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JP6563308B2 - Rubber member turn-up device and turn-up method - Google Patents

Rubber member turn-up device and turn-up method Download PDF

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JP6563308B2
JP6563308B2 JP2015210953A JP2015210953A JP6563308B2 JP 6563308 B2 JP6563308 B2 JP 6563308B2 JP 2015210953 A JP2015210953 A JP 2015210953A JP 2015210953 A JP2015210953 A JP 2015210953A JP 6563308 B2 JP6563308 B2 JP 6563308B2
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folding
drum
rubber member
axial direction
tire case
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JP2017080980A (en
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正徳 飯島
正徳 飯島
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Toyo Tire Corp
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Toyo Tire Corp
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Description

本発明は、ゴム部材のターンアップ装置及びターンアップ方法に関する。   The present invention relates to a rubber member turn-up device and a turn-up method.

一般に、グリーンタイヤは、円筒状に巻回されたゴム部材を一対のビード部材の間で径方向外側へ膨出させてタイヤケース本体部が形成され、この両側部を一対のビード部材の周りに折り返してタイヤケース本体部に圧着させることで形成される。その際に、径方向に揺動自在に枢支された複数の折り返しアームと、この先端部に回転自在に設けられた折り返しローラと、を備えたターンアップ装置を用いて、ゴム部材の両側部は、内周面から径方向外側へ押圧されて折り返されると共に、タイヤケース本体部に圧着される。   In general, in a green tire, a rubber member wound in a cylindrical shape is bulged radially outward between a pair of bead members to form a tire case main body portion, and both side portions are formed around the pair of bead members. It is formed by folding and crimping to the tire case body. At this time, both sides of the rubber member are used by using a turn-up device provided with a plurality of folding arms pivotably supported in the radial direction and a folding roller rotatably provided at the tip. Is pressed from the inner peripheral surface radially outward and folded, and is crimped to the tire case main body.

この種のターンアップ装置にあっては、折り返し動作が進行するにつれて、折り返しローラが径方向外側へ移動すると共に、隣接する2つの折り返しローラ間の間隙が拡大することになる。このため、グリーンタイヤのうち、隣接する2つの折り返しローラの間に位置する部分が、折り返しローラによる圧着範囲から外れてしまう。   In this type of turn-up device, as the folding operation proceeds, the folding roller moves radially outward, and the gap between two adjacent folding rollers increases. For this reason, the part located between two adjacent folding | turning rollers among green tires will remove | deviate from the crimping | compression-bonding range by a folding | turning roller.

これに対して、例えば特許文献1及び2には、折り返しローラを、第1折り返しローラと、このドラム軸方向外側にオフセットしており且つ隣接する第1折り返しローラの間の位置に設けられた第2折り返しローラとで2段構成とし、先行する第1折り返しローラによる圧着に続いて、第2折り返しローラによって、隣接する第1折り返しローラの間に位置する部分を圧着するようにしたターンアップ装置が開示されている。   On the other hand, for example, in Patent Documents 1 and 2, a folding roller is provided at a position between the first folding roller and the first folding roller that is offset to the outside in the drum axial direction and adjacent to the folding roller. A turn-up device that has a two-stage configuration with two folding rollers and that crimps a portion located between adjacent first folding rollers by a second folding roller following crimping by the preceding first folding roller. It is disclosed.

特許第4124829号公報Japanese Patent No. 412429 特許第4391945号公報Japanese Patent No. 4391945

しかしながら、特許文献1及び2は、折り返しローラを2段構成とすることが開示されているものの、折り返しローラの形状について特段の工夫はなされていない。より具体的には、折り返しローラを被押圧部(すなわち、折り返す時に押圧するゴム部材の両側部の内周円筒面及び、圧着する時に押圧するタイヤケース本体部のサイド部分)に対して沿わせやすくする観点で改良の余地がある。   However, although Patent Documents 1 and 2 disclose that the folding roller has a two-stage configuration, no special contrivance has been made with respect to the shape of the folding roller. More specifically, the folding roller is easy to follow the pressed part (that is, the inner peripheral cylindrical surface of both sides of the rubber member that is pressed when folded and the side portion of the tire case main body that is pressed when crimping). There is room for improvement.

本発明は、折り返しローラを被押圧部に対して沿わせやすくすることによって、ゴム部材の両側部をタイヤケース本体部に好適に押圧して圧着させることができる、ゴム部材のターンアップ装置及びターンアップ方法を提供することを目的とする。   The present invention relates to a rubber member turn-up device and a turn which can press the both sides of the rubber member to the tire case main body portion and make it pressure-bonded by making the folding roller easily follow the pressed portion. The purpose is to provide an up method.

本発明は、周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形する成形ドラムのドラム軸方向の両側に設けられた、ゴム部材のターンアップ装置であって、ドラム軸方向の両側に周方向に並べて配置されており、基端部が、ドラム軸方向に移動可能に設けられた移動体に、ドラム径方向に揺動自在に枢支された、複数の第1折り返しアームと、複数の前記第1折り返しアームの先端部に回転自在に支持されており、前記移動体のドラム軸方向内側への移動に伴って、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に向けて押圧する、複数の第1折り返しローラと、隣接する前記第1折り返しアームの間に設けられ、基端部が前記移動体に、ドラム径方向に揺動自在に枢支された、複数の第2折り返しアームと、複数の前記第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しアームの周方向の間に位置して、複数の前記第1折り返しローラによる押圧に続いて、前記ゴム部材の両側部を前記タイヤケース本体部の前記サイド部分に押圧する、複数の第2折り返しローラと、を備え、複数の前記第2折り返しローラは、軸方向中央部が、軸方向両端部よりも縮径されているゴム部材のターンアップ装置を提供する。   The present invention is provided on both sides in the drum axial direction of a molding drum that molds a tire case main body portion by bulging a rubber member wound around a peripheral portion outward in the drum radial direction between a pair of bead members. A rubber member turn-up device, which is arranged side by side in the circumferential direction on both sides in the drum axial direction, and the base end swings in the drum radial direction on a movable body provided to be movable in the drum axial direction. A plurality of first folding arms that are pivotally supported, and rotatably supported by the tip portions of the plurality of first folding arms, and as the movable body moves inward in the drum axial direction, Provided between a plurality of first folding rollers and the adjacent first folding arms that fold back both sides of the rubber member with the pair of bead members as starting points and press the rubber members toward the side portions of the tire case main body. , Proximal Are pivotally supported by the movable body so as to be swingable in the drum radial direction, and are rotatably supported by tip portions of the plurality of second folding arms, and adjacent to the first folding arms. A plurality of second portions that are located between the circumferential directions of one folding arm and that press both side portions of the rubber member against the side portions of the tire case main body portion following the pressing by the plurality of first folding rollers. And a plurality of second folding rollers, wherein the plurality of second folding rollers provide a rubber member turn-up device in which a central portion in the axial direction is smaller in diameter than both ends in the axial direction.

本発明によれば、ゴム部材の両側部を、第1折り返しローラによる押圧に続いて、第2折り返しローラによって、タイヤケース本体部のサイド部分に押圧させて圧着させることができる。しかも、第2折り返しローラは、隣接する第1折り返しローラの間に位置しているので、第1折り返しローラによる圧着範囲から外れた部分が好適に圧着される。   According to the present invention, the both side portions of the rubber member can be pressed against the side portion of the tire case main body portion by the second folding roller following the pressing by the first folding roller. In addition, since the second folding roller is located between the adjacent first folding rollers, the portion outside the crimping range by the first folding roller is suitably crimped.

さらに、第2折り返しローラは、軸方向中央部が軸方向両端部よりも縮径されているので、膨出されたタイヤケース本体部のサイド部分に沿わせやすい。このため、第2折り返しローラをゴム部材の両側部に対して、ローラ軸方向にわたって均一に押圧させることができる。したがって、ゴム部材の両側部を、タイヤケース本体部のサイド部分にしっかりと圧着させることができる。   Furthermore, since the axial center part is diameter-reduced rather than the axial direction both ends, the 2nd folding | turning roller tends to be along the side part of the bulged tire case main-body part. For this reason, a 2nd folding | turning roller can be uniformly pressed over the roller axial direction with respect to the both sides of a rubber member. Therefore, the both side portions of the rubber member can be firmly crimped to the side portions of the tire case main body portion.

前記第1折り返しローラは、軸方向中央部が、軸方向両端部よりも拡径されていることが好ましい。   In the first folding roller, it is preferable that the central portion in the axial direction has a larger diameter than both end portions in the axial direction.

本構成によれば、折り返されていない状態のゴム部材の内周円筒面に、軸方向中央部が拡径された第1折り返しローラを沿わせやすい。また、第1折り返しローラの軸方向中央部において前記内周円筒面を押圧しやすく、軸方向中央部から軸方向両端部にかけて周方向に略均一に張力を生じさせやすい。これによって、ゴム部材の内周円筒面を、弛み及び皺の発生を抑制しながら、好適に折り返すことができる。   According to this configuration, the first folding roller with the diameter of the central portion in the axial direction being increased can easily follow the inner circumferential cylindrical surface of the rubber member that is not folded. In addition, the inner circumferential cylindrical surface is easily pressed at the axial center portion of the first folding roller, and tension is easily generated substantially uniformly in the circumferential direction from the axial center portion to both axial end portions. Thereby, the inner peripheral cylindrical surface of the rubber member can be suitably folded back while suppressing the occurrence of slack and wrinkles.

前記第2折り返しローラは、軸方向中央部の外径D1と、軸方向両端部の外径D2とが、D1<D2≦1.1D1の関係を有することが好ましい。   In the second folding roller, it is preferable that the outer diameter D1 of the central portion in the axial direction and the outer diameter D2 of both end portions in the axial direction have a relationship of D1 <D2 ≦ 1.1D1.

本構成によれば、第2折り返しローラをタイヤケース本体部のサイド部分により好適に沿わせやすく、ゴム部材の両側部をローラ軸方向にわたって略均一に押圧できる。D2がD1以下の場合、第2折り返しローラの軸方向中央部においてゴム部材の両側部はタイヤケース本体部に過度に押圧されることになるので、第2折り返しローラによる押圧がローラ軸方向にわたって不均一になりやすい。また、D2がD1の1.1倍より大きい場合、第2折り返しローラの軸方向両端部において、ゴム部材の両側部はタイヤケース本体部に過度に押圧されることになるので、第2折り返しローラによる押圧がローラ軸方向にわたって不均一になりやすい。   According to this configuration, the second folding roller can be easily placed along the side portion of the tire case main body, and both side portions of the rubber member can be pressed substantially uniformly over the roller axial direction. When D2 is equal to or less than D1, both side portions of the rubber member are excessively pressed against the tire case main body at the axial center of the second folding roller, so that the pressing by the second folding roller is not performed in the axial direction of the roller. It tends to be uniform. Further, when D2 is larger than 1.1 times D1, both side portions of the rubber member are excessively pressed against the tire case body at both axial ends of the second folding roller. The pressure by is likely to be non-uniform over the roller axis direction.

前記第1折り返しローラは、軸方向中央部の外径Z1と、軸方向両端部の外径Z2とが、Z2≦Z1≦1.1Z2の関係を有することが好ましい。   In the first folding roller, it is preferable that the outer diameter Z1 at the central portion in the axial direction and the outer diameter Z2 at both end portions in the axial direction have a relationship of Z2 ≦ Z1 ≦ 1.1Z2.

本構成によれば、第1折り返しローラをゴム部材の両側部を内周円筒面により好適に沿わせやすく、ゴム部材の両側部を周方向に略均一に張力をかけながら折り返すことができる。Z1がZ2より小さい場合、ゴム部材の両側部を折り返す時に、第1折り返しローラの軸方向中央部よりも軸方向両端部において、両側部の内周円筒面を過度に押圧することになり、折り返す時の張力が不均一となりやすい。また、Z1がZ2の1.1倍より大きい場合、第1折り返しローラの軸方向両端部よりも軸方向中央部において、両側部の内周円筒面を過度に押圧することになり、折り返す時の張力が不均一となりやすい。   According to this configuration, both sides of the rubber member can be more favorably fitted to the inner peripheral cylindrical surface by the first folding roller, and the both sides of the rubber member can be folded while applying substantially uniform tension in the circumferential direction. When Z1 is smaller than Z2, when the both side portions of the rubber member are folded back, the inner peripheral cylindrical surfaces of both side portions are excessively pressed at both axial end portions rather than the axial center portion of the first folding roller, and are turned back. The tension at the time tends to be uneven. Further, when Z1 is larger than 1.1 times Z2, the inner circumferential cylindrical surfaces of both side portions are excessively pressed at the axial central portion rather than both axial end portions of the first folding roller, and when folding back, Tension tends to be uneven.

前記第2折り返しアームは、径方向内側に向けて屈曲されていることが好ましい。この場合、前記第2折り返しアームの屈曲角度は、0°より大きく90°未満であることが好ましい。さらに、前記第2折り返しローラは、前記ゴム部材の両側部を前記タイヤケース本体部の側部に圧着している状態で、前記タイヤケース本体部の側部に対して0°より大きく90°未満の角度で径方向内側を指向するように、前記第2折り返しアームに支持されていることが好ましい。   It is preferable that the second folding arm is bent toward the inside in the radial direction. In this case, it is preferable that the bending angle of the second folding arm is greater than 0 ° and less than 90 °. Further, the second folding roller is larger than 0 ° and less than 90 ° with respect to the side portion of the tire case main body portion in a state where both side portions of the rubber member are pressure-bonded to the side portion of the tire case main body portion. It is preferable that the second folding arm is supported so as to be directed radially inward at an angle of.

本構成によれば、第2折り返しローラは、ゴム部材の両側部をタイヤケース本体部のサイド部分に圧着させるに際して、タイヤケース本体部のサイド部分に対して鋭角に径方向内側を指向するように第2折り返しアームによって支持されながら径方向外側へ移動する。すなわち、第2折り返しローラは、径方向外側への移動とは反対方向である径方向内側へ向けて支持されているので、径方向外側への移動に抗しやすくドラム軸方向外側への移動が抑制される。したがって、ゴム部材の両側部をタイヤケース本体部のサイド部分によりしっかりと圧着させることができる。   According to this configuration, the second folding roller is configured to direct the inner side in the radial direction at an acute angle with respect to the side portion of the tire case body when the both side portions of the rubber member are pressure-bonded to the side portion of the tire case body. It moves radially outward while being supported by the second folding arm. In other words, since the second folding roller is supported toward the radially inner side, which is the opposite direction to the radially outward movement, the second folding roller can easily resist the radially outward movement and can move outward in the drum axial direction. It is suppressed. Therefore, the both side portions of the rubber member can be firmly crimped to the side portions of the tire case main body portion.

また、本発明の他の側面に係る発明は、周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形し、ドラム軸方向の両側に周方向に並べて配置された複数の第1折り返しアームの基端部がドラム径方向に揺動自在に枢支された移動体を、ドラム軸方向内側に移動させて、前記第1折り返しアームの先端部に回転自在に支持されており、軸方向中央部が軸方向両端部よりも拡径された第1折り返しローラを、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に押圧しながら径方向外側へ移動させて、前記第1折り返しローラによる押圧に続いて、隣接する前記第1折り返しアームの間に設けられ、基端部がドラム径方向に揺動自在に前記移動体に枢支された複数の第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しローラの周方向の間に位置しており、軸方向中央部が軸方向両端部よりも縮径された第2折り返しローラによって、前記ゴム部材の両側部を前記タイヤケース本体部のサイド部分に押圧する、ゴム部材のターンアップ方法を提供する。
また、本発明のさらなる他の側面に係る発明は、周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形し、ドラム軸方向の両側に周方向に並べて配置された複数の第1折り返しアームの基端部がドラム径方向に揺動自在に枢支された移動体を、ドラム軸方向内側に移動させて、前記第1折り返しアームの先端部に回転自在に支持された第1折り返しローラを、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に押圧しながら径方向外側へ移動させて、前記第1折り返しローラによる押圧に続いて、隣接する前記第1折り返しアームの間に設けられ、基端部がドラム径方向に揺動自在に前記移動体に枢支された複数の第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しローラの周方向の間に位置しており、軸方向中央部が軸方向両端部よりも縮径された第2折り返しローラであって、軸方向中央部の外径D1と、軸方向両端部の外径D2とが、D1<D2≦1.1D1の関係を有する前記第2折り返しローラによって、前記ゴム部材の両側部を前記タイヤケース本体部のサイド部分に押圧する、ゴム部材のターンアップ方法を提供する。
In another aspect of the present invention, a rubber member wound around a peripheral portion is bulged outwardly in the drum radial direction between a pair of bead members to form a tire case body, and the drum axial direction A movable body in which base end portions of a plurality of first folding arms arranged side by side in the circumferential direction are pivotally supported so as to be swingable in the drum radial direction is moved inward in the drum axial direction, and the first folding is performed. A first folding roller that is rotatably supported at the tip of the arm and whose axial center is larger in diameter than both axial ends is folded back on both sides of the rubber member from the pair of bead members. Then, it is moved radially outward while pressing against the side portion of the tire case main body, and is provided between the adjacent first folding arms following the pressing by the first folding roller, and the base end portion is a drum. Oscillating in the radial direction Are rotatably supported at the tip ends of a plurality of second folding arms pivotally supported by the movable body, and are positioned between the circumferential directions of the adjacent first folding rollers, and the axial center portion is Provided is a rubber member turn-up method in which both side portions of the rubber member are pressed against the side portions of the tire case main body by a second folding roller having a diameter reduced from both ends in the axial direction.
According to still another aspect of the present invention, a rubber member wound around a peripheral portion is bulged outward in the drum radial direction between a pair of bead members to form a tire case main body portion, and a drum shaft A movable body in which base end portions of a plurality of first folding arms arranged in a circumferential direction on both sides of the direction are pivotally supported in a drum radial direction is moved inward in the drum axial direction, and the first The first folding roller rotatably supported at the tip of the folding arm is folded radially outward while pressing the both side portions of the rubber member with the pair of bead members as starting points and pressing the side portions of the tire case main body. And a plurality of the base end portions pivotably supported by the movable body so as to be swingable in the drum radial direction following the pressing by the first folding roller. Second fold A second folding member that is rotatably supported at the tip of the arm and is positioned between the circumferential directions of the adjacent first folding rollers, and whose central portion in the axial direction has a smaller diameter than both ends in the axial direction. Both the side portions of the rubber member by the second folding roller, wherein the outer diameter D1 of the central portion in the axial direction and the outer diameter D2 of both end portions in the axial direction have a relationship of D1 <D2 ≦ 1.1D1 A rubber member turn-up method is provided that presses a side portion of the tire case main body.

本発明に係るゴム部材のターンアップ装置及びターンアップ方法によれば、折り返しローラを被押圧部に対して沿わせやすくすることができ、これによってゴム部材の両側部をタイヤケース本体部に好適に押圧して圧着させることができる。   According to the rubber member turn-up device and the turn-up method according to the present invention, the folding roller can be made to easily follow the pressed portion, and thereby both side portions of the rubber member are suitably used as the tire case main body. It can be pressed and pressed.

本発明の一実施形態に係るターンアップ装置を備えたタイヤ成形装置を模式的に示す断面図。Sectional drawing which shows typically the tire shaping | molding apparatus provided with the turnup apparatus which concerns on one Embodiment of this invention. 図1の折り返しアーム及び折り返しローラを拡大して示す図。The figure which expands and shows the folding | turning arm and folding | turning roller of FIG. 図2の折り返しアーム及び折り返しローラのA矢視図。FIG. 3 is a view of the folding arm and the folding roller in FIG. タイヤ成形装置の作動を示す図。The figure which shows the action | operation of a tire shaping | molding apparatus. 図4のV−V線における断面図。Sectional drawing in the VV line | wire of FIG. グリーンタイヤのサイド部分を径方向に直交する平面で切断した断面を示す斜視図。The perspective view which shows the cross section which cut | disconnected the side part of the green tire by the plane orthogonal to radial direction. 図4のVII−VII線における断面図。Sectional drawing in the VII-VII line of FIG.

以下、本発明に係る実施形態を添付図面に従って説明する。なお、以下の説明は、本質的に例示に過ぎず、本発明、その適用物、あるいは、その用途を制限することを意図するものではない。また、図面は模式的なものであり、各寸法の比率等は現実のものとは相違している。   Embodiments according to the present invention will be described below with reference to the accompanying drawings. In addition, the following description is only illustrations essentially and does not intend restrict | limiting this invention, its application thing, or its use. Further, the drawings are schematic, and the ratio of each dimension is different from the actual one.

図1は、本発明の一実施形態に係るタイヤ成形装置1を模式的に示している。このタイヤ成形装置1は、周部にタイヤ部材積層体(ゴム部材)2が巻回される成形ドラム4と、タイヤ部材積層体2の両側部2A,2Aを一対のビード部材3を起点として、ドラム軸方向の内側へ折り返して巻き上げるターンアップ装置5と、一対のビード部材3を内径側から保持するビードロック手段6と、を有している。   FIG. 1 schematically shows a tire forming apparatus 1 according to an embodiment of the present invention. The tire molding apparatus 1 includes a molding drum 4 around which a tire member laminate (rubber member) 2 is wound around a peripheral portion, and both side portions 2A and 2A of the tire member laminate 2 as a pair of bead members 3. It has a turn-up device 5 that turns up and winds inward in the drum axis direction, and bead lock means 6 that holds the pair of bead members 3 from the inner diameter side.

なお、タイヤ成形装置1は軸方向で同じ構造であるので、図1では軸方向の一方側のターンアップ装置5及びビードロック手段6を省略しており、タイヤ部材積層体2をターンアップさせる前の部分断面図が示されている。また、以下の説明では、成形ドラム4の中央部から両側部に向かう方向をドラム軸方向の外側と称し、成形ドラム4の両側部から中央部に向かう方向をドラム軸方向の内側と称する。   Since the tire forming device 1 has the same structure in the axial direction, the turn-up device 5 and the bead lock means 6 on one side in the axial direction are omitted in FIG. 1 and before the tire member laminate 2 is turned up. A partial cross-sectional view is shown. In the following description, the direction from the center of the forming drum 4 toward both sides is referred to as the outside in the drum axis direction, and the direction from the both sides of the forming drum 4 toward the center is referred to as the inside of the drum axis.

ターンアップされる前のタイヤ部材積層体2として、例えば、インナープライ、サイドウォール部材、カーカスプライ等が、成形ドラム4の周部に円筒状に巻回されて構成されている。また、タイヤ部材積層体2の両側部の所定位置には、環状のビードコア31とその外周に取り付けられたビードフィラー32とからなるビード部材3が配設されている。   As the tire member laminate 2 before being turned up, for example, an inner ply, a side wall member, a carcass ply, and the like are wound around the periphery of the forming drum 4 in a cylindrical shape. Further, at predetermined positions on both sides of the tire member laminate 2, a bead member 3 including an annular bead core 31 and a bead filler 32 attached to the outer periphery thereof is disposed.

成形ドラム4は、例えばブラダーからなるシェーピングドラムであって、径方向の外側へ膨張することによって、周部に巻回されたタイヤ部材積層体2を、一対のビード部材3,3の間でドラム径方向の外径側へトロイド状に膨出させて、タイヤケース本体部10(図4参照)を形成する。なお、成形ドラム4の外周にはトレッド部材7が配設されており、ドラム径方向外側へ膨出したタイヤケース本体部10の外周部に接合されるようになっている。   The forming drum 4 is a shaping drum made of, for example, a bladder, and the tire member laminated body 2 wound around the circumferential portion is expanded between the pair of bead members 3 and 3 by expanding outward in the radial direction. The tire case main body 10 (see FIG. 4) is formed by bulging in a toroidal shape toward the outer diameter side in the radial direction. A tread member 7 is disposed on the outer periphery of the forming drum 4 and is joined to the outer peripheral portion of the tire case main body 10 that bulges outward in the drum radial direction.

ビードロック手段6は、成形ドラム4の両側部に一対に設けられており、環状の形態をなしており、図示しない駆動手段(例えばシリンダ)によって径方向に拡縮可能に構成されている。ビードロック手段6は、径方向外側へ拡径することによって、タイヤ部材積層体2上の所定位置に配設された一対のビード部材3を、径方向内側から押圧してタイヤ部材積層体2上の所定位置に固定する。なお、ビードロック手段6は、成形ドラム4の膨出に伴って、ビード部材3を固定したままドラム軸方向内側へ移動する。   The bead lock means 6 is provided in a pair on both sides of the forming drum 4, has an annular shape, and can be expanded and contracted in the radial direction by a drive means (for example, a cylinder) not shown. The bead lock means 6 expands radially outward so that the pair of bead members 3 disposed at predetermined positions on the tire member laminate 2 are pressed from the radially inner side on the tire member laminate 2. Fix in place. The bead lock means 6 moves inward in the drum axial direction while the bead member 3 is fixed as the forming drum 4 bulges.

本発明に係るターンアップ装置5は、ビードロック手段6の、ドラム軸方向外側に設けられており、ドラム軸線に平行に延びる複数の第1折り返しアーム61を備えている。第1折り返しアーム61は、ドラム軸周りに周方向に並べて複数配置されており、基端部がドラム径方向に揺動自在に移動体65に枢支されている。   The turn-up device 5 according to the present invention includes a plurality of first folding arms 61 which are provided outside the bead lock means 6 in the drum axis direction and extend in parallel to the drum axis. A plurality of first folding arms 61 are arranged in the circumferential direction around the drum axis, and the base end portion is pivotally supported by the moving body 65 so as to be swingable in the drum radial direction.

第1折り返しアーム61の先端部には、第1折り返しローラ62が回転自在に設けられている。第1折り返しローラ62の回転軸線は、第1折り返しアーム61の揺動軸線と平行である。また、周方向に並ぶ複数の第1折り返しアーム61の外周には、基端部側に環状の第1弾性リング63が装着されている。第1弾性リング63によって、複数の第1折り返しアーム61が、基端部を中心として径方向内側に纏めて付勢されている。   A first folding roller 62 is rotatably provided at the tip of the first folding arm 61. The rotational axis of the first folding roller 62 is parallel to the swing axis of the first folding arm 61. An annular first elastic ring 63 is attached to the outer periphery of the plurality of first folding arms 61 arranged in the circumferential direction on the base end side. By the first elastic ring 63, the plurality of first folding arms 61 are collectively urged radially inward with the base end as the center.

また、隣接する複数の第1折り返しアームの間には、第2折り返しアーム71がそれぞれ設けられている。第2折り返しアーム71は、ドラム軸線に平行に延びており、基端部がドラム径方向に揺動自在に移動体65に枢支されている。   Moreover, the 2nd folding | turning arm 71 is each provided between the adjacent some 1st folding | turning arms. The second folding arm 71 extends in parallel to the drum axis, and the base end portion is pivotally supported by the movable body 65 so as to be swingable in the drum radial direction.

第2折り返しアーム71の先端部には、第2折り返しローラ72が回転自在に設けられている。第2折り返しローラ72の回転軸線は、第2折り返しアーム71の揺動軸線と平行である。周方向に並ぶ複数の第2折り返しアーム71には、基端部側において外周に環状の第2弾性リング73が装着されている。第2弾性リング73によって、複数の第2折り返しアーム71が、基端部を中心として半径方向内側に纏めて付勢されている。   A second folding roller 72 is rotatably provided at the tip of the second folding arm 71. The rotation axis of the second folding roller 72 is parallel to the swing axis of the second folding arm 71. A plurality of second folding arms 71 arranged in the circumferential direction are provided with an annular second elastic ring 73 on the outer periphery on the base end side. By the second elastic ring 73, the plurality of second folding arms 71 are collectively urged radially inward with the base end as the center.

なお、第1及び第2折り返しアーム61,71は、基端部がドラム軸方向外側に位置し、先端部がドラム軸方向内側に位置している。   In addition, as for the 1st and 2nd folding | turning arms 61 and 71, the base end part is located in the drum-axis direction outer side, and the front-end | tip part is located in the drum-axis direction inner side.

移動体65は、図示しない駆動手段(例えばシリンダ、又はボールネジ等を用いた搬送手段)によってドラム軸方向に移動可能に構成されている。移動体65のドラム軸方向内側への移動によって、複数の第1及び第2折り返しアーム61,71は、基端部がドラム軸方向内側へ移動すると共に、先端部の第1及び第2折り返しローラ62,72がドラム径方向外側へ移動する。このとき、第1及び第2折り返しローラ62,72によって、タイヤ部材積層体2の両側部2Aがビード部材3を基点としてドラム軸方向内側に折り返されるようになっている。   The moving body 65 is configured to be movable in the drum axis direction by a driving means (not shown) (for example, a conveying means using a cylinder or a ball screw). As the movable body 65 moves inward in the drum axial direction, the plurality of first and second folding arms 61 and 71 have base end portions moved inward in the drum axial direction, and first and second folding rollers at the distal end portion. 62 and 72 move outward in the drum radial direction. At this time, the first and second folding rollers 62 and 72 are configured to fold the both side portions 2A of the tire member laminate 2 inward in the drum axial direction with the bead member 3 as a base point.

なお、第1及び第2折り返しアーム61,71は、第1及び第2弾性リング63,73によって径方向内側へ付勢されているので、この先端部に設けられた第1及び第2折り返しローラ62,72は、両側部2Aをタイヤケース本体部10の側部に押し付けて圧着させる。   Since the first and second folding arms 61 and 71 are urged radially inward by the first and second elastic rings 63 and 73, the first and second folding rollers provided at the tip portions thereof. 62 and 72 press the both side portions 2A against the side portions of the tire case main body portion 10 to be crimped.

すなわち、第1及び第2折り返しアーム61,71は、移動体65のドラム軸方向への移動に伴って、先端部がタイヤケース本体部10の側部に沿ってドラム径方向に拡縮するように揺動する。具体的には、移動体65がドラム軸方向の外側へ移動した場合、第1及び第2折り返しアーム61,71が先端部において縮径するように揺動し、移動体65がドラム軸方向の内側へ移動した場合、第1及び第2折り返しアーム61,71が先端部において拡径するように揺動する。   That is, the first and second folding arms 61 and 71 have their tip portions expanded and contracted in the drum radial direction along the side portion of the tire case main body 10 as the moving body 65 moves in the drum axial direction. Swing. Specifically, when the moving body 65 moves to the outside in the drum axis direction, the first and second folding arms 61 and 71 swing so as to reduce the diameter at the distal end portion, and the moving body 65 moves in the drum axis direction. When moved inward, the first and second folding arms 61 and 71 swing so as to expand in diameter at the tip.

次に図2、図3を参照して、第1及び第2折り返しアーム61,71及び第1及び第2折り返しローラ62,72について説明する。   Next, the first and second folding arms 61 and 71 and the first and second folding rollers 62 and 72 will be described with reference to FIGS.

図2は、図1の第1及び第2折り返しアーム61及び71の先端部側を拡大して示している。図2に示すように、第1折り返しアーム61は、縮径状態においてドラム軸方向と平行に延びている。第2折り返しアーム71は、第1折り返しアーム61よりも径方向内側に位置しており、先端部が径方向内側へ屈曲されている。第2折り返しアーム71の屈曲角度Xは、0°より大きく90°未満である。   FIG. 2 is an enlarged view of the distal end side of the first and second folding arms 61 and 71 of FIG. As shown in FIG. 2, the first folding arm 61 extends in parallel with the drum axis direction in the reduced diameter state. The second folding arm 71 is located on the radially inner side with respect to the first folding arm 61, and the distal end is bent radially inward. The bending angle X of the second folding arm 71 is greater than 0 ° and less than 90 °.

図3は、図2のA矢視図であり、第1及び第2折り返しアーム61及び71をドラム径方向外側から見た図である。図3に示すように、第1折り返しローラ62は、軸方向中央部の外径Z1が、軸方向両端部の外径Z2よりも大きい。好ましくは、第1折り返しローラ62の軸方向中央部の外径Z1と軸方向両端部の外径Z2とは、Z2≦Z1≦1.1Z2の関係を有している。更に好ましくは、第1折り返しローラ62は、軸方向中央部から軸方向両端部にかけて外径が漸減するように、輪郭線が滑らかな円弧状に形成されている。   FIG. 3 is a view taken in the direction of arrow A in FIG. 2, and is a view of the first and second folding arms 61 and 71 as viewed from the outside in the drum radial direction. As shown in FIG. 3, in the first folding roller 62, the outer diameter Z1 at the axial center is larger than the outer diameter Z2 at both axial ends. Preferably, the outer diameter Z1 of the central portion in the axial direction of the first folding roller 62 and the outer diameter Z2 of both end portions in the axial direction have a relationship of Z2 ≦ Z1 ≦ 1.1Z2. More preferably, the first folding roller 62 is formed in a smooth arc shape so that the outer diameter gradually decreases from the axial center to both axial ends.

第2折り返しローラ72は、隣接する第1折り返しローラ62の周方向の間かつドラム径方向内側に配置されており、軸方向中央部の外径D1が、軸方向両端部の外径D2よりも小さい。好ましくは、第2折り返しローラ72の軸方向中央部の外径D1と軸方向両端部の外径D2とは、D1<D2≦1.1D1の関係を有している。更に好ましくは、第2折り返しローラ72は、軸方向中央部から軸方向両端部にかけて外径が漸増するように、輪郭線が滑らかな円弧状に形成されている。   The second folding roller 72 is disposed between the circumferential directions of the adjacent first folding rollers 62 and on the inner side in the drum radial direction, and the outer diameter D1 at the center in the axial direction is larger than the outer diameter D2 at both ends in the axial direction. small. Preferably, the outer diameter D1 at the center portion in the axial direction of the second folding roller 72 and the outer diameter D2 at both end portions in the axial direction have a relationship of D1 <D2 ≦ 1.1D1. More preferably, the second folding roller 72 is formed in a smooth arc shape so that the outer diameter gradually increases from the axial center to both axial ends.

次に、上述したタイヤ成形装置1を用いた、タイヤ部材積層体2の両側部2Aを一対のビード部材3を起点としてドラム軸方向内側へ折り返すターンアップ方法について説明する。   Next, a turn-up method using the tire molding apparatus 1 described above will be described, in which both side portions 2A of the tire member laminate 2 are folded back inward in the drum axial direction with the pair of bead members 3 as starting points.

図4は、タイヤ成形装置1の作動を模式的に示しており、ドラム軸方向の一方側かつ径方向の一方側のみを示している。まず、図4(a)を参照して、成形ドラム4の周部に、インナープライ、サイドウォール部材、カーカスプライ等を円筒状に巻回してタイヤ部材積層体2を形成し、タイヤ部材積層体2の外周の所定位置にビードコア31及びビードフィラー32からなる一対のビード部材3を環状に配置する。   FIG. 4 schematically shows the operation of the tire molding apparatus 1 and shows only one side in the drum axial direction and one side in the radial direction. First, referring to FIG. 4 (a), a tire member laminate 2 is formed by winding an inner ply, a sidewall member, a carcass ply, and the like around the periphery of the forming drum 4 in a cylindrical shape. A pair of bead members 3 including a bead core 31 and a bead filler 32 are arranged in a ring shape at predetermined positions on the outer periphery of 2.

次に、図4(b)に示すように、ビードロック手段6を拡径させることによって、ビード部材3がタイヤ部材積層体2を介してビードロック手段6に保持される。次に図4(c)に示すように、成形ドラム4をドラム径方向の外径側へ膨張させると共に、ビードロック手段6及びターンアップ装置5をドラム軸方向内側へ移動させることによって、タイヤ部材積層体2を、一対のビード部材3の間で、ドラム径方向の外径側へトロイド状に膨出させてタイヤケース本体部10を形成する。   Next, as shown in FIG. 4 (b), the bead lock means 6 is held by the bead lock means 6 via the tire member laminate 2 by expanding the diameter of the bead lock means 6. Next, as shown in FIG. 4 (c), the molding drum 4 is expanded to the outer diameter side in the drum radial direction, and the bead lock means 6 and the turn-up device 5 are moved inward in the drum axial direction. The laminated body 2 is bulged to the outer diameter side in the drum radial direction between the pair of bead members 3 to form the tire case main body 10.

次に、図4(d)に示すように、移動体65をドラム軸方向内側へ移動させることによって、第1及び第2折り返しアーム61,71は、基端部がドラム軸方向内側へ移動しつつ、先端部に設けられた第1及び第2折り返しローラ62,72が、タイヤケース本体部10のサイド部分10aに沿ってドラム径方向外側へ移動する。このとき、第1及び第2折り返しローラ62,72によって、タイヤ部材積層体2の両側部2Aがビード部材3の周りに折り返される。   Next, as shown in FIG. 4D, by moving the moving body 65 inward in the drum axial direction, the base end portions of the first and second folding arms 61 and 71 move inward in the drum axial direction. On the other hand, the first and second folding rollers 62 and 72 provided at the front end portion move outward in the drum radial direction along the side portion 10 a of the tire case main body 10. At this time, both side portions 2A of the tire member laminate 2 are folded around the bead member 3 by the first and second folding rollers 62 and 72.

ここで、上述したように、第1折り返しローラ62は、軸方向中央部が軸方向両端部よりも拡径されている。これによって、図5に示すように、第1折り返しローラ62を、折り返されていない状態のタイヤ部材積層体2の両側部2Aの内周円筒面2Bに沿わせやすい。また、第1折り返しローラ62の軸方向中央部において内周円筒面2Bを押圧しやすく、軸方向中央部から軸方向両端部にかけて周方向に略均一に張力を生じさせやすい。これによって、タイヤ部材積層体2の両側部2Aの内周円筒面2Bを、弛み及び皺の発生を抑制しながら、好適に折り返すことができる。   Here, as described above, the first folding roller 62 has a larger diameter in the central portion in the axial direction than in both end portions in the axial direction. As a result, as shown in FIG. 5, the first folding roller 62 can be easily placed along the inner peripheral cylindrical surface 2 </ b> B of the both side portions 2 </ b> A of the tire member laminated body 2 that is not folded. Further, the inner circumferential cylindrical surface 2B is easily pressed at the axial center portion of the first folding roller 62, and tension is easily generated substantially uniformly in the circumferential direction from the axial center portion to both axial end portions. Thereby, the inner peripheral cylindrical surface 2B of the two side portions 2A of the tire member laminate 2 can be suitably folded back while suppressing the occurrence of slack and wrinkles.

これに対して、図5に点線で示すように軸方向中央部から軸方向両端部にかけて外径が一定である折り返しローラ620の場合、両側部2Aの内周円筒面2Bは、折り返しローラ620の軸方向両端部によってより押圧されやすく、軸方向中央部において隙間Sが生じやすい。このため、折り返し時に隙間Sに起因して弛みや皺が生じやすい。   On the other hand, as shown by the dotted line in FIG. 5, in the case of the folding roller 620 whose outer diameter is constant from the axial center to both axial ends, the inner peripheral cylindrical surface 2B of the two side portions 2A It is easy to be pressed by both axial end portions, and the gap S is likely to be generated at the central portion in the axial direction. For this reason, slack and wrinkles are likely to occur due to the gap S when folded.

より好適には、軸方向中央部の外径Z1と軸方向両端部の外径Z2との外径は、Z2≦Z1≦1.1Z2の関係を有するように設定されている。これによって、第1折り返しローラ62をタイヤ部材積層体2の両側部2Aの内周円筒面2Bにより好適に沿わせやすく、タイヤ部材積層体2の両側部2Aを周方向に略均一に張力をかけながら折り返すことができる。   More preferably, the outer diameter between the outer diameter Z1 at the central portion in the axial direction and the outer diameter Z2 at both end portions in the axial direction is set to have a relationship of Z2 ≦ Z1 ≦ 1.1Z2. Accordingly, the first folding roller 62 can be more preferably along the inner peripheral cylindrical surface 2B of the two side portions 2A of the tire member laminated body 2, and the both side portions 2A of the tire member laminated body 2 are tensioned substantially uniformly in the circumferential direction. Can be folded back.

なお、Z1がZ2より小さい場合、タイヤ部材積層体2の両側部2Aを折り返す時に、第1折り返しローラ62の軸方向中央部よりも軸方向両端部において、内周円筒面2Bを過度に押圧することになり、折り返す時の張力が不均一となりやすい。また、Z1がZ2の1.1倍より大きい場合、第1折り返しローラ62の軸方向両端部よりも軸方向中央部において、内周円筒面2Bを過度に押圧することになり、折り返す時の張力が不均一となりやすい。   When Z1 is smaller than Z2, when the both side portions 2A of the tire member laminate 2 are folded back, the inner circumferential cylindrical surface 2B is excessively pressed at both axial end portions rather than the axial center portion of the first folding roller 62. As a result, the tension at the time of folding tends to be uneven. Further, when Z1 is larger than 1.1 times Z2, the inner circumferential cylindrical surface 2B is excessively pressed at the central portion in the axial direction rather than at both ends in the axial direction of the first folding roller 62, and the tension at the time of folding. Tends to be non-uniform.

また、第2折り返しローラ72は、隣接する第1折り返しローラ62の周方向の間に位置しているので、両側部2Aをタイヤケース本体部10に圧着させるに際して、第1折り返しローラ62による押圧に続いて、第1折り返しローラ62による圧着範囲から外れた部分を圧着させることができる。   Further, since the second folding roller 72 is positioned between the circumferential directions of the adjacent first folding rollers 62, the second folding roller 72 is pressed by the first folding roller 62 when the two side portions 2 </ b> A are pressed against the tire case body 10. Subsequently, the portion outside the pressure-bonding range by the first folding roller 62 can be pressure-bonded.

さらに、第2折り返しアーム71は、0°より大きく90°未満の角度で径方向内側へ屈曲されている。この結果、図4(d)に示すように、第2折り返しローラ72は、両側部2Aをタイヤケース本体部10に圧着させている状態で、タイヤケース本体部10の側部に対して0°より大きく90°未満の角度Yで径方向内側を指向するように支持されている。   Further, the second folding arm 71 is bent radially inward at an angle greater than 0 ° and less than 90 °. As a result, as shown in FIG. 4D, the second folding roller 72 is 0 ° with respect to the side portion of the tire case main body portion 10 in a state where the two side portions 2A are pressure-bonded to the tire case main body portion 10. It is supported so as to be directed radially inward at an angle Y of greater than 90 °.

これによって、第2折り返しローラ72は、タイヤ部材積層体2の両側部2Aをタイヤケース本体部10のサイド部分10aに押圧するに際して、タイヤケース本体部10のサイド部分に対して鋭角に径方向内側を指向するように第2折り返しアーム71によって支持されながら径方向外側へ移動する。すなわち、第2折り返しローラ72は、径方向外側への移動とは反対方向である径方向内側へ向けて支持されているので、径方向外側への移動に抗しやすくドラム軸方向外側への移動が抑制される。したがって、両側部2Aをタイヤケース本体部10のサイド部分10aによりしっかりと押圧して圧着できる。   As a result, when the second folding roller 72 presses the two side portions 2A of the tire member laminate 2 against the side portion 10a of the tire case main body portion 10, the second folding roller 72 is radially inward with respect to the side portion of the tire case main body portion 10. Is moved outward in the radial direction while being supported by the second folding arm 71 so as to be directed toward the center. That is, since the second folding roller 72 is supported toward the radially inner side, which is the opposite direction to the radially outward movement, the second folding roller 72 can easily resist the radially outward movement and move outward in the drum axial direction. Is suppressed. Accordingly, the two side portions 2A can be firmly pressed and pressed by the side portions 10a of the tire case main body portion 10.

図4(e)に示すように、更に移動体65をドラム軸方向内側へ移動させて、第2折り返しローラ72が巻き上げ端に位置する状態でも、第2折り返しアーム71の先端部とタイヤケース本体部10との当接部における間の角度Yは、依然として90°未満に維持されている。すなわち、両側部2Aの巻き上げ端まで、第2折り返しローラ72は、両側部2Aをタイヤケース本体部10のサイド部分10aにしっかりと押圧できる。   As shown in FIG. 4 (e), even when the movable body 65 is further moved inward in the drum axis direction and the second folding roller 72 is positioned at the winding end, the tip of the second folding arm 71 and the tire case body The angle Y between the contact parts with the part 10 is still maintained below 90 °. That is, the second folding roller 72 can firmly press the two side portions 2A against the side portion 10a of the tire case main body 10 up to the winding ends of the two side portions 2A.

ここで、図6に示すように、タイヤケース本体部10の側部は、径方向外側に進むにつれてドラム軸方向寸法(タイヤ幅方向)が減少するような形態を有しているため、径方向に垂直な断面80においては、断面中央部81から端部82にかけてタイヤ幅方向内側へ湾曲することになる。   Here, as shown in FIG. 6, the side portion of the tire case main body portion 10 has such a form that the dimension in the drum axial direction (tire width direction) decreases as it proceeds radially outward. In the cross section 80 perpendicular to the cross section, the cross section is curved inward in the tire width direction from the cross-section central portion 81 to the end portion 82.

これに対して、図7に示すように、第2折り返しローラ72は軸方向中央部が軸方向両端部よりも縮径されているので、タイヤケース本体部10のサイド部分10aの径方向に垂直な断面80に沿わせやすい。このため、第2折り返しローラ72によって、タイヤ部材積層体2の両側部2Aを、タイヤケース本体部10のサイド部分10aに対して、ローラ軸方向にわたって均一に押圧させることができる。したがって、タイヤ部材積層体2の両側部2Aを、タイヤケース本体部10のサイド部分10aにしっかりと押圧して圧着できる。   On the other hand, as shown in FIG. 7, the second folding roller 72 is perpendicular to the radial direction of the side portion 10 a of the tire case main body 10 because the central portion in the axial direction is smaller in diameter than both ends in the axial direction. It is easy to follow along the cross section 80. For this reason, the both side portions 2A of the tire member laminated body 2 can be uniformly pressed against the side portions 10a of the tire case main body portion 10 in the roller axial direction by the second folding roller 72. Therefore, the two side portions 2A of the tire member laminate 2 can be firmly pressed against the side portions 10a of the tire case main body portion 10 for pressure bonding.

なお、図7中に点線で示すように、軸方向中央部から軸方向両端部にかけて外径が略一定の折り返しローラ720の場合、軸方向中央部のみが両側部2Aに当接しやすい一方で、軸方向両端部においては両側部2Aに当接し難い。したがって、折り返しローラ720が両側部2Aをローラ軸方向における押圧が不均一となりやすい。   As shown by the dotted line in FIG. 7, in the case of the folding roller 720 having a substantially constant outer diameter from the axial central portion to both axial end portions, only the axial central portion is liable to come into contact with both side portions 2A. It is difficult to contact both side portions 2A at both ends in the axial direction. Therefore, the folding roller 720 is likely to be non-uniform in the roller axial direction on both sides 2A.

より好適には、軸方向中央部の外径D1と軸方向両端部の外径D2との外径は、D1<D2≦1.1D1の関係を有するように設定されている。これによって、第2折り返しローラ72をタイヤケース本体部10のサイド部分10aにより好適に沿わせやすく、タイヤ部材積層体2の両側部2Aをローラ軸方向にわたって略均一に押圧できる。   More preferably, the outer diameter between the outer diameter D1 at the central portion in the axial direction and the outer diameter D2 at both end portions in the axial direction is set to have a relationship of D1 <D2 ≦ 1.1D1. Accordingly, the second folding roller 72 can be more easily aligned with the side portion 10a of the tire case body 10 and the both side portions 2A of the tire member laminate 2 can be pressed substantially uniformly over the roller axis direction.

なお、D2がD1以下の場合、第2折り返しローラ72の軸方向中央部においてタイヤ部材積層体2の両側部2Aはタイヤケース本体部10に過度に押圧されることになるので、第2折り返しローラ72による押圧がローラ軸方向にわたって不均一になりやすい。また、D2がD1の1.1倍より大きい場合、第2折り返しローラ72の軸方向両端部において、タイヤ部材積層体2の両側部2Aはタイヤケース本体部10に過度に押圧されることになるので、第2折り返しローラ72による押圧がローラ軸方向にわたって不均一になりやすい。   When D2 is equal to or less than D1, both side portions 2A of the tire member laminate 2 are excessively pressed against the tire case main body 10 at the axially central portion of the second folding roller 72. The pressure by 72 tends to be non-uniform over the roller axis direction. Further, when D2 is larger than 1.1 times D1, both side portions 2A of the tire member laminate 2 are excessively pressed against the tire case body 10 at both axial ends of the second folding roller 72. Therefore, the pressure by the second folding roller 72 tends to be non-uniform over the roller axial direction.

また、上述したように、第1及び第2折り返しローラ62,72は、軸方向中央部の外径と軸方向両端部の外径とを異ならせているが、軸方向にわたって外径が漸減又は漸増するように輪郭線が滑らかな円弧状に形成されている。これによって、被押圧部は、第1及び第2折り返しローラ62,72による押圧によって稜線が生じない良好な外観を呈する。   Further, as described above, the first and second folding rollers 62 and 72 have different outer diameters in the axial central portion and both outer axial ends, but the outer diameter gradually decreases in the axial direction or The contour line is formed in a smooth arc shape so as to gradually increase. As a result, the pressed portion exhibits a good appearance in which no ridge line is generated by pressing by the first and second folding rollers 62 and 72.

1 タイヤ成形装置
2 タイヤ部材積層体
3 ビード部材
31 ビードコア
32 ビードフィラー
4 成形ドラム
5 ターンアップ装置
6 ビードロック手段
7 トレッド部材
10 タイヤケース本体部
10a サイド部分
61 第1折り返しアーム
62 第1折り返しローラ
63 第1弾性リング
65 移動体
71 第2折り返しアーム
72 第2折り返しローラ
73 第2弾性リング
DESCRIPTION OF SYMBOLS 1 Tire shaping | molding apparatus 2 Tire member laminated body 3 Bead member 31 Bead core 32 Bead filler 4 Molding drum 5 Turn-up device 6 Bead lock means 7 Tread member 10 Tire case main-body part 10a Side part 61 1st folding | turning arm 62 1st folding | turning roller 63 First elastic ring 65 Moving body 71 Second folding arm 72 Second folding roller 73 Second elastic ring

Claims (8)

周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形する成形ドラムのドラム軸方向の両側に設けられた、ゴム部材のターンアップ装置であって、
ドラム軸方向の両側に周方向に並べて配置されており、基端部が、ドラム軸方向に移動可能に設けられた移動体に、ドラム径方向に揺動自在に枢支された、複数の第1折り返しアームと、
複数の前記第1折り返しアームの先端部に回転自在に支持されており、前記移動体のドラム軸方向内側への移動に伴って、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に向けて押圧する、複数の第1折り返しローラと、
隣接する前記第1折り返しアームの間に設けられ、基端部が前記移動体に、ドラム径方向に揺動自在に枢支された、複数の第2折り返しアームと、
複数の前記第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しアームの周方向の間に位置して、複数の前記第1折り返しローラによる押圧に続いて、前記ゴム部材の両側部を前記タイヤケース本体部の前記サイド部分に押圧する、複数の第2折り返しローラと、を備え、
複数の前記第2折り返しローラは、軸方向中央部が、軸方向両端部よりも縮径されており、
前記第1折り返しローラは、軸方向中央部が、軸方向両端部よりも拡径されている、ゴム部材のターンアップ装置。
Turns of rubber members provided on both sides in the drum axial direction of a molding drum for forming a tire case main body portion by bulging a rubber member wound around the periphery outward in the drum radial direction between a pair of bead members An up device,
A plurality of second ends are arranged side by side in the circumferential direction on both sides in the drum axis direction, and a base end portion is pivotally supported by a movable body provided to be movable in the drum axis direction so as to be swingable in the drum radial direction. One folding arm,
A plurality of first folding arms are rotatably supported at the front ends, and as the movable body moves inward in the drum axial direction, the rubber members are folded back starting from the pair of bead members. A plurality of first folding rollers that are pressed toward the side portion of the tire case body,
A plurality of second folding arms provided between the adjacent first folding arms and having a base end pivotally supported by the movable body in a drum radial direction;
The plurality of second folding arms are rotatably supported at the front end portions, and are positioned between the circumferential directions of the adjacent first folding arms, following the pressing by the plurality of first folding rollers, A plurality of second folding rollers that press both side portions of the rubber member against the side portions of the tire case main body, and
In the plurality of second folding rollers, the central portion in the axial direction is smaller in diameter than both end portions in the axial direction .
The first folding roller is a rubber member turn-up device in which a central portion in the axial direction has a larger diameter than both end portions in the axial direction .
周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形する成形ドラムのドラム軸方向の両側に設けられた、ゴム部材のターンアップ装置であって、
ドラム軸方向の両側に周方向に並べて配置されており、基端部が、ドラム軸方向に移動可能に設けられた移動体に、ドラム径方向に揺動自在に枢支された、複数の第1折り返しアームと、
複数の前記第1折り返しアームの先端部に回転自在に支持されており、前記移動体のドラム軸方向内側への移動に伴って、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に向けて押圧する、複数の第1折り返しローラと、
隣接する前記第1折り返しアームの間に設けられ、基端部が前記移動体に、ドラム径方向に揺動自在に枢支された、複数の第2折り返しアームと、
複数の前記第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しアームの周方向の間に位置して、複数の前記第1折り返しローラによる押圧に続いて、前記ゴム部材の両側部を前記タイヤケース本体部の前記サイド部分に押圧する、複数の第2折り返しローラと、を備え、
複数の前記第2折り返しローラは、軸方向中央部が、軸方向両端部よりも縮径されており、
前記第2折り返しローラは、軸方向中央部の外径D1と、軸方向両端部の外径D2とが、D1<D2≦1.1D1の関係を有する、ゴム部材のターンアップ装置。
Turns of rubber members provided on both sides in the drum axial direction of a molding drum for forming a tire case main body portion by bulging a rubber member wound around the periphery outward in the drum radial direction between a pair of bead members An up device,
A plurality of second ends are arranged side by side in the circumferential direction on both sides in the drum axis direction, and a base end portion is pivotally supported by a movable body provided to be movable in the drum axis direction so as to be swingable in the drum radial direction. One folding arm,
A plurality of first folding arms are rotatably supported at the front ends, and as the movable body moves inward in the drum axial direction, the rubber members are folded back starting from the pair of bead members. A plurality of first folding rollers that are pressed toward the side portion of the tire case body,
A plurality of second folding arms provided between the adjacent first folding arms and having a base end pivotally supported by the movable body in a drum radial direction;
The plurality of second folding arms are rotatably supported at the front end portions, and are positioned between the circumferential directions of the adjacent first folding arms, following the pressing by the plurality of first folding rollers, A plurality of second folding rollers that press both side portions of the rubber member against the side portions of the tire case main body, and
In the plurality of second folding rollers, the central portion in the axial direction is smaller in diameter than both end portions in the axial direction .
The second folding roller, the outer diameter D1 of the axially central portion, and the outer diameter D2 of the axially opposite end portions, that have a relation of D1 <D2 ≦ 1.1D1, turn-up device of the rubber member.
周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形する成形ドラムのドラム軸方向の両側に設けられた、ゴム部材のターンアップ装置であって、
ドラム軸方向の両側に周方向に並べて配置されており、基端部が、ドラム軸方向に移動可能に設けられた移動体に、ドラム径方向に揺動自在に枢支された、複数の第1折り返しアームと、
複数の前記第1折り返しアームの先端部に回転自在に支持されており、前記移動体のドラム軸方向内側への移動に伴って、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に向けて押圧する、複数の第1折り返しローラと、
隣接する前記第1折り返しアームの間に設けられ、基端部が前記移動体に、ドラム径方向に揺動自在に枢支された、複数の第2折り返しアームと、
複数の前記第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しアームの周方向の間に位置して、複数の前記第1折り返しローラによる押圧に続いて、前記ゴム部材の両側部を前記タイヤケース本体部の前記サイド部分に押圧する、複数の第2折り返しローラと、を備え、
複数の前記第2折り返しローラは、軸方向中央部が、軸方向両端部よりも縮径されており、
前記第1折り返しローラは、軸方向中央部の外径Z1と、軸方向両端部の外径Z2とが、Z2≦Z1≦1.1Z2の関係を有する、ゴム部材のターンアップ装置。
Turns of rubber members provided on both sides in the drum axial direction of a molding drum for forming a tire case main body portion by bulging a rubber member wound around the periphery outward in the drum radial direction between a pair of bead members An up device,
A plurality of second ends are arranged side by side in the circumferential direction on both sides in the drum axis direction, and a base end portion is pivotally supported by a movable body provided to be movable in the drum axis direction so as to be swingable in the drum radial direction. One folding arm,
A plurality of first folding arms are rotatably supported at the front ends, and as the movable body moves inward in the drum axial direction, the rubber members are folded back starting from the pair of bead members. A plurality of first folding rollers that are pressed toward the side portion of the tire case body,
A plurality of second folding arms provided between the adjacent first folding arms and having a base end pivotally supported by the movable body in a drum radial direction;
The plurality of second folding arms are rotatably supported at the front end portions, and are positioned between the circumferential directions of the adjacent first folding arms, following the pressing by the plurality of first folding rollers, A plurality of second folding rollers that press both side portions of the rubber member against the side portions of the tire case main body, and
In the plurality of second folding rollers, the central portion in the axial direction is smaller in diameter than both end portions in the axial direction .
Wherein the first folding roller, the outer diameter Z1 axial central portion, an outer diameter Z2 axial end portions, that have a relationship Z2 ≦ Z1 ≦ 1.1Z2, turn-up device of the rubber member.
周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形する成形ドラムのドラム軸方向の両側に設けられた、ゴム部材のターンアップ装置であって、
ドラム軸方向の両側に周方向に並べて配置されており、基端部が、ドラム軸方向に移動可能に設けられた移動体に、ドラム径方向に揺動自在に枢支された、複数の第1折り返しアームと、
複数の前記第1折り返しアームの先端部に回転自在に支持されており、前記移動体のドラム軸方向内側への移動に伴って、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に向けて押圧する、複数の第1折り返しローラと、
隣接する前記第1折り返しアームの間に設けられ、基端部が前記移動体に、ドラム径方向に揺動自在に枢支された、複数の第2折り返しアームと、
複数の前記第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しアームの周方向の間に位置して、複数の前記第1折り返しローラによる押圧に続いて、前記ゴム部材の両側部を前記タイヤケース本体部の前記サイド部分に押圧する、複数の第2折り返しローラと、を備え、
複数の前記第2折り返しローラは、軸方向中央部が、軸方向両端部よりも縮径されており、
前記第2折り返しアームは、径方向内側に向けて屈曲されている、ゴム部材のターンアップ装置。
Turns of rubber members provided on both sides in the drum axial direction of a molding drum for forming a tire case main body portion by bulging a rubber member wound around the periphery outward in the drum radial direction between a pair of bead members An up device,
A plurality of second ends are arranged side by side in the circumferential direction on both sides in the drum axis direction, and a base end portion is pivotally supported by a movable body provided to be movable in the drum axis direction so as to be swingable in the drum radial direction. One folding arm,
A plurality of first folding arms are rotatably supported at the front ends, and as the movable body moves inward in the drum axial direction, the rubber members are folded back starting from the pair of bead members. A plurality of first folding rollers that are pressed toward the side portion of the tire case body,
A plurality of second folding arms provided between the adjacent first folding arms and having a base end pivotally supported by the movable body in a drum radial direction;
The plurality of second folding arms are rotatably supported at the front end portions, and are positioned between the circumferential directions of the adjacent first folding arms, following the pressing by the plurality of first folding rollers, A plurality of second folding rollers that press both side portions of the rubber member against the side portions of the tire case main body, and
In the plurality of second folding rollers, the central portion in the axial direction is smaller in diameter than both end portions in the axial direction .
The second folding arm is a rubber member turn-up device that is bent radially inward .
前記第2折り返しアームの屈曲角度は、0°より大きく90°未満である、請求項に記載のゴム部材のターンアップ装置。 5. The rubber member turn-up device according to claim 4 , wherein a bending angle of the second folding arm is greater than 0 ° and less than 90 °. 前記第2折り返しローラは、前記ゴム部材の両側部を前記タイヤケース本体部の側部に圧着している状態で、前記タイヤケース本体部の側部に対して0°より大きく90°未満の角度で径方向内側を指向するように、前記第2折り返しアームに支持されている、請求項1から請求項のいずれか1つに記載のゴム部材のターンアップ装置。 The second folding roller has an angle greater than 0 ° and less than 90 ° with respect to the side portion of the tire case main body portion in a state where both side portions of the rubber member are pressure-bonded to the side portions of the tire case main body portion. in to direct radially inward, the second is supported by a folding arm, a turn-up apparatus of a rubber member according to any one of claims 1 to 5. 周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形し、
ドラム軸方向の両側に周方向に並べて配置された複数の第1折り返しアームの基端部がドラム径方向に揺動自在に枢支された移動体を、ドラム軸方向内側に移動させて、
前記第1折り返しアームの先端部に回転自在に支持されており、軸方向中央部が軸方向両端部よりも拡径された第1折り返しローラを、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に押圧しながら径方向外側へ移動させて、
前記第1折り返しローラによる押圧に続いて、隣接する前記第1折り返しアームの間に設けられ、基端部がドラム径方向に揺動自在に前記移動体に枢支された複数の第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しローラの周方向の間に位置しており、軸方向中央部が軸方向両端部よりも縮径された第2折り返しローラによって、前記ゴム部材の両側部を前記タイヤケース本体部のサイド部分に押圧する、ゴム部材のターンアップ方法。
A rubber member wound around the periphery is bulged outward in the drum radial direction between a pair of bead members to form a tire case main body,
A movable body in which base end portions of a plurality of first folding arms arranged side by side in the circumferential direction on both sides in the drum axis direction are pivotally supported in a drum radial direction are moved inward in the drum axis direction;
A first folding roller that is rotatably supported at a tip portion of the first folding arm and has an axially central portion that is larger in diameter than both axial end portions , and both side portions of the rubber member are the pair of bead members. Folding from the starting point and pressing the side portion of the tire case body while moving radially outward,
A plurality of second folding arms which are provided between the adjacent first folding arms following the pressing by the first folding rollers and whose base end portions are pivotally supported by the movable body so as to be swingable in the drum radial direction. By a second folding roller that is rotatably supported at the front end portion of the first folding roller and is located between the adjacent first folding rollers and having a central portion in the axial direction that is smaller in diameter than both ends in the axial direction. The rubber member is turned up by pressing both side portions of the rubber member against the side portions of the tire case main body.
周部に巻回されたゴム部材を一対のビード部材の間でドラム径方向外側に膨出させてタイヤケース本体部を成形し、
ドラム軸方向の両側に周方向に並べて配置された複数の第1折り返しアームの基端部がドラム径方向に揺動自在に枢支された移動体を、ドラム軸方向内側に移動させて、
前記第1折り返しアームの先端部に回転自在に支持された第1折り返しローラを、前記ゴム部材の両側部を前記一対のビード部材を起点として折り返して前記タイヤケース本体部のサイド部分に押圧しながら径方向外側へ移動させて、
前記第1折り返しローラによる押圧に続いて、隣接する前記第1折り返しアームの間に設けられ、基端部がドラム径方向に揺動自在に前記移動体に枢支された複数の第2折り返しアームの先端部に回転自在に支持されており、隣接する前記第1折り返しローラの周方向の間に位置しており、軸方向中央部が軸方向両端部よりも縮径された第2折り返しローラであって、軸方向中央部の外径D1と、軸方向両端部の外径D2とが、D1<D2≦1.1D1の関係を有する前記第2折り返しローラによって、前記ゴム部材の両側部を前記タイヤケース本体部のサイド部分に押圧する、ゴム部材のターンアップ方法。
A rubber member wound around the periphery is bulged outward in the drum radial direction between a pair of bead members to form a tire case main body,
A movable body in which base end portions of a plurality of first folding arms arranged side by side in the circumferential direction on both sides in the drum axis direction are pivotally supported in a drum radial direction are moved inward in the drum axis direction;
The first folding roller supported rotatably at the tip end portion of the first folding arm is folded while pressing both side portions of the rubber member with the pair of bead members as starting points against the side portion of the tire case main body portion. Move radially outward,
A plurality of second folding arms which are provided between the adjacent first folding arms following the pressing by the first folding rollers and whose base end portions are pivotally supported by the movable body so as to be swingable in the drum radial direction. of which is rotatably supported on the distal end portion, located between the circumferential direction of adjacent said first folding roller, in a second folding roller which axially central portion has a reduced diameter than the axial end portions The both outer side portions of the rubber member are moved by the second folding roller in which the outer diameter D1 of the central portion in the axial direction and the outer diameter D2 of both end portions in the axial direction have a relationship of D1 <D2 ≦ 1.1D1. A method for turning up a rubber member, wherein the rubber member is pressed against a side portion of a tire case main body.
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