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JP5033391B2 - Rotary compressor - Google Patents

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JP5033391B2
JP5033391B2 JP2006285656A JP2006285656A JP5033391B2 JP 5033391 B2 JP5033391 B2 JP 5033391B2 JP 2006285656 A JP2006285656 A JP 2006285656A JP 2006285656 A JP2006285656 A JP 2006285656A JP 5033391 B2 JP5033391 B2 JP 5033391B2
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cylinder
main bearing
bolt
bearing
rotary compressor
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JP2008101557A (en
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淳 久保田
広 米田
哲也 田所
敦 大沼
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Description

本発明はロータリ圧縮機に係り、特に冷凍サイクルを有する空気調和機に用いて好適なロータリ圧縮機に関する。   The present invention relates to a rotary compressor, and more particularly to a rotary compressor suitable for use in an air conditioner having a refrigeration cycle.

冷凍サイクルに使用されるロータリ圧縮機の例が、特許文献1に開示されている。この公報に記載のロータリ圧縮機では、密閉ケースの内部であって上部にステータとロータを備えた電動機部を配置している。密閉ケースの内部であって下部には、圧縮機構部が配置されている。電動機部のロータはシャフトに固着されており、シャフトは下部に偏心軸部を有している。シャフトの偏心軸部に、圧縮機構部のローラが取り付けられている。   An example of a rotary compressor used in a refrigeration cycle is disclosed in Patent Document 1. In the rotary compressor described in this publication, an electric motor unit including a stator and a rotor is disposed in an upper portion of the hermetic case. A compression mechanism is disposed inside and below the sealed case. The rotor of the electric motor part is fixed to the shaft, and the shaft has an eccentric shaft part at the lower part. A roller of the compression mechanism portion is attached to the eccentric shaft portion of the shaft.

圧縮機構部では、上下に配置された主軸受と副軸受との間に、略円筒状のシリンダを介装している。シリンダには、周方向に間隔をおいて、めねじが5個形成されている。主軸受は5本のボルトを用いて、シリンダのめねじに締結されている。副軸受も、5本のボルトを用いてシリンダのめねじに締結されている。   In the compression mechanism portion, a substantially cylindrical cylinder is interposed between the main bearing and the sub-bearing arranged above and below. Five internal threads are formed in the cylinder at intervals in the circumferential direction. The main bearing is fastened to the female thread of the cylinder using five bolts. The auxiliary bearing is also fastened to the female thread of the cylinder using five bolts.

従来のロータリコンプレッサの例が、特許文献2に記載されている。この公報に記載のロータリコンプレッサでは、シリンダからのガスリークを効果的に防止するために、2段に構成された回転圧縮要素が、シリンダと、シリンダの開口面を閉塞するとともに回転軸の軸受を有する支持部材と、シリンダ内部に連通する吐出消音室と、支持部材に取り付けられ吐出消音室の開口部を閉塞するカバーとを備え、シリンダ,支持部材,カバーとを複数の主ボルトで締結し、主ボルトの外側に位置する補助ボルトでシリンダと支持部材とを締結している。   An example of a conventional rotary compressor is described in Patent Document 2. In the rotary compressor described in this publication, in order to effectively prevent gas leakage from the cylinder, the rotary compression element configured in two stages closes the cylinder, the opening surface of the cylinder, and has a bearing for the rotary shaft. A support member, a discharge silencer chamber communicating with the inside of the cylinder, and a cover attached to the support member and closing the opening of the discharge silencer chamber. The cylinder, the support member, and the cover are fastened by a plurality of main bolts. The cylinder and the support member are fastened with an auxiliary bolt located outside the bolt.

特開平8−61276号公報JP-A-8-61276 特開2003−97469号公報JP 2003-97469 A

ロータリ圧縮機では、ローラの外側面とシリンダの内側面との隙間を、回転軸の回転角度が所定の角度になったときに最小としている。そのため、従来から、主軸受とシリンダを複数本のボルトを用いて所定の締結力で仮締めした後に、主軸受を治具等で固定してシリンダの位置を調節し、回転軸の回転角度が所定の角度になったときに上記隙間を達成するように設定する。そして、主軸受とシリンダの位置関係が調節されたら、所定のトルクで複数本のボルトをさらにねじ込み本締めする。   In the rotary compressor, the gap between the outer surface of the roller and the inner surface of the cylinder is minimized when the rotation angle of the rotation shaft reaches a predetermined angle. For this reason, conventionally, after temporarily fastening the main bearing and the cylinder with a predetermined fastening force using a plurality of bolts, the main bearing is fixed with a jig or the like to adjust the position of the cylinder, and the rotation angle of the rotary shaft is It sets so that the said clearance gap may be achieved when it becomes a predetermined angle. When the positional relationship between the main bearing and the cylinder is adjusted, a plurality of bolts are further screwed and tightened with a predetermined torque.

その際、複数本のボルトすべてを用いて、これらの作業を実施している。その結果、仮締めと本締めですべてのボルトの締結作業が必要になり、圧縮機部の組立作業に多大な作業時間を要している。上記特許文献1では、5本のボルトを用いることが記載されているが、その際これらボルトをどのように締結作業に用いるかについての記載は無く、組み立て作業時間を低減することについては考慮されていない。   At that time, these operations are carried out using all of a plurality of bolts. As a result, it is necessary to fasten all the bolts in the temporary fastening and the final fastening, and much work time is required for the assembly work of the compressor unit. In Patent Document 1, it is described that five bolts are used. However, there is no description on how to use these bolts for fastening work, and consideration is given to reducing the assembly work time. Not.

また、特許文献2では、主ボルトと補助ボルトの2種のボルトを用いて、高圧になる
CO2 冷媒に対応することが記載されている。しかしながら、この特許文献2に記載のロータリコンプレッサにおいては、製作を容易にするために板金等で製作されることの多いカバーをシリンダおよび支持部材とともに締結するので、寸法のばらつきや荷重による変形の大きいカバーを締結するときに、主軸受とシリンダの位置精度を保つのが難しい。
Japanese Patent Application Laid-Open No. H10-228561 describes that the two types of bolts, a main bolt and an auxiliary bolt, are used to cope with a high-pressure CO 2 refrigerant. However, in the rotary compressor described in Patent Document 2, a cover that is often made of a sheet metal or the like is fastened together with a cylinder and a support member for easy manufacture, so that variation due to dimensional variation and load is large. When fastening the cover, it is difficult to maintain the positional accuracy of the main bearing and the cylinder.

本発明は上記従来技術の不具合に鑑みなされたものであり、密閉型のロータリ圧縮機において、圧縮要素の組み立てを容易にすることを目的とする。また他の目的は、圧縮要素の組み立てに要する時間を低減することにある。さらに他の目的は、主軸受とシリンダの位置決め精度を向上させることにある。   The present invention has been made in view of the above problems of the prior art, and an object of the present invention is to facilitate assembly of compression elements in a hermetic rotary compressor. Another object is to reduce the time required to assemble the compression element. Still another object is to improve the positioning accuracy of the main bearing and the cylinder.

上記目的を達成するための本発明の特徴は、密閉容器の上部に電動機を、下部にこの電動機で駆動される圧縮要素を配置したロータリ圧縮機において、前記圧縮要素は回転軸と、前記回転軸に嵌合したローラと、前記ローラの外径側に配置したシリンダと、前記シリンダを上下に挟持する主軸受と副軸受と、前記シリンダを前記主軸受および前記副軸受に固定する固定手段とを有し、前記固定手段は、前記主軸受および前記副軸受に円周上ほぼ等ピッチに形成された5個のボルト孔と、前記シリンダに形成され、前記ボルト孔に対応する位置に形成された5個のめねじと、前記5個のボルト孔の中の3個の第1ボルト孔および前記5個のめねじの中の3個の第1めねじを用いて、前記主軸受と前記シリンダとを締結する3本の第1ボルトと、前記5個のボルト孔の残りの2個の第2ボルト孔および前記5個のめねじの残りの2個の第2めねじを用いて、前記主軸受と前記シリンダとを締結する2本の第2ボルトとを含み、前記第1ボルト孔は頂角が鋭角の二等辺三角形の頂点に形成され、前記二等辺三角形の底辺が、前記ローラの外径面と前記シリンダの内径面との隙間を最小とする方向に並行であり、前記シリンダの内径面に交わらないことにある。 Feature of the present invention for achieving the above object, the electric motor at the top of the closed container, the rotary compressor of arranging the compression element driven by the electric motor at the bottom, the compression element is a rotating shaft, said rotating shaft a roller fitted in a cylinder disposed in the outer diameter side of the roller, a main bearing for clamping the cylinder up and down and the auxiliary bearing, and a fixing means for fixing the cylinder to said main bearing and said auxiliary bearing It has the fixing means, and five bolt holes formed on the circumference substantially equal pitch in the main bearing and the sub-bearing is formed in the cylinder, which is formed at a position corresponding to the bolt holes The main bearing and the cylinder using five female screws, three first bolt holes in the five bolt holes, and three first female screws in the five female screws Three first bolts for fastening Using the remaining two second bolt holes of the five bolt holes and the remaining two second female screws of the five female threads, two main screws are fastened to the main bearing and the cylinder. The first bolt hole is formed at the apex of an isosceles triangle having an acute angle, and the base of the isosceles triangle is a gap between the outer diameter surface of the roller and the inner diameter surface of the cylinder. Is parallel to the direction that minimizes the angle, and does not intersect the inner diameter surface of the cylinder .

そしてこの特徴において、前記主軸受を覆う消音カバーを有し、前記第2ボルト孔と前記第2めねじと前記第2ボルトとを用いて、前記消音カバーと前記主軸受と前記シリンダとを締結するものであってもよい。 And in this aspect, has a silencer cover covering the main bearings, wherein a second bolt hole with a second internal thread and said second bolt, tighten and wherein the silencer cover and the main bearing cylinder it may be of even you sintering.

さらに、前記主軸受に形成され、前記主軸受に前記消音カバーを取り付けるのに用いる第3めねじを有し、前記第2めねじと前記第3めねじにより形成される三角形内に前記回転軸の軸心が位置するのがよい。
Furthermore, the main bearing is formed, a third female screw used to attach the muffler cover to the main bearing, the rotary shaft within the triangle formed by said third internal thread and the second internal thread The center of the axis should be located.

本発明によれば、主軸受とシリンダを仮締めする際に、3本のボルトしか用いていないので、密閉型のロータリ圧縮機の組立作業が容易になり、作業時間が短縮される。また、主軸受とシリンダを位置決しため後に消音カバーを取り付けるので、主軸受とシリンダの組み立て精度が向上する。   According to the present invention, since only three bolts are used when temporarily tightening the main bearing and the cylinder, the assembly operation of the hermetic rotary compressor is facilitated and the working time is shortened. Further, since the silencer cover is attached later to position the main bearing and the cylinder, the assembly accuracy of the main bearing and the cylinder is improved.

以下、本発明に係るロータリ圧縮機のいくつかの実施例を、図面を用いて説明する。図1に、ロータリ圧縮機1の一実施例を縦断面図で示す。ロータリ圧縮機1は、円筒状の胴部22と、この胴部22の上部を覆う蓋部12と、胴部22の下部を覆う底部21とを有する密閉容器13を備える。密閉容器13内の上部には、ステータ7とロータ8を有する電動機14が配置されている。電動機14のロータ8は、上下に延びる回転軸2に固定されている。   Several embodiments of the rotary compressor according to the present invention will be described below with reference to the drawings. FIG. 1 is a longitudinal sectional view showing an embodiment of the rotary compressor 1. The rotary compressor 1 includes a sealed container 13 having a cylindrical body portion 22, a lid portion 12 that covers an upper portion of the body portion 22, and a bottom portion 21 that covers a lower portion of the body portion 22. An electric motor 14 having a stator 7 and a rotor 8 is disposed in the upper part of the sealed container 13. The rotor 8 of the electric motor 14 is fixed to the rotary shaft 2 extending vertically.

回転軸2の下部には、偏心部5が形成されている。回転軸2は、円筒部と平板部とを有する主軸受9の円筒部、およびこれも円筒部と平板部とを有する副軸受19の円筒部で、軸支されている。主軸受9は、密閉容器13の胴部22の内壁に溶接で固定されている。主軸受9は、シリンダ10や副軸受19等の圧縮要素20の部品を支持する。なお、主軸受9の代わりに、後述するシリンダ10を密閉容器13の胴部22の内壁に固定することもできる。   An eccentric part 5 is formed at the lower part of the rotating shaft 2. The rotary shaft 2 is pivotally supported by the cylindrical portion of the main bearing 9 having a cylindrical portion and a flat plate portion, and the cylindrical portion of the auxiliary bearing 19 which also has a cylindrical portion and a flat plate portion. The main bearing 9 is fixed to the inner wall of the body portion 22 of the sealed container 13 by welding. The main bearing 9 supports components of the compression element 20 such as the cylinder 10 and the auxiliary bearing 19. Instead of the main bearing 9, a cylinder 10 to be described later can be fixed to the inner wall of the body portion 22 of the sealed container 13.

回転軸2の偏心部5には、圧縮要素20のローラ11が嵌合されている。この円筒状のローラ11を内部に収容するように、ほぼ円筒状のシリンダ10が主軸受9と副軸受19のそれぞれの平板部間に配置されている。ローラ11およびシリンダ10,主軸受9,副軸受19は圧縮要素20を構成する。   The roller 11 of the compression element 20 is fitted to the eccentric portion 5 of the rotating shaft 2. A substantially cylindrical cylinder 10 is disposed between the flat plate portions of the main bearing 9 and the auxiliary bearing 19 so as to accommodate the cylindrical roller 11 therein. The roller 11, the cylinder 10, the main bearing 9, and the auxiliary bearing 19 constitute a compression element 20.

主軸受9の平板部のシリンダ10に面する側と反対面側に、外径側に座面17が形成されたドーム型の消音カバー3が配置されている。消音カバー3の座面17は周方向に間隔をおいて配置されており、各座面17にはボルト貫通穴が形成されている。消音カバー3の中央部には、主軸受9が貫通する内孔23が形成されている。   A dome-shaped sound deadening cover 3 having a seating surface 17 formed on the outer diameter side is disposed on the opposite side of the flat plate portion of the main bearing 9 from the side facing the cylinder 10. The seating surfaces 17 of the silencer cover 3 are arranged at intervals in the circumferential direction, and each seating surface 17 is formed with a bolt through hole. An inner hole 23 through which the main bearing 9 passes is formed at the center of the sound deadening cover 3.

主軸受9の平板部および副軸受19の平板部には、周方向に間隔をおいて複数のボルト貫通穴が形成されており、シリンダ10には、これらボルト貫通穴に対応した位置に、めねじ6a,6bが形成されている。なお、消音カバー3の座面17のボルト貫通穴もシリンダ10のめねじ6a,6b位置に対応している。このように、ボルト貫通穴およびめねじ6a,6bを形成したので、上下方向の上から順に、消音カバー3,主軸受9,シリンダ10および副軸受19を積み重ね、ボルト4,4a,4bで締結すれば、圧縮要素20が構成される。なお、主軸受9およびシリンダ10,副軸受19は、鋳物または鉄系の焼結部材を研磨や研削して成形される。   The flat plate portion of the main bearing 9 and the flat plate portion of the sub-bearing 19 are formed with a plurality of bolt through holes at intervals in the circumferential direction, and the cylinder 10 is provided at a position corresponding to these bolt through holes. Screws 6a and 6b are formed. The bolt through holes in the seating surface 17 of the silencer cover 3 also correspond to the positions of the internal threads 6a and 6b of the cylinder 10. Since the bolt through holes and the female screws 6a and 6b are formed in this way, the silencer cover 3, the main bearing 9, the cylinder 10 and the auxiliary bearing 19 are stacked in order from the top and bottom, and fastened with the bolts 4, 4a and 4b. Thus, the compression element 20 is configured. The main bearing 9, the cylinder 10, and the auxiliary bearing 19 are formed by polishing or grinding a cast or iron-based sintered member.

図2に、図1のZ−Z矢視図を示す。すなわち、シリンダ10部の上面図である。主軸受9および副軸受19,シリンダ10,ローラ11により圧縮要素20内に形成される空間は、図示しないコイルバネのような押圧手段が取り付けられた平板状のベーン18で、圧縮空間31と吸込み空間32に区画される。シリンダ10には、内周から外径側へ半径方向に延びるスロット溝が形成されており、ベーン18は、このスロット溝に嵌合している。   FIG. 2 shows a ZZ arrow view of FIG. That is, it is a top view of the cylinder 10 part. A space formed in the compression element 20 by the main bearing 9 and the sub bearing 19, the cylinder 10, and the roller 11 is a flat vane 18 to which pressing means such as a coil spring (not shown) is attached, and the compression space 31 and the suction space. It is divided into 32. The cylinder 10 is formed with a slot groove extending radially from the inner periphery to the outer diameter side, and the vane 18 is fitted in the slot groove.

回転軸2が回転すると回転軸2の偏心部5が偏心運動し、この偏心運動に応じてローラ11が偏心回転する。ベーン18の内周側先端は、押圧手段によりローラ11の外周に押し付けられているので、ベーン18はローラ11の偏心回転運動に伴い、シリンダ10のスロット溝を半径方向に移動する。   When the rotating shaft 2 rotates, the eccentric portion 5 of the rotating shaft 2 moves eccentrically, and the roller 11 rotates eccentrically according to the eccentric movement. Since the tip of the inner peripheral side of the vane 18 is pressed against the outer periphery of the roller 11 by the pressing means, the vane 18 moves in the slot groove of the cylinder 10 in the radial direction as the roller 11 rotates eccentrically.

以下に、ローラ11が偏心回転運動したときに、シリンダ10の内周面とローラ11の外周面間の距離(隙間)が最小となる位置の設定について、図2を用いて説明する。ベーン18が嵌合されるスロット溝の中心を基準軸とする。図2では、Y軸が基準軸である。このY軸から所定の角度θ、本実施例では270°回転軸が回転したX軸で、上記隙間が最小隙間δ、本実施例ではδ=5〜30μmになるように、回転軸2の軸心Oに対してシリンダ10をX軸方向に調整する。   The setting of the position where the distance (gap) between the inner peripheral surface of the cylinder 10 and the outer peripheral surface of the roller 11 is minimized when the roller 11 is eccentrically rotated will be described below with reference to FIG. The center of the slot groove into which the vane 18 is fitted is taken as a reference axis. In FIG. 2, the Y axis is the reference axis. The axis of the rotary shaft 2 is such that the predetermined angle θ from the Y axis, the X axis rotated in this embodiment by the 270 ° rotary shaft, and the gap is the minimum gap δ, in this embodiment δ = 5 to 30 μm. The cylinder 10 is adjusted with respect to the center O in the X-axis direction.

シリンダ10では、内周側と外周側の中間の半径位置に、周方向に間隔をおいて複数のめねじ6が形成されている。本実施例では、点Oを中心とする半径rの円周上に周方向等ピッチで、めねじ6を5個形成している。このめねじ6は、真円度2mm(半径rの誤差であり、r±2mmまで許容する)、角度の許容誤差は±20゜とした。   In the cylinder 10, a plurality of female screws 6 are formed at a radial position between the inner peripheral side and the outer peripheral side at intervals in the circumferential direction. In the present embodiment, five female screws 6 are formed on the circumference of a radius r centered on the point O at a constant pitch in the circumferential direction. The female screw 6 has a roundness of 2 mm (the radius is an error r, and up to r ± 2 mm is allowed), and the angle tolerance is ± 20 °.

点Oを中心とする半径rの円周上であって、基準軸からは180°離れた基準点Pに、基準のめねじ6を形成する。点Oを中心とする半径rの円周上であって、基準軸であるY軸に対称に2点Q,Qを選定し、めねじ6を形成する。2点Q,Qは、ベーン18側にある。3点Q,P,Qで形成される三角形は2等辺三角形であり、その頂角QPQは約36度で鋭角となる。線分QQについては、シリンダ10の調整方向である角度θの方向に対して、±15゜を平行からのずれの許容範囲とした。このように線分QQがずれていても、点Oは三角形QPQの内部に位置する。   A reference female screw 6 is formed at a reference point P on the circumference of the radius r centered on the point O and 180 ° away from the reference axis. Two points Q and Q are selected on the circumference of the radius r centered on the point O and symmetrically with respect to the Y axis which is the reference axis, and the female thread 6 is formed. Two points Q and Q are on the vane 18 side. The triangle formed by the three points Q, P, and Q is an isosceles triangle, and the apex angle QPQ is an acute angle of about 36 degrees. With respect to the line segment QQ, ± 15 ° is an allowable range of deviation from parallel with respect to the direction of the angle θ that is the adjustment direction of the cylinder 10. Thus, even if the line segment QQ is shifted, the point O is located inside the triangle QPQ.

点P,Q,Qに形成した3個のめねじ6を、第1めねじ6aと呼ぶ。点Pと点Q間に位置するめねじ6を、第2めねじ6bと呼ぶ。各めねじ6は、シリンダ10の高さ方向に貫通しており、シリンダ10の上下両側からボルト締結が可能になっている。また各めねじ6a,6bの周方向および半径方向位置に対応して、主軸受9と副軸受19に貫通孔16をそれぞれ5個設けた。消音カバー3の第2めねじ6bに対応する位置にだけ、貫通孔
16bが形成された平板状の座面17を設けた。座面17の数は2個である。
The three female screws 6 formed at the points P, Q, and Q are called first female screws 6a. The female screw 6 positioned between the point P and the point Q is referred to as a second female screw 6b. Each female screw 6 penetrates in the height direction of the cylinder 10 and can be bolted from both upper and lower sides of the cylinder 10. Further, five through-holes 16 were provided in the main bearing 9 and the sub-bearing 19 corresponding to the circumferential direction and radial position of each of the female screws 6a and 6b. A flat seat surface 17 having a through hole 16b was provided only at a position corresponding to the second female screw 6b of the silencer cover 3. The number of seating surfaces 17 is two.

このように構成したロータリ圧縮機1の動作を、以下に説明する。圧縮要素20では、回転軸4の偏心部5が偏心回転して、ローラ11が偏心回転運動する。作動流体であるガス冷媒は、吸込口25から圧縮要素20内に吸入され、低圧から高圧まで圧縮される。圧縮要素20内のガス冷媒は、予め設定された圧力になると開口する図示しない吐出弁を通って、消音カバー3内に吐出される。吐出されたガス冷媒は、主軸受9と消音カバー3の中央部に形成した内孔23との隙間や、消音カバー3のドーム部の一部に形成した吐出孔24を経て密閉容器13内に吐出される。密閉容器13内に吐出されたガス冷媒は、蓋部12に設け吐出管27からこのロータリ圧縮機1外に吐出される。   The operation of the rotary compressor 1 configured as described above will be described below. In the compression element 20, the eccentric part 5 of the rotating shaft 4 rotates eccentrically, and the roller 11 moves eccentrically. The gas refrigerant, which is a working fluid, is sucked into the compression element 20 from the suction port 25 and compressed from a low pressure to a high pressure. The gas refrigerant in the compression element 20 is discharged into the muffler cover 3 through a discharge valve (not shown) that opens when the pressure reaches a preset pressure. The discharged gas refrigerant enters the sealed container 13 through a gap between the main bearing 9 and the inner hole 23 formed in the center portion of the sound-absorbing cover 3 and a discharge hole 24 formed in a part of the dome portion of the sound-absorbing cover 3. Discharged. The gas refrigerant discharged into the hermetic container 13 is discharged to the outside of the rotary compressor 1 from the discharge pipe 27 provided in the lid portion 12.

図3を用いて、圧縮要素20部の組み立て手順を説明する。図3では、図2と天地を逆にしている。すなわち、回転軸2を逆さに直立させる。回転軸2の偏心部5に、ローラ
11を嵌合する。ローラ11が嵌合された回転軸2を、主軸受9の円筒部に軸方向から挿入する。ローラ11側面が主軸受9の平板部に当接して、回転軸2は主軸受9に保持される。シリンダ10を上方から回転軸2の軸心に沿って降ろし、主軸受9の平板部に当接させる。
The assembly procedure of 20 compression elements will be described with reference to FIG. In FIG. 3, the top and bottom of FIG. 2 are reversed. That is, the rotating shaft 2 is upside down. The roller 11 is fitted to the eccentric portion 5 of the rotating shaft 2. The rotary shaft 2 fitted with the roller 11 is inserted into the cylindrical portion of the main bearing 9 from the axial direction. The side surface of the roller 11 contacts the flat plate portion of the main bearing 9, and the rotary shaft 2 is held by the main bearing 9. The cylinder 10 is lowered from above along the axis of the rotary shaft 2 and brought into contact with the flat plate portion of the main bearing 9.

この状態で、3本の第1ボルト4aを下側から第1めねじ6aにねじ込む。その際、所定の締結力または所定のトルクでねじ込み、主軸受9とシリンダ10とを仮締めする。仮締めされた主軸受9とシリンダ10とを治具を用いて固定保持する。そのとき、シリンダ10の位置を図2および図3で示した方向に移動させて、所定位置に調節する。シリンダ10の位置が所定位置に位置決めされたら、第1ボルト4aを第2の所定締め付け力または第2の所定トルクでねじ込み、本締めする。   In this state, the three first bolts 4a are screwed into the first female screw 6a from the lower side. At that time, the main bearing 9 and the cylinder 10 are temporarily tightened by screwing with a predetermined fastening force or a predetermined torque. The temporarily tightened main bearing 9 and cylinder 10 are fixed and held using a jig. At that time, the position of the cylinder 10 is moved in the direction shown in FIGS. 2 and 3 and adjusted to a predetermined position. When the position of the cylinder 10 is positioned at a predetermined position, the first bolt 4a is screwed with the second predetermined tightening force or the second predetermined torque and finally tightened.

次いで、副軸受19を、回転軸2の軸心に沿って回転軸2に挿入する。5本のボルト4を、上方からシリンダ10に形成しためねじ6a,6bにねじ込み、所定の締結力で本締めする。これにより、摺動部分を有する主軸受9とシリンダ10と副軸受19の位置を、位置決め固定する。その後、下方から内孔23をガイドにして消音カバー3を主軸受9の円筒部に挿入する。主軸受9の平板部の背面側にはざぐり面が形成されており、このざぐり面に消音カバー3を当接させる。2本の第2ボルト4bを第2めねじ6bに所定の締結力でねじ込み、消音カバー3とシリンダ10とを本締めする。   Next, the auxiliary bearing 19 is inserted into the rotating shaft 2 along the axis of the rotating shaft 2. Five bolts 4 are formed on the cylinder 10 from above and screwed into the screws 6a and 6b, and finally tightened with a predetermined fastening force. As a result, the positions of the main bearing 9, the cylinder 10 and the auxiliary bearing 19 having the sliding portions are fixed. Thereafter, the silencer cover 3 is inserted into the cylindrical portion of the main bearing 9 from below using the inner hole 23 as a guide. A counterbore surface is formed on the back side of the flat plate portion of the main bearing 9, and the silencer cover 3 is brought into contact with the counterbore surface. The two second bolts 4b are screwed into the second female screw 6b with a predetermined fastening force, and the sound deadening cover 3 and the cylinder 10 are finally tightened.

図3に示した圧縮要素20を組み立てるときにおけるA矢視を図4に、B矢視を図5に示す。消音カバー3のドーム形状の内側には、第1ボルト4aが配置されている。第2ボルト4bの取り付けが可能な座面17は、ドーム形状の外側に2個配置されている。消音カバー3は、板厚1〜3mmの鉄系の板材を、プレス加工で一体成型して製作される。主軸受9の外径側には、周方向に長い風穴26が、周方向に3箇所ほぼ等ピッチで形成されている。消音カバー3は、点Oを通る軸X−Xに対して、2本の第2ボルト4bで片持ち支持される。   FIG. 4 shows an arrow A view when assembling the compression element 20 shown in FIG. 3, and FIG. 5 shows an arrow B view. A first bolt 4 a is arranged inside the dome shape of the sound deadening cover 3. Two seating surfaces 17 to which the second bolts 4b can be attached are arranged outside the dome shape. The silencer cover 3 is manufactured by integrally molding an iron-based plate material having a thickness of 1 to 3 mm by press working. On the outer diameter side of the main bearing 9, air holes 26 that are long in the circumferential direction are formed at approximately three regular pitches in the circumferential direction. The muffler cover 3 is cantilevered by two second bolts 4b with respect to an axis XX passing through the point O.

本実施例によれば、3本の第1ボルト4aだけを主軸受9とシリンダ10の位置決めに用いているので、仮締めの回数が減り作業時間が短縮される。また第1めねじ6aを基準線と反対側および基準線に対称な2箇所であって基準位置側に配置したので、第1ボルト4aだけでも仮締めによる締結力を均一化できる。その結果、シリンダ10の位置決めに際して、過大な力を付与することなく所定の横荷重で調整でき、組み立て性が向上する。また、組み立て精度が向上する。また、プレス加工品のため寸法のばらつきが大きくかつ変形しやすい消音カバー3を、主軸受9とシリンダ10と副軸受19を位置決めした後に取り付けるので、主軸受9とシリンダ10の位置決め精度が向上する。   According to the present embodiment, since only the three first bolts 4a are used for positioning the main bearing 9 and the cylinder 10, the number of temporary fastenings is reduced and the working time is shortened. Further, since the first female screw 6a is disposed at two positions symmetrical to the reference line and on the reference position side opposite to the reference line, the fastening force by temporary tightening can be made uniform with only the first bolt 4a. As a result, when the cylinder 10 is positioned, it can be adjusted with a predetermined lateral load without applying an excessive force, and the assemblability is improved. Further, the assembly accuracy is improved. Further, since the silencer cover 3 having a large dimensional variation and easily deformed because of a press-processed product is attached after positioning the main bearing 9, the cylinder 10, and the auxiliary bearing 19, the positioning accuracy of the main bearing 9 and the cylinder 10 is improved. .

本発明に係るロータリ圧縮機の他の実施例を、図6のシリンダ10部の上面図を用いて説明する。図6は、図1に示した実施例の図2に対応する図である。本実施例が図2に示した実施例と相違するのは、基準めねじ6を形成する基準点Pの位置を、ベーン18が嵌合するスロット溝が形成された基準軸に近づけ、他の第1めねじ6aとなる点Qの一方を、基準軸とは180°離れた位置に配置したことにある。第1,第2めねじ6a,6bの相対位置は、図1に示した実施例と同じである。   Another embodiment of the rotary compressor according to the present invention will be described with reference to the top view of the cylinder 10 in FIG. 6 corresponds to FIG. 2 of the embodiment shown in FIG. This embodiment is different from the embodiment shown in FIG. 2 in that the position of the reference point P forming the reference female screw 6 is brought close to the reference axis on which the slot groove into which the vane 18 is fitted is formed. One of the points Q serving as the first female screw 6a is arranged at a position 180 ° away from the reference axis. The relative positions of the first and second female screws 6a and 6b are the same as those in the embodiment shown in FIG.

圧縮要素20の設定吐出条件に応じて、ガス冷媒を吐出する角度を変化させる必要がある。低圧条件では吐出空間31を大きくし、高圧条件では吐出空間31が小さくなるようにする。本実施例は、図1に示した実施例の場合よりも、低圧条件の場合である。最小隙間δになる回転軸2の基準軸からの回転角度θが、225゜になっている。   It is necessary to change the angle at which the gas refrigerant is discharged in accordance with the set discharge conditions of the compression element 20. The discharge space 31 is enlarged under low pressure conditions, and the discharge space 31 is reduced under high pressure conditions. This example is a case of a low pressure condition as compared with the example shown in FIG. The rotation angle θ from the reference axis of the rotary shaft 2 that becomes the minimum clearance δ is 225 °.

本実施例においても、シリンダ10の調整方向に対して第1ボルト4aによる仮締めの締結力を均一化でき、シリンダ10の位置を一定の横荷重で調整できる。したがって、組立性が向上し、組み立て精度も向上する。このように、最小隙間となる回転角度θが変化しても、組み立て性や組み立て精度は悪化せず、低圧条件にも高圧条件にも対応できる。   Also in the present embodiment, the fastening force of the temporary fastening by the first bolt 4a can be made uniform with respect to the adjustment direction of the cylinder 10, and the position of the cylinder 10 can be adjusted with a constant lateral load. Therefore, the assembling property is improved and the assembling accuracy is also improved. As described above, even if the rotation angle θ that is the minimum clearance is changed, the assembling property and the assembling accuracy are not deteriorated, and it is possible to cope with both the low pressure condition and the high pressure condition.

本発明に係るのロータリ圧縮機のさらに他の実施例を、図7に示した圧縮要素20部の縦断面図および図8に図7のC矢視図を用いて説明する。本実施例が図1に示した実施例と相違するのは、シリンダ10に形成する2個の第2めねじ6bの他に、第3めねじ27を消音カバー3取り付け用に、主軸受9の平板部に形成している。第1,第2めねじ6a,6bの形成位置は、図1に示した実施例と同一である。   Still another embodiment of the rotary compressor according to the present invention will be described with reference to a longitudinal sectional view of 20 parts of the compression element shown in FIG. 7 and FIG. The present embodiment differs from the embodiment shown in FIG. 1 in that, in addition to the two second female screws 6b formed in the cylinder 10, a third female screw 27 is attached to the main bearing 9 for mounting the noise-reducing cover 3. The flat plate portion is formed. The positions where the first and second female screws 6a and 6b are formed are the same as those in the embodiment shown in FIG.

第3めねじ27は、消音カバー3を取り付けるだけのものであるから、第1めねじ6aにねじ締めする第1のボルト4aと干渉しなければどの位置でもよい。第3めねじ27には、第3ボルト28がねじ締めされる。なお、消音カバー3に座面17を1箇所追加し、第2ボルト4bと同じ組立段階で第3ボルト28を締結する。めねじ27の呼び径は、作業性を悪化させないために、めねじ6と同一にした。本実施例では、めねじ27に貫通ねじを用いているが、止まりねじでもよい。   Since the 3rd female screw 27 is only what attaches the sound deadening cover 3, any position may be sufficient if it does not interfere with the 1st bolt 4a screwed to the 1st female screw 6a. A third bolt 28 is screwed to the third female screw 27. Note that one seating surface 17 is added to the silencer cover 3, and the third bolt 28 is fastened at the same assembly stage as the second bolt 4b. The nominal diameter of the female screw 27 was the same as that of the female screw 6 so as not to deteriorate the workability. In this embodiment, a through screw is used as the female screw 27, but a dead screw may be used.

第3ボルト28および第3めねじ27は、他のボルト4a,4bに干渉しなければどこでも良いが、製作の容易さを考慮して他のめねじ4a,4bと同一円周上に配置する。第2ボルト4bの位置を点S、第3ボルト28の位置を点Rとしたときに、三角形SRSを、角SRSを頂角とする略二等辺三角形に設定する。このとき回転中心Oは、三角形SRSの内部に位置する。なお、ベーン18の摺動範囲から、めねじ27と第3ボルト28の位置を外すことが望ましい。   The third bolt 28 and the third female screw 27 may be anywhere as long as they do not interfere with the other bolts 4a and 4b, but are arranged on the same circumference as the other female screws 4a and 4b in consideration of ease of manufacture. . When the position of the second bolt 4b is a point S and the position of the third bolt 28 is a point R, the triangle SRS is set to an approximately isosceles triangle having the angle SRS as an apex angle. At this time, the rotation center O is located inside the triangle SRS. In addition, it is desirable to remove the positions of the female screw 27 and the third bolt 28 from the sliding range of the vane 18.

本実施例では、軸X−Xに対しても消音カバー3を両持ち支持するので、消音カバー3の剛性が低くても、シリンダ10からのガス冷媒の吐出に伴う圧力変動による変形を抑制できる。さらに本実施例によれば、主軸受9と消音カバー3以外に余分な加工を必要とせず、加工コストの上昇を抑制しながら、上記各効果が得られる。   In the present embodiment, since the silencer cover 3 is supported at both ends with respect to the axis XX, even when the silencer cover 3 has low rigidity, deformation due to pressure fluctuations accompanying discharge of the gas refrigerant from the cylinder 10 can be suppressed. . Furthermore, according to the present embodiment, no extra processing is required other than the main bearing 9 and the muffler cover 3, and the above effects can be obtained while suppressing an increase in processing cost.

本発明に係るロータリ圧縮機のさらに他の実施例を、図9〜図12を用いて説明する。本実施例のロータリ圧縮機1は、2個の圧縮要素20A,20Bを有する2段圧縮機である。図9に、2段ロータリ圧縮機13bを縦断面図で示す。電動機14のロータ8が取り付けられた回転軸2には、2個の偏心部5A,5Bが形成されている。偏心部5A,5Bは、互いに位相が180°異なっている。単段圧縮機の場合と同様に、主軸受9の円筒部と副軸受19の円筒部で回転軸2は軸支されている。   Still another embodiment of the rotary compressor according to the present invention will be described with reference to FIGS. The rotary compressor 1 of the present embodiment is a two-stage compressor having two compression elements 20A and 20B. FIG. 9 is a longitudinal sectional view of the two-stage rotary compressor 13b. Two eccentric portions 5A and 5B are formed on the rotating shaft 2 to which the rotor 8 of the electric motor 14 is attached. The eccentric portions 5A and 5B are 180 degrees out of phase with each other. As in the case of the single-stage compressor, the rotary shaft 2 is pivotally supported by the cylindrical portion of the main bearing 9 and the cylindrical portion of the auxiliary bearing 19.

上側の偏心部5Aに取り付けたローラ11Aと、このローラ11Aを内部に収容するように配置されたシリンダ10Aとは、その上下両側面を、主軸受9の平板部および仕切板15で軸方向に保持される。下側の偏心部5Bに取り付けたローラ11Bと、このローラ11Bを内部に収容するように配置されたシリンダ10Bとは、その上下両側面を仕切板15および副軸受19の平板部で軸方向に保持される。   The roller 11A attached to the upper eccentric portion 5A and the cylinder 10A arranged so as to accommodate the roller 11A are arranged on the upper and lower sides in the axial direction by the flat plate portion of the main bearing 9 and the partition plate 15. Retained. The roller 11B attached to the lower eccentric portion 5B and the cylinder 10B arranged so as to accommodate the roller 11B are arranged in the axial direction on the upper and lower side surfaces of the partition plate 15 and the sub-bearing 19 in the axial direction. Retained.

仕切板15は、略円板状の鋳物または鉄系の焼結部材で製作されている。仕切板15には、組み立て時に回転軸2の偏心部5Bを通過させるための内孔30と、ボルト4を通過させるための貫通孔16が5個形成されている。副軸受19の下部には、この副軸受19を覆うようにドーム型の第2消音カバー3Bが取り付けられている。第2消音カバー3Bの中央部には、副軸受19に密着して内孔23Bが形成されている。その他は、図1に示した単一シリンダのロータリ圧縮機1と同様である。仕切板15は、略円板状の鋳物もしくは鉄系の焼結部材である。仕切板15は、組み立て時に偏心部5Bを通過させる内孔
30と、ボルト4を通過させる貫通孔16が5個形成されている。
The partition plate 15 is made of a substantially disc-shaped casting or an iron-based sintered member. The partition plate 15 is formed with five inner holes 30 for allowing the eccentric portion 5B of the rotating shaft 2 to pass therethrough and five through holes 16 for allowing the bolts 4 to pass. A dome-shaped second silencing cover 3 </ b> B is attached to the lower portion of the auxiliary bearing 19 so as to cover the auxiliary bearing 19. An inner hole 23B is formed in close contact with the sub bearing 19 at the center of the second silencing cover 3B. Others are the same as those of the single cylinder rotary compressor 1 shown in FIG. The partition plate 15 is a substantially disk-shaped casting or an iron-based sintered member. The partition plate 15 is formed with five inner holes 30 through which the eccentric portion 5B passes during assembly and five through holes 16 through which the bolts 4 pass.

このように構成した本実施例のロータリ圧縮機1bでは、作動流体であるガス冷媒は、シリンダ10A,10Bの吸入口25A,25Bから吸入され、ローラ11A,11Bが偏心回転して、低圧から高圧まで圧縮される。各圧縮要素20A,20Bのガス冷媒は、予め設定された圧力になると開口する図示しない吐出弁を通って、それぞれ第1消音カバー3および第2消音カバー3B内に吐出される。   In the rotary compressor 1b of the present embodiment configured as described above, the gas refrigerant that is the working fluid is sucked from the suction ports 25A and 25B of the cylinders 10A and 10B, and the rollers 11A and 11B rotate eccentrically, so that the pressure is reduced from low to high. Until compressed. The gas refrigerant of each compression element 20A, 20B is discharged into the first silencing cover 3 and the second silencing cover 3B through a discharge valve (not shown) that opens when a preset pressure is reached.

第2消音カバー3B内に吐出されたガス冷媒は、副軸受19およびシリンダ10B,仕切板15,シリンダ10A,主軸受9に形成した連通孔31を通って、第1消音カバー3に吐出される。第1消音カバー3のガス冷媒は、第1消音カバー3の内孔23と主軸受9との隙間や、第1消音カバー3の吐出孔24を通って密閉容器13内に吐出される。密閉容器13内に吐出されたガス冷媒は、蓋部12に設けた吐出管27から、ロータリ圧縮機1b外に吐出される。   The gas refrigerant discharged into the second silencer cover 3B is discharged to the first silencer cover 3 through the auxiliary bearing 19 and the communication hole 31 formed in the cylinder 10B, the partition plate 15, the cylinder 10A, and the main bearing 9. . The gas refrigerant in the first silencer cover 3 is discharged into the sealed container 13 through the gap between the inner hole 23 of the first silencer cover 3 and the main bearing 9 and the discharge hole 24 of the first silencer cover 3. The gas refrigerant discharged into the hermetic container 13 is discharged out of the rotary compressor 1b from a discharge pipe 27 provided in the lid portion 12.

図10に、第2圧縮要素20Bを、図9のZA−ZA矢視図で示す。第1圧縮要素20Aは、シリンダ10Aに連通孔31を設けた以外は、図2に示したものと同様であり、図示を省略した。第2圧縮要素20Bのシリンダ10Bは、第1圧縮要素20Aのシリンダ
10Aに形成しためねじ6の位置に、ボルト4を貫通させる貫通孔16を5個形成した。貫通孔16と干渉しない位置に、連通孔31を形成した。連通孔31の径や位置は、副軸受19および仕切板15,シリンダ10A,主軸受9でも同じである。
In FIG. 10, the 2nd compression element 20B is shown by the ZA-ZA arrow line view of FIG. The first compression element 20A is the same as that shown in FIG. 2 except that the communication hole 31 is provided in the cylinder 10A, and the illustration thereof is omitted. The cylinder 10 </ b> B of the second compression element 20 </ b> B was formed with five through holes 16 through which the bolts 4 penetrate at the positions of the screws 6 to form the cylinder 10 </ b> A of the first compression element 20 </ b> A. A communication hole 31 was formed at a position where it did not interfere with the through hole 16. The diameter and position of the communication hole 31 are the same in the auxiliary bearing 19, the partition plate 15, the cylinder 10 </ b> A, and the main bearing 9.

第2消音カバー3Bも第1消音カバー3同様、板厚1〜3mmの鉄系の板材をプレス加工で一体成型して製作した。第2消音カバー3Bの形状は第1消音カバー3とほぼ同じであるが、ドーム部に吐出孔を形成せずに、副軸受19と密着する内孔23Bを形成している。   Similarly to the first silencing cover 3, the second silencing cover 3B was manufactured by integrally molding an iron-based plate material having a thickness of 1 to 3 mm by pressing. The shape of the second silencing cover 3B is substantially the same as that of the first silencing cover 3, but an inner hole 23B that is in close contact with the auxiliary bearing 19 is formed without forming a discharge hole in the dome portion.

図11を用いて、本実施例で示したロータリ圧縮機1bの圧縮要素20A,20Bの組み立て方法を、以下に説明する。この図11でも、図9に示した実施例と同様に、天地を逆にして組み立てる。回転軸2の偏心部5Aに、ローラ11Aを嵌合する。ローラ11Aが取り付けられた回転軸2bを主軸受9の円筒部に挿入し、主軸受9の平板部にローラ
11Aを当接させる。
A method for assembling the compression elements 20A and 20B of the rotary compressor 1b shown in this embodiment will be described below with reference to FIG. In FIG. 11 as well, as in the embodiment shown in FIG. The roller 11 </ b> A is fitted into the eccentric portion 5 </ b> A of the rotating shaft 2. The rotating shaft 2b to which the roller 11A is attached is inserted into the cylindrical portion of the main bearing 9, and the roller 11A is brought into contact with the flat plate portion of the main bearing 9.

この状態で、上方からシリンダ10Aを回転軸2bに沿って降ろし、主軸受9の平板部に当接させる。3本の第1ボルト4aを第1めねじ6aに主軸受9の背面側からねじ込んで、主軸受9とシリンダ10Aとを所定の締結力で仮締めする。主軸受9を治具等で固定し、シリンダ10Aを図11で矢印に示した方向に、水平移動させて調節する。シリンダ10Aの位置を位置決め後、第1ボルト4aをさらにねじ込み、本締めする。   In this state, the cylinder 10A is lowered from above along the rotary shaft 2b and brought into contact with the flat plate portion of the main bearing 9. The three first bolts 4a are screwed into the first female screw 6a from the back side of the main bearing 9, and the main bearing 9 and the cylinder 10A are temporarily tightened with a predetermined fastening force. The main bearing 9 is fixed with a jig or the like, and the cylinder 10A is adjusted by moving horizontally in the direction indicated by the arrow in FIG. After positioning the cylinder 10A, the first bolt 4a is further screwed and tightened.

次に、仕切板15の内孔30を回転軸2bの偏心部5Bに沿って通過させ、仕切板15をシリンダ10Aの上面に当接させる。回転軸2bの偏心部5Bに、ローラ11Bを嵌合する。シリンダ10Bを回転軸2bに沿って降ろし、仕切板15の上面に当接させる。副軸受19の円筒部を回転軸2bが貫通するように、副軸受19を回転軸2bに沿って降ろす。3本の第1ボルト4aを用いて、副軸受19と上側に配置したシリンダ10B,仕切板15とを、下側のシリンダ10Aの第1めねじ6aにねじ込んで所定の締結力で仮締めする。   Next, the inner hole 30 of the partition plate 15 is passed along the eccentric portion 5B of the rotating shaft 2b, and the partition plate 15 is brought into contact with the upper surface of the cylinder 10A. The roller 11B is fitted to the eccentric part 5B of the rotating shaft 2b. The cylinder 10B is lowered along the rotation shaft 2b and brought into contact with the upper surface of the partition plate 15. The auxiliary bearing 19 is lowered along the rotating shaft 2b so that the rotating shaft 2b passes through the cylindrical portion of the auxiliary bearing 19. Using the three first bolts 4a, the auxiliary bearing 19 and the upper cylinder 10B and the partition plate 15 are screwed into the first female screw 6a of the lower cylinder 10A and temporarily tightened with a predetermined fastening force. .

上側のシリンダ10Bは仮締め状態であるから、シリンダ10Bを図11に矢印で示した水平方向に移動させ、シリンダ10Bの位置を調節する。このとき、シリンダ10Bが形成する最小隙間位置は、シリンダ10Aが形成する最小隙間位置とは同じ側の位置にする。シリンダ10Bの位置を位置決めした後、第1ボルト4aをさらにねじ込み、本締めする。   Since the upper cylinder 10B is in a temporarily tightened state, the cylinder 10B is moved in the horizontal direction indicated by an arrow in FIG. 11 to adjust the position of the cylinder 10B. At this time, the minimum gap position formed by the cylinder 10B is set on the same side as the minimum gap position formed by the cylinder 10A. After positioning the cylinder 10B, the first bolt 4a is further screwed and tightened.

摺動部分を有する主軸受9およびシリンダ10,仕切板15,副軸受19の配置が固定されたら、下側に配置する消音カバー3を、主軸受9を挟んで下側のシリンダ10Aに、2本の第2ボルト4bを用いて第2めねじ6bにねじ込む。その際、第2ボルトを主軸受9の背面側から、所定の締結力で締め付ける。副軸受19の上面に第2消音カバー3Bを配置し、第2消音カバー3Bを下側のシリンダAに、2本の第2ボルト4bを用いて第2めねじ6bにねじ込む。   When the arrangement of the main bearing 9 and the cylinder 10 having the sliding portion, the partition plate 15, and the auxiliary bearing 19 is fixed, the silencer cover 3 arranged on the lower side is connected to the lower cylinder 10A with the main bearing 9 interposed therebetween. Screw into the second female screw 6b using the second bolt 4b. At that time, the second bolt is tightened from the back side of the main bearing 9 with a predetermined fastening force. The second silencing cover 3B is disposed on the upper surface of the auxiliary bearing 19, and the second silencing cover 3B is screwed into the lower cylinder A and the second female screw 6b using two second bolts 4b.

本実施例によれば、2シリンダロータリ圧縮機1において、3本の第1ボルト4aだけで主軸受9とシリンダ10Aを位置決めしているので、下側のシリンダ10の仮締めの回数が低減し作業時間が短縮する。同様に、3本の第1ボルト4aだけで副軸受19とシリンダ10Bを位置決めするので、上側のシリンダの位置決めに要する時間も短縮される。   According to this embodiment, since the main bearing 9 and the cylinder 10A are positioned by only the three first bolts 4a in the two-cylinder rotary compressor 1, the number of times of temporary tightening of the lower cylinder 10 is reduced. Work time is shortened. Similarly, since the auxiliary bearing 19 and the cylinder 10B are positioned using only the three first bolts 4a, the time required for positioning the upper cylinder is also shortened.

本実施例によれば、第1めねじ6aを頂角が鋭角の二等辺三角形の頂点に配置したので、第1ボルト4aだけを用いて仮締めしても、仮締め時に締結力が均一化される。その結果、上側のシリンダ10Aと下側のシリンダ10Bの双方の位置を、所定の横荷重で調整でき、ロータリ圧縮機の組み立て性が向上する。また、ロータリ圧縮機を高精度に組み立てることができる。   According to the present embodiment, since the first female screw 6a is arranged at the apex of an isosceles triangle having an acute apex angle, even if it is temporarily tightened using only the first bolt 4a, the fastening force is equalized during the temporary tightening. Is done. As a result, the positions of both the upper cylinder 10A and the lower cylinder 10B can be adjusted with a predetermined lateral load, and the assemblability of the rotary compressor is improved. Further, the rotary compressor can be assembled with high accuracy.

本実施例によれば、ドーム状に形成する必要から、プレス加工で製作される消音カバー3および第2消音カバー3Bの剛性が低く寸法精度が低いにもかかわらず、主軸受9とシリンダ10A,仕切板15,シリンダ10B,副軸受19を位置決めした後にこれら消音カバー3,3Bを圧縮要素20A,20Bに取り付けるので、主軸受9とシリンダ10A,シリンダ10B,副軸受19との相対位置を精度よく位置決めできる。   According to the present embodiment, since it is necessary to form a dome shape, the main bearing 9 and the cylinders 10A, 10A, Since the silencer covers 3 and 3B are attached to the compression elements 20A and 20B after positioning the partition plate 15, the cylinder 10B, and the auxiliary bearing 19, the relative positions of the main bearing 9 and the cylinder 10A, the cylinder 10B, and the auxiliary bearing 19 are accurately determined. Can be positioned.

図11に示した実施例の変形例を、図12を用いて説明する。図11に示した実施例では第1,第2めねじ6a,6bを組立時に下側に位置するシリンダ10Aに形成したが、本変形例では、第1,第2めねじ6a,6bを組立時に上側に位置するシリンダ10Bに設けている。ロータリ圧縮機1bでは、密閉容器13の胴部22に主軸受9を溶接するので、溶接に伴う熱変形が生じる。本実施例によれば、主軸受9からより遠く離れたシリンダ10Bにボルト4締めしているので、溶接変形と締め付け変形を分散できる。すなわち、図11に示した実施例と比べて組立作業性が低下することなく、溶接変形と締め付け変形の影響を抑制できる。   A modification of the embodiment shown in FIG. 11 will be described with reference to FIG. In the embodiment shown in FIG. 11, the first and second female screws 6a and 6b are formed in the cylinder 10A located on the lower side during assembly. However, in this modification, the first and second female screws 6a and 6b are assembled. It is sometimes provided in the cylinder 10B located on the upper side. In the rotary compressor 1b, since the main bearing 9 is welded to the body portion 22 of the hermetic container 13, thermal deformation accompanying welding occurs. According to the present embodiment, since the bolt 4 is fastened to the cylinder 10B farther away from the main bearing 9, welding deformation and tightening deformation can be dispersed. That is, the effects of welding deformation and tightening deformation can be suppressed without degrading the assembly workability as compared with the embodiment shown in FIG.

本発明に係るロータリ圧縮機の一実施例の縦断面図。The longitudinal cross-sectional view of one Example of the rotary compressor which concerns on this invention. 図1に示したロータリ圧縮機が有する圧縮要素の上面図。The top view of the compression element which the rotary compressor shown in FIG. 1 has. 図1に示したロータリ圧縮機が有する圧縮要素の組立法を説明する図。The figure explaining the assembly method of the compression element which the rotary compressor shown in FIG. 1 has. 図3におけるA矢視図。FIG. 図3におけるB矢視図。B arrow view in FIG. 図1に示したロータリ圧縮機が有する圧縮要素の他の実施例の上面図。The top view of the other Example of the compression element which the rotary compressor shown in FIG. 1 has. 図1に示したロータリ圧縮機が有する圧縮要素のさらに他の実施例の縦断面図。The longitudinal cross-sectional view of the further another Example of the compression element which the rotary compressor shown in FIG. 1 has. 図7におけるC矢視図。C arrow line view in FIG. 本発明に係るロータリ圧縮機の他の実施例の縦断面図。The longitudinal cross-sectional view of the other Example of the rotary compressor which concerns on this invention. 図9のZA−ZA矢視図。The ZA-ZA arrow directional view of FIG. 図9に示したロータリ圧縮機が有する圧縮要素の組立法を説明する図。The figure explaining the assembly method of the compression element which the rotary compressor shown in FIG. 9 has. 図9に示したロータリ圧縮機が有する圧縮要素の他の組立法を説明する図。The figure explaining the other assembly method of the compression element which the rotary compressor shown in FIG. 9 has.

符号の説明Explanation of symbols

1,1a 圧縮機
2,2b 回転軸
3,3B 消音カバー
4,4a,4b ボルト
5,5A,5B 偏心部
6,6a,6b めねじ
9 主軸受
10,10A,10B シリンダ
11,11A,11B ローラ
15 仕切板
16 貫通孔
19 副軸受
20,20A,20B 圧縮要素


1, 1a Compressor 2, 2b Rotating shaft 3, 3B Silent cover 4, 4a, 4b Bolt 5, 5A, 5B Eccentric part 6, 6a, 6b Female thread 9 Main bearing 10, 10A, 10B Cylinder 11, 11A, 11B Roller 15 Partition plate 16 Through-hole 19 Sub bearing 20, 20A, 20B Compression element


Claims (3)

密閉容器の上部に電動機を、下部にこの電動機で駆動される圧縮要素を配置したロータリ圧縮機において、
前記圧縮要素は回転軸と、前記回転軸に嵌合したローラと、前記ローラの外径側に配置したシリンダと、前記シリンダを上下に挟持する主軸受と副軸受と、前記シリンダを前記主軸受および前記副軸受に固定する固定手段とを有し、
前記固定手段は、
前記主軸受および前記副軸受に円周上ほぼ等ピッチに形成された5個のボルト孔と
前記シリンダに形成され、前記ボルト孔に対応する位置に形成された5個のめねじと、
前記5個のボルト孔の中の3個の第1ボルト孔および前記5個のめねじの中の3個の第1めねじを用いて、前記主軸受と前記シリンダとを締結する3本の第1ボルトと、
前記5個のボルト孔の残りの2個の第2ボルト孔および前記5個のめねじの残りの2個の第2めねじを用いて、前記主軸受と前記シリンダとを締結する2本の第2ボルトとを含み、
前記第1ボルト孔は頂角が鋭角の二等辺三角形の頂点に形成され、
前記二等辺三角形の底辺が、前記ローラの外径面と前記シリンダの内径面との隙間を最小とする方向に並行であり、前記シリンダの内径面に交わらないことを特徴とするロータリ圧縮機。
In a rotary compressor in which an electric motor is arranged at the upper part of the hermetic container and a compression element driven by this electric motor is arranged at the lower part,
Said compression element and the rotating shaft, a roller fitted to said rotary shaft, a cylinder disposed on the outer diameter side of the roller, a main bearing for clamping the cylinder up and down and the auxiliary bearing, the main bearing of the cylinder And fixing means for fixing to the auxiliary bearing,
The fixing means includes
And five bolt holes formed on the circumference substantially equal pitch in the main bearing and the sub-bearing,
Five female screws formed in the cylinder and at positions corresponding to the bolt holes ;
Three first bolt holes in the five bolt holes and three first female threads in the five female threads are used to fasten the main bearing and the cylinder. The first bolt;
Using the remaining two second bolt holes of the five bolt holes and the remaining two second female screws of the five female threads, two bolts for fastening the main bearing and the cylinder are fastened. Including a second bolt,
The first bolt hole is formed at the apex of an isosceles triangle having an acute angle.
The rotary compressor characterized in that the base of the isosceles triangle is parallel to a direction that minimizes a gap between the outer diameter surface of the roller and the inner diameter surface of the cylinder, and does not intersect the inner diameter surface of the cylinder .
前記主軸受を覆う消音カバーを有し、
前記第2ボルト孔と前記第2めねじと前記第2ボルトとを用いて、前記消音カバーと前記主軸受と前記シリンダとを締結することを特徴とする請求項1に記載のロータリ圧縮機。
A silencer cover covering the main bearing,
Wherein a second bolt hole with a second internal thread and said second bolt, rotary as claimed in claim 1, wherein the silencer cover and the main bearing and the cylinder and the concluded to Turkey Compressor.
前記主軸受に形成され、前記主軸受に前記消音カバーを取り付けるのに用いる第3めねじを有し、
前記第2めねじと前記第3めねじにより形成される三角形内に前記回転軸の軸心が位置することを特徴とする請求項2に記載のロータリ圧縮機。
Said main bearing is formed, a third female screw used to attach the muffler cover to the main bearing,
3. The rotary compressor according to claim 2, wherein an axis of the rotary shaft is located within a triangle formed by the second female screw and the third female screw.
JP2006285656A 2006-10-20 2006-10-20 Rotary compressor Expired - Fee Related JP5033391B2 (en)

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