JP5855136B2 - 高温度で加工したポリエチレンの難燃加工方法 - Google Patents
高温度で加工したポリエチレンの難燃加工方法 Download PDFInfo
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- JP5855136B2 JP5855136B2 JP2013551986A JP2013551986A JP5855136B2 JP 5855136 B2 JP5855136 B2 JP 5855136B2 JP 2013551986 A JP2013551986 A JP 2013551986A JP 2013551986 A JP2013551986 A JP 2013551986A JP 5855136 B2 JP5855136 B2 JP 5855136B2
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- bis
- hydrogen
- formula
- alkyl
- flame retardant
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- -1 polyethylene Polymers 0.000 title claims description 171
- 239000004698 Polyethylene Substances 0.000 title claims description 84
- 229920000573 polyethylene Polymers 0.000 title claims description 83
- 239000003063 flame retardant Substances 0.000 title claims description 48
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims description 46
- 238000003672 processing method Methods 0.000 title description 2
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- 239000000203 mixture Substances 0.000 claims description 56
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- 239000001257 hydrogen Substances 0.000 claims description 42
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- 150000002431 hydrogen Chemical class 0.000 claims description 33
- 125000000217 alkyl group Chemical group 0.000 claims description 31
- 239000000758 substrate Substances 0.000 claims description 28
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 23
- 239000000654 additive Substances 0.000 claims description 22
- 125000003342 alkenyl group Chemical group 0.000 claims description 22
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 claims description 16
- 230000000996 additive effect Effects 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 15
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 13
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 13
- BHYQWBKCXBXPKM-UHFFFAOYSA-N tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate Chemical compound BrCC(CBr)(CBr)COP(=O)(OCC(CBr)(CBr)CBr)OCC(CBr)(CBr)CBr BHYQWBKCXBXPKM-UHFFFAOYSA-N 0.000 claims description 12
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- 125000002947 alkylene group Chemical group 0.000 claims description 9
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
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- 125000002993 cycloalkylene group Chemical group 0.000 claims description 7
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- YUAPUIKGYCAHGM-UHFFFAOYSA-N 1,2-dibromo-3-(2,3-dibromopropoxy)propane Chemical compound BrCC(Br)COCC(Br)CBr YUAPUIKGYCAHGM-UHFFFAOYSA-N 0.000 claims description 6
- LXIZRZRTWSDLKK-UHFFFAOYSA-N 1,3-dibromo-5-[2-[3,5-dibromo-4-(2,3-dibromopropoxy)phenyl]propan-2-yl]-2-(2,3-dibromopropoxy)benzene Chemical compound C=1C(Br)=C(OCC(Br)CBr)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(OCC(Br)CBr)C(Br)=C1 LXIZRZRTWSDLKK-UHFFFAOYSA-N 0.000 claims description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 6
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- 125000000587 piperidin-1-yl group Chemical group [H]C1([H])N(*)C([H])([H])C([H])([H])C([H])([H])C1([H])[H] 0.000 claims description 6
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- YVVYMSXDQGDASK-UHFFFAOYSA-N 1,2,3-tribromo-4-[2-(2,3,4-tribromophenoxy)ethoxy]benzene Chemical compound BrC1=C(Br)C(Br)=CC=C1OCCOC1=CC=C(Br)C(Br)=C1Br YVVYMSXDQGDASK-UHFFFAOYSA-N 0.000 claims description 5
- NZUPFZNVGSWLQC-UHFFFAOYSA-N 1,3,5-tris(2,3-dibromopropyl)-1,3,5-triazinane-2,4,6-trione Chemical compound BrCC(Br)CN1C(=O)N(CC(Br)CBr)C(=O)N(CC(Br)CBr)C1=O NZUPFZNVGSWLQC-UHFFFAOYSA-N 0.000 claims description 5
- XIRDTMSOGDWMOX-UHFFFAOYSA-N 3,4,5,6-tetrabromophthalic acid Chemical compound OC(=O)C1=C(Br)C(Br)=C(Br)C(Br)=C1C(O)=O XIRDTMSOGDWMOX-UHFFFAOYSA-N 0.000 claims description 5
- PQYJRMFWJJONBO-UHFFFAOYSA-N Tris(2,3-dibromopropyl) phosphate Chemical compound BrCC(Br)COP(=O)(OCC(Br)CBr)OCC(Br)CBr PQYJRMFWJJONBO-UHFFFAOYSA-N 0.000 claims description 5
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- 238000001721 transfer moulding Methods 0.000 description 1
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 description 1
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 description 1
- IVIIAEVMQHEPAY-UHFFFAOYSA-N tridodecyl phosphite Chemical compound CCCCCCCCCCCCOP(OCCCCCCCCCCCC)OCCCCCCCCCCCC IVIIAEVMQHEPAY-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- CYTQBVOFDCPGCX-UHFFFAOYSA-N trimethyl phosphite Chemical compound COP(OC)OC CYTQBVOFDCPGCX-UHFFFAOYSA-N 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- KVMPUXDNESXNOH-UHFFFAOYSA-N tris(1-chloropropan-2-yl) phosphate Chemical compound ClCC(C)OP(=O)(OC(C)CCl)OC(C)CCl KVMPUXDNESXNOH-UHFFFAOYSA-N 0.000 description 1
- JZZBTMVTLBHJHL-UHFFFAOYSA-N tris(2,3-dichloropropyl) phosphate Chemical compound ClCC(Cl)COP(=O)(OCC(Cl)CCl)OCC(Cl)CCl JZZBTMVTLBHJHL-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- LUVCTYHBTXSAMX-UHFFFAOYSA-N tris(2-chloroethyl) phosphite Chemical compound ClCCOP(OCCCl)OCCCl LUVCTYHBTXSAMX-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- SEOBQCUWPSPHTB-UHFFFAOYSA-N tris(3-bromo-3,3-dichloropropyl) phosphite Chemical compound ClC(Cl)(Br)CCOP(OCCC(Cl)(Cl)Br)OCCC(Cl)(Cl)Br SEOBQCUWPSPHTB-UHFFFAOYSA-N 0.000 description 1
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009756 wet lay-up Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
- C08L23/0815—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/203—Solid polymers with solid and/or liquid additives
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0066—Flame-proofing or flame-retarding additives
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34926—Triazines also containing heterocyclic groups other than triazine groups
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L2201/00—Properties
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Nitrogen Condensed Heterocyclic Rings (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
効率的に安定化させる量の1つ以上の大環状ヒンダートアミン光安定剤および効率的に難燃加工する量の1つ以上の臭素化難燃剤をポリエチレン基質に添加する工程及び、
この結果として得られるポリエチレン混合物を250℃以上の温度に曝す工程と、
を含み、
このヒンダートアミン光安定剤は、式I
nは0または1であり、
rは0、1、2、または3であり、
Xは、−O−、−S−、または-NR16−であり、
全体としてXR1は、同様に、塩素もしくはモルフォリノ、ピロリジン−1−イル、ピぺリジン−1−イル、またはヘキサヒドロアゼピン―1−イルであり、
R2、R4、R5、およびR7は、独立して、水素、C1−C12アルキル、C2−C6ヒドロキシアルキル、C3−C12アルケニル、C5−C12シクロアルキル、C6−C18アリール、C7−C9アラルキル、または式IIの基であり、
R3およびR6は、独立して、C2−C12アルキレン、C4−C12イミノジアルキレンまたはオキサジアルキレン、C5−C12シクロアルキレン、C6−C12アリーレン、C7−C12アラルキレンであり、
R8は、C2−C6アルキレンであり、
Yは、−O−R9または―NR10R11であり、
R9は、水素またはC1−C18アルキルであり、
R10およびR11は、独立して、C1−C6アルキル、2,2,6,6,−テトラメチルピペリド―4−イルまたは1,2,2,6,6−ペンタメチルピペリド−4−イルであり、
R12は、水素、C1−C12アルキル、C3−C12アルケニル、またはC7−C9アラルキルであり、
R13は、水素、メチル、エチルまたはフェニルであり、
R14は、水素、C1−C12アルキル、C3−C12アルケニル、C7−C9アラルキル、またはC1−C12アシルであり、
R15は、水素、C1−C8アルコキシ、C3−C8アルケニルオキシ、またはベンジルオキシであり、
R16は、R1について定義されたものと同じであり、
R1、R2、R4、R5、およびR7の基の少なくとも1つは、式IIの基である。
R12は好ましくは水素またはメチルであり、
R3およびR6は、好ましくはC2−C12アルキレンであり、
Xは、好ましくは―O―または―NR16−であり、
R16は好ましくは水素であり、かつR1は好ましくはC1‐C18アルキルであり、
R1Xは、好ましくはt−オクチルアミノまたはモルフォリノである。
例えば、シクロヘキシルまたはtert−ブチルシクロヘキシルがある。
エチレンブロモビステトラブロモフタルイミド、ジブロモネオペンチルグリコール、ジブロモシクロオクタン、トリスブロモネオペンタノール、トリス(トリブロモフェニル)トリアジン、2,3−ジブロモプロパノール、トリブロモアニリン、トリブロモフェノール、テトラブロモシクロペンタン、テトラブロモビフェニルエステル、テトラブロモジペンタエリスリトール、デカブロモジフェニルエーテル、テトラブロモフタル酸無水物、ペンタブロモトルエン、ペンタブロモジフェニルエーテル、ペンタブロモ酸化ジフェニル、ペンタブロモフェノール、ペンタブロモフェニル安息香酸塩、ペンタブロモエチルベンゼン、ヘキサブロモシクロヘキサン、ヘキサブロモシクロオクタン、ヘキサブロモシクロデカン、ヘキサブロモシクロドデカン、ヘキサブロモベンゼン、ヘキサブロモビフェニル、オクタブロモビフェニル、オクタブロモ酸化ジフェニル、ポリ(ペンタブロモベンジルアクリレート)、オクタブロモジフェニルエーテル、デカブロモジフェニルエタン、デカブロモジフェニルオキシド、デカブロモジフェニル エーテル、デカブロモジフェニル、臭素化トリメチルフェニルインダン、テトラブロモクロロトルエン、ビス(テトラブロモフタルイミド)エタン、ビス(トリブロモフェノキシ)エタン、臭素化ポリスチレン、臭素化エポキシオリゴマー、ポリペンタブロモベンジルアクリレート、ジブロモプロピルアクリレート、ジブロモヘキサクロロシクロペンタジエノシクロオクタン、N′−エチル(ビス)ジブロモノルボルネン(nonborane)ジカルボキシイミド、テトラブロモビスフェノールS、N′N′−エチルビス(ジブロモノンボルネン)ジカルボキシイミド、ヘキサクロロシクロペンタジエノ−ビス−(2,3−ジブロモ−1−プロピル)フタル酸塩、臭素化リン酸塩系ビス(2,3−ジブロモプロピル)リン酸塩およびトリス(トリブロモネオペンチル)リン酸塩およびトリス(ジクロロブロモプロピル)亜リン酸エステル、N,N′−エチレン−ビス−(テトラブロモフタルイミド)、テトラブロモフタル酸 ジオール[2−ヒドロキシプロピル−オキシ−2−2−ヒドロキシエチル−エチルテトラブロモフタル酸塩]、ビニルブロミド、ポリペンタブロモベンジルアクリレート、ポリ臭素化ジベンゾ−p−ジオキシン、トリス−(2,3−ジブロモプロピル)−イソシアヌレート、エチレン−ビス−テトラブロモフタルイミドおよびトリス(2,3−ジブロモプロピル)リン酸塩を含む。
1−(2−ヒドロキシエチル)−2,2,6,6−テトラメチル−4−ヒドロキシピペリジンおよびコハク酸の縮合物、MW3100−4000、
2−クロロ−4,6−ビス(ジブチルアミノ)−s−トリアジンでエンドキャップした4,4′−ヘキサ−メチレンビス(アミノ−2,2,6,6−テトラメチルピペリジン)および2,4−ジクロロ−6−[(2,2,6,6−テトラメチルピペリジン−4−イル)ブチルアミノ]−s−トリアジンの縮合産物であるオリゴマー化合物、MW2600−3400
2−クロロ−4,6−ビス(ジブチルアミノ)−s−トリアジンでエンドキャップした4,4′−ヘキサ−メチレンビス(アミノ−1,2,2,6,6−ペンタ(pentaa)メチルピペリジン)および2,4−ジクロロ−6−[(1,2,2,6,6−ペンタ(pentaa)メチルピペリジン−4−イル)ブチルアミノ]−s−トリアジンの縮合産物であるオリゴマー化合物
特定の実施形態
安定化しかつ難燃加工したポリエチレン物品を調製するための方法であって、この方法は、
効率的に安定化させる量の1つ以上の大環状ヒンダートアミン光安定剤および効率的に難燃加工する量の1つ以上の臭素化難燃剤をポリエチレン基質に添加することと、
この結果として得られるポリエチレン混合物を250℃以上の温度に曝すことと、
を含み、
このヒンダートアミン光安定剤が、式I
nが0または1であり、
rが0、1、2、または3であり、
Xは、−O−、−S−、または−NR16−であり、
全体としてXR1は、同様に、塩素、モルフォリノ、ピロリジン−1−イル、ピペリジン−1−イルまたはヘキサヒドロキシアゼピン−1−イルであり、
R2、R4、R5およびR7は、独立して、水素、C1−C12アルキル、C2−C6ヒドロキシアルキル、C3−C12アルケニル、C5−C12シクロアルキル、C6−C18アリール、C7−C9アラルキル、または式IIの基であり、
R3およびR6は、独立して、C2−C12アルキレン、C4−C12イミノジアルキレン、またはオキサジアルキレン、C5−C12シクロアルキレン、C6−C12アリーレン、またはC7−C12アラルキレンであり、
R8は、C2−C6アルキレンであり、
Yは、−O−R9または-NR10R11であり、
R9は、水素またはC1−C18アルキルであり、
R10およびR11は、独立して、C1−C6アルキル、2,2,6,6−テトラメチルピペリド−4−イルまたは1,2,2,6,6−ペンタメチルピペリド−4−イルであり、
R12は、水素、C1−C12アルキル、C3−C12アルケニル、またはC7−C9アラルキルであり、
R13は、水素、メチル、エチル、またはフェニルであり、
R14は、水素、C1−C12アルキル、C3−C12アルケニル、C7−C9アラルキル、またはC1−C12アシルであり、
R15は、水素、C1−C8アルコキシ、C3−C8アルケニルオキシ、またはベンジルオキシであり、
R16は、R1について定義されたものと同じであり、
R1、R2、R4、R5およびR7基の内の少なくとも1つが式IIの基である。
280℃以上の温度にポリエチレン混合物を曝すことを含む、実施形態1に記載の方法。
ヒンダートアミン光安定剤が、
臭素化難燃剤が、ポリ臭素化ジフェニルオキシド、デカブロモジフェニルオキシド、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩、トリス(2,3−ジブロモプロピル)リン酸塩、テトラブロモフタル酸、ビス−(N,N′−ヒドロキシエチル)テトラクロロフェニレンジアミン、テトラブロモビスフェノール A ビス(2,3−ジブロモプロピルエーテル)、臭素化エポキシ樹脂、エチレン−ビス(テトラブロモフタルイミド)、オクタブロモジフェニルエーテル、1,2−ビス(トリブロモフェノキシ)エタン、テトラブロモビスフェノール A、エチレン ビス−(ジブロモ−ノルボルナンジカルボキシイミド)およびトリス−(2,3−ジブロモプロピル(propyle))−イソシアヌレートからなる群から選択される、実施形態1または2に記載の工方法程。
回転モールド(ロトモールド)、フィルム押出、またはラミネートフィルム押出ステップを含む、実施形態1〜3に記載の方法。
臭素化難燃剤が、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩またはテトラブロモビスフェノール A、ビス(2,3−ジブロモプロピルエーテル)である、実施形態1〜4に記載の方法。
ポリエチレン基質の重量に基づき、ヒンダートアミン光安定剤を0.01重量%〜10重量%の量で添加し、かつ臭素化難燃剤を0.01重量%〜30重量%の量で添加し、例えば、ポリエチレン基質の重量に基づき、ヒンダートアミンを0.5重量%〜7重量%の量で添加し、かつ臭素化難燃剤を0.5重量%〜15重量%の量で添加する、実施形態1〜5に記載の方法。
1つ以上の大環状ヒンダートアミン光安定剤および1つ以上の臭素化難燃剤を含む添加組成物であって、このヒンダートアミン光安定剤が、式I
nが0または1であり、
rが0、1、2、または3であり、
Xが、−O−、−S−、または―NR16−であり、
全体としてXR1は、同様に、塩素、モルフォリノ、ピロリジン−1−イル、ピペリジン−1−イルまたはヘキサヒドロアゼピン−1−イルであってもよく、
R2、R4、R5およびR7は、独立して、水素、C1−C12、C2−C6ヒドロキシアルキル、C3−C12アルケニル、C5−C12シクロアルキル、C6−C18アリール、C7−C9アラルキル、または式IIの基であり、
R3およびR6は、独立して、C2−C12アルキレン、C4−C12イミノジアルキレン、またはオキサジアルキレン、C5−C12シクロアルキレン、C6−C12アリーレン、またはC7−C12アラルキレンであり、
R8は、C2−C6アルキレンであり、
Yは、−O−R9またはNR10R11であり、
R9は、水素またはC1−C18アルキルであり、
R10およびR11は、独立して、C1−C6アルキル、2,2,6,6−テトラメチルピペリド−4−イルまたは1,2,2,6,6−ペンタメチルピペリド−4−イルであり、
R12は、水素、C1−C12アルキル、C3−C12アルケニル、またはC7−C9アラルキルであり、
R13は、水素、メチル、エチル、またはフェニルであり、
R14は、水素、C1−C12アルキル、C3−C12アルケニル、C7−C9アラルキル、またはC1−C12アシルであり、
R15は、水素、C1−C8アルコキシ、C3―C8アルケニルオキシまたはベンジルオキシであり、
R16は、R1について定義されたものと同じであり、
R1、R2、R4、R5、およびR7基の内の少なくとも1つは、式IIの基であり、
臭素化難燃剤に対するヒンダートアミンの重量:重量の比が、1:99〜99:1である、添加組成物。
ヒンダートアミン光安定剤が、
臭素化難燃剤が、ポリ臭素化ジフェニルオキシド、デカブロモジフェニルオキシド、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩、トリス(2,3−ジブロモプロピル)リン酸塩、テトラブロモフタル酸、ビス−(N,N′−ヒドロキシエチル)テトラクロロフェニレンジアミン、テトラブロモビスフェノール Aビス(2,3−ジブロモプロピルエーテル)、臭素化エポキシ樹脂、エチレン−ビス(テトラブロモフタルイミド)、オクタブロモジフェニルエーテル、1,2−ビス(トリブロモフェノキシ)エタン、テトラブロモビスフェノール A、エチレン ビス−(ジブロモ−ノルボルナンジカルボキシイミドおよびトリス−(2,3−ジブロモプロピル(propyle))−イソシアヌレートから選択される、実施形態7に記載の添加組成物。
臭素化難燃剤が、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩またはテトラブロモビスフェノール A、ビス(2,3−ジブロモプロピルエーテル)である、実施形態7または8に記載の添加組成物。
250℃以上の高温度工程によるポリエチレン物品の調製における式Iの大環状ヒンダートアミン光安定剤および臭素化難燃剤の使用であって、この物品が、熱、光、および酸素に安定であり、かつ難燃性であり、さらに、白色であり、平坦な表面組成を有しかつ臭いがほとんどない、使用。
実施例
直鎖状低密度ポリエチレン(LLDPE)を以下に概説する添加剤と乾式混合する。量は重量の一部である。280℃まで加熱したある工場の2軸押出機内にこの混合物を導入した。この押出機は、18mmの直径のスクリューおよび25の割合の直径に対する長さのスクリューを有する。スクリューの回転は、20rpmにセットされ、かつその出力レートは、約10Ibs./時間である。この押出成形物を、色、表面組成、および臭いを収集しかつ試験する。この観察は、以下に概説する。
実施例1は、テトラブロモビスフェノール A、ビス(2,3−ジブロモプロピルエーテル)の5.5重量部と各処方の臭素化難燃剤を置き換えることを繰り返した。
(通常のメルトインデックスが、3.5g/10分、密度が0.935g/cm3の)ヘキセンと共重合した100重量部の密度であるポリエチレンをステアリン酸亜鉛の0.050重量部および追加の添加剤の組み合わせと乾式混合する。この混合物をMaddockの24:1L/Dスクリューを使用し、100rpmで混合して、Superior/MPM押出機内にて、232℃でペレット状に溶融しかつ混合する。この処方はさらに、N,N′−ビス(2,2,6,6−テトラメチル−4−ピペリジル)−ヘキサメチレンジアミンおよび4−tert−オクチルアミノ−2,6−ジクロロ−1,3,5−トリアジンの本発明の環状縮合物の一部ならびにトリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩およびテトラブロモビスフェノール A、ビス(2,3−ジブロモプロピル エーテル)から選択される臭素化難燃剤の5つの部分を含む。
Claims (11)
- 安定化しかつ難燃加工したポリエチレン物品を調製するための方法であって、
当該方法が、
効率的に安定化させる量の1つ以上の大環状ヒンダートアミン光安定剤及び効率的に難燃加工する量の1つ以上の臭素化難燃剤をポリエチレン基質に添加する工程及び、
得られたポリエチレン混合物を250℃以上の温度に曝す工程、
を含み、
前記ヒンダートアミン光安定剤は、式I
R1は、水素、C1−C18アルキル、C3−C18アルケニル、C5−C18シクロアルキル、C6−C18アリール、C7−C9アラルキル、または―R8−Yであり、あるいは
R1は、式II
nは、0または1であり、
rは、0、1、2、または3であり、
Xは、−O−、−S−、または―NR16−であり、
全体としてXR1は、同様に、塩素またはモルフォリノ、ピロリジン−1−イル、ピペリジン−1−イルまたはヘキサヒドロアゼピン−1−イルであってもよく、
R2、R4、R5、およびR7は、独立して、水素、C1−C12アルキル、C2−C6ヒドロキシアルキル、C3−C12アルケニル、C5−C12シクロアルキル、C6−C18アリール、C7−C9アラルキル、または式IIの基であり、
R3およびR6は、独立して、C2−C12アルキレン、C4−C12イミノジアルキレン、またはオキサジアルキレン、C5−C12シクロアルキレン、C6−C12アリーレン、またはC7―C12アラルキレンであり、
R8は、C2−C6アルキレンであり、
Yは、−O−R9または―NR10R11であり、
R9は、水素またはC1−C18アルキルであり、
R10およびR11は、独立して、C1−C6アルキル、2,2,6,6−テトラメチルピペリド−4−イルまたは1,2,2,6,6−ペンタメチルピペリド−4−イルであり、
R12は、水素、C1−C12アルキル、C3−C12アルケニル、またはC7−C9アラルキルであり、
R13は、水素、メチル、エチル、またはフェニルであり、
R 15は、水素、C1−C8アルコキシ、C3−C8アルケニルオキシ、またはベンジルオキシであり、
R16は、R1について定義されたものと同じであり、
R1、R2、R4、R5、およびR7の内の少なくとも1つの基が式IIの基である、
方法。 - 前記ポリエチレン混合物を280℃以上の温度に曝す工程を含む、請求項1に記載の方法。
- 前記ヒンダートアミン光安定剤が、
前記臭素化難燃剤が、ポリ臭素化ジフェニルオキシド、デカブロモジフェニルオキシド、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩、トリス(2,3−ジブロモプロピル)リン酸塩、テトラブロモフタル酸、ビス−(N,N′−ヒドロキシエチル)テトラクロロフェニレンジアミン、テトラブロモビスフェノールAビス(2,3−ジブロモプロピルエーテル)、臭素化エポキシ樹脂、エチレン−ビス(テトラブロモフタルイミド)、オクタブロモジフェニルエーテル、1,2−ビス(トリブロモフェノキシ)エタン、テトラブロモビスフェノールA、エチレンビス−(ジブロモ−ノルボルナンジカルボキシイミド)およびトリス−(2,3−ジブロモプロピル)−イソシアヌレートからなる群から選択される、請求項1または2に記載の方法。 - 回転モールド、フィルム押出、またはラミネートフィルム押出ステップを含む、請求項1〜3の何れか1項に記載の方法。
- 前記臭素化難燃剤が、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩またはテトラブロモビスフェノールA、ビス(2,3−ジブロモプロピルエーテル)である、請求項1〜4の何れか1項に記載の方法。
- 前記ポリエチレン基質の重量に基づき、前記ヒンダートアミン光安定剤を0.01重量%〜10重量%の量で添加し、かつ前記臭素化難燃剤を0.01重量%〜30重量%の量で添加する請求項1〜5の何れか1項に記載の方法。
- 前記ポリエチレン基質の重量に基づき、前記ヒンダートアミン光安定剤を0.5重量%〜7重量%の量で添加し、前記臭素化難燃剤を0.5重量%〜15重量%の量で添加する請求項6に記載の方法。
- 1つ以上の大環状ヒンダートアミン光安定剤および1つ以上の臭素化難燃剤を含む添加組成物であって、前記ヒンダートアミン光安定剤が、式I
R1は、水素、C1−C18アルキル、C3−C18アルケニル、C5−C18シクロアルキル、C6−C18アリール、C7−C9アラルキル、または―R8−Yであり、あるいは、
R1が、式II
nは、0または1であり、
rは0、1、2、または3であり、
Xは、−O−、−S−、または―NR16−であり、
全体としてXR1は、同様に、塩素またはモルフォリノ、ピロリジン−1−イル、ピペリジン−1−イルまたはヘキサヒドロキシアゼピン−1−イルであってよく、
R2、R4、R5、およびR7は、独立して、水素、C1−C12アルキル、C2−C6ヒドロキシアルキル、C3−C12アルケニル、C5−C12シクロアルキル、C6−C18アリール、C7−C9アラルキル、または式IIの基であり、
R3およびR6は、独立して、C2−C12アルキレン、C4−C12イミノジアルキレン、またはオキサジアルキレン、C5−C12シクロアルキレン、C6−C12アリーレン、またはC7−C12アラルキレンであり、
R8は、C2−C6アルキレンであり、
Yは、−O―R9またはNR10R11であり、
R9は、水素またはC1−C18アルキルであり、
R10およびR11は、独立して、C1−C6アルキル、2,2,6,6−テトラメチルピペリド−4−イルまたは1,2,2,6,6−ペンタメチルピペリド−4−イルであり、
R12は、水素、C1−C12アルキル、C3−C12アルケニルまたはC7−C9アラルキルであり、
R13は、水素、メチル、エチル、またはフェニルであり、
R 15は、水素、C1−C8アルコキシ、C3−C8アルケニルオキシ、またはベンジルオキシであり、
R16は、R1について定義されたものと同じであり、
R1、R2、R4、R5およびR7の内の少なくとも1つの基が、式IIの基であり、
前記臭素化難燃剤に対する前記ヒンダートアミンの重量:重量の比は、1:99〜99:1の範囲である、
添加組成物。 - 前記ヒンダートアミン光安定剤が、
前記臭素化難燃剤が、ポリ臭素化ジフェニルオキシド、デカブロモジフェニルオキシド、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩、トリス(2,3−ジブロモプロピル)リン酸塩、テトラブロモフタル酸、ビス−(N,N′−ヒドロキシエチル)テトラクロロフェニレンジアミン、テトラブロモビスフェノールAビス(2,3−ジブロモプロピルエーテル)、臭素化エポキシ樹脂、エチレン−ビス(テトラブロモフタルイミド)、オクタブロモジフェニルエーテル、1,2−ビス(トリブロモフェノキシ)エタン、テトラブロモビスフェノールA、エチレンビス−(ジブロモ−ノルボルナンジカルボキシイミド)およびトリス−(2,3−ジブロモプロピル)−イソシアヌレートからなる群から選択される、請求項8に記載の添加組成物。 - 前記臭素化難燃剤が、トリス[3−ブロモ−2,2−ビス(ブロモメチル)プロピル]リン酸塩またはテトラブロモビスフェノールA、ビス(2,3−ジブロモプロピルエーテル)である、請求項8または9に記載の添加組成物。
- 250℃以上の高温度工程による前記ポリエチレン物品の調製における式I
R 1 は、水素、C 1 −C 18 アルキル、C 3 −C 18 アルケニル、C 5 −C 18 シクロアルキル、C 6 −C 18 アリール、C 7 −C 9 アラルキル、または―R 8 −Yであり、あるいは、
R 1 が、式II
nは、0または1であり、
rは0、1、2、または3であり、
Xは、−O−、−S−、または―NR 16 −であり、
全体としてXR 1 は、同様に、塩素またはモルフォリノ、ピロリジン−1−イル、ピペリジン−1−イルまたはヘキサヒドロキシアゼピン−1−イルであってよく、
R 2 、R 4 、R 5 、およびR 7 は、独立して、水素、C 1 −C 12 アルキル、C 2 −C 6 ヒドロキシアルキル、C 3 −C 12 アルケニル、C 5 −C 12 シクロアルキル、C 6 −C 18 アリール、C 7 −C 9 アラルキル、または式IIの基であり、
R 3 およびR 6 は、独立して、C 2 −C 12 アルキレン、C 4 −C 12 イミノジアルキレン、またはオキサジアルキレン、C 5 −C 12 シクロアルキレン、C 6 −C 12 アリーレン、またはC 7 −C 12 アラルキレンであり、
R 8 は、C 2 −C 6 アルキレンであり、
Yは、−O―R 9 またはNR 10 R 11 であり、
R 9 は、水素またはC 1 −C 18 アルキルであり、
R 10 およびR 11 は、独立して、C 1 −C 6 アルキル、2,2,6,6−テトラメチルピペリド−4−イルまたは1,2,2,6,6−ペンタメチルピペリド−4−イルであり、
R 12 は、水素、C 1 −C 12 アルキル、C 3 −C 12 アルケニルまたはC 7 −C 9 アラルキルであり、
R 13 は、水素、メチル、エチル、またはフェニルであり、
R 15 は、水素、C 1 −C 8 アルコキシ、C 3 −C 8 アルケニルオキシ、またはベンジルオキシであり、
R 16 は、R 1 について定義されたものと同じであり、
R 1 、R 2 、R 4 、R 5 およびR 7 の内の少なくとも1つの基が、式IIの基である大環状ヒンダートアミン光安定剤および臭素化難燃剤の使用方法であって、前記物品が、熱、光、および酸素に対して安定であり、かつ難燃性であり、白色であり、平坦な表面組成を有し、かつ臭いがほとんどない、使用方法。
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IT1195277B (it) * | 1981-10-02 | 1988-10-12 | Chimosa Chimica Organica Spa | Piperidil derivati di composti triazinici macrociclici,aventi attivita' stabilizzante per i polimeri e processi per la loro preparazione |
US5728335A (en) * | 1996-06-26 | 1998-03-17 | Union Carbide Chemicals & Plastics Technology Corporation | Process for extrusion |
US6472456B1 (en) * | 1997-06-30 | 2002-10-29 | Ciba Specialty Chemicals Corp. | Flame retardant compositions |
TWI273115B (en) * | 2000-12-12 | 2007-02-11 | Ciba Sc Holding Ag | Improved weatherability of flame retardant polyolefin |
US7084197B2 (en) * | 2001-06-29 | 2006-08-01 | Ciba Specialty Chemicals Corporation | Synergistic combinations of nano-scaled fillers and hindered amine light stabilizers |
ES2318059T3 (es) * | 2001-12-10 | 2009-05-01 | Ciba Holding Inc. | Composiciones ignifugantes. |
CA2482540C (en) * | 2002-04-17 | 2012-06-19 | Ciba Specialty Chemicals Holding Inc. | Flame retardant polymer compositions containing hydroxylamine esters |
EP1308084A1 (en) * | 2002-10-02 | 2003-05-07 | Ciba SC Holding AG | Synergistic UV absorber combination |
US7138448B2 (en) * | 2002-11-04 | 2006-11-21 | Ciba Specialty Chemicals Corporation | Flame retardant compositions |
GB0304247D0 (en) * | 2003-02-25 | 2003-03-26 | British Polythene Ltd | Fire retardant film |
EP2393876B1 (en) * | 2009-02-04 | 2013-08-14 | Basf Se | N-substituted macrocyclic triazine-hals stabilizers |
-
2012
- 2012-01-10 WO PCT/US2012/020766 patent/WO2012106073A2/en active Application Filing
- 2012-01-10 US US13/347,055 patent/US20120225980A1/en not_active Abandoned
- 2012-01-10 CN CN2012800071792A patent/CN103339172A/zh active Pending
- 2012-01-10 KR KR1020137020182A patent/KR20140017541A/ko not_active Withdrawn
- 2012-01-10 JP JP2013551986A patent/JP5855136B2/ja not_active Expired - Fee Related
- 2012-01-10 EP EP12741510.7A patent/EP2670790A4/en not_active Withdrawn
- 2012-01-20 TW TW101102745A patent/TW201245207A/zh unknown
Also Published As
Publication number | Publication date |
---|---|
US20120225980A1 (en) | 2012-09-06 |
KR20140017541A (ko) | 2014-02-11 |
JP2014513732A (ja) | 2014-06-05 |
TW201245207A (en) | 2012-11-16 |
EP2670790A4 (en) | 2014-07-16 |
WO2012106073A3 (en) | 2012-11-22 |
WO2012106073A2 (en) | 2012-08-09 |
EP2670790A2 (en) | 2013-12-11 |
CN103339172A (zh) | 2013-10-02 |
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