JP2014163144A - Mounting member for solar panel and livestock barn using the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To easily and easily install a solar panel on a corrugated plate having a small height between a mountain and a valley called a slate wave and having a small gap between the mountain and valley connected in a wave shape It is an object to provide a mounting member and a livestock barn using the mounting member.
A corrugated sheet S in which a trough V and a peak M continuously form a wave shape is arranged in parallel with a base 2 disposed on the peak M and the peak M interposed therebetween. It has leg portions 3 and 3 having arcuate surfaces that come into contact with the upper surfaces of the valley portions V and V, and is formed so as to cover the corrugated sheet S to be an attachment member 1. Install solar panels on the roof.
[Selection] Figure 1

Description

The present invention relates to an attachment member for attaching a solar panel to a structure, particularly a roof of a livestock house with a simple roof, and a livestock house using the same.

With the spread of solar panels, solar panels are often installed on the roof even in ordinary households.
As what attached this solar panel to the roof of a building, there exists Unexamined-Japanese-Patent No. 07-217101 (patent document 1), for example.

  The roof structure in Patent Document 1 relates to a roof on which a solar cell module can be mounted so as not to leak rain. A bracket is attached to an upper roof plate made of a corrugated steel plate, and the solar cell module is attached to the bracket. The receiving metal fitting is fixed to the protrusion (top) of the upper roof plate with a screw.

In Japanese Patent Laid-Open No. 09-177272 (Patent Document 2), when a solar cell module is attached to a corrugated roof, the waterproof performance of the roof is not impaired.
Specifically, it is a mounting hardware for attaching a residential solar device to a folded-plate-clad roof having a top or convex part with a predetermined pitch, and the top part or convex part straddles the arbitrary top part or convex part of the folded plate. Comprising a roof fixing member having means for sandwiching the portion in a tightened state, and a coupling member for coupling the residential solar device and the roof fixing member. The top of the corrugated steel plate is fixed so as to be clamped in a tightened state, and a solar cell module is provided on this mounting hardware.

  In JP2012-117351A (Patent Document 3), when the solar cell module is mounted on the base plate, the ventilation is ensured and waterproofing is ensured by securely attaching the corrugated plate to the rafter. Thus, a mounting bracket is provided on the corrugated plate structure disposed on the base plate, and the solar cell module is mounted on the mounting bracket.

  As apparent from FIG. 6 of Patent Document 3, the mounting bracket includes a base portion having a lower surface formed in accordance with the upper surface of the corrugated plate, a vertical member extending in a direction perpendicular to the base portion, It is provided on this vertical member and has a mounting part for attaching the bracket. In the base part, the screws for fastening the mounting bracket on the corrugated sheet are always aligned with the wave top (top) of the corrugated sheet. Yes.

  The solar cell module panel mounting apparatus shown in Japanese Patent No. 4478240 (Patent Document 4) is provided with a corrugated metal plate on a field plate so that the longitudinal direction of the uneven portion coincides with the direction of rainwater flow. A solar cell module panel is attached to the upper surface side of the metal plate via a plurality of holders.

  At that time, the opening on the upstream side of the corrugated metal plate is shielded by a draining metal plate fixed to the ground plate, and one side of the corrugated metal plate on both the left and right sides is covered with a roofing material to prevent intrusion of rainwater. The other side of the corrugated metal plate is covered with a drained metal plate to prevent rainwater from entering, and the downstream side of the corrugated metal plate is covered with a drained metal plate fixed to the base plate.

  On the other hand, in Japanese Unexamined Patent Publication No. 2013-002071 (Patent Document 5), a solar cell panel lower layer structure that can be suitably introduced into a storage such as a barn or a prefab that was not a conventional introduction object, and a solar cell An exterior structure including a panel has been proposed.

That is, a holding member that is a continuous material is fixed on a base, and an exterior material is attached to the holding member, and a solar cell panel is laid through the exterior material, and the exterior material is at least in the longitudinal direction. The polymerized portion and a polymerized portion that polymerizes to the polymerized portion, the polymerized portion includes a stepped portion, the polymerized portion includes a locking portion bent on the back surface side, and the holding member is at least Polymerization that has a fixed portion to the base, a holding portion that holds the stepped portion of the exterior material from above, and a locked portion that engages with the locking portion, and is polymerized on the polymerized portion in the laid state The portions are substantially parallel to the base surface, and adjacent overlapping portions are constructed at the same level.

Japanese Patent Application Laid-Open No. 07-217101 (Claim 1, FIG. 1) JP 09-177272 A (claim, FIG. 1) JP 2012-117351 A (paragraph 0015, FIG. 6) Japanese Patent No. 4478240 (Claim 1, FIG. 1) JP 2013-002071 A (Claim 1, FIG. 1)

The inventions disclosed in Patent Documents 1 to 4 are all based on the premise that the roof for mounting the solar cell module is extremely robust.
Especially, the corrugated sheet iron is used for the roof of patent documents 2-4.

On the other hand, it is disclosed in Patent Document 5 that a solar panel is installed in a livestock facility or a livestock facility such as a cowshed, a piggery, or a poultry house other than a general household.
This patent document 5 is intended to construct a simple exterior structure having sufficient mounting strength and rain performance as a lower layer structure of a solar cell panel, and the roof is spread with resin corrugated plates. However, there is no description or suggestion that such a roof structure may be targeted.

Generally, in cattle houses, pig houses, poultry houses, and other livestock or livestock facilities, considering the corrosion caused by feces, exhaust gas, disinfectant, etc., instead of slate board, etc. Often, resin roofing material is used.
Moreover, in such a livestock barn, even if the skeleton itself is made of a metal material, the portion corresponding to the beam in the roof portion is made of wood having a low degree of corrosion, and the resin corrugated plate is nailed on the wood. It is fixed with a roof.

  The attachment of the corrugated sheet to the base material using the nail is generally performed by driving the nail into the base material from the top of every other corrugated sheet. For the mounting member, it is necessary to use the top from which the nail is pulled out or use the top without any other nail.

  However, the method of removing the nail from the corrugated plate made of resin has a high possibility of damaging the corrugated plate, and particularly when there is a secular change due to use, a particularly cautious response is required, resulting in poor work efficiency and results. In particular, there are problems such as wrinkles in the construction cost.

In view of the present situation, the present invention easily and easily installs a solar panel on a corrugated sheet, particularly on a corrugated sheet having a small height between a mountain and a valley called a small wave and a small gap between the corrugated mountain and valley. An object of the present invention is to provide a solar panel mounting member and a livestock house using the solar panel mounting member.

In order to achieve the above object, the invention according to claim 1 of the present invention provides:
A mounting member for mounting a solar panel on a corrugated roof,
An arcuate surface of a corrugated sheet in which a valley portion and a mountain portion continuously form a wave shape, and a base portion arranged on the mountain portion and an upper surface of each valley portion arranged in parallel across the mountain portion The solar panel mounting member is characterized in that the solar panel mounting member has a leg portion and is formed so as to cover the corrugated sheet.

The invention according to claim 2 of the present invention is
In the solar panel mounting member according to claim 1,
The corrugated plate is
The wave interval is short, and is made of resin.

The invention according to claim 3 of the present invention is
In the mounting member for solar panels according to claim 1 or 2,
The mounting member is
In the center of the base portion, a through hole for penetrating bolts is formed.

The invention according to claim 4 of the present invention is
In the attachment member for solar panels in any one of Claims 1-4,
The mounting member is
Cushioning materials are provided on the leg portions that contact the trough portions of the corrugated plate and the back surfaces of the through holes that contact the peak portions of the corrugated plate.

The invention according to claim 5 of the present invention is
With a field plate,
A corrugated plate arranged on the base plate and formed by combining a plurality of corrugated plates;
An arcuate surface of a corrugated sheet in which a valley portion and a mountain portion continuously form a wave shape, and a base portion arranged on the mountain portion and an upper surface of each valley portion arranged in parallel across the mountain portion A mounting member formed to cover the corrugated plate,
A mounting rail fixed to the corrugated plate via two or more mounting members;
A rack member engaged with a bolt provided on the mounting rail;
A livestock bar having a roof structure including a solar panel attached to the rack member.

The invention according to claim 6 of the present invention is
In the livestock barn according to claim 5,
The corrugated plate is
The wave shape is a small slate wavelet shape.

  The mounting member for a solar panel according to the present invention can be suitably used for a livestock bar having a roof structure in which a corrugated plate made of resin, particularly a corrugated plate having a small wave interval with a small wave interval, is used. It is mounted on a corrugated plate having a crest that does not use a nail and a trough that is parallel to the crest. After fixing, the attachment members of the solar panel can be easily and easily attached to the roof of the small wave structure by connecting the attachment members arranged in the lateral direction with attachment rails.

  In particular, the solar panel mounting member of the present invention can disperse a load such as a mounting rail acting on the base part to the entire corrugated sheet via the corrugated valleys via a pair of legs. Even a corrugated plate made of solar panels can be installed.

  As a result, even in a shed for livestock, solar panels can be installed, so that the equipment for cleaning livestock can be moved using the power from the installed solar panels. This is particularly beneficial for local livestock farmers, as it can increase the effective use of the facility and reduce the cost of livestock.

The livestock house using the solar panel mounting member according to the present invention can install the solar panel even if it is a roof of a structure sown with a resin corrugated plate, and uses the obtained electric power. In addition, it is possible to move the equipment for livestock house cleaning, so that the effective use of livestock facilities can be promoted and the cost of livestock can be reduced. It is.

It is a perspective view which shows an example of the attachment member for solar panels concerning this invention. It is explanatory drawing which shows the 1st step of the use condition of the attachment member shown in FIG. It is explanatory drawing which shows the 2nd step. It is a partially cutaway explanatory view showing the third step. FIG. 5 is a side view of FIG. 4. It is explanatory drawing which shows the state which installed the solar panel.

Embodiments of a solar panel mounting member according to the present invention will be specifically described below with reference to the accompanying drawings.
The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the invention.

  The solar panel mounting member 1 of the present invention (hereinafter simply referred to as “mounting member 1”) includes a base 2 disposed on a peak M of the corrugated sheet S and a base, as is apparent from FIG. 2 has leg portions 3 and 3 having arcuate surfaces in contact with the upper surfaces of the valley portions V arranged in parallel on both left and right end portions, and is formed by bending a rectangular steel material.

  The material of the mounting member 1 is not limited to steel, and a high-strength resin may be used as long as the material can withstand the load of the solar panel to be used.

  The mounting member 1 is formed with a through-hole 4 penetrating vertically in the center of the base portion 2 to serve as an insertion hole for a fastener N such as a nail, a screw, or a bolt, and the distal ends of the leg portions 3 and 3. Cushion materials 5 and 5 having required widths and thicknesses along the longitudinal direction are respectively attached to the rear surfaces of the parts, that is, the portions in contact with the leg portions 3 and the upper surface of the corrugated sheet S.

  The cushion material 5 may be a rubber material or a resin material such as urethane or sponge, and has a non-slip preventing action when the mounting member 1 is installed on a resin corrugated plate. Is preferred.

  The mounting member 1 shown in this embodiment has a shape that is close to a trapezoidal side view, but the side view may have the same shape as the corrugated shape of the corrugated plate to which it is applied. It ’s good.

  As shown in FIG. 2, the mounting member 1 includes, for example, a trough V1 of a corrugated sheet S in which crests M1, M2, M3... And troughs V1, V2, V3, V4. The first mounting member 1A is disposed on a wave-like portion composed of a mountain portion M1 and a valley portion V2.

Next, the corrugated part composed of the valley part V2, the peak part M2 and the trough part V3 is skipped, and the second mounting member 1B is arranged on the corrugated part composed of the parallel valley part V3, peak part M3 and trough part V4.
After that, the mounting rail 6 is bridged on the upper part of the first mounting member 1A and the second mounting member 1B which are juxtaposed in the left-right direction.

  In this embodiment, the mounting member 1B skips the peak portion M2 from the mounting member 1A. However, when the number of peak portions to be skipped is large, the load on the solar panel may be greatly affected. It is desirable that the interval between the mounting members disposed as a result is as narrow as possible.

  The mounting rail 6 is formed by bending the front end portions of both side walls of a channel-shaped steel material to the inside to form rail portions 6a and 6b. It is provided with a through hole 6c made of a long hole or the like that penetrates through.

Therefore, after the through-hole 6c and the through-hole 4 of the mounting member 1 are matched, the engaging tool N made of a bolt is connected to the engaging tool N from the upper opening of the mounting rail 6 through the through-hole 6c. Is fixed to the base material P by inserting and screwing.
After that, both the attachment members 1A and 1B are connected to each other by the attachment rail 6 to be integrated.

When the anchoring tool N is driven, a cushion material 5 is interposed between the through hole 4 of each mounting member 1 and the peak portion M of the corrugated sheet S as shown in FIG.
The cushion material 5 reduces the load on the corrugated sheet S due to the driving of the anchoring tool N, and prevents the corrugated sheet S made of resin from being damaged.

  In addition, this cushion material 5 makes the attachment rail 6 with respect to the corrugated sheet S thicker than the thickness of the head of the anchoring tool N that fixes the corrugated sheet S to the base material P in the loaded state. Can be mounted in parallel.

  Since the mounting rail 6 is provided with rails 6a and 6b at the upper opening edge, the slider 7 is movably mounted on the mounting rail 6 using the rails 6a and 6b.

As apparent from FIG. 2, the slider 7 has engaging portions 7a and 7b engageable with the rails 6a and 6b on the lower surface, and at the center of the upper surface, Bolts 8 for fixing the rack member 9 for mounting the solar panel SP arranged along the depth direction are suspended upward.
The means for fixing the bolt 8 to the slider 7 is not particularly limited.

  The slider 7 can be integrated with the rack member 9 in advance by projecting the bolt 8 from the back side of the rack member 9 into the rack member 9 and screwing a nut 10 into the projecting portion. Preferred above.

As shown in FIG. 4, the corrugated sheet S is fixed to a base material P that constitutes a roof of a livestock barn by an engaging tool N such as a nail.
This fixing is generally performed by driving the anchoring tool N into every other peak M, M.

  Thus, in the rack member 9 attached to the solar panel mounting member 1 of the present invention, as shown in FIG. 5, the holding member 11 for holding the side edge of the solar panel SP has a required interval. As shown in FIG. 6, the solar panel SP is attached to the roof of the livestock barn where the corrugated sheet S is sown by engaging the solar panel SP with the holding members 11, 11. It is.

  The rack member 9 is attached to the mounting rail 6 by engaging the slider 7 mounted in advance on the back surface of the rack member 9 with the rail portions 6 a and 6 b on the upper portion of the mounting member 6. By moving the slider 7 in the left-right direction along the mounting rail 6, the position of the rack member 9 for mounting the solar panel SP can be selected.

As described above, the solar panel mounting member according to the present invention can be easily attached to the solar panel even if the roof is a livestock bard with resin corrugated plates. The range can be expanded.
In addition, the livestock house using this solar panel mounting member can install solar panels even if its roof is made of resin, so it can greatly increase the power that livestock can use independently. It becomes possible.

Even if the solar panel mounting member of the present invention is a resin corrugated roof, the solar panel can be easily installed as long as it is a structure having the roof. However, it is possible to attach to a structure having a simple roof such as a fisherhouse, so that the spread of solar panels can be promoted to a large extent.

DESCRIPTION OF SYMBOLS 1 Mounting member for solar panels 2 Base part 3 Leg part 4 Through-hole 5 Cushion material 6 Mounting rail 7 Slider 8 Bolt 9 Rack member 10 Nut 11 Holding member S Corrugated sheet M Mountain part V Valley part SP Solar panel

Claims (6)

A mounting member for mounting a solar panel on a corrugated roof,
An arcuate surface of a corrugated sheet in which a valley portion and a mountain portion continuously form a wave shape, and a base portion arranged on the mountain portion and an upper surface of each valley portion arranged in parallel across the mountain portion A solar panel mounting member, wherein the solar panel mounting member is formed to cover the corrugated plate. The corrugated plate is
The solar panel mounting member according to claim 1, wherein the wave interval is a short wave and is made of resin. The mounting member is
The solar panel mounting member according to claim 1, wherein a through-hole for penetrating a bolt is formed in the center of the base portion. The mounting member is
The solar panel according to any one of claims 1 to 4, wherein a cushion member is provided on each of a leg portion that contacts the trough portion of the corrugated plate and a back surface of the through hole that contacts the peak portion of the corrugated plate. Mounting member. With a field plate,
A corrugated plate arranged on the base plate and formed by combining a plurality of corrugated plates;
An arcuate surface of a corrugated sheet in which a valley portion and a mountain portion continuously form a wave shape, and a base portion arranged on the mountain portion and an upper surface of each valley portion arranged in parallel across the mountain portion A mounting member formed to cover the corrugated plate,
A rail member fixed to the corrugated plate via two or more mounting members;
A rack member attached to a bolt provided on the rail member;
A livestock bar comprising a roof structure comprising a solar panel attached to the rack member. The corrugated plate is
6. The livestock barn according to claim 5, wherein the wave shape is a small slate wave shape.

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