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JP6998160B2 - A diagnostic method for a photoelectric sensor and a control method for a three-dimensional parking device using the same, and a diagnostic system for the photoelectric sensor and a control device for the three-dimensional parking device using the diagnostic system. - Google Patents

A diagnostic method for a photoelectric sensor and a control method for a three-dimensional parking device using the same, and a diagnostic system for the photoelectric sensor and a control device for the three-dimensional parking device using the diagnostic system. Download PDF

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JP6998160B2
JP6998160B2 JP2017172056A JP2017172056A JP6998160B2 JP 6998160 B2 JP6998160 B2 JP 6998160B2 JP 2017172056 A JP2017172056 A JP 2017172056A JP 2017172056 A JP2017172056 A JP 2017172056A JP 6998160 B2 JP6998160 B2 JP 6998160B2
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裕之 宮本
直人 太田
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新明和パークテック株式会社
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Description

本発明は、立体駐車装置に設置された光電センサの診断方法、この診断方法を利用した立体駐車装置の制御方法、立体駐車装置に設置された光電センサの診断システム、及び、この診断システムを利用した立体駐車装置の制御装置に関するものである。 The present invention utilizes a diagnostic method of a photoelectric sensor installed in a three-dimensional parking device, a control method of a three-dimensional parking device using this diagnostic method, a diagnostic system of a photoelectric sensor installed in the three-dimensional parking device, and this diagnostic system. It is related to the control device of the three-dimensional parking device.

例えば、車両を格納する複数の可動式パレットを備える立体駐車装置は、一般的に、より万全な安全確保を目的として、物体を検知する複数の光電センサを備えている(特許文献1参照)。各光電センサは、投光部と受光部とを含み、投光部から受光部に対して出射された光が、物体により遮られたことを検出することによって、物体を検知する。 For example, a three-dimensional parking device including a plurality of movable pallets for storing a vehicle generally includes a plurality of photoelectric sensors for detecting an object for the purpose of ensuring more complete safety (see Patent Document 1). Each photoelectric sensor includes a light emitting unit and a light receiving unit, and detects an object by detecting that the light emitted from the light emitting unit to the light receiving unit is blocked by the object.

特開2016-94707号公報Japanese Unexamined Patent Publication No. 2016-94707

ところが、上記のような光電センサは、例えば、当該光電センサを備えた立体駐車装置に隣接する、別の立体駐車装置に具備された別の光電センサの投光部から出射された光等を、当該光電センサの受光部で受けてしまうこと等に起因して、以下のような弊害を生ずることがある。すなわち、当該光電センサの投光部から出射された光が物体により遮られているにも関わらず、当該光電センサの受光部が別の光電センサの投光部から出射された光を受けることで、当該光電センサが物体を検知できない虞がある。このような弊害は、光電センサの故障に起因するものではないため、光電センサの通常の故障診断フローで発見することは困難である。
本発明は上記課題に鑑みてなされたものであり、その目的とするところは、光電センサの検知精度をより高めることにある。
However, the photoelectric sensor as described above may, for example, emit light emitted from a light projecting unit of another photoelectric sensor provided in another three-dimensional parking device adjacent to the three-dimensional parking device provided with the photoelectric sensor. The following adverse effects may occur due to the fact that the light receiving portion of the photoelectric sensor receives the light. That is, even though the light emitted from the light projecting section of the photoelectric sensor is blocked by an object, the light receiving section of the photoelectric sensor receives the light emitted from the light projecting section of another photoelectric sensor. , There is a risk that the photoelectric sensor cannot detect an object. Since such an adverse effect is not caused by the failure of the photoelectric sensor, it is difficult to detect it by the normal failure diagnosis flow of the photoelectric sensor.
The present invention has been made in view of the above problems, and an object of the present invention is to further improve the detection accuracy of the photoelectric sensor.

(発明の態様)
以下の発明の態様は、本発明の構成を例示するものであり、本発明の多様な構成の理解を容易にするために、項別けして説明するものである。各項は、本発明の技術的範囲を限定するものではない。そのため、発明を実施するための最良の形態を参酌しつつ、各項の構成要素の一部を置換し、削除し、又は、更に他の構成要素を付加したものについても、本願発明の技術的範囲に含まれ得るものである。
(Aspect of the invention)
The following aspects of the invention exemplify the configurations of the present invention and are described separately in order to facilitate understanding of the various configurations of the present invention. Each section does not limit the technical scope of the present invention. Therefore, while taking into consideration the best mode for carrying out the invention, the technical elements of the present invention may be obtained by substituting, deleting, or adding other components to some of the components of each item. It can be included in the range.

(1)物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断方法であって、前記投光部から所定の明滅パターンで光を出射させ、前記受光部で受けた光の明滅パターンと前記所定の明滅パターンとを比較し、該比較結果に基づいて前記光電センサの異常を判定する光電センサの診断方法。 (1) A diagnostic method for a photoelectric sensor provided with a light emitting unit and a light receiving unit installed in a three-dimensional parking device for object detection, in which light is emitted from the light emitting unit in a predetermined blinking pattern to receive the light. A method for diagnosing a photoelectric sensor, which compares a blinking pattern of light received by a unit with the predetermined blinking pattern, and determines an abnormality of the photoelectric sensor based on the comparison result.

本項に記載の光電センサの診断方法は、診断対象の光電センサの投光部から、所定の明滅パターンで光を出射させ、診断対象の光電センサの受光部で受けた光の明滅パターンと、投光部から出射させた光の所定の明滅パターンとを比較し、この比較結果に基づいて光電センサの異常を判定するものである。ここで、所定の明滅パターンとは、物体検知動作中の光電センサの投光部から出射される光の出射パターン(光を常時出射)と異なる明滅パターンである。そして、このような所定の明滅パターンで投光部から光が出射されると、通常、投光部と対の受光部では、所定の明滅パターンと一致する明滅パターンの光が受光されることになる。このため、受光部で受けた光の明滅パターンが所定の明滅パターンと一致する場合は、診断対象の光電センサに異常がないと判定する。 The method for diagnosing a photoelectric sensor described in this section includes a blinking pattern of light received by a light receiving portion of a photoelectric sensor to be diagnosed by emitting light in a predetermined blinking pattern from a light emitting portion of the photoelectric sensor to be diagnosed. The abnormality of the photoelectric sensor is determined based on the comparison result with a predetermined blinking pattern of the light emitted from the light projecting unit. Here, the predetermined blinking pattern is a blinking pattern different from the emission pattern of light emitted from the light projecting unit of the photoelectric sensor during the object detection operation (light is constantly emitted). Then, when light is emitted from the light projecting unit in such a predetermined blinking pattern, the light receiving unit paired with the light emitting unit usually receives light in a blinking pattern that matches the predetermined blinking pattern. Become. Therefore, when the blinking pattern of the light received by the light receiving unit matches the predetermined blinking pattern, it is determined that there is no abnormality in the photoelectric sensor to be diagnosed.

一方、受光部で受けた光の明滅パターンと所定の明滅パターンとを比較した結果、双方の明滅パターンが一致しなかった場合は、受光部が投光部から出射された光とは別の光を検知していること等が考えられるため、光電センサに異常があると判定する。例えば、診断対象の光電センサとは別の、物体検知動作中の光電センサの投光部から出射されている光を、診断対象の光電センサの受光部が受けていると、その受けた光の明滅パターンは、光が常時出射されているパターンになると考えられる。このような明滅パターンは、上述したように、所定の明滅パターンと異なるものであり、所定の明滅パターンと一致しないため、光電センサに異常があると判定する。
従って、本項に記載の光電センサの診断方法は、診断対象の光電センサの受光部が、この受光部と対の投光部から出射されている光以外の光を検知している場合であっても、光電センサに異常があると判定するものである。このため、受光部が投光部から出射された光と別の光を受光することに起因する、光電センサの検知漏れが回避され、光電センサの検知精度がより高められることとなる。
On the other hand, as a result of comparing the blinking pattern of the light received by the light receiving unit with the predetermined blinking pattern, if both blinking patterns do not match, the light receiving unit is different from the light emitted from the light emitting unit. Since it is possible that the light is detected, it is determined that there is an abnormality in the photoelectric sensor. For example, if the light receiving part of the photoelectric sensor to be diagnosed receives the light emitted from the light emitting part of the photoelectric sensor during the object detection operation, which is different from the photoelectric sensor to be diagnosed, the received light of the light is received. The blinking pattern is considered to be a pattern in which light is constantly emitted. As described above, such a blinking pattern is different from the predetermined blinking pattern and does not match the predetermined blinking pattern. Therefore, it is determined that the photoelectric sensor has an abnormality.
Therefore, the method for diagnosing a photoelectric sensor described in this section is a case where the light receiving portion of the photoelectric sensor to be diagnosed detects light other than the light emitted from the light emitting portion paired with the light receiving portion. However, it is determined that there is an abnormality in the photoelectric sensor. Therefore, the detection omission of the photoelectric sensor due to the light receiving unit receiving light different from the light emitted from the light projecting unit is avoided, and the detection accuracy of the photoelectric sensor is further improved.

(2)上記(1)項において、前記所定の明滅パターンは、該所定の明滅パターンを成す所定の時間中に、光が出射される時間帯と光が出射されない時間帯とを少なくとも1回ずつ含み、前記比較結果として、前記所定の時間中の光が出射される時間帯の合計時間が、前記所定の明滅パターンよりも前記受光部で受けた光の明滅パターンの方で増えていた場合、前記受光部が前記投光部から出射された光とは別の光を検知していると判定し、前記所定の時間中の光が出射されない時間帯の合計時間が、前記所定の明滅パターンよりも前記受光部で受けた光の明滅パターンの方で増えていた場合、前記光電センサの故障又は障害物があると判定する光電センサの診断方法。 (2) In the above item (1), the predetermined blinking pattern has a time zone in which light is emitted and a time zone in which light is not emitted at least once during a predetermined time forming the predetermined blinking pattern. Including, as a result of the comparison, when the total time of the time zone in which the light is emitted during the predetermined time is increased in the blinking pattern of the light received by the light receiving portion than in the predetermined blinking pattern. It is determined that the light receiving unit detects light different from the light emitted from the light projecting unit, and the total time of the time zone in which the light is not emitted during the predetermined time is calculated from the predetermined blinking pattern. A method for diagnosing a photoelectric sensor for determining that there is a failure or an obstacle of the photoelectric sensor when the number increases in the blinking pattern of the light received by the light receiving portion.

本項に記載の光電センサの診断方法は、投光部から出射させる光の所定の明滅パターンが、この所定の明滅パターンを成す所定の時間中に、光が出射される(以下、「光がON」とも言う。)時間帯と、光が出射されない(以下、「光がOFF」とも言う。)時間帯とを、少なくとも1回ずつ含むものであり、夫々の時間帯の回数や長さ(時間)は任意である。そして、所定の明滅パターンと受光部で受けた光の明滅パターンとを比較した結果、所定の明滅パターンの所定の時間中に含まれる、光がONの時間帯の合計時間よりも、受光部で受けた光の明滅パターンの所定の時間中に含まれる、光がONの時間帯の合計時間の方が増えていた場合に、受光部が投光部から出射された光とは別の光を検知していると判定する。すなわち、この場合には、所定の明滅パターンに含まれる、光がOFFの時間帯に相当するタイミングであるにも関わらず、受光部において何かしらの光を受光して、光がONの合計時間が増えていると考えられるため、上記のように判定する。 In the diagnostic method of the photoelectric sensor described in this section, the light is emitted during a predetermined time during which the predetermined blinking pattern of the light emitted from the light projecting unit forms the predetermined blinking pattern (hereinafter, "light is emitted". It also includes a time zone (also referred to as "ON") and a time zone in which light is not emitted (hereinafter, also referred to as "light is OFF") at least once, and the number and length of each time zone (also referred to as "ON"). Time) is arbitrary. Then, as a result of comparing the predetermined blinking pattern with the blinking pattern of the light received by the light receiving unit, the light receiving unit contains the light included in the predetermined blinking pattern during the predetermined time, rather than the total time of the time zone in which the light is ON. When the total time of the light ON time zone included in the predetermined time of the blinking pattern of the received light is longer, the light receiving part emits light different from the light emitted from the light emitting part. Judge that it is detected. That is, in this case, even though the timing corresponds to the time zone when the light is OFF, which is included in the predetermined blinking pattern, the light receiving unit receives some light and the total time when the light is ON. Since it is considered that the number is increasing, the judgment is made as described above.

一方、所定の明滅パターンの所定の時間中に含まれる、光がOFFの時間帯の合計時間よりも、受光部で受けた光の明滅パターンの所定の時間中に含まれる、光がOFFの時間帯の合計時間の方が増えていた場合は、光電センサの故障又は障害物があると判定する。すなわち、この場合は、所定の明滅パターンに含まれる、光がONの時間帯に相当するタイミングであるにも関わらず、受光部において光が検知されず、光がOFFの合計時間が増えていると考えられるため、投光部の故障及び/又は受光部の故障や、投光部からの光を遮る何らかの障害物があると判定するものである。このように、本項に記載の光電センサの診断方法は、光電センサの異常判定のみではなく、異常の要因をある程度切り分けることで、その後に行うこととなる光電センサの復旧作業を効率よく進めるものである。なお、上述した光がON又はOFFの時間帯の合計時間とは、明滅パターンに光がON又はOFFの時間帯が2回以上含まれている場合は、光がON又はOFFの各時間帯の長さ(時間)を合計した時間を示している。 On the other hand, the time when the light is turned off, which is included in the predetermined time of the blinking pattern of the light received by the light receiving unit, rather than the total time of the time zone when the light is turned off, which is included in the predetermined time of the predetermined blinking pattern. If the total time of the band is longer, it is determined that the photoelectric sensor is out of order or there is an obstacle. That is, in this case, the light is not detected in the light receiving unit even though the timing corresponds to the time zone when the light is ON, which is included in the predetermined blinking pattern, and the total time when the light is OFF is increasing. Therefore, it is determined that there is a failure of the light projecting section and / or a failure of the light receiving section, or some obstacle that blocks the light from the light projecting section. As described above, the method for diagnosing the photoelectric sensor described in this section is not only for determining the abnormality of the photoelectric sensor, but also for efficiently proceeding with the restoration work of the photoelectric sensor, which is to be performed after that, by isolating the cause of the abnormality to some extent. Is. The total time of the above-mentioned time zone in which the light is ON or OFF means that when the blinking pattern includes the time zone in which the light is ON or OFF twice or more, the time zone in which the light is ON or OFF is included. Shows the total time of lengths (hours).

(3)上記(1)(2)項において、前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、利用者により前記操作盤の電源が投入されてから所定時間内であって、前記立体駐車装置の操作がなされる前のタイミングで実行する光電センサの診断方法(請求項)。
本項に記載の光電センサの診断方法は、操作盤を備える立体駐車装置を診断対象とし、操作盤は、利用者によって立体駐車装置の各種操作が入力されると共に、その電源も利用者によって投入及び切断されるものである。すなわち、立体駐車装置が利用される際、まずは利用者により操作盤の電源が投入され、操作盤に入力された操作に応じて立体駐車装置が動作した後、利用者により操作盤の電源が切断される。そして、本項に記載の光電センサの診断方法は、上記(1)(2)項に記載したような診断を、利用者により操作盤の電源が投入されてから所定時間内であり、利用者により立体駐車装置の操作がなされる前のタイミングで実行するものである。このタイミングは、利用者が立体駐車装置の利用を開始する毎の、利用者が立体駐車装置のパレットの呼び出し操作やゲート開閉操作等を行う前のタイミングである。このようなタイミングで診断を実行することで、立体駐車装置が利用される毎に、立体駐車装置のパレットや開閉ゲート等が動作する前に、光電センサの異常が検出されることになるため、立体駐車装置の安全性がより高められるものである。
(3) In the above items (1) and (2), the three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power of the operation panel is turned on and off by the user. A method for diagnosing a photoelectric sensor, which is executed within a predetermined time after the power of the operation panel is turned on by the user and before the operation of the multi-level parking device is performed (claim 1 ). ..
The method for diagnosing the photoelectric sensor described in this section targets a three-dimensional parking device equipped with an operation panel, and the operation panel is input with various operations of the three-dimensional parking device by the user, and the power supply thereof is also turned on by the user. And to be cut off. That is, when the three-dimensional parking device is used, the power of the operation panel is first turned on by the user, the three-dimensional parking device is operated according to the operation input to the operation panel, and then the power of the operation panel is turned off by the user. Will be done. The method for diagnosing the photoelectric sensor described in this section is such that the diagnosis as described in (1) and (2) above is performed within a predetermined time after the power of the operation panel is turned on by the user, and the user. It is executed at the timing before the operation of the three-dimensional parking device is performed. This timing is the timing before the user starts using the three-dimensional parking device, such as calling the pallet of the three-dimensional parking device or opening / closing the gate, every time the user starts using the three-dimensional parking device. By executing the diagnosis at such a timing, every time the three-dimensional parking device is used, an abnormality of the photoelectric sensor is detected before the pallet, the opening / closing gate, etc. of the three-dimensional parking device are operated. The safety of the three-dimensional parking device is further enhanced.

(4)上記(1)(2)項において、前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、前記操作盤の電源が切断中の所定のタイミングで実行する光電センサの診断方法(請求項)。
本項に記載の光電センサの診断方法は、上記(3)項の光電センサの診断方法と同様に、操作盤を備える立体駐車装置を診断対象とするものである。そして、上記(1)(2)項に記載したような診断を、操作盤の電源が切断中、すなわち、立体駐車装置が利用されていない状態の、所定のタイミングで実行するものである。診断を実行する所定のタイミングは、立体駐車装置が利用されていない状態であれば、日毎の所定時間のタイミングや、利用者により操作盤の電源が切断された直ぐ後のタイミング等の、任意のタイミングでよい。これにより、立体駐車装置の利用時の制御や動作に何ら影響を与えることなく、光電センサの異常が検出されるものとなる。
(4) In the above items (1) and (2), the three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power of the operation panel is turned on and off by the user. A method for diagnosing a photoelectric sensor (claim 2 ), which is executed at a predetermined timing while the power of the operation panel is being turned off.
The method for diagnosing a photoelectric sensor described in this section is intended to diagnose a three-dimensional parking device provided with an operation panel, similar to the method for diagnosing a photoelectric sensor in the above item (3). Then, the diagnosis as described in the above items (1) and (2) is executed at a predetermined timing when the power of the operation panel is turned off, that is, the three-dimensional parking device is not used. The predetermined timing for executing the diagnosis is arbitrary, such as the timing at a predetermined time every day or the timing immediately after the power of the operation panel is turned off by the user, if the three-dimensional parking device is not used. Timing is fine. As a result, the abnormality of the photoelectric sensor can be detected without affecting the control and operation when the three-dimensional parking device is used.

(5)上記(1)から(4)項において、前記立体駐車装置は、前面に開閉ゲートを備え、前記光電センサとして、前記開閉ゲートよりも前面側に設置される、前記立体駐車装置への侵入を検知する侵入検知用センサと、前記開閉ゲートの乗越えを検知する乗越え検知用センサとを含むものであり、少なくとも前記侵入検知用センサと前記乗越え検知用センサとを診断対象とする光電センサの診断方法(請求項3、4)。 (5) In the above (1) to (4), the three-dimensional parking device has an opening / closing gate on the front surface, and is installed as the photoelectric sensor on the front side of the opening / closing gate. A photoelectric sensor that includes an intrusion detection sensor that detects intrusion and an overcoming detection sensor that detects overcoming of the opening / closing gate, and at least the intrusion detection sensor and the overcoming detection sensor are diagnostic targets. Diagnostic method (claims 3 and 4).

本項に記載の光電センサの診断方法は、光電センサを具備する立体駐車装置が、前面に開閉ゲートを備えると共に、光電センサとして侵入検知用センサと乗越え検知用センサとを含み、少なくともこれら侵入検知用センサと乗越え検知用センサとを診断対象とするものである。侵入検知用センサは、立体駐車装置への人等の侵入を検知するために、開閉ゲートよりも前面側の下方に設置され、乗越え検知用センサは、開閉ゲートの乗越えを検知するために、開閉ゲートよりも前面側かつ上方に設置されるものである。すなわち、これら2つの光電センサは、何れも、一般的に立体駐車装置に人等が侵入する際の侵入口となる、立体駐車装置の前面側において物体を検知するものである。このような2つの光電センサを診断対象とすることで、立体駐車装置の特に前面側からの侵入に係る光電センサの検知漏れが回避され、より万全な安全性が立体駐車装置に確保されるものである。 In the method for diagnosing a photoelectric sensor described in this section, a three-dimensional parking device provided with a photoelectric sensor is provided with an opening / closing gate on the front surface, and includes an intrusion detection sensor and a boarding over detection sensor as photoelectric sensors, and at least these intrusion detections. The sensor for diagnosis and the sensor for overcoming detection are the targets of diagnosis. The intrusion detection sensor is installed below the front side of the open / close gate to detect the intrusion of people into the three-dimensional parking device, and the overcoming detection sensor opens / closes to detect the intrusion of the open / close gate. It is installed on the front side and above the gate. That is, both of these two photoelectric sensors detect an object on the front side of the three-dimensional parking device, which is generally an entry port when a person or the like enters the three-dimensional parking device. By targeting these two photoelectric sensors for diagnosis, it is possible to avoid omission of detection of the photoelectric sensor related to intrusion from the front side of the three-dimensional parking device, and to ensure more complete safety in the three-dimensional parking device. Is.

(6)上記(1)から(5)項のいずれか1項の光電センサの診断方法により、前記光電センサの異常を検出した場合に、前記立体駐車装置が備える表示部に前記光電センサが異常であることを表示すると共に、前記立体駐車装置の少なくとも一部の動作を抑止する立体駐車装置の制御方法(請求項5)。
本項に記載の立体駐車装置の制御方法は、上記(1)から(5)項のいずれか1項の光電センサの診断方法を利用するものであり、それらの診断方法によって光電センサの異常を検出した場合に、立体駐車装置が備える表示部に光電センサが異常であることを表示すると共に、立体駐車装置の少なくとも一部の動作を抑止するものである。
(6) When an abnormality of the photoelectric sensor is detected by the diagnostic method of the photoelectric sensor according to any one of the above items (1) to (5), the photoelectric sensor is abnormal on the display unit provided in the three-dimensional parking device. A method for controlling a three-dimensional parking device (claim 5), which displays that the above is true and suppresses the operation of at least a part of the three-dimensional parking device.
The control method of the three-dimensional parking device described in this section utilizes the diagnostic method of the photoelectric sensor according to any one of (1) to (5) above, and the abnormality of the photoelectric sensor is detected by those diagnostic methods. When it is detected, the display unit of the three-dimensional parking device indicates that the photoelectric sensor is abnormal, and at least a part of the operation of the three-dimensional parking device is suppressed.

光電センサが異常であることの表示は、立体駐車装置が備える複数の光電センサが診断対象である場合は、立体駐車装置内で異常のある光電センサを特定して表示してもよく、又、上記(2)項に記載した如く異常の要因が一部判明している場合は、その要因と共に表示してもよい。更に、光電センサの異常を検出した場合に抑止する立体駐車装置の動作は、例えば、パレットの呼び出し動作や開閉ゲートの開閉動作等であり、その実現のために、立体駐車装置が備える操作盤等に対して利用者により入力される操作を受け付けないようにしてもよい。これにより、光電センサの異常が利用者等に認知されると共に、光電センサの異常が検出された状態での、立体駐車装置の利用が制限されるため、立体駐車装置の安全性が維持されるものである。 When a plurality of photoelectric sensors included in the three-dimensional parking device are to be diagnosed, the indication that the photoelectric sensor is abnormal may be displayed by identifying the abnormal photoelectric sensor in the three-dimensional parking device. If a part of the cause of the abnormality is known as described in the above item (2), it may be displayed together with the cause. Further, the operation of the three-dimensional parking device that suppresses when an abnormality of the photoelectric sensor is detected is, for example, a pallet calling operation, an opening / closing operation of an opening / closing gate, or the like. The operation input by the user may not be accepted. As a result, the abnormality of the photoelectric sensor is recognized by the user and the like, and the use of the three-dimensional parking device is restricted when the abnormality of the photoelectric sensor is detected, so that the safety of the three-dimensional parking device is maintained. It is a thing.

(7)物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断システムであって、前記投光部から所定の明滅パターンで光を出射させると共に、前記受光部で受けた光の明滅パターンを取得し、前記所定の明滅パターンと前記受光部から取得した光の明滅パターンとを比較して、該比較結果に基づいて前記光電センサの異常を判定する診断制御部を含む光電センサの診断システム。
(8)上記(7)項において、前記所定の明滅パターンは、該所定の明滅パターンを成す所定の時間中に、光が出射される時間帯と光が出射されない時間帯とを少なくとも1回ずつ含み、前記診断制御部は、前記比較結果として、前記所定の時間中の光が出射される時間帯の合計時間が、前記所定の明滅パターンよりも前記受光部で受けた光の明滅パターンの方で増えていた場合、前記受光部が前記投光部から出射された光とは別の光を検知していると判定し、前記所定の時間中の光が出射されない時間帯の合計時間が、前記所定の明滅パターンよりも前記受光部で受けた光の明滅パターンの方で増えていた場合、前記光電センサの故障又は障害物があると判定する光電センサの診断システム。
(7) A diagnostic system for a photoelectric sensor provided with a light emitting unit and a light receiving unit installed in a three-dimensional parking device for object detection, in which light is emitted from the light emitting unit in a predetermined blinking pattern and described above. Diagnosis to acquire the blinking pattern of the light received by the light receiving unit, compare the predetermined blinking pattern with the blinking pattern of the light acquired from the light receiving unit, and determine the abnormality of the photoelectric sensor based on the comparison result. A diagnostic system for photoelectric sensors including a control unit.
(8) In the above item (7), the predetermined blinking pattern has a time zone in which light is emitted and a time zone in which light is not emitted at least once during a predetermined time forming the predetermined blinking pattern. As a result of the comparison, the diagnostic control unit includes, as a result of the comparison, the total time of the time zone in which the light is emitted during the predetermined time is the blinking pattern of the light received by the light receiving unit rather than the predetermined blinking pattern. If it increases in, it is determined that the light receiving unit has detected light different from the light emitted from the light projecting unit, and the total time of the time zone in which the light is not emitted during the predetermined time is determined. A diagnostic system for a photoelectric sensor that determines that there is a failure or obstacle of the photoelectric sensor when the number of blinking patterns of light received by the light receiving portion is larger than that of the predetermined blinking pattern.

(9)上記(7)(8)項において、前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、前記診断制御部は、利用者により前記操作盤の電源が投入されてから所定時間内であって、前記立体駐車装置の操作がなされる前のタイミングで診断を行う光電センサの診断システム(請求項)。
(10)上記(7)(8)項において、前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、前記診断制御部は、前記操作盤の電源が切断中の所定のタイミングで診断を行う光電センサの診断システム(請求項)。
(11)上記(7)から(10)項において、前記立体駐車装置は、前面に開閉ゲートを備え、前記光電センサとして、前記開閉ゲートよりも前面側に設置される、前記立体駐車装置への侵入を検知する侵入検知用センサと、前記開閉ゲートの乗越えを検知する乗越え検知用センサとを含むものであり、前記診断制御部は、少なくとも前記侵入検知用センサと前記乗越え検知用センサとを診断対象とする光電センサの診断システム(請求項8、9)。
(9) In the above paragraphs (7) and (8), the three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power of the operation panel is turned on and off by the user. The diagnostic control unit is a photoelectric sensor that makes a diagnosis within a predetermined time after the power of the operation panel is turned on by the user and at a timing before the operation of the multi-level parking device is performed. Diagnostic system (claim 6 ).
(10) In the above items (7) and (8), the three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power of the operation panel is turned on and off by the user. The diagnostic control unit is a diagnostic system for a photoelectric sensor (claim 7 ) that performs diagnosis at a predetermined timing while the power of the operation panel is off.
(11) In the above (7) to (10), the three-dimensional parking device has an opening / closing gate on the front surface, and is installed as the photoelectric sensor on the front side of the opening / closing gate. It includes an intrusion detection sensor for detecting intrusion and an overcoming detection sensor for detecting overcoming of the opening / closing gate, and the diagnostic control unit diagnoses at least the intrusion detection sensor and the overcoming detection sensor. A diagnostic system for a photoelectric sensor of interest (claims 8 and 9).

(12)上記(7)から(11)項のいずれか1項の光電センサの診断システムから診断結果を取得し、該診断結果が前記光電センサの異常を検出したことを示す場合に、前記立体駐車装置が備える表示部に前記光電センサが異常であることを表示すると共に、前記立体駐車装置の少なくとも一部の動作を抑止する立体駐車装置の制御装置(請求項10)。
そして、(7)から(11)項の光電センサの診断システムは、各々、上記(1)から(5)項の光電センサの診断方法に用いられることで、上記(1)から(5)項の光電センサの診断方法と同等の作用を奏するものであり、又、(12)項の立体駐車装置の制御装置は、上記(6)項の立体駐車装置の制御方法に用いられることで、上記(6)項の立体駐車装置の制御方法と同等の作用を奏するものとなる。
(12) When a diagnostic result is obtained from the diagnostic system of the photoelectric sensor according to any one of the above items (7) to (11) and the diagnosis result indicates that an abnormality of the photoelectric sensor is detected, the solid. A control device for a three-dimensional parking device (claim 10) that displays on a display unit included in the parking device that the photoelectric sensor is abnormal and suppresses the operation of at least a part of the three-dimensional parking device.
Then, the diagnostic system of the photoelectric sensor according to the items (7) to (11) is used for the diagnostic method of the photoelectric sensor according to the above items (1) to (5), respectively, and the above items (1) to (5) are used. The control device for the three-dimensional parking device according to (12) is used for the control method for the three-dimensional parking device according to the above (6). It has the same effect as the control method of the three-dimensional parking device according to the item (6).

本発明はこのように構成したので、光電センサの検知精度をより高めることが可能となる。 Since the present invention is configured in this way, it is possible to further improve the detection accuracy of the photoelectric sensor.

本発明の実施の形態に係る光電センサの診断システムと立体駐車装置の制御装置とを含む、立体駐車装置の構成の一例を示すブロック図である。It is a block diagram which shows an example of the structure of the three-dimensional parking device including the diagnostic system of the photoelectric sensor which concerns on embodiment of this invention, and the control device of a three-dimensional parking device. 図1の光電センサの診断システムと立体駐車装置の制御装置とを備えた立体駐車装置の斜視図である。It is a perspective view of the three-dimensional parking device provided with the diagnostic system of the photoelectric sensor of FIG. 1 and the control device of the three-dimensional parking device. 本発明の実施の形態に係る光電センサの診断方法と立体駐車装置の制御方法との一例を示すフローチャートである。It is a flowchart which shows an example of the diagnosis method of the photoelectric sensor and the control method of a three-dimensional parking device which concerns on embodiment of this invention. 本発明の実施の形態に係る光電センサの診断方法による診断時に、光電センサの投光部から出射させる光の明滅パターン及び受光部により受ける光の明滅パターンを例示するタイムチャートである。It is a time chart which illustrates the blinking pattern of the light emitted from the light emitting part of the photoelectric sensor, and the blinking pattern of the light received by the light receiving part at the time of diagnosis by the diagnostic method of the photoelectric sensor which concerns on embodiment of this invention.

以下、本発明の実施の形態を図面に基づき説明する。ここで、図面の全体にわたって、同一部分又は対応する部分は、同一符号で示している。又、従来技術と同一部分、若しくは相当する部分については、詳しい説明を省略する。
図1は、本発明の実施の形態に係る光電センサの診断システム10と、この光電センサの診断システム10を利用した立体駐車装置の制御装置40とを含む、立体駐車装置30の構成の一例を示している。又、図2は、図1に示した立体駐車装置30の構造の一例を示している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Here, the same part or the corresponding part is indicated by the same reference numeral throughout the drawing. Further, detailed description will be omitted for the parts that are the same as or equivalent to those of the prior art.
FIG. 1 shows an example of the configuration of a three-dimensional parking device 30 including a photoelectric sensor diagnostic system 10 according to an embodiment of the present invention and a three-dimensional parking device control device 40 using the photoelectric sensor diagnostic system 10. Shows. Further, FIG. 2 shows an example of the structure of the three-dimensional parking device 30 shown in FIG.

まず、図1及び図2を参照して、立体駐車装置30について概略的に説明すると、立体駐車装置30は、複数の支柱42a~42hと複数の梁44とによって構成された略矩形の構造体に、複数の可動式パレット32が移動可能に支持された構造である。図2の例において、立体駐車装置30は、地上4段3連基(図2中上下方向に4段、左右方向に3列)の構造であり、複数の可動式パレット32として、9基の可動式パレット32a~32iを備えている。更に、立体駐車装置30は、開閉ゲート34(34a~34c)、操作盤36、制御装置40、及び、駆動部50を備えている。なお、図2では、制御装置40及び駆動部50の図示を省略している。 First, the three-dimensional parking device 30 will be schematically described with reference to FIGS. 1 and 2. The three-dimensional parking device 30 is a substantially rectangular structure composed of a plurality of columns 42a to 42h and a plurality of beams 44. In addition, the structure is such that a plurality of movable pallets 32 are movably supported. In the example of FIG. 2, the three-dimensional parking device 30 has a structure of four stages above ground and three rows (four stages in the vertical direction and three rows in the horizontal direction in FIG. 2), and nine units are used as a plurality of movable pallets 32. It is provided with movable pallets 32a to 32i. Further, the three-dimensional parking device 30 includes an opening / closing gate 34 (34a to 34c), an operation panel 36, a control device 40, and a drive unit 50. Note that FIG. 2 omits the illustration of the control device 40 and the drive unit 50.

複数の可動式パレット32a~32iのうち、32b、32cは、車両を入出庫する高さ位置で横行移動のみ行い、32d~32gは、立体駐車装置30の使用者による呼び出し操作に応じて、車両を入出庫可能な位置(図2において、可動式パレット32a~32cがある位置)まで、高さ方向及び並列方向に移動可能なものである。一方、可動式パレット32a、32h、32iは、昇降のみ行うものである。又、開閉ゲート34a~34cの各々は、その後面側の入出庫位置に所望の可動式パレット32が呼び出された後に開かれ、車両の入出庫が終わった後に、使用者の操作により閉じられるものである。図2の例では、開閉ゲート34a~34cは、支柱レール46a~46dの夫々の間に、上下方向に移動可能に案内支持されている。 Of the plurality of movable pallets 32a to 32i, 32b and 32c only move laterally at the height position where the vehicle is loaded and unloaded, and 32d to 32g are vehicles according to a calling operation by the user of the three-dimensional parking device 30. Can be moved in the height direction and the parallel direction to a position where the pallets can be loaded and unloaded (in FIG. 2, the positions where the movable pallets 32a to 32c are located). On the other hand, the movable pallets 32a, 32h, and 32i only move up and down. Further, each of the opening / closing gates 34a to 34c is opened after the desired movable pallet 32 is called at the warehousing / delivery position on the rear surface side, and is closed by the user's operation after the warehousing / delivery of the vehicle is completed. Is. In the example of FIG. 2, the opening / closing gates 34a to 34c are guided and supported between the support rails 46a to 46d so as to be movable in the vertical direction.

操作盤36は、立体駐車装置30の各操作を行うための入力が行われるものであり、例えばタッチパネル方式で、開閉ゲート34の開閉操作や、可動式パレット32の呼び出し操作等が入力される。又、操作盤36は、各種の情報を表示するための表示部38を備えている。更に、操作盤36は、例えば利用者が所有するキー等によって、その電源が投入及び切断されるようになっている。制御装置40は、立体駐車装置30全体の制御を担うものであり、例えば、操作盤36に入力された操作に応じて、駆動部50を介して、可動式パレット32の移動や開閉ゲート34の開閉動作を行わせるものである。駆動部50は、制御装置40による制御に応じて、可動式パレット32の移動や開閉ゲート34の開閉動作を行うための動力を発生、伝達するものである。 The operation panel 36 is used for input for performing each operation of the three-dimensional parking device 30, and for example, an opening / closing operation of the opening / closing gate 34, a calling operation of the movable pallet 32, and the like are input by a touch panel method. Further, the operation panel 36 includes a display unit 38 for displaying various information. Further, the operation panel 36 is turned on and off by, for example, a key owned by the user. The control device 40 is responsible for controlling the entire three-dimensional parking device 30, and for example, the movable pallet 32 is moved or the opening / closing gate 34 is moved via the drive unit 50 in response to an operation input to the operation panel 36. It is intended to open and close. The drive unit 50 generates and transmits power for moving the movable pallet 32 and opening / closing the opening / closing gate 34 in response to control by the control device 40.

更に、立体駐車装置30は、図1に示すように、複数の光電センサ12を含んでいる。複数の光電センサ12は、車両を入出庫する高さにある各可動式パレット32の周辺の物体を検知するものであり、本実施例では、8つの光電センサ12A~12Hを含んでいる。図2には、車両を入出庫する高さにある3基の可動式パレット32a~32cの周辺に、各組が光電センサ12を構成する投光部14と受光部16との複数の組を図示している。すなわち、図2に示すように、開閉ゲート34の前面側(図中右手前側)を検知する光電センサ12として、支柱レール46a、46dに、侵入検知用センサ12Aを構成する投光部14a及び受光部16aと、乗越え検知用センサ12Bを構成する投光部14b及び受光部16bとが設置されている。又、開閉ゲート34の後面側(図中左奥側)を検知する光電センサ12として、支柱42a、42dに、ゲート後面センサ12Cを構成する投光部14c及び受光部16cが設置されている。 Further, the three-dimensional parking device 30 includes a plurality of photoelectric sensors 12 as shown in FIG. The plurality of photoelectric sensors 12 detect an object around each movable pallet 32 at a height at which the vehicle enters and exits, and in this embodiment, eight photoelectric sensors 12A to 12H are included. In FIG. 2, a plurality of sets of a light emitting unit 14 and a light receiving unit 16 each constituting a photoelectric sensor 12 are formed around three movable pallets 32a to 32c at a height at which a vehicle is loaded and unloaded. It is shown in the figure. That is, as shown in FIG. 2, as the photoelectric sensor 12 for detecting the front side (right front side in the figure) of the open / close gate 34, the support rails 46a and 46d are covered with the light projecting unit 14a constituting the intrusion detection sensor 12A and the light receiving light. A unit 16a, a light projecting unit 14b and a light receiving unit 16b constituting the overpass detection sensor 12B are installed. Further, as the photoelectric sensor 12 for detecting the rear surface side (left back side in the drawing) of the open / close gate 34, the light projecting unit 14c and the light receiving unit 16c constituting the gate rear surface sensor 12C are installed on the columns 42a and 42d.

又、3基の可動式パレット32a~32cの後部側(図中左奥側)を検知する光電センサ12として、支柱42e、42hに、後部センサ12Dを構成する投光部14d及び受光部16dが設置されている。更に、可動式パレット32a~32cの各々の側部を検知する光電センサ12として、支柱42a~42hに、側部センサ12E~12Hが設置されている。より詳しくは、支柱42e及び42aに、側部センサ12Eの投光部14e及び受光部16eが、支柱42f及び42bに、側部センサ12Fの投光部14f及び受光部16fが、支柱42g及び42cに、側部センサ12Gの投光部14g及び受光部16gが、そして、支柱42h及び42dに、側部センサ12Hの投光部14h及び受光部16hが、夫々設置されている。なお、図2には、各光電センサ12による検知範囲を破線で示している。 Further, as the photoelectric sensor 12 for detecting the rear side (left back side in the figure) of the three movable pallets 32a to 32c, the light projecting unit 14d and the light receiving unit 16d constituting the rear sensor 12D are attached to the columns 42e and 42h. is set up. Further, as photoelectric sensors 12 for detecting each side of the movable pallets 32a to 32c, side sensors 12E to 12H are installed on the columns 42a to 42h. More specifically, the light projecting unit 14e and the light receiving unit 16e of the side sensor 12E are on the columns 42e and 42a, and the light projecting unit 14f and the light receiving unit 16f of the side sensor 12F are on the columns 42f and 42b. The light emitting unit 14g and the light receiving unit 16g of the side sensor 12G are installed, and the light emitting unit 14h and the light receiving unit 16h of the side sensor 12H are installed on the columns 42h and 42d, respectively. In addition, in FIG. 2, the detection range by each photoelectric sensor 12 is shown by a broken line.

続いて、本発明の実施の形態に係る光電センサの診断システム10について説明すると、図1に示すように、光電センサの診断システム10は、診断制御部18を含み、本実施例では、立体駐車装置30の制御装置40に組み込まれている。診断制御部18は、詳しくは後述するが、診断対象の光電センサ12を診断し、光電センサ12の異常を判定するものである。又、立体駐車装置30の制御装置40は、上述したような立体駐車装置30の制御に加え、光電センサの診断システム10の診断制御部18から、光電センサ12の診断結果を取得し、この診断結果に応じて、立体駐車装置30の一部の動作を抑止するものである。 Next, the photoelectric sensor diagnostic system 10 according to the embodiment of the present invention will be described. As shown in FIG. 1, the photoelectric sensor diagnostic system 10 includes a diagnostic control unit 18, and in this embodiment, three-dimensional parking is performed. It is incorporated in the control device 40 of the device 30. Although the details will be described later, the diagnostic control unit 18 diagnoses the photoelectric sensor 12 to be diagnosed and determines the abnormality of the photoelectric sensor 12. Further, the control device 40 of the three-dimensional parking device 30 acquires the diagnosis result of the photoelectric sensor 12 from the diagnosis control unit 18 of the diagnosis system 10 of the photoelectric sensor in addition to the control of the three-dimensional parking device 30 as described above, and this diagnosis. Depending on the result, the operation of a part of the three-dimensional parking device 30 is suppressed.

次に、図3に示すフロー図の流れに沿って、図1及び図2に示した光電センサの診断システム10及び立体駐車装置の制御装置40を利用する、本発明の実施の形態に係る光電センサの診断方法及び立体駐車装置の制御方法について説明する。図3では、S20~S70の処理が、本発明の実施の形態に係る光電センサの診断方法に該当し、S80~S100の処理が、本発明の実施の形態に係る立体駐車装置の制御方法に該当する。なお、光電センサの診断システム10及び立体駐車装置の制御装置40を含む、立体駐車装置30の構成については、適宜、図1及び図2を参照のこと。
S10(電源投入):光電センサの診断システム10及び立体駐車装置の制御装置40を含む立体駐車装置30の電源を、立体駐車装置30の利用者により、操作盤36を操作することで投入する。ここでの立体駐車装置30の電源とは、操作盤36の電源を意味する。
Next, along the flow of the flow chart shown in FIG. 3, the photoelectric according to the embodiment of the present invention using the diagnostic system 10 of the photoelectric sensor and the control device 40 of the three-dimensional parking device shown in FIGS. 1 and 2. The method of diagnosing the sensor and the method of controlling the multi-level parking device will be described. In FIG. 3, the processes of S20 to S70 correspond to the diagnostic method of the photoelectric sensor according to the embodiment of the present invention, and the processes of S80 to S100 correspond to the control method of the three-dimensional parking device according to the embodiment of the present invention. Applicable. For the configuration of the three-dimensional parking device 30 including the diagnostic system 10 of the photoelectric sensor and the control device 40 of the three-dimensional parking device, refer to FIGS. 1 and 2 as appropriate.
S10 (power on): The power of the three-dimensional parking device 30 including the diagnostic system 10 of the photoelectric sensor and the control device 40 of the three-dimensional parking device is turned on by the user of the three-dimensional parking device 30 by operating the operation panel 36. The power source of the three-dimensional parking device 30 here means the power source of the operation panel 36.

S20(診断開始):立体駐車装置30が備える複数の光電センサ12のうち、光電センサの診断システム10が診断対象とする光電センサ12の診断を開始する。本実施例では、立体駐車装置30の開閉ゲート34の前面側に備えられた2つの光電センサ12、すなわち、投光部14a及び受光部16aを備える侵入検知用センサ12Aと、投光部14b及び受光部16bを備える乗越え検知用センサ12Bとを診断対象とする。まず、侵入検知用センサ12Aを診断する場合を例にして説明を進める。なお、光電センサ12の診断中は、診断中の光電センサ12(侵入検知用センサ12A)を除く他の光電センサ12(乗越え検知用センサ12B、ゲート後面センサ12C、後部センサ12D、側部センサ12E~12H)は、物体検知動作中であるか、或いは、少なくとも投光部14から光を常時出射していることが好ましい。 S20 (diagnosis start): Of the plurality of photoelectric sensors 12 included in the three-dimensional parking device 30, the photoelectric sensor diagnosis system 10 starts the diagnosis of the photoelectric sensor 12 to be diagnosed. In this embodiment, two photoelectric sensors 12 provided on the front side of the opening / closing gate 34 of the three-dimensional parking device 30, that is, an intrusion detection sensor 12A including a light emitting unit 14a and a light receiving unit 16a, a light emitting unit 14b, and the light emitting unit 14b. The overpass detection sensor 12B provided with the light receiving unit 16b is the diagnosis target. First, the description will proceed by taking the case of diagnosing the intrusion detection sensor 12A as an example. During the diagnosis of the photoelectric sensor 12, the other photoelectric sensors 12 (passage detection sensor 12B, gate rear sensor 12C, rear sensor 12D, side sensor 12E) other than the photoelectric sensor 12 (intrusion detection sensor 12A) being diagnosed are excluded. In (12H), it is preferable that the object detection operation is in progress, or at least light is constantly emitted from the light projecting unit 14.

S30(光出射):光電センサの診断システム10の診断制御部18により、診断対象の光電センサ12の投光部14(侵入検知用センサ12Aの投光部14a)から、所定の明滅パターンで光を出射させる。本実施例では、図4(a)のタイムチャートに示すような明滅パターンで光を出射させることとする。ここで、図4のタイムチャートは、図中左側から右側へと進む時系列になっており、図中に「ON」で示された時間帯は、光が出射される時間帯を示し、図中に「OFF」で示された時間帯は、光が出射されない時間帯を示している。すなわち、図4(a)に示す光の明滅パターンは、所定の時間T1中に、光がONの時間帯とOFFの時間帯とが交互に続き、光がONの時間帯が合計3回、光がOFFの時間帯が合計2回含まれたものである。各時間帯の長さは略等しくなっている。 S30 (light emission): Light is emitted from the light projecting unit 14 of the photoelectric sensor 12 to be diagnosed (light emitting unit 14a of the intrusion detection sensor 12A) in a predetermined blinking pattern by the diagnostic control unit 18 of the diagnostic system 10 of the photoelectric sensor. Is emitted. In this embodiment, light is emitted in a blinking pattern as shown in the time chart of FIG. 4 (a). Here, the time chart in FIG. 4 is a time series that progresses from the left side to the right side in the figure, and the time zone indicated by "ON" in the figure indicates the time zone in which light is emitted. The time zone indicated by "OFF" in the inside indicates a time zone in which light is not emitted. That is, in the blinking pattern of the light shown in FIG. 4A, the time zone in which the light is ON and the time zone in which the light is OFF continue alternately during the predetermined time T1, and the time zone in which the light is ON is three times in total. The time zone when the light is off is included twice in total. The length of each time zone is almost equal.

なお、本発明の実施の形態に係る光電センサの診断方法で用いる光の所定の明滅パターンは、上記の実施例に限定されるものではなく、光がONの時間帯やOFFの時間帯の回数、各時間帯の長さ、所定の明滅パターンを成す所定の時間T1の長さ等は任意に設定できる。例えば、所定の明滅パターンは、光がONの時間帯とOFFの時間帯とが1回ずつ含まれたものでもよく、極端には、光がOFFの時間帯が続き、所定の時間T1が経過する間際に光がONとなるようなものであってもよい。しかしながら、検知動作中の光電センサ12の投光部14から出射される光の明滅パターン、すなわち、光が常時ONとなる明滅パターン(図4(c)参照)は避けるものとする。 The predetermined blinking pattern of light used in the diagnostic method of the photoelectric sensor according to the embodiment of the present invention is not limited to the above embodiment, and the number of times the light is on or off. , The length of each time zone, the length of the predetermined time T1 forming a predetermined blinking pattern, and the like can be arbitrarily set. For example, the predetermined blinking pattern may include a time zone in which the light is ON and a time zone in which the light is OFF once, and in the extreme, the time zone in which the light is OFF continues and the predetermined time T1 elapses. It may be such that the light is turned on just before the time. However, the blinking pattern of the light emitted from the light projecting unit 14 of the photoelectric sensor 12 during the detection operation, that is, the blinking pattern in which the light is always ON (see FIG. 4C) is avoided.

S40(明滅パターン比較):上記S30で診断対象の光電センサ12の投光部14から出射させた光の明滅パターンと、この出射タイミングと略同じタイミングで、診断対象の光電センサ12の受光部16において受光された光の明滅パターンとを、診断制御部18により比較する。すなわち、本実施例では、図4(a)に示す光の明滅パターンと、侵入検知用センサ12Aの受光部16aで検知された光の明滅パターンとを比較する。そして、侵入検知用センサ12Aの受光部16aで検知された光の明滅パターンが、図4(a)に示す明滅パターンと同じである場合、すなわち、侵入検知用センサ12Aの投光部14aから出射された光の明滅パターンと、受光部16aで受けた光の明滅パターンとが一致する場合(YES)は、S50へ移行する。一方、侵入検知用センサ12Aの受光部16aで検知された光の明滅パターンが、図4(a)に示す明滅パターンと異なる場合、すなわち、侵入検知用センサ12Aの投光部14aから出射された光の明滅パターンと、受光部16aで受けた光の明滅パターンとが一致しない場合(NO)は、S60へ移行する。 S40 (Comparison of blinking patterns): The blinking pattern of the light emitted from the light projecting unit 14 of the photoelectric sensor 12 to be diagnosed in S30 above, and the light receiving unit 16 of the photoelectric sensor 12 to be diagnosed at substantially the same timing as this emission timing. The blinking pattern of the light received in the above is compared by the diagnostic control unit 18. That is, in this embodiment, the blinking pattern of the light shown in FIG. 4A is compared with the blinking pattern of the light detected by the light receiving unit 16a of the intrusion detection sensor 12A. Then, when the blinking pattern of the light detected by the light receiving unit 16a of the intrusion detection sensor 12A is the same as the blinking pattern shown in FIG. 4A, that is, the light is emitted from the light emitting unit 14a of the intrusion detection sensor 12A. When the blinking pattern of the light and the blinking pattern of the light received by the light receiving unit 16a match (YES), the process proceeds to S50. On the other hand, when the blinking pattern of the light detected by the light receiving unit 16a of the intrusion detection sensor 12A is different from the blinking pattern shown in FIG. 4A, that is, the light is emitted from the light emitting unit 14a of the intrusion detection sensor 12A. When the blinking pattern of the light and the blinking pattern of the light received by the light receiving unit 16a do not match (NO), the process proceeds to S60.

S50(光電センサ正常判定):上記S40での比較の結果、診断対象の光電センサ12の投光部14から出射させた光の明滅パターンと、診断対象の光電センサ12の受光部16で受けた光の明滅パターンとが、一致している場合は、診断制御部18により、診断対象の光電センサ12(侵入検知用センサ12A)が正常であると判定する。
S60(光電センサ異常判定):上記S40での比較の結果、診断対象の光電センサ12の投光部14から出射させた光の明滅パターンと、診断対象の光電センサ12の受光部16で受けた光の明滅パターンとが、一致していない場合は、診断制御部18により、診断対象の光電センサ12(侵入検知用センサ12A)に異常があると判定する。
S50 (photoelectric sensor normality determination): As a result of the comparison in S40, the blinking pattern of the light emitted from the light projecting unit 14 of the photoelectric sensor 12 to be diagnosed and the light receiving unit 16 of the photoelectric sensor 12 to be diagnosed received. When the blinking pattern of the light matches, the diagnostic control unit 18 determines that the photoelectric sensor 12 (intrusion detection sensor 12A) to be diagnosed is normal.
S60 (photoelectric sensor abnormality determination): As a result of the comparison in S40, the blinking pattern of the light emitted from the light projecting unit 14 of the photoelectric sensor 12 to be diagnosed and the light receiving unit 16 of the photoelectric sensor 12 to be diagnosed received. If the blinking pattern of light does not match, the diagnostic control unit 18 determines that the photoelectric sensor 12 (intrusion detection sensor 12A) to be diagnosed has an abnormality.

この際、侵入検知用センサ12Aの受光部16aで受けた光の明滅パターンが、例えば、図4(b)及び(c)に示す明滅パターンのように、投光部16aから出射させた図4(a)に示す光の明滅パターンよりも、光がONの時間帯が増えている場合は、侵入検知用センサ12Aの受光部16aが、別の光電センサ12の投光部14から出射された光等の、侵入検知用センサ12Aの投光部14aから出射された光とは別の光を受光していると想定される。他方、侵入検知用センサ12Aの受光部16aで受けた光の明滅パターンが、例えば、図4(d)及び(e)に示す明滅パターンのように、投光部16aから出射させた図4(a)に示す光の明滅パターンよりも、光がOFFの時間帯が増えている場合は、侵入検知用センサ12Aの投光部14aや受光部16aが故障したこと、投光部14aと受光部16aとの間に障害物があること等が想定される。このように、上記S40での比較結果から想定される、光電センサ12の異常の要因を、光電センサ12の異常判定の情報の一部として保持してもよい。 At this time, the blinking pattern of the light received by the light receiving unit 16a of the intrusion detection sensor 12A is emitted from the light emitting unit 16a, for example, as in the blinking patterns shown in FIGS. 4 (b) and 4 (c). When the time zone in which the light is ON is longer than the blinking pattern of the light shown in (a), the light receiving unit 16a of the intrusion detection sensor 12A is emitted from the light emitting unit 14 of another photoelectric sensor 12. It is assumed that light other than the light emitted from the light projecting unit 14a of the intrusion detection sensor 12A, such as light, is received. On the other hand, the blinking pattern of the light received by the light receiving unit 16a of the intrusion detection sensor 12A is emitted from the light emitting unit 16a, for example, as in the blinking patterns shown in FIGS. 4 (d) and 4 (e). When the time zone in which the light is off is longer than the blinking pattern of the light shown in a), the light emitting unit 14a and the light receiving unit 16a of the intrusion detection sensor 12A have failed, and the light emitting unit 14a and the light receiving unit have failed. It is assumed that there is an obstacle between 16a and 16a. As described above, the cause of the abnormality of the photoelectric sensor 12 assumed from the comparison result in S40 may be retained as a part of the information of the abnormality determination of the photoelectric sensor 12.

S70(診断対象確認):診断制御部18により、まだ診断を行っていない診断対象の光電センサ12が残っているか否かを判定する。そして、そのような光電センサ12(本実施例では乗越え検知用センサ12Bが相当)が残っている場合(YES)は、上記S30へ復帰し、その光電センサ12の診断を実行する。一方、診断を行っていない診断対象の光電センサ12が残っていない場合(NO)は、S80へ移行する。
S80(異常判定確認):立体駐車装置30の制御装置40により、診断制御部18から診断対象の光電センサ12の診断結果を取得し、異常と判定された光電センサ12が存在するか否かを判定する。そして、異常と判定された光電センサ12が1つでも存在する場合(YES)は、S90へ移行し、異常と判定された光電センサ12が1つも存在しない場合(NO)は、S120へ移行する。
S70 (confirmation of diagnostic target): The diagnostic control unit 18 determines whether or not the photoelectric sensor 12 of the diagnostic target that has not yet been diagnosed remains. Then, when such a photoelectric sensor 12 (corresponding to the overpass detection sensor 12B in this embodiment) remains (YES), the process returns to S30 and the diagnosis of the photoelectric sensor 12 is executed. On the other hand, when the photoelectric sensor 12 to be diagnosed that has not been diagnosed does not remain (NO), the process proceeds to S80.
S80 (Abnormality determination confirmation): The control device 40 of the three-dimensional parking device 30 acquires the diagnosis result of the photoelectric sensor 12 to be diagnosed from the diagnostic control unit 18, and determines whether or not the photoelectric sensor 12 determined to be abnormal exists. judge. Then, when there is at least one photoelectric sensor 12 determined to be abnormal (YES), the process proceeds to S90, and when there is no photoelectric sensor 12 determined to be abnormal (NO), the process proceeds to S120. ..

S90(光電センサ異常表示):上記S60で異常と判定された光電センサ12が異常であることを、立体駐車装置30の制御装置40により、操作盤36の表示部38に表示する。この際、上記S60に記載したように、光電センサ12の異常の要因がある程度想定される場合は、その要因を示す情報を表示部38に表示してもよい。
S100(立体駐車装置の動作抑止):立体駐車装置30の制御装置40により、立体駐車装置30の一部の動作を抑止する。本実施例では、立体駐車装置30が備える複数の可動式パレット32(32a~32i)の呼び出し動作と、複数の開閉ゲート34(34a~34c)の開閉動作とを抑止する。以降、後述する光電センサ12の点検・復旧作業S110が完了するまで、後述する可動式パレット32の呼び出し操作S120や、開閉ゲート34の閉操作S150等を受け付けないようにする。
S90 (photoelectric sensor abnormality display): The control device 40 of the three-dimensional parking device 30 displays on the display unit 38 of the operation panel 36 that the photoelectric sensor 12 determined to be abnormal in S60 is abnormal. At this time, as described in S60, if the cause of the abnormality of the photoelectric sensor 12 is assumed to some extent, the information indicating the cause may be displayed on the display unit 38.
S100 (Suppression of operation of the three-dimensional parking device): The control device 40 of the three-dimensional parking device 30 suppresses the operation of a part of the three-dimensional parking device 30. In this embodiment, the calling operation of the plurality of movable pallets 32 (32a to 32i) provided in the three-dimensional parking device 30 and the opening / closing operation of the plurality of opening / closing gates 34 (34a to 34c) are suppressed. After that, until the inspection / restoration work S110 of the photoelectric sensor 12 described later is completed, the calling operation S120 of the movable pallet 32 and the closing operation S150 of the opening / closing gate 34 described later are not accepted.

S110(光電センサの点検・復旧作業):作業員等により、上記S60で異常と判定された光電センサ12(侵入検知用センサ12A)の点検を行うと共に、異常から復旧するための復旧作業を行う。この際、表示部38に、異常の要因の情報が表示されている場合は、その情報を考慮しながら作業を行えばよい。例えば、異常の要因情報として、光電センサ12の受光部16に、この受光部16と対の投光部14から出射された光以外の光が入光していることが表示されている場合は、その入光している光の排除及び発光元の調整や、光電センサ12の受光部16の調整等を行えばよい。又、異常の要因情報として、障害物が存在することや、光電センサ12の故障が表示されている場合は、障害物の排除や、光電センサ12の修理又は交換等を行えばよい。 S110 (Inspection / restoration work of photoelectric sensor): A worker or the like inspects the photoelectric sensor 12 (intrusion detection sensor 12A) determined to be abnormal in S60, and performs restoration work to recover from the abnormality. .. At this time, if the information on the cause of the abnormality is displayed on the display unit 38, the work may be performed while considering the information. For example, when it is displayed that the light receiving unit 16 of the photoelectric sensor 12 receives light other than the light emitted from the light emitting unit 14 paired with the light receiving unit 16 as the cause information of the abnormality. , The incoming light may be eliminated, the light emitting source may be adjusted, the light receiving unit 16 of the photoelectric sensor 12 may be adjusted, and the like. Further, when an obstacle exists or a failure of the photoelectric sensor 12 is displayed as the cause information of the abnormality, the obstacle may be eliminated, or the photoelectric sensor 12 may be repaired or replaced.

ここで、以下に示すS120~S170の処理は、立体駐車装置30が利用される際の通常の処理であるため、簡単に説明する。
S120(パレット呼出し操作):立体駐車装置30の利用者により、車両を入出庫する所望の可動式パレット32の呼び出し操作を、操作盤36に対して入力する。
S130(パレット呼出し動作):制御装置40により駆動部50を制御して、上記S120で入力された可動式パレット32を、車両を入出庫可能な位置まで移動する。可動式パレット32の移動が完了したら、制御装置40により駆動部50を制御して、可動式パレット32の前面側にある開閉ゲート34を上昇させ、可動式パレット32に車両を入出庫できる状態にする。
Here, since the processes of S120 to S170 shown below are normal processes when the three-dimensional parking device 30 is used, they will be briefly described.
S120 (pallet calling operation): The user of the three-dimensional parking device 30 inputs a desired movable pallet 32 calling operation for loading and unloading the vehicle to the operation panel 36.
S130 (pallet calling operation): The drive unit 50 is controlled by the control device 40 to move the movable pallet 32 input in S120 to a position where the vehicle can be loaded and unloaded. When the movement of the movable pallet 32 is completed, the drive unit 50 is controlled by the control device 40 to raise the opening / closing gate 34 on the front side of the movable pallet 32 so that the vehicle can be loaded and unloaded in the movable pallet 32. do.

S140(車両の入出庫):上記S130で呼び出された所望の可動式パレット32に対して、立体駐車装置30の利用者により車両を入出庫する。
S150(開閉ゲート閉操作):立体駐車装置30の利用者により、操作盤36に対して、上記S130で開かれた開閉ゲート34を閉じるための操作を入力する。
S160(開閉ゲート閉動作):制御装置40により駆動部50を制御して、上記S130で開かれた開閉ゲート34を下降させて閉じる。
S170(電源切断):立体駐車装置30の利用者により、操作盤36に対して操作を行うことで、立体駐車装置30の電源(操作盤36の電源)を切断する。
S140 (Vehicle entry / exit): The user of the three-dimensional parking device 30 enters / exits the vehicle with respect to the desired movable pallet 32 called in S130.
S150 (Opening / Closing Gate Closing Operation): The user of the three-dimensional parking device 30 inputs an operation for closing the opening / closing gate 34 opened in S130 to the operation panel 36.
S160 (open / close gate closing operation): The drive unit 50 is controlled by the control device 40, and the open / close gate 34 opened in S130 is lowered and closed.
S170 (power off): The user of the three-dimensional parking device 30 operates the operation panel 36 to turn off the power of the three-dimensional parking device 30 (power of the operation panel 36).

なお、本発明の実施の形態に係る光電センサの診断システム10及び立体駐車装置の制御装置40は、図1及び図2に示したような構造の立体駐車装置30への適用に限定されるものではない。すなわち、立体駐車装置30は、高さ方向(図2の上下方向)や並列方向(図2の左右方向)により多くの(又はより少ない)可動式パレット32を備えた構成であってもよく、地上だけではなく地下に可動式パレット32を備えた構成であってもよい。又、可動式パレット32が並列方向には移動せずに、高さ方向の列毎に連動して高さ方向のみに移動するものであってもよい。更に、高さ方向や並列方向だけではなく、前後方向(図2の右手前から左奥方向)に複数列の可動式パレット32を備えた構成であってもよい。又、立体駐車装置30が備える光電センサ12も、図1及び図2の実施例に限定されるものではなく、より多くの(又はより少ない)光電センサ12を備えていてもよく、各光電センサ12が設置される位置も任意である。更に、当然のことながら、光電センサの診断システム10が診断対象とする光電センサ12も任意であり、侵入検知用センサ12A及び乗越え検知用センサ12B以外の光電センサ12を、診断対象としてもよいものである。 The photoelectric sensor diagnostic system 10 and the control device 40 of the three-dimensional parking device according to the embodiment of the present invention are limited to the application to the three-dimensional parking device 30 having a structure as shown in FIGS. 1 and 2. is not it. That is, the three-dimensional parking device 30 may be configured to include more (or less) movable pallets 32 in the height direction (vertical direction in FIG. 2) and the parallel direction (horizontal direction in FIG. 2). The movable pallet 32 may be provided not only on the ground but also in the basement. Further, the movable pallets 32 may not move in the parallel direction, but may move only in the height direction in conjunction with each row in the height direction. Further, a configuration may be provided in which a plurality of rows of movable pallets 32 are provided not only in the height direction and the parallel direction but also in the front-rear direction (from the front right to the back left in FIG. 2). Further, the photoelectric sensor 12 included in the three-dimensional parking device 30 is not limited to the embodiments of FIGS. 1 and 2, and may include more (or less) photoelectric sensors 12, and each photoelectric sensor may be provided. The position where the 12 is installed is also arbitrary. Further, as a matter of course, the photoelectric sensor 12 to be diagnosed by the photoelectric sensor diagnostic system 10 is also arbitrary, and the photoelectric sensor 12 other than the intrusion detection sensor 12A and the overcoming detection sensor 12B may be the diagnosis target. Is.

又、図3に示したフロー図は、本発明の実施の形態に係る光電センサの診断方法及び立体駐車装置の制御方法を説明するための、工程の流れの一例を示したものである。従って、本発明の実施の形態に係る光電センサの診断方法及び立体駐車装置の制御方法を適用する工程フローは、図3に示した工程フローに限定されるものではなく、例えば、立体駐車装置30の構造や使用状況等に応じて、図3に示した工程の一部が削除、変更、ないし適宜追加された工程フローであってもよいものである。更に、本発明の実施の形態に係る光電センサの診断方法(図3のS20~S70)及び立体駐車装置の制御方法(図3のS80~S100)は、図3に示すタイミングでの実行に限定されるものではなく、例えば、立体駐車装置30が利用されていないタイミングで実行してもよい。このタイミングでは、立体駐車装置30の操作盤36の電源が投入されていないことになるが、立体駐車装置30は、メンテナンス時等の特殊なタイミングを除き、主電源が投入された状態であるため、診断の実行に何ら問題はない。なお、操作盤36の電源が投入されていない間に、光電センサ12の異常が検出された場合は、次に操作盤36の電源が投入されたときに、操作盤36の表示部38へ、光電センサ12に異常があることを表示すればよい。 Further, the flow chart shown in FIG. 3 shows an example of a process flow for explaining a diagnostic method of a photoelectric sensor and a control method of a three-dimensional parking device according to an embodiment of the present invention. Therefore, the process flow to which the method of diagnosing the photoelectric sensor and the method of controlling the three-dimensional parking device according to the embodiment of the present invention is applied is not limited to the process flow shown in FIG. 3, for example, the three-dimensional parking device 30. Depending on the structure, usage status, etc. of the above, a part of the process shown in FIG. 3 may be deleted, changed, or added as appropriate. Further, the method for diagnosing the photoelectric sensor (S20 to S70 in FIG. 3) and the method for controlling the three-dimensional parking device (S80 to S100 in FIG. 3) according to the embodiment of the present invention are limited to the execution at the timing shown in FIG. For example, it may be executed at a timing when the three-dimensional parking device 30 is not used. At this timing, the power of the operation panel 36 of the three-dimensional parking device 30 is not turned on, but since the three-dimensional parking device 30 is in a state where the main power is turned on except for a special timing such as maintenance. , There is no problem in executing the diagnosis. If an abnormality in the photoelectric sensor 12 is detected while the power of the operation panel 36 is not turned on, the next time the power of the operation panel 36 is turned on, the display unit 38 of the operation panel 36 is displayed. It suffices to indicate that there is an abnormality in the photoelectric sensor 12.

さて、上記構成をなす本発明の実施の形態によれば、次のような作用効果を得ることが可能である。すなわち、本発明の実施の形態に係る光電センサの診断方法は、図1及び図2に示すような立体駐車装置30に具備される光電センサ12を診断するものである。具体的には、診断対象の光電センサ12の投光部14から、所定の明滅パターンで光を出射させ(図3のS30参照)、診断対象の光電センサ12の受光部16で受けた光の明滅パターンと、投光部14から出射させた光の所定の明滅パターンとを比較し(図3のS40参照)、この比較結果に基づいて光電センサ12の異常を判定するものである。ここで、所定の明滅パターンとは、物体検知動作中の光電センサ12の投光部14から出射される光の出射パターン(光を常時出射、図4(c)参照)と異なる、例えば図4(a)に示すような明滅パターンである。そして、このような所定の明滅パターンで投光部14から光が出射されると、通常、投光部14と対の受光部16では、所定の明滅パターンと一致する明滅パターンの光が受光されることになる。このため、受光部16で受けた光の明滅パターンが所定の明滅パターンと一致する場合は、診断対象の光電センサ12に異常がないと判定する(図3のS50参照)。 Now, according to the embodiment of the present invention having the above configuration, it is possible to obtain the following effects. That is, the method for diagnosing the photoelectric sensor according to the embodiment of the present invention is for diagnosing the photoelectric sensor 12 provided in the three-dimensional parking device 30 as shown in FIGS. 1 and 2. Specifically, light is emitted from the light emitting unit 14 of the photoelectric sensor 12 to be diagnosed in a predetermined blinking pattern (see S30 in FIG. 3), and the light received by the light receiving unit 16 of the photoelectric sensor 12 to be diagnosed is emitted. The blinking pattern is compared with a predetermined blinking pattern of the light emitted from the light projecting unit 14 (see S40 in FIG. 3), and the abnormality of the photoelectric sensor 12 is determined based on the comparison result. Here, the predetermined blinking pattern is different from the emission pattern of the light emitted from the light projecting unit 14 of the photoelectric sensor 12 during the object detection operation (light is constantly emitted, see FIG. 4C), for example, FIG. It is a blinking pattern as shown in (a). Then, when light is emitted from the light emitting unit 14 in such a predetermined blinking pattern, the light receiving unit 16 paired with the light emitting unit 14 usually receives light in a blinking pattern that matches the predetermined blinking pattern. Will be. Therefore, when the blinking pattern of the light received by the light receiving unit 16 matches the predetermined blinking pattern, it is determined that there is no abnormality in the photoelectric sensor 12 to be diagnosed (see S50 in FIG. 3).

一方、受光部16で受けた光の明滅パターンと所定の明滅パターンとを比較した結果、双方の明滅パターンが一致しなかった場合は、受光部16が投光部14から出射された光とは別の光を検知していること等が考えられるため、光電センサ12に異常があると判定する(図3のS60参照)。例えば、診断対象の光電センサ12とは別の、物体検知動作中の光電センサ12の投光部14から出射されている光を、診断対象の光電センサ12の受光部16が受けていると、その受けた光の明滅パターンは、光が常時出射されているパターンになると考えられる。このような明滅パターンは、上述したように、所定の明滅パターンと異なるものであり、所定の明滅パターンと一致しないため、光電センサ12に異常があると判定する。従って、本発明の実施の形態に係る光電センサの診断方法は、診断対象の光電センサ12の受光部16が、この受光部16と対の投光部14から出射されている光以外の光を検知している場合であっても、光電センサ12に異常があると判定することができる。このため、受光部16が投光部14から出射された光と別の光を受光することに起因する、光電センサ12の検知漏れを回避することができ、光電センサ12の検知精度をより高めることが可能となる。 On the other hand, as a result of comparing the blinking pattern of the light received by the light receiving unit 16 with the predetermined blinking pattern, if both blinking patterns do not match, the light emitted from the light emitting unit 14 by the light receiving unit 16 is the same as the light emitted from the light emitting unit 14. Since it is possible that another light is being detected, it is determined that the photoelectric sensor 12 has an abnormality (see S60 in FIG. 3). For example, when the light receiving unit 16 of the photoelectric sensor 12 to be diagnosed receives the light emitted from the light emitting unit 14 of the photoelectric sensor 12 during the object detection operation, which is different from the photoelectric sensor 12 to be diagnosed. The blinking pattern of the received light is considered to be a pattern in which light is constantly emitted. As described above, such a blinking pattern is different from the predetermined blinking pattern and does not match the predetermined blinking pattern. Therefore, it is determined that the photoelectric sensor 12 has an abnormality. Therefore, in the method for diagnosing a photoelectric sensor according to an embodiment of the present invention, the light receiving unit 16 of the photoelectric sensor 12 to be diagnosed emits light other than the light emitted from the light emitting unit 14 paired with the light receiving unit 16. Even when it is detected, it can be determined that there is an abnormality in the photoelectric sensor 12. Therefore, it is possible to avoid the detection omission of the photoelectric sensor 12 due to the light receiving unit 16 receiving light different from the light emitted from the light projecting unit 14, and the detection accuracy of the photoelectric sensor 12 is further improved. It becomes possible.

又、本発明の実施の形態に係る光電センサの診断方法は、光電センサ12を具備する立体駐車装置30が、図1及び図2に示すように、前面に開閉ゲート34を備えると共に、光電センサ12として侵入検知用センサ12Aと乗越え検知用センサ12Bとを含み、少なくともこれらの侵入検知用センサ12A及び乗越え検知用センサ12Bを診断対象とするものである。侵入検知用センサ12Aを構成する投光部14a及び受光部16aは、立体駐車装置30への人等の侵入を検知するために、開閉ゲート34よりも前面側の下方に設置され、乗越え検知用センサ12Bを構成する投光部14b及び受光部16bは、開閉ゲート34の乗越えを検知するために、開閉ゲート34よりも前面側かつ上方に設置されるものである。すなわち、これら2つの光電センサ12は、何れも、一般的に立体駐車装置30に人等が侵入する際の侵入口となる、立体駐車装置30の前面側において物体を検知するものである。このような2つの光電センサ12を診断対象とすることで、立体駐車装置30の特に前面側からの侵入に係る光電センサ12の検知漏れを回避することができるため、より万全な安全性を立体駐車装置30に確保することができる。 Further, in the method for diagnosing a photoelectric sensor according to an embodiment of the present invention, the three-dimensional parking device 30 provided with the photoelectric sensor 12 is provided with an opening / closing gate 34 on the front surface as shown in FIGS. 1 and 2, and the photoelectric sensor is provided. 12 includes an intrusion detection sensor 12A and an overcoming detection sensor 12B, and at least these intrusion detection sensors 12A and overcoming detection sensors 12B are subject to diagnosis. The light emitting unit 14a and the light receiving unit 16a constituting the intrusion detection sensor 12A are installed below the opening / closing gate 34 on the front side in order to detect the intrusion of a person or the like into the three-dimensional parking device 30, and are used for overcoming detection. The light emitting unit 14b and the light receiving unit 16b constituting the sensor 12B are installed on the front side and above the opening / closing gate 34 in order to detect the overpassing of the opening / closing gate 34. That is, both of these two photoelectric sensors 12 detect an object on the front side of the three-dimensional parking device 30, which is generally an entry port when a person or the like enters the three-dimensional parking device 30. By targeting such two photoelectric sensors 12 for diagnosis, it is possible to avoid the detection omission of the photoelectric sensor 12 which is particularly related to the intrusion from the front side of the three-dimensional parking device 30, so that the safety is more complete. It can be secured in the parking device 30.

更に、本発明の実施の形態に係る光電センサの診断方法は、投光部14から出射させる光の所定の明滅パターンが、図4(a)に例示するように、この所定の明滅パターンを成す所定の時間T1中に、光が出射される(光がONの)時間帯と、光が出射されない(光がOFFの)時間帯とを、少なくとも1回ずつ含むものである。そして、所定の明滅パターンと受光部16で受けた光の明滅パターンとを比較した結果、所定の明滅パターンの所定の時間T1中に含まれる、光がONの時間帯の合計時間よりも、受光部16で受けた光の明滅パターンの所定の時間T1中に含まれる、光がONの時間帯の合計時間の方が増えていた場合に、受光部16が投光部14から出射された光とは別の光を検知していると判定する。例えば、図4(b)及び(c)の明滅パターンの光を、受光部16で受けた場合がこれに該当する。すなわち、この場合には、所定の明滅パターンに含まれる、光がOFFの時間帯に相当するタイミングであるにも関わらず、受光部16において何かしらの光を受光して、光がONの合計時間が増えていると考えられるため、上記のように判定する。 Further, in the diagnostic method of the photoelectric sensor according to the embodiment of the present invention, the predetermined blinking pattern of the light emitted from the light projecting unit 14 forms the predetermined blinking pattern as illustrated in FIG. 4A. During a predetermined time T1, a time zone in which light is emitted (light is ON) and a time zone in which light is not emitted (light is OFF) are included at least once. Then, as a result of comparing the predetermined blinking pattern with the blinking pattern of the light received by the light receiving unit 16, the light is received more than the total time of the time zone in which the light is ON, which is included in the predetermined time T1 of the predetermined blinking pattern. The light emitted from the light emitting unit 14 by the light receiving unit 16 when the total time of the time zone in which the light is ON, which is included in the predetermined time T1 of the blinking pattern of the light received by the unit 16, is longer. It is determined that a light different from that of the light is detected. For example, this corresponds to the case where the light receiving unit 16 receives the light of the blinking pattern of FIGS. 4 (b) and 4 (c). That is, in this case, the light receiving unit 16 receives some light and the light is turned on for the total time, even though the timing corresponds to the time zone when the light is turned off, which is included in the predetermined blinking pattern. Is considered to be increasing, so the judgment is made as described above.

一方、所定の明滅パターンの所定の時間T1中に含まれる、光がOFFの時間帯の合計時間よりも、受光部16で受けた光の明滅パターンの所定の時間T1中に含まれる、光がOFFの時間帯の合計時間の方が増えていた場合は、光電センサ12の故障又は障害物があると判定する。例えば、図4(d)及び(e)の明滅パターンの光を、受光部16で受けた場合がこれに該当する。すなわち、この場合は、所定の明滅パターンに含まれる、光がONの時間帯に相当するタイミングであるにも関わらず、受光部16において光が検知されず、光がOFFの合計時間が増えていると考えられるため、投光部14の故障及び/又は受光部16の故障や、投光部14からの光を遮る何らかの障害物があると判定するものである。このように、本発明の実施の形態に係る光電センサの診断方法は、光電センサ12の異常判定のみではなく、異常の要因をある程度切り分けることで、その後に行うこととなる光電センサ12の復旧作業(図3のS110参照)を効率よく進めることができる。 On the other hand, the light contained in the predetermined time T1 of the blinking pattern of the light received by the light receiving unit 16 is more than the total time of the time zone in which the light is OFF, which is included in the predetermined time T1 of the predetermined blinking pattern. If the total time in the OFF time zone is longer, it is determined that the photoelectric sensor 12 is out of order or has an obstacle. For example, this corresponds to the case where the light receiving unit 16 receives the light of the blinking pattern of FIGS. 4 (d) and 4 (e). That is, in this case, the light is not detected by the light receiving unit 16 even though the timing corresponds to the time zone when the light is ON, which is included in the predetermined blinking pattern, and the total time when the light is OFF increases. Therefore, it is determined that there is a failure of the light projecting unit 14 and / or a failure of the light receiving unit 16 or some obstacle that blocks the light from the light projecting unit 14. As described above, the method for diagnosing the photoelectric sensor according to the embodiment of the present invention is not only to determine the abnormality of the photoelectric sensor 12, but also to isolate the cause of the abnormality to some extent, and to perform the restoration work of the photoelectric sensor 12 thereafter. (See S110 in FIG. 3) can be efficiently advanced.

又、本発明の実施の形態に係る光電センサの診断方法は、上記のような診断を、図3で確認できるように、利用者により操作盤36の電源が投入(S10)されてから所定時間内であり、利用者により立体駐車装置30の操作がなされる前のタイミングで実行するものである。このタイミングは、利用者が立体駐車装置30の利用を開始する毎の、利用者が立体駐車装置30の可動式パレット32の呼び出し操作(S120)やゲート開閉操作(S160)等を行う前のタイミングである。このようなタイミングで診断を実行することで、立体駐車装置30が利用される毎に、立体駐車装置30の可動式パレット32や開閉ゲート34等が動作する前に、光電センサ12の異常を検出することができるため、立体駐車装置30の安全性をより高めることが可能となる。 Further, in the diagnostic method of the photoelectric sensor according to the embodiment of the present invention, the above diagnosis can be confirmed in FIG. 3 for a predetermined time after the power of the operation panel 36 is turned on (S10) by the user. It is inside, and is executed at the timing before the user operates the three-dimensional parking device 30. This timing is the timing before the user performs the calling operation (S120), the gate opening / closing operation (S160), etc. of the movable pallet 32 of the three-dimensional parking device 30 every time the user starts using the three-dimensional parking device 30. Is. By executing the diagnosis at such a timing, every time the three-dimensional parking device 30 is used, an abnormality of the photoelectric sensor 12 is detected before the movable pallet 32, the opening / closing gate 34, etc. of the three-dimensional parking device 30 operate. Therefore, it is possible to further enhance the safety of the three-dimensional parking device 30.

更に、本発明の実施の形態に係る光電センサの診断方法は、上記のような診断を、操作盤36の電源が切断中、すなわち、立体駐車装置30が利用されていない状態の、所定のタイミングで実行してもよいものである。診断を実行する所定のタイミングは、立体駐車装置30が利用されていない状態であれば、日毎の所定時間のタイミングや、利用者により操作盤36の電源が切断された直ぐ後のタイミング等の、任意のタイミングでよい。これにより、立体駐車装置30の利用時の制御や動作に何ら影響を与えることなく、光電センサ12の異常を検出することができる。 Further, in the method for diagnosing the photoelectric sensor according to the embodiment of the present invention, the above diagnosis is performed at a predetermined timing when the power of the operation panel 36 is turned off, that is, the three-dimensional parking device 30 is not used. It may be executed with. The predetermined timing for executing the diagnosis is, if the three-dimensional parking device 30 is not used, the timing for a predetermined time every day, the timing immediately after the power of the operation panel 36 is turned off by the user, and the like. Any timing is acceptable. This makes it possible to detect an abnormality in the photoelectric sensor 12 without affecting the control or operation of the three-dimensional parking device 30 when it is used.

一方、本発明の実施の形態に係る立体駐車装置の制御方法は、上述したような光電センサの診断方法を利用するものであり、それらの診断方法によって光電センサ12の異常を検出した場合に、立体駐車装置30が備える表示部38に光電センサ12が異常であることを表示する(図3のS90参照)と共に、立体駐車装置30の少なくとも一部の動作を抑止する(図3のS100参照)ものである。光電センサ12が異常であることの表示は、立体駐車装置30が備える複数の光電センサ12が診断対象である場合は、立体駐車装置30内で異常のある光電センサ12を特定して表示してもよく、又、異常の要因が一部判明している場合は、その要因と共に表示してもよい。更に、光電センサ12の異常を検出した場合に抑止する立体駐車装置30の動作は、例えば、可動式パレット32の呼び出し動作(図3のS130参照)や開閉ゲート34の開閉動作(図3のS160参照)等であり、その実現のために、立体駐車装置30が備える操作盤36等に対して利用者により入力される操作(図3のS120、S150参照)を受け付けないようにしてもよい。これにより、光電センサ12の異常を利用者等に認知させることができると共に、光電センサ12の異常が検出された状態での、立体駐車装置30の利用を制限することができるため、立体駐車装置30の安全性を維持することが可能となる。 On the other hand, the control method of the three-dimensional parking device according to the embodiment of the present invention utilizes the diagnostic method of the photoelectric sensor as described above, and when an abnormality of the photoelectric sensor 12 is detected by those diagnostic methods, The display unit 38 included in the three-dimensional parking device 30 indicates that the photoelectric sensor 12 is abnormal (see S90 in FIG. 3), and at least a part of the operation of the three-dimensional parking device 30 is suppressed (see S100 in FIG. 3). It is a thing. When the plurality of photoelectric sensors 12 included in the three-dimensional parking device 30 are the diagnosis targets, the indication that the photoelectric sensor 12 is abnormal is displayed by identifying the abnormal photoelectric sensor 12 in the three-dimensional parking device 30. Also, if the cause of the abnormality is partially known, it may be displayed together with the cause. Further, the operation of the three-dimensional parking device 30 that suppresses when an abnormality of the photoelectric sensor 12 is detected is, for example, a calling operation of the movable pallet 32 (see S130 in FIG. 3) or an opening / closing operation of the opening / closing gate 34 (S160 in FIG. 3). (See), etc., and in order to realize this, the operation (see S120 and S150 in FIG. 3) input by the user to the operation panel 36 and the like included in the three-dimensional parking device 30 may not be accepted. As a result, the user or the like can be made aware of the abnormality of the photoelectric sensor 12, and the use of the three-dimensional parking device 30 in the state where the abnormality of the photoelectric sensor 12 is detected can be restricted. It is possible to maintain the safety of 30.

なお、図1に示す本発明の実施の形態に係る光電センサの診断システム10は、上述したような光電センサの診断方法に用いられることで、本発明の実施の形態に係る光電センサの診断方法と同等の作用効果を奏することができる。同様に、本発明の実施の形態に係る立体駐車装置の制御装置40は、上述したような立体駐車装置の制御方法に用いられることで、本発明の実施の形態に係る立体駐車装置の制御方法と同等の作用効果を奏することができる。 The photoelectric sensor diagnostic system 10 according to the embodiment of the present invention shown in FIG. 1 is used in the photoelectric sensor diagnostic method as described above, whereby the photoelectric sensor diagnostic system according to the embodiment of the present invention is used. Can produce the same effect as. Similarly, the control device 40 of the three-dimensional parking device according to the embodiment of the present invention can be used in the control method of the three-dimensional parking device as described above, thereby controlling the three-dimensional parking device according to the embodiment of the present invention. Can produce the same effect as.

10:光電センサの診断システム、12:光電センサ、12A:侵入検知用センサ、12B:乗越え検知用センサ、14(14a~14h):投光部、16(16a~16h):受光部、18:診断制御部、30:立体駐車装置、34(34a~34c):開閉ゲート、36:操作盤、38:表示部、40:立体駐車装置の制御装置 10: Photoelectric sensor diagnostic system, 12: Photoelectric sensor, 12A: Intrusion detection sensor, 12B: Override detection sensor, 14 (14a to 14h): Floodlight section, 16 (16a to 16h): Light receiving section, 18: Diagnostic control unit, 30: Three-dimensional parking device, 34 (34a to 34c): Open / close gate, 36: Operation panel, 38: Display unit, 40: Control device for three-dimensional parking device

Claims (10)

物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断方法であって、
前記投光部から所定の明滅パターンで光を出射させ、前記受光部で受けた光の明滅パターンと前記所定の明滅パターンとを比較し、該比較結果に基づいて前記光電センサの異常を判定し、
前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、
利用者により前記操作盤の電源が投入されてから所定時間内であって、前記立体駐車装置の操作がなされる前のタイミングで実行することを特徴とする光電センサの診断方法。
It is a diagnostic method of a photoelectric sensor provided with a light emitting part and a light receiving part installed in a three-dimensional parking device for object detection.
Light is emitted from the light projecting unit in a predetermined blinking pattern, the blinking pattern of the light received by the light receiving unit is compared with the predetermined blinking pattern, and an abnormality of the photoelectric sensor is determined based on the comparison result. ,
The three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power supply of the operation panel is turned on and off by the user.
A diagnostic method for a photoelectric sensor, which is executed within a predetermined time after the power of the operation panel is turned on by a user and at a timing before the operation of the three-dimensional parking device is performed .
物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断方法であって、It is a diagnostic method of a photoelectric sensor provided with a light emitting part and a light receiving part installed in a three-dimensional parking device for object detection.
前記投光部から所定の明滅パターンで光を出射させ、前記受光部で受けた光の明滅パターンと前記所定の明滅パターンとを比較し、該比較結果に基づいて前記光電センサの異常を判定し、Light is emitted from the light projecting unit in a predetermined blinking pattern, the blinking pattern of the light received by the light receiving unit is compared with the predetermined blinking pattern, and an abnormality of the photoelectric sensor is determined based on the comparison result. ,
前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、The three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power supply of the operation panel is turned on and off by the user.
前記操作盤の電源が切断中の所定のタイミングで実行することを特徴とする光電センサの診断方法。A diagnostic method for a photoelectric sensor, characterized in that the operation panel is executed at a predetermined timing while the power is being turned off.
物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断方法であって、It is a diagnostic method of a photoelectric sensor provided with a light emitting part and a light receiving part installed in a three-dimensional parking device for object detection.
前記投光部から所定の明滅パターンで光を出射させ、前記受光部で受けた光の明滅パターンと前記所定の明滅パターンとを比較し、該比較結果に基づいて前記光電センサの異常を判定し、Light is emitted from the light projecting unit in a predetermined blinking pattern, the blinking pattern of the light received by the light receiving unit is compared with the predetermined blinking pattern, and an abnormality of the photoelectric sensor is determined based on the comparison result. ,
前記立体駐車装置は、前面に開閉ゲートを備え、前記光電センサとして、前記開閉ゲートよりも前面側に設置される、前記立体駐車装置への侵入を検知する侵入検知用センサと、前記開閉ゲートの乗越えを検知する乗越え検知用センサとを含むものであり、The three-dimensional parking device is provided with an opening / closing gate on the front surface, and as the photoelectric sensor, an intrusion detection sensor for detecting intrusion into the three-dimensional parking device, which is installed on the front side of the opening / closing gate, and the opening / closing gate. It includes a sensor for overcoming detection that detects overcoming.
少なくとも前記侵入検知用センサと前記乗越え検知用センサとを診断対象とすることを特徴とする光電センサの診断方法。A diagnostic method for a photoelectric sensor, characterized in that at least the intrusion detection sensor and the overpass detection sensor are diagnostic targets.
前記立体駐車装置は、前面に開閉ゲートを備え、前記光電センサとして、前記開閉ゲートよりも前面側に設置される、前記立体駐車装置への侵入を検知する侵入検知用センサと、前記開閉ゲートの乗越えを検知する乗越え検知用センサとを含むものであり、
少なくとも前記侵入検知用センサと前記乗越え検知用センサとを診断対象とすることを特徴とする請求項1又は2記載の光電センサの診断方法。
The three-dimensional parking device is provided with an opening / closing gate on the front surface, and as the photoelectric sensor, an intrusion detection sensor for detecting intrusion into the three-dimensional parking device, which is installed on the front side of the opening / closing gate, and the opening / closing gate. It includes a sensor for overcoming detection that detects overcoming.
The method for diagnosing a photoelectric sensor according to claim 1 or 2 , wherein at least the intrusion detection sensor and the overpass detection sensor are diagnostic targets.
請求項1から4のいずれか1項記載の光電センサの診断方法により、前記光電センサの異常を検出した場合に、前記立体駐車装置が備える表示部に前記光電センサが異常であることを表示すると共に、前記立体駐車装置の少なくとも一部の動作を抑止することを特徴とする立体駐車装置の制御方法。 When the abnormality of the photoelectric sensor is detected by the diagnostic method of the photoelectric sensor according to any one of claims 1 to 4, the display unit included in the three-dimensional parking device indicates that the photoelectric sensor is abnormal. A method for controlling a three-dimensional parking device, which comprises suppressing the operation of at least a part of the three-dimensional parking device. 物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断システムであって、
前記投光部から所定の明滅パターンで光を出射させると共に、前記受光部で受けた光の明滅パターンを取得し、前記所定の明滅パターンと前記受光部から取得した光の明滅パターンとを比較して、該比較結果に基づいて前記光電センサの異常を判定する診断制御部を含み、
前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、
前記診断制御部は、利用者により前記操作盤の電源が投入されてから所定時間内であって、前記立体駐車装置の操作がなされる前のタイミングで診断を行うことを特徴とする光電センサの診断システム。
It is a diagnostic system of a photoelectric sensor equipped with a light emitting part and a light receiving part installed in a three-dimensional parking device for object detection.
Light is emitted from the light projecting unit in a predetermined blinking pattern, and the blinking pattern of the light received by the light receiving unit is acquired, and the predetermined blinking pattern is compared with the blinking pattern of the light acquired from the light receiving unit. A diagnostic control unit that determines an abnormality in the photoelectric sensor based on the comparison result is included.
The three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power supply of the operation panel is turned on and off by the user.
The diagnostic control unit is a photoelectric sensor characterized in that diagnosis is performed within a predetermined time after the power of the operation panel is turned on by the user and before the operation of the three-dimensional parking device is performed . Diagnostic system.
物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断システムであって、It is a diagnostic system of a photoelectric sensor equipped with a light emitting part and a light receiving part installed in a three-dimensional parking device for object detection.
前記投光部から所定の明滅パターンで光を出射させると共に、前記受光部で受けた光の明滅パターンを取得し、前記所定の明滅パターンと前記受光部から取得した光の明滅パターンとを比較して、該比較結果に基づいて前記光電センサの異常を判定する診断制御部を含み、Light is emitted from the light projecting unit in a predetermined blinking pattern, and the blinking pattern of the light received by the light receiving unit is acquired, and the predetermined blinking pattern is compared with the blinking pattern of the light acquired from the light receiving unit. A diagnostic control unit that determines an abnormality in the photoelectric sensor based on the comparison result is included.
前記立体駐車装置は、利用者により該立体駐車装置の操作が入力される操作盤を備え、該操作盤の電源が利用者によって投入及び切断されるものであり、The three-dimensional parking device includes an operation panel to which the operation of the three-dimensional parking device is input by the user, and the power supply of the operation panel is turned on and off by the user.
前記診断制御部は、前記操作盤の電源が切断中の所定のタイミングで診断を行うことを特徴とする光電センサの診断システム。The diagnostic control unit is a diagnostic system for a photoelectric sensor, characterized in that diagnosis is performed at a predetermined timing while the power supply of the operation panel is off.
物体検知のために立体駐車装置に設置された投光部と受光部とを備える光電センサの診断システムであって、It is a diagnostic system of a photoelectric sensor equipped with a light emitting part and a light receiving part installed in a three-dimensional parking device for object detection.
前記投光部から所定の明滅パターンで光を出射させると共に、前記受光部で受けた光の明滅パターンを取得し、前記所定の明滅パターンと前記受光部から取得した光の明滅パターンとを比較して、該比較結果に基づいて前記光電センサの異常を判定する診断制御部を含み、Light is emitted from the light projecting unit in a predetermined blinking pattern, and the blinking pattern of the light received by the light receiving unit is acquired, and the predetermined blinking pattern is compared with the blinking pattern of the light acquired from the light receiving unit. A diagnostic control unit that determines an abnormality in the photoelectric sensor based on the comparison result is included.
前記立体駐車装置は、前面に開閉ゲートを備え、前記光電センサとして、前記開閉ゲートよりも前面側に設置される、前記立体駐車装置への侵入を検知する侵入検知用センサと、前記開閉ゲートの乗越えを検知する乗越え検知用センサとを含むものであり、The three-dimensional parking device is provided with an opening / closing gate on the front surface, and as the photoelectric sensor, an intrusion detection sensor for detecting intrusion into the three-dimensional parking device, which is installed on the front side of the opening / closing gate, and the opening / closing gate. It includes a sensor for overcoming detection that detects overcoming.
前記診断制御部は、少なくとも前記侵入検知用センサと前記乗越え検知用センサとを診断対象とすることを特徴とする光電センサの診断システム。The diagnostic control unit is a diagnostic system for photoelectric sensors, characterized in that at least the intrusion detection sensor and the overpass detection sensor are diagnostic targets.
前記立体駐車装置は、前面に開閉ゲートを備え、前記光電センサとして、前記開閉ゲートよりも前面側に設置される、前記立体駐車装置への侵入を検知する侵入検知用センサと、前記開閉ゲートの乗越えを検知する乗越え検知用センサとを含むものであり、
前記診断制御部は、少なくとも前記侵入検知用センサと前記乗越え検知用センサとを診断対象とすることを特徴とする請求項6又は7記載の光電センサの診断システム。
The three-dimensional parking device is provided with an opening / closing gate on the front surface, and as the photoelectric sensor, an intrusion detection sensor for detecting intrusion into the three-dimensional parking device, which is installed on the front side of the opening / closing gate, and the opening / closing gate. It includes a sensor for overcoming detection that detects overcoming.
The diagnostic system for a photoelectric sensor according to claim 6 or 7 , wherein the diagnostic control unit includes at least the intrusion detection sensor and the overpass detection sensor as diagnostic targets.
請求項6から9のいずれか1項記載の光電センサの診断システムから診断結果を取得し、該診断結果が前記光電センサの異常を検出したことを示す場合に、前記立体駐車装置が備える表示部に前記光電センサが異常であることを表示すると共に、前記立体駐車装置の少なくとも一部の動作を抑止することを特徴とする立体駐車装置の制御装置。 When the diagnosis result is acquired from the diagnosis system of the photoelectric sensor according to any one of claims 6 to 9 and the diagnosis result indicates that an abnormality of the photoelectric sensor is detected, the display unit included in the three-dimensional parking device is provided. A control device for a three-dimensional parking device, which displays that the photoelectric sensor is abnormal and suppresses the operation of at least a part of the three-dimensional parking device.
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