JPH06326450A - Soldering method - Google Patents
Soldering methodInfo
- Publication number
- JPH06326450A JPH06326450A JP11025493A JP11025493A JPH06326450A JP H06326450 A JPH06326450 A JP H06326450A JP 11025493 A JP11025493 A JP 11025493A JP 11025493 A JP11025493 A JP 11025493A JP H06326450 A JPH06326450 A JP H06326450A
- Authority
- JP
- Japan
- Prior art keywords
- solder paste
- electrode
- electric circuit
- circuit component
- circuit board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 79
- 238000005476 soldering Methods 0.000 title claims abstract description 65
- 229910000679 solder Inorganic materials 0.000 claims abstract description 164
- 238000012546 transfer Methods 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 230000008018 melting Effects 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 8
- 239000005871 repellent Substances 0.000 claims description 8
- 238000013461 design Methods 0.000 abstract description 4
- 238000005429 filling process Methods 0.000 abstract 1
- 238000007639 printing Methods 0.000 description 18
- 239000000463 material Substances 0.000 description 12
- 239000011247 coating layer Substances 0.000 description 7
- 230000007547 defect Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- -1 polytetrafluoroethylene Polymers 0.000 description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 238000007650 screen-printing Methods 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- 239000002033 PVDF binder Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920002620 polyvinyl fluoride Polymers 0.000 description 4
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 3
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 239000011190 CEM-3 Substances 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 239000011188 CEM-1 Substances 0.000 description 1
- 101100257127 Caenorhabditis elegans sma-2 gene Proteins 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920005678 polyethylene based resin Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005673 polypropylene based resin Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
- H05K3/3421—Leaded components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は回路基板に実装される電
気回路部品のはんだ付け方法に係り、特に表面実装に好
適なハンダ付け方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for soldering an electric circuit component mounted on a circuit board, and more particularly to a soldering method suitable for surface mounting.
【0002】[0002]
【従来の技術】従来より、回路基板上へ電気回路部品を
電気的に接続する方法としては、はんだ付け等によるろ
う付け方法、また機械的に圧着する方法、コネクタを用
いる方法などが知られている。これらの内、その生産性
の高さから、はんだ付け方法が一般的であり、具体的に
は、フローはんだ付け法、スクリーン印刷やプリコート
を用いたリフローはんだ付け法、ロボットはんだ付け法
などが用いられている。2. Description of the Related Art Conventionally, as a method for electrically connecting an electric circuit component onto a circuit board, a brazing method such as soldering, a mechanical crimping method, a method using a connector, etc. are known. There is. Among these, the soldering method is generally used because of its high productivity. Specifically, the flow soldering method, the reflow soldering method using screen printing or precoating, the robot soldering method, etc. are used. Has been.
【0003】フローはんだ付け法は、電気回路部品を仮
に搭置した回路基板の一方の面を溶融はんだ上に浸漬す
る、はんだ漬け方法であり、比較的に高速に処理できる
ものであるが、0.65〜1.27mmピッチ程度以下
になると、はんだブリッジ等の不良が多く発生する結
果、良好なはんだ付けができにくくなる欠点が指摘され
ている。さらに、耐熱性に劣る電気回路部品を高温状態
の溶融はんだ内に浸漬することはできないため、耐熱性
に劣る電気回路部品は回路基板のはんだ浸漬面裏側に搭
置せざるを得なくなり、設計上の自由度がなくなる問題
点も指摘されている。The flow soldering method is a soldering method in which one surface of a circuit board on which an electric circuit component is temporarily mounted is dipped in molten solder, and it can be processed at a relatively high speed. It has been pointed out that if the pitch is less than about 0.65 to 1.27 mm, many defects such as solder bridges occur, resulting in difficulty in good soldering. Furthermore, since electric circuit components with poor heat resistance cannot be immersed in molten solder at high temperature, electric circuit components with poor heat resistance must be mounted on the back side of the circuit board on which the solder is immersed, and It has been pointed out that there is a lack of freedom.
【0004】次に、リフローはんだ漬けは、スクリーン
印刷を用いたものであり、上記の欠点を解消すべく開発
されたものである。図14はリフローはんだ付け法にお
けるはんだペースト供給の様子を示した側面図であり、
本図において、基台103上に回路基板8が載置固定さ
れており、所定の配線パターンを形成したスクリーンマ
スク101上にはんだペースト3(図中の塗り潰しで示
す)をのせて、スキージ4に一定の力を加えながら矢印
Y方向へ移動させ、スクリーン開口部102を介しては
んだペースト3を下方に押し出し回路基板8の電極上に
はんだペースト3を印刷するものである。Next, reflow soldering uses screen printing and was developed to eliminate the above drawbacks. FIG. 14 is a side view showing how solder paste is supplied in the reflow soldering method.
In this figure, a circuit board 8 is placed and fixed on a base 103, and a solder paste 3 (shown by a solid line in the figure) is placed on a screen mask 101 on which a predetermined wiring pattern is formed. The solder paste 3 is moved in the direction of the arrow Y while applying a constant force, and the solder paste 3 is extruded downward through the screen opening 102 to print the solder paste 3 on the electrodes of the circuit board 8.
【0005】その後、回路基板8の電極上に電気回路部
品を載置してから、はんだペーストを加熱溶融し、リフ
ローはんだ付けを行なうことで所望の実装済の基板を得
るものである。ここで、このリフローはんだ漬け加熱溶
融方式としては、赤外線、遠赤外線を利用する方法、熱
風を利用するホットエアー方式による方法、不活性溶剤
の気化潜熱を利用するベーパーフェイズ方式による方
法。加熱部材を利用するホットラムやホットプレート方
式による方法、または、YAG、CO2 レーザ等の熱源
を利用する方法などが知られている。After that, an electric circuit component is placed on the electrodes of the circuit board 8, the solder paste is heated and melted, and reflow soldering is performed to obtain a desired mounted board. Here, as the reflow soldering heating and melting method, there are a method using infrared rays and far infrared rays, a method using a hot air method using hot air, and a method using a vapor phase method using latent heat of vaporization of an inert solvent. A method using a hot ram or a hot plate method using a heating member, a method using a heat source such as YAG, a CO 2 laser, or the like is known.
【0006】一方、回路基板8の電極9上に前もっては
んだを供給しておく予備はんだ方法としてプリコート法
が知られている。その一例としては、溶融はんだ槽の中
に回路基板を浸漬し、引き上げ時にホットガスを吹き付
けることによって電極上の余分なはんだを除去するホッ
トガスレベラーによるプリコートが代表的である。次に
ロボットはんだ付け法の代表例を、図16の概略構成側
面図と図16の要部拡大斜視図であって図16のこて先
付近の様子を示した外観図である図17を参照して述べ
る。両図において、回路基板8の電極9上に電気回路部
品5に一体的に設けられた電極6を接触状態に載置し
て、電気回路部品の電極6に対して加熱されたこて先1
05に糸はんだ106を矢印H方向へ送ながら順次供給
する。On the other hand, a pre-coating method is known as a pre-soldering method in which solder is previously supplied onto the electrodes 9 of the circuit board 8. A typical example thereof is precoating with a hot gas leveler in which the circuit board is immersed in a molten solder bath and hot gas is blown during pulling to remove excess solder on the electrodes. Next, as a typical example of the robot soldering method, see FIG. 17, which is a side view showing the schematic configuration of FIG. 16 and an enlarged perspective view of the essential parts of FIG. 16, showing an appearance around the tip of FIG. And state. In both figures, an electrode 6 provided integrally with an electric circuit component 5 is placed on an electrode 9 of a circuit board 8 in a contact state, and a tip 1 heated to the electrode 6 of the electric circuit component 1 is placed.
The wire solder 106 is fed in the direction of arrow H in FIG.
【0007】以上の構成において、こて先105で溶融
されたはんだによって電気回路部品5の電極6と回路基
板の電極9のはんだ付けが行なわれる。このように、こ
て先105を電気回路部品の電極6、または回路基板の
電極9、または回路基板8に接触させたまま矢印T方向
(図17)にスライドさせつつ連続的に行なうことによ
ってはんだ付けする方法ものである。In the above structure, the electrode 6 of the electric circuit component 5 and the electrode 9 of the circuit board are soldered by the solder melted at the tip 105. Thus, the soldering tip 105 is continuously slid in the direction of the arrow T (FIG. 17) while being in contact with the electrode 6 of the electric circuit component, the electrode 9 of the circuit board, or the circuit board 8 to perform soldering. It is a method of attaching.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、上記の
各従来例のはんだ付けには以下のような欠点があった。
まず、スクリーン印刷法のうち、電極の1本毎にはんだ
ペーストを供給するセパレート印刷法(電極1本ごとに
対応させた開口部を有するスクリーンマスクを用いて印
刷し、印刷されたはんだペーストは電極毎に、はんだペ
ーストが塗布された状態に印刷する)においては、電気
回路部品および回路基板の電極ピッチ(隣接する電極の
中心間の距離)が0.65mm,0.5mmと小さくな
るにしたがってスクリーンマスクの開口面積も同様に小
さくなるが、このように開口面積が小さくなると、はん
だペーストがマスクから抜けにくくなることから印刷性
が悪くなる。この結果、回路基板の電極の1本ごとに印
刷されたはんだペースト量のバラツキが大きくなるた
め、リフロー後において電極間ブリッジ、未はんだ(後
述する)等が生じ、接合の信頼性が悪くなる。また、ス
クリーンマスクのテンション、マスクと回路基板間のギ
ャップ、スキージの方向、角度、速度、印圧等のはんだ
ペースト印刷のための条件出しや、使用はんだペースト
量のコントロールがより極めて難しくなる欠点がある。However, the above-mentioned conventional soldering methods have the following drawbacks.
First, among screen printing methods, a separate printing method in which a solder paste is supplied to each electrode (printing is performed using a screen mask having an opening corresponding to each electrode, and the printed solder paste is Each time the solder paste is applied), the screen becomes smaller as the electrode pitch (distance between the centers of adjacent electrodes) of the electric circuit parts and the circuit board becomes 0.65 mm and 0.5 mm. The opening area of the mask is also small, but when the opening area is small in this way, the solder paste is hard to come off from the mask, and the printability deteriorates. As a result, the variation in the amount of solder paste printed for each electrode of the circuit board becomes large, resulting in inter-electrode bridges, unsoldering (described later), and the like after reflow, which deteriorates the reliability of bonding. In addition, there is a drawback that it becomes more difficult to set conditions for solder paste printing such as screen mask tension, gap between mask and circuit board, squeegee direction, angle, speed, printing pressure, and the amount of solder paste used. is there.
【0009】例えば、1例を挙げると、スクリーンマス
クと回路基板とのギャップが大きい場合には、スキージ
の通過直後の版離れが急になるために、はんだペースト
がマスクに付着して、印刷パターンにおいて部分的なは
がれ(印刷されたものが部分的に欠けてしまったり、印
刷厚みが異なってしまい、はんだペースト量が部分的に
異なる状態)が生じてしまい、リフローはんだ付け後に
未はんだ(はんだ量不足またははんだ未接続)が生じる
原因の1つとなる。(日刊工業新聞社編”91SMT・
はんだ付け技術”日刊工業新聞社 P37〜43 19
91年3月別冊春号)一方、スキージの印圧が高すぎる
と、マスクが変形して、マスクのシール性が低下し、マ
スクの開口部から異なる面へはんだペーストがまわり込
むようになるため、回路基板上の電極部の印刷された周
辺にニジミが生じ易くなり、リフローはんだ付け後にブ
リッジし易くなる(プレスジャーナル編“サーフェイス
マウントテクノロジー”プレスジャーナル P94〜9
8、1990年秋号)。For example, when the gap between the screen mask and the circuit board is large, for example, the plate separation immediately after passing the squeegee becomes rapid, so that the solder paste adheres to the mask and the printing pattern In the case of partial peeling (printed material is partially chipped, printing thickness is different, solder paste amount is partially different), unsoldered after reflow soldering (solder amount This is one of the causes of shortage or unconnected solder. (Edited by Nikkan Kogyo Shimbun, "91 SMT.
Soldering technology "Nikkan Kogyo Shimbun P37-43 19
On the other hand, if the printing pressure of the squeegee is too high, the mask will deform and the sealing performance of the mask will deteriorate, and the solder paste will spread from the opening of the mask to different surfaces. , Bleeding is likely to occur in the printed area around the electrode part on the circuit board, and bridges are likely to occur after reflow soldering (press journal edition "Surface mount technology" press journal P94-9
8, 1990 autumn issue).
【0010】そこで、上記のセパレート印刷法によるは
んだ付け不良を改善する方法として一文字印刷と呼ばれ
る方法が用いられている。この一文字印刷法によれば、
回路基板の複数の電極部に電極毎にはんだペーストを塗
布するのではなく、電極間にまたがって、はんだペース
トを塗布するものであり、前述のセパレート印刷法に比
べ、スクリーンマスクの開口面積が大きくなるために印
刷性が改善される利点がある。Therefore, a method called one-character printing is used as a method for improving the soldering failure by the above-mentioned separate printing method. According to this one-character printing method,
Rather than applying solder paste to each electrode on multiple electrode parts of the circuit board, the solder paste is applied across the electrodes, and the opening area of the screen mask is large compared to the separate printing method described above. Therefore, there is an advantage that the printability is improved.
【0011】ところが、この一文字印刷法によっても、
印刷後におけるはんだペーストの加熱溶融時において、
隣接する電極部間に存在するはんだが隣接する各電極部
へ均等に分離しにくいことからはんだブリッジや、未は
んだや、さらには電極部へ引き寄せられないはんだが隣
接する電極間に残存することから、はんだがボール状に
なるはんだボールが生ずる問題点がある。However, even with this one-character printing method,
When heating and melting the solder paste after printing,
Since the solder existing between the adjacent electrode parts is difficult to be uniformly separated into the adjacent electrode parts, a solder bridge, unsolder, or even solder that cannot be attracted to the electrode parts remains between the adjacent electrodes. However, there is a problem that a solder ball becomes a ball-shaped solder.
【0012】またさらに、これら狭ピッチ電気回路部品
と比較的大きい部分を混在させたものを同時に印刷する
必要性がある場合において、電極間寸法が非常に小さな
狭ピッチ電気回路部品に合わせた同一厚みのスクリーン
マスクでは、そのメッシュの関係から比較的大きい部分
のはんだペースト量が不足する時があるため、スクリー
ンマスクの厚みを部分的に変えた印刷をしなければなら
ない場合があるが、このように厚みを部分的に変える
と、異なる部分での印刷不良が生じやすく接合不良とな
りやすい問題がある。Furthermore, when it is necessary to print at the same time a mixture of these narrow-pitch electric circuit components and a relatively large portion, it is necessary to print the narrow-pitch electric circuit components with a very small inter-electrode dimension. In the screen mask of, since the amount of solder paste in a relatively large part may be insufficient due to the mesh, it may be necessary to print with the screen mask partially changed in thickness. If the thickness is partially changed, there is a problem that defective printing is likely to occur at different portions and defective bonding is likely to occur.
【0013】次に、ホットガスレベラーと呼ばれる方法
のプリコート方法では回路基板の各電極に作用するホッ
トガス圧力が均一に設定できないため、はんだ厚みバラ
ツキが数μm〜数十μmと大きくなってしまい、電気回
路部品の電極形状バラツキを吸収できなくなる。例え
ば、1例を挙げると第15図に示すように0.5mmピ
ッチ程度のQFP(電気回路部品の一種、後述)の場
合、電極リードの高さバラツキ100μm程度で、はん
だ16の厚みバラツキが40μm程度であった場合に、
たとえはんだが十分に溶融した場合においても、はんだ
16と電極リード6は最大60μm離れていて、はんだ
付けができなくなってしまう不具合が発生することにな
る。Next, since the hot gas pressure acting on each electrode of the circuit board cannot be set uniformly in the precoating method called the hot gas leveler, the variation in the solder thickness becomes as large as several μm to several tens μm. It becomes impossible to absorb the variation in the electrode shape of the electric circuit parts. For example, in the case of a QFP (a type of electric circuit component, which will be described later) having a pitch of about 0.5 mm as shown in FIG. 15, for example, the height variation of the electrode leads is about 100 μm, and the thickness variation of the solder 16 is 40 μm. If it was about
Even when the solder is sufficiently melted, the solder 16 and the electrode lead 6 are separated by a maximum of 60 μm, which causes a problem that soldering cannot be performed.
【0014】次にロボットはんだ付け法は、こて先での
糸はんだ溶融量が安定しない場合が多いため、0.8m
m程度未満のピッチでは、はんだブリッジや未はんだ等
の不良が多く発生してしまう。即ち、図17に示すよう
に、こて先105を電極6または回路基板に接触させた
まま、スライド(矢印T方向)させて連続的に行なう
と、狭ピッチの電極リード6は細く弱いため、こて先に
電極を引っかけてしまい電極リード6を図示のように曲
げてしまう不良が発生する。そこで、微妙な接触圧の調
整やスピードを速くすることが考えられるが、このよう
にするためには高感度センサーや高速モータが必要とな
る結果、ロボット全体のコストが高くなってしまう。Next, in the robot soldering method, since the amount of melted thread solder at the tip is often unstable, 0.8 m
If the pitch is less than about m, many defects such as solder bridges and unsolders occur. That is, as shown in FIG. 17, when the tip 105 is continuously slid (in the direction of the arrow T) while keeping the tip 105 in contact with the electrode 6 or the circuit board, the narrow-pitch electrode lead 6 is thin and weak. The electrode is caught at the tip of the tip, and the electrode lead 6 is bent as shown in the drawing, causing a defect. Therefore, it is conceivable to finely adjust the contact pressure and increase the speed, but in order to do so, a high-sensitivity sensor and a high-speed motor are required, resulting in an increase in the cost of the entire robot.
【0015】以上説明のように、例えば、0.5mmピ
ッチ程度以下の狭ピッチ電気回路部品のはんだ付けは上
記のいずれの従来方法においても、微小量のはんだペー
ストを定量供給し、はんだブリッジやはんだボールの発
生を防止し、未はんだ等の不良なしに確実に行なうこと
は極めて難しいものであった。したがって、本発明は上
述の事情に鑑みてなされたものであり、その目的とする
ところは、大ピッチのはんだ付けは当然のことながら、
狭ピッチ、多ピンにも対応でき、かつ回路基板の設計の
自由度や工程の自由度を増すことができるはんだ付け方
法を提供する点にある。As described above, for soldering of a narrow pitch electric circuit component having a pitch of about 0.5 mm or less, for example, in any of the above-mentioned conventional methods, a minute amount of solder paste is supplied in a fixed amount, and a solder bridge or solder is used. It has been extremely difficult to prevent the generation of balls and to surely perform the operation without causing defects such as unsoldered solder. Therefore, the present invention has been made in view of the above circumstances, and the purpose thereof is that large-pitch soldering is, of course,
An object of the present invention is to provide a soldering method which can cope with a narrow pitch and a large number of pins, and can increase the degree of freedom in designing a circuit board and the process.
【0016】[0016]
【課題を解決するための手段】上述の課題を解決し、目
的を達成するために、本発明に係る第1発明の電気回路
部品の電極部と回路基板の電極部とのはんだ付け方法
は、少なくとも1以上の電極部を有する電気回路部品の
該電極部と少なくとも1以上の電極部を有する回路基板
の該電極部とをはんだ付けし、接続する方法において、
前記回路基板の該電極部に対応させた1以上の所望凹部
を有するはんだペースト転写用部材の該凹部内にはんだ
ペーストを充填する工程と、前記電気回路部品の電極を
それぞれに対応する該はんだペーストに接触させ、該凹
部内の該はんだペーストを該電気回路部品の電極部へ転
写せしめる工程と、該はんだペーストを有する前記電気
回路部品の該電極部をそれぞれ対応する前記回路基板尾
該電極部へ載置する工程と、該はんだペーストを加熱溶
融させて、該電気回路部品の電極部と該回路基板の電極
部のはんだ付けを行なう工程と、を少なくとも有するこ
とを特徴とする。In order to solve the above problems and achieve the object, a method for soldering an electrode portion of an electric circuit component and an electrode portion of a circuit board according to the first aspect of the present invention is A method of soldering and connecting the electrode portion of an electric circuit component having at least one or more electrode portions and the electrode portion of a circuit board having at least one or more electrode portions,
Filling a solder paste in the recess of a solder paste transfer member having one or more desired recesses corresponding to the electrode portions of the circuit board, and the solder paste corresponding to the electrodes of the electric circuit component, respectively. And transferring the solder paste in the concave portion to the electrode portion of the electric circuit component, and the electrode portion of the electric circuit component having the solder paste to the corresponding circuit board tail electrode portion. It is characterized by including at least a step of placing and a step of heating and melting the solder paste to solder the electrode portion of the electric circuit component and the electrode portion of the circuit board.
【0017】本発明に係る第2発明の電気回路部品の電
極部と回路基板の電極部とのはんだ付け方法は、第1発
明において、前記はんだペースト転写用部材の該凹部の
少なくとも1部分が撥水性あるいは撥油性材料のうち1
種または複数種の材料からなることを特徴とする。本発
明に係る第3発明の電気回路部品の電極部と回路基板の
電極部とのはんだ付け方法は、第1発明において、前記
回路基板の電極部に前記電気回路部品のはんだペースト
の転写された面側を載置させてはんだ付けを行なうこと
を特徴とする。According to a second aspect of the present invention, there is provided a method for soldering an electrode portion of an electric circuit component and an electrode portion of a circuit board according to the first aspect, wherein at least one portion of the concave portion of the solder paste transfer member is repelled. 1 of water-based or oil-repellent materials
It is characterized in that it is composed of one or more kinds of materials. A soldering method for an electrode portion of an electric circuit component and an electrode portion of a circuit board according to a third aspect of the present invention is the first aspect of the invention, in which the solder paste of the electric circuit component is transferred to the electrode portion of the circuit board. It is characterized in that the surface side is placed and soldering is performed.
【0018】[0018]
【作用】本願の電気回路部品の電極と回路基板の電極と
のはんだ付け方法にあっては、電気回路部品の電極に対
応した所望形状の凹部を有するはんだペースト転写用部
材を準備し、その凹部内にはんだペーストを充填する。
充填されたはんだペーストに電気回路部品の電極を接触
させ、各ピン毎の電極上に所望のはんだペーストを転写
することによって、定量供給が可能となり、その後回路
基板の電極に対応させて接触載置後、加熱リフローはん
だ付けを行なうことによってはんだブリッジやはんだボ
ール、未はんだのない信頼性の高い、はんだ付けが可能
となる。According to the method of soldering the electrode of the electric circuit component and the electrode of the circuit board of the present application, a solder paste transfer member having a recess having a desired shape corresponding to the electrode of the electric circuit component is prepared, and the recess is formed. Fill the inside with solder paste.
The electrodes of the electric circuit parts are brought into contact with the filled solder paste, and the desired solder paste is transferred onto the electrodes for each pin, so that a fixed amount can be supplied, and then contact placement is performed corresponding to the electrodes on the circuit board. After that, by performing heat reflow soldering, it is possible to perform soldering with high reliability without solder bridges, solder balls, or unsoldered solder.
【0019】また、このことから大ピッチ部品、狭ピッ
チ多ピン部品が混在した場合、大ピッチ部品は公知の方
法ではんだペースト印刷を行ない、次に電極にはんだペ
ーストが転写された狭ピッチ多ピン部品を載置しリフロ
ーする、という方法によってこの効果は顕著となる。転
写による供給量の制御は凹部寸法を変化させた部材を用
いることによって容易に行なうことができる。From this, when a large-pitch component and a narrow-pitch multi-pin component are mixed, the large-pitch component is printed with a solder paste by a known method, and then the narrow-pitch multi-pin in which the solder paste is transferred to the electrode. This effect becomes remarkable by the method of placing the parts and reflowing them. The control of the supply amount by transfer can be easily performed by using a member having a different recess size.
【0020】また、凹部表面を撥水性あるいは撥油性材
料等で被覆することにより確実に転写が行なわれるよう
になり、定量供給が可能となる。また、電気回路部品の
電極部における、はんだペーストの転写された面を回路
基板の電極部に接触、載置した後、はんだペーストを加
熱溶融し、はんだ付けを行なうことによってはんだブリ
ッジやはんだボールが少なくなる効果が増す。Further, by coating the surface of the concave portion with a water-repellent or oil-repellent material or the like, the transfer can be surely carried out, and the quantitative supply becomes possible. Also, in the electrode part of the electric circuit component, the surface to which the solder paste is transferred is brought into contact with and placed on the electrode part of the circuit board, and then the solder paste is heated and melted, so that solder bridges and solder balls can be formed by soldering. The lessening effect increases.
【0021】またさらに、電気回路部品が回路基板の一
方または他方の面のいずれかの面にも載置でき、また電
気回路部品をはんだ付けした後に別の電気回路部品をさ
らにはんだ付けするという事情がある場合でも、容易に
はんだ付け可能となることより回路基板の設計や工程の
自由度が増すはんだ付け方法を提供するものである。Furthermore, the situation in which the electric circuit component can be placed on either one or the other surface of the circuit board, and after the electric circuit component is soldered, another electric circuit component is further soldered. Even if there is such a problem, the present invention provides a soldering method in which the degree of freedom in the design and process of a circuit board is increased because soldering can be performed easily.
【0022】[0022]
【実施例】以下に本発明の各実施例につき図面を参照し
て述べると、図1は本発明の第1実施例にかかる一工程
を示した外観斜視図であって、電気回路部品の電極には
んだペーストを転写し、回路基板に載置する途中工程を
示したものである。また、図2は図1のX−X矢視断面
図であってスキージとともに示した模式的断面図であ
る。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is an external perspective view showing a process according to the first embodiment of the present invention. The figure shows an intermediate step of transferring the solder paste to and mounting it on a circuit board. 2 is a schematic cross-sectional view taken along the line XX of FIG. 1 and shown together with a squeegee.
【0023】先ず、図2において、ペースト転写用部材
2は、ポリテトラフルオロエチレン(PTFE)から形
成されており、電気部品の電極のピッチに合致させた凹
部1が図示のように形成されている。この凹部1の開口
上面18の一辺は0.25mmの正方形、凹部1の底面
19の一辺が0.15mmの正方形、深さ0.05〜
0.3mmの範囲で形成されており、凹部1の側面21
に傾斜を持たせている。次に、図1をさらに参照して、
以上のように形成されるペースト転写用部材2の凹部1
にはんだペースト3を充填させる充填方法は、公知のス
クリーン印刷法を用いればよく、具体的には、はんだペ
ースト転写用部材2の左側の端面上において、はんだペ
ースト3を適量おいてから、スキージ4をはんだペース
ト転写用部材2に密着させ、図中の矢印Y方向へ移動す
ることによってはんだペースト3が凹部1内に充填され
る。First, in FIG. 2, the paste transfer member 2 is made of polytetrafluoroethylene (PTFE), and the recesses 1 are formed as shown in the drawing to match the pitch of the electrodes of the electric component. . One side of the opening upper surface 18 of the recess 1 is a 0.25 mm square, one side of the bottom surface 19 of the recess 1 is a 0.15 mm square, and the depth is from 0.05 to.
The side surface 21 of the recess 1 is formed in the range of 0.3 mm.
Has a slope. Next, with further reference to FIG.
Recessed portion 1 of paste transfer member 2 formed as described above
A known screen printing method may be used as a filling method for filling the solder paste 3 with the solder paste 3. Specifically, the solder paste 3 is placed on the left end surface of the solder paste transfer member 2 and then the squeegee 4 is added. Is closely attached to the solder paste transfer member 2 and moved in the direction of the arrow Y in the drawing, so that the solder paste 3 is filled in the recess 1.
【0024】このように用いられるスキージ4にはスキ
ージ4の両端に広がるはんだペーストを中心方向に戻す
ためのスカート12が設けられており、スキージ4の移
動のスキージスピードを1〜700mm/sec、スキ
ージ圧力を0.1〜4.5kg/cm2 、スキージ角度
を0〜60°、スキージ斜め刷り角度を±45°の範囲
で行ない、はんだペースト3にはニホンハンダ製の品名
RX362−CR5F、(はんだ組成Su62%,Pb
36%,Ag2%のφ25〜45μmの球状はんだ)を
用いて良い結果を得た。The squeegee 4 used in this way is provided with skirts 12 for returning the solder paste spread on both ends of the squeegee 4 to the center direction, and the squeegee speed for moving the squeegee 4 is 1 to 700 mm / sec. The pressure is 0.1 to 4.5 kg / cm 2 , the squeegee angle is 0 to 60 °, and the squeegee diagonal printing angle is ± 45 °. Solder paste 3 is made of Nihon solder, product name RX362-CR5F, (solder composition Su62%, Pb
Good results were obtained by using 36%, Ag 2% φ25-45 μm spherical solder).
【0025】次に、図3は図1、2に示された工程を経
て得られたはんだペースト転写用部材2に電気回路部品
を位置合わせした模式的断面図である。図3において、
電気回路部品5は吸着保持具7で真空吸着保持されてお
り、電気回路部品5と凹部1内のはんだペースト3を近
接させ、電気回路部品の電極6が各凹部1内のはんだペ
ースト3に対応するように位置合わせが行なわれる。こ
の位置合わせは、はんだペースト転写用部材2上に記さ
れている位置合わせマーク20と電気回路部品の複数の
電極6間の位置合わせを行なうようにしている。この電
気回路部品5は0.5mmピッチの24ピンQuad
Flat Package(QFP)を用いている。Next, FIG. 3 is a schematic sectional view in which an electric circuit component is aligned with the solder paste transfer member 2 obtained through the steps shown in FIGS. In FIG.
The electric circuit component 5 is vacuum-sucked and held by the suction holder 7, the electric circuit component 5 and the solder paste 3 in the recess 1 are brought close to each other, and the electrode 6 of the electric circuit component corresponds to the solder paste 3 in each recess 1. The alignment is performed as described above. This alignment is performed between the alignment mark 20 marked on the solder paste transfer member 2 and the plurality of electrodes 6 of the electric circuit component. This electric circuit component 5 is a 0.5-mm pitch 24-pin Quad
Flat Package (QFP) is used.
【0026】以上のように保持された電気回路部品5
は、図4のはんだペーストに接触させた状態の模式的断
面図に示されるように、下方(矢印D)方向に下降さ
れ、電気回路部品5の電極6とはんだペースト3が接触
される状態にされる。このときの接触圧力は0.1〜5
00g/mm2 の範囲に設定した。次に、図5の外観斜
視図と要部断面図の図6に示されるように、はんだペー
スト3に対して接触させた電気回路部品5を凹部1底面
に対して略垂直方向(矢印U方向)に上昇させた時点で
凹部1内のはんだペースト3が電気回路部品の電極6上
に転写される。この時の上昇スピードは0.1mm〜3
00mm/secの範囲で行なった。The electric circuit component 5 held as described above
Is lowered in the downward direction (arrow D) as shown in the schematic cross-sectional view of the state in which it is in contact with the solder paste, and the electrode 6 of the electric circuit component 5 and the solder paste 3 are brought into contact with each other. To be done. The contact pressure at this time is 0.1 to 5
The range was set to 00 g / mm 2 . Next, as shown in an external perspective view of FIG. 5 and a sectional view of an essential part of FIG. 6, the electric circuit component 5 contacted with the solder paste 3 is substantially perpendicular to the bottom surface of the recess 1 (direction of arrow U). ), The solder paste 3 in the recess 1 is transferred onto the electrode 6 of the electric circuit component. The rising speed at this time is 0.1mm-3
The measurement was performed in the range of 00 mm / sec.
【0027】次に、電気回路部品と回路基板を位置合わ
せした状態の模式的断面図である図7において、電気回
路部品5ではんだペースト3が転写された面側の電極部
6を回路基板の電極9に対向させて位置合わせを行な
う。この位置合わせは、電気回路部品の電極6上のはん
だペースト3と回路基板の電極9がまだ接触しない状態
で、上記のマーク20を目印にして行なう。この回路基
板8は0.5mmピッチ24ピンの電極を有するNEM
A規格のガラスエポキシ基板のCEM−3を用いた。Next, in FIG. 7, which is a schematic cross-sectional view showing a state where the electric circuit component and the circuit board are aligned, the electrode portion 6 on the surface side on which the solder paste 3 is transferred in the electric circuit component 5 is attached to the circuit board. Positioning is performed by facing the electrode 9. This alignment is performed by using the mark 20 as a mark in a state where the solder paste 3 on the electrode 6 of the electric circuit component and the electrode 9 of the circuit board are not yet in contact with each other. This circuit board 8 is an NEM having electrodes with 0.5 mm pitch and 24 pins.
A standard glass epoxy substrate CEM-3 was used.
【0028】その後、図8の電気回路部品を回路基板へ
載置した状態の模式的断面図に示されるように、位置合
わせ後の電気回路部品5を下降(図7の矢印D方向)さ
せ、回路基板の電極9上に載置し、吸着保持具7の吸着
を解除した。その後、電気回路部品5が載置された回路
基板8を公知の表面実装技術である遠赤外線と温風併用
加熱リフロー方式により、はんだペースト3を溶融し、
電気回路部品の電極6と回路基板の電極9のはんだ付け
が完了される。Thereafter, as shown in the schematic cross-sectional view of the state in which the electric circuit component of FIG. 8 is placed on the circuit board, the electric circuit component 5 after alignment is lowered (in the direction of arrow D in FIG. 7), It was placed on the electrode 9 of the circuit board and the adsorption of the adsorption holder 7 was released. After that, the circuit board 8 on which the electric circuit component 5 is mounted is melted with the solder paste 3 by a well-known surface mounting technique using far infrared rays and hot air combined heating reflow method,
Soldering of the electrode 6 of the electric circuit component and the electrode 9 of the circuit board is completed.
【0029】ここで、はんだペースト転写用部材の凹部
1の形状は凹部1の開口上面18の一辺が0.25mm
の正方形、凹部底面19の一辺が0.15mm、深さ
0.05〜0.3mmの範囲の寸法で良い結果を得た
が、これに限定されず電気回路部品の電極形状に適合し
た適正はんだ量に設定できるような転写部材の凹部形状
であればいかなる形状でもよい。Here, the shape of the recess 1 of the solder paste transfer member is such that one side of the opening upper surface 18 of the recess 1 is 0.25 mm.
Good results were obtained with the square shape, the side of the bottom surface 19 of the recess being 0.15 mm, and the depth being in the range of 0.05 to 0.3 mm. Any shape may be used as long as it is a concave shape of the transfer member that can be set to the amount.
【0030】また、上記の本実施例では、はんだペース
ト転写用部材2の素材にPTFEを用いたが、このよう
な有機材料に限定されず、金属材料、無機材料でもよ
い。例えば、有機材料の場合には、フッ素系樹脂テトラ
フルオロエチレン(PFA,FEP,EPE,ETF
E)、ポリクロロトリフルオロエチレン(PCTF
E)、クロロトリフルオロエチレン(ECTFE)、ポ
リビニリデンフルオライド(PVDF)、ポリビニルフ
ルオライド(PVF)、シリコン系樹脂、ポリプロピレ
ン系樹脂、ポリエチレン系樹脂などがある。Although PTFE is used as the material of the solder paste transfer member 2 in the above embodiment, the material is not limited to such an organic material, and a metal material or an inorganic material may be used. For example, in the case of an organic material, fluororesin tetrafluoroethylene (PFA, FEP, EPE, ETF)
E), polychlorotrifluoroethylene (PCTF
E), chlorotrifluoroethylene (ECTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), silicone resins, polypropylene resins, polyethylene resins and the like.
【0031】次に本発明の第2実施例に関して図面を参
照して述べる。図9は第2実施例に係る外観斜視図であ
って、第1実施例の説明において説明済の構成部分には
同様の符号を付して相違部分について述べると、はんだ
ペースト転写用部材2の形状は図示のように平滑表面で
はなく溝17が形成されている。また、はんだペースト
転写用部材2の材質と、印刷と転写の回数、電気回路部
品の電極部のはんだペースト転写面の表裏関係が逆にな
っている。Next, a second embodiment of the present invention will be described with reference to the drawings. FIG. 9 is an external perspective view according to the second embodiment. The components already described in the description of the first embodiment are designated by the same reference numerals, and different parts will be described. The shape is not a smooth surface as shown, but a groove 17 is formed. Further, the material of the solder paste transfer member 2, the number of times of printing and transfer, and the front and back relationship of the solder paste transfer surface of the electrode portion of the electric circuit component are reversed.
【0032】即ち、図9のX−X矢視断面図である図1
0に示されるように、はんだペースト転写用部材2の形
状は溝17をその中央部に有しており、半径0.1〜
0.15mmの半球状の凹部1を12ケ分形成してい
る。また材質はステンレスのSUS304上に半球状の
凹部1を形成させた後に、はんだペースト印刷面と凹部
1表面にフッ素系樹脂PFAの被覆層11を設けてい
る。That is, FIG. 1 which is a sectional view taken along the line XX of FIG.
As shown in FIG. 0, the shape of the solder paste transfer member 2 has a groove 17 in the center thereof and a radius of 0.1 to 0.1.
Twelve 0.15 mm hemispherical recesses 1 are formed. In addition, after forming a hemispherical recess 1 on a stainless steel SUS 304, a coating layer 11 of a fluorine-based resin PFA is provided on the solder paste printing surface and the surface of the recess 1.
【0033】この被覆層11はディスパージョン状態で
付着させたフッ素系樹脂を300℃程度で焼きつけ、膜
厚10〜30μmの範囲で形成されている。以上のよう
に形成されるはんだペースト転写用部材2に対して図9
に示されるようにスキージ4の移動により印刷を行な
い、マーク20を目印にして位置決めされる。次に、図
10に示されるように、電気回路部品5の電極部6の反
対側の面にはんだペーストを接するために電気回路部品
5を上下反転させて、(電気回路部品の上面15を下側
に向けて)転写した後に、ペースト転写用部材2から電
気回路部品を引き離して、電気回路部品5の互いに平行
に配設される電極6に対してはんだペースト3を転写す
る。その後に、電気回路部品5を上方に引き上げた後
に、90度回転させてから下方に移動させてはんだペー
スト3を転写することで、直角2方向の面にはんだペー
スト3を転写する。The coating layer 11 is formed in a film thickness range of 10 to 30 μm by baking the fluororesin attached in the dispersion state at about 300 ° C. The solder paste transfer member 2 formed as described above is shown in FIG.
As shown in FIG. 3, printing is performed by moving the squeegee 4, and the mark 20 is used as a mark for positioning. Next, as shown in FIG. 10, the electric circuit component 5 is turned upside down in order to contact the solder paste on the surface of the electric circuit component 5 opposite to the electrode portion 6, and the upper surface 15 of the electric circuit component is turned down. After the transfer, the electric circuit component is separated from the paste transfer member 2 and the solder paste 3 is transferred to the electrodes 6 of the electric circuit component 5 arranged in parallel with each other. After that, the electric circuit component 5 is pulled up, rotated 90 degrees, and then moved downward to transfer the solder paste 3, thereby transferring the solder paste 3 to the surfaces in two directions at right angles.
【0034】次に電気回路部品の上面15を上側に向か
うように、電気回路部品5を上下反転させ、上記と同様
の方法で位置決めし、図11に示すように、回路基板8
上に載置する。この後、第1実施例と同様の方法でリフ
ローはんだ付けを行なう。ここで、はんだペースト転写
用部材2を形成する材料としてSUS304を用いた
が、SUSに限定されずFe系,Al,Cu,Ni,M
o,Wの金属材料とその合金材料やSi O2 ,B2 O
3 ,Al2 O3 等のセラミックやダイヤモンド、ガラス
等の無機材料や有機材料を用いても一向に構わない。Next, the electric circuit component 5 is turned upside down so that the upper surface 15 of the electric circuit component faces upward, and the electric circuit component 5 is positioned by the same method as described above. As shown in FIG.
Place on top. After that, reflow soldering is performed by the same method as in the first embodiment. Here, SUS304 was used as the material for forming the solder paste transfer member 2, but the material is not limited to SUS, but Fe-based, Al, Cu, Ni, M.
o, W of the metal material and its alloy material and S i O 2, B 2 O
Ceramics such as 3 , Al 2 O 3 and the like, inorganic materials such as diamond and glass and organic materials may be used.
【0035】また、上述の被覆層11にPFAを用いた
が、これに限定されず、他のフッ素系樹脂である、ポリ
テトラフルオロエチレン(PTFE)、テトラフルオロ
エチレン(FEP,EPE,ETFE)、ポリクロロト
リフルオロエチレン(PCTFE)、クロロトリフルオ
ロエチレン(ECTFE)、ポリビニリデンフルオライ
ド(PVDF)、ポリビニルフルオライド(PVF)
や、シリコン系樹脂である、ポリプロピレン系樹脂、ポ
リエチレン系樹脂、または、シランカップリング剤(フ
ッ素系シラン化合物等)、チタンカップリング剤、ノニ
オン界面活性剤、カルナバロウ等の天然ワックスを主成
分とするノニオン・ワックス・エマルジョン、脂肪酸ア
ミド系の天然油脂誘導体等の撥水、撥油性に優れた材料
を被覆してもよい。Further, although PFA was used for the above-mentioned coating layer 11, the present invention is not limited to this, and other fluororesins such as polytetrafluoroethylene (PTFE), tetrafluoroethylene (FEP, EPE, ETFE), Polychlorotrifluoroethylene (PCTFE), chlorotrifluoroethylene (ECTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF)
And silicone-based resins such as polypropylene-based resins, polyethylene-based resins, or silane coupling agents (fluorine-based silane compounds, etc.), titanium coupling agents, nonionic surfactants, natural waxes such as carnauba wax A material excellent in water repellency and oil repellency such as nonionic wax emulsion and natural fatty acid amide derivative may be coated.
【0036】被覆層11の形成は、ディスパージョン状
態で付着され、焼きつけたがこの方法によらず、ディッ
プコーティング、蒸着、スプレー、ブラシ、貼合せ等の
方法を用いてもよく、自然乾燥、加熱乾燥等のそれぞれ
に適した乾燥方法で行なうことが良い。さらに、第2実
施例では電気回路部品5として24ピンのQFPを用い
たが、Tape Automated Bonding
(TAB)によるパッケージやShrink Smal
l Outline Package(SSOP)、T
hin Small Outline Package
(TSOP)、Small Outline J−le
aded Package(SOJ)等のパッケージI
Cやチップ抵抗、チップコンデンサー等のSurfac
eMount Device(SMD)の表面実装部品
でもよく、ピン数は24ピンを用いたが、これに限定さ
れず100〜1000ピンでもよい。The coating layer 11 is deposited in a dispersion state and baked. However, the coating layer 11 may be formed by a method such as dip coating, vapor deposition, spraying, brushing, laminating, etc., natural drying, heating. It is preferable to use a drying method suitable for each of drying and the like. Further, in the second embodiment, the 24-pin QFP is used as the electric circuit component 5, but Tape Automated Bonding is used.
Package by (TAB) or Shrink Small
l Outline Package (SSOP), T
hin Small Outline Package
(TSOP), Small Outline J-le
Package I such as added Package (SOJ)
Surfac for C, chip resistors, chip capacitors, etc.
The surface mount component of eMount Device (SMD) may be used, and the number of pins is 24. However, the number of pins is not limited to this, and 100 to 1000 pins may be used.
【0037】さらに、回路基板8にはCEM−3を用い
たが、これに限定されずガラスポリイシド基板のGP
Y、ガラスエポキシ基板のFR−4・G−10、ガラス
紙エポキシ基板のCEM−1、紙エポキシ基板のFR−
3、紙フェノール基板のFR−1・FR−2・XXXP
C・XPC、ガラスフッ素樹脂基板等のプリント基板や
フレキシブルプリント基板でもよい。Further, although CEM-3 was used for the circuit board 8, the present invention is not limited to this, and GP of a glass polyisid board is used.
Y, glass epoxy board FR-4 / G-10, glass paper epoxy board CEM-1, paper epoxy board FR-
3. Paper phenolic board FR-1, FR-2, XXXP
A printed circuit board such as a C / XPC or a glass fluororesin board or a flexible printed circuit board may be used.
【0038】また、接触圧力は本実施例では0.1〜5
00g/mm2 で行なったが、適正な圧力としては電気
回路部品の電極の少なくとも一面をはんだペースト中に
埋没させるような圧力が望ましい。また、電気回路部品
の上昇スピードは、今回0.1〜300mm/secの
範囲で連続的に行なったが、はんだペーストの電極への
つきまわりをさらに安定させるために、停止時間をおき
ながらステップ的に行なってもよい。The contact pressure is 0.1 to 5 in this embodiment.
Although the pressure was set to 00 g / mm 2, it is preferable that the pressure is such that at least one surface of the electrode of the electric circuit component is embedded in the solder paste. Moreover, the rising speed of the electric circuit parts was continuously set within the range of 0.1 to 300 mm / sec this time, but in order to further stabilize the spread of the solder paste on the electrodes, a step-like operation is performed with a stop time. You may go to
【0039】また、本実施例では、電気回路部品を回路
基板上に載置する際、電気回路部品仮止用接着剤を用い
なかったが、載置時に位置ズレを起こすようであれば用
いてもよい。また、はんだペーストのはんだは組成がS
u62%,Pb36%,Ag2%のφ25〜45μmの
球状はんだを用いたが、ビスマス系低融点であっても、
インジウム系であってもよく、含有されるはんだ形状は
電気回路部品の電極への付着性を増すため、不定形であ
っても、球状と不定形の混合であってもよい。Further, in the present embodiment, the adhesive for temporarily fixing the electric circuit component was not used when the electric circuit component was placed on the circuit board, but it may be used if it causes a position shift when the electric circuit component is placed. Good. The composition of the solder paste solder is S
Although a spherical solder of u25%, Pb36%, Ag2% of φ25 to 45 μm was used, even if the bismuth-based low melting point is used,
It may be indium-based, and the shape of the solder contained may be indefinite or a mixture of spherical and indefinite because it increases the adhesion to the electrodes of the electric circuit component.
【0040】なお、第2実施例は凹部1形状を曲面で形
成した結果、離型性、転写性が向上し、転写後の凹部内
にははんだペーストが残存しにくくなり、同時にはんだ
ペーストやはんだボール等の不良が発生しない効果を確
認できた。次に、第3実施例に付き図面を参照して述べ
る。図12、図13は第3実施例に係る要部断面図であ
り、両図において、第1実施例、第2実施例の説明にお
いて説明済の構成部分には同様の符号を付して相違部分
について述べると、はんだペースト転写用部材2の凹部
1の形状が異なっている。即ち、図12に示されるよう
に、転写用部材2の凹部1形状は、開口上面18を1辺
0.5mmの正方形、開口底面19を1辺0.2mmの
正方形、深さを0.1〜0.3mmの範囲で、開口上面
18から開口底面19に近づくに連れて階段状に小さく
している。In the second embodiment, since the shape of the concave portion 1 is formed as a curved surface, the releasability and transferability are improved, and the solder paste is less likely to remain in the concave portion after the transfer. The effect of not causing defects such as balls could be confirmed. Next, a third embodiment will be described with reference to the drawings. FIG. 12 and FIG. 13 are cross-sectional views of main parts according to the third embodiment. In both drawings, the same reference numerals are given to the components already described in the description of the first embodiment and the second embodiment, and different. Regarding the part, the shape of the concave portion 1 of the solder paste transfer member 2 is different. That is, as shown in FIG. 12, the shape of the recess 1 of the transfer member 2 is such that the opening top surface 18 is a square of 0.5 mm on a side, the opening bottom surface 19 is a square of 0.2 mm on a side, and the depth is 0.1. Within the range of up to 0.3 mm, the size is reduced stepwise as it approaches the opening bottom surface 19 from the opening top surface 18.
【0041】以上のように形成されるはんだペースト転
写用部材2を用いて、図14に示されるようにはんだペ
ースト3を電極部に転写された電気回路部品5のベアチ
ップICをセラミック回路基板状に上述と同様の方法で
位置決めし、載置固定した。はんだペースト3はタムラ
製作所製の品名SQ−2030SZH−1を用いた。な
お、本実施例では、回路基板にセラミック基板を用いた
がこれにこだわることなく、シリコン基板やガラス基板
でも一向に構わない。Using the solder paste transfer member 2 formed as described above, the bare chip IC of the electric circuit component 5 having the solder paste 3 transferred to the electrode portion is formed into a ceramic circuit board shape as shown in FIG. It was positioned, fixed and placed by the same method as described above. As the solder paste 3, the product name SQ-2030SZH-1 manufactured by Tamura Corporation was used. In this embodiment, the ceramic substrate is used as the circuit substrate, but the present invention is not limited to this, and a silicon substrate or a glass substrate may be used.
【0042】以上詳述したように、電気回路部品の回路
基板へのはんだ付けにおいて、電気回路部品の各電極後
とに対応したあらかじめ決められた形状の凹部内に充填
された、はんだペーストを電気回路部品の個々の電極上
へ、凹部の容量がそのまま転写され、電極へのはんだペ
ースト定量供給を行なうことができる。また、供給量
は、凹部寸法を変化させればコントローラ可能となる。
さらにまた、はんだペースト転写用部材またははんだペ
ースト転写用部材の凹部表面に撥水性・撥油性材料を用
いることにより、はんだペーストと撥水性・撥油性材料
との剥れが容易になり定量供給の効果が顕著となる。As described above in detail, when soldering the electric circuit component to the circuit board, the solder paste filled in the concave portion having a predetermined shape corresponding to after each electrode of the electric circuit component is electrically applied. The capacitance of the recess is directly transferred onto the individual electrodes of the circuit component, and the solder paste can be supplied to the electrodes in a fixed amount. The supply amount can be controlled by changing the size of the recess.
Furthermore, by using the water-repellent / oil-repellent material on the surface of the solder paste transfer member or the concave portion of the solder paste transfer member, the solder paste and the water-repellent / oil-repellent material can be easily peeled off, and the quantitative supply effect can be obtained. Becomes noticeable.
【0043】これらの効果は狭ピッチ多ピンを有する電
気回路部品のはんだ付けにおいてより顕著となり、はん
だブリッジ、はんだボール、未はんだが起こりにくい、
品質の高いはんだ付けが可能となる。また、大ピッチ部
品、狭ピッチ多ピン部品が混在した場合、大ピッチ部品
は従来方法ではんだペースト印刷を行ない、次に電極に
はんだペーストが転写された狭ピッチ多ピン部品を載置
しリフローする、という方法によってこの効果は顕著と
なる。また、電気回路部品の電極部における、はんだペ
ーストの転写された面を回路基板の電極部に接触載置し
た後、はんだペーストを加熱溶融し、はんだ付けを行な
うことによってはんだブリッジやはんだボールが少なく
なる効果が増す。These effects become more prominent in the soldering of electric circuit parts having a narrow pitch and a large number of pins, and solder bridges, solder balls, and unsolder are less likely to occur.
High quality soldering is possible. When large-pitch parts and narrow-pitch multi-pin parts are mixed, the large-pitch parts are printed with solder paste by the conventional method, and then the narrow-pitch multi-pin parts with solder paste transferred to the electrodes are placed and reflowed. This effect becomes remarkable by the method of. Also, by placing the surface of the solder paste transferred in the electrode part of the electric circuit component in contact with the electrode part of the circuit board, the solder paste is heated and melted, and soldering reduces solder bridges and solder balls. The effect becomes.
【0044】またさらに電気回路部品が回路基板の一方
または他方の面のいずれの面にも載置でき、また電気回
路部品をはんだ付けするという事情がある場合でも容易
にはんだ付け可能となることより、回路基板の設計や工
程の自由度が増し、ひいては歩留りが向上し、コストの
低減が計られるものである。Further, the electric circuit component can be placed on either one or the other surface of the circuit board, and even if the electric circuit component is soldered, it can be easily soldered. The degree of freedom in the design and process of the circuit board is increased, which in turn improves the yield and reduces the cost.
【0045】[0045]
【発明の効果】以上説明のように本発明によれば、大ピ
ッチのはんだ付けは当然のことながら、狭ピッチ、多ピ
ンにも対応でき、かつ回路基板の設計の自由度や工程の
自由度を増すことができるはんだ付け方法を提供するこ
とができる。As described above, according to the present invention, not only large-pitch soldering can be performed but also narrow-pitch soldering and a large number of pins can be coped with, and the degree of freedom in the design of the circuit board and the degree of freedom in the process can be increased. It is possible to provide a soldering method that can increase
【図1】第1実施例のはんだペーストを充填させる工程
の模式的外観斜視図である。FIG. 1 is a schematic external perspective view of a step of filling a solder paste according to a first embodiment.
【図2】図1のX−X矢視断面図である。FIG. 2 is a sectional view taken along line XX of FIG.
【図3】はんだペースト転写用部材に電気回路部品を位
置合わせした後の模式的断面図である。FIG. 3 is a schematic cross-sectional view after aligning an electric circuit component with a solder paste transfer member.
【図4】電気回路部品の電極と凹部内はんだペーストを
接触させた状態の模式的断面図である。FIG. 4 is a schematic cross-sectional view showing a state where an electrode of an electric circuit component and a solder paste in a recess are in contact with each other.
【図5】電気回路部品とはんだペースト転写用部材を引
き離し、電極上にはんだペーストが転写されている状態
の模式的外観斜視図である。FIG. 5 is a schematic external perspective view showing a state in which the electric circuit component and the solder paste transfer member are separated from each other and the solder paste is transferred onto the electrodes.
【図6】電気回路部品とはんだペースト転写用部材を引
き離し、電極上にはんだペーストが転写されている状態
の模式的断面図である。FIG. 6 is a schematic cross-sectional view showing a state in which the solder paste transfer member is separated from the electric circuit component and the solder paste is transferred onto the electrodes.
【図7】電気回路部品5を回路基板上の電極に位置合わ
せした状態の模式的断面図である。FIG. 7 is a schematic cross-sectional view showing a state in which an electric circuit component 5 is aligned with an electrode on a circuit board.
【図8】はんだペーストを有する電気回路部品を回路基
板の電極上へ載置した模式的断面図である。FIG. 8 is a schematic sectional view in which an electric circuit component having a solder paste is placed on an electrode of a circuit board.
【図9】第2実施例の模式的外観斜視図である。FIG. 9 is a schematic external perspective view of a second embodiment.
【図10】図9のX−X矢視断面図である。10 is a cross-sectional view taken along the line XX of FIG.
【図11】電気回路部品を基板上に載置させた状態の模
式的断面図である。FIG. 11 is a schematic cross-sectional view showing a state where an electric circuit component is placed on a substrate.
【図12】第3実施例の模式的断面図である。FIG. 12 is a schematic sectional view of a third embodiment.
【図13】第3実施例の模式的断面図である。FIG. 13 is a schematic sectional view of a third embodiment.
【図14】第3実施例の電気回路部品を基板上に載置し
た状態の模式的断面図である。FIG. 14 is a schematic cross-sectional view of a state where the electric circuit component of the third embodiment is placed on the substrate.
【図15】従来のスクリーン印刷法の模式的断面図であ
る。FIG. 15 is a schematic cross-sectional view of a conventional screen printing method.
【図16】プリコート法による不良例の平面図である。FIG. 16 is a plan view of a defect example by the precoat method.
【図17】ロボットはんだ付け法の外観側面図である。FIG. 17 is an external side view of the robot soldering method.
【図18】ロボットはんだ付け法による不良例の外観図
である。FIG. 18 is an external view of a defect example by the robot soldering method.
1 凹部、 2 はんだペースト転写用部材、 3 はんだペースト、 4 スキージ、 5 電気回路部品、 6 電気回路部品の電極、 7 吸着保持具、 8 回路基板、 9 回路基板の電極、 11 被覆層(コーティング層)、 12 スキージスカート、 16 はんだ、 17 溝、 18 凹部開口上面、 19 凹部底面、 20 位置合わせマークである。 DESCRIPTION OF SYMBOLS 1 recessed part, 2 solder paste transfer member, 3 solder paste, 4 squeegee, 5 electric circuit component, 6 electric circuit component electrode, 7 adsorption holder, 8 circuit board, 9 circuit board electrode, 11 coating layer (coating layer) ), 12 squeegee skirt, 16 solder, 17 groove, 18 upper surface of recess opening, 19 lower surface of recess, and 20 alignment mark.
Claims (7)
極部とをはんだ付けするはんだ付け方法において、 前記回路基板の電極部に対応させて形成される凹部を有
したはんだペースト転写用部材に対してはんだペースト
を供給して前記凹部内にはんだペーストを充填する充填
工程と、 前記電気回路部品の電極を前記充填されたはんだペース
トに対して接触させることで、前記凹部内のはんだペー
ストを前記電気回路部品の電極部へ転写する転写工程
と、 前記転写されたはんだペーストを有する電気回路部品の
電極部を前記回路基板の電極部へ載置する載置工程と、 前記はんだペーストを加熱溶融させて前記電気回路部品
の電極部と前記回路基板の電極部のはんだ付けを行なう
溶融工程と、 を具備することを特徴とするはんだ付け方法。1. A soldering method for soldering an electrode part of an electric circuit component and an electrode part of a circuit board, wherein a solder paste transfer member having a recess formed corresponding to the electrode part of the circuit board. With respect to the filling step of supplying a solder paste to fill the solder paste in the recess, by contacting the electrode of the electric circuit component with the filled solder paste, the solder paste in the recess A transfer step of transferring to the electrode portion of the electric circuit component, a placing step of placing the electrode portion of the electric circuit component having the transferred solder paste on the electrode portion of the circuit board, and heating and melting the solder paste. And a melting step of soldering the electrode portion of the electric circuit component and the electrode portion of the circuit board.
とを特徴とする請求項1に記載のはんだ付け方法。2. The soldering method according to claim 1, wherein a water-repellent treatment layer is further provided on the recess.
ーストは前記回路基板の電極部に当接する反対側に転写
されることを特徴とする請求項1または2に記載のはん
だ付け方法。3. The soldering method according to claim 1, wherein the solder paste on the electrode portion of the electric circuit component is transferred to the opposite side of the circuit board that contacts the electrode portion.
電極部と、回路基板の電極部とをはんだ付けするはんだ
付け方法において、 前記回路基板の平行に配設される前記第1電極部と前記
第2電極部に対応させて形成される凹部を有したはんだ
ペースト転写用部材に対してはんだペーストを供給して
前記凹部内にはんだペーストを充填する充填工程と、 前記QFP電気回路部品の前記第1電極を前記充填され
たはんだペーストに対して接触させることで、前記凹部
内のはんだペーストを前記電気回路部品の電極部へ転写
する転写工程と、 前記QFP電気回路部品を略90度回転させた後に、前
記第2電極を前記充填されたはんだペーストに対して接
触させることで、前記凹部内のはんだペーストを前記電
気回路部品の電極部へ転写する転写工程と、 前記転写されたはんだペーストを有するQFP電気回路
部品の電極部を前記回路基板の電極部へ載置する載置工
程と、 前記はんだペーストを加熱溶融させて前記QFP電気回
路部品の各電極部と前記回路基板の電極部のはんだ付け
を行なう溶融工程と、 を具備することを特徴とするはんだ付け方法。4. A first electrode portion and a second electrode portion of a QFP electric circuit component.
In a soldering method of soldering an electrode portion and an electrode portion of a circuit board, a concave portion formed corresponding to the first electrode portion and the second electrode portion arranged in parallel on the circuit board is provided. A step of supplying a solder paste to the solder paste transfer member to fill the recess with the solder paste, and bringing the first electrode of the QFP electric circuit component into contact with the filled solder paste Thus, a transfer step of transferring the solder paste in the recess to the electrode portion of the electric circuit component, and after rotating the QFP electric circuit component by about 90 degrees, the second electrode to the filled solder paste. A transfer step of transferring the solder paste in the concave portion to the electrode portion of the electric circuit component by bringing them into contact with each other; and a QFP having the transferred solder paste. A placing step of placing the electrode portion of the electric circuit component on the electrode portion of the circuit board, and soldering the electrode portions of the QFP electric circuit component and the electrode portion of the circuit board by heating and melting the solder paste. A soldering method comprising: a melting step to be performed.
はんだペーストは前記回路基板の電極部に当接する反対
側に転写されることを特徴とする請求項4に記載のはん
だ付け方法。5. The soldering method according to claim 4, wherein the solder paste on each electrode portion of the QFP electric circuit component is transferred to the opposite side of the circuit board, which is in contact with the electrode portion.
特徴とする請求項4または請求項5に記載のはんだ付け
方法。6. The soldering method according to claim 4, wherein the recess is formed in a substantially hemispherical shape.
徴とする請求項4または請求項5に記載のはんだ付け方
法。7. The soldering method according to claim 4, wherein the recess is formed in a step shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11025493A JPH06326450A (en) | 1993-05-12 | 1993-05-12 | Soldering method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11025493A JPH06326450A (en) | 1993-05-12 | 1993-05-12 | Soldering method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06326450A true JPH06326450A (en) | 1994-11-25 |
Family
ID=14531028
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11025493A Withdrawn JPH06326450A (en) | 1993-05-12 | 1993-05-12 | Soldering method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06326450A (en) |
-
1993
- 1993-05-12 JP JP11025493A patent/JPH06326450A/en not_active Withdrawn
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20000801 |