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JP5052593B2 - Packaging equipment - Google Patents

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JP5052593B2
JP5052593B2 JP2009298066A JP2009298066A JP5052593B2 JP 5052593 B2 JP5052593 B2 JP 5052593B2 JP 2009298066 A JP2009298066 A JP 2009298066A JP 2009298066 A JP2009298066 A JP 2009298066A JP 5052593 B2 JP5052593 B2 JP 5052593B2
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packaging
packaged
exterior body
hot water
top cap
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JP2011136739A (en
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正臣 武田
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Description

本発明は、例えば貯湯式給湯機の如き被包装機器を包装する包装装置に関するものである。   The present invention relates to a packaging device for packaging a packaged device such as a hot water storage type hot water heater.

従来、例えば貯湯式給湯機の如く機能部品などが収容された本体ケースを有する電気機器の運搬、保管、荷役などを行うにあたっては、電気機器が損傷したり変形したりしないように、本体ケースの脚部を固定具により架台に固定し、外周に筒状のスリーブからなる胴部を嵌合して覆い、上部をキャップ状の天板で覆ってこれらを締結用バンドで締結し、固定していた。   Conventionally, when transporting, storing, handling, etc. of an electric device having a main body case containing a functional part such as a hot water storage type water heater, the main body case must be protected from being damaged or deformed. The leg is fixed to the frame with a fixing tool, and the body made of a cylindrical sleeve is fitted and covered on the outer periphery. The upper part is covered with a cap-shaped top plate, and these are fastened with a fastening band. It was.

このような電気機器の包装構造に、被包装物の上面側及び下面側に、平面形状が被包装物の平面形状より大きい上面用緩衝材及び下面用緩衝材を配設するとともに、被包装物の互いに対向する一対の側面にこの側面を覆うように側面用緩衝材を配設し、これらをバンド状締結部材で一体に締結するようにしたものがある(例えば、特許文献1参照)。   In such a packaging structure of an electric device, the upper surface cushioning material and the lower surface cushioning material having a planar shape larger than the planar shape of the packaged material are disposed on the upper surface side and the lower surface side of the packaged material. A side cushioning material is disposed on a pair of side surfaces facing each other so as to cover the side surfaces, and these are integrally fastened with a band-shaped fastening member (for example, see Patent Document 1).

また、立設状態で使用される縦長形状の被梱包機器の脚部を固定具によって固定して被梱包機器を載置固定する梱包用固定台と、被梱包機器を覆う直方体状の梱包用外装箱とを備える梱包装置を構成するにあたり、梱包用外装箱の一側面の両角部に一対の長板状の補強材を設けるようにした梱包装置がある(例えば、特許文献2参照)。   In addition, a packing fixing base for mounting and fixing the packaged equipment by fixing the legs of the vertically long packaged equipment used in a standing state with a fixture, and a rectangular parallelepiped packaging exterior covering the packaged equipment In configuring a packaging device including a box, there is a packaging device in which a pair of long plate-like reinforcing members are provided at both corners on one side of a packaging outer box (see, for example, Patent Document 2).

特開2002−337924号公報(第3−4頁、図1)JP 2002-337924 A (page 3-4, FIG. 1) 特開2007−326608号公報(第3−4頁、図2)Japanese Patent Laying-Open No. 2007-326608 (page 3-4, FIG. 2)

例えば、貯湯式給湯機のように限られたスペースに設置される電気機器は、比較的背高形状でしかも大型のものが多い。そのため、運搬や荷役の際に横揺れが生じて、周囲の物品との衝突や転倒などによる破損、変形などが生じ易い。   For example, electrical devices installed in a limited space such as a hot water storage type water heater are relatively tall and large in size. Therefore, rolling occurs during transportation and cargo handling, and damage, deformation, and the like are likely to occur due to collision with surrounding articles or falling.

また、電気機器は、一般に製品背面を壁に沿って設置したり埋め込んで設置されたりするため、メンテナンスの利便上機能部品類を開閉し易い本体ケースの一部に集約しているため、これら機能部品類の集約側に重心が移る偏重心となっている。このため、運搬車への積込みや荷降しの際に被梱包製品が受ける衝撃が偏り、本体ケースなどに撓みを生じて変形するおそれがある。   In addition, since electrical equipment is generally installed along the wall or embedded on the back of the product, functional parts are gathered in a part of the body case that is easy to open and close for convenience of maintenance. The center of gravity is shifted to the side where the parts are gathered. For this reason, the impact received by the product to be packed during loading or unloading on the transport vehicle is biased, and the main body case or the like may be bent and deformed.

特許文献1の包装構造では、運搬車からの荷降しの際などに生じる落下衝撃を防ぐことができないため、架台を補強したり、被梱包製品を下から支えるクッション材を設けたりしなければならないので、面倒であるばかりでなく、コストアップになる。   In the packaging structure of Patent Document 1, it is impossible to prevent a drop impact that occurs when unloading from a transport vehicle. Therefore, it is necessary to reinforce the gantry or provide a cushioning material that supports the packaged product from below. Not only is it cumbersome, but it also increases costs.

また、特許文献2の梱包装置によれば、被梱包機器を運搬車輌の荷台にずり上げたり、荷台からずり降したりする際に生じる応力に起因して被梱包機器が変形又は損傷することを防止できるが、偏重心に対する対応がまだ十分ではなかった。   Moreover, according to the packaging apparatus of patent document 2, the packaged device is deformed or damaged due to the stress generated when the packaged device is lifted or dropped from the loading platform of the transport vehicle. Although it can be prevented, the response to the eccentric center of gravity has not been sufficient.

本発明は、上記の課題を解決するためになされたもので、運搬、保管、荷役などの際に梱包体が落下しても、包装装置を介して被包装機器が受ける衝撃を緩和することにより、被包装機器の変形や破損を防止することのできる包装装置を提供することを目的としたものである。   The present invention has been made in order to solve the above-described problems, and even if a package is dropped during transportation, storage, cargo handling, etc., by mitigating the impact received by the packaged device via the packaging device. An object of the present invention is to provide a packaging device that can prevent deformation and breakage of a packaged device.

本発明に係る包装装置は、機能部品などを内蔵した被包装機器の脚部が固定される架台と、前記被包装機器の外部を覆う胴部外装体及び天キャップ外装体からなる包装用外装箱と、これらを締結固定する締結バンドとを有する包装装置において、前記包装用外装箱の対向する側面と前記被包装機器との間に斜材を備え、前記斜材を、下端部を前記被包装機器の重心に近い側の架台に取付け、上端部を前記胴部外装体の上部内壁面と天キャップ外装体の内壁面とに当接させたものである。 The packaging device according to the present invention is a packaging outer box comprising a pedestal to which a leg of a packaged device incorporating functional parts and the like is fixed, a trunk exterior body that covers the exterior of the packaged device, and a top cap exterior body And a fastening band for fastening and fixing them , the diagonal member is provided between the opposing side surface of the packaging outer box and the device to be packaged, and the diagonal member is disposed at the lower end thereof. It is attached to a pedestal on the side close to the center of gravity of the device, and its upper end is brought into contact with the upper inner wall surface of the trunk exterior body and the inner wall surface of the top cap exterior body .

本発明によれば、被包装機器の対向する側面と包装用外装箱との間に斜材を備え、前記斜材を、下端部を前記被包装機器の重心に近い側の架台に取付け、上端部を前記胴部外装体の上部内壁面と天キャップ外装体の内壁面とに当接させたので、梱包体が落下しても包装装置から被包装機器に伝わる衝撃を緩和することができるため、被包装機器の変形や破損を防止することができる。すなわち、斜材は、梱包体の落下による衝撃を受けると、胴部外装体及び天キャップ外装体を突き上げるように働く。そして、この突き上げようとする力の水平分力は、胴部外装体に外向きの水平方向の力を与え、この水平方向の力が被包装機器の重心の偏り側への撓みを起こす力に対して反力として作用し、それぞれの力が相殺されて、被包装機器の歪による変形や破損を防止する。 According to the present invention, the diagonal member is provided between the opposing side surface of the packaged device and the packaging outer box, and the diagonal member is attached to the gantry on the side close to the center of gravity of the packaged device, and the upper end Since the part is brought into contact with the upper inner wall surface of the trunk outer body and the inner wall surface of the top cap outer body, the impact transmitted from the packaging device to the packaged device can be mitigated even if the packaging body falls. The deformation and breakage of the packaged equipment can be prevented. That is, when the diagonal member receives an impact due to the dropping of the packing body, the diagonal member works to push up the trunk exterior body and the top cap exterior body. The horizontal component of the force to be pushed up gives the body exterior body an outward horizontal force, and this horizontal force causes the deflection to the biased side of the center of gravity of the packaged equipment. On the other hand, it acts as a reaction force, and each force is offset to prevent deformation and breakage due to distortion of the packaged equipment.

本発明の一実施の形態に係る包装装置により被包装機器を包装した状態を示す模式的説明図である。It is typical explanatory drawing which shows the state which packaged the to-be-packaged apparatus with the packaging apparatus which concerns on one embodiment of this invention. 図1の側面図である。It is a side view of FIG. 包装装置への斜材の取付状態を示す説明図である。It is explanatory drawing which shows the attachment state of the diagonal material to a packaging apparatus. 図1の梱包体の重心の位置を示す説明図である。It is explanatory drawing which shows the position of the gravity center of the package of FIG.

図1は本発明の一実施の形態に係る包装装置により、被包装機器を包装した状態を示す模式的説明図、図2は図1の側面図である。なお、図には被包装機器である貯湯式給湯機を梱包した状態を示してある。   FIG. 1 is a schematic explanatory view showing a state in which a device to be packaged is packaged by a packaging apparatus according to an embodiment of the present invention, and FIG. 2 is a side view of FIG. In addition, the figure has shown the state which packed the hot water storage type water heater which is a to-be-packaged apparatus.

両図において、1は被包装機器である貯湯式給湯機10を包装した包装装置で、架台2には貯湯式給湯機10の脚部11a,11b,11cが、固定金具(図示せず)により固定されている。そして、貯湯式給湯機10の胴部には、段ボールからなるスリーブ状の外装体3(以下、胴部外装体という)が嵌合されて取付けられており、頂部には胴部外装体3の上部外周に嵌合した天キャップ状の外装体4(以下、天キャップ外装体という)が取付けられている。なお、以下の説明では、胴部外装体3と天キャップ外装体4を合わせて包装用外装箱と記すことがある。   In both figures, reference numeral 1 denotes a packaging device for packaging a hot water storage type hot water heater 10 which is a packaged device. It is fixed. A sleeve-shaped exterior body 3 made of cardboard (hereinafter referred to as a body exterior body) is fitted and attached to the body portion of the hot water storage type water heater 10, and the top portion of the body exterior body 3 is attached to the top portion. A top cap-shaped exterior body 4 (hereinafter referred to as a top cap exterior body) fitted to the upper outer periphery is attached. In addition, in the following description, the trunk | drum exterior body 3 and the top cap exterior body 4 may be described as a packaging exterior box.

5a,5b(以下、単に5と記すことがある)は硬質紙系材料や木材等からなり、包装用外装箱の対向する側面の内側と貯湯式給湯機10との間にそれぞれ配設されたすじかい状の一対の斜材で、下端部が架台2の一方の側(図1の右側)の角部2a,2bに取付けられ、上端部が天キャップ外装体4の他方の側(図1の左側)の角部4a,4bに位置して、斜めに配設されている。なお、実施例では、幅50〜100mm、厚み3〜5mmの斜材5を用いたがこれに限定するものではない。   5a and 5b (hereinafter simply referred to as 5) are made of hard paper material, wood, or the like, and are respectively disposed between the inner side of the opposing side surface of the packaging outer box and the hot water storage type water heater 10. A pair of slanted diagonal materials, with the lower end attached to the corners 2a and 2b on one side (right side in FIG. 1) of the gantry 2 and the upper end on the other side of the top cap exterior body 4 (FIG. 1). The left corners 4a and 4b are disposed obliquely. In the embodiment, the diagonal member 5 having a width of 50 to 100 mm and a thickness of 3 to 5 mm is used. However, the present invention is not limited to this.

斜材5は、例えば図3に示すように、下端部にはほぼ逆V字状に切除された係合部51が設けられており、この係合部51が架台2に設けた架台桁6に嵌合して取付けられている。また、上端部は三角形状(矢印状)に切除されて当接部52が形成されており、一方の辺が胴部外装体3の上部内壁面に当接し、他方の辺が天キャップ外装体4の角部4a(4b)の内壁面に当接している。   For example, as shown in FIG. 3, the diagonal member 5 is provided with an engaging portion 51 cut out in a substantially inverted V shape at the lower end, and the engaging girder 6 provided on the gantry 2 is provided with the engaging portion 51. It is fitted and attached to. Further, the upper end portion is cut into a triangular shape (arrow shape) to form an abutting portion 52, one side abuts on the upper inner wall surface of the trunk exterior body 3, and the other side a top cap exterior body. 4 is in contact with the inner wall surface of the corner 4a (4b).

このようにして、対向する両側面に斜材5a,5bがすじかい状に配設されて、貯湯式給湯機10を包装した包装装置1の外周は、架台2から天キャップ外装体4にわたって、締結用バンド7により一体に固定される(以下、この状態を梱包体Pという)。
この梱包体Pは、貯湯式給湯機10の機能部品類が前述のように一方の側に集約されているため、図4に示すように、その重心Cは、梱包体Pの中心線A−Aに対して一方の側に片寄った偏重心となっており、斜材5a,5bの下端部は、この重心Cを通る垂直線B−Bの近傍において架台2に取付けられている。
In this way, the diagonal members 5a and 5b are arranged in a narrow shape on both sides facing each other, and the outer periphery of the packaging device 1 in which the hot water storage type water heater 10 is packaged extends from the gantry 2 to the top cap outer body 4. It is fixed integrally by the fastening band 7 (hereinafter, this state is referred to as a package P).
In the package P, since the functional parts of the hot water storage type hot water heater 10 are concentrated on one side as described above, the center of gravity C is the center line A− of the package P as shown in FIG. It has an eccentric center of gravity offset to one side with respect to A, and the lower ends of the diagonal members 5a and 5b are attached to the gantry 2 in the vicinity of the vertical line BB passing through the center of gravity C.

上記のように構成した本実施の形態において、運搬、保管、荷役等の際に若し梱包体Pが落下すると、落下によって外部から包装装置1を介して貯湯式給湯機10に伝達されようとする衝撃を斜材5a,5bが受け、その衝撃力により斜材5a,5bが、締結バンド7で締結固定された胴部外装体3及び天キャップ外装体4を突き上げるように働く。   In the present embodiment configured as described above, when the packaging body P falls during transportation, storage, cargo handling, etc., it is transmitted from the outside to the hot water storage hot water heater 10 via the packaging device 1 due to the fall. The oblique members 5a and 5b receive the impact to be applied, and the oblique members 5a and 5b work to push up the trunk exterior body 3 and the top cap exterior body 4 fastened and fixed by the fastening band 7 by the impact force.

そして、この突き上げようとする力の水平分力は、胴部外装体3に外向きの水平方向の力を与え、この水平方向の力が貯湯式給湯機10の重心Cの偏り側への撓みを起こす力に対して、胴部外装体3が貯湯式給湯機10を内包する形で反力として作用し、それぞれの力が相殺されて、貯湯式給湯機10の歪による変形や破損を防止する。   Then, the horizontal component of the force to be pushed up gives an outward horizontal force to the trunk exterior body 3, and this horizontal force is deflected toward the biased side of the center of gravity C of the hot water storage water heater 10. The body exterior body 3 acts as a reaction force in the form of enclosing the hot water storage water heater 10 against the force that causes the heat, and each force is offset to prevent deformation and breakage of the hot water storage water heater 10 due to distortion. To do.

上記の説明では、被包装機器として貯湯式給湯機10を包装する場合を示したが、これに限定するものではなく、例えば電気冷蔵庫など、他の機器の包装にも本発明を実施することができる。   In the above description, the case where the hot water storage type water heater 10 is packaged as the packaged device is shown, but the present invention is not limited to this. For example, the present invention can be implemented for packaging other devices such as an electric refrigerator. it can.

本発明によれば、被包装機器10の包装にあたって、対向する両側面にすじかい状の一対の斜材5a,5bを設けたので、梱包体Pが落下した際に、包装装置1を介して被包装機器10へ伝達される衝撃を緩和することができ、これにより、被包装機器10の変形や破損を防止することができる。
また、本発明に係る斜材5a,5bは、包装作業性を低下させることなく、従来の包装装置に容易に組み込むことができ、上記と同様の効果を得ることができる。
According to the present invention, when packaging the device to be packaged 10, the pair of diagonal materials 5 a and 5 b are provided on the opposite side surfaces, so that when the package P falls, the packaging device 1 is interposed. The impact transmitted to the device to be packaged 10 can be mitigated, thereby preventing deformation and breakage of the device 10 to be packaged.
Further, the diagonal members 5a and 5b according to the present invention can be easily incorporated into a conventional packaging device without deteriorating the packaging workability, and the same effects as described above can be obtained.

1 包装装置、2 架台、3 胴部外装体、4 天キャップ外装体、5a,5b 斜材、6 架台桁、10 貯湯式給湯機(被包装機器)、10a〜11c 脚部、C 重心、P 梱包体。   DESCRIPTION OF SYMBOLS 1 Packing apparatus, 2 mounts, 3 trunk | drum exterior body, 4 top cap exterior body, 5a, 5b diagonal material, 6 mount girder, 10 hot water storage type hot water supply machine (packaged equipment), 10a-11c leg part, C center of gravity, P Packing body.

Claims (2)

機能部品などを内蔵した被包装機器の脚部が固定される架台と、前記被包装機器の外部を覆う胴部外装体及び天キャップ外装体からなる包装用外装箱と、これらを締結固定する締結バンドとを有する包装装置において、
前記包装用外装箱の対向する側面と前記被包装機器との間に斜材を備え、
前記斜材を、下端部を前記被包装機器の重心に近い側の架台に取付け、上端部を前記胴部外装体の上部内壁面と天キャップ外装体の内壁面とに当接させたことを特徴とする包装装置。
A pedestal to which the legs of the packaged device containing functional parts and the like are fixed, a packaging outer box made up of a trunk exterior body and a top cap exterior body covering the outside of the packaged device, and fastening for fastening and fixing them In a packaging device having a band,
A diagonal material is provided between the opposing side surface of the packaging outer box and the packaged device ,
The diagonal member has a lower end attached to a pedestal on the side close to the center of gravity of the packaged device, and an upper end is brought into contact with the upper inner wall surface of the trunk exterior body and the inner wall surface of the top cap exterior body. Characteristic packaging device.
前記斜材を、硬質紙系材料又は木材で構成したことを特徴とする請求項1記載の包装装置。   The packaging apparatus according to claim 1, wherein the diagonal member is made of hard paper material or wood.
JP2009298066A 2009-12-28 2009-12-28 Packaging equipment Expired - Fee Related JP5052593B2 (en)

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JPH06329173A (en) * 1993-05-24 1994-11-29 Daikin Ind Ltd Structure of skid base of wooden packing framework for outdoor apparatus
JP4126579B2 (en) * 1999-03-30 2008-07-30 横河電機株式会社 Packaging method for cardboard boxes

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