110、第一U型件120、第二U型件130、第一侧板140、第二侧板150以及顶盖160可依照实际的需求或设计而各自选用合适的聚合物发泡材料或是采用适合的发泡率的聚合物发泡材料。It is worth mentioning that the above-mentioned
另外,上述底板110的沟槽部114、第一主板体121的沟槽部124、第二主板体131的沟槽部134以及顶盖160的沟槽部164与其对应的组件可以具有相同的发泡率。也就是说,底板100与沟槽部114可以由一个模具中一体成型,第一主板体121与沟槽部124可以由一个模具中一体成型,第二主板体131与沟槽部134可以由一个模具中一体成型,且顶盖160与沟槽部164可以由一个模具中一体成型。然,本发明不以此为限。In addition, the
根据另一实施例,若欲使得底板110的沟槽部114与顶盖160的沟槽部164具有较佳的缓冲能力,则需要使底板110的沟槽部114与顶盖160的沟槽部164具有较高的发泡率。此时,沟槽部与其对应的组件便无法同时发泡成型。换言之,底板110与沟槽部114之间可设计为可拆卸式,且顶盖160与沟槽部164之间也可设计为可拆卸式,如下所述。According to another embodiment, if the
图6绘示本发明一具体实施例中沿图1B-B’线的顶盖160的截面示意图。请参照图6,此实施例的组合式箱体110还包括第一固定板510。第一固定板510可由聚合物发泡材料制成,并且黏着在顶盖160内侧朝向底板110的一表面上。特别是,第一固定板510包含沟槽164,以使得板材P的顶边可卡合于沟槽部164内。在此,第一固定板510与顶盖160之间可通过魔鬼毡或是其它黏贴方式固定,以便重复拆卸使用。FIG. 6 shows a schematic cross-sectional view of the
另外,请参照图7,图7绘示本发明一具体实施例中沿图1C-C’线的底板110的截面示意图。本实施例的组合式箱体110还包括第二固定板520。第二固定板可由聚合物发泡材料制成,并且黏着在底板110朝向顶盖160的一表面上。而且,第二固定板520包含沟槽114,以使得板材P的底边可卡合于沟槽部114内。类似地,第二固定板520与底板110之间可通过使用魔鬼毡或是其它黏贴方式固定,以便重复拆卸使用。In addition, please refer to FIG. 7 , which shows a schematic cross-sectional view of the
请再参照图2、图4以及图5,第一内置件170设置于第一U型件120的第一延伸板体122以及第二U型件130的第三延伸板体132上,第二内置件180设置于第一U型件120的第二延伸板体123以及第二U型件130的第四延伸板体133上。第一内置件170具有第一锁固面171且第一锁固面171具有第一锁固孔172,第二内置件180具有第二锁固面181且第二锁固面181具有第二锁固孔182。于此实施例中,第一内置件170与第二内置件180的材料包括聚合物(polymer)材料,其例如是聚丙烯(polypropylene,PP)、聚乙烯(PE)、丙烯-丁二烯-苯乙烯树脂(ABS)或是其它合适的聚合物材料。Please refer to Fig. 2, Fig. 4 and Fig. 5 again, the first built-in
根据本实施例,将第一内置件170埋设于第一U型件120的第一延伸板体122以及第二U型件130的第三延伸板体132上的方法如下所述。首先将第一内置件170以及第二内置件180置于模具内,再将欲形成第一U型件120的聚合物发泡材料射入模内以包覆第一内置件170以及第二内置件180,以使得第一内置件170与第一U型件120一体成型。类似地,先将第一内置件170以及第二内置件180置于模具内,再将欲形成第二U型件130的聚合物发泡材料射入模内以包覆第一内置件170以及第二内置件180,以使得第一内置件170以及第二内置件180与第二U型件130一体成型。另外,先将第一内置件170置于模具内,再将欲形成第一侧板140的聚合物发泡材料射入模内以包覆第一内置件170,以使得第一内置件170与第一侧板140一体成型。先将第二内置件180置于模具内,再将欲形成第二侧板150的聚合物发泡材料射入模内以包覆第二内置件180,以使得第二内置件180与第二侧板150一体成型。According to this embodiment, the method for embedding the first built-in
根据本实施例,第一内置件170除了设置于第一U型件120的第一延伸板体122以及第二U型件130的第三延伸板体132上之外,还可进一步设置于第一侧板140上。类似地,第二内置件180除了设置于第一U型件120的第二延伸板体123以及第二U型件130的第四延伸板体133上之外,可进一步设置于第二侧板150上。然,本发明不限于此。According to this embodiment, the first built-in
在本实施例中,上述第一内置件170与第二内置件180的结构如图4所示,其主要包含本体B以及翼部W。翼部W由本体B延伸出且翼部W的表面与第一侧板140以及第二侧板150平行。根据一较佳实施例中,上述本体B的厚度不大于第一第二/第三/第四延伸板体122/123/132/133厚度的一半,且本体B的厚度不大于第一/第二侧板140/150厚度的一半,以免造成第一内置件170与第二内置件180所在位置的箱体结构脆弱。In this embodiment, the structures of the first built-in
根据另一实施例中,第一内置件170与第二内置件180的翼部W可进一步包含弯折部C,弯折部C是位于翼部W远离内置件本体B的一端。According to another embodiment, the wings W of the first built-in
为了详细说明第一内置件170与第二内置件180埋设于第一延伸板体122、第二延伸板体123、第三延伸板体132以及第四延伸板体133内的结构,以下是以图5的箱体截面图来说明。请参照图5,位于第一延伸板体122、第二延伸板体123、第三延伸板体132以及第四延伸板体133的第一内置件170与第二内置件180的翼部W延伸至第一主板体121与第二主板体131,且弯折部C’位于第一主板体121与第二主板体131内。In order to describe in detail the structure of the first built-in
请继续参照图1、图2以及图3所示,本实施例的组合式箱体100还包含第一固定件210、多个第一锁固件220、第二固定件230以及多个第二锁固件240。Please continue to refer to Fig. 1, Fig. 2 and Fig. 3, the combined
第一固定件210包含多个第一贯孔211,且每一第一贯孔211对应其中一个第一锁固孔172设置。第一固定件210可为金属长条如铝条或是不锈钢条,但不在此限。The
第一锁固件220可通过第一贯孔211并且通过第一内置件170的第一锁固孔172而使得第一固定件210固定于第一内置件170上。于此实施例中,第一锁固件220可为螺丝或是其它的锁固组件,但不在此限。The
值得一提的是,如图1、图4及图5所示,上述第一内置件170的第一锁固面171是朝向组合式箱体外侧并且被暴露出来,以供第一固定件210可以与第一内置件170进行对位与锁固。因此,通过第一固定件210与第一内置件170的锁固,可以使得第一侧板140能与第一U型件120以及第二U型件130还加的牢靠地固定在一起。It is worth mentioning that, as shown in FIG. 1 , FIG. 4 and FIG. 5 , the
第二固定件230包含多个第二贯孔231,且每一第二贯孔231对应其中一个第二锁固孔182设置。第一固定件210与第二固定件230可为金属长条如铝条或是不锈钢条,但不在此限。The
第二锁固件240可通过第二贯孔231并且通过第二内置件180的第二锁固孔182而使得第二固定件230固定于第二内置件180上。于此实施例中,第二锁固件240可为螺丝或是其它的锁固组件,但不在此限。The
类似地,如图1、图4及图5所示,上述第二内置件180的第二锁固面181是朝向组合式箱体外侧并且被暴露出来,以供第二固定件230可以与第二内置件1 80进行对位与锁固。因此,通过第二固定件230与第二内置件180的锁固,可以使得第二侧板150能与第一U型件120以及第二U型件130还加的牢靠地固定在一起。Similarly, as shown in FIG. 1 , FIG. 4 and FIG. 5 , the
另外,为了使顶盖160稳固地装设于第一U型件120、第二U型件130、第一侧板140以及第二侧板150上,本实施例的组合式箱体还包含束带400,如图1所示。束带400是从第一U型件120/第一侧板140绕过顶盖160而延伸至第二U型件130/第二侧板150。此外,束带400的两端分别固定于第一固定件210以及第二固定件230上。将束带400的两端分别固定于第一固定件210以及第二固定件230上的方法例如是于束带400的两端设置挂勾并且于第一固定件210以及第二固定件230设置对应的固定槽,即可使束带400的两端卡置于第一固定件210以及第二固定件230的固定槽内。In addition, in order to securely install the
综合以上所述,相较于现有技术来说,本发明的组合式箱体是由第一U型件、第二U型件、底板、两侧板与顶盖组合而成,其中底板、两侧板与顶盖可根据板材大小置换,而第一U型件以及第二U型件可以用于各种尺寸的板材包装。换言之,由于部分箱体组件为共享,因此可减少开模费用及制造新尺寸运输箱的材料成本。又由于本发明为组合式的箱体,若有某一箱体组件损伤,可单独置换损坏组件,避免将整个箱体报废造成原料与成本浪费的问题。In summary, compared with the prior art, the combined box of the present invention is composed of a first U-shaped piece, a second U-shaped piece, a bottom plate, two side plates and a top cover, wherein the bottom plate, The side panels and the top cover can be replaced according to the size of the board, and the first U-shaped piece and the second U-shaped piece can be used for board packaging of various sizes. In other words, since part of the box body components are shared, the cost of mold opening and the cost of materials for manufacturing a new size shipping box can be reduced. And because the present invention is a combined box, if a certain box component is damaged, the damaged component can be replaced independently, avoiding the waste of raw materials and costs caused by scrapping the entire box.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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CN107600640A (en) * | 2017-07-14 | 2018-01-19 | 友达光电股份有限公司 | Packing case (food) |
CN110758873A (en) * | 2018-07-26 | 2020-02-07 | 天津东塑科技有限公司 | Plastic turnover box capable of being folded and disassembled |
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TWI708722B (en) * | 2019-06-04 | 2020-11-01 | 遠東科技大學 | Structure of composite compost space for cultivation of compost living organisms |
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BE895992A (en) * | 1983-02-23 | 1983-06-16 | Roger G A Van Cauwenberghe | Sectional multi storey plant stand for nursery - uses horizontal trays connected to vertical wall panels by pin and socket joints |
US5199589A (en) * | 1992-07-27 | 1993-04-06 | Noble William L | Collapsible bix box assembly formed of two separate collapsible bin boxes |
CN1292964C (en) * | 2001-12-18 | 2007-01-03 | 奇美电子股份有限公司 | Combined substrate handling box |
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TW201018421A (en) * | 2008-11-04 | 2010-05-16 | Cheer Yield Entpr Co Ltd | Assembly-type box structure |
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BE895992A (en) * | 1983-02-23 | 1983-06-16 | Roger G A Van Cauwenberghe | Sectional multi storey plant stand for nursery - uses horizontal trays connected to vertical wall panels by pin and socket joints |
US5199589A (en) * | 1992-07-27 | 1993-04-06 | Noble William L | Collapsible bix box assembly formed of two separate collapsible bin boxes |
CN1292964C (en) * | 2001-12-18 | 2007-01-03 | 奇美电子股份有限公司 | Combined substrate handling box |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107600640A (en) * | 2017-07-14 | 2018-01-19 | 友达光电股份有限公司 | Packing case (food) |
CN107600640B (en) * | 2017-07-14 | 2019-05-10 | 友达光电股份有限公司 | Packing case (food) |
CN110758873A (en) * | 2018-07-26 | 2020-02-07 | 天津东塑科技有限公司 | Plastic turnover box capable of being folded and disassembled |
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CN102502046B (en) | 2013-11-06 |
TWI427020B (en) | 2014-02-21 |
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