KR101776888B1 - Composition and Manufacturing Method of Soft Candy Sugar Free - Google Patents
Composition and Manufacturing Method of Soft Candy Sugar Free Download PDFInfo
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- KR101776888B1 KR101776888B1 KR1020150121300A KR20150121300A KR101776888B1 KR 101776888 B1 KR101776888 B1 KR 101776888B1 KR 1020150121300 A KR1020150121300 A KR 1020150121300A KR 20150121300 A KR20150121300 A KR 20150121300A KR 101776888 B1 KR101776888 B1 KR 101776888B1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/38—Sucrose-free products
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Confectionery (AREA)
Abstract
본 발명은 설탕 및 당류에 의한 폐해를 줄일 수 있도록 한 무설탕소프트캔디 제조방법에 관한 것으로서, 더욱 상세하게는 환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부, 이소말트 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5∼1중량부로 혼합균질화된 당액조성물을 형성하고, 상기 당액조성물 100중량부에 대하여 무설탕폰단트 10~20중량부와 딸기, 사과, 복숭아중 어느 하나로 된 과일농축액 또는 향료 1~5중량부로 조성된 것으로서, 본 발명은 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하고, 캔디의 보형성유지와 더불어 끈적임방지 및 치아의 부착성방지와 츄잉성을 증가시켜 식감을 향상시킬 수 있도록 한 무설탕소프트캔디제조방법에 관한 것이다.The present invention relates to a method of manufacturing an unsweetened soft candy capable of reducing harmful effects caused by sugar and saccharides. More particularly, the present invention relates to a method for producing soft candy by reducing 0.1 to 1 part by weight of sucrose fatty acid ester, 0.1 to 1 part by weight of sorbitan fatty acid ester 15 to 20 parts by weight of isomalt, 40 to 50 parts by weight of isomalt, 1 to 5 parts by weight of tapioca modified starch and 0.5 to 1 part by weight of pullulan is formed, and 100 parts by weight of the sugar solution composition The present invention is based on 10 to 20 parts by weight of sugar-free phytonte and 1 to 5 parts by weight of fruit concentrate or fragrance of strawberry, apple or peach . The present invention can reduce the harmful effects of sugar and saccharides, The present invention relates to a method for manufacturing an unsweetened soft candy which is capable of preventing formation of tackiness, preventing sticking of teeth, and improving chewiness to improve texture.
Description
본 발명은 설탕 및 당류에 의한 폐해를 줄일 수 있도록 한 무설탕 소프트캔디 제조방법에 관한 것이다.The present invention relates to a method for manufacturing an unsweetened soft candy capable of reducing harmful effects caused by sugar and saccharides.
특히, 본 발명은 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하기 위한 무설탕소프트캔디조성물을, 솔비탄지방산에스테르, 유지, 환원물엿, 이소말트, 타피오카변성전분, 젤라틴 및 무설탕 폰단트, 기타 농축액 및 향료로 이루어진 원료를 혼합하여 소프트캔디(상품명:마이쮸)를 제조함으로 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하고, 캔디의 보형성유지와 더불어 끈적임을 방지하고 치아의 부착성방지 및 츄잉성을 증가시켜 식감을 향상시킬 수 있도록 한 무설탕 소프트캔디 제조방법 및 조성물에 관한 것이다.In particular, the present invention relates to a sweet candy composition for reducing the harmful effects of sugar and saccharides, comprising at least one selected from the group consisting of sorbitan fatty acid ester, fat, reduced starch syrup, isomalt, tapioca modified starch, gelatin and sugar- (Trade name: MYUYU) by mixing the raw materials of the present invention to make it possible to reduce the adverse effects caused by sugar and saccharides, to prevent the stickiness of the candy along with the formation of the beads, to prevent sticking of the teeth and to increase the chewiness The present invention relates to a method and a composition for manufacturing an unsweetened soft candy which can improve texture.
본 발명에서 실시하고자 하는 소프트캔디는 본 출원인이 제조하고 있는 마이쮸캔디(주식회사크라운제과 상품명)로서, 일반적인 소프트캔디에 있어 제조시 함유되는 설탕을 첨가하지 않고 무설탕소프트캔디를 제조하고자 하는 것으로, 기존의 소프트캔디에는 물엿, 백설탕, 자일리톨, 폰단트(백설탕, 물엿), 식물성유지(팜핵경화유, 레시틴(대두)), 아라비아검, 젤라틴(돼지고기), 말티톨시럽, 구연산, 딸기농축액(고형분함량65%), 밀크칼슘(우유), 유화제, 혼합요구르트베이스, 비타민C, 합성착향료(딸기향), 비트레드색소, 블랙커런트색소, 정제소금, 피막제, 비타민 E로 이루어지는 소프트캔디의 조성물을 구성하였다.The soft candy to be carried out in the present invention is intended to produce an unsweetened soft candy without adding the sugar contained in the manufacture of the common soft candy as a micro candy (trade name of Crown confectionery) manufactured by the present applicant. Soft candy contains concentrated syrup, white sugar, xylitol, pondant (white sugar, syrup), vegetable oil (palm kernel oil, lecithin (soybean)), gum arabic, gelatin (pork), maltitol syrup, citric acid, A soft candy composition comprising milk calcium (milk), an emulsifier, a mixed yogurt base, a vitamin C, a synthetic flavoring agent (strawberry flavoring), bit red pigment, black currant pigment, refined salt, coating agent and vitamin E was constituted.
이와 같이 소프트캔디의 조성물 중 물엿과 백설탕, 설탕 폰단트가 혼합됨으로서 설탕 및 당류에 의한 폐해가 발생하는 문제점이 있다.As described above, there is a problem in that the starch, white sugar, and sugar fonnate in the composition of soft candy are mixed with each other to cause harm to sugar and saccharides.
특히 어린이의 경우 설탕이 함유된 캔디를 자주 먹을 경우 충치를 유발하는 매개체가되며, 더불어 성장기의 아이들에게는 과도한 당류를 섭취할 경우 비만의 원인과 어린나이에도 성인병을 유발하는 문제점이 있다.Especially in children, when candy containing sugar is frequently consumed, it becomes a medium that induces cavities. Also, in case of excessive growth of saccharides, it causes problems of obesity and adult diseases at a young age.
이 분야의 선행기술을 살펴보면, 등록특허공보제10-0384394호(2003년05월06일)(이하"선행기술"이라한다)의 "무설탕 소프트츄잉캔디 및 그 제조방법"은 자일리톨, 말티톨, 에리스리톨, 이소말트, 솔비톨, 만니톨 등에서 선택된 1종 이상의 당알코올을 환원전분당화물과 혼합한 후 용해, 교반, 농축하여 냉각한 후, 여기에 겔화제인 젤라틴과 아라비아검의 혼합물 0.3~2.2 중량%를 혼합하여 물에 용해, 투입하고 각종 유지와 유화제 등을 넣고, 종자로서 자일리톨 및 만니톨분말을 80mesh 이하로 분쇄하여 넣어 50~90℃로 유지시키면서 10~30분간 반죽 혼합한 후, 30~70℃, 상대습도 50~70% 조건에서 3~24시간 결정화를 진행시켜 무설탕 츄잉소프트 캔디를 제조하는 방법이 개시되었다.The "sugar-free soft chewing candy and its manufacturing method" of Registration No. 10-0384394 (May 06, 2003) (hereinafter referred to as "Prior Art") discloses a method for producing soft sugar chewing candy by using xylitol, maltitol, erythritol , Isomalt, sorbitol, mannitol and the like are mixed with a reducing pregelatinized product and dissolved, stirred, concentrated and cooled. Thereafter, 0.3 to 2.2% by weight of a mixture of gelatin and gum arabic, which is a gelling agent, is mixed Xylitol and mannitol powder were pulverized to 80mesh or less as seeds, kneaded and mixed for 10 to 30 minutes while maintaining the mixture at 50 to 90 ° C, and then mixed at 30 to 70 ° C A method of producing sugar-free chewing soft candies by proceeding crystallization for 3 to 24 hours at a humidity of 50 to 70%.
상기 선행기술은 무설탕소프트캔디 내에 결정화(Crystallization) 기술을 응용하여 외관 및 조직감(texture) 측면의 목표품질 달성 방안에 관한 것임을 알 수 있다.The above prior art can be understood as a method of achieving a target quality in terms of appearance and texture by applying a crystallization technique in a sugar-free soft candy.
통상 소프트캔디의 경우는 내부의 결정화에 필요한 종자(Seed)가 존재하고 적절한 결정화조건만 갖추어지면 언제든지 결정화가 진행된다. 이는 내부의 종자 및 결정화저해제간의 균형과 온도, 수분등의 조건에 따라 빨리 진행될 수도 있고 서서히 진행될수도 있으며, 많이 진행될수도 있고 적게 진행될수도 있다.Generally, in the case of soft candy, there is a seed which is necessary for crystallization inside, and crystallization proceeds at any time when only appropriate crystallization conditions are satisfied. Depending on the balance between the internal seed and the crystallization inhibitor and the conditions such as temperature and moisture, it may proceed slowly or slowly or may progress little.
또한 결정화양상은 종자(Seed)의 종류 및 입도와 같이 혼합되어 있는 결정방지제의 종류 및 성상 그리고 결정화 시간 등에도 영향을 받는다. 이는 곧 제품성과 곧 바로 연결되며 씹는 식감의 좋고 나쁨을 결정하는데, 일반적으로 미세한 종자(Seed)를 사용하는 쪽이 매끈매끈한 텍스츄어를 주며 종자(Seed)량이 많을 수록 결정화시간이 단축되고 더 많이 진행 된다.The crystallization pattern is also influenced by the kind and the shape of the mixed crystals and the crystallization time as well as the type and size of the seed. This leads directly to the product performance and determines the goodness and the badness of the chewing texture. In general, the use of fine seeds imparts a smooth texture, and the more seeds are seeded, the shorter the crystallization time and more .
이러한 종자(Seed)의 종류는 주원료에 사용한 동일한 원료이어야 종자의 역할이 정상적으로 수행되며 주원료에 사용한 원료가 아니거나 주원료라 하더라도 성상의 변화가 발생되면 결정화가 지연되거나 결정화가 이루어지지 않는 문제점이 있다.The type of the seed is the same raw material used for the main raw material, and the role of the seed is normally performed. If the raw material is not used for the main raw material or the main raw material is changed, crystallization is delayed or crystallization is not performed.
또한, 온도가 높은 경우와 수분이 어느 한도까지는 많을수록 결정화를 촉진하며 결정화방치 시간을 짧게하면 결정화가 불충분하게 이루어지는 문제점이있다.Further, when the temperature is high and when the water content is increased to a certain extent, the crystallization is promoted, and when the crystallization time is shortened, the crystallization is insufficient.
즉, 결정화 저해 인자의 하나인 겔화제는 보통 중 Bloom의 젤라틴과 아라비아검을 다양한 비율로 혼합하여 쓰는데 일반적으로 균등량으로 혼합하여 사용하는 것이 가장좋은 씹힘성(Chewiness)을 보인다.In other words, the gelation agent, which is one of the crystallization inhibiting factors, is usually mixed with gelatin and gum arabic at various ratios. Usually, it is best to use an equal amount of chewiness.
소프트 캔디에서 결정의 중요성은 이미 잘 알려져 있는 바와 같이 에리스리톨 등의 당 알코올류와 환원전분당화물을 주원료로 하고 젤라틴 등의 겔화제(Gelling agent)를 사용하여 츄잉캔디를 만드는 방법이 제안되었고, 당 알코올류에 유지 및 유화제를 활용한 츄잉캔디의 제조방법이 제안되어 있다. The importance of crystals in soft candies is well known, and a method of making chewing candies by using a sugar alcohol such as erythritol and a reducing sugar precursor as a main raw material and using a gelling agent such as gelatin has been proposed, A method of producing a chewing candy using an alcohol and an emulsifier has been proposed.
그러나 이들 기존에 개시된 방법은 겔화제 및 유지 등으로 결정화관리를 하는 방식으로 제조공정에서 아무리 결정화를 유발시킨다 해도 결정화 조건설정에 한계가 있으며, 츄잉캔디의 경우 보통결정화가 많이 이루어질수록 제품의 조직감이 푸석푸석하고 연한반면 결정화가 적게 이루어질수록 질기며 단단(Hard)하게 되는 문제점이 있으며, 외관상의 보형성은 결정화가 많이 진행된 쪽이 좋은 경향을 보인다.However, these conventional processes have a limitation in setting the crystallization conditions even when the crystallization is induced in the manufacturing process by the method of controlling the crystallization with the gelling agent and the oil etc. In the case of the chewing candy, On the other hand, the lower the crystallization is, the higher the quality and hardness are, and the better the appearance is, the better the crystallization progresses.
기존의 무설탕 소프트츄잉 캔디는 제조 직후는 대체로 단단하며 질긴 상태이나 시간이 경과 함에 따라 부드럽고 연해지면서 씹힘성이 변해가는 문제점이 있으며, 또한 외관상으로는 모양의 변형이 발생하는 문제점이 있어 품질관리 측면에서 커다란 약점으로 대두되고 있으며, 특히 무설탕제품의 경우 강력한 결정방지제(anti-crystallizing agent)인 물엿도 전혀 사용치 않으므로 문제점이 발생될 수 있다.The conventional sugar-free soft chewing candies have a problem that the chewiness is changed due to softness and softness as time elapses, and there is a problem that the shape of the chewing candy is apparently deformed. In particular, in the case of sugar-free products, problems such as syrup, which is an anti-crystallizing agent, are not used at all.
본 발명은 이와 같은 문제점을 해결하기 위한 것으로서, 무설탕소프트 캔디 조성물을 자당지방산에스테르, 솔비탄지방산에스테르, 유지, 환원물엿, 이소말트, 타피오카변성전분, 젤라틴 및 무설탕 폰단트, 풀루란, 기타농축액 및 향료로 이루어진 원료를 혼합하여 자일리톨로 코팅하여 소프트캔디(상품명:마이쮸)를 제조함으로 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하고, 소프트캔디의 보형성 유지와 더불어 끈적임 방지 및 치아의 부착성 방지와 츄잉성을 증가시켜 식감을 향상시킬 수 있도록 함을 목적으로 한 무설탕소프트캔디 제조방법에 관한 것이다.Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a soft candy composition containing sucrose fatty acid esters, sorbitan fatty acid esters, fats and oils, reduced starch syrups, isomalt, tapioca modified starch, gelatin and sugarbutadiene, It is possible to reduce the harmful effects of sugar and saccharides by preparing soft candy (trade name: Maisil) by mixing xylitol with the raw material of fragrance to prevent stickiness of the soft candy, The present invention relates to a method for manufacturing an unsweetened soft candy for the purpose of improving the texture by increasing the chewiness.
본 발명은 상기 목적을 달성하기 위한 것으로서, 무설탕소프트캔디 조성물은 환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부, 이소말트결정 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5~1중량부로 혼합균질화된 당액조성물을 형성하고, 상기 혼합균질화된 당액조성물 100중량부에 대하여 무설탕폰단트 10~20중량부와 기타농축액 1∼3중량부, 향료 1~3중량부로 혼합되어 무설탕소프트캔디 조성물이 구성된다. In order to achieve the above object, the unsweetened soft candy composition comprises 0.1 to 1 part by weight of a sucrose fatty acid ester, 0.1 to 1 part by weight of a sorbitan fatty acid ester, 15 to 20 parts by weight of a sucrose fatty acid ester, 40 to 50 parts by weight of malt crystals, 1 to 5 parts by weight of tapioca modified starch, and 0.5 to 1 part by weight of pullulan are formed, and 100 parts by weight of the mixed homogenized sugar solution composition is mixed with 10 to 20 parts by weight of sugar- 1 to 3 parts by weight of other concentrates and 1 to 3 parts by weight of fragrance to form an unsweetened soft candy composition.
상기와 같이 조성된 조성물을 이용한 무설탕소프트캔디의 제조방법을 살펴 보면 다음과 같다.Hereinafter, a method of manufacturing the sugar-free soft candy using the composition thus prepared will be described.
환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부로 혼합하여 용해후 균질화시키고 고형분함량이 65~75%가 되도록 유지첨가물을 준비하는 단계; 0.1 to 1 part by weight of a sucrose fatty acid ester, 0.1 to 1 part by weight of a sorbitan fatty acid ester, and 15 to 20 parts by weight of a fat are mixed and homogenized with respect to 100 parts by weight of reduced starch syrup, and the fat content is adjusted to 65 to 75% Preparing;
환원물엿 100중량부에 대하여 이소말트결정 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5∼1중량부로 혼합하여 용해후 균질화시키고 고형분함량이 65~75%가 되도록 당원료를 준비하는 단계;40 to 50 parts by weight of isomalt crystals, 1 to 5 parts by weight of tapioca modified starch and 0.5 to 1 part by weight of pullulan are dissolved, homogenized after dissolving, and the saccharide ingredient is mixed so as to have a solid content of 65 to 75% Preparing ;
상기 환원물엿 100중량부에 혼합된 상기 유지첨가물과 상기 환원물엿 100중량부에 혼합된 당원료를 각각 혼합하여 용해후 균질화시키고 고형분함량이 65~75%가 되도록 준비된 유지첨가물 10∼20중량%와 당액원료 80∼90중량%를 혼합하여 용해 후 균질화시켜 당액을 제조하는 단계;The sugar additive mixed with 100 parts by weight of the reduced starch syrup and 100 parts by weight of the reduced sugar syrup are mixed, dissolved and homogenized. The mixture is mixed with 10 to 20% by weight of a fat additive prepared so as to have a solid content of 65 to 75% Mixing and mixing 80 to 90% by weight of the sugar solution raw material and homogenizing the sugar solution to prepare a sugar solution;
상기 제조된 당액을 균질화시킨 후 수분함량이 2~5%가 되도록 당액을 농축하는 단계;Homogenizing the sugar solution and concentrating the sugar solution so that the moisture content is 2 to 5%;
상기 농축된 당액에 젤라틴 및 무설탕 폰단트, 딸기, 사과, 복숭아 중 어느 하나로 된 과일농축액 또는 향료를 넣고 수분함량이 12~15%가 되도록 믹싱하는 단계;Adding a concentrated fruit juice or a flavoring agent selected from the group consisting of gelatin and sorghum phontant, strawberry, apple, and peach to the concentrated sugar solution, and mixing the resulting concentrate to a water content of 12 to 15%;
상기 믹싱된 당액 매스를 익스트루더로 길게 뽑은 후 컷팅하여 일정한 모양으로 성형하고 자일리톨을 코팅하여 포장하는 단계로 이루어진다.The mixed sugar solution is pulled out with an extruder, cut, molded into a predetermined shape, coated with xylitol, and packed.
이와 같이된 본 발명은 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하기 위한 무설탕소프트캔디조성물을 자당지방산에스테르, 솔비탄지방산에스테르, 유지, 환원물엿, 이소말트, 타피오카변성전분, 젤라틴 및 무설탕폰단트, 기타농축액 및 향료로 이루어진 원료를 혼합하여 소프트캔디(상품명:마이쮸)를 제조함으로 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하고, 소프트캔디의 보형성 유지와 더불어 끈적임방지 및 치아의 부착성방지와 식감을 향상시킬 수 있도록 한 무설탕소프트캔디 제조방법 및 소프트캔디 조성물을 제공할 수 있도록 한 것이다.The present invention provides a candy-free soft candy composition for reducing the harmful effects of sugar and saccharides, comprising at least one selected from the group consisting of sucrose fatty acid ester, sorbitan fatty acid ester, fat, reduced starch syrup, isomalt, tapioca modified starch, It is possible to reduce the harmful effects of sugar and saccharides by manufacturing soft candy (brand name: maize) by mixing raw materials composed of other concentrates and fragrance, and to prevent stickiness, tooth adhesion and texture of soft candy The present invention provides a method for manufacturing an unsalted soft candy and a soft candy composition.
이와 같이된 본 발명은 소프트캔디제조시 무설탕으로 제조함으로 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하는 효과를 갖는다. The present invention as described above has the effect of reducing the harmful effects of sugar and saccharide by producing sugar-free sugar during the production of soft candy.
도1은 본 발명의 무설탕소프트캔디 제조 공정 블록도 이다.FIG. 1 is a block diagram of a process for manufacturing a sugar-free soft candy of the present invention.
이하 본 발명의 실시 예를 상세히 설명하면 다음과 같다.Hereinafter, embodiments of the present invention will be described in detail.
본 발명에서 설명하는 소프트캔디는 제품명으로 널리 알려진 마이쮸를 말하는 것이며 본 발명에서는 이의 마이쮸를 소프트캔디로 지칭하여 설명한다.The soft candy described in the present invention refers to a microwave oven widely known as a product name, and its microwave oven is referred to as a soft candy.
이하 실시 예에서 설명되는 무설탕소프트캔디조성물은 환원물엿, 자당지방산에스테르, 솔비탄지방산에스테르, 유지, 이소말트, 타피오카변성전분, 풀루란, 무설탕폰단트와 기타농축액 및 향료가 무설탕소프트캔디 조성물로 이루어진다.The unsweetened soft candy composition described in the following Examples is composed of reduced starch syrup, sucrose fatty acid ester, sorbitan fatty acid ester, fat, isomalt, tapioca modified starch, pullulan, sugar-free pondant and other concentrates and flavorings in an unsweetened soft candy composition .
상기와 같이 조성된 조성물을 이용한 무설탕소프트캔디의 제조방법을 살펴보면 다음과 같다.A method of producing the sugar-free soft candy using the composition thus prepared will be described below.
제1공정: 유지배합 및 당액 제조 단계Step 1: Retention formulation and sugar solution preparation step
환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부로 유지첨가물을 혼합하여 용해한 후 준비한다.0.1 to 1 part by weight of a sucrose fatty acid ester, 0.1 to 1 part by weight of a sorbitan fatty acid ester, and 15 to 20 parts by weight of a fat are mixed and dissolved in 100 parts by weight of a reduced starch syrup.
유지배합하는 단계는 상기 계량하여 각각 준비된 유지첨가물을 배합하는 것으로 이루어진다.The holding and mixing step comprises metering and mixing each of the prepared preservative additives.
또한, 당액을 제조하기 위해 환원물엿 100중량부에 대하여 이소말트 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5~1중량부로 당원료를 혼합하여 용해한 후 준비한다.To prepare a sugar solution, 40 to 50 parts by weight of isomalt, 1 to 5 parts by weight of tapioca modified starch, and 0.5 to 1 part by weight of pullulan are mixed and dissolved to prepare 100 parts by weight of reduced sugar syrup.
당액을 제조하는 단계는 상기 용해하여 준비된 당원료를 혼합하여 당액제조 단계가 실시된다In the step of producing the sugar solution, the sugar solution preparation step is carried out by mixing the sugar material prepared by dissolving
상기 용해하여 준비된 조성물을 이용하여 당액을 제조시 각각 계량하여 준비된 유지첨가물을 이용한 유지배합단계와 계량된 당원료를 이용한 당액제조단계를 각각 실시한 후 이를 유지배합 10~20중량% 당액 80~90중량% 비율로 합쳐 균질화 시킬 수 있다.The solutions prepared by dissolving were used to weigh each sugar solution at the time of preparation, followed by a holding and mixing step using the prepared preservative additive and a sugar solution preparation step using the weighed sugar material. %. ≪ / RTI >
또한, 다른 방법으로 당액 제조시 계량한 당원료 조성물과 유지배합시 유지첨가물을 혼합한 후 이를 용해시켜 균질화 할 수 있다.In another method, the saccharide raw material composition which is weighed during the preparation of the saccharide solution may be mixed with the preservative additive in the case of the fat-soluble saccharide mixture, and then dissolved and homogenized.
본 발명의 당액제조시 사용되는 풀루란은 흑색 효모의 일종인 Pullularia pullulans가 여러가지 당으로부터 세포외에 분비하는 a-1,4결합 2개와 a-1,6 결합 1개를 단위구조로 하는 직쇄상의 a-글루칸(a-glucan)이다. The pullulan used in the production of the sugar solution of the present invention is a black yeast strain, Pullularia pullulans, which is a linear yeast having a unit structure of two a-1,4 bonds and one a- a-glucan.
풀루란은 식품공업에서 젤리등의 물성의 부여에 쓰이고 있으며, 또한 액상식품을 풀루란(pullulan)의 필름속에 넣는 새로운 식품이 개발되고 있다. Pullulan is used in the food industry to impart physical properties such as jelly, and new foods are being developed that put liquid food into a film of pullulan.
또한 풀루란의 a-1,4 결합을 분해하는 효소풀룰라나아제(pullulanase)가 알려져 전분을 비롯하여 a-글루칸의 가지구조의 연구에 쓰이고 있다.In addition, enzyme pullulanase, which degrades the a-1,4 bond of pullulan, has been known and is being used for studying the branch structure of a-glucan including starch.
따라서 계량하여 준비된 조성물을 이용하여 당액을 제조시 유지배합단계와 당액제조단계를 각각 실시한 후 이를 합쳐 균질화시킬수 있으며 이를 설명하면 다음과 같다.Therefore, it is possible to homogenize the sugar solution after the sugar solution is prepared by using the composition prepared by weighing, and then the sugar solution can be homogenized.
<유지첨가물조성물과 당액조성물을 각각 제조혼합하여 당액을 제조하는 경우>≪ Case where sugar solution is prepared by preparing and mixing each of the fat and oil additive composition and the sugar solution composition &
⒜유지배합과정⒜ Maintenance formula
환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부와 수분 2~3중량부를 1차 혼합하여 용해 및 균질화를 실시한다. 이때 환원물엿은 혼합비율의 기준치만 되고 자당지방산에스테르, 솔비탄지방산에스테르, 유지와 수분만을 혼합하여 용해한 후 균질화한다. 0.1 to 1 part by weight of a sucrose fatty acid ester, 0.1 to 1 part by weight of a sorbitan fatty acid ester, 15 to 20 parts by weight of a fat and 2 to 3 parts by weight of water are mixed and homogenized to 100 parts by weight of reduced syrup. At this time, the reduced starch syrup is only the standard value of the mixing ratio, and only sucrose fatty acid ester, sorbitan fatty acid ester, fat and oil are mixed and dissolved and homogenized.
⒝ 당액제조 과정(B) Production of sugar solution
환원물엿 100중량부에 대하여 이소말트결정 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5~1중량부를 환원물엿과 혼합하여 용해한 후 균질화시킨다.40 to 50 parts by weight of isomalt crystals, 1 to 5 parts by weight of tapioca modified starch and 0.5 to 1 part by weight of pullulan are mixed and dissolved in 100 parts by weight of reduced syrup, and homogenized.
⒞혼합공정⒞ Mixing process
상기 ⒜유지배합과정에서 준비된 유지 10~20중량%와, ⒝당액제조과정에서 준비된 당액 80~90중량%을 혼합하여 균질화하되 이때 고형분함량이 65~75%가 되도록 조절하여 당액을 제조하게 된다.10% to 20% by weight of the fat and 10% to 20% by weight of the sugar solution prepared in the preparation of the sugar solution are homogenized by adjusting the solid content to 65 to 75%.
<유지첨가물 조성물과 당액조성물을 동시에 혼합하여 당액을 제조하는 경우>≪ Case where sugar solution is prepared by simultaneously mixing the preservative additive composition and the sugar solution composition >
당액 제조과정에서 말티톨의 함량이 40~50%이고, DP10이 10%이하인 환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부와 수분 2~3중량부, 이소말트결정 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5∼1중량부로 각각 준비하여 혼합한 다음 이를 용해한후 균질화시켜 당액을 제조하게 된다.0.1 to 1 part by weight of a sucrose fatty acid ester, 0.1 to 1 part by weight of a sorbitan fatty acid ester, and 15 to 20 parts by weight of sucrose fatty acid ester are added to 100 parts by weight of reduced syrup containing 40 to 50% maltitol and 10% 2 to 3 parts by weight of water, 40 to 50 parts by weight of isomalt crystals, 1 to 5 parts by weight of tapioca modified starch, and 0.5 to 1 part by weight of pullulan are mixed and then dissolved and homogenized to prepare a sugar solution .
상기 당액을 제조하기 위한 2가지 경우 모두 당액의 고형분함량이 65~75%가되도록 당액을 제조한다.In both cases for producing the sugar solution, the sugar solution is prepared so that the solid content of the sugar solution is 65 to 75%.
제2공정: 당액 농축 냉각 단계Second step: sugar solution thickening cooling step
상기 제조된 당액을 용해 및 균질화시킨 후 수분함량이 2~5%가 되도록 당액을 농축한다.After dissolving and homogenizing the sugar solution, the sugar solution is concentrated to a moisture content of 2 to 5%.
당액을 농축시 수분함량이 2~5%보다 많을 경우에는 최종제품의 식감이 끈적끈적하고 보형성유지가 되지 않으므로 수분함량은 2~5%에 한정하는 것이 바람직하다.If the water content of the sugar solution is higher than 2 to 5% at the time of concentration, the texture of the final product may become sticky and not retained, so that the moisture content is preferably limited to 2 to 5%.
상기와 같이 당을 농축시킨 후에는 냉각을 실시한다.After the sugar is concentrated as described above, cooling is performed.
제3공정: 젤라틴 및 첨가원료혼합공정Step 3: Gelatin and additive material mixing process
본 공정에서는 젤라틴과 무설탕 폰단트, 기타농축액 및 향료를 넣어 믹싱한다.In this process, gelatin and sugar-free pondant, other concentrated liquid and perfume are added and mixed.
상기 젤라틴은 240~300블룸(Bloom)을 사용하며, 무설탕폰단트는 농축당액 중량부대비 10~20중량부를 혼합한다.240-300 bloom is used for the gelatin, and 10-20 parts by weight of concentrated sugar solution is mixed with the sugar-free podant.
이때 무설탕폰단트 함량이 10~20중량부 보다 많으면 제품이 쇼트한 식감을 갖게되고, 적게 첨가되면 탄성과 치아부착성이 증가된다.At this time, when the content of the unsweetened ponadant is more than 10 to 20 parts by weight, the product has a short texture, and when it is added little, the elasticity and the adhesion of the teeth are increased.
본 발명에서 사용되는 무설탕 폰단트는 이소말트결정 100중량부에 이소말트분말 0.1~1중량부, 말티톨시럽 20~30중량부, 글리세린 1~5중량부, 유지 1~5중량부를 혼합하여 균질화시킨다. The unsweetened fondant used in the present invention is prepared by mixing 0.1 to 1 part by weight of isomalt powder, 20 to 30 parts by weight of maltitol syrup, 1 to 5 parts by weight of glycerin and 1 to 5 parts by weight of isomalt crystals in 100 parts by weight of isomalt crystals.
또한, 상기 농축된 당액 100중량부에 젤라틴 1~5중량부 및 무설탕 폰단트 10~20중량부을 혼합한 후 원하는 기타농축액 1~3중량부 또는 기타향료 1~3중량부를넣고 믹싱하여 향이 발생되도록 하고 과일 맛이 나도록 한다.1 to 5 parts by weight of gelatin and 10 to 20 parts by weight of sugar-free phantant are mixed with 100 parts by weight of the concentrated sugar solution, and 1 to 3 parts by weight of other desired concentrate or 1 to 3 parts by weight of other fragrance is added and mixed to produce a fragrance And let it taste fruit.
이때 주로 사용되는 과일은 딸기, 사과, 복숭아 중 어느 하나로 된 과일농축액을 혼합하여 제조할 수 있으며, 과일농축액과 별도의 향료를 동시에 첨가할 수 있다. 예를 들어 천연딸기과일 농축액만으로는 딸기 풍미를 진하게 낼 수 없으므로 딸기 향료를 더 첨가하면 딸기 풍미를 진하게 발생시킬 수 있다. In this case, the fruit which is mainly used can be prepared by mixing the fruit concentrate of any one of strawberry, apple and peach , and the fruit concentrate and the separate flavoring can be added at the same time. For example, a natural strawberry fruit concentrate can not produce a strong strawberry flavor, so adding more strawberry flavor can produce a stronger strawberry flavor.
제4공정: 니딩 및 성형단계Fourth step: kneading and molding step
상기 농축된 당액 100중량부에 젤라틴 1∼5중량부 및 무설탕 폰단트 10∼20중량부와 딸기, 사과, 복숭아 중 어느 하나로 된 과일농축액 1∼3중량부 및 향료 1∼3중량부를 넣고 믹싱한다.To 100 parts by weight of the concentrated sugar solution, 1 to 5 parts by weight of gelatin, 10 to 20 parts by weight of sugar-free phytonte , 1 to 3 parts by weight of fruit concentrate of strawberry, apple, and peach and 1 to 3 parts by weight of perfume are added and mixed .
상기 농축된 당액에 첨가물을 넣고 니더기에서 믹싱하여 반죽하는 니딩과정을 거친다.The additive is added to the concentrated sugar solution, kneaded in a kneader and kneaded.
상기와 같이 니딩한 후에는 냉각시켜 용기에 넣고 매스를 숙성시킨다.After kneading as described above, it is cooled and placed in a container to aged the mass.
상기 숙성된 소프트캔디의 덩어리 형태의 매스를 익스트루더에 넣어 길게 압출한 후 절단하여 일정한 캔디모양으로 성형한다.The agglomerated mass of the soft candy is put in an extruder and then extruded and cut to form a certain candy shape.
제5공정: 소프트캔디에 자일리톨 코팅 단계Step 5: Xylitol coating step in soft candy
상기 성형된 캔디를 냉각하여 자일리톨로 1차 분말코팅 한다.The formed candy is cooled and coated with xylitol as a primary powder.
상기 1차 분말코팅한 후 자일리톨 100중량부에 향료 1∼3중량부, 색소 1∼3중량부. 물 15∼25중량부를 첨가한 자일리톨 당액으로 1차 분말코팅 표면에 2차 당액을 코팅. 건조한 후 카나우바왁스 분말을 도포하여 광택을 낸다.After the primary powder coating, 100 parts by weight of xylitol was mixed with 1 to 3 parts by weight of a flavor and 1 to 3 parts by weight of a colorant. Secondary sugar solution is coated on the primary powder coated surface with xylitol sugar solution containing 15 to 25 parts by weight of water. After drying, apply carnauba wax powder and polish it.
상기와 같이 광택이 이루어진 소프트캔디는 통상의 포장방법으로 포장한다. The lustrous soft candy as described above is packaged by a conventional packaging method.
이와 같이 실시되는 본 발명의 비교 예를 살펴보면,In the comparative example of the present invention,
<실시예 1>≪ Example 1 >
본 발명의 소프트캔디 제조시 같은 배합비에서 당조성표가 DP1~3이 70% 이상이고 DP10이 10%이상인 환원물엿을 사용하였을때 최종제품의 물성의 끈적임이 심하고 재결정이 일어나 쇼트한 식감을 갖게 된다. When the soft candy of the present invention is used in the same blending ratio, when the reduced starch syrup having the DP1 to DP3 of 70% or more and the DP10 of 10% or more is used, the stickiness of the physical properties of the final product is severe and recrystallization occurs and a short texture is obtained.
따라서 말티톨의 함량이 40~50%이고, DP10이 10%이하인 환원물엿을 사용하였을때 최종제품의 끈적임과 쇼트한 식감이 최소로 줄어드는 것으로 나타났다.Therefore, when the content of maltitol was 40-50% and the reduced syrup containing 10% or less DP10 was used, the stickiness and the shortened texture of the final product were minimized.
본 발명에서 DP는 degree of polymerization(당중합도)를 뜻한다.In the present invention, DP means degree of polymerization.
<실시예 2>≪ Example 2 >
또한 젤라틴만 사용했을시에 제품에 츄잉성은 있으나 오래지속되지 못하고 치아부착성이 좋지않은 점을 타피오카변성전분을 사용하여 치아에 붙는 것을 줄여주고 소프트한 식감 및 보형성을 부여해준다.In addition, when the gelatin alone is used, the product is chewy, but it does not last long and the tooth adhesion is not good. The use of tapioca modified starch reduces the sticking to the teeth and gives soft texture and shape.
<실시예 3>≪ Example 3 >
또한 환원물엿 60중량%이하, 이소말트결정 30중량% 이상중량이었을 때 시간이 지날수록 재결정화가 일어나 식감이 저하되는 것으로 나타났다.When the weight of the reduced starch syrup was 60% by weight or less and the isomalt crystal was 30% by weight or more, recrystallization occurred and the texture was deteriorated over time.
<실시예 4><Example 4>
무설탕 폰단트 제조시에 이소말트분말을 첨가하지 않은 무설탕 폰단트를 사용했을 때에는 치아부착성이 분말을 첨가한 것보다 끈적임 및 치아부착성이 있어 식감이 저하됨을 알 수 있었다. In the case of using an unsweetened phonend without adding isomalt powder during the production of the unsweetened phonend, the tooth adhesion was more sticky and tooth adhesion than that added with the powder, and the texture was deteriorated.
무설탕 폰단트 함량이 10~20% 보다 많으면 제품이 쇼트한 식감을 갖게 되고, 적게되면 탄성과 치아부착성이 증가 된다.When the content of the unsweetened phonontal is more than 10 to 20%, the product has a short texture, and when it is less, elasticity and dental adhesion are increased.
이소말트분말을 첨가할시 무설탕 폰단트 내의 결정을 보다 고르고 균일하게 잡아주는 효과가 있는것으로 나타났다.It was found that the addition of isomalt powder has a more uniform and uniform effect on the crystals in the sugar-free pontoon.
<실시예 5>≪ Example 5 >
240~300블룸(Bloom)의 젤라틴을 사용하였을때 제품에 더 강한 츄잉성을 줄 수 있으며 보형성유지에도 도움을 주는것으로 나타났다.When 240 ~ 300 bloom gelatin was used, it could give stronger chewing properties to the product, and it also helped to maintain the shape.
이때 젤라틴의 Bloom은 강도를 나타내며, 숫자가 커질수록 젤라틴의 강도는 세진다.At this time, the bloom of gelatin shows the intensity, and the higher the number, the more the intensity of the gelatin is.
이상에서 설명한 바와 같이 본 발명은 무설탕소프트캔디 조성물을 자당지방산에스테르, 솔비탄지방산에스테르, 유지, 환원물엿, 이소말트, 타피오카변성전분, 젤라틴 및 무설탕폰단트, 기타농축액 및 향료로 이루어진 원료를 혼합하여 소프트캔디(마이쮸)를 제조함으로 설탕 및 당류에 의한 폐해를 줄일 수 있도록 하고, 캔디의 보형성유지와 더불어 끈적임 방지 및 치아의 부착성 방지와 식감을 향상시킬수 있도록 한 무설탕마이쮸소프트캔디를 제공할 수 있는 특징이 있다.INDUSTRIAL APPLICABILITY As described above, the present invention relates to a method for preparing a sugar-free soft candy composition by mixing a sugar candy fat composition with sucrose fatty acid ester, sorbitan fatty acid ester, fat, reduced starch syrup, isomalt, tapioca modified starch, gelatin, We can provide soft candy (miso soft candy) which can reduce the harm caused by sugar and saccharide by making soft candy (maize), prevent sugar stickiness, prevent adhesion of teeth and improve texture. There are features.
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Claims (7)
말티톨의 함량이 40~50%이고, DP10이 10%이하인 환원물엿 100중량부에 대하여 자당지방산에스테르 0.1~1중량부, 솔비탄지방산에스테르 0.1~1중량부, 유지 15~20중량부로 혼합하여 용해 후 균질화시키고 고형분함량이 65~75%가 되도록 하여 유지첨가물을 준비하는 단계;
말티톨의 함량이 40~50%이고, DP10이 10%이하인 환원물엿 100중량부에 대하여 이소말트결정 40~50중량부, 타피오카변성전분 1~5중량부, 풀루란 0.5∼1중량부로 혼합하여 용해후 균질화시키고 고형분함량이 65~75%가 되도록 하여 당원료를 준비하는 단계;
상기 준비된 유지첨가물 10∼20중량%와, 상기 준비된 당액원료 80∼90중량%를 혼합하여 용해 후 균질화시켜 고형분함량이 65~75%가 되도록 당액을 제조하는 단계;
상기 제조된 당액을 균질화 시킨후 당액을 농축시 수분함량이 2~5%가 되도록 당액을 농축하는 단계;
상기 농축된 당액 100중량부에 240~300블룸(Bloom)의 젤라틴 1∼5중량부 및 무설탕폰단트 10∼20중량부, 딸기, 사과, 복숭아 중 어느 하나로 된 과일농축액 1∼3중량부 및 향료 1∼3중량부를 넣고 수분함량이 12∼15%가 되도록 믹싱하는 단계;
상기 믹싱된 당액을 익스트루더에 넣고 길게 뽑아 매스를 절단하여 일정한 형상으로 캔디를 성형하여 냉각하는 단계;
상기 냉각된 캔디를 자일리톨로 1차 분말코팅하는 단계;
상기 1차 분말코팅한 후 자일리톨 100중량부에 향료 1∼3중량부, 색소 1∼3중량부. 물 15∼25중량부를 첨가한 자일리톨 당액으로 1차 분말코팅된 표면에 2차 당액을 코팅하여 건조한 후 카나우바왁스분말을 도포하여 광택을 낸 다음 포장하는 단계를 포함하는 무설탕소프트 캔디 제조방법.A method for producing a sugar-free soft candy formed by coating a candy formed by mixing a fat and a sugar solution with xylitol,
0.1 to 1 part by weight of sucrose fatty acid ester, 0.1 to 1 part by weight of sorbitan fatty acid ester and 15 to 20 parts by weight of fat are mixed and dissolved in 100 parts by weight of reduced syrup containing 40 to 50% of maltitol and 10% Then homogenizing and preparing the fat additive to have a solids content of 65-75%;
40 to 50 parts by weight of isomalt crystals, 1 to 5 parts by weight of tapioca modified starch and 0.5 to 1 part by weight of pullulan are mixed and dissolved in 100 parts by weight of reduced syrup containing 40 to 50% of maltitol and 10% Preparing a sugar material so as to have a solid content of 65 to 75%;
Mixing 10 to 20% by weight of the prepared preservative additive and 80 to 90% by weight of the prepared sugar solution raw material, dissolving and homogenizing the sugar solution to prepare a sugar solution so that the solid content is 65 to 75%;
Concentrating the sugar solution so that the water content is 2 to 5% when the sugar solution is homogenized after the sugar solution is homogenized;
1 to 5 parts by weight of gelatin of 240 to 300 blooms and 10 to 20 parts by weight of sugar-free phantant, 1 to 3 parts by weight of a fruit concentrate consisting of strawberry, apple and peach, 1 to 3 parts by weight, and mixing the mixture so that the water content is 12 to 15%;
The mixed sugar solution is put into an extruder and pulled out so that the mass is cut to form a candy in a predetermined shape and cooled.
Coating the cooled candy with xylitol;
After the primary powder coating, 100 parts by weight of xylitol was mixed with 1 to 3 parts by weight of a flavor and 1 to 3 parts by weight of a colorant. And coating the surface of the first powder coating with the xylitol sugar solution to which 15 to 25 parts by weight of water has been added, drying the coated second sugar solution, applying the carnauba wax powder, lustering and then packaging the unsweetened soft candy.
상기 무설탕폰단트는 이소말트결정 100중량부에 이소말트분말 0.1~1중량부, 말티톨시럽 20~30중량부, 글리세린 1~5중량부, 유지 1~5중량부로 이루어진 것을 포함하는 무설탕소프트 캔디 제조 방법.The method according to claim 1,
Wherein said sugar-free fondant comprises 100 parts by weight of isomalt crystal, 0.1 to 1 part by weight of isomalt powder, 20 to 30 parts by weight of maltitol syrup, 1 to 5 parts by weight of glycerin and 1 to 5 parts by weight of fat .
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