JP5682095B2 - Coating layer and coating layer forming method - Google Patents
Coating layer and coating layer forming method Download PDFInfo
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- JP5682095B2 JP5682095B2 JP2011111744A JP2011111744A JP5682095B2 JP 5682095 B2 JP5682095 B2 JP 5682095B2 JP 2011111744 A JP2011111744 A JP 2011111744A JP 2011111744 A JP2011111744 A JP 2011111744A JP 5682095 B2 JP5682095 B2 JP 5682095B2
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- 238000000034 method Methods 0.000 title claims description 37
- 239000003795 chemical substances by application Substances 0.000 claims description 191
- 239000010410 layer Substances 0.000 claims description 72
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- 239000002904 solvent Substances 0.000 claims description 60
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 32
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- 125000000524 functional group Chemical group 0.000 claims description 29
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- 239000003054 catalyst Substances 0.000 claims description 13
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- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical compound CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- VKPSKYDESGTTFR-UHFFFAOYSA-N isododecane Natural products CC(C)(C)CC(C)CC(C)(C)C VKPSKYDESGTTFR-UHFFFAOYSA-N 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 1
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ZEIWWVGGEOHESL-UHFFFAOYSA-N methanol;titanium Chemical compound [Ti].OC.OC.OC.OC ZEIWWVGGEOHESL-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940094933 n-dodecane Drugs 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- HFPZCAJZSCWRBC-UHFFFAOYSA-N p-cymene Chemical compound CC(C)C1=CC=C(C)C=C1 HFPZCAJZSCWRBC-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- SGNLDVYVSFANHW-UHFFFAOYSA-N pentane-2,4-dione;zirconium Chemical compound [Zr].CC(=O)CC(C)=O SGNLDVYVSFANHW-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QPQANCNBWQXGTQ-UHFFFAOYSA-N trihydroxy(trimethylsilylperoxy)silane Chemical compound C[Si](C)(C)OO[Si](O)(O)O QPQANCNBWQXGTQ-UHFFFAOYSA-N 0.000 description 1
- UAEJRRZPRZCUBE-UHFFFAOYSA-N trimethoxyalumane Chemical compound [Al+3].[O-]C.[O-]C.[O-]C UAEJRRZPRZCUBE-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/06—Other polishing compositions
- C09G1/14—Other polishing compositions based on non-waxy substances
- C09G1/16—Other polishing compositions based on non-waxy substances on natural or synthetic resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/057—Metal alcoholates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
- Y10T428/24975—No layer or component greater than 5 mils thick
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31663—As siloxane, silicone or silane
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Laminated Bodies (AREA)
- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
Description
本発明は、コーティング層及びコーティング層形成方法に関し、更に詳しくは、基材、例えば、車両外装等に施与するコーティング層及びそのコーティング層を形成する方法に関する。 The present invention relates to a coating layer and a coating layer forming method, and more particularly to a coating layer applied to a base material such as a vehicle exterior and a method for forming the coating layer.
従来、自動車及び産業車両等の屋外で使用される車両の外装、例えば、自動車の塗装面に撥水性、光沢及び艶を付与するために、各種の処理剤を用いたコーティング処理が行われてきた。例えば、アミノ変性シリコーンオイルエマルジョンを塗布後に、その他のエマルジョンを重ね塗りする車輌外装用撥水剤の塗布方法(特許文献1)、アミノ変性シリコーンオイルを主成分とするコーティング剤を塗布及び乾燥後に、ジメチルシリコーンオイル及びアミノ変性シリコーンオイルを含有する水性エマルジョンからなる、車両塗装面の艶出し剤を重ねて塗布及び乾燥する、車両塗装面の艶出し方法(特許文献2)、及び、アミノ変性シリコーンオイルエマルジョンを基剤表面に塗布後、アニオン性シリカ微粒子分散液を塗布することにより、シリコーンからなる滑水性被膜を基材表面に形成する方法(特許文献3)等が知られている。これらは、いずれもアミノ変性シリコーンオイルを主成分とする剤を、まず、基材、例えば、車両塗装面に塗布するものである。これらの方法は異なる2種の剤を重ね塗りするものであるが、各剤の保存性が不十分であり、また、各剤を塗布する際の作業性に問題があった。 Conventionally, coating treatments using various treatment agents have been performed in order to impart water repellency, gloss, and luster to exteriors of vehicles used outdoors such as automobiles and industrial vehicles, for example, painted surfaces of automobiles. . For example, after applying an amino-modified silicone oil emulsion, after applying and drying a coating agent mainly composed of amino-modified silicone oil, a coating method of a water-repellent agent for vehicle exterior in which other emulsions are applied repeatedly (Patent Document 1) A method for polishing a painted surface of a vehicle (Patent Document 2), comprising a water-based emulsion containing dimethyl silicone oil and an amino-modified silicone oil, applying and drying a polishing agent on the painted surface of the vehicle, and amino-modified silicone oil A method of forming a water-slidable coating film made of silicone on a substrate surface by applying an anionic silica fine particle dispersion after coating the emulsion on the base surface is known (Patent Document 3). In these methods, an agent mainly composed of amino-modified silicone oil is first applied to a substrate, for example, a vehicle painted surface. In these methods, two different types of agents are overcoated, but the preservability of each agent is insufficient, and there is a problem in workability when applying each agent.
また、車両塗装面に撥水性及び光沢を与えるコーティング剤組成物も、種々のものが知られている。例えば、特許文献4には、ジメチルポリシロキサン、アミノ変性ジメチルポリシロキサン、アミノ変性ジメチルポリシロキサンの中和に必要な量の酸、アルコール類及び水を含有する艶出し撥水剤組成物が記載されている。特許文献5には、湿気硬化性シリコーンオリゴマー、硬化触媒及び両末端型反応性シリコーンオイルを所定量で含有する車両用コーティング剤が記載されている。ここで、両末端型反応性シリコーンオイルに含まれる反応性官能基は、ヒドロキシル基、カルビノール基(−R5OH、R5はアルキレン基を示す)、アミノアルキル基(−R6NH2、R6はアルキレン基を示す)、カルボキシアルキル基(−R7COOH、R7はアルキレン基を示す)である。特許文献6には、両末端に三官能の加水分解性基を有するポリジメチルシロキサン、1〜4個の加水分解性基を有するアルコキシシランの部分加水分解縮合物、有機チタン系触媒、脂肪族炭化水素系溶剤又はエステル系溶剤、アルコール系溶剤からなる撥水コーティング用シリコーン組成物が記載されている。特許文献7には、25℃で所定の粘度を有するアミノ変性シリコーンオイルとジメチルシリコーンオイルの所定量を水中に分散させたエマルジョンであって、さらに油滴の平均粒径を所定値にしたエマルジョンタイプ艶出し剤が記載されている。特許文献8には、両末端型反応性ポリオルガノシロキサン、金属アルコキシド系硬化触媒、アルコール系溶剤からなる撥水剤組成物が記載されている。特許文献9には、湿気硬化性液状シリコーンオリゴマー、硬化触媒、両末端シラノール基を含有する直鎖状変性ポリジメチルシロキサン及び所定の揮発性溶剤を所定量で含む表面撥水保護剤が記載されている。特許文献10には、アミノ変性シリコーンを含むシリコーン、アルコール等の水溶性有機溶剤、界面活性剤で乳化されたシリコーンエマルジョンからなる撥水処理剤が記載されている。該撥水処理剤は、従来実施していた下地処理等が不要であり、該剤を直接基材に塗布して、単独で良好な撥水性を発揮するものである。これらの剤はいわゆる一液の撥水処理剤であるが、剤中に界面活性剤又は酸を使用するものでは、それにより塗膜への密着性が退化し、また、撥水性、光沢が十分ではない等の問題点があった。 Various coating agent compositions that give water repellency and gloss to the painted surface of vehicles are also known. For example, Patent Document 4 describes a polishing water repellent composition containing dimethylpolysiloxane, amino-modified dimethylpolysiloxane, and acids, alcohols and water in amounts necessary for neutralization of amino-modified dimethylpolysiloxane. ing. Patent Document 5 describes a vehicle coating agent containing a predetermined amount of a moisture curable silicone oligomer, a curing catalyst, and a both-end type reactive silicone oil. Here, the reactive functional group contained in the both-end type reactive silicone oil includes a hydroxyl group, a carbinol group (—R 5 OH, R 5 represents an alkylene group), an aminoalkyl group (—R 6 NH 2 , R 6 represents an alkylene group) and a carboxyalkyl group (—R 7 COOH, R 7 represents an alkylene group). Patent Document 6 discloses polydimethylsiloxane having a trifunctional hydrolyzable group at both ends, a partial hydrolysis condensate of alkoxysilane having 1 to 4 hydrolyzable groups, an organic titanium catalyst, aliphatic carbonization. A water-repellent coating silicone composition comprising a hydrogen solvent, an ester solvent, or an alcohol solvent is described. Patent Document 7 discloses an emulsion type in which a predetermined amount of amino-modified silicone oil and dimethyl silicone oil having a predetermined viscosity at 25 ° C. is dispersed in water, and the average particle diameter of oil droplets is a predetermined value. A polish is described. Patent Document 8 describes a water repellent composition comprising a both-end-type reactive polyorganosiloxane, a metal alkoxide curing catalyst, and an alcohol solvent. Patent Document 9 describes a surface water-repellent protective agent containing a predetermined amount of a moisture-curable liquid silicone oligomer, a curing catalyst, a linear modified polydimethylsiloxane containing both terminal silanol groups, and a predetermined volatile solvent. Yes. Patent Document 10 describes a water repellent treatment agent comprising a silicone emulsion emulsified with a silicone containing amino-modified silicone, a water-soluble organic solvent such as alcohol, and a surfactant. The water-repellent treatment agent does not require a conventional ground treatment or the like, and directly applies the agent to a substrate to exhibit good water repellency alone. These agents are so-called one-part water-repellent treatment agents. However, when a surfactant or acid is used in the agent, the adhesion to the coating film is deteriorated, and the water repellency and gloss are sufficient. There were problems such as not.
本発明は、基材、例えば、車両外装等に対して、優れた撥水性及び良好な光沢を付与し得るコーティング層を提供し、並びに、使用する剤の保存安定性及び分散性に優れ、かつ塗布時の作業性に優れるばかりではなく、得られたコーティング層が、基材、例えば、車両外装等に対して、優れた撥水性及び良好な光沢を付与し得る、コーティング層形成方法を提供するものである。 The present invention provides a coating layer capable of imparting excellent water repellency and good gloss to a substrate such as a vehicle exterior, and is excellent in storage stability and dispersibility of the agent used, and Provided is a method for forming a coating layer, which not only has excellent workability at the time of application, but also allows the obtained coating layer to impart excellent water repellency and good gloss to a substrate such as a vehicle exterior. Is.
本発明者は、上記課題を解決すべく、従来の種々のコーティング剤及びコーティング剤の塗布方法には如何なる問題点が存在するのかを検討した。その結果、上記のように、異なる2種の剤を重ね塗りするものであって、アミノ変性シリコーンオイルを主成分とする剤を、まず、基材、例えば、車両塗装面に塗布する従来技術にあっては、各剤の保存安定性が不十分であると共に、各剤を塗布する際の作業性に問題があることをつきとめた。その一方、上記のような一液の撥水処理剤では、撥水性及び光沢を十分に高めることができないという問題があることもつきとめた。本発明者は、これらの問題を解決するために更に検討を重ねたところ、一液の撥水処理剤、即ち、重ね塗りをしない処理では、如何に丁寧かつ慎重に処理してもその表面等に生ずる不均質部分を取り除くことができない故に、撥水性及び光沢の向上には限界があることを見出した。一方、異なる2種の剤を重ね塗りする方法を採用するにあたっては、各剤が保存安定性及び分散性に優れていることが重要であり、かつ、各剤は臭気等がなく、また、拭き上げ易いと言うような、いわゆる作業性に優れていることが必要であるのみならず、第1層に生じた不均質部分を第2層が十分に補完し、かつ第2層が第1層の撥水性及び光沢を妨げることなく、むしろ向上せしめる必要があることを見出した。そして、本発明者は、上記観点、及び、とりわけ、如何なる層を組み合わせれば好適な撥水性及び光沢を有するコーティング層が得られるかと言う観点に立って、更に検討を続けたところ、下記の所定の剤を組み合わせて2層を形成すれば、これら2層が相互作用して、得られたコーティング層が優れた撥水性及び良好な光沢を有し、また、これら所定の剤を使用する下記所定のコーティング層形成方法を使用すれば、塗布する剤が保存安定性及び分散性に優れ、かつ、臭気がなく、また、塗布時の作業性に優れることを見出し、本発明を完成するに至った。 In order to solve the above-mentioned problems, the present inventor examined what problems exist in various conventional coating agents and coating methods. As a result, as described above, two different types of agents are overcoated, and an agent mainly composed of amino-modified silicone oil is first applied to a substrate, for example, a vehicle painted surface. In this case, the storage stability of each agent was insufficient, and it was found that there was a problem in workability when applying each agent. On the other hand, it has also been found that the one-component water repellent treatment agent as described above has a problem that water repellency and gloss cannot be sufficiently increased. The inventor conducted further studies to solve these problems, and as a result, a one-part water-repellent treatment agent, that is, a surface that does not undergo overcoating, no matter how carefully and carefully it is treated, etc. It has been found that the improvement in water repellency and gloss is limited because the inhomogeneous portion occurring in the film cannot be removed. On the other hand, in adopting a method of repeatedly coating two different types of agents, it is important that each agent is excellent in storage stability and dispersibility, and each agent has no odor and is wiped off. It is not only necessary to be excellent in workability so as to be easy to raise, but the second layer sufficiently complements the heterogeneous portion generated in the first layer, and the second layer is the first layer. It has been found that it is necessary to improve the water repellency and gloss without impeding the water. The present inventor further studied from the viewpoints described above and, in particular, from what viewpoint can be obtained a coating layer having suitable water repellency and gloss when combined, and the following predetermined ones were obtained. When the two layers are combined to form two layers, the two layers interact, and the resulting coating layer has excellent water repellency and good gloss. When the coating layer forming method is used, the agent to be applied is excellent in storage stability and dispersibility, has no odor, and has excellent workability at the time of application, and the present invention has been completed. .
即ち、本発明は、
(1)(a−1)分子内に加水分解性官能基を1つ以上有するポリオルガノシロキサン 3〜45質量部、
(a−2)硬化触媒 0.05〜5質量部、及び
(a−3)炭素数8〜15の飽和炭化水素系溶剤と炭素数8〜15の芳香族炭化水素系溶剤とから成り、上記飽和炭化水素系溶剤と上記芳香族炭化水素系溶剤との質量比が100/0〜50/50である有機溶剤 50〜96.95質量部
の合計100質量部を含む被膜形成剤(A)
を硬化して得られる層(I)、
並びに、
(b−1)分子側鎖にアミノ基を1つ以上有するポリオルガノシロキサン(但し、(b−2)が分子側鎖にアミノ基を有するときは分子鎖末端にアミノ基を2つ以上有しない。) 0.05〜15質量部、
(b−2)分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン 0.01〜10質量部、
(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョン 固形分として1〜20質量部、
(b−4)親水性基含有有機溶剤 0.1〜25質量部、及び
(b−5)水 30〜98.84質量部
の合計100質量部を含む仕上げ処理剤(B)
を固化して得られる層(II)
を少なくとも備え、かつ、基材側に層(I)を備え、表面側に層(II)を備えるコーティング層である。
That is, the present invention
(1) (a-1) 3-45 parts by mass of a polyorganosiloxane having one or more hydrolyzable functional groups in the molecule,
(A-2) Curing catalyst 0.05 to 5 parts by mass, and (a-3) consisting of a saturated hydrocarbon solvent having 8 to 15 carbon atoms and an aromatic hydrocarbon solvent having 8 to 15 carbon atoms, Film forming agent (A) comprising a total of 100 parts by mass of 50 to 96.95 parts by mass of an organic solvent in which the mass ratio of the saturated hydrocarbon solvent to the aromatic hydrocarbon solvent is 100/0 to 50/50
Layer (I) obtained by curing
And
(B-1) Polyorganosiloxane having one or more amino groups in the molecular side chain (however, when (b-2) has an amino group in the molecular side chain, it does not have two or more amino groups at the end of the molecular chain. .) 0.05 to 15 parts by mass,
(B-2) 0.01 to 10 parts by mass of a polyorganosiloxane having two or more amino groups at the molecular chain terminal,
(B-3) Silicone resin emulsion emulsified with a nonionic or anionic surfactant 1 to 20 parts by mass as a solid content,
(B-4) Finishing agent (B) containing a total of 100 parts by mass of a hydrophilic group-containing organic solvent 0.1 to 25 parts by mass and (b-5) 30 to 98.84 parts by mass of water
Layer obtained by solidifying (II)
And a layer (I) on the substrate side and a layer (II) on the surface side.
好ましい態様として、
(2)基材上に層(I)を備え、かつ、その上に層(II)を備える、上記(1)記載のコーティング層、
(3)層(I)の厚さが0.1〜0.5μmであり、かつ、層(II)の厚さが0.1〜0.5μmである、上記(1)又は(2)記載のコーティング層、
(4)成分(a−1)の配合量が、被膜形成剤(A)100質量部中、5〜45質量部である、上記(1)〜(3)のいずれか一つに記載のコーティング層、
(5)成分(a−1)の配合量が、被膜形成剤(A)100質量部中、7〜45質量部である、上記(1)〜(3)のいずれか一つに記載のコーティング層、
(6)成分(a−1)の配合量が、被膜形成剤(A)100質量部中、7〜30質量部である、上記(1)〜(3)のいずれか一つに記載のコーティング層、
(7)成分(b−1)の配合量が、仕上げ処理剤(B)100質量部中、0.1〜5質量部である、上記(1)〜(6)のいずれか一つに記載のコーティング層、
(8)成分(b−2)の配合量が、仕上げ処理剤(B)100質量部中、0.1〜3質量部である、上記(1)〜(7)のいずれか一つに記載のコーティング層、
(9)成分(b−1)及び(b−2)の配合量の合計が、仕上げ処理剤(B)100質量部中、0.06〜20質量部である、上記(1)〜(8)のいずれか一つに記載のコーティング層、
(10)成分(b−3)の配合量が、仕上げ処理剤(B)100質量部中、3〜15質量部である、上記(1)〜(9)のいずれか一つに記載のコーティング層、
(11)成分(a−3)を構成する炭素数8〜15の飽和炭化水素系溶剤がイソパラフィン系溶剤である、上記(1)〜(10)のいずれか一つに記載のコーティング層、
(12)成分(a−3)が、炭素数8〜15の飽和炭化水素系溶剤100質量部より成る、上記(1)〜(11)のいずれか一つに記載のコーティング層、
(13)成分(b−4)がアルコールである、上記(1)〜(12)のいずれか一つに記載のコーティング層、
(14)成分(a−1)が、分子鎖両末端に加水分解性官能基を有するポリジメチルシロキサンである、上記(1)〜(13)のいずれか一つに記載のコーティング層、
(15)成分(a−1)が、分子鎖両末端メトキシ基含有ポリジメチルシロキサンである、上記(1)〜(13)のいずれか一つに記載のコーティング層、
(16)成分(a−2)が、有機金属化合物である、上記(1)〜(15)のいずれか一つに記載のコーティング層、
(17)基材が車両外装である、上記(1)〜(16)のいずれか一つに記載のコーティング層
を挙げることができる。
As a preferred embodiment,
(2) The coating layer according to the above (1), comprising the layer (I) on the substrate and the layer (II) thereon.
(3) The above (1) or (2), wherein the layer (I) has a thickness of 0.1 to 0.5 μm, and the layer (II) has a thickness of 0.1 to 0.5 μm. Coating layer,
(4) Coating as described in any one of said (1)-(3) whose compounding quantity of component (a-1) is 5-45 mass parts in 100 mass parts of film formation agents (A). layer,
(5) Coating as described in any one of said (1)-(3) whose compounding quantity of component (a-1) is 7-45 mass parts in 100 mass parts of film forming agents (A). layer,
(6) Coating as described in any one of said (1)-(3) whose compounding quantity of component (a-1) is 7-30 mass parts in 100 mass parts of film formation agents (A). layer,
(7) The amount of component (b-1) is 0.1 to 5 parts by mass in 100 parts by mass of the finishing agent (B), as described in any one of (1) to (6) above. Coating layer,
(8) The blending amount of the component (b-2) is 0.1 to 3 parts by mass in 100 parts by mass of the finishing agent (B), as described in any one of (1) to (7) above. Coating layer,
(9) Said (1)-(8) whose sum total of compounding quantity of component (b-1) and (b-2) is 0.06-20 mass parts in 100 mass parts of finishing agents (B). ) Coating layer according to any one of
(10) Coating as described in any one of said (1)-(9) whose compounding quantity of component (b-3) is 3-15 mass parts in 100 mass parts of finishing agents (B). layer,
(11) The coating layer according to any one of the above (1) to (10), wherein the saturated hydrocarbon solvent having 8 to 15 carbon atoms constituting the component (a-3) is an isoparaffin solvent,
(12) The coating layer according to any one of (1) to (11) above, wherein the component (a-3) comprises 100 parts by mass of a saturated hydrocarbon solvent having 8 to 15 carbon atoms,
(13) The coating layer according to any one of the above (1) to (12), wherein the component (b-4) is alcohol,
(14) The coating layer according to any one of (1) to (13), wherein the component (a-1) is polydimethylsiloxane having hydrolyzable functional groups at both ends of the molecular chain.
(15) The coating layer according to any one of (1) to (13), wherein the component (a-1) is a polydimethylsiloxane containing methoxy groups at both ends of the molecular chain,
(16) The coating layer according to any one of (1) to (15), wherein the component (a-2) is an organometallic compound,
(17) The coating layer according to any one of (1) to (16), wherein the base material is a vehicle exterior.
本発明は、また、
(18)(a−1)分子内に加水分解性官能基を1つ以上有するポリオルガノシロキサン 3〜45質量部、
(a−2)硬化触媒 0.05〜5質量部、及び
(a−3)炭素数8〜15の飽和炭化水素系溶剤と炭素数8〜15の芳香族炭化水素系溶剤とから成り、上記飽和炭化水素系溶剤と上記芳香族炭化水素系溶剤との質量比が100/0〜50/50である有機溶剤 50〜96.95質量部
の合計100質量部を含む被膜形成剤(A)
を、基材上に塗布し、次いで、5〜90分間環境温度で乾燥して層(I)を形成する工程(I)、
並びに、
(b−1)分子側鎖にアミノ基を1つ以上有するポリオルガノシロキサン(但し、(b−2)が分子側鎖にアミノ基を有するときは分子鎖末端にアミノ基を2つ以上有しない。) 0.05〜15質量部、
(b−2)分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン 0.01〜10質量部、
(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョン 固形分として1〜20質量部、
(b−4)親水性基含有有機溶剤 0.1〜25質量部、及び
(b−5)水 30〜98.84質量部
の合計100質量部を含む仕上げ処理剤(B)
を、上記の層(I)上に塗布し、次いで、10分間以上環境温度で乾燥して層(II)を形成する工程(II)
を少なくとも含む、コーティング層形成方法である。
The present invention also provides
(18) (a-1) 3-45 parts by mass of a polyorganosiloxane having one or more hydrolyzable functional groups in the molecule,
(A-2) Curing catalyst 0.05 to 5 parts by mass, and (a-3) consisting of a saturated hydrocarbon solvent having 8 to 15 carbon atoms and an aromatic hydrocarbon solvent having 8 to 15 carbon atoms, Film forming agent (A) comprising a total of 100 parts by mass of 50 to 96.95 parts by mass of an organic solvent in which the mass ratio of the saturated hydrocarbon solvent to the aromatic hydrocarbon solvent is 100/0 to 50/50
(I), which is applied onto a substrate and then dried at ambient temperature for 5 to 90 minutes to form layer (I),
And
(B-1) Polyorganosiloxane having one or more amino groups in the molecular side chain (however, when (b-2) has an amino group in the molecular side chain, it does not have two or more amino groups at the end of the molecular chain. .) 0.05 to 15 parts by mass,
(B-2) 0.01 to 10 parts by mass of a polyorganosiloxane having two or more amino groups at the molecular chain terminal,
(B-3) Silicone resin emulsion emulsified with a nonionic or anionic surfactant 1 to 20 parts by mass as a solid content,
(B-4) Finishing agent (B) containing a total of 100 parts by mass of a hydrophilic group-containing organic solvent 0.1 to 25 parts by mass and (b-5) 30 to 98.84 parts by mass of water
Step (II) in which layer (II) is applied on the layer (I) and then dried at ambient temperature for 10 minutes or more.
Is a method for forming a coating layer.
好ましい態様として、
(19)工程(I)における被膜形成剤(A)の塗布が、乾布を使用して実施され、かつ、工程(II)における仕上げ処理剤(B)の塗布が、湿布を使用して実施される、上記(18)記載のコーティング層形成方法、
(20)工程(I)における被膜形成剤(A)の使用量が、基材1m2当たり0.1〜10ミリリットルである、上記(18)又は(19)記載のコーティング層形成方法、
(21)工程(II)における仕上げ処理剤(B)の使用量が、基材1m2当たり0.1〜10ミリリットルである、上記(18)〜(20)のいずれか一つに記載のコーティング層形成方法、
(22)成分(a−1)の配合量が、被膜形成剤(A)100質量部中、5〜45質量部である、上記(18)〜(21)のいずれか一つに記載のコーティング層形成方法、
(23)成分(a−1)の配合量が、被膜形成剤(A)100質量部中、7〜45質量部である、上記(18)〜(21)のいずれか一つに記載のコーティング層形成方法、
(24)成分(a−1)の配合量が、被膜形成剤(A)100質量部中、7〜30質量部である、上記(18)〜(21)のいずれか一つに記載のコーティング層形成方法、
(25)成分(b−1)の配合量が、仕上げ処理剤(B)100質量部中、0.1〜5質量部である、上記(18)〜(24)のいずれか一つに記載のコーティング層形成方法、
(26)成分(b−2)の配合量が、仕上げ処理剤(B)100質量部中、0.1〜3質量部である、上記(18)〜(25)のいずれか一つに記載のコーティング層形成方法、
(27)成分(b−1)及び(b−2)の配合量の合計が、仕上げ処理剤(B)100質量部中、0.06〜20質量部である、上記(18)〜(26)のいずれか一つに記載のコーティング層形成方法、
(28)成分(b−3)の配合量が、仕上げ処理剤(B)100質量部中、3〜15質量部である、上記(18)〜(27)のいずれか一つに記載のコーティング層形成方法、
(29)成分(a−3)を構成する炭素数8〜15の飽和炭化水素系溶剤がイソパラフィン系溶剤である、上記(18)〜(28)のいずれか一つに記載のコーティング層形成方法、
(30)成分(a−3)が、炭素数8〜15の飽和炭化水素系溶剤100質量部より成る、上記(18)〜(29)のいずれか一つに記載のコーティング層、
(31)成分(b−4)がアルコールである、上記(18)〜(30)のいずれか一つに記載のコーティング層形成方法、
(32)成分(a−1)が、分子鎖両末端に加水分解性官能基を有するポリジメチルシロキサンである、上記(18)〜(31)のいずれか一つに記載のコーティング層、
(33)成分(a−1)が、分子鎖両末端メトキシ基含有ポリジメチルシロキサンである、上記(18)〜(31)のいずれか一つに記載のコーティング層形成方法、
(34)成分(a−2)が、有機金属化合物である、上記(18)〜(33)のいずれか一つに記載のコーティング層形成方法、
(35)基材が車両外装である、上記(18)〜(34)のいずれか一つに記載のコーティング層形成方法、
を挙げることができる。
As a preferred embodiment,
(19) The coating agent (A) is applied in the step (I) using a dry cloth, and the finishing agent (B) is applied in the step (II) using a compress. The coating layer forming method according to (18) above,
(20) The coating layer forming method according to the above (18) or (19), wherein the amount of the film forming agent (A) used in the step (I) is 0.1 to 10 ml per 1 m 2 of the base material.
(21) The coating according to any one of (18) to (20) above, wherein the amount of the finishing agent (B) used in the step (II) is 0.1 to 10 ml per 1 m 2 of the base material. Layer forming method,
(22) The coating according to any one of the above (18) to (21), wherein the blending amount of the component (a-1) is 5 to 45 parts by mass in 100 parts by mass of the film forming agent (A). Layer forming method,
(23) The coating according to any one of (18) to (21) above, wherein the compounding amount of component (a-1) is 7 to 45 parts by mass in 100 parts by mass of the film forming agent (A). Layer forming method,
(24) The coating according to any one of (18) to (21) above, wherein the amount of component (a-1) is 7 to 30 parts by mass in 100 parts by mass of the film forming agent (A). Layer forming method,
(25) The blending amount of component (b-1) is 0.1 to 5 parts by mass in 100 parts by mass of the finishing agent (B), as described in any one of (18) to (24) above. Coating layer forming method,
(26) The amount of component (b-2) is 0.1 to 3 parts by mass in 100 parts by mass of the finishing agent (B), as described in any one of (18) to (25) above. Coating layer forming method,
(27) Said (18)-(26) whose sum total of compounding quantity of component (b-1) and (b-2) is 0.06-20 mass parts in 100 mass parts of finishing agents (B). ) The coating layer forming method according to any one of
(28) The coating amount according to any one of (18) to (27) above, wherein the amount of component (b-3) is 3 to 15 parts by mass in 100 parts by mass of the finishing agent (B). Layer forming method,
(29) The coating layer forming method according to any one of (18) to (28), wherein the saturated hydrocarbon solvent having 8 to 15 carbon atoms constituting component (a-3) is an isoparaffin solvent. ,
(30) The coating layer according to any one of the above (18) to (29), wherein the component (a-3) comprises 100 parts by mass of a saturated hydrocarbon solvent having 8 to 15 carbon atoms,
(31) The coating layer forming method according to any one of (18) to (30), wherein the component (b-4) is alcohol,
(32) The coating layer according to any one of (18) to (31), wherein component (a-1) is polydimethylsiloxane having hydrolyzable functional groups at both ends of the molecular chain.
(33) The coating layer forming method according to any one of (18) to (31), wherein the component (a-1) is a polydimethylsiloxane containing methoxy groups at both ends of the molecular chain,
(34) The coating layer forming method according to any one of (18) to (33), wherein the component (a-2) is an organometallic compound,
(35) The coating layer forming method according to any one of (18) to (34), wherein the base material is a vehicle exterior.
Can be mentioned.
本発明のコーティング層は、基材、例えば、車両外装等に対して、優れた撥水性及び良好な光沢を付与し得る。また、本発明のコーティング層形成方法は、使用する剤の保存安定性及び分散性に優れ、かつ塗布時の作業性に優れるばかりではなく、得られたコーティング層が、基材、例えば、車両外装等に対して、優れた撥水性及び良好な光沢を付与し得る。 The coating layer of the present invention can impart excellent water repellency and good gloss to a substrate such as a vehicle exterior. The coating layer forming method of the present invention is not only excellent in storage stability and dispersibility of the agent used and excellent in workability at the time of application, but the obtained coating layer is a substrate, for example, a vehicle exterior. For example, it can impart excellent water repellency and good gloss.
本発明のコーティング層は、被膜形成剤(A)を硬化して得られる層(I)と、仕上げ処理剤(B)を固化して得られる層(II)とを少なくとも備え、かつ、基材側に層(I)を備え、表面側、即ち、層(I)と比較してより大気に近い側に層(II)を備える。ここで、被膜形成剤(A)は、(a−1)分子内に加水分解性官能基を1つ以上有するポリオルガノシロキサン、(a−2)硬化触媒、及び、(a−3)炭素数8〜15の飽和炭化水素系溶剤及び炭素数8〜15の芳香族炭化水素系溶剤から成り、上記飽和炭化水素系溶剤と上記芳香族炭化水素系溶剤との質量比が100/0〜50/50である有機溶剤の合計100質量部を含む。一方、仕上げ処理剤(B)は、(b−1)分子側鎖にアミノ基を1つ以上有するポリオルガノシロキサン(但し、(b−2)が分子側鎖にアミノ基を有するときは分子鎖末端にアミノ基を2つ以上有しない。)、(b−2)分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン、(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョン、(b−4)親水性基含有有機溶剤、及び、(b−5)水の合計100質量部を含む。 The coating layer of the present invention comprises at least a layer (I) obtained by curing the film forming agent (A) and a layer (II) obtained by solidifying the finishing agent (B), and a substrate. The layer (I) is provided on the side, and the layer (II) is provided on the surface side, that is, the side closer to the atmosphere as compared with the layer (I). Here, the film forming agent (A) is (a-1) a polyorganosiloxane having one or more hydrolyzable functional groups in the molecule, (a-2) a curing catalyst, and (a-3) carbon number. It consists of 8-15 saturated hydrocarbon solvents and C8-15 aromatic hydrocarbon solvents, and the mass ratio of the saturated hydrocarbon solvent to the aromatic hydrocarbon solvent is 100 / 0-50 / A total of 100 parts by mass of 50 organic solvents is included. On the other hand, the finishing agent (B) is (b-1) a polyorganosiloxane having one or more amino groups in the molecular side chain (however, when (b-2) has an amino group in the molecular side chain, the molecular chain Emulsified by polyorganosiloxane having two or more amino groups at the molecular chain end, (b-3) nonionic or anionic surfactant. A silicone resin emulsion, (b-4) hydrophilic group containing organic solvent, and (b-5) 100 parts by mass of water in total are included.
被膜形成剤(A)に含まれる(a−1)ポリオルガノシロキサンは、分子内に加水分解性官能基を1つ以上有するものであればよい。加水分解性官能基の数は、好ましくは2〜6個である。該加水分解性官能基は、ポリオルガノシロキサン分子の主鎖末端及び側鎖のいずれに存在していてもよい。被膜形成後の強度に優れることから、分子鎖末端に存在することが好ましい。加水分解性官能基としては、例えば、アルコキシ基、アミノキシ基、ケトオキシム基、アルケニルオキシ基、アミド基、アセトキシ基等が挙げられる。好ましい加水分解性官能基は、アルコキシ基であり、より好ましくはメトキシ基、エトキシ基、プロポキシ基である。該基を有するポリオルガノシロキサンを使用することにより、より一層良好な硬化を達成することができると共に、作業時における臭気を低減することができる。成分(a−1)として、好ましくは、分子鎖両末端に加水分解性官能基、より好ましくはメトキシ基を有するポリオルガノシロキサンが挙げられる。成分(a−1)の粘度(25℃)は、JIS Z 8803に準拠して測定した値で、上限が好ましくは1,000mm2s−1、より好ましくは500mm2s−1であり、下限が好ましくは10mm2s−1、より好ましくは50mm2s−1である。 The (a-1) polyorganosiloxane contained in the film forming agent (A) may be any one having at least one hydrolyzable functional group in the molecule. The number of hydrolyzable functional groups is preferably 2-6. The hydrolyzable functional group may be present at either the main chain end or the side chain of the polyorganosiloxane molecule. Since it is excellent in strength after film formation, it is preferably present at the end of the molecular chain. Examples of the hydrolyzable functional group include an alkoxy group, an aminoxy group, a ketoxime group, an alkenyloxy group, an amide group, and an acetoxy group. A preferable hydrolyzable functional group is an alkoxy group, more preferably a methoxy group, an ethoxy group, or a propoxy group. By using a polyorganosiloxane having such a group, it is possible to achieve even better curing and to reduce odor during operation. The component (a-1) is preferably a polyorganosiloxane having a hydrolyzable functional group at both ends of the molecular chain, more preferably a methoxy group. The viscosity (25 ° C.) of the component (a-1) is a value measured according to JIS Z 8803, and the upper limit is preferably 1,000 mm 2 s −1 , more preferably 500 mm 2 s −1. Is preferably 10 mm 2 s −1 , more preferably 50 mm 2 s −1 .
(a−2)硬化触媒は、好ましくは有機金属化合物である。有機金属化合物としては、例えば、錫、チタン、アルミニウム、ジルコニウム、鉛等の各種の化合物を使用することができる。ここで、錫化合物としては、例えば、オクチル酸錫、ジブチル錫ジアセテート、ジブチル錫ジオクチレート、ジブチル錫ジラウレート、ジブチル錫マレート、ジブチル錫ビスオクチロキシカルボニルメチルチオラートなどが挙げられる。チタン化合物としては、例えば、テトラブチルチタネート、テトラメトキシチタン、テトラエトキシチタン、テトラプロポキシチタン、テトライソプロポキシチタン、テトラブトキシチタン、テトラキス(エチレングリコールモノメチルエーテル)チタネート、テトラキス(エチレングリコールモノエチルエーテル)チタネート、テトラキス(エチレングリコールモノブチルエーテル)チタネート、ジイソプロポキシビス(アセチルアセトナート)チタネート、ジイソプロポキシビス(エチルアセトアセテート)チタネート、テトラキス(2−ブトキシエチルアルコラート)チタネートなどが挙げられる。アルミニウム化合物としては、例えば、トリメトキシアルミニウム、トリエトキシアルミニウム、トリイソプロポキシアルミニウム、ジイソプロポキシ(エチルアセトアセテート)アルミニウム、イソプロポキシビス(エチルアセトアセテート)アルミニウム、トリス(エチルアセトアセテート)アルミニウム、トリス(アセチルアセトン)アルミニウムなどが挙げられる。ジルコニウム化合物としては、例えば、アセチルアセトンジルコニウム、トリスセチルアセトンジルコニウム、テトラキス(エチレングリコールモノメチルエーテル)ジルコニウム、テトラキス(エチレングリコールモノエチルエーテル)ジルコニウム、テトラキス(エチレングリコールモノブチルエーテル)ジルコニウム、ジブトキシビス(エチルアセトアセテート)ジルコニウム、テトラキス(2−ブトキシエチルアルコラート)ジルコニウムなどが挙げられる。鉛化合物としては、例えば、オクチル酸鉛、ナフテン酸鉛などが挙げられる。これらの化合物は、最終的に形成されるコーティング層に所望の性質を付与することができるものであれば、特に制限はない。本発明においては、好ましくはチタン化合物が使用される。 (A-2) The curing catalyst is preferably an organometallic compound. As the organometallic compound, for example, various compounds such as tin, titanium, aluminum, zirconium, lead and the like can be used. Examples of the tin compound include tin octylate, dibutyltin diacetate, dibutyltin dioctylate, dibutyltin dilaurate, dibutyltin malate, and dibutyltin bisoctyloxycarbonylmethylthiolate. Examples of titanium compounds include tetrabutyl titanate, tetramethoxy titanium, tetraethoxy titanium, tetrapropoxy titanium, tetraisopropoxy titanium, tetrabutoxy titanium, tetrakis (ethylene glycol monomethyl ether) titanate, tetrakis (ethylene glycol monoethyl ether) titanate. Tetrakis (ethylene glycol monobutyl ether) titanate, diisopropoxybis (acetylacetonate) titanate, diisopropoxybis (ethylacetoacetate) titanate, tetrakis (2-butoxyethyl alcoholate) titanate, and the like. Examples of the aluminum compound include trimethoxyaluminum, triethoxyaluminum, triisopropoxyaluminum, diisopropoxy (ethylacetoacetate) aluminum, isopropoxybis (ethylacetoacetate) aluminum, tris (ethylacetoacetate) aluminum, tris ( Acetylacetone) aluminum and the like. Examples of zirconium compounds include acetylacetone zirconium, triscetylacetone zirconium, tetrakis (ethylene glycol monomethyl ether) zirconium, tetrakis (ethylene glycol monoethyl ether) zirconium, tetrakis (ethylene glycol monobutyl ether) zirconium, dibutoxybis (ethyl acetoacetate) zirconium. , Tetrakis (2-butoxyethyl alcoholate) zirconium and the like. Examples of the lead compound include lead octylate and lead naphthenate. These compounds are not particularly limited as long as they can impart desired properties to the finally formed coating layer. In the present invention, a titanium compound is preferably used.
また、(a−2)硬化触媒には、有機金属化合物以外に、(a−1)分子内に加水分解性官能基を1つ以上有するポリオルガノシロキサンに硬化反応を起こさせる化合物を更に含むこともできる。該化合物の配合量は、有機金属化合物100質量部に対して、上限が好ましくは10質量部、より好ましくは5質量部であり、下限が好ましくは0.001質量部、より好ましくは0.01質量部である。該化合物としては、例えば、ブチルアミン、ジブチルアミン、ヘキシルアミン、t−ブチルアミン、エチレンジアミン、トリエチルアミン、エタノールアミン、ジエタノールアミン、トリエタノールアミン、エチレンジアミン、トリエチレンジアミン、イミダゾール、イソホロンジアミン、アンモニア、水酸化ナトリウム、水酸化カリウム、リン酸、モノアルキルリン酸、ジアルキルリン酸、モノアルキル亜リン酸、ジアルキル亜リン酸、p−トルエンスルホン酸、トリクロロ酢酸、フッ素化合物等が挙げられる。本発明においては、これらを適宜選択して使用することができる。 In addition to the organometallic compound, (a-2) the curing catalyst further includes (a-1) a compound that causes a curing reaction to polyorganosiloxane having one or more hydrolyzable functional groups in the molecule. You can also. The upper limit of the compounding amount of the compound is preferably 10 parts by weight, more preferably 5 parts by weight, and the lower limit is preferably 0.001 parts by weight, more preferably 0.01 parts by weight with respect to 100 parts by weight of the organometallic compound. Part by mass. Examples of the compound include butylamine, dibutylamine, hexylamine, t-butylamine, ethylenediamine, triethylamine, ethanolamine, diethanolamine, triethanolamine, ethylenediamine, triethylenediamine, imidazole, isophoronediamine, ammonia, sodium hydroxide, hydroxide. Examples include potassium, phosphoric acid, monoalkyl phosphoric acid, dialkyl phosphoric acid, monoalkyl phosphorous acid, dialkyl phosphorous acid, p-toluenesulfonic acid, trichloroacetic acid, and fluorine compounds. In the present invention, these can be appropriately selected and used.
(a−3)有機溶剤は、炭素数8〜15の飽和炭化水素系溶剤と、任意成分としての炭素数8〜15の芳香族炭化水素系溶剤とから成る。炭素数8〜15の飽和炭化水素系溶剤と炭素数8〜15の芳香族炭化水素系溶剤との質量比は、臭気及び揮発性の観点から好ましくは100/0〜50/50、より好ましくは100/0〜80/20、更に好ましくは100/0である。成分(a−3)は、上記で述べた成分(a−1)及び(a−2)を溶解して分散するものであり、塗布後に蒸発して層(I)中には実質的に存在しないものである。飽和炭化水素系溶剤の炭素数を8〜15にすることにより、成分(a−1)及び(a−2)を良好に溶解して分散させることができる。加えて、塗布時の作業性を大きく左右する揮発性と粘度とのバランスを良好にすることができる。炭素数が上記下限未満では、揮発性が高過ぎて塗布作業を著しく迅速に行わなければならず、作業性が悪い。一方、炭素数が上記上限を超えると、逆に揮発性が低下し、後工程、例えば、仕上げ処理剤(B)の塗布に移るまでに長時間を要するばかりではなく、得られた被膜形成剤(A)の粘度が高くなり、人力で該剤を塗布するに際して、平滑な塗膜を形成することが困難になる。該溶剤としては、例えば、n−オクタン、iso−オクタン、n−ノナン、iso−ノナン、n−デカン、iso−デカン、n−ウンデカン、iso−ウンデカン、n−ドデカン、iso−ドデカン、n−トリデカン、iso−トリデカン、n−テトラデカン、iso−テトラデカン、n−ペンタデカン、iso−ペンタデカン及びこれらの構造異性体などから選ばれる直鎖または分岐鎖を有するノルマルパラフィンまたはイソパラフィン系の化合物が挙げられる。これらのうち、好ましくはイソパラフィン系溶剤が使用される。これらの溶剤は単独で使用しても、複数を混合して使用してもよい。引火点及び揮発性等を調整するため適宜選択することができる。一方、炭素数8〜15の芳香族炭化水素系溶剤とは、上記飽和炭化水素系溶剤以外の芳香環を有する化合物からなる有機溶剤であって、原油の蒸溜留分のうち主成分の炭素数が8〜15の範囲にあるものである。例えば、メシチレン、ヘミメリテン、プソイドクメン、エチルトルエン、クメン、プレーニテン、イソジュレン、ジュレン、プロピルベンゼン、メリテン、シメン、ビベンジル等が挙げられる。該芳香族炭化水素系溶剤としては、市販品を使用することができ、好ましくは、出光興産株式会社製イプゾール100(炭素数9の芳香族炭化水素を主成分とする)、イプゾール150(炭素数10の芳香族炭化水素を主成分とする)(いずれも商標)、丸善石油化学株式会社製スワゾール1000(炭素数8〜10の芳香族炭化水素を主成分とする)(商標)、エクソンモービルケミカル社製ソルベッソ100(炭素数9〜10のジアルキル及びトリアルキルベンゼン)、ソルベッソ150(炭素数10〜11のアルキルベンゼンを主成分とする)、ソルベッソ200(炭素数10〜14のアルキルナフタレンを主成分とする)(いずれも商標)、株式会社ジャパンエナジー製カクタスソルベントP−100(炭素数9〜10のアルキルベンゼン)、カクタスソルベントP−180(メチルナフタレンとジメチルナフタレンの混合物)、カクタスソルベントP−200(メチルナフタレンとジメチルナフタレンの混合物)、カクタスソルベントP−220(メチルナフタレンとジメチルナフタレンの混合物)(いずれも商標)、シェルケミカル社製シェルゾールA150(ナフタレンとトリメチルベンゼンの混合物)(商標)などが特に好ましく挙げられる。 (A-3) The organic solvent is composed of a saturated hydrocarbon solvent having 8 to 15 carbon atoms and an aromatic hydrocarbon solvent having 8 to 15 carbon atoms as an optional component. The mass ratio of the saturated hydrocarbon solvent having 8 to 15 carbon atoms and the aromatic hydrocarbon solvent having 8 to 15 carbon atoms is preferably 100/0 to 50/50, more preferably from the viewpoint of odor and volatility. 100/0 to 80/20, more preferably 100/0. Component (a-3) dissolves and disperses components (a-1) and (a-2) described above, and is substantially present in layer (I) by evaporation after coating. It is something that does not. By setting the carbon number of the saturated hydrocarbon solvent to 8 to 15, the components (a-1) and (a-2) can be dissolved and dispersed well. In addition, the balance between the volatility and the viscosity, which greatly affects the workability during application, can be improved. If the number of carbon atoms is less than the above lower limit, the volatility is too high, and the coating operation must be performed extremely quickly, resulting in poor workability. On the other hand, if the number of carbons exceeds the above upper limit, the volatility decreases, and not only does it take a long time to move to the subsequent step, for example, the application of the finishing agent (B), but also the obtained film forming agent. The viscosity of (A) becomes high, and it becomes difficult to form a smooth coating film when the agent is applied manually. Examples of the solvent include n-octane, iso-octane, n-nonane, iso-nonane, n-decane, iso-decane, n-undecane, iso-undecane, n-dodecane, iso-dodecane, and n-tridecane. , Iso-tridecane, n-tetradecane, iso-tetradecane, n-pentadecane, iso-pentadecane, and a structural compound of normal paraffin or isoparaffin having a linear or branched chain. Of these, an isoparaffin-based solvent is preferably used. These solvents may be used alone or in combination. In order to adjust the flash point, volatility, etc., it can be selected as appropriate. On the other hand, the aromatic hydrocarbon solvent having 8 to 15 carbon atoms is an organic solvent composed of a compound having an aromatic ring other than the saturated hydrocarbon solvent, and the carbon number of the main component in the distillate fraction of crude oil. Is in the range of 8-15. For example, mesitylene, hemimeritene, pseudocumene, ethyltoluene, cumene, preniten, isodurene, durene, propylbenzene, meritene, cymene, bibenzyl and the like can be mentioned. As the aromatic hydrocarbon solvent, commercially available products can be used, and preferably, Ipsol 100 (mainly composed of aromatic hydrocarbons having 9 carbon atoms), Ipsol 150 (carbon number) produced by Idemitsu Kosan Co., Ltd. 10 based on aromatic hydrocarbons (both are trademarks), SWAZOL 1000 manufactured by Maruzen Petrochemical Co., Ltd. (based on aromatic hydrocarbons having 8 to 10 carbon atoms) (trademark), ExxonMobil Chemical Solvesso 100 (dialkyl and trialkylbenzene having 9 to 10 carbon atoms), Solvesso 150 (mainly alkylbenzene having 10 to 11 carbon atoms), Solvesso 200 (mainly alkylnaphthalene having 10 to 14 carbon atoms) ) (Both are trademarks), Cactus Solvent P-100 manufactured by Japan Energy Co., Ltd. Zen), Cactus solvent P-180 (mixture of methylnaphthalene and dimethylnaphthalene), Cactus solvent P-200 (mixture of methylnaphthalene and dimethylnaphthalene), Cactus solvent P-220 (mixture of methylnaphthalene and dimethylnaphthalene) (all (Trademark), Shellsol A150 (mixture of naphthalene and trimethylbenzene) (trademark) manufactured by Shell Chemical Co., etc. are particularly preferred.
上記(a−1)分子内に加水分解性官能基を1つ以上有するポリオルガノシロキサン、(a−2)硬化触媒、及び、(a−3)炭素数8〜15の飽和炭化水素系溶剤と、任意成分としての炭素数8〜15の芳香族炭化水素系溶剤とから成る有機溶剤の配合量は、下記の通りである。成分(a−1)の配合量は、成分(a−1)、(a−2)、及び、(a−3)の合計100質量部に対して、上限が45質量部、好ましくは30質量部であり、下限が、3質量部、好ましくは5質量部、より好ましくは7質量部である。上記下限未満では、強靭な硬化被膜を形成することはできず、上記上限を超えては、塗布時の作業性が低下し、加えて、平滑な被膜を形成することが困難となる。 (A-1) a polyorganosiloxane having one or more hydrolyzable functional groups in the molecule, (a-2) a curing catalyst, and (a-3) a saturated hydrocarbon solvent having 8 to 15 carbon atoms, The blending amount of the organic solvent consisting of the aromatic hydrocarbon solvent having 8 to 15 carbon atoms as an optional component is as follows. The compounding amount of the component (a-1) is 45 parts by mass, preferably 30 parts by mass with respect to 100 parts by mass in total of the components (a-1), (a-2) and (a-3). The lower limit is 3 parts by mass, preferably 5 parts by mass, more preferably 7 parts by mass. If it is less than the lower limit, a tough cured film cannot be formed. If the upper limit is exceeded, workability at the time of application decreases, and in addition, it becomes difficult to form a smooth film.
成分(a−2)の配合量は、成分(a−1)、(a−2)、及び、(a−3)の合計100質量部に対して、上限が5質量部、好ましくは3質量部であり、下限が0.05質量部、好ましくは0.5質量部である。上記下限未満では、硬化が不十分となり良好な被膜が形成されず、一方、上記上限を超えては、被膜形成剤(A)の保存安定性が悪くなる。 The compounding amount of the component (a-2) is 5 parts by mass, preferably 3 parts by mass with respect to a total of 100 parts by mass of the components (a-1), (a-2), and (a-3). The lower limit is 0.05 parts by mass, preferably 0.5 parts by mass. If it is less than the said minimum, hardening will become inadequate and a favorable film will not be formed, on the other hand, if it exceeds the said upper limit, the storage stability of a film formation agent (A) will worsen.
成分(a−3)の配合量は、成分(a−1)、(a−2)、及び、(a−3)の合計が100質量部となるように調節される。即ち、成分(a−3)の配合量は、成分(a−1)、(a−2)、及び、(a−3)の合計100質量部に対して上限が96.95質量部、好ましくは95質量部であり、下限が50質量部である。上記下限未満では、被膜形成剤(A)の粘度が高くなり過ぎるため、平滑な被膜を形成することが困難となる。 The compounding quantity of a component (a-3) is adjusted so that the sum total of a component (a-1), (a-2) and (a-3) may be 100 mass parts. That is, the upper limit of the blending amount of the component (a-3) is 96.95 parts by mass, preferably 100 parts by mass in total of the components (a-1), (a-2), and (a-3). Is 95 parts by mass, and the lower limit is 50 parts by mass. If it is less than the said minimum, since the viscosity of a film formation agent (A) will become high too much, it will become difficult to form a smooth film.
本発明において、成分(a−1)、(a−2)、及び、(a−3)を含む被膜形成剤(A)を硬化して得られる層(I)は基材側に備えられる。該被膜形成剤(A)は、直接又は他の層を介して基材に塗布して硬化することにより層(I)を形成することができる。被膜形成剤(A)は、好ましくは、基材上に直接塗布される。該層(I)において、成分(a−1)が被塗布部材との間で化学反応による強固な密着性を発現する。加えて、成分(a−1)自体が架橋反応を起こして硬化することにより、コーティング層全体に特に優れた撥水性を付与する。 In the present invention, the layer (I) obtained by curing the film forming agent (A) containing the components (a-1), (a-2), and (a-3) is provided on the substrate side. The film-forming agent (A) can form the layer (I) by being applied to a substrate directly or via another layer and cured. The film forming agent (A) is preferably applied directly onto the substrate. In the layer (I), the component (a-1) exhibits strong adhesion due to a chemical reaction with the member to be coated. In addition, the component (a-1) itself causes a crosslinking reaction and is cured, thereby imparting particularly excellent water repellency to the entire coating layer.
仕上げ処理剤(B)に含まれる(b−1)ポリオルガノシロキサンは、分子側鎖にアミノ基を1つ以上有するものであればよい。また、(b−1)は分子鎖の末端にアミノ基を有していてもよいが、下記(b−2)が分子側鎖にアミノ基を有するときは、(b−1)は分子鎖の末端にアミノ基を2つ以上有しない。該成分(b−1)は、仕上げ処理剤(B)を塗布して得られる層(II)を、上記の被膜形成剤(A)を塗布して得られる層(I)に密着させて、コーティング層全体に撥水性を発現せしめるものである。成分(b−1)ポリオルガノシロキサンの官能基当量は、上限が好ましくは100,000、より好ましくは10,000であり、下限が好ましくは300、より好ましくは500である。また、成分(b−1)の粘度(25℃)は、JIS Z 8803に準拠して測定した値で、上限が、好ましくは30,000mm2s−1、より好ましくは3,000mm2s−1であり、下限が、好ましくは10mm2s−1、より好ましくは50mm2s−1である。上記上限を超えては、仕上げ処理剤(B)全体の粘度が高くなり、平滑かつ均一な層を塗布し得ないことがあり、一方、上記下限未満では、逆に粘度が低くなり、同様に平滑かつ均一な層を塗布し得ないことがある。成分(b−1)としては、これらのうちの1種類を単独で使用してもよく、また、2種類以上を組み合わせて使用してもよい。 The (b-1) polyorganosiloxane contained in the finishing agent (B) may be one having at least one amino group in the molecular side chain. In addition, (b-1) may have an amino group at the end of the molecular chain, but when (b-2) below has an amino group in the molecular side chain, (b-1) is a molecular chain. Does not have two or more amino groups. The component (b-1) is obtained by bringing the layer (II) obtained by applying the finishing agent (B) into close contact with the layer (I) obtained by applying the film forming agent (A). Water repellency is expressed in the entire coating layer. The upper limit of the functional group equivalent of the component (b-1) polyorganosiloxane is preferably 100,000, more preferably 10,000, and the lower limit is preferably 300, more preferably 500. The viscosity (25 ° C.) of the component (b-1), a value measured in accordance with JIS Z 8803, the upper limit is preferably 30,000 mm 2 s -1, more preferably 3,000 mm 2 s - 1 and the lower limit is preferably 10 mm 2 s −1 , more preferably 50 mm 2 s −1 . If the above upper limit is exceeded, the viscosity of the entire finishing agent (B) may be high, and a smooth and uniform layer may not be applied. A smooth and uniform layer may not be applied. As the component (b-1), one of these may be used alone, or two or more may be used in combination.
本発明の成分(b−2)ポリオルガノシロキサンは、分子鎖の末端にアミノ基を2つ以上有するものであればよい。該成分(b−2)は、上記の成分(b−1)と共にコーティング層全体に撥水性を発現せしめるものである。成分(b−2)ポリオルガノシロキサンの官能基当量は、上限が好ましくは10,000、より好ましくは5,000であり、下限が好ましくは50、より好ましくは100である。また、成分(b−2)の粘度(25℃)は、JIS Z 8803に準拠して測定した値で、上限が、好ましくは1,000mm2s−1、より好ましくは500mm2s−1であり、下限が、好ましくは1mm2s−1、より好ましくは10mm2s−1である。上記上限を超えては、仕上げ処理剤(B)全体の粘度が高くなり、平滑かつ均一な層を塗布し得ないことがあり、一方、上記下限未満では、逆に粘度が低くなり、同様に平滑かつ均一な層を塗布し得ないことがある。成分(b−2)としては、これらのうちの1種類を単独で使用してもよく、また、2種類以上を組み合わせて使用してもよい。 The component (b-2) polyorganosiloxane of the present invention only needs to have two or more amino groups at the end of the molecular chain. The component (b-2) causes the entire coating layer to exhibit water repellency together with the component (b-1). The upper limit of the functional group equivalent of component (b-2) polyorganosiloxane is preferably 10,000, more preferably 5,000, and the lower limit is preferably 50, more preferably 100. Moreover, the viscosity (25 degreeC) of a component (b-2) is the value measured based on JISZ8803, Preferably an upper limit is 1,000 mm < 2 > s <-1> , More preferably, it is 500 mm < 2 > s <-1> . Yes, the lower limit is preferably 1 mm 2 s −1 , more preferably 10 mm 2 s −1 . If the above upper limit is exceeded, the viscosity of the entire finishing agent (B) may be high, and a smooth and uniform layer may not be applied. A smooth and uniform layer may not be applied. As the component (b-2), one of these may be used alone, or two or more may be used in combination.
本発明の(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョンは、ポリオルガノシロキサン骨格を有するシリコーン樹脂を、ノニオン系又はアニオン系界面活性剤により乳化したものであり、仕上げ処理剤(B)を硬化して得られる層(II)を平滑にするために、仕上げ処理剤(B)に滑り性を付与するものである。該成分(b−3)は、固形分を、好ましくは5〜90質量%、より好ましくは10〜50質量%含む。ここで、(b−3)シリコーン樹脂エマルジョンのpHの上限が好ましくは6.4、より好ましくは6.1であり、下限が好ましくは4.0、より好ましくは5.0である。pHが上記上限を超えては、エマルジョンが不安定となり、上記下限未満では被塗布部材の表面を侵す可能性がある。該成分(b−3)としては、例えば、粘度2,000cSt(25℃)のトリメチルシロキシケイ酸を、粘度350cStのジメチルポリシロキサンに溶解し、更に、ノニオン系界面活性剤で水中に乳化分散せしめたもの[トリメチルシロキシケイ酸含有量:12質量%、ジメチルポリシロキサン含有量:28質量%、pH:6、旭化成ワッカーシリコーン株式会社製R2701(商標)]、シリコーンレジンオイルの乳化物[固形分:40質量%、pH:6、旭化成ワッカーシリコーン株式会社製NP2804(商標)]、アミノシリコーンエマルジョン[固形分:40質量%、pH:6、旭化成ワッカーシリコーン株式会社製NP2609(商標)]等が挙げられる。 The (b-3) silicone resin emulsion emulsified with a nonionic or anionic surfactant of the present invention is obtained by emulsifying a silicone resin having a polyorganosiloxane skeleton with a nonionic or anionic surfactant, In order to smoothen the layer (II) obtained by curing the finishing agent (B), the finishing agent (B) is provided with slipperiness. The component (b-3) preferably contains a solid content of 5 to 90% by mass, more preferably 10 to 50% by mass. Here, (b-3) The upper limit of the pH of the silicone resin emulsion is preferably 6.4, more preferably 6.1, and the lower limit is preferably 4.0, more preferably 5.0. If the pH exceeds the upper limit, the emulsion becomes unstable, and if the pH is lower than the lower limit, the surface of the coated member may be affected. As the component (b-3), for example, trimethylsiloxysilicic acid having a viscosity of 2,000 cSt (25 ° C.) is dissolved in dimethylpolysiloxane having a viscosity of 350 cSt, and further emulsified and dispersed in water with a nonionic surfactant. [Trimethylsiloxysilicic acid content: 12% by mass, dimethylpolysiloxane content: 28% by mass, pH: 6, R2701 (trademark) manufactured by Asahi Kasei Wacker Silicone Co., Ltd.], emulsion of silicone resin oil [solid content: 40 mass%, pH: 6, NP2804 (trademark) manufactured by Asahi Kasei Wacker Silicone Co., Ltd., aminosilicone emulsion [solid content: 40 mass%, pH: 6, NP2609 (trademark) manufactured by Asahi Kasei Wacker Silicone Co., Ltd.] and the like. .
(b−4)親水性基含有有機溶剤は、上記の成分(b−1)、(b−2)及び(b−3)を溶解して分散させるものであり、塗布後に蒸発して層(II)中には実質的に存在しないものである。親水性基とは、OH基、COOH基、NH2基など水和に寄与する官能基のことであり、親水性基含有有機溶剤とは任意の割合で水と相溶する化合物からなる有機溶剤のことである。当該成分(b−4)としては、例えば、メタノール、エタノール、n−プロパノール、iso−プロパノール、ブタノール、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、メチルセロソルブ、エチルセロソルブ、1,3−ブタンジオール、1,4−ブタンジオール、ヘキサントリオール、グリセリン、ネオペンチルグリコール、ペンタエリスリトール等の水と相溶するアルコールが特に好適に使用される。これら溶剤は、単一で用いても複数を混合して用いてもよい。また、これらのうちから、適宜選択して、粘度及び引火点、並びに、揮発性等を調節することができる。 (B-4) The hydrophilic group-containing organic solvent dissolves and disperses the above components (b-1), (b-2), and (b-3). II) is substantially absent. The hydrophilic group is a functional group that contributes to hydration such as OH group, COOH group, NH 2 group, etc., and the hydrophilic group-containing organic solvent is an organic solvent composed of a compound that is compatible with water at an arbitrary ratio. That is. Examples of the component (b-4) include methanol, ethanol, n-propanol, iso-propanol, butanol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, methyl cellosolve, ethyl cellosolve, 1,3-butanediol. 1,4-butanediol, hexanetriol, glycerin, neopentyl glycol, pentaerythritol and other alcohols that are compatible with water are particularly preferably used. These solvents may be used alone or in combination. Moreover, it can select suitably from these and can adjust a viscosity, flash point, volatility, etc.
(b−5)水は、仕上げ処理剤(B)を構成する上記成分(b−1)、(b−2)、(b−3)及び(b−4)を溶解又は分散して、揮発性及び保存安定性のバランスを良好にするために使用され、塗布後に蒸発して層(II)中には実質的に存在しないものである。 (B-5) Water is volatilized by dissolving or dispersing the above components (b-1), (b-2), (b-3) and (b-4) constituting the finishing agent (B). Used to improve the balance between stability and storage stability, and evaporates after application and is substantially absent in layer (II).
上記(b−1)分子側鎖にアミノ基を1つ以上有するポリオルガノシロキサン、(b−2)分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン、(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョン、(b−4)親水性基含有有機溶剤、及び、(b−5)水の配合量は、下記の通りである。成分(b−1)の配合量は、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)の合計100質量部に対して、上限が15質量部、好ましくは5質量部であり、下限が、0.05質量部、好ましくは0.1質量部である。上記下限未満では、所望の撥水性を発揮することができず、一方、上記上限を超えては、保存安定性が低下する。 (B-1) polyorganosiloxane having one or more amino groups in the molecular side chain, (b-2) polyorganosiloxane having two or more amino groups at the molecular chain end, (b-3) nonionic or anion The blending amounts of the silicone resin emulsion emulsified with the system surfactant, (b-4) the hydrophilic group-containing organic solvent, and (b-5) water are as follows. The compounding amount of component (b-1) is 100 parts by mass in total of components (b-1), (b-2), (b-3), (b-4), and (b-5). The upper limit is 15 parts by mass, preferably 5 parts by mass, and the lower limit is 0.05 parts by mass, preferably 0.1 parts by mass. If it is less than the above lower limit, desired water repellency cannot be exhibited. On the other hand, if it exceeds the above upper limit, the storage stability is lowered.
成分(b−2)の配合量は、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)の合計100質量部に対して、上限が10質量部、好ましくは3質量部であり、下限が0.01質量部、好ましくは0.1質量部である。上記下限未満では、良好な光沢を発揮することができない。一方、上記上限を超えては、保存性が低下するおそれがある。また、本発明においては、成分(b−1)及び(b−2)の配合量の合計の上限が、好ましくは20重量部である。このように成分(b−1)及び(b−2)の配合量の合計を制御することにより、良好な保存安定性を有しつつ、撥水性と光沢を発揮することができる。 The amount of component (b-2) is based on a total of 100 parts by mass of components (b-1), (b-2), (b-3), (b-4), and (b-5). The upper limit is 10 parts by mass, preferably 3 parts by mass, and the lower limit is 0.01 parts by mass, preferably 0.1 parts by mass. If it is less than the lower limit, good gloss cannot be exhibited. On the other hand, if the above upper limit is exceeded, the storage stability may be lowered. In the present invention, the upper limit of the total amount of components (b-1) and (b-2) is preferably 20 parts by weight. By controlling the total amount of components (b-1) and (b-2) in this way, water repellency and gloss can be exhibited while having good storage stability.
成分(b−3)の配合量は、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)の合計100質量部に対して、上限が20質量部、好ましくは15質量部であり、下限が1質量部、好ましくは3質量部である。上記下限未満では、所望の滑り性を発揮することができず、一方、上記上限を超えては、仕上げ処理剤(B)が凝集を起こして保存安定性が低下する。 The compounding amount of component (b-3) is 100 parts by mass in total of components (b-1), (b-2), (b-3), (b-4), and (b-5). The upper limit is 20 parts by mass, preferably 15 parts by mass, and the lower limit is 1 part by mass, preferably 3 parts by mass. If the amount is less than the above lower limit, the desired slip property cannot be exhibited. On the other hand, if the amount exceeds the above upper limit, the finishing agent (B) aggregates and storage stability is lowered.
成分(b−4)の配合量は、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)の合計100質量部に対して、上限が25質量部、好ましくは15質量部であり、下限が0.1質量部、好ましくは1質量部である。上記下限未満であると、成分(b−1)及び(b−2)を十分溶解して分散することができず、かつ仕上げ処理剤(B)全体の揮発性が低下するために作業性が悪くなる。一方、上記上限を超えると、成分(b−3)のエマルジョンが不安定になり仕上げ処理剤(B)の保存安定性が低下するのみならず、揮発性が高くなることから、仕上げ処理剤(B)の塗布作業を完結するために必要な時間が短くなり過ぎて作業性が低下する。 The compounding amount of component (b-4) is 100 parts by mass in total of components (b-1), (b-2), (b-3), (b-4), and (b-5). The upper limit is 25 parts by mass, preferably 15 parts by mass, and the lower limit is 0.1 parts by mass, preferably 1 part by mass. If it is less than the above lower limit, the components (b-1) and (b-2) cannot be sufficiently dissolved and dispersed, and the workability is reduced because the overall volatility of the finishing agent (B) is reduced. Deteriorate. On the other hand, when the above upper limit is exceeded, the emulsion of component (b-3) becomes unstable and not only the storage stability of the finishing agent (B) is lowered, but also the volatility is increased. The time required to complete the coating operation of B) becomes too short and the workability deteriorates.
成分(b−5)の配合量は、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)の合計が100質量部となるように調節される。即ち、成分(b−5)の配合量は、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)の合計が100質量部に対して、上限が98.84質量部であり、下限が30質量部、好ましくは70質量部である。該範囲にすることにより、仕上げ処理剤(B)の揮発性及び保存安定性のバランスを良好にすることができる。 The amount of component (b-5) is such that the sum of components (b-1), (b-2), (b-3), (b-4), and (b-5) is 100 parts by mass. Adjusted to be. That is, the total amount of components (b-5), (b-2), (b-3), (b-4), and (b-5) is 100 masses. The upper limit is 98.84 parts by mass with respect to parts, and the lower limit is 30 parts by mass, preferably 70 parts by mass. By making it into this range, the balance between the volatility and the storage stability of the finishing agent (B) can be improved.
また、本発明の仕上げ処理剤(B)には、本発明の効果を損なわない範囲で必要に応じて各種の成分を配合することができる。例えば、防錆剤、防腐剤、界面活性剤、pH調節剤、凍結防止剤、紫外線吸収剤、安定剤等が挙げられる。 Moreover, various components can be mix | blended with the finishing agent (B) of this invention as needed in the range which does not impair the effect of this invention. Examples thereof include rust preventives, preservatives, surfactants, pH adjusters, antifreeze agents, ultraviolet absorbers, and stabilizers.
本発明においては、成分(b−1)、(b−2)、(b−3)、(b−4)、及び、(b−5)を含む仕上げ処理剤(B)を、層(I)上に塗布して固化することにより、層(II)を形成することができる。このようにして得られた層(II)は、層(I)と相互作用することにより揮発性及び光沢を高めることができる。加えて、層(II)は、厚い被膜とすることが可能である故、層(I)の不均質部分を埋めて全体として平滑なコーティング層とすることができる。 In the present invention, the finishing agent (B) containing the components (b-1), (b-2), (b-3), (b-4), and (b-5) is added to the layer (I The layer (II) can be formed by coating on and solidifying. The layer (II) thus obtained can increase the volatility and gloss by interacting with the layer (I). In addition, since the layer (II) can be a thick film, the inhomogeneous portion of the layer (I) can be filled into a smooth coating layer as a whole.
上記の被膜形成剤(A)及び仕上げ処理剤(B)は下記のようにして基材上に塗布されて夫々硬化及び固化される。被膜形成剤(A)は、好ましくは乾布を使用して、基材、又は基材上に既に塗布された他の層上に塗布される。ここで、乾布とは、通常、水分20%以下、より好ましくは水分5%以下の布、例えば、ポリエステル、ナイロン、ポリエステル/ナイロン複合繊維、ポリウレタン、ポリ塩化ビニル等の合成繊維から成る布帛、綿、絹、麻、レーヨン、カシミヤ、モヘア等の天然繊維から成る布帛等が挙げられる。繊維の強度と塗液の浸透性とのバランスから、ポリエステル、ナイロン、ポリエステル/ナイロン複合繊維から選ばれる合成繊維から成る布帛が特に好ましい。被膜形成剤(A)の使用量は、基材の種類等及び塗布する剤の種類により異なるが、通常、塗布面積1m2当たり、0.1〜10ミリリットルである。基材等への塗布は、通常、人力により乾布を使用して実施されるが、もちろん、機械的に実施することも可能である。このように塗布された被膜形成剤(A)は、5〜90分間、好ましくは10〜30分間、環境温度で架橋反応が進むことにより硬化被膜が形成される。このようにして、被膜形成剤(A)を硬化して得られる層(I)が形成される。層(I)の厚さは、被膜形成剤(A)の使用量により適宜変えることができるが、通常、0.1〜0.5μmである。 The film forming agent (A) and the finishing agent (B) are applied onto the substrate as described below, and are cured and solidified, respectively. The film-forming agent (A) is preferably applied using a dry cloth onto the substrate or other layers already applied on the substrate. Here, the dry cloth is usually a cloth having a moisture content of 20% or less, more preferably a moisture content of 5% or less, for example, a fabric made of synthetic fibers such as polyester, nylon, polyester / nylon composite fiber, polyurethane, polyvinyl chloride, and cotton. , Fabrics made of natural fibers such as silk, hemp, rayon, cashmere and mohair. In view of the balance between the strength of the fiber and the permeability of the coating liquid, a fabric made of synthetic fibers selected from polyester, nylon, and polyester / nylon composite fibers is particularly preferable. Although the usage-amount of a film formation agent (A) changes with kinds of base material etc. and the kind of agent to apply | coat, it is 0.1-10 milliliters per 1 m < 2 > of application areas normally. Application to a substrate or the like is usually carried out using a dry cloth by human power, but of course, it can also be carried out mechanically. The film-forming agent (A) applied in this way forms a cured film as the crosslinking reaction proceeds at ambient temperature for 5 to 90 minutes, preferably 10 to 30 minutes. In this way, the layer (I) obtained by curing the film forming agent (A) is formed. The thickness of the layer (I) can be appropriately changed depending on the amount of the film forming agent (A) used, but is usually 0.1 to 0.5 μm.
次いで、該層(I)上に仕上げ処理剤(B)が塗布される。仕上げ処理剤(B)の塗布は、好ましくは湿布を使用して実施される。ここで、湿布としては、JIS L 1906に規定する保水率が600%以下、より好ましくは190〜230%の範囲であり、かつ、JIS L 1907に規定する吸水率が4秒以下、好ましくは2秒以下の布帛に水を50%以上含ませたものが特に好ましい。湿布として用いられる布帛には、乾布と同様に、例えば、ポリエステル、ナイロン、ポリエステル/ナイロン複合繊維、ポリウレタン、ポリ塩化ビニル等の合成繊維から成る布帛、綿、絹、麻、レーヨン、カシミヤ、モヘア等の天然繊維から成る布帛等が挙げられる。これらの布帛は、上記規定の範囲の吸水性と保水性とを有するものであることが好ましい。仕上げ処理剤(B)の使用量は、被膜形成剤(A)を硬化して得られる層(I)の平滑性等を考慮して変えることができるが、通常、塗布面積1m2当たり、0.1〜10ミリリットルである。塗布は、上記と同様に、通常、人力により湿布を使用して実施されるが、もちろん、機械的に実施することも可能である。仕上げ処理剤(B)は塗布後、10分間以上、好ましくは30分間以上240分間以下、環境温度で乾燥して固化し、被膜が形成される。このようにして、仕上げ処理剤(B)を固化して得られる層(II)が形成される。層(II)の厚さは、仕上げ処理剤(B)の使用量により適宜変えることができるが、通常、0.1〜0.5μmである。 Next, a finishing agent (B) is applied onto the layer (I). The application of the finishing agent (B) is preferably carried out using a poultice. Here, as the compress, the water retention rate specified in JIS L 1906 is 600% or less, more preferably in the range of 190 to 230%, and the water absorption rate specified in JIS L 1907 is 4 seconds or less, preferably 2 Particularly preferred is a fabric containing 50% or more of water in a fabric of seconds or less. As the dry cloth, the cloth used as the poultice is made of synthetic fibers such as polyester, nylon, polyester / nylon composite fiber, polyurethane, polyvinyl chloride, cotton, silk, hemp, rayon, cashmere, mohair, etc. And a cloth made of natural fibers. These fabrics preferably have water absorption and water retention within the above specified ranges. The amount of the finishing agent (B) used can be changed in consideration of the smoothness of the layer (I) obtained by curing the film forming agent (A), but is usually 0 per 1 m 2 of the coating area. .1 to 10 milliliters. As described above, the application is usually carried out using a poultice by human power, but of course, it can also be carried out mechanically. The finish treatment agent (B) is dried and solidified at an ambient temperature for 10 minutes or more, preferably 30 minutes or more and 240 minutes or less after application to form a film. In this way, the layer (II) obtained by solidifying the finishing agent (B) is formed. Although the thickness of layer (II) can be suitably changed with the usage-amount of a finishing processing agent (B), it is 0.1-0.5 micrometer normally.
本発明において、コーティング層を形成する基材の種類に特に制限はない。例えば、車両の外装、好ましくは自動車の塗装面等に形成される。自動車の塗装面に塗布する際の被膜形成剤(A)及び仕上げ処理剤(B)の使用量は、一般的目安として、例えば、軽自動車では50ミリリットル程度であり、普通自動車では60〜70ミリリットル程度であり、ミニバンでは80ミリリットル程度である。また、本発明では、層(I)と層(II)との間に他の被膜形成能を有する組成物からなる被膜形成剤を塗布して新たな層を設けても構わず、当該被膜形成剤が本発明の被膜形成剤(A)であること、すなわち被膜形成剤を重ね塗りすることを許容する。さらに本発明は、層(II)を塗布した後の表面に新たな層を設けることも許容するものである。 In the present invention, there are no particular limitations on the type of substrate on which the coating layer is formed. For example, it is formed on the exterior of a vehicle, preferably on the painted surface of an automobile. The amount of the film-forming agent (A) and the finishing agent (B) used when applied to the painted surface of an automobile is a general guideline, for example, about 50 milliliters for light vehicles, and 60 to 70 milliliters for ordinary vehicles. It is about 80 ml for a minivan. Further, in the present invention, a new layer may be provided by applying a film forming agent made of a composition having other film forming ability between the layer (I) and the layer (II). It is allowed that the agent is the film forming agent (A) of the present invention, that is, the film forming agent is repeatedly applied. Further, the present invention allows a new layer to be provided on the surface after the layer (II) is applied.
以下、実施例において本発明を更に詳細に説明するが、本発明はこれら実施例により限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited by these Examples.
[被膜形成剤(A)及び仕上げ処理剤(B)の調製]
物質
被膜形成剤(A)及び仕上げ処理剤(B)の調製に使用した物質は下記の通りである。
[Preparation of film forming agent (A) and finishing agent (B)]
Substances The substances used for the preparation of the film forming agent (A) and the finishing agent (B) are as follows.
<成分(a−1):分子内に加水分解性反応基を1つ以上有するポリオルガノシロキサン>
(i)メトキシ官能性ポリジメチルシロキサン[信越化学工業株式会社製X−40−9225(商標)、分子側鎖と分子鎖両末端にメトキシ基を有するポリジメチルシロキサン、メトキシ基含有量:24重量%、粘度(JIS Z 8803に準拠して測定した値):100mm2s−1]
(ii)メトキシ官能性ポリジメチルシロキサン[信越化学工業株式会社製X−40−9250(商標)、分子側鎖と分子鎖両末端にメトキシ基を有するポリジメチルシロキサン、メトキシ基含有量:25重量%、粘度(JIS Z 8803に準拠して測定した値):160mm2s−1]
(iii)メトキシ官能性メチル/フェニル置換ポリシロキサン[信越化学工業株式会社製KR−401N(商標)、分子側鎖と分子鎖両末端にメトキシ基を有するメチル/フェニル置換ポリシロキサン、メトキシ基含有量:33重量%、粘度(JIS Z 8803に準拠して測定した値):20mm2s−1]
(iv)メトキシ官能性メチル/フェニル置換ポリシロキサン[信越化学工業株式会社製KR−510(商標)、分子側鎖と分子鎖両末端にメトキシ基を有するメチル/フェニル置換ポリシロキサン、メトキシ基含有量:17重量%、粘度(JIS Z 8803に準拠して測定した値):100mm2s−1]
<Component (a-1): Polyorganosiloxane having one or more hydrolyzable reactive groups in the molecule>
(I) Methoxy-functional polydimethylsiloxane [X-40-9225 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., polydimethylsiloxane having methoxy groups at both molecular side chains and molecular chain ends, methoxy group content: 24% by weight Viscosity (value measured according to JIS Z 8803): 100 mm 2 s −1 ]
(Ii) Methoxy-functional polydimethylsiloxane [X-40-9250 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., polydimethylsiloxane having methoxy groups at both molecular side chains and molecular chain ends, methoxy group content: 25% by weight , Viscosity (value measured according to JIS Z 8803): 160 mm 2 s −1 ]
(Iii) Methoxy functional methyl / phenyl substituted polysiloxane [KR-401N (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., methyl / phenyl substituted polysiloxane having methoxy groups at both molecular side chains and molecular chain ends, methoxy group content : 33 wt%, viscosity (value measured according to JIS Z 8803): 20 mm 2 s −1 ]
(Iv) Methoxy functional methyl / phenyl substituted polysiloxane [KR-510 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., methyl / phenyl substituted polysiloxane having methoxy groups at both molecular side chains and molecular chain ends, methoxy group content : 17% by weight, viscosity (value measured in accordance with JIS Z 8803): 100 mm 2 s −1 ]
<比較成分(a−1)>
(i)両末端メチル基封鎖型ポリジメチルシロキサン[信越化学工業株式会社製KF−96−100CS(商標)、粘度(JIS Z 8803に準拠して測定した値):100mm2s−1]
<Comparison component (a-1)>
(I) Both ends methyl group-blocked polydimethylsiloxane [KF-96-100CS (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., viscosity (value measured according to JIS Z 8803): 100 mm 2 s −1 ]
<成分(a−2):有機金属化合物を含む硬化触媒>
(i)チタンアルコキシド[信越化学工業株式会社製D−20(商標)、金属含有量:21重量%]
(ii)チタンアルコキシド[信越化学工業株式会社製D−25(商標)、金属含有量:14重量%]
(iii)アルミニウムアルコキシド[信越化学工業株式会社製DX−9740(商標)、金属含有量:9重量%]
<Component (a-2): Curing catalyst containing organometallic compound>
(I) Titanium alkoxide [D-20 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., metal content: 21% by weight]
(Ii) Titanium alkoxide [D-25 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., metal content: 14% by weight]
(Iii) Aluminum alkoxide [DX-9740 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., metal content: 9% by weight]
<成分(a−3):炭素数8〜15の飽和炭化水素系溶剤>
(i)イソパラフィン系炭化水素溶剤[エクソンモービル社製アイソパーM(商標)、炭素数12〜15のイソパラフィン系炭化水素を主成分とする、蒸留温度範囲:225〜254℃、引火点:92℃]
(ii)イソパラフィン系炭化水素溶剤[エクソンモービル社製アイソパーL(商標)、炭素数11〜13のイソパラフィン系炭化水素を主成分とする、蒸留温度範囲:185〜199℃、引火点:64℃]
(iii)芳香族炭化水素系溶剤[エクソンモービル社製ソルベッソ150(商標)、炭素数8〜12の芳香族炭化水素の混合物よりなる重質芳香族ソルベントナフサ、蒸留温度範囲:189〜210℃、引火点:65℃]
<Component (a-3): C8-15 saturated hydrocarbon solvent>
(I) Isoparaffinic hydrocarbon solvent [Isoper M (trademark) manufactured by ExxonMobil, distillation temperature range: 225 to 254 ° C., flash point: 92 ° C. mainly containing isoparaffin hydrocarbons having 12 to 15 carbon atoms]
(Ii) Isoparaffinic hydrocarbon solvent [Isoper L (trademark) manufactured by ExxonMobil Co., Ltd., mainly composed of isoparaffinic hydrocarbon having 11 to 13 carbon atoms, distillation temperature range: 185 to 199 ° C., flash point: 64 ° C.]
(Iii) Aromatic hydrocarbon solvents [Solvesso 150 (trademark) manufactured by ExxonMobil, heavy aromatic solvent naphtha comprising a mixture of aromatic hydrocarbons having 8 to 12 carbon atoms, distillation temperature range: 189 to 210 ° C., Flash point: 65 ° C]
<比較成分(a−3)>
(i)イソパラフィン系炭化水素溶剤[出光興産株式会社製IPクリーンHX(商標)、炭素数16のイソパラフィン系炭化水素を主成分とする、蒸留温度範囲:211〜255℃、引火点:84℃]
(ii)イソヘキセン[炭素数6個のイソオレフィン系炭化水素、沸点:62℃、引火点:−26℃](和光純薬株式会社製イソヘキセン)
(iii)イソプロピルアルコール[エクソンモービル社製エクソンモービルIPA(商標)、蒸留温度:80℃、引火点:0℃以下]
(iv)エチレングリコールジメチルエーテル[蒸留温度:82〜83℃、引火点:−1.5℃](ナカライテスク株式会社製エチレングリコールジメチルエーテル)
<Comparative component (a-3)>
(I) Isoparaffinic hydrocarbon solvent [IP Clean HX (trademark) manufactured by Idemitsu Kosan Co., Ltd., distillation temperature range: 211 to 255 ° C., flash point: 84 ° C. based on isoparaffinic hydrocarbon having 16 carbon atoms]
(Ii) Isohexene [isoolefin hydrocarbon having 6 carbon atoms, boiling point: 62 ° C., flash point: −26 ° C.] (isohexene manufactured by Wako Pure Chemical Industries, Ltd.)
(Iii) Isopropyl alcohol [ExxonMobil IPA (trademark) manufactured by ExxonMobil, distillation temperature: 80 ° C., flash point: 0 ° C. or less]
(Iv) Ethylene glycol dimethyl ether [distillation temperature: 82 to 83 ° C., flash point: −1.5 ° C.] (ethylene glycol dimethyl ether manufactured by Nacalai Tesque Co., Ltd.)
<成分(b−1):シリコーン側鎖にアミノ基を1つ以上有するポリオルガノシロキサン>
(i)側鎖型モノアミン変性ポリシロキサン[信越化学工業株式会社製KF−865(商標)、官能基当量:5,000gmol−1、粘度(JIS Z 8803に準拠して測定した値):110mm2s−1、分子鎖末端にアミノ基を有しない]
(ii)側鎖型ジアミン変性ポリシロキサン[信越化学工業株式会社製KF−880(商標)、官能基当量:1,800gmol−1、粘度(JIS Z 8803に準拠して測定した値):650mm2s−1、分子鎖末端にアミノ基を有しない]
(iii)側鎖型アミノポリエーテル両変性ポリシロキサン[信越化学工業株式会社製X−22−3939A(商標)、官能基当量:1,500gmol−1、粘度(JIS Z 8803に準拠して測定した値):3,300mm2s−1、分子鎖末端にアミノ基を有しない]
<Component (b-1): Polyorganosiloxane having one or more amino groups in the silicone side chain>
(I) Side chain type monoamine-modified polysiloxane [KF-865 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., functional group equivalent: 5,000 gmol −1 , viscosity (value measured according to JIS Z 8803): 110 mm 2 s −1 , has no amino group at the end of the molecular chain]
(Ii) Side chain type diamine-modified polysiloxane [KF-880 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., functional group equivalent: 1,800 gmol −1 , viscosity (value measured according to JIS Z 8803): 650 mm 2 s −1 , has no amino group at the end of the molecular chain]
(Iii) Side chain type amino polyether modified polysiloxane [Shin-Etsu Chemical Co., Ltd. X-22-3939A (trademark), functional group equivalent: 1,500 gmol −1 , viscosity (measured according to JIS Z 8803] Value): 3,300 mm 2 s −1 , having no amino group at the end of the molecular chain]
<比較成分(b−1)>
(i)側鎖型エポキシ変性ポリシロキサン[信越化学工業株式会社製X−22−343(商標)、官能基当量:525gmol−1、粘度(JIS Z 8803に準拠して測定した値):25mm2s−1]
(ii)側鎖型エポキシエーテル両変性ポリシロキサン[信越化学工業株式会社製X−22−4741(商標)、官能基当量:2,500gmol−1、粘度(JIS Z 8803に準拠して測定した値):350mm2s−1]
<Comparative component (b-1)>
(I) Side chain type epoxy-modified polysiloxane [X-22-343 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., functional group equivalent: 525 gmol −1 , viscosity (value measured according to JIS Z 8803): 25 mm 2 s −1 ]
(Ii) Side chain type epoxy ether both-modified polysiloxane [Shin-Etsu Chemical Co., Ltd. X-22-4741 (trademark), functional group equivalent: 2500 gmol −1 , viscosity (value measured according to JIS Z 8803 ): 350 mm 2 s −1 ]
<成分(b−2):分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン>
(i)末端型ジアミノ変性ポリシロキサン[信越化学工業株式会社製X−22−161B(商標)、分子鎖両末端に夫々一つアミノ基を有する、官能基当量:1,500gmol−1、粘度(JIS Z 8803に準拠して測定した値):55mm2s−1、分子側鎖にアミノ基を有しない]
<Component (b-2): Polyorganosiloxane having two or more amino groups at the molecular chain terminal>
(I) Terminal diamino-modified polysiloxane [X-22-161B (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., each having one amino group at both ends of the molecular chain, functional group equivalent: 1,500 gmol −1 , viscosity ( Value measured according to JIS Z 8803): 55 mm 2 s −1 , having no amino group in the molecular side chain]
<比較成分(b−2)>
(i)末端型カルボキシル変性ポリシロキサン[信越化学工業株式会社製X−22−162C(商標)、官能基当量:2,300gmol−1、粘度(JIS Z 8803に準拠して測定した値):220mm2s−1]
(ii)末端型シラノール変性ポリシロキサン[信越化学工業株式会社製KF−9701(商標)、官能基当量:1,500gmol−1、粘度(JIS Z 8803に準拠して測定した値):60mm2s−1]
<Comparison component (b-2)>
(I) Terminal-type carboxyl-modified polysiloxane [X-22-162C (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., functional group equivalent: 2,300 gmol −1 , viscosity (value measured according to JIS Z 8803): 220 mm 2 s -1 ]
(Ii) Terminal silanol-modified polysiloxane [KF-9701 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., functional group equivalent: 1,500 gmol −1 , viscosity (value measured according to JIS Z 8803): 60 mm 2 s -1 ]
<成分(b−3):ノニオン系又はアニオン系界面活性剤で乳化処理されたシリコーンレジンエマルジョン>
(i)アニオン分散性シリコーンレジンエマルジョン[旭化成ワッカーシリコーン株式会社製R2701(商標)、固形分40%、pH6]
(ii)ノニオン分散性シリコーンレジンエマルジョン[旭化成ワッカーシリコーン株式会社製NR2706(商標)、固形分55%、pH6]
(iii)ノニオン分散性アミノ変性シリコーンレジンエマルジョン[旭化成ワッカーシリコーン株式会社製NP2609(商標)、固形分40%、pH6]
<Component (b-3): Silicone resin emulsion emulsified with a nonionic or anionic surfactant>
(I) Anion-dispersible silicone resin emulsion [R2701 (trademark) manufactured by Asahi Kasei Wacker Silicone Co., Ltd., solid content 40%, pH 6]
(Ii) Nonionic dispersible silicone resin emulsion [NR2706 (trademark) manufactured by Asahi Kasei Wacker Silicone Co., Ltd., solid content 55%, pH 6]
(Iii) Nonionic dispersible amino-modified silicone resin emulsion [NP2609 (trademark) manufactured by Asahi Kasei Wacker Silicone Co., Ltd., solid content 40%, pH 6]
<比較成分(b−3)>
(i)カチオン分散性シリコーンレジンエマルジョン[信越化学工業株式会社製Polon MF−52(商標)、固形分32%、pH6.5]
<Comparison component (b-3)>
(I) Cation dispersible silicone resin emulsion [Polon MF-52 (trademark) manufactured by Shin-Etsu Chemical Co., Ltd., solid content: 32%, pH 6.5]
<成分(b−4):親水性基含有有機溶剤>
(i)イソプロピルアルコール(エクソンモービル社製エクソンモービルIPA)
(ii)ノルマルプロピルアルコール(三協化学株式会社製ノルマルプロピルアルコール)
(iii)エタノール(三協化学株式会社製エタノール)
(iv)エチレングリコール(三協化学株式会社製エチレングリコール)
<Component (b-4): Hydrophilic group-containing organic solvent>
(I) Isopropyl alcohol (ExxonMobil IPA manufactured by ExxonMobil)
(Ii) Normal propyl alcohol (normal propyl alcohol manufactured by Sankyo Chemical Co., Ltd.)
(Iii) Ethanol (ethanol produced by Sankyo Chemical Co., Ltd.)
(Iv) Ethylene glycol (ethylene glycol manufactured by Sankyo Chemical Co., Ltd.)
<比較成分(b−4)>
(i)エチレングリコールジメチルエーテル(日本乳化剤株式会社製ジメチルグリコール)
<Comparison component (b-4)>
(I) Ethylene glycol dimethyl ether (dimethyl emulsifier manufactured by Nippon Emulsifier Co., Ltd.)
<被膜形成剤(A)の調製>
成分(a−1)、(a−2)及び(a−3)、並びに、比較成分(a−1)及び(a−3)を、夫々、表1及び2に示した配合比を使用して室温で撹拌混合して、被膜形成剤(A−1)〜(A−10)及び比較被膜形成剤(A’−1)〜(A’−9)を調製した。各被膜形成剤及び比較被膜形成剤について、保存安定性及び臭気を評価した。
<Preparation of film forming agent (A)>
Ingredients (a-1), (a-2) and (a-3), and comparative components (a-1) and (a-3) were used in the mixing ratios shown in Tables 1 and 2, respectively. The film forming agents (A-1) to (A-10) and the comparative film forming agents (A′-1) to (A′-9) were prepared by stirring and mixing at room temperature. Each film forming agent and comparative film forming agent were evaluated for storage stability and odor.
<仕上げ処理剤(B)の調製>
成分(b−1)、(b−2)、(b−3)及び(b−4)、並びに、比較成分(b−1)、(b−2)、(b−3)及び(b−4)を、夫々、表3及び4に示した配合比を使用して室温で撹拌混合して、仕上げ処理剤(B−1)〜(B−11)及び比較仕上げ処理剤(B’−1)〜(B’−10)を調製した。各仕上げ処理剤及び比較仕上げ処理剤について、分散性及び保存安定性を評価した。
<Preparation of finishing agent (B)>
Components (b-1), (b-2), (b-3) and (b-4), and comparison components (b-1), (b-2), (b-3) and (b- 4) were mixed by stirring at room temperature using the blending ratios shown in Tables 3 and 4, respectively, to finish the finishing agents (B-1) to (B-11) and the comparative finishing agent (B′-1). ) To (B′-10) were prepared. Each finish and comparative finish was evaluated for dispersibility and storage stability.
各被膜形成剤及び比較被膜形成剤、並びに、各仕上げ処理剤及び比較仕上げ処理剤の評価に使用した試験法は下記の通りである。 The test methods used for evaluating each film-forming agent and comparative film-forming agent, and each finishing agent and comparative finishing agent are as follows.
<保存安定性>
被膜形成剤(A)を200メッシュのステンレス製篩でろ過して100ミリリットル採取した。採取した被膜形成剤(A)の全量をガラス容器中に封入した。また、仕上げ処理剤(B)についても、上記と同一にろ過して100ミリリットル採取した。採取した仕上げ処理剤(B)の全量をポリエチレン製密閉容器中に封入した。被膜形成剤(A)及び仕上げ処理剤(B)のいずれも、40℃で30日間保存し、次いで、−5℃で30日間保存した。次いで、これらの外観を目視で検査して評価した。被膜形成剤(A)及び仕上げ処理剤(B)の評価結果を、夫々、下記の記号で示した。
被膜形成剤(A)の評価結果:
○:液の濁り、変色、沈殿、結晶物の析出のいずれも認められなかったもの
Δ:液の濁り、変色、沈殿、結晶物の析出のいずれか一つが認められたもの
×:液の濁り、変色、沈殿、結晶物の析出のいずれか二つ以上が認められたもの
仕上げ処理剤(B)の評価結果:
○:変色、分散物の凝集、液相の分離のいずれも認められなかったもの
Δ:変色、分散物の凝集、液相の分離のいずれか一つが認められたもの
×:変色、分散物の凝集、液相の分離のいずれか二つ以上が認められたもの
<Storage stability>
The film forming agent (A) was filtered through a 200 mesh stainless steel sieve, and 100 ml was collected. The total amount of the collected film forming agent (A) was sealed in a glass container. Also, the finishing treatment agent (B) was filtered in the same manner as above, and 100 ml was collected. The whole amount of the collected finishing agent (B) was sealed in a polyethylene sealed container. Both the film-forming agent (A) and the finishing agent (B) were stored at 40 ° C. for 30 days, and then stored at −5 ° C. for 30 days. Subsequently, these external appearances were visually inspected and evaluated. The evaluation results of the film forming agent (A) and the finishing treatment agent (B) are indicated by the following symbols, respectively.
Evaluation results of the film forming agent (A):
○: No turbidity, discoloration, precipitation, or precipitation of crystalline substance was observed Δ: Any one of turbidity, discoloration, precipitation, or precipitation of crystalline substance was observed x: Turbidity of liquid Evaluation of the finishing agent (B): any one of two or more of the following:
○: Discoloration, dispersion aggregation, and separation of liquid phase were not observed Δ: Discoloration, dispersion aggregation, and separation of liquid phase were observed ×: Discoloration, dispersion of dispersion Any two or more of agglomeration and liquid phase separation were observed
<臭気>
被膜形成剤(A)を、約20ミリリットルガラス容器に採取して密栓した。これを室温で5分間放置した後、開栓して匂いを嗅ぐことにより臭気の評価を行った。評価結果を、下記の記号で示した。
○:臭気を僅かに感じた程度のもの
Δ:臭気をやや強く感じたもの
×:臭気を非常に強く感じたもの
<Odor>
The film forming agent (A) was collected in an approximately 20 ml glass container and sealed. This was allowed to stand at room temperature for 5 minutes, and then the odor was evaluated by opening and sniffing. The evaluation results are indicated by the following symbols.
○: Slightly felt odor Δ: Slightly felt odor ×: Slightly felt odor
<分散性>
仕上げ処理剤(B)を200メッシュのステンレス製篩でろ過して、100ミリリットル採取した。このようにして採取した仕上げ処理剤(B)を、ポリエチレン製密閉容器中に封入した。これらを、常温で静置し、外観の経時変化を目視観察して評価を行った。評価結果を、下記の記号で示した。
○:30日間経過後も液が完全に均一な状態を保っていたもの
Δ:10日間以上30日間未満で凝集及び沈降が認められたもの
×:10日間未満で凝集及び沈降が認められたもの
<Dispersibility>
The finishing agent (B) was filtered through a 200 mesh stainless steel sieve, and 100 ml was collected. The finishing agent (B) thus collected was sealed in a polyethylene sealed container. These were left at room temperature and evaluated by visually observing a change in appearance over time. The evaluation results are indicated by the following symbols.
○: The liquid was kept in a uniform state even after 30 days. Δ: Aggregation and sedimentation were observed in 10 days or more and less than 30 days. X: Aggregation and sedimentation were observed in less than 10 days.
上記の評価結果を、夫々、表1及び2、並びに、表3及び4に示した。 The above evaluation results are shown in Tables 1 and 2 and Tables 3 and 4, respectively.
表1には本発明の被膜形成剤(A)に関し、成分(a−1)、(a−2)及び(a−3)の種類及び配合比を変化させた配合例(A−1)〜(A−10)を示した。いずれも良好な保存安定性及び臭気を示した。このうち配合例(A−10)は、成分(a−3)として、本発明の範囲の炭素数を有する飽和炭化水素系溶剤と芳香族炭化水素系溶剤とを所定の比率で配合した溶剤を使用したものである。臭気を多少感じたものの本発明の効果を損なうものではなかった。 Table 1 relates to the film-forming agent (A) of the present invention, and formulation examples (A-1) to (A-1) to (a-1), (a-2) and (a-3) in which the types and blending ratios are changed. (A-10) was shown. All showed good storage stability and odor. Of these, Formulation Example (A-10) is a component (a-3) comprising a solvent in which a saturated hydrocarbon solvent having a carbon number within the range of the present invention and an aromatic hydrocarbon solvent are blended at a predetermined ratio. It is what was used. Although the odor was somewhat felt, the effect of the present invention was not impaired.
一方、表2には、成分(a−1)、(a−2)及び(a−3)の配合比が本発明の範囲外のものである配合例(A’−2)、並びに、比較成分(a−1)及び(a−3)を使用した(A’−1)及び(A’−3)〜(A’−9)の比較被膜形成剤を示した。(A’−1)、(A’−3)、(A’−4)及び(A’−9)では、保存安定性及び臭気ともに比較的良好な結果が得られた。しかし、それ以外の比較被膜形成剤では、保存安定性又は臭気が悪い結果となった。 On the other hand, Table 2 shows a blending example (A′-2) in which the blending ratio of the components (a-1), (a-2) and (a-3) is outside the scope of the present invention, and a comparison. The comparative film formation agent of (A'-1) and (A'-3)-(A'-9) which used component (a-1) and (a-3) was shown. In (A'-1), (A'-3), (A'-4) and (A'-9), relatively good results were obtained in both storage stability and odor. However, other comparative film forming agents resulted in poor storage stability or odor.
表3には、本発明の仕上げ処理剤(B)に関し、成分(b−1)、(b−2)、(b−3)、(b−4)及び(b−5)の種類及び配合比を変化させた配合例(B−1)〜(B−11)を示した。いずれも良好な分散性及び保存安定性を示した。このうち配合例(B−10)に関しては、多少の変色等が見られたものの本発明の効果を損なうものではなかった。 Table 3 shows the types and blends of the components (b-1), (b-2), (b-3), (b-4) and (b-5) regarding the finishing agent (B) of the present invention. Formulation examples (B-1) to (B-11) in which the ratio was changed were shown. All showed good dispersibility and storage stability. Among these, about the compounding example (B-10), although some discoloration etc. were seen, the effect of this invention was not impaired.
一方、表4には、成分(b−1)、(b−2)、(b−3)、(b−4)及び(b−5)の配合比が本発明の範囲外のものである配合例(B’−1)、(B’−2)、(B’−9)及び(B’−10)、並びに、比較成分(b−1)、(b−2)、(b−3)及び(b−4)を使用した(B’−3)〜(B’−8)の比較仕上げ処理剤を示した。(B’−1)〜(B’−6)では、分散性及び保存安定性ともに良好な結果が得られた。しかし、それ以外では、分散性及び保存安定性のいずれか一つ以上が悪い結果となった。 On the other hand, in Table 4, the compounding ratio of components (b-1), (b-2), (b-3), (b-4) and (b-5) is outside the scope of the present invention. Formulation examples (B′-1), (B′-2), (B′-9) and (B′-10), and comparison components (b-1), (b-2), (b-3) ) And (b-4) were used as comparative finishing treatment agents (B′-3) to (B′-8). In (B′-1) to (B′-6), good results were obtained in both dispersibility and storage stability. However, other than that, one or more of dispersibility and storage stability was a bad result.
(実施例1〜20及び比較例1〜16)
上記のようにして調製した被膜形成剤(A−1)〜(A−10)及び比較被膜形成剤(A’−1)〜(A’−9)、並びに、仕上げ処理剤(B−1)〜(B−11)及び比較仕上げ処理剤(B’−1)〜(B’−10)を、表5〜8に示すように組み合わせて実施し、拭き上げ易さ、撥水性(初期撥水性、耐久撥水性及び保存後撥水性)及び光沢を評価した。拭き上げ易さ、撥水性及び光沢の評価に使用した試験法は下記の通りである。
(Examples 1-20 and Comparative Examples 1-16)
Film-forming agents (A-1) to (A-10) and comparative film-forming agents (A′-1) to (A′-9) prepared as described above, and finishing agent (B-1) ~ (B-11) and comparative finishing agents (B'-1) to (B'-10) are combined and carried out as shown in Tables 5 to 8 to facilitate wiping, water repellency (initial water repellency) , Durable water repellency and water repellency after storage) and gloss. The test methods used for evaluation of ease of wiping, water repellency and gloss are as follows.
<拭き上げ易さ>
黒色塗装板(材質:SPCC−SD、規格:JIS−G−3141、寸法:0.8mm×70mm×150mm、電着後片面アクリル塗装したもの、株式会社アサヒビーテクノ製)の塗装面に、表5〜8に示した被膜形成剤(A−1)〜(A−10)及び比較被膜形成剤(A’−1)〜(A’−9)を、スポイトを使用して3滴(約3cc)滴下した。次いで、該被膜形成剤が均一な薄膜になるように、乾燥した清浄な布(原糸径が1〜5μmのポリエステル/ナイロン複合繊維からなる布帛、水分:5%以下)を使用し、拭き上げることにより塗布した。このようにして得られた黒色塗装板を、23℃、65%RH環境下で20分間放置して被膜形成剤を塗布した試験片(I)とした。
<Ease of wiping>
On the painted surface of a black painted plate (material: SPCC-SD, standard: JIS-G-3141, dimensions: 0.8 mm x 70 mm x 150 mm, one-side acrylic coated after electrodeposition, manufactured by Asahi Bee Techno Co., Ltd.) The film-forming agents (A-1) to (A-10) shown in 5 to 8 and the comparative film-forming agents (A′-1) to (A′-9) were added in 3 drops (about 3 cc) using a dropper. ) Added dropwise. Next, a dry and clean cloth (a cloth made of a polyester / nylon composite fiber having a yarn diameter of 1 to 5 μm, moisture: 5% or less) is used to wipe the film-forming agent into a uniform thin film. Was applied. The black painted plate thus obtained was allowed to stand for 20 minutes in an environment of 23 ° C. and 65% RH to obtain a test piece (I) to which a film forming agent was applied.
表5〜8に示した仕上げ処理剤(B−1)〜(B−11)及び比較仕上げ処理剤(B’−1)〜(B’−10)を、水に濡らした微細繊維布(繊維径300dT以下のポリエステル/ナイロン複合繊維から成る布帛)の中心付近に約1g滴下した。該微細繊維布を、上記のようにして得た被膜形成剤を塗布した試験片(I)上で往復10回擦り、仕上げ処理剤で処理した試験片(II)とした。 Fine fiber cloths (fibers) in which the finishing agents (B-1) to (B-11) and comparative finishing agents (B′-1) to (B′-10) shown in Tables 5 to 8 are wetted with water. About 1 g was dropped in the vicinity of the center of a polyester / nylon composite fiber having a diameter of 300 dT or less. The fine fiber cloth was rubbed back and forth 10 times on the test piece (I) coated with the film-forming agent obtained as described above to obtain a test piece (II) treated with a finishing agent.
拭き上げ易さの評価は、上記のように試験片(I)上で仕上げ処理剤を含浸させた微細繊維布を往復10回擦った際に、試験者が感じた滑らかさの感覚で評価した。また、比較のため、被膜形成剤(A)を塗布していない黒色塗装板についても、同様にして、該黒色塗装板上で往復10回擦り評価した(比較例2)。評価結果を下記の記号で示した。
○:全く引っ掛かり感がなかったもの
Δ:多少の引っ掛かり感があったもの
×:非常に引っ掛かり感があったもの
The evaluation of the ease of wiping was performed based on the sense of smoothness felt by the tester when the fine fiber cloth impregnated with the finishing agent was rubbed 10 times on the test piece (I) as described above. . For comparison, a black painted plate not coated with the film-forming agent (A) was also evaluated by rubbing 10 times on the black painted plate (Comparative Example 2). The evaluation results are indicated by the following symbols.
○: No catching feeling Δ: Some catching feeling ×: Very catching feeling
<撥水性>
撥水性は、下記の初期撥水性、耐久撥水性及び保存後撥水性にて評価した。
<Water repellency>
The water repellency was evaluated by the following initial water repellency, durable water repellency and water repellency after storage.
<初期撥水性>
上記のようにして製造した、仕上げ処理剤で処理した試験片(II)を、23℃、65%RH環境下で30分間放置した。該試験片の処理表面の接触角を、自動接触角計装置(協和界面化学株式会社製自動接触角計DM500(商標)、液滴:0.2マイクロリットル、純水、測定:θ/2法)を使用して測定し評価した。評価結果を下記の記号で示した。
◎:接触角100°以上のもの
○:接触角100未満95°以上のもの
Δ:接触角95未満85°以上のもの
×:接触角85°未満のもの
<Initial water repellency>
The test piece (II) produced as described above and treated with the finishing agent was left for 30 minutes in an environment of 23 ° C. and 65% RH. The contact angle of the treated surface of the test piece was determined by an automatic contact angle meter device (automatic contact angle meter DM500 (trademark) manufactured by Kyowa Interface Chemical Co., Ltd., droplet: 0.2 microliter, pure water, measurement: θ / 2 method. ) To measure and evaluate. The evaluation results are indicated by the following symbols.
A: Contact angle of 100 ° or more ○: Contact angle of less than 100 less than 95 ° Δ: Contact angle of less than 95 less than 85 ° x: Contact angle of less than 85 °
<耐久撥水性>
上記のようにして製造した、仕上げ処理剤で処理した試験片(II)を、23℃、65%RH環境下で1日間放置した。次いで、該試験片を、ASTMG154促進耐候性試験機(ALTAS社製ユウブコンUC−1型(商標)、蛍光UVランプ使用、1サイクル:UV照射(60℃×8時間)+散水(50℃×4時間))に装填し、1,000時間処理した後取り出し、初期撥水性評価と同じ条件で接触角を測定し評価した。評価結果を下記の記号で示した。
◎:接触角100°以上のもの
○:接触角100未満95°以上のもの
Δ:接触角95未満85°以上のもの
×:接触角85°未満のもの
<Durable water repellency>
The test piece (II) produced as described above and treated with the finishing agent was left for 1 day in an environment of 23 ° C. and 65% RH. Next, the test piece was subjected to ASTM G154 accelerated weathering tester (ALTAS, Yubucon UC-1 type (trademark), using a fluorescent UV lamp, 1 cycle: UV irradiation (60 ° C. × 8 hours) + watering (50 ° C. × 4 Time)), treated for 1,000 hours, taken out, and evaluated by measuring the contact angle under the same conditions as the initial water repellency evaluation. The evaluation results are indicated by the following symbols.
A: Contact angle of 100 ° or more ○: Contact angle of less than 100 less than 95 ° Δ: Contact angle of less than 95 less than 85 ° x: Contact angle of less than 85 °
<保存後撥水性>
上記のようにして保存安定性を評価した被膜形成剤(A)及び仕上げ処理剤(B)を使用した。上記の拭き上げ易さの評価と同一の方法で、被膜形成剤(A)を塗布し、次いで、仕上げ処理剤(B)で処理して試験片(III)とした。該試験片(III)を、上記の初期撥水性の評価と同じ条件で接触角を測定し評価した。評価結果を下記の記号で示した。
◎:接触角100°以上のもの
○:接触角100未満95°以上のもの
Δ:接触角95未満85°以上のもの
×:接触角85°未満のもの
<Water repellency after storage>
The film forming agent (A) and the finishing agent (B) whose storage stability was evaluated as described above were used. The film forming agent (A) was applied by the same method as the evaluation of the ease of wiping, and then treated with a finishing agent (B) to obtain a test piece (III). The test piece (III) was evaluated by measuring the contact angle under the same conditions as in the evaluation of the initial water repellency. The evaluation results are indicated by the following symbols.
A: Contact angle of 100 ° or more ○: Contact angle of less than 100 less than 95 ° Δ: Contact angle of less than 95 less than 85 ° x: Contact angle of less than 85 °
<光沢>
上記のようにして製造した、仕上げ処理剤で処理した試験片(II)を、23℃、65%RH環境下で30分間放置した。該試験片の処理表面の光沢を、JIS Z 8741に規定する鏡面光沢度測定方法に準拠して測定した。該測定に使用した鏡面光沢度測定装置は、堀場製作所製グロスチェッカーIG−331(商標)であった。評価結果を下記の記号で示した。
◎:鏡面光沢度測定値が90°以上のもの
○:鏡面光沢度測定値が85°以上90°未満のもの
Δ:鏡面光沢度測定値が80°以上85°未満のもの
×:鏡面光沢度測定値が80°未満のもの
<Glossy>
The test piece (II) produced as described above and treated with the finishing agent was left for 30 minutes in an environment of 23 ° C. and 65% RH. The gloss of the treated surface of the test piece was measured according to the specular gloss measurement method specified in JIS Z 8741. The specular glossiness measuring apparatus used for the measurement was Gloss Checker IG-331 (trademark) manufactured by Horiba. The evaluation results are indicated by the following symbols.
A: Specular gloss measurement value of 90 ° or more ◯: Specular gloss measurement value of 85 ° or more and less than 90 ° Δ: Specular gloss measurement value of 80 ° or more and less than 85 ° x: Specular glossiness The measured value is less than 80 °
上記の評価結果を表5〜8に示す。評価結果において、Δが3個以上あるもの、及び、×が1個以上あるものは不良と判定した。下記の表中、比較例1は、仕上げ処理剤での処理を施していないものである。比較例1においては、上記のようにして被膜形成剤を均一な薄膜になるように塗布し10分間経過した後、その表面を、乾燥した清浄な微細繊維布で軽く擦り、次いで、23℃、65%RH環境下で1日間放置した後、初期撥水性については、上記と同一の自動接触角計装置を使用して接触角を測定し評価した。耐久撥水性については、上記比較例1の初期撥水性のときと同様に処理し、更に、23℃、65%RH環境下で1日間放置し、次いで、上記と同一のASTMG154促進耐候性試験機を使用して処理した後、上記と同一の自動接触角計装置を使用して接触角を測定し評価した。また、保存後撥水性については、保存安定性を評価した被膜形成剤(A)を使用し、上記比較例1の初期撥水性のときと同様に、被膜形成剤を均一な薄膜になるように塗布し10分間経過した後、その表面を、乾燥した清浄な微細繊維布で軽く擦り、次いで、23℃、65%RH環境下で1日間放置した後、上記と同一の自動接触角計装置を使用して接触角を測定し評価した。また、光沢については、上記の初期撥水性と同一にして処理した試験片を用いて、上記の光沢の評価と同一に23℃、65%RH環境下で30分間放置し、次いで、同一の鏡面光沢度測定装置を使用して測定した。比較例2は、被膜形成剤(A)での処理をせず、黒色塗装板に、直接、仕上げ処理(B)による処理を施したものである。比較例15(表8中の*2)は、上記の拭き上げ易さの項目で述べたと同様にして、乾燥した清浄な布を使用して、被膜形成剤(A−1)を塗布した後、更に、同一種類の新しい乾燥した布を使用して、仕上げ処理剤(B−1)による処理を施したものである。また、比較例16(表8中の*1)は、上記の拭き上げ易さの項目で述べたと同様にして、水に濡らした微細繊維布を使用して、被膜形成剤(A−1)を塗布した後、更に、同一種類の新しい水に濡らした微細繊維布を使用して、仕上げ処理剤(B−1)による処理を施したものである。 The above evaluation results are shown in Tables 5-8. In the evaluation results, those having 3 or more Δ and those having 1 or more × were determined to be defective. In the following table, Comparative Example 1 is not subjected to treatment with a finishing agent. In Comparative Example 1, the film-forming agent was applied to form a uniform thin film as described above, and after 10 minutes, the surface was lightly rubbed with a clean dry fine fiber cloth. After being left in a 65% RH environment for 1 day, the initial water repellency was evaluated by measuring the contact angle using the same automatic contact angle meter as described above. The durable water repellency was treated in the same manner as in the initial water repellency of Comparative Example 1 above, and further allowed to stand in an environment of 23 ° C. and 65% RH for 1 day, and then the same ASTM G154 accelerated weathering tester as described above. Then, the contact angle was measured and evaluated using the same automatic contact angle meter as described above. As for the water repellency after storage, the film forming agent (A) whose storage stability was evaluated was used, and the film forming agent was formed into a uniform thin film as in the case of the initial water repellency of Comparative Example 1 above. After 10 minutes from application, the surface is lightly rubbed with a dry clean fine fiber cloth, and then left for 1 day in an environment of 23 ° C. and 65% RH. Used to measure and evaluate the contact angle. For the gloss, using a test piece treated in the same manner as the initial water repellency, the test piece was allowed to stand in an environment of 23 ° C. and 65% RH for 30 minutes in the same manner as the gloss evaluation. It measured using the glossiness measuring apparatus. In Comparative Example 2, the treatment with the film forming agent (A) was not performed, and the black coating plate was directly subjected to the finishing treatment (B). In Comparative Example 15 (* 2 in Table 8), after applying the film forming agent (A-1) using a dry and clean cloth in the same manner as described in the item of ease of wiping above, In addition, a new dry cloth of the same kind is used to perform the treatment with the finishing agent (B-1). Further, Comparative Example 16 (* 1 in Table 8) is a film forming agent (A-1) using a fine fiber cloth wetted with water in the same manner as described in the item of the ease of wiping. After the coating, a fine fiber cloth wetted with the same kind of new water was used to perform the treatment with the finishing agent (B-1).
*2:乾燥した布を使用して、仕上げ処理剤(B−1)による処理を施したもの
表5に示した実施例1〜10は、被膜形成剤(A)として、表1に示した配合例(A−1)〜(A−10)を使用し、かつ、仕上げ処理剤(B)として、表3に示した配合例(B−1)を使用したものである。いずれも良好な性状を示した。一方、比較例1は、仕上げ処理剤(B)を使用しなかったものである。被膜形成剤(A)のみでは、良好な性状を有するコーティング層は得られず、本発明の仕上げ処理剤(B)と組み合わせると著しく良好な性状を有するコーティング層が得られることが分かった。表6に示した実施例11〜20は、被膜形成剤(A)として、表1に示した配合例(A−1)を使用し、かつ、仕上げ処理剤(B)として、表3に示した配合例(B−2)〜(B−11)を使用したものである。いずれも得られたコーティング層は良好な性状を示した。一方、比較例2は、被膜形成剤(A)を使用しなかったものである。仕上げ処理剤(B)のみを使用しても、被膜形成剤(A)と併用しなければ、良好な性状を有するコーティング層を得ることができないことが分かった。 Examples 1 to 10 shown in Table 5 use the formulation examples (A-1) to (A-10) shown in Table 1 as the film forming agent (A), and the finishing agent (B). As an example, the blending example (B-1) shown in Table 3 is used. All showed good properties. On the other hand, the comparative example 1 did not use a finishing agent (B). It was found that a coating layer having good properties could not be obtained only with the film forming agent (A), and a coating layer having extremely good properties could be obtained when combined with the finishing agent (B) of the present invention. Examples 11 to 20 shown in Table 6 use the formulation example (A-1) shown in Table 1 as the film forming agent (A), and show in Table 3 as the finishing agent (B). Formulation examples (B-2) to (B-11) are used. In any case, the obtained coating layer exhibited good properties. On the other hand, in Comparative Example 2, the film forming agent (A) was not used. Even when only the finishing agent (B) was used, it was found that a coating layer having good properties could not be obtained unless it was used in combination with the film forming agent (A).
一方、表7の比較例3〜6は、本発明の仕上げ処理剤(B−1)と比較被膜形成剤(A’−1)、(A’−3)、(A’−4)及び(A’−9)とを組み合わせたものである。該比較被膜形成剤(A’−1)、(A’−3)、(A’−4)及び(A’−9)は、保存安定性及び臭気ともに比較的良好なものであったが、得られたコーティング層の性状は良好ではなかった。表8の比較例7〜12は、本発明の被膜形成剤(A−1)と比較仕上げ処理剤(B’−1)〜(B’−6)とを組み合わせたものである。該比較仕上げ処理剤(B’−1)〜(B’−6)は、分散性及び保存安定性ともに良好な結果が得られたものではあるが、得られたコーティング層の性状は良好ではなかった。比較例13は、比較被膜形成剤(A’−1)と比較仕上げ処理剤(B’−1)とを組み合わせて使用したものである。(A’−1)は保存安定性及び臭気共に良好であり、かつ、(B’−1)も分散性及び保存安定性ともに良好であったが、これらから得られたコーティング層の性状は著しく悪いものとなった。比較例14は、本発明の被膜形成剤(A−1)と仕上げ処理剤(B−1)とを使用して、まず、(B−1)を基材上に塗布した後、その上に(A−1)を塗布したものである。得られたコーティング層の性状は著しく悪いものとなった。比較例15及び16は、いずれも、本発明の被膜形成剤(A−1)と仕上げ処理剤(B−1)とを使用したものである。比較例15は、乾燥した布を使用して、仕上げ処理剤(B−1)による処理を施したものであり、比較例16は、水に濡らした微細繊維布を使用して、被膜形成剤(A−1)を塗布したものである。いずれも得られたコーティング層の性状は悪いものとなった。 On the other hand, Comparative Examples 3 to 6 in Table 7 show that the finishing agent (B-1) of the present invention and the comparative film forming agents (A′-1), (A′-3), (A′-4) and ( A′-9). The comparative film-forming agents (A′-1), (A′-3), (A′-4) and (A′-9) were relatively good in both storage stability and odor. The properties of the resulting coating layer were not good. Comparative Examples 7 to 12 in Table 8 are combinations of the film forming agent (A-1) of the present invention and the comparative finishing agents (B'-1) to (B'-6). The comparative finishing agents (B′-1) to (B′-6) have obtained good results in both dispersibility and storage stability, but the properties of the obtained coating layers are not good. It was. In Comparative Example 13, a comparative film forming agent (A′-1) and a comparative finishing agent (B′-1) were used in combination. (A'-1) was good in both storage stability and odor, and (B'-1) was also good in dispersibility and storage stability, but the properties of the coating layer obtained from these were remarkably good. It was bad. Comparative Example 14 uses the film-forming agent (A-1) and the finishing agent (B-1) of the present invention, and after first coating (B-1) on the substrate, (A-1) is applied. The properties of the resulting coating layer were extremely poor. Comparative Examples 15 and 16 both use the film forming agent (A-1) and the finishing agent (B-1) of the present invention. In Comparative Example 15, a dry cloth was used and treated with the finishing agent (B-1). In Comparative Example 16, a fine fiber cloth wetted with water was used, and a film forming agent was used. (A-1) is applied. In any case, the properties of the obtained coating layer were poor.
本発明のコーティング層は、基材、例えば、車両外装等に対して、優れた撥水性及び良好な光沢を付与し得る。また、本発明のコーティング層形成方法は、使用する剤の保存性に優れ、かつ塗布時の作業性に優れるばかりではなく、得られたコーティング層が、基材、例えば、車両外装等に対して、優れた撥水性及び良好な光沢を付与し得る。従って、本発明コーティング層及び該コーティング層を形成する方法は、自動車の外装等のコーティングに、今後、大いに使用されることが期待される。 The coating layer of the present invention can impart excellent water repellency and good gloss to a substrate such as a vehicle exterior. In addition, the coating layer forming method of the present invention is not only excellent in storage stability of the agent used and excellent in workability at the time of application, but the obtained coating layer can be applied to a substrate such as a vehicle exterior. Excellent water repellency and good gloss can be imparted. Therefore, it is expected that the coating layer and the method for forming the coating layer of the present invention will be greatly used in the future for coating of automobile exteriors and the like.
Claims (12)
(a−2)硬化触媒 0.05〜5質量部、及び、
(a−3)炭素数8〜15の飽和炭化水素系溶剤と炭素数8〜15の芳香族炭化水素系溶剤とから成り、上記飽和炭化水素系溶剤と上記芳香族炭化水素系溶剤との質量比が100/0〜50/50である有機溶剤 50〜96.95質量部
の合計100質量部を含む被膜形成剤(A)
を硬化して得られる層(I)、
並びに、
(b−1)分子側鎖にアミノ基を1つ以上有するポリオルガノシロキサン 0.05〜15質量部、
(b−2)分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン 0.01〜10質量部、
(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョン 固形分として1〜20質量部、
(b−4)親水性基含有有機溶剤 0.1〜25質量部、及び
(b−5)水 30〜98.84質量部
の合計100質量部を含む仕上げ処理剤(B)
を固化して得られる層(II)
を少なくとも備え、かつ、基材側に層(I)を備え、表面側に層(II)を備えるコーティング層。 (A-1) 3-45 parts by mass of a polyorganosiloxane having one or more hydrolyzable functional groups in the molecule,
(A-2) Curing catalyst 0.05-5 parts by mass, and
(A-3) A mass composed of a saturated hydrocarbon solvent having 8 to 15 carbon atoms and an aromatic hydrocarbon solvent having 8 to 15 carbon atoms, and the mass of the saturated hydrocarbon solvent and the aromatic hydrocarbon solvent. The film forming agent (A) containing a total of 100 parts by mass of 50 to 96.95 parts by mass of an organic solvent having a ratio of 100/0 to 50/50
Layer (I) obtained by curing
And
(B-1) 0.05 to 15 parts by mass of a polyorganosiloxane having one or more amino groups in the molecular side chain,
(B-2) 0.01 to 10 parts by mass of a polyorganosiloxane having two or more amino groups at the molecular chain terminal,
(B-3) Silicone resin emulsion emulsified with a nonionic or anionic surfactant 1 to 20 parts by mass as a solid content,
(B-4) Finishing agent (B) containing a total of 100 parts by mass of a hydrophilic group-containing organic solvent 0.1 to 25 parts by mass and (b-5) 30 to 98.84 parts by mass of water
Layer obtained by solidifying (II)
A coating layer comprising at least a layer (I) on the substrate side and a layer (II) on the surface side.
(a−2)硬化触媒 0.05〜5質量部、及び
(a−3)炭素数8〜15の飽和炭化水素系溶剤と炭素数8〜15の芳香族炭化水素系溶剤とから成り、上記飽和炭化水素系溶剤と上記芳香族炭化水素系溶剤との質量比が100/0〜50/50である有機溶剤 50〜96.95質量部
の合計100質量部を含む被膜形成剤(A)
を、基材上に塗布し、次いで、5〜90分間環境温度で乾燥して層(I)を形成する工程(I)、
並びに、
(b−1)分子側鎖にアミノ基を1つ以上有するポリオルガノシロキサン 0.05〜15質量部、
(b−2)分子鎖末端にアミノ基を2つ以上有するポリオルガノシロキサン 0.01〜10質量部、
(b−3)ノニオン系又はアニオン系界面活性剤により乳化されたシリコーン樹脂エマルジョン 固形分として1〜20質量部、
(b−4)親水性基含有有機溶剤 0.1〜25質量部、及び
(b−5)水 30〜98.84質量部
の合計100質量部を含む仕上げ処理剤(B)
を、上記の層(I)上に塗布し、次いで、10分間以上環境温度で乾燥して層(II)を形成する工程(II)
を少なくとも含む、コーティング層形成方法。 (A-1) 3-45 parts by mass of a polyorganosiloxane having one or more hydrolyzable functional groups in the molecule,
(A-2) Curing catalyst 0.05 to 5 parts by mass, and (a-3) consisting of a saturated hydrocarbon solvent having 8 to 15 carbon atoms and an aromatic hydrocarbon solvent having 8 to 15 carbon atoms, Film forming agent (A) comprising a total of 100 parts by mass of 50 to 96.95 parts by mass of an organic solvent in which the mass ratio of the saturated hydrocarbon solvent to the aromatic hydrocarbon solvent is 100/0 to 50/50
(I), which is applied onto a substrate and then dried at ambient temperature for 5 to 90 minutes to form layer (I),
And
(B-1) 0.05 to 15 parts by mass of a polyorganosiloxane having one or more amino groups in the molecular side chain,
(B-2) 0.01 to 10 parts by mass of a polyorganosiloxane having two or more amino groups at the molecular chain terminal,
(B-3) Silicone resin emulsion emulsified with a nonionic or anionic surfactant 1 to 20 parts by mass as a solid content,
(B-4) Finishing agent (B) containing a total of 100 parts by mass of a hydrophilic group-containing organic solvent 0.1 to 25 parts by mass and (b-5) 30 to 98.84 parts by mass of water
Step (II) in which layer (II) is applied on the layer (I) and then dried at ambient temperature for 10 minutes or more.
A coating layer forming method comprising at least:
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