JP5086035B2 - Absorbent article surface sheet - Google Patents

Description

  The present invention relates to a composite sheet having an uneven shape and a method for producing the same.

  The present applicant has previously proposed a surface sheet used for the skin contact surface of the absorbent article (see Patent Document 1). This surface sheet has an upper layer made of a sheet-like material that is directed toward the wearer's skin and does not substantially expand and contract, and a lower layer that is arranged on the absorber side and that does not substantially expand and contract. . The upper layer and the lower layer are partially bonded, and a large number of bonded portions are formed on the surface sheet by the bonding. The upper layer protrudes toward the wearer's skin side at portions other than the joint portion, and forms a large number of convex portions that are hollow inside. This surface sheet is excellent in leakage prevention properties, particularly in leakage prevention properties of highly viscous liquids such as soft stool and menstrual blood, and has high concealability of absorbed liquid.

  However, there is no limit to the demand for improving the performance of the absorbent article, and an absorbent article with further improved performance is desired.

  In addition, as a technique for forming unevenness on the skin contact surface of the absorbent article, the degree of unevenness outside the region is set to be smaller than the unevenness formed mainly in the region where body fluid should be absorbed or the unevenness There is known a technique that does not form (see Patent Document 2).

JP 2004-174234 A JP-A-5-269168

  The objective of this invention is providing the surface sheet of an absorbent article and the absorbent article using the same which the performance improved further than the prior art mentioned above.

  The present invention relates to a surface sheet having an uneven structure for an absorbent article used for the skin contact surface of the absorbent article, wherein a central region in which a large number of convex portions are regularly formed, and the central region The central region has an upper layer sheet and a lower layer sheet, these two sheets are partially joined to form a number of joints, The upper layer sheet protrudes toward the skin contact surface side in a region surrounded by the plurality of joints, and the plurality of convex portions are formed, and the side region is higher than the height of the convex portions in the central region. The object is achieved by providing a surface sheet for an absorbent article in which convex portions having a low height are formed or convex portions are not formed.

  Further, the present invention includes a top sheet, a back sheet, and a liquid-retaining absorbent disposed between the two sheets, and does not have a side leak-proof portion that covers the pair of side regions. An absorbent article comprising the absorbent article is provided.

The surface sheet of the absorbent article of the present invention has a central region in which the shape of the convex portion is stably maintained and excellent in preventing liquid return to the surface, and a side region in which liquid is excellently transferred to the absorber. It is possible to easily and effectively improve the liquid return prevention property and leakage prevention property of the absorbent article.
The absorbent article of the present invention is excellent in liquid return prevention and leakage prevention.

Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings.
The top sheet 10 of the absorbent article shown in FIG.1 and FIG.2 has liquid permeability, and is used for the skin contact surface of absorbent articles, such as a sanitary napkin, a panty liner, and an incontinence pad.
The topsheet 10 has a concavo-convex structure, and as shown in FIGS. 1 and 2, a central region M in which a large number of convex portions 6 are regularly formed, and the height of the convex portions 6 in the central region M. It has a pair of side part area | regions S and S in which the convex part 7 lower than height is formed.

  As shown in FIGS. 2 and 3, the central region M of the top sheet 10 includes an upper layer sheet 2 and a lower layer sheet 3, and the two sheets 2 and 3 are partially joined to each other to form a large number of joint portions 4 and 4. Is formed. The upper layer sheet 2 protrudes to the skin contact surface side in a portion other than the joint portion 4, more specifically, an area surrounded by the four joint portions 4, 4,. ing. Both the upper layer sheet 2 and the lower layer sheet 3 in the present embodiment are made of fiber sheets (specifically, nonwoven fabrics).

  In the present embodiment, the convex portion 6 has a substantially rectangular bottom surface. Moreover, the convex part 6 is a flat rectangular parallelepiped or a truncated quadrangular pyramid with a rounded ridgeline as a whole. On the other hand, the joint 4 is also rectangular. In the upper layer sheet 2, the joint 4 portion joined to the lower layer sheet 3 is a recess 5. The convex portions 6 and the concave portions 5 are arranged in a staggered manner in the plan view of the top sheet 10. In addition, the convex portions 6 and the concave portions 5 are formed alternately and in a line in both the one direction (X direction) and the direction (Y direction) intersecting the top sheet 10. The X direction coincides with the flow direction (MD) in the manufacturing process of the topsheet 10.

  As shown in FIGS. 1 and 2, each of the pair of side regions S and S is configured such that the sheet constituting the upper layer sheet 2 is outward from the position of the edge 31 of the lower layer sheet 3 in the Y direction. It is formed to extend. A convex portion 7 having a height lower than the height T6 of the convex portion 6 (see FIG. 2) is formed on the sheet 21 constituting the side regions S, S. The convex portions 7 are also arranged in a zigzag shape in a plan view of the top sheet 10, and the convex portions 7 and the convex portions 7 in both one direction (X direction) and the crossing direction (Y direction) of the top sheet 10. , 7 are formed in such a way that the recesses between the two are arranged in a row.

The convex part 6 of the center area | region M is formed from the upper sheet | seat 2 deform | transformed into convex shape, The deformation | transformation shape is stably maintained by the upper layer sheet 2 and the lower layer sheet | seat 3 being partially joined. Is done. Therefore, in the central region M of the topsheet 10, the liquid that has migrated to the lower layer sheet 3 and the absorber is unlikely to return to the surface of the topsheet 10, and excellent liquid return (wetback) prevention properties are obtained. On the other hand, in the side region S, the height of the convex portion 7 is low, the apparent thickness of the topsheet 10 is thin, and the distance between the surface of the topsheet 10 and the absorber is relatively smaller than the central region M. Get smaller. Therefore, the liquid that could not be absorbed in the central region M and the liquid supplied (discharged) on the side region S smoothly transition from the side region S of the topsheet 10 to the absorber.
Thus, the surface sheet 10 of the present embodiment has a central region M excellent in the form stability of the convex portion and the liquid return preventing property to the surface, and a side region S excellent in the liquid transfer property to the absorber. , S, the use of this as a surface sheet of the absorbent article makes it possible to easily and effectively improve the liquid return prevention property and leakage prevention property of the absorbent article.

  Moreover, as above-mentioned, the surface sheet 10 is formed so that the convex part 6 and the recessed part 5 may form a line alternately in both directions of one direction (X direction) or the direction (Y direction) which cross | intersects it. Therefore, the individual convex portions can be independently deformed as compared with those having convex portions continuous in the X direction or the Y direction. Therefore, the followability to the uneven shape of the skin is good, and the liquid can be effectively prevented from flowing through the skin.

From the viewpoint of improving the liquid return prevention property in the central region M, the height T6 (see FIGS. 2 and 3) of the convex portion 6 is preferably 1.0 to 2.5 mm, more preferably 1.2. It is -2.2 mm, More preferably, it is 1.5-2.0 mm.
From the viewpoint of improving the transferability of the liquid to the absorber in the side region S, the height T7 of the convex portion 7 is preferably 0.3 to 2.0 mm, more preferably 0.3 to 1.mm. 5 mm, more preferably 0.3 to 0.9 mm.
From the viewpoint of the compatibility between the liquid return preventing property in the central region M and the good liquid transfer property to the absorber in the side region S, the height T7 of the convex portion 7 is 25 to 85 of the height T6 of the convex portion 6. %, More preferably 25 to 70%, still more preferably 25 to 50%.

  In addition, the pair of side regions S and S, each of which is made of a single-layer sheet 21 as in the surface sheet 10, reduces the distance from the absorber and improves the transferability of the liquid to the absorber. To preferred.

As shown in FIG.2 and FIG.3, in the surface sheet 10 of this embodiment, it has the lower layer convex part 8 which the lower layer sheet 3 deform | transformed and formed inside the convex part 6 in the center area | region M. As shown in FIG. .
The lower layer convex portion 8 has a height T8 (see FIG. 3) smaller than the height T6 (see FIG. 3) of the convex portion 6, and the lower surface of the upper layer sheet 2 in the convex portion 6 and the lower layer convex portion 8 are It is separated. The separation between the lower surface of the upper layer sheet 2 and the lower layer protrusion 8 in the protrusion 6 does not require that the entire area of the opposing surfaces be separated, and the protrusion 6 when the topsheet 10 is viewed in plan view. It is preferable that the central portion 6C is at least spaced apart.
As described above, when the lower layer sheet 3 enters the convex portion 6 without being in close contact with the upper layer sheet 2, the top of each sheet is separated from the absorber, and the liquid return preventing effect is further enhanced and the mounting is performed. Sometimes the shape of the base portion of the convex portion is easily maintained, so that the convex shape is easy to fit. From the viewpoint of obtaining such an effect, the height T8 of the lower layer convex portion 8 is preferably 15 to 85% of the height T6 of the convex portion 6, more preferably 15 to 70%, and still more preferably 15 to 85%. 50%.
The height T8 of the lower layer convex portion 8 is at least larger than the thickness h (see FIG. 3) of the joint portion 4.

  The state in which the lower surface of the upper layer sheet 2 and the lower layer convex portion 8 are separated from each other in the convex portion 6 includes a case where other materials such as short fibers are filled between them, but the lower surface and the lower layer of the upper layer sheet 2 are included. A hollow space is preferably formed between the convex portion 8 and the liquid return preventing property.

  The width W1 of the central region M and the width W2 of the side regions S, S in the topsheet 10 can be appropriately determined according to the type and usage of the absorbent article that uses the topsheet 10. For example, as shown in FIG. 10, when the central region M is disposed at the center in the width direction of the sanitary napkin and the side regions S and S are disposed on both sides thereof, the width W1 of the central region M is: The width W2 of each of the side regions S and S is 1.0 to 4.0 cm, particularly 1.0 to 2.0 cm, preferably 1.5 to 7.5 cm, particularly 4.0 to 6.5 cm. It is preferable that

Moreover, as for the center area | region M of the surface sheet 10, the bottom part dimension A (refer FIG. 3) of the convex part 6 along a X direction (MD) is 1.5-6.0 mm, especially 2.0-4.0 mm. Is preferred. The bottom dimension B (see FIG. 3) along the Y direction (CD) is preferably 1.5 to 8.0 mm, particularly preferably 2.0 to 6.0 mm. Further, it is preferable that the bottom area of the projection 6 is 3 to 20 mm ^2, in particular 5-12 mm ^2. Moreover, it is preferable that the length C (refer FIG. 3) of the junction part 4 (recessed part 5) in a X direction (MD) is 0.3-3.0 mm, especially 0.5-1.5 mm.

The basis weight of the fiber sheet used as the upper layer sheet 2 is preferably 10 to 100 g / m ² , particularly preferably 10 to 30 g / m ² . On the other hand, the basis weight of the fiber sheet used as the lower layer sheet 3 is preferably 5 to 50 g / m ² , particularly 10 to 30 g / m ² . The basis weight of the entire surface sheet in the central region M of the topsheet 10, 15~150g / m ^2, it is particularly preferably 20 to 60 g / m ^2.

FIG.4 and FIG.5 is a figure which shows other embodiment of the surface sheet of the absorbent article of this invention.
About another embodiment, a different point from the surface sheet 10 mentioned above is demonstrated, and description is abbreviate | omitted about the same point. The points that are not particularly described are the same as those of the top sheet 10, and the above description of the top sheet 10 is appropriately applied.
The top sheet 10 </ b> A shown in FIG. 4 has no convex portion formed in the side region S. Even if the side region S is formed flat like the topsheet 10A, the apparent thickness of the topsheet 10 is reduced, and the distance between the surface of the topsheet 10 and the absorber is relative to that of the central region M. Therefore, the transferability of the liquid to the absorber is good. However, like the surface sheet 10 described above, it is preferable to have a small convex portion 7 because the liquid is less likely to flow on the surface.
When the convex portion 7 is not formed in the side region S, the thickness T21 (see FIG. 4) of the sheet 21 constituting the side region S is preferably 5 to 70% of the height T6 of the convex portion 6, More preferably, it is 5-55%, More preferably, it is 5-40%.

  In the surface sheet 10B shown in FIG. 5, the lower layer sheet 3 in the central region M has a flat portion other than the joint portion 4, and the convex portion such as the lower layer convex portion 8 of the surface sheet 10 described above is the convex portion 6. Is not formed inside.

Next, the manufacturing method of the surface sheet 10, 10A, 10B mentioned above is demonstrated.
The surface sheet 10 mentioned above can be manufactured as follows, for example.
As shown in FIG. 6, a first roll 11 having a concavo-convex shape on the peripheral surface, and a second roll having a concavo-convex shape meshing with the concavo-convex shape of the first roll 11 on the peripheral surface. The belt-like upper layer sheet 2 made of a fiber sheet that does not substantially expand and contract, and the belt-like lower layer sheet 3 made of a fiber sheet that is narrower than the upper layer sheet 2 and has elasticity are introduced into the meshing portion. The upper sheet 2 and the lower sheet 3 are deformed into a concavo-convex shape conforming to the concavo-convex shape of the first roll 11.
And the upper layer sheet 2 and the lower layer sheet 3 are conveyed while being held on the peripheral surface of the first roll 11 by suction, and both the sheets 2 and 2 between the convex portion of the first roll 11 and the heat roll 14. 3 is heated and pressurized to form a joint (heat fusion part) 4.

When the upper layer sheet 2 is bitten between the first roll 11 and the second roll 12, the upper sheet 2 is unevenly shaped into a shape corresponding to the uneven shape of the first roll 11. When the lower layer sheet 3 is bitten between the first roll 11 and the second roll 12, the lower layer sheet 3 is deformed so as to substantially conform to the peripheral surface shape of the first roll 11, similarly to the upper layer sheet 2. After that, it is contracted and joined to the upper sheet 2 in a state where the size of the convex portion is reduced.
Thereby, the surface sheet 10 which has the convex part 6 and the small-sized lower layer convex part 8 arrange | positioned in the inside is obtained. FIG. 7 is a view showing the uneven shape of the peripheral surface of the first roll 11, in which convex portions and concave portions having suction holes 11 c at the bottom are alternately formed in the circumferential direction, and such a row is an axis. It is formed in multiple rows in the long direction. The first roll 11 shown in FIG. 6 (the same applies to the second roll 12) includes gear-shaped members 11a and 11b in which convex portions and concave portions are alternately formed in the circumferential direction, and spacers between adjacent members 11a and 11b. As a result, a gap G is formed, and the positions of the convex portions of the adjacent members 11a and 11b are shifted by a half pitch in the circumferential direction, and a large number are stacked in the axial length direction.
The upper layer sheet 2 and the lower layer sheet 3 are bitten in a state where the band-shaped lower layer sheet 3 is overlapped at the center in the width direction of the band-shaped upper layer sheet 2, and as the first and second rolls 11 and 12, Those having an uneven shape over the entire width of 2 are used.

  The top sheet 10A shown in FIG. 4 is manufactured in the same manner as the above-described method for manufacturing the top sheet 10 except that the first roll 11 having a concavo-convex shape is used only in the portion where the upper layer sheet 2 and the lower layer sheet 3 are overlapped. can do. The point which does not explain especially the manufacturing direction of the surface sheets 10, 10A, 10B can be the same as the method for manufacturing the surface sheet described in Japanese Patent Application Laid-Open No. 2004-174234.

As the belt-like upper layer sheet 2, it is possible to use a fiber sheet other than a fiber sheet that does not substantially expand and contract. However, by using a fiber sheet that does not substantially expand and contract, the first and The unevenness having a shape substantially conforming to the uneven shape of the roll 2 can be stably and reproducibly imparted to the upper layer sheet 2. The fiber sheet that is substantially non-stretchable refers to, for example, one having an elongation limit of 120% or less, and causing elongation or permanent distortion when the elongation exceeds the limit.
As a fiber sheet (nonwoven fabric, etc.) that does not substantially stretch or contract, a spunbond method, a thermal bond method, a melt blown method, a needle punch method, etc. using synthetic fibers such as polyethylene or polypropylene, such as olefins, polyester meters, polyamides, etc. Nonwoven fabric obtained by an appropriate processing method can be used. An air-through nonwoven fabric with a wide inter-fiber distance and a high degree of fiber freedom is preferred in terms of good texture and unevenness processing, and an upper sheet and a lower sheet are bonded by heating to form irregularities, so that at least the fiber surface is 100 ° C. to A fiber using a soft resin that easily deforms at about 130 ° C., for example, a sheet made of a core-sheath type composite fiber is preferably used.

  The stretchable fiber sheet used as the belt-like lower layer sheet 3 has an elongation strength in the CD direction comparable to that of the fiber sheet used as the upper layer sheet 2 because the lower layer sheet forms irregularities having appropriate shape stability. Or lower.

Examples of stretchable fiber sheets (nonwoven fabrics, etc.) include nonwoven fabrics that use elastic fibers that exhibit stretchability and fibers that exhibit stretchability by having a specific three-dimensional structure such as a three-dimensional crimped shape. be able to. Examples of elastic fibers whose material itself is stretchable include fibers obtained by eluting and spinning elastomer materials such as synthetic rubber such as styrene-butadiene, butadiene, isoprene, and neoprene, natural rubber, and polyurethane represented by spandex. And synthetic fibers composed of polyester and the like. The three-dimensional crimped shape (three-dimensional crimped shape) indicates a crimped state that is three-dimensionally deformed in a spiral shape or a spiral shape, and can be generally obtained by a fiber having an eccentric structure or the like. All of the sheet fibers may be stretchable fibers, or may contain other non-stretchable fibers. From the viewpoint of increasing the stretch recovery property, the three-dimensionally crimped fiber is preferably composed of a latently crimped fiber in which crimps are expressed. The latent crimpable fiber preferably has a fineness of about 1 to 7 dtex. As the latent crimpable fiber, for example, a sheet made of an eccentric core-sheath composite fiber or a side-by-side composite fiber containing two types of thermoplastic polymer materials having different shrinkage ratios as the component is preferably used.
A particularly preferred combination of fiber sheets is a non-woven sheet using fibers that exhibit elasticity by having a specific three-dimensional structure such as elastic fibers or a three-dimensional crimped shape, as the upper layer sheet 2, A combination using a non-woven sheet that is finer than the upper sheet as the lower layer sheet 3 and subjected to surface hydrophilic treatment so as to have higher hydrophilicity, or a fineness gradient using thicker fibers on the surface side as the upper layer sheet 2, the lower layer side being more A combination that uses an air-through nonwoven fabric having a hydrophilicity gradient that increases the hydrophilicity, and uses a sheet formed by blending recycled fibers such as rayon and cupra and synthetic fibers subjected to surface hydrophilic treatment into a nonwoven fabric as the lower layer sheet 3 It is.
The fiber sheet preferably includes a fiber containing a thermoplastic resin as a component as a constituent fiber from the viewpoint of heat-fusibility.

FIG. 8 is a schematic view showing a preferred method for manufacturing the topsheet 10B shown in FIG. In the method shown in FIG. 8, the first roll 11 having a concavo-convex shape on the peripheral surface, and the second roll having a concavo-convex shape meshing with the concavo-convex shape of the first roll 11 on the peripheral surface. A belt-like upper layer sheet 2 made of a fiber sheet that does not substantially expand and contract is introduced into and meshed with the meshing portion with the roll 12, and the upper layer sheet 2 is shaped unevenly.
Then, the upper layer sheet 2 is formed at the central portion in the width direction of the upper layer sheet 2 while holding the upper layer sheet 2 formed with the unevenness in a state in which the peripheral surface of the first roll 11 is unevenly shaped by suction. The lower layer sheet 3 made of a fiber sheet having a narrower width and not substantially expanding and contracting is superposed, and the lower layer sheet 3 is joined (heat-sealed) to the upper layer sheet 2 located on the convex portion of the first roll 11. Thus, the top sheet 10B is obtained.

  In the examples shown in FIG. 6 and FIG. 8, the upper layer sheet 2 and the lower layer sheet 3 are fed out from the roll-shaped raw fabrics 2 ′ and 3 ′, respectively, but instead, the fiber sheet constituting the upper layer sheet 2 Alternatively, the production line for the fiber sheet constituting the lower layer sheet 3 may be continuously provided on the production line for the topsheets 10, 10A, 10B.

  As the fiber sheet used as the lower layer sheet 3, it is preferable to use a fiber sheet having a higher fineness (a fiber diameter is thicker) or a lower apparent density than the fiber sheet used as the upper layer sheet 2. In particular, it is preferable to use a sheet in which the fibers used for the upper layer sheet are thicker than the fibers used for the lower layer sheet, and the lower layer sheet is higher in hydrophilicity than the upper layer sheet. Further, a fineness gradient using thicker fibers on the surface side in the upper layer sheet, a hydrophilicity gradient in which the lower layer side has higher hydrophilicity, and a density gradient in which the surface side becomes rougher may be provided.

9 and 10 show a sanitary napkin as an embodiment of the absorbent article of the present invention.
The sanitary napkin 1 according to this embodiment includes a liquid-permeable top sheet 10, a liquid-impermeable or liquid-impermeable back sheet 20, and a liquid-retaining absorbent 30 positioned between the two sheets. As the surface sheet 10, the surface sheet 10 having the above-described configuration is used.
The sanitary napkin 1 is formed substantially vertically long as shown in FIG. The longitudinal direction of the sanitary napkin 1 is a direction that coincides with the wearer's front-rear direction when worn. The top sheet 10, the back sheet 20, and the absorber 30 are integrated to form an absorbent main body 40, and are fixed to shorts or the like on the lower surface (the surface on the back sheet 30 side) of the absorbent main body 40. An adhesive portion (not shown) is provided.

  As shown in FIG. 10, in the topsheet 10 of the sanitary napkin 1, the central region M having the convex portion 6 is located at the central portion in the width direction and has the convex portion 7 having a height lower than that of the convex portion 6. A pair of side area | regions S and S are located in the both sides of the said center area | region M in the width direction.

  According to the sanitary napkin 1 of the present embodiment, since the central region M of the topsheet 10 is located in the center in the width direction, it faces a portion where liquid is easily supplied directly and many times, particularly the wearer's liquid excretion portion. It is excellent in preventing liquid return (wet back) at the site where it does. Further, the liquid that could not be absorbed in the central region M of the topsheet 10 and the liquid supplied (discharged) onto the side region S are smoothly absorbed from the side region S of the topsheet 10 to the absorber 30. Is done. Due to such an action, the liquid return prevention property and the leakage prevention property are excellent.

In the sanitary napkin 1, side leakage prevention parts 50 are formed by arranging side sheets made of leakage prevention material on the skin contact surface side on both sides of the absorbent main body 40. Side leakage is further prevented by the side leakage prevention part 50. As the side sheet, a water-repellent or liquid-impermeable sheet material is preferably used.
However, the absorbent article which does not have such a side leak-proof part 50, especially the side leak-proof part 50 which covers a pair of side part area | regions S and S is also preferable embodiment of this invention.

  As the forming material of each part other than the topsheet 10 in the sanitary napkin 1, the forming material of each part conventionally used for this type of absorbent article can be used without particular limitation. For example, as the absorbent body 30, an aggregate of fibers such as pulp fibers or the one in which a superabsorbent polymer is held and wrapped with tissue paper can be used. A film, a nonwoven fabric or a woven fabric laminated with a resin film or impregnated with a resin can be used.

As mentioned above, although preferred embodiment of the surface sheet of the absorbent article of this invention and the absorbent article was described, this invention is not restrict | limited to said embodiment, It can change suitably.
For example, in the sanitary napkin 1 shown in FIG. 9, the center region M of the topsheet 10 is arranged in the center portion in the width direction, and the side regions S and S are arranged on both sides in the width direction. The napkin 1 extends over substantially the entire length, but only the central portion in the longitudinal direction of the napkin 1 may have such a configuration. Moreover, the center area | region M of the surface sheet 10 may be distribute | arranged to the center part of a longitudinal direction, and the side part area | regions S and S may be distribute | arranged before and after the center area | region M in a longitudinal direction. Moreover, it can replace with the surface sheet 10 and can also use the surface sheet 10A and surface sheet 10B which were mentioned above. Further, the side leakage preventing part 50 and the wing part of the sanitary napkin 1 can be omitted. Moreover, the convex part 6 of the surface sheet 10 can also be made into other shapes, such as a hemisphere, instead of the thing of a truncated pyramid shape. Further, the joint portion 4 between the upper layer sheet 2 and the lower layer sheet 3 is not limited to the heat fusion portion, and may be formed by joining both sheets by an adhesive or other methods. Moreover, as for the upper layer sheet 2, the part enclosed by the 3 or 5 or more junction part 4 may form the convex. Moreover, the part enclosed by the 4 or more (preferably 6 or more) junction part arrange | positioned cyclically | spacing spaced apart between adjacent junction parts may form the convex part.

Moreover, as shown in FIG.11 and FIG.12, the side part area | regions S and S of a surface sheet may be formed by the lower layer sheet | seat 3 in the center area | region M extending sideways.
Moreover, it replaces with performing the uneven | corrugated shaping of the upper layer sheet 2 between the 1st roll 11 and the 2nd roll 12, and performs the 1st roll 11 without using a 2nd roll. It can also be carried out only by strongly adsorbing it on the peripheral surface.
The description omitted in one embodiment described above and the requirements of only one embodiment can be applied to other embodiments as appropriate, and the requirements in each embodiment can be appropriately changed between the embodiments. Can be substituted.

  In addition to the sanitary napkin, the absorbent article in the present invention may be a panty liner (a fallen article sheet), an incontinence pad, a disposable diaper, a breast milk pad, or the like.

Drawing 1 is a top view showing one embodiment of a surface sheet of an absorptive article of the present invention. 2 is a schematic cross-sectional view taken along the line II-II in FIG. FIG. 3 is an enlarged perspective view showing a central region of the top sheet shown in FIG. FIG. 4 is a schematic cross-sectional view (corresponding to FIG. 2) showing another embodiment of the surface sheet of the absorbent article of the present invention. FIG. 5 is a schematic cross-sectional view (corresponding to FIG. 2) showing still another embodiment of the top sheet of the absorbent article of the present invention. FIG. 6 is a schematic view illustrating an example of a method for manufacturing the topsheet shown in FIG. FIG. 7 is a perspective view showing an example of a concavo-convex shape of the peripheral surface of the first roll. FIG. 8 is a schematic view showing an example of a method for producing the topsheet shown in FIG. FIG. 9 is a plan view showing a sanitary napkin which is an embodiment of the absorbent article of the present invention. 10 is a cross-sectional view taken along line III-III in FIG. FIG. 11 is a schematic cross-sectional view (corresponding to FIG. 2) showing still another embodiment of the top sheet of the absorbent article of the present invention. FIG. 12 is a schematic cross-sectional view (corresponding to FIG. 2) showing still another embodiment of the top sheet of the absorbent article of the present invention.

Explanation of symbols

1 Sanitary napkin (absorbent article)
10, 10A to 10D Three-dimensional sheet 2 Upper layer sheet 3 Lower layer sheet 4 Joint part 5 Concave part 6 Convex part 20 Back sheet 30 Absorber 40 Absorbent main body 50 Side leak-proof part

Claims (5)

It has an uneven structure, a surface sheet of an absorbent product article used in the skin contact surface of the absorbent article,
The absorbent article is a sanitary napkin,
A central region in which a large number of convex portions are regularly formed, and side regions located on both sides of the central region;
The central region has an upper layer sheet and a lower layer sheet, and both the sheets are partially joined to form a large number of joints, and the upper layer sheet is skinned in a region surrounded by the plurality of joints. Projecting toward the abutment surface side, the multiple convex portions are formed,
A convex portion having a height lower than the height of the convex portion in the central region is formed in the side region ,
The central region consists of the upper layer sheet and the lower layer sheet, both of which are nonwoven fabrics,
The convex portion in the central region has a lower layer convex portion formed by deforming the lower layer sheet therein, and a surface sheet between the lower surface of the upper layer sheet and the lower layer convex portion in the convex portion. When viewed from above at least in the center of the convex portion, a hollow space is formed between the lower surface of the upper sheet and the lower convex portion, and the height of the lower convex portion (T8) Is at least greater than the thickness (h) of the joint,
In the side region, the upper layer sheet is formed to extend outward from the position of the edge of the lower layer sheet, and the convex portion in the side region is formed by deformation of a single layer nonwoven fabric. A surface sheet of an absorbent article. The lower layer sheet has a lower layer convex part that is formed by deformation of the lower layer sheet and protrudes toward the skin contact surface side, and the lower surface of the upper layer sheet and the lower layer in the lower layer convex part. and the convex portion is separated to form a space, the topsheet of claim 1 Symbol placement of absorbent material products. Direction and the direction of the respective directions, the convex portion and the absorbent product article topsheet recess and are alternately and claim 1 or 2, wherein are formed so as to form a row intersecting that of said topsheet. The top sheet according to any one of claims 1 to 4, the back sheet, and a liquid-retaining absorbent disposed between the two sheets, and the center of the top sheet at the center in the width direction of the napkin A sanitary napkin in which a region is located and the side regions of the topsheet are located on both sides of the central region in the width direction . The sanitary napkin of Claim 4 which does not have a side leak-proof part which covers the said side part area | region.

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