JP2023534686A - ヘアケア用プリル含有水溶性繊維パウチ - Google Patents
ヘアケア用プリル含有水溶性繊維パウチ Download PDFInfo
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Abstract
Description
「溶解性」とは、パウチ、プリル、及び/又は繊維シートが水に完全に溶解するか、又は、以下に記載する手溶解試験に従って、水中で混合すると均一な分散液をもたらすことを意味する。
水溶性繊維パウチは、繊維要素がポリマー構造化剤を含有することができる1つ以上の繊維シートから作製することができる。構造化剤と呼ばれるポリマー成分は、流体の剪断及び伸長粘度を増加させ、繊維の形成を可能にする。構造化剤は、繊維シートの約1重量%~約100重量%、あるいは約1重量%~約98重量%、あるいは約1重量%~約95重量%、あるいは約2重量%~約90重量%、あるいは約3重量%~約88重量%の濃度で含まれ得る。構造化剤は、繊維シートの約70重量%~約100重量%、あるいは約85重量%~約97重量%、あるいは約90重量%~約95重量%の濃度で含まれ得る。構造化剤は、繊維シートの約60重量%~約95重量%、あるいは約70重量%~約92重量%、あるいは約80重量%~約90重量%の濃度で含まれ得る。
繊維シートは、任意選択的に、シートの約1重量%~約25重量%の可塑剤、あるいは約3重量%~約20重量%の可塑剤、あるいは約5重量%~約15重量%の可塑剤、あるいは約7重量%~約12重量%の可塑剤を含有し得る。構造体内に存在する場合、好適な可塑剤の非限定例としては、ポリオール、コポリオール、ポリカルボン酸、ポリエステル及びジメチコンコポリオールが挙げられる。
プリルはカチオン性界面活性剤を含有し得る。カチオン性界面活性剤は、プリルの約1重量%~約60重量%、あるいは約3重量%~約55重量%、あるいは約5重量%~約50重量%、あるいは約7重量%~約45重量%、あるいは約10重量%~約40重量%、あるいは約12重量%~約38重量%、あるいは約13重量%~約35重量%、あるいは約15重量%~約33重量%の濃度で含まれ得る。
本明細書で有用なモノ長鎖アルキルアミンは、12~30個の炭素原子、あるいは16~24個の炭素原子、あるいは18~22個のアルキル基の、1つの長いアルキル鎖を有するものである。本明細書で有用なモノ-長鎖アルキルアミンとしてはまた、モノ-長鎖アルキルアミドアミンが挙げられる。一級、二級、及び三級脂肪族アミンが有用である。
本明細書で有用なモノ長鎖アルキル四級化アンモニウム塩は、12~30個の炭素原子、あるいは16~24個の炭素原子、あるいはC18~22アルキル基を有する1つの長いアルキル鎖を有するものである。窒素に結合している残りの基は、1~約4個の炭素原子のアルキル基、又は最大約4個の炭素原子を有する、アルコキシ基、ポリオキシアルキレン基、アルキルアミド基、ヒドロキシアルキル基、アリール基、若しくはアルキルアリール基から独立して選択される。
使用される場合、ジ長鎖アルキル四級化アンモニウム塩は、レオロジー効果及びコンディショニング効果の安定性という観点から、1:1~1:5、あるいは1:1.2~1:5、あるいは1:1.5~1:4の重量比で、モノ長鎖アルキル四級化アンモニウム塩及び/又はモノ長鎖アルキルアミン塩と組み合わされ得る。
プリルは、高融点脂肪族化合物を含有し得る。高融点脂肪族化合物は、プリルの約5重量%~約99重量%、あるいは約10重量%~約97重量%、あるいは約20重量%~約95重量%、あるいは約25重量%~約93重量%、あるいは約28重量%~約90重量%、あるいは約30重量%~約88重量%、あるいは約35重量%~約87重量%、あるいは約38重量%~約85重量%の濃度で含まれ得る。脂肪族化合物は、以下に限定されないが、脂肪族両親媒性物質、脂肪族アルコール、脂肪酸、脂肪族アミド、脂肪族エステル及びそれらの組み合わせからなる群から選択することができる。
パウチ及び/又はプリル及び/又は粒子及び/又は繊維シートは、毛髪又は皮膚への適用に好適な1つ以上のアニオン性、非イオン性、及び/又は双性イオン性界面活性剤を含有し得る。代表的な界面活性剤を本明細書に記載したが、当業者であれば、他の界面活性剤を容易に置換することができ、同様の利益が、本明細書に記載のビニルアセテート-ビニルアルコールコポリマーの使用から得ることができるということを認識するであろう。本明細書全体にわたって記載される各特許は、それぞれが構造体中に含有するのに適した界面活性剤に関する指針を提供する範囲で、参照により本明細書に組み込まれる。
プリル、粒子、及び/若しくは繊維シートを含むパウチは、組成物での使用が既知であるか、又はそうでなければ有用である他の任意選択的な成分を含み得、但し、このような任意選択的な材料は本明細書に記載の材料と互換性があるか、又はそうでなければ過度に製品性能を損なうことなく適合性があるないという条件がある。
本発明の繊維シートを形成する繊維要素は、任意の好適なプロセスによって作製することができる。繊維要素を作製するための好適なプロセスの非限定的な例は以下に記載される。
a.1つ又は複数のポリマー構造化剤と、任意選択的に、1つ以上の他の成分と、を含むフィラメント形成組成物48を提供する工程であって、フィラメント形成組成物は、約5.5を超える、あるいは約5.8を超える、あるいは6.0を超えるpHを有し得る、工程と、
b.紡糸用ダイ50などを介して、フィラメント形成組成物48を、1つ以上のポリマー構造化剤及び任意選択的に1つ以上の他の成分を含む、フィラメントなどの1つ以上の繊維要素32に紡糸する工程と、を含む。1つ以上の他の成分は、意図される使用条件にさらされたときに、繊維要素から放出可能であり得る。
本発明のパウチの例は、以下のように作製することができる。繊維構造体は離散点で接着されて、表面シート及び/又は裏面シート材を形成する。繊維構造体は、別の繊維構造体、フィルム、又はシートに接着されていなくてもよい。代わりに、繊維構造体を別個に接着して、各シートの外面に接着点を作製する。接着プロセス中、表面シートは接着点で裏面シートに直接接着されない場合がある。接着プロセスの非限定的な例としては、熱接着、圧力接着、超音波接着、及びこれらの組み合わせが挙げられ得る。
2.Clariant(登録商標)製のGenamin(登録商標)KDMP
3.Croda(登録商標)製のステアラミドプロピルジメチルアミン
4.Croda(商標)製のベヘナミドプロピルジメチルアミン
5.乳酸、Sigma Aldrich(登録商標)製、W261106-1KG-K
2.Clariant(登録商標)製のGenamin(登録商標)KDMP
3.Croda(登録商標)製のステアラミドプロピルジメチルアミン
4.Croda(商標)製のベヘナミドプロピルジメチルアミン
5.乳酸、Sigma Aldrich(登録商標)製、W261106-1KG-K
6.Momentive(登録商標)Performance Materials製のアモジメチコン
特に指定がない限り、定義の節で記載されたものを含む本明細書に記載の全ての試験及び以下の試験法は、試験前最低2時間、約22℃±2℃の温度及び42%±4%の相対湿度に調整した部屋で調整された試料に対して行われる。試験した試料は、「使用可能ユニット」である。本明細書で使用するとき、「使用可能ユニット」は、プリルを含む又は含まない水溶性パウチ、シート、ロール材から得た平らな部分、予め変換された平らな部分、及び/又は単プライ製品若しくは多プライ製品を意味する。全ての試験は、同一環境条件下及びこのように調整した室内で実施する。しわ、破れ、穴などの欠陥を有する試料は試験しない。本明細書に記載のとおりに調整された試料は、試験目的に関し、乾燥試料(例えば「乾燥フィラメント」)であるとみなされる。全ての計器は、製造業者の仕様書に従って較正される。
パーソナルケア物品及び/又は多孔質溶解性固体基材の坪量は、選択されたパーソナルケア物品及び/又は多孔質溶解性固体基材の面積当たりのパーソナルケア物品及び/又は多孔質溶解性固体基材の重量(グラム/m2)として算出される。面積は、パーソナルケア物品及び/又は多孔質溶解性固体基材の外縁部に垂直な平坦面上への投影面積として算出される。したがって、平らな物体に対しては、面積は、試料の外側周囲内に取り囲まれている面積に基づいて計算される。したがって、球状物体に関しては、面積は、平均直径に基づいて3.14×(直径/2)2として計算される。したがって、円筒状物体に対しては、面積は、平均直径及び平均長さに基づいて直径×長さとして計算される。不規則な形状の三次元物体に対しては、その面積は、この側部に直角に方向付けられた平坦表面上に投影される最大外側寸法を備える側部に基づいて計算される。
走査型電子顕微鏡(Scanning Electron Microscope、SEM)又は光学顕微鏡、及び画像解析ソフトウェアを使用して、離散繊維要素又は繊維性物品内の繊維要素の直径を求める。繊維要素を測定のために適切に拡大するように、200~10,000倍の倍率を選択する。SEMを使用する場合には、電子ビーム中での繊維要素の帯電及び振動を避けるために、試料に金又はパラジウム化合物をスパッタリングする。SEM又は光学顕微鏡を用いて得られた画像(モニタースクリーン上)から繊維要素の直径を測定するにはマニュアルの手順を用いる。マウス及びカーソルツールを使用して、ランダムに選択された繊維要素の縁部を探し、その後、その幅(すなわち、その点における繊維要素の方向に対して垂直な)にわたって繊維要素の他方の縁部まで測定する。目盛り付きの較正された画像解析ツールにより、μm単位で実際の読取値を取得するための目盛りが提供される。繊維性物品内の繊維要素については、SEM又は光学顕微鏡を使用して、繊維性物品の試料全体からいくつかの繊維要素を無作為に選択する。繊維性物品の少なくとも2つの部分を切り取り、この方法で試験する。統計解析のために、このような測定を全部で少なくとも100回実施し、次いで、全てのデータを記録する。記録したデータを用いて、繊維要素の直径の平均値(平均)、繊維要素の直径の標準偏差、及び繊維要素の直径の中央値を計算する。
繊維要素組成物測定用に繊維要素を調製するために、繊維要素の外面上に存在する任意の除去可能であるコーティング組成物及び/又は材料を除去することによって、繊維要素を調整する。それを実行する方法の例としては、繊維要素を変化させずに外部のコーティングを除去する好適な溶媒で、繊維要素を3回洗浄することである。その後、繊維要素の水分が10%未満となるまで、繊維要素を、温度23℃±1.0℃で、空気乾燥させる。調整した繊維要素の化学分析を次いで完了させ、フィラメント形成材料、及び繊維要素内に存在する活性剤に関して、繊維要素の組成の構成を決定する。
必要材料:
試験対象繊維性物品:3~5個の繊維性物品(最終製品試料)を試験し、個別の繊維性物品試料のそれぞれのストローク数の平均を計算して、繊維性物品の平均手溶解値として記録する。この方法では、消費者用販売可能物品、又は消費者使用繊維性物品の全体を試験する。消費者用販売可能物品又は消費者使用繊維性物品全体が50cm2を超える設置面積を有する場合には、最初に、50cm2の設置面積を有するように繊維性物品を切断する。
ニトリル手袋
10ccシリンジ
プラスチック製秤量ボート(約3インチ×3インチ)
100mLガラスビーカー
・水80mLをガラスビーカーに加える。
・水が40℃±5℃の温度になるまでビーカー内の水を加熱する。
・ビーカーからシリンジによって15mLの水を秤量ボートに移す。
・水を秤量ボートに移す10秒以内に、手袋をはめた手(繊維性物品試料を保持するための非利き手で、カップのように丸めた形の手)の掌に繊維性物品試料を置く。
・利き手を使用して、秤量ボートから繊維性物品試料に水を素早く添加して、直ちに5~10秒間濡らす。
・反対側の利き手(同様に手袋をはめている)を用いて、2回の急速な円形ストロークで擦る。
・2回のストローク後に、手の中の繊維性物品を目視検査する。繊維性物品試料が完全に溶解している場合、ストローク数=2溶解ストロークを記録する。完全に溶解していない場合、残りの繊維性物品試料を更に2回の円形ストローク(合計4回)で擦り合わせ、溶解度を観察する。2回の更なるストローク後に繊維性物品試料が固体片を含有しない場合、ストローク数=4溶解ストロークを記録する。合計4回のストローク後、繊維性物品試料が依然として、溶解していない繊維性物品試料の固体片を含有する場合、繊維性物品試料が完全に溶解するか、又は合計ストロークが30に達するかのいずれか早い方まで、引き続き更に2回の円形ストロークで残りの繊維性物品試料を擦り合わせ、各更に2回の円形ストローク後に繊維性物品試料の残りの固体片が残っているか否かを確認する。合計ストローク数を記録する。固体繊維性物品試料片が上限の30ストローク後に残った場合であっても、30溶解ストロークを記録する。
・更に4つの繊維性物品試料のそれぞれについて、このプロセスを繰り返す。
・5つの個々の繊維性物品試料の記録された溶解ストロークの値の算術平均を計算し、繊維性物品の平均手溶解値として記録する。平均手溶解値は、最も近い単一の溶解ストローク単位で報告する。
平均粒径を求めるためには、この試験法を使用しなければならない。
D50=10[Log(Da50)-(Log(Da50)-Log(Db50))*(Qa50-50%)/(Qa50-Qb50)]
(式中、Qa50及びQb50は、それぞれ50パーセンタイル値の真上及び真下のデータの累積質量パーセンタイル値であり、Da50及びDb50は、これらデータに対応するμmの篩サイズ値である)。
スパン=(D84/D50+D50/D16)/2
(式中、D50は中央粒径であり、D84及びD16(D]6)は、それぞれ累積質量パーセントの維持プロット上の16パーセンタイル値及び84パーセンタイル値における粒径である)。
スパン=(D84/D50)。
スパン=(D50/D16)。
機器
-シンチレーションバイアル用のサイズのレセプタクルが取り付けられた加熱ブロック
-シンチレーションバイアル
-シンチレーションバイアルに約3gの材料(バイアルの底にプリルの単層を形成するのにほぼ十分な材料)を入れる。
-バイアルを40℃に加熱したヒートブロックに入れる。
-バイアルを最初にブロック内で15分間加熱して、試料がブロック温度まで加熱されていることを確認する。
-5℃刻みで徐々に温度を上昇させ、バイアル内のプリルが融解していないか時々確認する。試料の温度が平衡に達したことを確認するために、バイアルを約15分間静置する必要がある。
-プリルが元の形を失い始め、バイアルの底にプールが形成され始める温度を、融点として記録する。
A.a.内部容積を画定する水溶性パウチと、b.内部容積内の複数のプリルとを含むヘアケア用水溶性パウチであって、
a.内部容積を画定する水溶性パウチは、
i.周囲、外面、及び内面を含む水溶性繊維表面シート、並びに
ii.周囲、外面、及び内面を含む水溶性繊維裏面シート、を含み、
表面シート及び裏面シートが、周囲の少なくとも一部分に沿ってシールされ、内部容積を画定するパウチを形成し、
繊維構造体が、交絡して又は別の方法で互いに結合している複数の2つ以上の繊維要素を含み、
繊維要素が、接着剤又は他の組成物を添加することなく熱シール可能なポリマー構造化剤を含み、
表面シート及び裏面シートの外面及び/又は内面が、複数の接着点を含み、
b.内部容積内の複数のプリルは、
i.プリルの1重量%~60重量%、好ましくは5重量%~50重量%、より好ましくは10重量%~40重量%、最も好ましくは13重量%~35重量%の、ベヘントリモニウムメトサルフェート、ブラシカアミドプロピルジメチルアミンベヘントリモニウムクロリド、ステアラミドプロピルジメチルアミン、ベヘナミドプロピルジメチルアミン、及びこれらの組み合わせから選択されるカチオン性界面活性剤、
ii.プリルの10重量%~90重量%、好ましくは28重量%~90重量%、好ましくは35重量%~87重量%、より好ましくは38重量%~85重量%の脂肪族アルコール、を含み、
プリルが、本明細書に記載の融点試験法に従って、40℃超、好ましくは45℃超、より好ましくは50℃超の融点を有する、ヘアケア用水溶性パウチ。
B.プリルが、750μm未満、好ましくは500μm未満、より好ましくは300μm未満の長さを有する、項Aに記載のパウチ。
C.表面シート及び裏面シートが、開口を実質的に含まない、好ましくは開口を含まない、項A又はBに記載のパウチ。
D.水溶性繊維表面シート及び水溶性繊維裏面シートが、カチオン性界面活性剤を実質的に含まない、好ましくはカチオン性界面活性剤を含まない、項A~Cのいずれか一項に記載のパウチ。
E.パウチが、アシルグルカミドを実質的に含まない、好ましくはアシルグルカミドを含まない、項A~Dのいずれか一項に記載のパウチ。
F.ポリマー構造化剤が、デンプン、セルロース、ヘミセルロース、及びこれらの混合物及び誘導体から選択される、項A~Eのいずれか一項に記載のパウチ。
G.単一の繊維シートが、表面シート及び裏面シートを含み、パウチの少なくとも縁部が、繊維シートを折り畳むことによって形成されている、項A~Fのいずれか一項に記載のパウチ。
H.表面シート及び裏面シートが、別個の繊維シートであり、シールが、実質的に周囲全体に沿って、表面シートを裏面シートに恒久的に接合する、項A~Gのいずれか一項に記載のパウチ。
I.脂肪族アルコールが、セチルアルコール、ステアリルアルコール、ベヘニルアルコール、及びこれらの混合物から選択される、項A~Hのいずれか一項に記載のパウチ。
J.プリルが、1:8~4:5、好ましくは1:7~2:3、より好ましくは1:6~3:5、最も好ましくは1:5~1:3のカチオン性界面活性剤と脂肪族アルコールとのモル比を有する、項A~Iのいずれか一項に記載のパウチ。
K.プリルと表面シート及び裏面シートとの重量比が、2:1~8:1、好ましくは3:1~6:1、より好ましくは4:1~5:1である、項A~Jのいずれか一項に記載のパウチ。
L.本明細書に記載の手溶解法に従って、15ストローク未満、好ましくは12ストローク未満、より好ましくは10ストローク未満の手溶解を有する、項A~Kのいずれか一項に記載のパウチ。
M.本明細書に記載の坪量試験法に従って、150g/m2未満、好ましくは125g/m2未満、より好ましくは100g/m2未満、最も好ましくは80g/m2未満の坪量を有する、項A~Lのいずれか一項に記載のパウチ。
N.脂肪族アルコールがセチルアルコール及びステアリルアルコールを含み、セチルアルコールとステアリルアルコールとの比が1:4~4:1である、項A~Mに記載のパウチ。
O.プリルが自由に流動している、項A~Nのいずれか一項に記載のパウチ。
P.シールが熱シールを含む、項A~Oのいずれか一項に記載のパウチ。
Q.a.内部容積を画定する水溶性パウチと、b.内部容積内の複数のプリルとを含むヘアケア用水溶性パウチであって、
a.内部容積を画定する水溶性パウチは、
i.周囲、外面、及び内面を含む水溶性繊維表面シート、並びに
ii.周囲、外面、及び内面を含む水溶性繊維裏面シート、を含み、
表面シート及び裏面シートが、周囲の少なくとも一部分に沿って表面シートを裏面シートに接合する熱シールを含み、
繊維構造体が、交絡して又は別の方法で互いに結合している複数の2つ以上の繊維要素を含み、
繊維要素が、接着剤又は他の組成物を添加することなく熱シール可能なポリマー構造化剤を含み、
表面シート及び裏面シートの外面及び/又は内面が、複数の接着点を含み、
b.内部容積内の複数のプリルは、
i.プリルの1重量%~60重量%、好ましくは5重量%~50重量%、より好ましくは10重量%~40重量%、最も好ましくは13重量%~35重量%のアニオン性界面活性剤、
ii.任意選択的に、コカミドプロピルベタイン、ラウラミドプロピルベタイン、及びこれらの組み合わせから選択される双性イオン性共界面活性剤、を含み、
プリルが、本明細書に記載の融点試験法に従って、45℃超、好ましくは45℃超、より好ましくは50℃超の融点を有する、ヘアケア用水溶性パウチ。
Claims (15)
- a.内部容積を画定する水溶性パウチと、b.前記内部容積内の複数のプリルとを含むヘアケア用水溶性パウチであって、
a.前記内部容積を画定する水溶性パウチは、
i.周囲、外面、及び内面を含む水溶性繊維表面シート、並びに
ii.周囲、外面、及び内面を含む水溶性繊維裏面シート、を含み、
前記表面シート及び前記裏面シートが、前記周囲の少なくとも一部分に沿ってシールされ、内部容積を画定するパウチを形成し、
繊維構造体が、交絡して又は別の方法で互いに結合している複数の2つ以上の繊維要素を含み、
前記繊維要素が、接着剤又は他の組成物を添加することなく熱シール可能なポリマー構造化剤を含み、
前記表面シート及び前記裏面シートの前記外面及び/又は前記内面が、複数の接着点を含み、
b.前記内部容積内の複数のプリルは、
i.前記プリルの1重量%~60重量%、好ましくは5重量%~50重量%、より好ましくは10重量%~40重量%、最も好ましくは13重量%~35重量%の、ベヘントリモニウムメトサルフェート、ブラシカアミドプロピルジメチルアミンベヘントリモニウムクロリド、ステアラミドプロピルジメチルアミン、ベヘナミドプロピルジメチルアミン、及びこれらの組み合わせから選択されるカチオン性界面活性剤、
ii.前記プリルの10重量%~90重量%、好ましくは28重量%~90重量%、好ましくは35重量%~87重量%、より好ましくは38重量%~85重量%の脂肪族アルコール、を含み、
前記プリルが、本明細書に記載の融点試験法に従って、40℃超、好ましくは45℃超、より好ましくは50℃超の融点を有する、ヘアケア用水溶性パウチ。 - 前記プリルが、750μm未満、好ましくは500μm未満、より好ましくは300μm未満の長さを有する、請求項1に記載のパウチ。
- 前記表面シート及び前記裏面シートが、開口を実質的に含まない、好ましくは開口を含まない、請求項1又は2に記載のパウチ。
- 前記水溶性繊維表面シート及び前記水溶性繊維裏面シートが、カチオン性界面活性剤を実質的に含まない、好ましくはカチオン性界面活性剤を含まない、請求項1~3のいずれか一項に記載のパウチ。
- 前記パウチが、アシルグルカミドを実質的に含まない、好ましくはアシルグルカミドを含まない、請求項1~4のいずれか一項に記載のパウチ。
- 前記ポリマー構造化剤が、デンプン、セルロース、ヘミセルロース、及びこれらの混合物及び誘導体から選択される、請求項1~5のいずれか一項に記載のパウチ。
- 単一の繊維シートが、前記表面シート及び前記裏面シートを含み、前記パウチの少なくとも縁部が、前記繊維シートを折り畳むことによって形成されている、請求項1~6のいずれか一項に記載のパウチ。
- 前記表面シート及び前記裏面シートが、別個の繊維シートであり、前記シールが、実質的に前記周囲全体に沿って、前記表面シートを前記裏面シートに恒久的に接合する、請求項1~7のいずれか一項に記載のパウチ。
- 前記脂肪族アルコールが、セチルアルコール、ステアリルアルコール、ベヘニルアルコール、及びこれらの混合物から選択される、請求項1~8のいずれか一項に記載のパウチ。
- 前記プリルが、1:8~4:5、好ましくは1:7~2:3、より好ましくは1:6~3:5、最も好ましくは1:5~1:3のカチオン性界面活性剤と脂肪族アルコールとのモル比を有する、請求項1~9のいずれか一項に記載のパウチ。
- 前記プリルと前記表面シート及び前記裏面シートとの重量比が、2:1~8:1、好ましくは3:1~6:1、より好ましくは4:1~5:1である、請求項1~10のいずれか一項に記載のパウチ。
- 本明細書に記載の手溶解法に従って、15ストローク未満、好ましくは12ストローク未満、より好ましくは10ストローク未満の手溶解を有する、請求項1~11のいずれか一項に記載のパウチ。
- 本明細書に記載の坪量試験法に従って、150g/m2未満、好ましくは125g/m2未満、より好ましくは100g/m2未満、最も好ましくは80g/m2未満の坪量を有する、請求項1~12のいずれか一項に記載のパウチ。
- 前記脂肪族アルコールがセチルアルコール及びステアリルアルコールを含み、セチルアルコールとステアリルアルコールとの比が1:4~4:1である、請求項1~13のいずれか一項に記載のパウチ。
- 前記プリルが自由に流動している、請求項1~14のいずれか一項に記載のパウチ。
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