JPS6247488A - Phosphate treatment method for electrogalvanized steel sheets - Google Patents
Phosphate treatment method for electrogalvanized steel sheetsInfo
- Publication number
- JPS6247488A JPS6247488A JP18782085A JP18782085A JPS6247488A JP S6247488 A JPS6247488 A JP S6247488A JP 18782085 A JP18782085 A JP 18782085A JP 18782085 A JP18782085 A JP 18782085A JP S6247488 A JPS6247488 A JP S6247488A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- steel sheets
- treatment
- phosphate treatment
- whiteness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 30
- 239000010959 steel Substances 0.000 title claims abstract description 30
- 229910019142 PO4 Inorganic materials 0.000 title claims description 24
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims description 22
- 239000010452 phosphate Substances 0.000 title claims description 22
- 238000000034 method Methods 0.000 title claims description 13
- 238000010422 painting Methods 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 abstract description 3
- 239000008397 galvanized steel Substances 0.000 abstract description 3
- 229910052759 nickel Inorganic materials 0.000 abstract description 3
- 229910052725 zinc Inorganic materials 0.000 abstract description 3
- 239000003973 paint Substances 0.000 abstract description 2
- 235000021317 phosphate Nutrition 0.000 description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 12
- 239000011701 zinc Substances 0.000 description 12
- 230000007423 decrease Effects 0.000 description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- -1 nitrate ions Chemical class 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000004471 Glycine Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Chemical Treatment Of Metals (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
この発明は電気亜鉛めっき鋼板の後処理技術に係り、特
に白色度の高い鋼板が得られるリン酸jjQ処理方法に
関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application This invention relates to a post-treatment technique for electrogalvanized steel sheets, and more particularly to a phosphoric acid jjQ treatment method that yields steel sheets with high whiteness.
従来技術とその問題点
電気亜鉛めっき鋼板の後処理は、めっき鋼板の耐食性や
党利密着性、塗装後の耐食性を向上する目的で行なうも
ので、クロメ−1〜処理、ワン酸塩処理等が代表的で必
る。このうち、リン酸塩処理は電気亜鉛めっき鋼板を塗
装下地として使用する場合に施される化成処理でおり、
リン酸塩を主成分とする処理液を用いてリン酸塩処理被
膜(1〜3(1/ rd )を亜鉛めっき層の上に形成
させる。Conventional technology and its problems Post-treatment of electrogalvanized steel sheets is carried out for the purpose of improving the corrosion resistance and adhesion of galvanized steel sheets, as well as the corrosion resistance after painting. Representative and necessary. Of these, phosphate treatment is a chemical conversion treatment applied when electrogalvanized steel sheets are used as a base for painting.
A phosphate treatment film (1 to 3 (1/rd)) is formed on the galvanized layer using a treatment solution containing phosphate as a main component.
第3図はそのリン酸塩処理工程を示すブロック図であり
、処理鋼板(7)は亜鉛めっき槽(1)を出てから表面
調整と呼ばれるアルカリ洗浄を前処理槽(2)で受(九
しかる後リン酸塩処理槽(3)でスプレー処理あるいは
ディップ処理され、後続の水洗槽(4)で水洗された後
、シーリング槽(5)で薄いクロム酸によるシーリング
が施され、乾燥機(6)で屹燥されてリン酸塩処理被膜
がつくられる。従来、リン酸塩処理槽のリン酸塩処理液
はリン酸塩亜鉛を主体としており、それに塗装性能を良
くするために微量のニッケルが添加され、また、被膜形
成を促進する目的で少量の硝酸イオン、微量のフッ素イ
オンが添加されている。Figure 3 is a block diagram showing the phosphate treatment process. After the treated steel sheet (7) leaves the galvanizing tank (1), it undergoes alkaline cleaning called surface conditioning in the pre-treatment tank (2). Thereafter, it is sprayed or dipped in a phosphate treatment tank (3), rinsed with water in a subsequent washing tank (4), sealed with a thin chromic acid in a sealing tank (5), and dried in a dryer (6). ) to create a phosphate treatment film. Conventionally, the phosphate treatment solution in the phosphate treatment tank is mainly composed of zinc phosphate, and a small amount of nickel is added to it to improve coating performance. In addition, small amounts of nitrate ions and trace amounts of fluorine ions are added for the purpose of promoting film formation.
電気亜鉛めっき鋼板は一般にリン酸塩処理により黒くな
り、表面の白色度は低下する。しかるに、最近ユーザー
側からは白色度の高い鋼板が要求されており、製品鋼板
としては白色度60以上(色差計のL値)のものが要求
されている。この要求に応えるため、従来、硝酸濃度の
高い処理液を用いることにより白色度の高い鋼板を得る
方法が提案されている(特開昭59−107084>。Electrogalvanized steel sheets generally become black due to phosphate treatment, and the whiteness of the surface decreases. However, recently, users are demanding steel sheets with high whiteness, and product steel sheets are required to have a whiteness of 60 or more (L value on a color difference meter). In order to meet this demand, a method of obtaining a steel plate with high whiteness by using a treatment liquid with a high concentration of nitric acid has been proposed (Japanese Patent Application Laid-Open No. 107084/1984).
この方法は、処理液中の硝酸濃度を2.5q/I以上に
することにより白色度60以上の処理鋼板が得られると
いうものである。しかし、電気亜鉛めっき鋼板を連続的
にリン酸塩処理した場合、処理面積が増加するにつれ補
給液を添加してもリン酸処理した場合の白色度が低下し
、連続して白色度の高い鋼板を得ることができないとい
う欠点がある。In this method, a treated steel sheet with a whiteness of 60 or more can be obtained by setting the nitric acid concentration in the treatment liquid to 2.5 q/I or more. However, when electrogalvanized steel sheets are continuously treated with phosphates, as the treated area increases, the whiteness of the phosphates decreases even if a replenisher is added, and the steel sheets with high whiteness continuously The disadvantage is that it is not possible to obtain
発明の目的
この発明は従来の前記欠点を解消するためになされたも
ので、補給液の組成を改良することにより連続処理でも
白色度の高い処理鋼板を得ることができる電気亜鉛めっ
き鋼板のリン酸塩処理方法を提案することを目的とする
ものである。Purpose of the Invention The present invention was made in order to eliminate the above-mentioned drawbacks of the conventional method, and it is a method of phosphoric acid for electrogalvanized steel sheets that can obtain treated steel sheets with high whiteness even in continuous processing by improving the composition of the replenishing solution. The purpose of this paper is to propose a salt treatment method.
発明の構成
この発明に係る電気亜鉛めっき鋼板のリン酸塩処理方法
は、電気亜鉛めっき鋼板を連続してリン酸塩処理するに
際し、Zn/Ni重量比が10〜20となるリン酸塩処
理補給液を用いることによりリン酸塩処理面積が増加し
ても処理液中のZn/Ni比を一定にし白色度の高い処
理鋼板を得ることを可能とするものである。Structure of the Invention The method for phosphating an electrogalvanized steel sheet according to the present invention includes phosphate treatment replenishment to achieve a Zn/Ni weight ratio of 10 to 20 when continuously phosphating an electrogalvanized steel sheet. By using the solution, even if the phosphate treatment area increases, the Zn/Ni ratio in the treatment solution can be kept constant and a treated steel sheet with high whiteness can be obtained.
以下、この発明方法について詳細に説明する。The method of this invention will be explained in detail below.
この発明者らは、通常の処理液を用い、連続的にリン酸
塩処理を行なった場合に白色度が低下する原因について
検討した結果、リン酸塩処理浴中の各成分(Pop−、
F−、Zn二 Ni″: xo; 。The inventors investigated the cause of the decrease in whiteness when phosphate treatment is performed continuously using a normal treatment solution, and found that each component in the phosphate treatment bath (Pop-,
F-, Zn2 Ni″: xo;
NH5等)のうち、Zn”とN1“濃度が影響すること
を界い出した。すなわち7−rr”の低下、N1゛の増
加により成品の白色度が低下することが判明した。NH5, etc.), it was determined that the Zn'' and N1'' concentrations were influential. In other words, it has been found that the whiteness of the product decreases with a decrease in 7-rr'' and an increase in N1''.
しかるに、従来の補給液では連続処理を数10万尻にわ
たり行なった場合、処理浴中の7n“”、Ni”の値を
一定範囲に保持することができず変動する。However, with conventional replenishment liquids, when continuous processing is performed over several hundred thousand times, the values of 7n" and Ni" in the processing bath cannot be maintained within a constant range and fluctuate.
従って、連続処理において白色度の低下を防止するため
には、lnとN+1度の変動を防止することが必要とな
る。Therefore, in order to prevent a decrease in whiteness in continuous processing, it is necessary to prevent fluctuations between ln and N+1 degrees.
この発明は上記の知見に基づいてなされたもので、連続
処理におけるZnとN+iU度の変動を防止する方法と
して、Zn/Ni!量比が10〜20となる補給液を用
いることにより、リン酸塩処理面積が増加しても処理液
中の7−n゛゛とN1″+の値を一定範囲に保持可能で
おることを見い出したのでおる。This invention was made based on the above knowledge, and is a method for preventing fluctuations in Zn and N+iU degree in continuous processing. It was discovered that by using a replenishment solution with a volume ratio of 10 to 20, it was possible to maintain the values of 7-n゛゛ and N1''+ in the treatment solution within a certain range even if the phosphate treatment area increased. It's been a while since I've been in the middle of a long time.
ここで、補給液のZn/Ni重量比を10〜20に限定
したのは、Zn/l’Ji重楢比が10未満では白色度
が低下し、同重量比が20を超えると塗装後の耐水密着
性が低下し、白色度は高いが商品価(直がイ氏くなるた
めである。Here, the reason why the Zn/Ni weight ratio of the replenishing liquid was limited to 10 to 20 is because if the Zn/l'Ji weight ratio is less than 10, the whiteness will decrease, and if the same weight ratio exceeds 20, the whiteness will deteriorate after painting. This is because the water resistance adhesion decreases, and although the degree of whiteness is high, the product price (directness is lower).
実施例
第3図に示す処理工程にて、第1表に示す条件で10(
]/尻の両面電気亜鉛めっき鋼板をリン酸塩処理し、補
給液中のzn/n;重量比を第2表に示すごとく変えて
処理鋼板の色調変化、塗装後耐水密着性、処理浴中Zn
/l’4iの推移を調べた。Example 10 (
] / A double-sided electrogalvanized steel sheet at the bottom was treated with phosphate, and the zn/n in the replenishment solution was changed as shown in Table 2. Zn
/l'4i was investigated.
第1図に補給液中重量比と色調変化の関係を、第2図に
処理浴中Zn/Niの推移をそれぞれ示し、塗装後耐水
密着性を第2表に併記した。FIG. 1 shows the relationship between the weight ratio in the replenisher and color tone change, FIG. 2 shows the change in Zn/Ni in the treatment bath, and the water resistant adhesion after painting is also shown in Table 2.
なお、塗装後耐水密着性はメラミン系塗料(商品名:神
東グリシン100)を25μ塗装し、ついで120’C
X25分焼付は後、80°Cの温水に3時間浸漬し、1
#r!間隔で基盤目テストを実施し、その時の塗膜残存
率で評価した。In addition, for water-resistant adhesion after painting, apply melamine paint (product name: Shinto Glycine 100) at 25μ, then apply 120'C
After baking for 25 minutes, soak in warm water at 80°C for 3 hours,
#r! Baseline tests were conducted at intervals and evaluated based on the coating film survival rate at that time.
この発明例では、第2図から明らかなごとく処理浴中の
Zn/N;をほぼ一定に保つことができたことにより、
第1図から明らかなごとく白色度60以上の処理鋼板が
得られ、その得られた処理鋼板は第2表から明らかなご
とくいずれも塗装後耐水密着性にすぐれている。In this example of the invention, as is clear from FIG. 2, the Zn/N ratio in the treatment bath could be kept almost constant.
As is clear from FIG. 1, treated steel plates with a whiteness of 60 or more were obtained, and as is clear from Table 2, all of the obtained treated steel plates had excellent water resistant adhesion after painting.
以下、余白
第 1 表
第 2 表
○:90%以上
へ:60〜89%
×:59%以下
発明の詳細
な説明したごとく、この発明は電気亜鉛めっきj開板の
連続リン酸塩処理において、Zn/Ni重量比10〜2
0の補給液を用いることにより、処理浴中のZnとNi
の濃度を一定範囲に保持することができるので、リン酸
塩処理面積が増加しても白色度の高い(L値60以上)
処理鋼板を安定して得ることができ、かつ塗装後耐水密
着性にも富み、ユーザー側の要求を十分に満足し1qる
製品を量産できる効果を有する。Below, the margins are as follows: Table 1 Table 2 ○: 90% or more: 60-89% /Ni weight ratio 10-2
Zn and Ni in the treatment bath can be
The concentration can be maintained within a certain range, so even if the phosphate treatment area increases, the whiteness is high (L value 60 or more).
It is possible to obtain treated steel plates stably, and has excellent water-resistant adhesion after painting, and has the effect of mass-producing products of 1 q. which fully satisfies user requirements.
第1図はこの発明の実施例における補給液中Zn/Ni
比と色調変化の関係を示す図、第2図は同じ〈実施例に
おける処理浴中Zn/Ni比の推移を示す図、第3図は
電気亜鉛めっき鋼板のリン酸塩処理工程を示すブロック
図である。
1・・・亜鉛めっき槽、2・・・面処理槽、3・・・リ
ン酸塩処理槽、4・・・水洗槽、5・・・シーリング槽
、6・・・屹燥機、7・・・鋼板。
第1図
処理面積(xtom)
第2図
処理面積(X 10’m2)
第3図FIG. 1 shows Zn/Ni in the replenishment solution in an embodiment of the present invention.
Figure 2 is a diagram showing the relationship between the ratio and color tone change. Figure 2 is a diagram showing the transition of the Zn/Ni ratio in the treatment bath in the same example. Figure 3 is a block diagram showing the phosphate treatment process for electrogalvanized steel sheets. It is. 1... Galvanizing tank, 2... Surface treatment tank, 3... Phosphate treatment tank, 4... Washing tank, 5... Sealing tank, 6... Dryer, 7... ...Steel plate. Figure 1 Processing area (xtom) Figure 2 Processing area (X 10'm2) Figure 3
Claims (1)
、Zn/Ni重量比が10〜20となるリン酸塩処理補
給液を用いることを特徴とする電気亜鉛めっき鋼板のリ
ン酸塩処理方法。A method for phosphate treatment of electrogalvanized steel sheets, characterized in that a phosphate treatment replenishment solution having a Zn/Ni weight ratio of 10 to 20 is used when electrogalvanized steel sheets are continuously phosphate treated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18782085A JPS6247488A (en) | 1985-08-27 | 1985-08-27 | Phosphate treatment method for electrogalvanized steel sheets |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18782085A JPS6247488A (en) | 1985-08-27 | 1985-08-27 | Phosphate treatment method for electrogalvanized steel sheets |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6247488A true JPS6247488A (en) | 1987-03-02 |
Family
ID=16212808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18782085A Pending JPS6247488A (en) | 1985-08-27 | 1985-08-27 | Phosphate treatment method for electrogalvanized steel sheets |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6247488A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007527815A (en) * | 2004-03-10 | 2007-10-04 | メツィキス,ジョージ | Protective cover for motorcycle |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59107084A (en) * | 1982-12-08 | 1984-06-21 | Kawasaki Steel Corp | Phosphating solution for zinc electroplated steel sheet |
-
1985
- 1985-08-27 JP JP18782085A patent/JPS6247488A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59107084A (en) * | 1982-12-08 | 1984-06-21 | Kawasaki Steel Corp | Phosphating solution for zinc electroplated steel sheet |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007527815A (en) * | 2004-03-10 | 2007-10-04 | メツィキス,ジョージ | Protective cover for motorcycle |
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