JP3522327B2 - Cooling structure of rotating electric machine - Google Patents
Cooling structure of rotating electric machineInfo
- Publication number
- JP3522327B2 JP3522327B2 JP08873594A JP8873594A JP3522327B2 JP 3522327 B2 JP3522327 B2 JP 3522327B2 JP 08873594 A JP08873594 A JP 08873594A JP 8873594 A JP8873594 A JP 8873594A JP 3522327 B2 JP3522327 B2 JP 3522327B2
- Authority
- JP
- Japan
- Prior art keywords
- electric machine
- rotating electric
- stator
- steel plate
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Iron Core Of Rotating Electric Machines (AREA)
- Motor Or Generator Cooling System (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、モータや発電機等の回
転電機を冷却する構造に関する。
【0002】
【従来の技術】従来の回転電機は、内部に磁界が形成さ
れ、あるいは電流が流れるため、銅損や鉄損により発熱
し、特にステータに巻回したコイルが高温になりステー
タやロータを含め内部温度が上昇する傾向にあった。と
ころが、内部温度が上昇すると、回転電機の内部に永久
磁石を用いている場合にはキューリー温度以上で永久磁
石の磁力が消失し、あるいは温度上昇により導線の電気
抵抗が増加して、回転電機の性能が低下し、更には電気
絶縁材の劣化が促進され回転電機の寿命が低下するとい
う不具合が生じる。
【0003】このような不具合を解消するものとして、
例えば実開昭58−159872号公報により、ステー
タと回転電機の外壁との間にステータとは別体の熱交換
器を介在させ、回転電機内で循環される空気を該熱交換
器で冷却することにより、内部温度の上昇を抑えるよう
にしたものが知られている。
【0004】
【発明が解決しようとする課題】上記従来のものでは内
部の空気を介して間接的にステータ等を冷却するため冷
却効率を高めることが困難であり、回転電機内を十分に
冷却することができず、また、熱交換器を設ける関係で
コストが高くなるという問題が生じる。
【0005】そこで本発明は、上記の問題点に鑑み、コ
ストを高くすることなく効率よく回転電機の内部を冷却
することのできる冷却構造を提供することを目的とす
る。
【0006】
【課題を解決するための手段】上記目的を達成するため
に、本発明は、ロータとステータとを備えた回転電機を
冷却する構造において、前記ステータは、切り残し部を
存して該鋼板の周方向に延びるような長穴を形成した第
1鋼板と、前記切り残し部を挟んで対峙する位置に対応
させて一対の連通穴を設けた第2鋼板と、複数の噴出口
を列設した一対の分流パイプとを備え、所定枚数の前記
第1鋼板と前記第2鋼板とを交互に積層して前記一対の
連通穴に前記一対の分流パイプを挿入し、前記一対の分
流パイプに冷媒を供給することにより、前記噴出口から
前記各長穴に冷媒を流入させることを特徴とする。
【0007】
【0008】
【0009】
【作用】本発明のごとく、熱交換器をステータとは別体
に設けるのではなく、ステータの内部に通路を設け直接
冷媒を流すことにより、高発熱源であるコイルに接触し
ているステータを効率よく冷却し、コイルの発熱量が回
転電機内に拡散することを防止して回転電機内部の温度
上昇を抑制する。
【0010】また、ステータは磁束の流れを整流するた
め積層鋼板により形成されている場合が多く、このよう
な場合にはステータを構成する各鋼板は一般にプレスに
よる打ち抜き加工により形成される。従って、冷媒用の
通路になる開口部をプレス加工の際に同時に設けておけ
ば、改めてステータに通路を形成しなくてもよく、ま
た、一旦ステータを形成した後通路を形成する場合に比
し通路の形状を複雑な形状にすることができ、冷却効率
を高めることができる。
【0011】更に、環状の鋼板を積層してステータを形
成する場合は、該鋼板の周方向に延びる長穴を設けるこ
とによりステータ全体を包み込むように冷媒を流すこと
ができ、冷却効率が更に高められる。尚、切り残し部は
長穴によって鋼板が2つに分離しないためのものであ
る。
【0012】
【実施例】図1を参照して、1は回転電機の一種である
モータであり、永久磁石からなるロータ2と、積層鋼板
からなり励磁コイル31が巻回されたステータ3とを備
えている。該ステータ3は環状のフロントキャップ11
と円板状のバックプレート12とに挟まれ、図外の通し
ボルトで一体に締結されている。また、ロータ2はフロ
ントキャップ11とエンドプレート12に対してベアリ
ング21・22を介して回動自在に軸支されている。
【0013】ステータ3は3種類の鋼板4・5・6から
なり、鋼板4は図2に示すように2カ所の切り残し部4
1を挟んで対峙する対称な1対の長穴42を、鋼板4の
外縁に沿って周方向に延びるように設けた。尚、丸穴4
3は上記通しボルトを挿通するためのものである。ま
た、鋼板5は図3に示すように、鋼板4とは異なり長穴
を設けず、上記鋼板4の切り残し部41を挟んで対峙す
る位置に対応させて各1対の連通穴51・52を設け
た。尚、丸穴53は丸穴43と同じく通しボルトを挿通
させるためのものであり、更に、鋼板6は長穴及び連通
穴を設けず、通しボルトを挿通させるための丸穴のみを
設けたものである。
【0014】これら各鋼板4・5・6の積層状態は図4
に示すように、まず1枚もしくは数枚の鋼板6に所定枚
数の鋼板4と1枚の鋼板5とを交互に積層し、最後に鋼
板5を積層する。そして、各鋼板5の連通穴51に1対
の分流パイプ32を、該分流パイプ32の先端が鋼板6
に当接もしくは近接するように挿入する。尚、分流パイ
プ32には、挿入状態において長穴42に各々開口する
噴出口32aが、分流パイプ32の先端に近づくにつれ
大径になるように列設されている。分流パイプ32の挿
入が完了すると、鋼板6側にフロントキャップ11をあ
てがうと共に鋼板5側にエンドプレート12をあてがっ
て、これらを上記のごとく通しボルトにより一体に締結
し、モータ1を組み立てる。そして、モータ1を、分流
パイプ32が下側に位置するように設置し、流入パイプ
13を分流パイプ32に接続して分流パイプ32に冷媒
を供給する。すると、分流パイプ32内の冷媒は噴出口
32aから各長穴42内に流入し、各長穴42の上端に
達した冷媒は連通穴52を介して合流し流出パイプ14
から外部へ流出する。
【0015】ところで、上記冷媒は空気等の気体や水等
の液体その他いずれの冷媒を用いてもよい。また、上記
実施例では長穴42の幅を各鋼板4全て同一寸法にした
が、長穴の幅寸法の異なる2種類の鋼板を交互に積層す
ることにより冷媒がステータに接する面積を広げ、これ
により冷却効率を高めることができる。
【0016】また、上記実施例では鋼板4の所定枚数毎
に鋼板5を挟んで積層したが、これはステータの機械的
強度を増加させるためであり、鋼板4だけで十分な強度
が得られる場合には鋼板5を省略してもよい。また、長
穴42を鋼板6で塞ぐようにしたが、鋼板6を省略しフ
ロントキャップ11で長穴42を塞ぐように構成しても
よい。
【0017】
【発明の効果】以上の説明から明らかなように、本発明
によれば、回転電機内部で最も発熱するコイルに接する
ステータを直接、かつ効率よく冷却するので、回転電機
内部の温度上昇を抑制することができ、従って回転電機
の性能が低下しない。また、熱交換器を別途設ける必要
がないので、熱交換器を別途設ける従来のものに比し回
転電機のコストを低減することができる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a structure for cooling a rotating electric machine such as a motor or a generator. 2. Description of the Related Art A conventional rotating electric machine generates heat due to copper loss or iron loss due to the formation of a magnetic field or the flow of electric current inside the rotating electric machine. And the internal temperature tended to increase. However, when the internal temperature rises, when a permanent magnet is used inside the rotating electric machine, the magnetic force of the permanent magnet disappears above the Curie temperature, or the electric resistance of the conductor increases due to the temperature rise, and the rotating electric machine The performance deteriorates, and furthermore, the deterioration of the electrical insulating material is promoted, and the service life of the rotating electric machine is shortened. [0003] In order to solve such problems,
For example, according to Japanese Utility Model Laid-Open Publication No. 58-159872, a heat exchanger separate from the stator is interposed between the stator and the outer wall of the rotating electric machine, and the air circulated in the rotating electric machine is cooled by the heat exchanger. Thus, there is known an apparatus in which an increase in the internal temperature is suppressed. [0004] In the above-mentioned conventional apparatus, it is difficult to increase the cooling efficiency because the stator and the like are indirectly cooled through the internal air, so that the inside of the rotating electric machine is sufficiently cooled. In addition, there is a problem that the cost is increased due to the provision of the heat exchanger. [0005] In view of the above problems, an object of the present invention is to provide a cooling structure capable of efficiently cooling the inside of a rotating electric machine without increasing the cost. In order to achieve the above object, the present invention provides a structure for cooling a rotating electric machine having a rotor and a stator, wherein the stator has an uncut portion.
A long hole formed so as to extend in the circumferential direction of the steel plate
Corresponds to the position where one steel sheet and the uncut part are sandwiched
A second steel plate provided with a pair of communication holes, and a plurality of ejection ports
A pair of branch pipes arranged in a row,
The first steel sheet and the second steel sheet are alternately laminated and the pair of
Inserting the pair of branch pipes into the communication hole, the pair of branch pipes
By supplying the refrigerant to the flow pipe, from the jet port
A refrigerant is caused to flow into each of the long holes . According to the present invention, the heat exchanger is not provided separately from the stator, but is provided with a passage inside the stator and allows the refrigerant to flow directly. The stator that is in contact with a certain coil is efficiently cooled, and the amount of heat generated by the coil is prevented from diffusing into the rotating electric machine, thereby suppressing a temperature rise inside the rotating electric machine. Further , the stator is often formed of laminated steel sheets to rectify the flow of magnetic flux. In such a case, each steel sheet constituting the stator is generally formed by punching with a press. Thus, the ratio in the case if provided simultaneously opening serving the passage for refrigerant during press working, it is not necessary to form a passage again stator, also once to form a passage after forming the stator The shape of the passage can be complicated, and the cooling efficiency can be increased. Further , when a stator is formed by laminating annular steel plates, a long hole extending in the circumferential direction of the steel plates can be provided to allow a refrigerant to flow so as to wrap the entire stator, thereby further increasing the cooling efficiency. Can be The uncut portion is for preventing the steel plate from being separated into two by the elongated hole. Referring to FIG. 1, reference numeral 1 denotes a motor, which is a kind of rotating electric machine, and includes a rotor 2 composed of a permanent magnet and a stator 3 composed of a laminated steel sheet and having an exciting coil 31 wound thereon. Have. The stator 3 has an annular front cap 11.
And a disk-shaped back plate 12, and are integrally fastened with through bolts (not shown). The rotor 2 is rotatably supported by the front cap 11 and the end plate 12 via bearings 21 and 22. The stator 3 is composed of three types of steel plates 4, 5, and 6. The steel plate 4 has two uncut portions 4 as shown in FIG.
A pair of symmetrical long holes 42 that face each other across 1 are provided so as to extend in the circumferential direction along the outer edge of the steel plate 4. In addition, round hole 4
Reference numeral 3 is for inserting the through bolt. As shown in FIG. 3, unlike the steel plate 4, the steel plate 5 does not have a long hole, and a pair of communication holes 51 and 52 corresponding to positions facing each other across the uncut portion 41 of the steel plate 4. Was provided. The round hole 53 is for inserting a through bolt like the round hole 43, and the steel plate 6 is not provided with a long hole and a communication hole, but is provided with only a round hole for inserting a through bolt. It is. FIG. 4 shows the laminated state of these steel plates 4, 5, and 6.
As shown in (1), first, a predetermined number of steel plates 4 and one steel plate 5 are alternately stacked on one or several steel plates 6, and finally, the steel plates 5 are stacked. Then, a pair of branch pipes 32 is inserted into the communication hole 51 of each steel plate 5, and
Insert so that it is in contact with or close to. In the dividing pipe 32, ejection ports 32 a each opening to the elongated hole 42 in the inserted state are arranged in line so as to increase in diameter as approaching the tip of the dividing pipe 32. When the insertion of the branch pipe 32 is completed, the front cap 11 is applied to the steel plate 6 side, and the end plate 12 is applied to the steel plate 5 side. Then, the motor 1 is installed so that the distribution pipe 32 is located on the lower side, and the inflow pipe 13 is connected to the distribution pipe 32 to supply the refrigerant to the distribution pipe 32. Then, the refrigerant in the distribution pipe 32 flows into each of the long holes 42 from the ejection port 32a, and the refrigerant that has reached the upper end of each of the long holes 42 merges through the communication hole 52 and flows out of the outflow pipe 14.
Spills out of the building. The refrigerant may be a gas such as air, a liquid such as water, or any other refrigerant. Further, in the above embodiment, the width of the long hole 42 was set to the same size for each of the steel plates 4. Thereby, the cooling efficiency can be increased. Further, in the above embodiment, the steel plates 5 are laminated with a predetermined number of the steel plates 4 interposed therebetween, but this is for increasing the mechanical strength of the stator. The steel plate 5 may be omitted. Further, although the elongated hole 42 is closed by the steel plate 6, the steel plate 6 may be omitted, and the elongated hole 42 may be closed by the front cap 11. As is apparent from the above description, according to the present invention, since the stator in contact with the coil that generates the most heat in the rotating electric machine is directly and efficiently cooled, the temperature inside the rotating electric machine rises. Can be suppressed, so that the performance of the rotating electric machine does not decrease. Further, since there is no need to separately provide a heat exchanger, it is possible to reduce the cost of the rotating electric machine as compared with a conventional device in which a heat exchanger is separately provided.
【図面の簡単な説明】 【図1】本発明の一実施例の構成を示す断面図 【図2】IIーII 断面における鋼板の形状を示す図 【図3】III-III 断面における鋼板の他の形状を示す図 【図4】積層鋼板の積層状態を説明する分解図 【符号の説明】 1 モータ 2 ロータ 3 ステータ 4 鋼板 5 鋼板 6 鋼板 13 流入パイプ 14 流出パイプ 31 励磁コイル 32 分流パイプ 41 切り残し部 42 長穴 51 連通穴 52 連通穴[Brief description of the drawings] FIG. 1 is a sectional view showing the configuration of an embodiment of the present invention. FIG. 2 is a view showing a shape of a steel sheet in a II-II cross section. FIG. 3 is a diagram showing another shape of the steel plate in the III-III cross section. FIG. 4 is an exploded view illustrating a laminated state of a laminated steel sheet. [Explanation of symbols] 1 motor 2 rotor 3 Stator 4 Steel plate 5 steel plate 6 steel plate 13 Inflow pipe 14 Outflow pipe 31 Excitation coil 32 diversion pipe 41 Uncut part 42 long hole 51 Communication hole 52 Communication hole
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) H02K 1/20 H02K 9/04 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 7 , DB name) H02K 1/20 H02K 9/04
Claims (1)
冷却する構造において、前記ステータは、切り残し部を
存して該鋼板の周方向に延びるような長穴を形成した第
1鋼板と、前記切り残し部を挟んで対峙する位置に対応
させて一対の連通穴を設けた第2鋼板と、複数の噴出口
を列設した一対の分流パイプとを備え、 所定枚数の前記第1鋼板と前記第2鋼板とを交互に積層
して前記一対の連通穴に前記一対の分流パイプを挿入
し、前記一対の分流パイプに冷媒を供給することによ
り、前記噴出口から前記各長穴に冷媒を流入させる こと
を特徴とする回転電機の冷却構造。(57) [Claim 1] In a structure for cooling a rotating electric machine provided with a rotor and a stator, the stator has an uncut portion.
A long hole formed so as to extend in the circumferential direction of the steel plate
Corresponds to the position where one steel sheet and the uncut part are sandwiched
A second steel plate provided with a pair of communication holes, and a plurality of ejection ports
And a predetermined number of the first steel plates and the second steel plates are alternately laminated.
And insert the pair of branch pipes into the pair of communication holes
By supplying a refrigerant to the pair of branch pipes,
And a refrigerant flowing from the jet port into each of the long holes .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP08873594A JP3522327B2 (en) | 1994-04-26 | 1994-04-26 | Cooling structure of rotating electric machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP08873594A JP3522327B2 (en) | 1994-04-26 | 1994-04-26 | Cooling structure of rotating electric machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07298524A JPH07298524A (en) | 1995-11-10 |
JP3522327B2 true JP3522327B2 (en) | 2004-04-26 |
Family
ID=13951187
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP08873594A Expired - Fee Related JP3522327B2 (en) | 1994-04-26 | 1994-04-26 | Cooling structure of rotating electric machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3522327B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4711776B2 (en) * | 2005-08-11 | 2011-06-29 | 株式会社東芝 | Liquid-cooled rotary electric machine |
JP4661614B2 (en) * | 2006-02-03 | 2011-03-30 | トヨタ自動車株式会社 | Cooling pipe fixing structure and electric vehicle |
JP5969902B2 (en) * | 2012-11-20 | 2016-08-17 | 株式会社ティラド | Motor cooling device |
JP2019129628A (en) | 2018-01-25 | 2019-08-01 | 現代自動車株式会社Hyundai Motor Company | motor |
-
1994
- 1994-04-26 JP JP08873594A patent/JP3522327B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07298524A (en) | 1995-11-10 |
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