JP5881467B2 - ガス分流供給装置及びこれを用いたガス分流供給方法 - Google Patents
ガス分流供給装置及びこれを用いたガス分流供給方法 Download PDFInfo
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- JP5881467B2 JP5881467B2 JP2012043090A JP2012043090A JP5881467B2 JP 5881467 B2 JP5881467 B2 JP 5881467B2 JP 2012043090 A JP2012043090 A JP 2012043090A JP 2012043090 A JP2012043090 A JP 2012043090A JP 5881467 B2 JP5881467 B2 JP 5881467B2
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- 238000000034 method Methods 0.000 title claims description 17
- 238000001514 detection method Methods 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 13
- 230000004044 response Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000009897 systematic effect Effects 0.000 description 3
- 238000013142 basic testing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
- G05D7/0635—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means
- G05D7/0641—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means using a plurality of throttling means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D11/00—Control of flow ratio
- G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
- G05D11/13—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
- G05D7/0635—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means
- G05D7/0641—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means using a plurality of throttling means
- G05D7/0664—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means using a plurality of throttling means the plurality of throttling means being arranged for the control of a plurality of diverging flows from a single flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/0318—Processes
- Y10T137/0324—With control of flow by a condition or characteristic of a fluid
- Y10T137/0368—By speed of fluid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/7722—Line condition change responsive valves
- Y10T137/7758—Pilot or servo controlled
- Y10T137/7759—Responsive to change in rate of fluid flow
- Y10T137/776—Control by pressures across flow line valve
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Flow Control (AREA)
- Control Of Non-Electrical Variables (AREA)
- Sampling And Sample Adjustment (AREA)
Description
図5は、従前の熱式流量制御装置MFC(マスフローコントローラ)又は圧力式流量制御装置FCSを用いたガス分流供給装置の一例を示すものであり、ガス供給源SからのガスGが流量制御装置を通してプロセスチャンバCへ流量Q1、Q2の割合で分流供給されて行く。
これ等の要望に対応するものとして、図8に示すように、圧力式流量制御装置(FCS)4を用いてガス供給源からの供給ガス総量Qの流量制御を行うと共に、各分流供給路L1〜Lnの分流ガス流量Q1〜Qn流量制御を行うようにしたガス分流供給装置が開発されている。
即ち、熱式流量センサ(MFM)6の流量検出値Smと流量設定信号Saとが一致する点で弁駆動信号Svが0となり、電動弁7の開度が設定流量Qが流通する一定の開度に保持される。
図2は、本発明に係るガス分流供給装置の全体構成図であり、本実施形態に於いては一つの大型プロセスチャンバ15へ4系統(n=4)の分流路L1〜L4を通して所定流量Q1〜Q4のガスGが供給されている。
尚、図2の装置に於いて、前記図1及び図8等と共通する部位、部材には、これと同一の参照番号が付されている。
また、図2に於いて、15は大型プロセスチャンバ、16a〜16dは切換型コントローラ、Sv1〜Sv4は弁駆動信号、Sk1〜Sk4は弁開度制御信号である。
即ち、弁駆動信号Sv1〜Sv4が、熱式流量センサ6a〜6dからの流量検出信号Sm1〜Sm4によってフィードバック制御されることにより、各分流量Q1〜Q4が流量設定信号Sa1〜Sa4に対応する設定分流量に制御されることになる。
また、本実施形態に於いては、電動弁7a〜7dとしてパルスモータを駆動源とするカム駆動型開閉弁が用いられている。
尚、前記弁開度制御指令信号発信器17には、弁開度設定信号Skの入力機構が付設されている事は勿論である。
尚、図4に於いて、曲線Sfは、圧力式流量制御装置4の流量出力曲線である。
Q1、Qn 分流流量
L1、Ln 分流路
Ss 分流量制御検出信号
Sm 流量検出信号
Smp 流量検出信号のピーク
Sa 流量設定信号
Sv 弁駆動信号
Sk 弁開度制御信号
t0 流量設定信号Saの入力時点
t1 流量検出信号Smの入力時点
Sf 圧力式流量制御装置の流量出力曲線
1 ガス供給源
2 圧力調整器
3 圧力センサ
4 圧力式流量制御装置FCS
5a・5b 圧力計
6 熱式流量センサ
7 電動弁
8 弁駆動部
9 真空ポンプ
10・10a 絞り弁
11 信号発信器
12 PIDコントローラ
13 プロセスチャンバ
14 真空ポンプ
15 大型プロセスチャンバ
16a〜16d 切換型コントローラ
17 弁開度指令信号発信器
18 分流量制御指令発信器
19 制御切換ユニット
20 弁開度制御ユニット
21 分流量制御ユニット
Sv1〜Sv4 弁駆動信号
Sk1〜Sk4 弁開度制御信号
Sp 開度指令信号
Ss 分流量制御指令信号
Sx 制御切換信号
Sf 圧力式流量制御出力信号
Claims (5)
- 圧力式流量制御装置(4)と、圧力式流量制御装置(4)からのガスをプロセスチャンバ(15)へ分流供給する並列に接続した複数の分流路(L1〜Ln)と、各分流路(L1〜Ln)に介設した熱式流量センサ(6a〜6n)と、熱式流量センサ(6a〜6n)の下流側に設けた電動弁(7a〜7n)と、各電動弁(7a〜7n)の開閉を制御する切換型コントローラ(16a〜16n)とを備えると共に、前記切換型コントローラ(16a〜16n)を、前記圧力式流量制御装置(4)が未流量制御状態下では弁開度制御指令信号(Sp)により前記電動弁(7a〜7n)を所定の一定弁開度に保持する弁開度制御と、前記圧力式流量制御装置(4)が流量制御状態下では分流量制御指令信号(Ss)により前記熱式流量センサ(6a〜6n)の流量検出信号(Sm)に基づくフィードバック制御により前記電動弁(7a〜7n)の開度を調節する分流量制御とに、自動又は手動切換え可能な構成としたことを特徴とするガス分流供給装置。
- 設定流量下で定常運転中の電動弁(7)の弁開度(%)を予め読み取りすると共に、予め読み取りした弁開度を、弁開度制御時の予め定めた弁開度とするようにした請求項1に記載のガス分流供給装置。
- 分流路の数を2〜4とした請求項1に記載のガス分流供給装置。
- 圧力式流量制御装置(4)と、圧力式流量制御装置(4)からのガスをプロセスチャンバ(15)へ分流供給する並列に接続した複数の分流路(L 1 〜L n )と、各分流路(L 1 〜L n )に介設した熱式流量センサ(6a〜6n)と、熱式流量センサ(6a〜6n)の下流側に設けた電動弁(7a〜7n)と、各電動弁(7a〜7n)の開閉を制御する切換型コントローラ(16a〜16n)とを備えると共に、前記切換型コントローラ(16a〜16n)を、弁開度制御指令信号(Sp)により前記電動弁(7a〜7n)を所定の一定弁開度に保持する弁開度制御と、分流量制御指令信号(Ss)により前記熱式流量センサ(6a〜6n)の流量検出信号(Sm)に基づくフィードバック制御により前記電動弁(7a〜7n)の開度を調節する分流量制御とに、切換え可能な構成としたガス分流供給装置を用いた分流ガス供給に於いて、圧力式流量制御装置(4)が稼動する前には、切換型コントローラ(16)を介して電動弁(7a〜7n)の開度を予め定めた一定開度に保持し、その後、流量制御装置(4)が稼動して総流量(Q)の流量制御が行われた時点で、前記切換型コントローラ(16)を介して電動弁(7a〜7n)の開度を熱式流量センサ(6a〜6n)からの流量検知信号(Sm)に基づくフィードバック制御にし、設定流量の分流量(Q1〜Qn)を供給するようにしたガス分流供給方法。
- 分流路の数を2〜4とすると共に、弁開度制御時の電動弁(7)の弁開度を全開時の40〜70%とするようにした請求項4に記載のガス分流供給方法。
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JP2012043090A JP5881467B2 (ja) | 2012-02-29 | 2012-02-29 | ガス分流供給装置及びこれを用いたガス分流供給方法 |
TW102102889A TWI497248B (zh) | 2012-02-29 | 2013-01-25 | A gas split supply device and a gas diversion supply method using the same |
KR20130017918A KR101510146B1 (ko) | 2012-02-29 | 2013-02-20 | 가스 분류 공급 장치 및 이것을 사용한 가스 분류 공급 방법 |
US13/779,101 US9261884B2 (en) | 2012-02-29 | 2013-02-27 | Apparatus for dividing and supplying gas and method for dividing and supplying gas by use of this apparatus |
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- 2013-02-20 KR KR20130017918A patent/KR101510146B1/ko active IP Right Grant
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KR101510146B1 (ko) | 2015-04-08 |
TWI497248B (zh) | 2015-08-21 |
US20130220433A1 (en) | 2013-08-29 |
JP2013178709A (ja) | 2013-09-09 |
US9261884B2 (en) | 2016-02-16 |
TW201348911A (zh) | 2013-12-01 |
KR20130099838A (ko) | 2013-09-06 |
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