JP5182224B2 - カレンダー成形用エチレン−α−オレフィン共重合体およびカレンダー成形体 - Google Patents
カレンダー成形用エチレン−α−オレフィン共重合体およびカレンダー成形体 Download PDFInfo
- Publication number
- JP5182224B2 JP5182224B2 JP2009130160A JP2009130160A JP5182224B2 JP 5182224 B2 JP5182224 B2 JP 5182224B2 JP 2009130160 A JP2009130160 A JP 2009130160A JP 2009130160 A JP2009130160 A JP 2009130160A JP 5182224 B2 JP5182224 B2 JP 5182224B2
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- Prior art keywords
- group
- zirconium dichloride
- ethylene
- diphenylmethylene
- fluorenyl
- Prior art date
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- 239000004711 α-olefin Substances 0.000 title claims description 106
- 229920000089 Cyclic olefin copolymer Polymers 0.000 title claims description 81
- 238000000465 moulding Methods 0.000 title claims description 19
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 69
- 239000000178 monomer Substances 0.000 claims description 35
- 239000000155 melt Substances 0.000 claims description 28
- 238000003490 calendering Methods 0.000 claims description 15
- 230000004913 activation Effects 0.000 claims description 9
- 238000004566 IR spectroscopy Methods 0.000 claims description 2
- -1 racemic-ethylenebis (1-indenyl) zirconium diphenoxide Chemical compound 0.000 description 625
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 96
- 229910052739 hydrogen Inorganic materials 0.000 description 85
- 239000001257 hydrogen Substances 0.000 description 85
- 150000003623 transition metal compounds Chemical class 0.000 description 83
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 80
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 80
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- 238000006116 polymerization reaction Methods 0.000 description 64
- 239000002904 solvent Substances 0.000 description 59
- 150000001875 compounds Chemical class 0.000 description 56
- 238000000034 method Methods 0.000 description 55
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 51
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- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 41
- 125000000217 alkyl group Chemical group 0.000 description 39
- 150000001412 amines Chemical class 0.000 description 38
- 239000000047 product Substances 0.000 description 38
- 125000001183 hydrocarbyl group Chemical group 0.000 description 36
- 239000007789 gas Substances 0.000 description 34
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 33
- 239000000243 solution Substances 0.000 description 33
- 239000012046 mixed solvent Substances 0.000 description 32
- 125000003118 aryl group Chemical group 0.000 description 31
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 31
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 29
- 229910052757 nitrogen Inorganic materials 0.000 description 28
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 27
- 239000001273 butane Substances 0.000 description 27
- 125000005843 halogen group Chemical group 0.000 description 27
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 27
- 239000000203 mixture Substances 0.000 description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 25
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- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 25
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 24
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 23
- XMGMFRIEKMMMSU-UHFFFAOYSA-N phenylmethylbenzene Chemical group C=1C=CC=CC=1[C]C1=CC=CC=C1 XMGMFRIEKMMMSU-UHFFFAOYSA-N 0.000 description 22
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 20
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 20
- 239000003054 catalyst Substances 0.000 description 20
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 18
- 238000002844 melting Methods 0.000 description 18
- 230000008018 melting Effects 0.000 description 18
- UUEVFMOUBSLVJW-UHFFFAOYSA-N oxo-[[1-[2-[2-[2-[4-(oxoazaniumylmethylidene)pyridin-1-yl]ethoxy]ethoxy]ethyl]pyridin-4-ylidene]methyl]azanium;dibromide Chemical compound [Br-].[Br-].C1=CC(=C[NH+]=O)C=CN1CCOCCOCCN1C=CC(=C[NH+]=O)C=C1 UUEVFMOUBSLVJW-UHFFFAOYSA-N 0.000 description 18
- 125000001309 chloro group Chemical group Cl* 0.000 description 17
- 238000005259 measurement Methods 0.000 description 17
- 125000001153 fluoro group Chemical group F* 0.000 description 16
- 239000002002 slurry Substances 0.000 description 16
- 229910052725 zinc Inorganic materials 0.000 description 16
- 125000000524 functional group Chemical group 0.000 description 15
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 14
- 229910052801 chlorine Inorganic materials 0.000 description 14
- 125000004430 oxygen atom Chemical group O* 0.000 description 14
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 14
- 239000011949 solid catalyst Substances 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- 125000003710 aryl alkyl group Chemical group 0.000 description 13
- 229910052809 inorganic oxide Inorganic materials 0.000 description 13
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 13
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 12
- 125000003277 amino group Chemical group 0.000 description 12
- 229910052786 argon Inorganic materials 0.000 description 12
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 12
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- 238000010438 heat treatment Methods 0.000 description 11
- 230000001965 increasing effect Effects 0.000 description 11
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 11
- 230000000704 physical effect Effects 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- 239000008096 xylene Substances 0.000 description 11
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 10
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 10
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- UKYOFCMJJOASGI-UHFFFAOYSA-L [Cl-].[Cl-].CCc1ccc-2c(c1)C([Zr++])c1cc(CC)ccc-21 Chemical compound [Cl-].[Cl-].CCc1ccc-2c(c1)C([Zr++])c1cc(CC)ccc-21 UKYOFCMJJOASGI-UHFFFAOYSA-L 0.000 description 10
- JOCMWVUBEWGFIU-UHFFFAOYSA-L [Cl-].[Cl-].Cc1ccc-2c(c1)C([Zr++])c1cc(C)ccc-21 Chemical compound [Cl-].[Cl-].Cc1ccc-2c(c1)C([Zr++])c1cc(C)ccc-21 JOCMWVUBEWGFIU-UHFFFAOYSA-L 0.000 description 10
- 238000009826 distribution Methods 0.000 description 10
- 229910052731 fluorine Inorganic materials 0.000 description 10
- 238000004817 gas chromatography Methods 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- 229910052740 iodine Inorganic materials 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 125000004433 nitrogen atom Chemical group N* 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 229910004298 SiO 2 Inorganic materials 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 125000006575 electron-withdrawing group Chemical group 0.000 description 9
- 239000011261 inert gas Substances 0.000 description 9
- 238000004898 kneading Methods 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- 239000000523 sample Substances 0.000 description 9
- 229910052717 sulfur Inorganic materials 0.000 description 9
- 125000004434 sulfur atom Chemical group 0.000 description 9
- 239000011701 zinc Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- FAJJYXYRMUZENM-UHFFFAOYSA-L [Cl-].[Cl-].[Zr++]C1c2ccccc2-c2ccccc12 Chemical compound [Cl-].[Cl-].[Zr++]C1c2ccccc2-c2ccccc12 FAJJYXYRMUZENM-UHFFFAOYSA-L 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 125000004429 atom Chemical group 0.000 description 8
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 7
- XBNGYFFABRKICK-UHFFFAOYSA-N 2,3,4,5,6-pentafluorophenol Chemical compound OC1=C(F)C(F)=C(F)C(F)=C1F XBNGYFFABRKICK-UHFFFAOYSA-N 0.000 description 7
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N N-phenyl amine Natural products NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 7
- 229920000620 organic polymer Polymers 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 125000004437 phosphorous atom Chemical group 0.000 description 7
- 229910052698 phosphorus Inorganic materials 0.000 description 7
- 239000002798 polar solvent Substances 0.000 description 7
- 239000002685 polymerization catalyst Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- VPGLGRNSAYHXPY-UHFFFAOYSA-L zirconium(2+);dichloride Chemical compound Cl[Zr]Cl VPGLGRNSAYHXPY-UHFFFAOYSA-L 0.000 description 7
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 6
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 6
- ZRTWIJKGTUGZJY-UHFFFAOYSA-N 3,4,5-trifluorophenol Chemical compound OC1=CC(F)=C(F)C(F)=C1 ZRTWIJKGTUGZJY-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
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- SVHPGKHHBXQFLQ-UHFFFAOYSA-L Cl[Zr](Cl)(C1C=CC=C1)(C1c2ccccc2-c2ccccc12)=C(c1ccccc1)c1ccccc1 Chemical compound Cl[Zr](Cl)(C1C=CC=C1)(C1c2ccccc2-c2ccccc12)=C(c1ccccc1)c1ccccc1 SVHPGKHHBXQFLQ-UHFFFAOYSA-L 0.000 description 6
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- 125000003545 alkoxy group Chemical group 0.000 description 6
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- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 6
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- 229910052726 zirconium Inorganic materials 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical group [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
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- 238000004458 analytical method Methods 0.000 description 5
- 125000004104 aryloxy group Chemical group 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 5
- 125000001246 bromo group Chemical group Br* 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
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- 125000001028 difluoromethyl group Chemical group [H]C(F)(F)* 0.000 description 5
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- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 125000005920 sec-butoxy group Chemical group 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 125000000944 sulfenic acid group Chemical group 0.000 description 1
- 125000000626 sulfinic acid group Chemical group 0.000 description 1
- 125000000475 sulfinyl group Chemical group [*:2]S([*:1])=O 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000006318 tert-butyl amino group Chemical group [H]N(*)C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- BCNZYOJHNLTNEZ-UHFFFAOYSA-N tert-butyldimethylsilyl chloride Chemical compound CC(C)(C)[Si](C)(C)Cl BCNZYOJHNLTNEZ-UHFFFAOYSA-N 0.000 description 1
- 125000001981 tert-butyldimethylsilyl group Chemical group [H]C([H])([H])[Si]([H])(C([H])([H])[H])[*]C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- 125000005309 thioalkoxy group Chemical group 0.000 description 1
- 125000002813 thiocarbonyl group Chemical group *C(*)=S 0.000 description 1
- 125000002306 tributylsilyl group Chemical group C(CCC)[Si](CCCC)(CCCC)* 0.000 description 1
- ORVMIVQULIKXCP-UHFFFAOYSA-N trichloro(phenyl)silane Chemical compound Cl[Si](Cl)(Cl)C1=CC=CC=C1 ORVMIVQULIKXCP-UHFFFAOYSA-N 0.000 description 1
- DJXJARQPGKYVNA-UHFFFAOYSA-N trifluoromethanolate Chemical compound [O-]C(F)(F)F DJXJARQPGKYVNA-UHFFFAOYSA-N 0.000 description 1
- 125000000025 triisopropylsilyl group Chemical group C(C)(C)[Si](C(C)C)(C(C)C)* 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- CNWZYDSEVLFSMS-UHFFFAOYSA-N tripropylalumane Chemical compound CCC[Al](CCC)CCC CNWZYDSEVLFSMS-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229940102001 zinc bromide Drugs 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- TURVSLXVJYZFII-UHFFFAOYSA-N zinc;1,2,3,4,5-pentafluorobenzene-6-ide Chemical compound [Zn+2].FC1=[C-]C(F)=C(F)C(F)=C1F.FC1=[C-]C(F)=C(F)C(F)=C1F TURVSLXVJYZFII-UHFFFAOYSA-N 0.000 description 1
- DSDCDMKASWVZHI-UHFFFAOYSA-M zinc;2-methanidylpropane;bromide Chemical compound Br[Zn+].CC(C)[CH2-] DSDCDMKASWVZHI-UHFFFAOYSA-M 0.000 description 1
- HBHGYYRJPVXCQQ-UHFFFAOYSA-L zirconium(2+);diphenoxide Chemical compound [Zr+2].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 HBHGYYRJPVXCQQ-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Description
かかる状況の下、本発明が解決しようとする課題は、カレンダー成形時にカレンダーロールからの剥離が容易であって成形性に優れるエチレン−α−オレフィン共重合体であって、かつ、衝撃強度および抗ブロッキング性に優れる成形体が得られるカレンダー成形用エチレン−α−オレフィン共重合体、ならびに、該共重合体を用いたカレンダー成形体を提供することにある。
g*=[η]/([η]GPC×gSCB*) (I)
[式中、[η]は、エチレン−α−オレフィン共重合体の極限粘度(単位:dl/g)を表し、下記式(I−I)によって定義され、[η]GPCは、下記式(I−II)によって定義され、gSCB*は、下記式(I−III)によって定義される。
[η]=23.3×log(ηrel) (I−I)
(式中、ηrelは、エチレン−α−オレフィン共重合体の相対粘度を表す。)
[η]GPC=0.00046×Mv0.725 (I−II)
(式中、Mvは、エチレン−α−オレフィン共重合体の粘度平均分子量を表す。)
gSCB*=(1−A)1.725 (I−III)
(式中、Aは、エチレン−α−オレフィン共重合体中の短鎖分岐の含量測定から求めることができる。)]
g*=[η]/([η]GPC×gSCB*) (III)
[式中、[η]は、エチレン−α−オレフィン共重合体の極限粘度(単位:dl/g)を表し、下記式(III−I)によって定義される。下記式(III−II)によって定義されるものとした。gSCB*は、下記式(III−III)によって定義される。
[η]=23.3×log(ηrel) (III−I)
(式中、ηrelは、エチレン−α−オレフィン共重合体の相対粘度を表す。)
[η]GPC=0.00046×Mv0.725 (III−II)
(式中、Mvは、エチレン−α−オレフィン共重合体の粘度平均分子量を表す。)
gSCB*=(1−A)1.725 (III−III)
(式中、Aは、エチレン−α−オレフィン共重合体中の短鎖分岐の含量測定から直接求めることができる。)]
gSCB*は、エチレン−α−オレフィン共重合体に短鎖分岐を導入することによって生じるg*への寄与を表す。
式(III−II)は、L. H. Tung著 Journal of Polymer Science, 36, 130 (1959) 287-294頁に記載の式を用いた。
A=((12×n+2n+1)×y)/((1000−2y−2)×14+(y+2)×15+y×13)
として見積もった。
ln(aT) = m(1/(T+273.16))+n (I)
Ea = |0.008314×m| (II)
aT :シフトファクター
Ea:流動の活性化エネルギー(単位:kJ/mol)
T :温度(単位:℃)
上記計算は、市販の計算ソフトウェアを用いてもよく、該計算ソフトウェアとしては、Rheometrics社製 Rhios V.4.4.4などがあげられる。
なお、シフトファクター(aT)は、夫々の温度(T)における溶融複素粘度−角周波数の両対数曲線を、log(Y)=−log(X)軸方向に移動させて(但し、Y軸を溶融複素粘度、X軸を角周波数とする。)、190℃での溶融複素粘度−角周波数曲線に重ね合わせた際の移動量であり、該重ね合わせでは、夫々の温度(T)における溶融複素粘度−角周波数の両対数曲線は、各曲線ごとに、角周波数をaT倍に、溶融複素粘度を1/aT倍に移動させる。また、130℃、150℃、170℃および190℃の4点の値から(I)式を最小自乗法で求めるときの相関係数は、通常、0.99以上である。
[式中、M1は元素周期律表の第4族の遷移金属原子を表し、X1およびR1は、それぞれ独立に、水素原子、ハロゲン原子、炭素数1〜20の置換されていてもよいハイドロカルビル基、炭素数1〜20の置換されていてもよいハイドロカルビルオキシ基、炭素数1〜20の置換シリル基または炭素数1〜20の置換アミノ基であり、複数のX1は互いに同じであっても異なっていてもよく、複数のR1は互いに同じであっても異なっていてもよく、Q1は下記一般式(2)で表される架橋基を表す。
(式中、mは1〜5の整数であり、J1は元素周期律表の第14族の原子を表し、R2は、水素原子、ハロゲン原子、炭素数1〜20の置換されていてもよいハイドロカルビル基、炭素数1〜20の置換されていてもよいハイドロカルビルオキシ基、炭素数1〜20の置換シリル基または炭素数1〜20の置換アミノ基であり、複数のR2は互いに同じであっても異なっていてもよい。)]
[式中、M2は元素周期律表の第4族の遷移金属原子を表し、X2、R3およびR4は、それぞれ独立に、水素原子、ハロゲン原子、炭素数1〜20の置換されていてもよいハイドロカルビル基、炭素数1〜20の置換されていてもよいハイドロカルビルオキシ基、炭素数1〜20の置換シリル基または炭素数1〜20の置換アミノ基であり、複数のX2は互いに同じであっても異なっていてもよく、複数のR3は互いに同じであっても異なっていてもよく、複数のR4は互いに同じであっても異なっていてもよく、Q2は、下記一般式(4)で表される架橋基を表す。
(式中、nは1〜5の整数であり、J2は元素周期律表の第14族の原子を表し、R5は、水素原子、ハロゲン原子、炭素数1〜20の置換されていてもよいハイドロカルビル基、炭素数1〜20の置換されていてもよいハイドロカルビルオキシ基、炭素数1〜20の置換シリル基または炭素数1〜20の置換アミノ基であり、複数のR5は互いに同じであっても異なっていてもよい。)]
(b1):下記一般式(5)で表される化合物
M3Lx (5)
[式中、M3はリチウム原子、ナトリウム原子、カリウム原子、ルビジウム原子、セシウム原子、ベリリウム原子、マグネシウム原子、カルシウム原子、ストロンチウム原子、バリウム原子、亜鉛原子、ゲルマニウム原子、スズ原子、鉛原子、アンチモン原子またはビスマス原子を表し、xはM3の原子価に相当する数を表す。Lは水素原子、ハロゲン原子または置換されていてもよいハイドロカルビル基を表し、Lが複数存在する場合、それらは互いに同じであっても異なっていてもよい。]
(b2):下記一般式(6)で表される化合物
R6 t-1T1H (6)
[式中、T1は酸素原子、硫黄原子、窒素原子またはリン原子を表し、tはT1の原子価に相当する数を表す。R6はハロゲン原子、電子吸引性基、ハロゲン原子を含有する基または電子吸引性基を有する基を表し、R6が複数存在する場合、それらは互いに同じであっても異なっていてもよい。]
(b3):下記一般式(7)で表される化合物
R7 s-2T2H2 (7)
[式中、T2は酸素原子、硫黄原子、窒素原子またはリン原子を表し、sはT2の原子価に相当する数を表す。R7はハロゲン原子、ハイドロカルビル基またはハロゲン化ハイドロカルビル基を表す。]
(b4):粒子状担体
<1> 成分(b1)と成分(b2)とが接触され、該接触による接触物と成分(b3)とが接触され、該接触による接触物と成分(b4)とが接触される。
<2> 成分(b1)と成分(b2)とが接触され、該接触による接触物と成分(b4)とが接触され、該接触による接触物と成分(b3)とが接触される。
<3> 成分(b1)と成分(b3)とが接触され、該接触による接触物と成分(b2)とが接触され、該接触による接触物と成分(b4)とが接触される。
<4> 成分(b1)と成分(b3)とが接触され、該接触による接触物と成分(b4)とが接触され、該接触による接触物と成分(b2)とが接触される。
<5> 成分(b1)と成分(b4)とが接触され、該接触による接触物と成分(b2)とが接触され、該接触による接触物と成分(b3)とが接触される。
<6> 成分(b1)と成分(b4)とが接触され、該接触による接触物と成分(b3)とが接触され、該接触による接触物と成分(b2)とが接触される。
<7> 成分(b2)と成分(b3)とが接触され、該接触による接触物と成分(b1)とが接触され、該接触による接触物と成分(b4)とが接触される。
<8> 成分(b2)と成分(b3)とが接触され、該接触による接触物と成分(b4)とが接触され、該接触による接触物と成分(b1)とが接触される。
<9> 成分(b2)と成分(b4)とが接触され、該接触による接触物と成分(b1)とが接触され、該接触による接触物と成分(b3)とが接触される。
<10> 成分(b2)と成分(b4)とが接触され、該接触による接触物と成分(b3)とが接触され、該接触による接触物と成分(b1)とが接触される。
<11> 成分(b3)と成分(b4)とが接触され、該接触による接触物と成分(b1)とが接触され、該接触による接触物と成分(b2)とが接触される。
<12> 成分(b3)と成分(b4)とが接触され、該接触による接触物と成分(b2)とが接触され、該接触による接触物と成分(b1)とが接触される。
|M3の原子価−成分(b2)のモル量−2×成分(b3)のモル量|≦1 (IV)
また、成分(b1)の使用量1モルあたりの成分(b2)の使用量は、好ましくは0.01〜1.99モルであり、より好ましくは0.1〜1.8モルであり、更に好ましくは0.2〜1.5モルであり、最も好ましくは0.3〜1モルである。成分(b1)の使用量1モルあたりの成分(b3)の好ましい使用量、より好ましい使用量、更に好ましい使用量、最も好ましい使用量は、M3の原子価、上記の成分(b1)の使用量1モルあたりの成分(b2)の使用量、および上記関係式(IV)によってそれぞれ算出される。
実施例および比較例での物性は、次の方法に従って測定した。
JIS K7112−1980のうち、A法に規定された方法に従って測定した。なお、試料には、JIS K6760−1995に記載のアニーリングを行った。
JIS K7210−1995に規定された方法において、荷重21.18N、温度190℃の条件で、A法により測定した。
JIS K7210−1995に規定された方法において、試験荷重211.82N、測定温度190℃の条件で測定されるメルトフローレート(H−MFR)と、JIS K7210−1995に規定された方法において、荷重21.18Nおよび温度190℃の条件で測定されるメルトフローレート(MFR)とを測定し、H−MFRをMFRで除した値を求めた。
ゲル・パーミエイション・クロマトグラフ(GPC)法を用いて、下記の条件(1)〜(8)により、z平均分子量(Mz)、重量平均分子量(Mw)と数平均分子量(Mn)を測定し、Mw/MnとMz/Mwを求めた。クロマトグラム上のベースラインは、試料溶出ピークが出現するよりも十分に保持時間が短い安定した水平な領域の点と、溶媒溶出ピークが観測されたよりも十分に保持時間が長い安定した水平な領域の点とを結んでできる直線とした。
(1)装置:Waters製Waters150C
(2)分離カラム:TOSOH TSKgelGMH6−HT
(3)測定温度:140℃
(4)キャリア:オルトジクロロベンゼン
(5)流量:1.0mL/分
(6)注入量:500μL
(7)検出器:示差屈折
(8)分子量標準物質:標準ポリスチレン
エチレン−α−オレフィン共重合体を、150℃の熱プレス機により10MPaの圧力で5分間プレスした後、30℃の冷却プレス機で5分間冷却して、厚さ約100μmのシートに成形し、該シートから約10mgの試料を切り出し、アルミニウムパンに封入した。次に、試料を封入したアルミニウムパンを、示差走査熱量計(パーキンエルマー社製の示差走査型熱量計DSC−7型)にて、(1)150℃で5分間保持し、(2)5℃/分で150℃から20℃まで降温し、(3)20℃で2分間保持し、(4)5℃/分で20℃から150℃まで昇温して、(4)での融解曲線を測定した。得られた融解曲線より、25℃から融解終了温度(融解曲線が高温側のベースラインに戻る温度)までの範囲に存在する融解ピークの数を求めた。
粘弾性測定装置(Rheometrics社製Rheometrics Mechanical Spectrometer RMS−800)を用いて、下記測定条件で130℃、150℃、170℃および190℃での溶融複素粘度−角周波数曲線を測定し、次に、得られた溶融複素粘度−角周波数曲線から、Rheometrics社製計算ソフトウェア Rhios V.4.4.4を用いて、190℃での溶融複素粘度−角周波数曲線のマスターカーブを作成し、活性化エネルギー(Ea)を求めた。
<測定条件>
ジオメトリー:パラレルプレート
プレート直径:25mm
プレート間隔:1.5〜2mm
ストレイン :5%
角周波数 :0.1〜100rad/秒
測定雰囲気 :窒素
(6)の流動の活性化エネルギーの測定において、温度190℃、角周波数100rad/秒で測定された溶融複素粘度を求めた。該溶融複素粘度が低いほど、カレンダー成形時の混練負荷に優れる。
エチレン−α−オレフィン共重合体中の短鎖分岐数は、赤外吸収スペクトルから求めた。尚、測定ならびに計算は、文献(Die Makromoleculare Chemie, 177, 449 (1976) McRae, M. A., Madams, W. F. )記載の方法に従い、α−オレフィン由来の特性吸収を利用して実施した。赤外吸収スペクトルは、赤外分光光度計(日本分光工業社製 FT−IR7300)を用いて測定した。
前記式(III)によってg*を求めた。
なお、[η]は、エチレン−α−オレフィン共重合体の相対粘度(ηrel)を、熱劣化防止剤としてブチルヒドロキシトルエン(BHT)を0.5重量%含むテトラリン100mlに、エチレン−α−オレフィン共重合体100mgを135℃で溶解してサンプル溶液を調製し、ウベローデ型粘度計を用いて前記サンプル溶液と熱劣化防止剤としてBHTを0.5重量%のみを含むテトラリンからなるブランク溶液との降下時間から算出し、式(III−I)によって求め、[η]GPCは、(4)のエチレン−α−オレフィン共重合体の分子量分布の測定から、式(III−II)によって求め、gSCB*は、(7)のエチレン−α−オレフィン共重合体の短鎖分岐数の測定から式(III−III)によって求めた。
東洋精機製作所製メルトテンションテスターを用い、190℃の温度および0.32g/分の押出速度で、直径2.095mm、長さ8mmのオリフィスからエチレン−α−オレフィン共重合体を溶融押出し、該押出された溶融したエチレン−α−オレフィン共重合体を引取ロールにより6.3(m/分)/分の引取上昇速度でフィラメント状に引取り、引取る際の張力を測定した。引取開始からフィラメント状のエチレン−α−オレフィン共重合体が切断するまでの間の最大張力をメルトテンションとした。
この値が高いほど、カレンダー成形時のロールからの剥離性が向上し、成形しやすくなる。MTが12cN以上であれば、広幅の成形体であっても剥離しやすく、成形が容易である。
(10)のメルトテンションの測定において、フィラメント状のエチレン−α−オレフィン共重合体が切断する際の引取速度を最高引取速度とした。この値が高いほど、押出成形時に成形体がちぎれにくく、引き取り性に優れる。
衝撃強度の測定は、ASTM D1822−61Tに従い、S型ダンベル形状で、23℃で行った。試料片は、150℃の熱プレスにより成型し、温度23℃、湿度50%の恒温室に24時間以上保管した後、測定に用いた。
還流冷却管を取り付けた200mLの平底フラスコ内に、エチレン系共重合体試料約0.5gとキシレン100mLとを投入し、30分間還流させた。還流後、平底フラスコを約25℃の大気中にて20分間静置し、続けて25℃に調整した水浴中で1時間静置した。静置後、平底フラスコ内の溶液を濾紙(No.50クロマト用)にて濾過した。得られた濾液を下記条件(1)〜(7)で液体クロマトグラフ分析を行い、溶液中に溶解している共重合体量を算出し、試料重量から冷キシレン溶解成分割合を求めた。
(1)装置:日本分光株式会社製デガッサDG−2080−53
(2)カラム:SHODEX GPC KF−801
(3)カラムオーブン:日本分光株式会社製CO−2065Plus、設定30℃
(4)溶離液:テトラヒドロフラン(液体クロマトグラフ用)
(5)流量:1.0mL/分
(6)注入量:110μL
(7)検出器:示差屈折計
本値が小さいほど、抗ブロッキング性に優れる。
(1)固体触媒成分の調製
窒素置換した撹拌機を備えた反応器に、窒素流通下で300℃において加熱処理したシリカ(デビソン社製 Sylopol948;50%体積平均粒子径=55μm;細孔容量=1.67ml/g;比表面積=325m2/g)2.8kgとトルエン24kgとを入れて、撹拌した。その後、5℃に冷却した後、1,1,1,3,3,3−ヘキサメチルジシラザン0.9kgとトルエン1.4kgとの混合溶液を反応器の温度を5℃に保ちながら30分間で滴下した。滴下終了後、5℃で1時間撹拌し、次に95℃に昇温し、95℃で3時間撹拌し、ろ過した。得られた固体生成物をトルエン20.8kgで6回、洗浄を行った。その後、トルエン7.1kgを加えスラリーとし、一晩静置した。
予め窒素置換した内容積5リットルの撹拌機付きオートクレーブに、ブタン836gを投入した後、オートクレーブを50℃まで昇温して、次にエチレンを28g仕込み、系内が安定させた。次に、別途50mlのフラスコに窒素雰囲気下でジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]0.25gと、ラセミ−エチレンビス(1−インデニル)ジルコニウムジフェノキシド[遷移金属化合物(A1)に相当]0.52gと、トリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘキサン溶液を4.3mLを混合して50℃で4時間撹拌混合した溶液をオートクレーブに投入した。その後さらに、実施例1(1)で得られた固体触媒成分10.3gを投入して重合を開始した。水素濃度が0.2%であるエチレンと水素の混合ガスを連続供給しながら50℃で100分の予備重合を実施した。重合終了後、エチレン、ブタン、水素などをパージして残った固体を室温にて乾燥し、固体触媒成分1g当り15.9gのポリエチレンを含有する予備重合触媒成分を得た。
減圧乾燥後アルゴンで置換した5リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.037MPaになるように加え、1−ヘキセン200mL、ブタンを1065g仕込み、系内の温度を70℃まで昇温した後、エチレンを、その分圧が1.6MPaになるように導入し、系内を安定させた。ガスクロマトグラフィーの結果、系内のガス組成は、水素=2.05mol%であった。これにトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘプタン溶液を2.0mL投入した。次に実施例1(2)で得られた予備重合触媒成分358mgを投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.44mol%)を連続的に供給しながら、70℃で160分重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体156gを得た。得られた共重合体の物性を表1に示した。
(1)重合
減圧乾燥後アルゴンで置換した内容積3リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.015MPaになるように加え、1−ヘキセンを180ml、重合溶媒としてブタンを650g仕込み、70℃まで昇温した。その後、エチレンを、その分圧が1.6MPaになるように加え系内を安定させた。ガスクロマトグラフィー分析の結果、系内のガス組成は、水素=0.99mol%であった。これに、有機アルミニウム化合物(C)として濃度を1mol/lに調整したトリイソブチルアルミニウムのヘキサン溶液 0.9mlを投入した。次に、濃度を2μmol/mlに調整したラセミ−エチレンビス(1−インデニル)ジルコニウムジフェノキシド[遷移金属化合物(A1)に相当]のトルエン溶液 0.2mlと、濃度を0.1μmol/mlに調整したジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]のトルエン溶液 0.3mlを投入し、続いて上記実施例1(1)で得られた固体触媒成分21.8mgを投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.20mol%)を連続的に供給しながら、70℃で60分間重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体215gを得た。得られた共重合体の物性を表1に示した。
(1)予備重合触媒成分の調製
予め窒素置換した内容積5リットルの撹拌機付きオートクレーブに、ブタン833gを投入した後、オートクレーブを50℃まで昇温して、ジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]0.26gと、ラセミ−エチレンビス(1−インデニル)ジルコニウムジフェノキシド[遷移金属化合物(A1)に相当]0.50gを粉体で投入し、50℃で75分間撹拌を行った。次にエチレンを28g仕込み、系内が安定した後、上記実施例1(1)で得られた固体触媒成分10.6gを投入し、続いて、有機アルミニウム化合物(C)としてトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘプタン溶液を4.2mLを投入して重合を開始した。水素濃度が0.2%であるエチレンと水素の混合ガスを連続供給しながら50℃で130分の予備重合を実施した。重合終了後、エチレン、ブタン、水素などをパージして残った固体を室温にて乾燥し、固体状助触媒成分1g当り17.5gのポリエチレンを含有する予備重合触媒成分を得た。
減圧乾燥後アルゴンで置換した5リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.055MPaになるように加え、1−ヘキセン200ml、ブタンを1066g仕込み、系内の温度を70℃まで昇温した後、エチレンを、その分圧が1.6MPaになるように導入し、系内を安定させた。ガスクロマトグラフィーの結果、系内のガス組成は、水素=3.14mol%であった。これに、トリエチルアミン濃度が0.1mmol/mLであるトリエチルアミンのトルエン溶液1.0mLを投入し、次に有機アルミニウム化合物(C)としてトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘキサン溶液を2.0mL投入した。次に実施例9の(1)で調製した予備重合触媒成分を401mg投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.49mol%)を連続的に供給しながら、70℃で210分重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体171gを得た。得られた共重合体の物性を表1に示した。
(1)重合
減圧乾燥後アルゴンで置換した5リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.029MPaになるように加え、1−ヘキセン200ml、ブタンを1065g仕込み、系内の温度を70℃まで昇温した後、エチレンを、その分圧が1.6MPaになるように導入し、系内を安定させた。ガスクロマトグラフィーの結果、系内のガス組成は、水素=1.58mol%であった。これに、有機アルミニウム化合物(C)としてトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘキサン溶液を2.0mL投入した。次に実施例3の(1)で調製した予備重合触媒成分を374mg投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.20mol%)を連続的に供給しながら、70℃で220分重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体106gを得た。得られた共重合体の物性を表1に示した。
(1)予備重合触媒成分の調製
予め窒素置換した内容積5リットルの撹拌機付きオートクレーブに、ブタン833gを投入した後、オートクレーブを50℃まで昇温して、次にエチレンを28g仕込み、系内が安定させた。次に、別途50mlのフラスコに窒素雰囲気下でジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]57mgと、ラセミ−エチレンビス(1−インデニル)ジルコニウムジフェノキシド[遷移金属化合物(A1)に相当]0.67gと、有機アルミニウム化合物(C)としてトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘキサン溶液を4.1mLを混合して50℃で4時間撹拌混合した溶液をオートクレーブに投入した。続いて実施例1で調製した固体触媒成分10.4gを投入して重合を開始した。水素濃度が0.2%であるエチレンと水素の混合ガスを連続供給しながら50℃で80分の予備重合を実施した。重合終了後、エチレン、ブタン、水素などをパージして残った固体を室温にて乾燥し、固体触媒成分1g当り17.5gのポリエチレンを含有する予備重合触媒成分を得た。
(2)重合
減圧乾燥後アルゴンで置換した3リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.015MPaになるように加え、1−ヘキセン180ml、ブタンを650g仕込み、系内の温度を70℃まで昇温した後、エチレンを、その分圧が1.6MPaになるように導入し、系内を安定させた。ガスクロマトグラフィーの結果、系内のガス組成は、水素=0.93mol%であった。これに、有機アルミニウム化合物(C)としてトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘキサン溶液を0.9mL投入した。次に実施例11(1)で得られた予備重合触媒成分を363mg投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.23mol%)を連続的に供給しながら、70℃で60分重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体214gを得た。得られた共重合体の物性を表1に示した。
(1)重合
減圧乾燥後アルゴンで置換した3リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.025MPaになるように加え、1−ヘキセン180ml、ブタンを650g仕込み、系内の温度を70℃まで昇温した後、エチレンを、その分圧が1.6MPaになるように導入し、系内を安定させた。ガスクロマトグラフィーの結果、系内のガス組成は、水素=2.26mol%であった。これに、有機アルミニウム化合物(C)としてトリイソブチルアルミニウム濃度が1mmol/mLであるトリイソブチルアルミニウムのヘキサン溶液を0.9mL投入した。次に実施例5(1)で得られた予備重合触媒成分を364mg投入した。重合中は、エチレン/水素混合ガス(水素=0.21mol%)を連続的に供給しながら、70℃で60分重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体172gを得た。得られた共重合体の物性を表1に示した。
(1)重合
減圧乾燥後アルゴンで置換した内容積3リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.025MPaになるように加え、1−ブテンを55g、重合溶媒としてブタンを695g仕込み、70℃まで昇温した。その後、エチレンを、その分圧が1.6MPaになるように加え系内を安定させた。ガスクロマトグラフィー分析の結果、系内のガス組成は、水素=1.08mol%、1−ブテン=2.48mol%であった。これに、有機アルミニウム化合物(C)として濃度を1mol/lに調整したトリイソブチルアルミニウムのヘキサン溶液 0.9mlを投入した。次に、濃度を2μmol/mlに調整したラセミ−エチレンビス(1−インデニル)ジルコニウムジフェノキシド[遷移金属化合物(A1)に相当]のトルエン溶液 0.5mlと、濃度を0.1μmol/mlに調整したジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]のトルエン溶液 0.25mlを投入し、続いて上記実施例1(1)で得られた固体触媒成分10.0mgを投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.33mol%)を連続的に供給しながら、70℃で60分間重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ブテン共重合体112gを得た。得られた共重合体の物性を表1に示した。
(1)重合
減圧乾燥後アルゴンで置換した内容積3リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.08MPaになるように加え、1−ブテンを31g、重合溶媒としてブタンを720g仕込み、70℃まで昇温した。その後、エチレンを、その分圧が1.6MPaになるように加え系内を安定させた。ガスクロマトグラフィー分析の結果、系内のガス組成は、水素=4.57mol%、1−ブテン=1.83mol%であった。これに、有機アルミニウム化合物(C)として濃度を1mol/lに調整したトリイソブチルアルミニウムのヘキサン溶液 0.9mlを投入した。次に、濃度を0.2μmol/mlに調整したラセミ−ジメチルシリレンビス(1−インデニル)ジルコニウムジクロライド[遷移金属化合物(A1)に相当]のトルエン溶液0.75mlと濃度を2μmol/mlに調整したジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]のトルエン溶液0.75mlを投入し、続いて上記実施例1(1)得られた固体触媒成分11.8mgを投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=1.24mol%)を連続的に供給しながら、70℃で60分間重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ブテン共重合体38gを得た。得られた共重合体の物性を表2に示した。
(1)重合
減圧乾燥後アルゴンで置換した内容積3リットルの撹拌機付きオートクレーブ内を真空にし、水素をその分圧が0.025MPaになるように加え、1−ブテンを56g、重合溶媒としてブタンを695g仕込み、70℃まで昇温した。その後、エチレンを、その分圧が1.6MPaになるように加え系内を安定させた。ガスクロマトグラフィー分析の結果、系内のガス組成は、水素=1.10mol%、1−ブテン=2.96mol%であった。これに、有機アルミニウム化合物(C)として濃度を1mol/lに調整したトリイソブチルアルミニウムのヘキサン溶液 0.9mlを投入した。次に、濃度を2μmol/mlに調整したラセミ−エチレンビス(1−インデニル)ジルコニウムジフェノキシドのトルエン溶液0.25mlを投入し、続いて上記実施例1(1)で得られた固体触媒成分3.4mgを投入した。重合中は全圧、およびガス中の水素濃度を一定に維持するように、エチレン/水素混合ガス(水素=0.32mol%)を連続的に供給しながら、70℃で60分間重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ブテン共重合体65gを得た。得られた共重合体の物性を表2に示した。
(1)固体触媒成分(S)の調製
窒素置換した攪拌機付きの反応器に、成分(b)固体状担体として窒素流通下で300℃において加熱処理したシリカ(デビソン社製 Sylopol948;平均粒子径=55μm;細孔容量=1.67ml/g;比表面積=325m2/g)9.68kgを入れた。トルエンを100リットル加えた後、2℃に冷却した。これにメチルアルモキサンのトルエン溶液(2.9M)26.3リットルを一時間かけて滴下した。5℃にて30分間攪拌した後、90分間かけて95℃まで加熱し、4時間攪拌を行った。その後40℃へ冷却した後、40分間静置し、固体成分を沈降させ、上層のスラリー部分を取り除いた。洗浄操作として、これに、トルエン100リットルを加え、10分間攪拌した後、攪拌を停止して静置し固体成分を沈降させ、同様に上層のスラリー部分を取り除いた。以上の洗浄操作を計3回繰り返した。さらに、トルエン100リットルを加え、攪拌を行った後、攪拌を止めると同時にろ過を行った。この操作をもう1回繰り返した後、ヘキサン110リットルを加え、同様の方法にてろ過を行った。この操作をもう一度繰り返した。その後、窒素流通下70℃で7時間乾燥を行うことにより、固体触媒成分12.6kgを得た。元素分析の結果、Al=4.4mmol/gであった。
窒素置換した100mlのガラス製フラスコに上記(1)で調製した固体触媒成分(S)を200mg加えた。次に、濃度を2μmol/mlに調整したジメチルシランジイルビス(シクロペンタジエニル)ジルコニウムジクロリド[遷移金属化合物(A1)に相当]のトルエン溶液 12.5mlと、濃度を2μmol/mlに調整したジフェニルメチレン(シクロペンタジエニル)(9−フルオレニル)ジルコニウムジクロライド[遷移金属化合物(A2)に相当]のトルエン溶液 1mlを投入し、室温で5分間反応させた。その後、上澄み液をデカンテーションにより除いた後、ヘキサンで2回洗浄し、6mlのヘキサンスラリーとした。
減圧乾燥後アルゴンで置換した内容積3リットルの撹拌機付きオートクレーブ内を真空にし、1−ヘキセンを180ml、重合溶媒としてブタンを650g仕込み、70℃まで昇温した。その後、エチレン/水素混合ガス(水素=0.33mol%)を、混合ガスの分圧が1.6MPaになるように加え、系内を安定させた。ガスクロマトグラフィー分析の結果、系内のガス組成は、水素=0.15mol%であった。これに、有機アルミニウム化合物(C)として濃度を1mol/lに調整したトリイソブチルアルミニウムのヘキサン溶液 0.9mlを投入した。次に、上記(2)で調製したスラリー状触媒成分(Cat-1)を6ml投入した。重合中は、エチレン/水素混合ガス(水素=0.33mol%)を連続的に供給しながら、70℃で60分間重合した。その後、ブタン、エチレン、水素をパージして、エチレン−1−ヘキセン共重合体71gを得た。得られた共重合体の物性を表2に示した。
Claims (3)
- エチレンに基づく単量体単位と炭素数3〜20のα−オレフィンに基づく単量体単位を有し、密度(d)が860〜950kg/m3であり、メルトフローレート(MFR)が0.01〜5(g/10分)であり、重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が4〜30であり、Z平均分子量(Mz)と重量平均分子量(Mw)との比(Mz/Mw)が2〜5であり、下記式(I)で求められるg*が0.79〜0.85である、カレンダー成形用エチレン−α−オレフィン共重合体。
g*=[η]/([η]GPC×gSCB*) (I)
[式中、[η]は、エチレン−α−オレフィン共重合体の極限粘度(単位:dl/g)を表し、下記式(I−I)によって定義され、[η]GPCは、下記式(I−II)によって定義され、gSCB*は、下記式(I−III)によって定義される。
[η]=23.3×log(ηrel) (I−I)
(式中、ηrelは、エチレン−α−オレフィン共重合体の相対粘度を表す。)
[η]GPC=0.00046×Mv0.725 (I−II)
(式中、Mvは、エチレン−α−オレフィン共重合体の粘度平均分子量を表す。)
gSCB*=(1−A)1.725 (I−III)
(式中、Aは、短鎖分岐の分岐炭素数をnとし、赤外分光より求められる炭素数1000個あたりの短鎖分岐数をyとし、
A=((14×n+1)×y)/14002
によって定義される値である。)] - 流動の活性化エネルギー(Ea)が60kJ/mol以上である請求項1に記載のカレンダー成形用エチレン−α−オレフィン共重合体。
- 請求項1または2に記載のカレンダー成形用エチレン−α−オレフィン共重合体を用いて得られるカレンダー成形体。
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