JP2007086673A - Optical element - Google Patents
Optical element Download PDFInfo
- Publication number
- JP2007086673A JP2007086673A JP2005278347A JP2005278347A JP2007086673A JP 2007086673 A JP2007086673 A JP 2007086673A JP 2005278347 A JP2005278347 A JP 2005278347A JP 2005278347 A JP2005278347 A JP 2005278347A JP 2007086673 A JP2007086673 A JP 2007086673A
- Authority
- JP
- Japan
- Prior art keywords
- photo
- functional layer
- group
- optical functional
- optical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 230000003287 optical effect Effects 0.000 title claims abstract description 107
- 150000001875 compounds Chemical class 0.000 claims abstract description 60
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- 239000010410 layer Substances 0.000 claims abstract description 40
- 239000000203 mixture Substances 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 238000011907 photodimerization Methods 0.000 claims description 16
- 230000004888 barrier function Effects 0.000 claims description 14
- 239000004973 liquid crystal related substance Substances 0.000 abstract description 27
- 230000001105 regulatory effect Effects 0.000 abstract description 9
- 239000011254 layer-forming composition Substances 0.000 abstract description 2
- -1 vinyloxy group Chemical group 0.000 description 28
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 18
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- 239000003999 initiator Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 238000010894 electron beam technology Methods 0.000 description 9
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- 239000011342 resin composition Substances 0.000 description 6
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- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 5
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- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 3
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- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 2
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 2
- GOLORTLGFDVFDW-UHFFFAOYSA-N 3-(1h-benzimidazol-2-yl)-7-(diethylamino)chromen-2-one Chemical compound C1=CC=C2NC(C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=NC2=C1 GOLORTLGFDVFDW-UHFFFAOYSA-N 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 2
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- 239000004988 Nematic liquid crystal Substances 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ISAKRJDGNUQOIC-UHFFFAOYSA-N Uracil Chemical compound O=C1C=CNC(=O)N1 ISAKRJDGNUQOIC-UHFFFAOYSA-N 0.000 description 2
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- JRXXLCKWQFKACW-UHFFFAOYSA-N biphenylacetylene Chemical group C1=CC=CC=C1C#CC1=CC=CC=C1 JRXXLCKWQFKACW-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
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- 150000001851 cinnamic acid derivatives Chemical class 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
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- LISFMEBWQUVKPJ-UHFFFAOYSA-N quinolin-2-ol Chemical compound C1=CC=C2NC(=O)C=CC2=C1 LISFMEBWQUVKPJ-UHFFFAOYSA-N 0.000 description 2
- 229930185107 quinolinone Natural products 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 238000002310 reflectometry Methods 0.000 description 2
- RWQNBRDOKXIBIV-UHFFFAOYSA-N thymine Chemical compound CC1=CNC(=O)NC1=O RWQNBRDOKXIBIV-UHFFFAOYSA-N 0.000 description 2
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- NAMAKTDZWYRRPM-UHFFFAOYSA-N (2,5-dinitrophenyl)methyl 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OCC1=CC([N+]([O-])=O)=CC=C1[N+]([O-])=O NAMAKTDZWYRRPM-UHFFFAOYSA-N 0.000 description 1
- DLDWUFCUUXXYTB-UHFFFAOYSA-N (2-oxo-1,2-diphenylethyl) 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OC(C=1C=CC=CC=1)C(=O)C1=CC=CC=C1 DLDWUFCUUXXYTB-UHFFFAOYSA-N 0.000 description 1
- IXLDIJPRDDUUKL-UHFFFAOYSA-N (dimethylamino)methyl benzoate Chemical compound CN(C)COC(=O)C1=CC=CC=C1 IXLDIJPRDDUUKL-UHFFFAOYSA-N 0.000 description 1
- FIDRAVVQGKNYQK-UHFFFAOYSA-N 1,2,3,4-tetrahydrotriazine Chemical compound C1NNNC=C1 FIDRAVVQGKNYQK-UHFFFAOYSA-N 0.000 description 1
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Landscapes
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Abstract
Description
本発明は、位相差板や偏光板、ディスプレイ用カラーフィルター等の光学素子に関し、とりわけ、光照射により配向規制力を発現させることが可能な配向膜と、液晶性化合物を含んでなる光学機能層を備えた光学素子に関する。 The present invention relates to an optical element such as a retardation plate, a polarizing plate, a display color filter, and the like, and in particular, an alignment film capable of expressing an alignment regulating force by light irradiation, and an optical functional layer comprising a liquid crystalline compound It is related with the optical element provided with.
一般に、液晶は、分子配列の可逆的運動性を利用して、TN(twisted nematic)型やSTN(super twisted nematic)型に代表されるディスプレイ素子等の媒体として用いられる他、その配向性と屈折率異方性とを利用して、位相差板や偏光板、ディスプレイ用カラーフィルター等の光学素子としても用いられている。 In general, liquid crystals are used as a medium for display elements such as TN (twisted nematic) type and STN (super twisted nematic) type by utilizing the reversible mobility of molecular arrangement, as well as their orientation and refraction. Utilizing the rate anisotropy, it is also used as an optical element such as a retardation plate, a polarizing plate, and a color filter for display.
ここで、後者の用途に関しては、近年、重合性の液晶材料からなる液晶層を屈折率異方性層として備えた光学素子が数多く提案されている。具体的に例えれば、特許文献1には、特殊な重合性の液晶化合物を用いて作製される、波長選択反射性及び偏光選択反射性の機能を持つ光学素子が示されている。また、特許文献2には、棒状構造を持つ重合性の液晶化合物を用いて作製される複屈折板が示されている。さらに、特許文献3には、円盤状構造を持つ重合性の液晶化合物を用いて作製される光学補償シートが示されている。 Here, regarding the latter application, in recent years, many optical elements including a liquid crystal layer made of a polymerizable liquid crystal material as a refractive index anisotropic layer have been proposed. Specifically, Patent Document 1 discloses an optical element having functions of wavelength selective reflectivity and polarization selective reflectivity, which is manufactured using a special polymerizable liquid crystal compound. Patent Document 2 discloses a birefringent plate manufactured using a polymerizable liquid crystal compound having a rod-like structure. Further, Patent Document 3 discloses an optical compensation sheet produced using a polymerizable liquid crystal compound having a disk-like structure.
ところで、このような光学素子としては、プラスチックフィルム等を支持体とし、その支持体上に配向膜を介して重合性の液晶材料からなる配向性と屈折率異方性を有する光学機能層を積層するものが一般的に用いられている。 By the way, as such an optical element, a plastic film or the like is used as a support, and an optical functional layer having an alignment property and refractive index anisotropy made of a polymerizable liquid crystal material is laminated on the support through an alignment film. What is used is generally used.
ここで、支持体と光学機能層との間に設けられる配向膜は、屈折率異方性を有する光学機能層中の液晶分子の配向方向を規制する配向規制力を有するものである。このような配向膜は、例えば、配向性のあるポリイミドやポリビニルアルコール等のポリマーの層を支持体上に形成した後、当該ポリマーの層に対してラビング処理等の配向処理を施すことにより形成することができる。なお、配向処理としてラビング処理を施す場合には、配向膜の表面に静電気や埃が発生してしまう問題があるので、ラビング処理を施すことなく配向膜に配向規制力を発現させる手法も研究されている。その一つが、光を照射することにより配向膜の表面に配向規制力(異方性)を生成する光配向法である。光配向法に用いられる配向膜は光配向膜と呼ばれている。光配向法はラビング処理と比べて、光学機能層中の液晶のダイレクタ方向を容易に制御できるという利点もある。 Here, the alignment film provided between the support and the optical functional layer has an alignment regulating force that regulates the alignment direction of the liquid crystal molecules in the optical functional layer having refractive index anisotropy. Such an alignment film is formed, for example, by forming a polymer layer such as oriented polyimide or polyvinyl alcohol on a support and then subjecting the polymer layer to an alignment treatment such as a rubbing treatment. be able to. In addition, when rubbing is performed as an alignment process, there is a problem that static electricity and dust are generated on the surface of the alignment film. Therefore, a technique for expressing the alignment regulating force in the alignment film without performing the rubbing process has been studied. ing. One of them is a photo-alignment method in which alignment regulation force (anisotropy) is generated on the surface of the alignment film by irradiating light. An alignment film used for the photo-alignment method is called a photo-alignment film. The photo-alignment method has an advantage that the director direction of the liquid crystal in the optical functional layer can be easily controlled as compared with the rubbing treatment.
なお、このような光配向法には、分子の形状のみを変形させて配向状態を可逆的に変化させる「光異性化」と、分子そのものを変化させる「光反応型」とがある。なお、後者の「光反応型」は、さらに、二量化型、分解型、結合型、及び分解−結合型等に分けられる。 Such photo-alignment methods include “photoisomerization” in which only the molecular shape is deformed to reversibly change the alignment state, and “photoreaction type” in which the molecule itself is changed. The latter “photoreactive type” is further divided into a dimerization type, a decomposition type, a binding type, a decomposition-bonding type, and the like.
上記において説明したような支持体、光配向膜及び光学機能層からなる光学素子においては、光学素子の各層の光学特性が良好であることはもちろん重要であるが、各層間の密着性や各層の耐久性が良好であることも重要である。後者の問題に関しては、例えば、光学素子を構成する光配向膜と光学機能層との間の密着性が悪いと、光学機能層が光配向膜から剥がれやすくなるという問題がある。 In an optical element composed of a support, a photo-alignment film and an optical functional layer as described above, it is of course important that the optical characteristics of each layer of the optical element are good. It is also important that the durability is good. Regarding the latter problem, for example, when the adhesion between the optical alignment film constituting the optical element and the optical functional layer is poor, there is a problem that the optical functional layer is easily peeled off from the optical alignment film.
このような問題を解消するために、従来においては次のような手法が提案されている。特許文献4では、支持体と光配向膜の間に2Gpa未満の押し込み弾性率を示す層を配置することにより応力クラックをなくし、光学機能層の密着性を改善する手法が提案されているが、この手法は、光配向膜と光学機能層を直接密着させるものではなく、実用的には不十分である。
そこで本発明は、前記した従来技術の問題点を解決し、光照射により配向規制力を発現させることが可能な光配向膜と、液晶性化合物を含んでなる光学機能層を備えた光学素子であって、光配向膜と光学機能層との間の密着性を高めるとともに各層の耐久性を向上させることができる光学素子を提供することを目的とする。 Therefore, the present invention solves the above-mentioned problems of the prior art and is an optical element including a photo-alignment film capable of developing an alignment regulating force by light irradiation and an optical functional layer containing a liquid crystalline compound. Then, it aims at providing the optical element which can improve the adhesiveness between a photo-alignment film and an optical function layer, and can improve the durability of each layer.
前記した課題を解決するために本発明の光学素子は、少なくとも支持体、光配向膜、及び光学機能層を含む光学素子であって、該光配向膜は、光二量化可能な基を有する化合物を含む光配向膜形成用組成物を用いて形成されたものであり、該光学機能層は、光学機能層形成用組成物を用いて形成されたものであり、該光学機能層形成用組成物は、1種類以上の化合物を含み、何れかの化合物において光二量化可能な基、エチレン性不飽和結合、及び液晶性の何れか1種類以上を有し、且つ、組成物全体として、光二量化可能な基、エチレン性不飽和結合及び液晶性を有することを特徴とする。 In order to solve the above-described problems, an optical element of the present invention is an optical element including at least a support, a photo-alignment film, and an optical functional layer, and the photo-alignment film includes a compound having a group capable of photodimerization. The optical functional layer is formed using the optical functional layer forming composition, and the optical functional layer forming composition is formed using the optical alignment layer forming composition. One or more compounds are included, and any compound has at least one of a group capable of photodimerization, an ethylenically unsaturated bond, and liquid crystallinity, and the composition as a whole can be photodimerized. It has a group, an ethylenically unsaturated bond, and liquid crystallinity.
本発明によれば、光配向膜形成用組成物と光学機能層形成用組成物が共に、光二量化可能な基を有する化合物を含んでいるため光配向膜と光学機能層の親和性が高く、光配向膜と光学機能層の界面における密着性を向上させることができる。 According to the present invention, both the composition for forming a photo-alignment film and the composition for forming an optical functional layer contain a compound having a group capable of photodimerization, so the affinity between the photo-alignment film and the optical functional layer is high, Adhesion at the interface between the photo-alignment film and the optical functional layer can be improved.
図1に、本発明の光学素子の基本的な層構成の1例を示す。図1において、1は支持体、2は支持体1上に形成された光配向膜、3は光配向膜2上に形成された光学機能層である。図2に、本発明の光学素子の基本的な層構成のさらに別の1例を示す。図2の光学素子は、図1の光学素子において、支持体1と光配向膜2との間に、バリヤ層4を設けたものである。これらの層構成の光学素子には、位相差板、偏光素子、ディスプレイ用カラーフィルターが挙げられる。 FIG. 1 shows an example of a basic layer structure of the optical element of the present invention. In FIG. 1, 1 is a support, 2 is a photo-alignment film formed on the support 1, and 3 is an optical functional layer formed on the photo-alignment film 2. FIG. 2 shows still another example of the basic layer structure of the optical element of the present invention. The optical element of FIG. 2 is obtained by providing a barrier layer 4 between the support 1 and the photo-alignment film 2 in the optical element of FIG. Examples of the optical element having these layer structures include a retardation plate, a polarizing element, and a color filter for display.
本発明の光学素子において、光配向膜に使用される光配向膜形成用組成物と、光学機能層に使用される光学機能層形成用組成物は、各組成物の種類によって、次の組み合わせが挙げられる。 In the optical element of the present invention, the composition for forming a photo-alignment film used for the photo-alignment film and the composition for forming an optical function layer used for the optical function layer have the following combinations depending on the type of each composition. Can be mentioned.
(1)光配向膜形成用組成物に、光二量化可能な基を有する化合物が含まれ、一方、光学機能層形成用組成物に、一分子中に光二量化可能な基とエチレン性不飽和結合を有する液晶性化合物が含まれる。 (1) The composition for forming a photo-alignment film includes a compound having a group capable of photodimerization, while the composition for forming an optical functional layer includes a group capable of photodimerization and an ethylenically unsaturated bond in one molecule. Liquid crystalline compounds having
(2)光配向膜形成用組成物に、光二量化可能な基を有する化合物が含まれ、一方、光学機能層形成用組成物に、一分子中に光二量化可能な基とエチレン性不飽和結合を有する化合物、及び、エチレン性不飽和結合を複数有する液晶性化合物が含まれる。 (2) The composition for forming a photo-alignment film includes a compound having a group capable of photodimerization, while the composition for forming an optical functional layer includes a group capable of photodimerization and an ethylenically unsaturated bond in one molecule. And a liquid crystalline compound having a plurality of ethylenically unsaturated bonds.
(3)光配向膜形成用組成物に、光二量化可能な基を有する化合物が含まれ、一方、光学機能層形成用組成物に、一分子中に光二量化可能な基とエチレン性不飽和結合を有する液晶性化合物、及び、エチレン性不飽和結合を複数有する液晶性化合物が含まれる。 (3) A compound having a group capable of photodimerization is included in the composition for forming a photoalignment film, while a group capable of photodimerization and an ethylenically unsaturated bond in one molecule are included in the composition for forming an optical functional layer. And a liquid crystal compound having a plurality of ethylenically unsaturated bonds.
〈光学機能層〉
本発明の光学素子における光学機能層に使用される光学機能層形成用組成物には次の種類が挙げられる。
<Optical function layer>
Examples of the composition for forming an optical functional layer used for the optical functional layer in the optical element of the present invention include the following types.
(1)一分子中に光二量化可能な基とエチレン性不飽和結合を有する液晶性化合物を含む光学機能層形成用組成物。 (1) A composition for forming an optical functional layer comprising a liquid crystalline compound having a photodimerizable group and an ethylenically unsaturated bond in one molecule.
(2)一分子中に光二量化可能な基とエチレン性不飽和結合を有する化合物、及び、エチレン性不飽和結合を複数有する液晶性化合物を含む光学機能層形成用組成物。 (2) A composition for forming an optical functional layer comprising a compound having a photodimerizable group and an ethylenically unsaturated bond in one molecule and a liquid crystalline compound having a plurality of ethylenically unsaturated bonds.
(3)一分子中に光二量化可能な基とエチレン性不飽和結合を有する液晶性化合物、及び、エチレン性不飽和結合を複数有する液晶性化合物を含む光学機能層形成用組成物。 (3) A composition for forming an optical functional layer comprising a liquid crystalline compound having a photodimerizable group and an ethylenically unsaturated bond in one molecule, and a liquid crystalline compound having a plurality of ethylenically unsaturated bonds.
光二量化可能な基としては、シンナメート、クマリン、カルコン、ベンジリデンフタルイミジン、ベンジリデンアセトフェノン、ジフェニルアセチレン、スチルバゾール、ウラシル、キノリノン、チミン、マレインイミド、シンナミリデン酢酸、及びその誘導体などが挙げられる。 Examples of the group capable of photodimerization include cinnamate, coumarin, chalcone, benzylidenephthalimidine, benzylideneacetophenone, diphenylacetylene, stilbazole, uracil, quinolinone, thymine, maleimide, cinnamylideneacetic acid, and derivatives thereof.
エチレン性不飽和結合を有する化合物には、アクリレート類、メタクリレート類、ビニルオキシ類、ビニルエステル類、スチレン類、フマル酸エステル類、マイレン酸エステル類等が挙げられる。 Examples of the compound having an ethylenically unsaturated bond include acrylates, methacrylates, vinyloxys, vinyl esters, styrenes, fumaric acid esters, and maleic acid esters.
本発明に用いられる光学機能層形成用組成物に含まれる液晶性化合物は、ネマチック規則性、スメクチック規則性、又はコレステリック規則性を有していればよく、光学機能層に含まれる液晶として重合性低分子液晶又は高分子液晶のどちらでもよい。本発明に使用される液晶性化合物においては棒状構造及びディスコティック構造を有する液晶分子が好ましい。 The liquid crystalline compound contained in the composition for forming an optical functional layer used in the present invention only needs to have nematic regularity, smectic regularity, or cholesteric regularity, and is polymerizable as a liquid crystal contained in the optical functional layer. Either low molecular liquid crystal or high molecular liquid crystal may be used. In the liquid crystalline compound used in the present invention, liquid crystal molecules having a rod-like structure and a discotic structure are preferable.
エチレン性不飽和結合を有する液晶性化合物には、アクリレート基、メタクリレート基、ビニルオキシ基を有する液晶性化合物があり、例えば、特開2000−98133号公報、特開2002−69450号公報に記載の液晶性化合物が好適に使用できる。 Examples of the liquid crystalline compound having an ethylenically unsaturated bond include liquid crystalline compounds having an acrylate group, a methacrylate group, and a vinyloxy group. For example, the liquid crystal described in JP 2000-98133 A and JP 2002-69450 A Can be preferably used.
アクリレート基、メタクリレート基、ビニルオキシ基を有する液晶性化合物の一例としては、例えば、下記一般式(1)〜(7)のものが挙げられる。 As an example of the liquid crystalline compound having an acrylate group, a methacrylate group, or a vinyloxy group, for example, those having the following general formulas (1) to (7) may be mentioned.
一分子中に光二量化可能な基とエチレン性不飽和結合を有する化合物としては、例えば、アクリレート基、メタクリレート基を有する化合物として、下記の一般式(8)〜(9)で表される化合物が挙げられる。 Examples of the compound having a photodimerizable group and an ethylenically unsaturated bond in one molecule include compounds represented by the following general formulas (8) to (9) as compounds having an acrylate group and a methacrylate group. Can be mentioned.
(R1 は水素、又はメチル基を示し、lは0又は1を示す。
Zは、下記の一般式(10)で表される化合物である。
(R 1 represents hydrogen or a methyl group, and l represents 0 or 1.
Z is a compound represented by the following general formula (10).
m、uは1/12の整数であり、rは0〜12の整数である。n、p、q、tは0又は1である。Lはnone、−COO−、−OCO−、−N=N−又は−C=C−を示す。R3 〜R7 は水素、 m and u are integers of 1/12, and r is an integer of 0 to 12. n, p, q, and t are 0 or 1. L represents none, —COO—, —OCO—, —N═N— or —C═C—. R 3 to R 7 are hydrogen,
、−O(CH2)v −O−W、又は−O−CO−Wであり、少なくともR3 〜R7 のうち一つは−O(CH2)v −O−W、又は−O−CO−Wである。vは1〜12の整数である。Wは、下記の各式で表される構造から選ばれる。 , —O (CH 2 ) v —O—W, or —O—CO—W, and at least one of R 3 to R 7 is —O (CH 2 ) v —O—W, or —O—. CO-W. v is an integer of 1-12. W is selected from structures represented by the following formulas.
R8 〜R18は水素、ハロゲン、CN基、アルキル基、又はメトキシ基などのアルキルオキシ基、又はそれらをフッ化した基を示し、R19、R20はメチル基、エチル基などのアルキル基、又はそれらをフッ化した基を示す。) R 8 to R 18 represent hydrogen, halogen, CN group, alkyl group, alkyloxy group such as methoxy group, or a group obtained by fluorinating them, and R 19 and R 20 are alkyl groups such as methyl group and ethyl group. Or a group obtained by fluorinating them. )
式(8)、(9)で表される一分子中に光二量化可能な基とエチレン性不飽和結合を有する化合物のうち、液晶性化合物としては、例えば、4’−シンナモイル−4−ビフェニリロキシエチルアクリレート、4’−シンナモイル−4−ビフェニリロキシヘキシルアクリレート、7−〔4−(6−(メタクリロイルオキシ)ヘキシルオキシ)ベンゾイルオキシ〕クマリン、4−メトキシ−フェニル 4−〔6−(2−メタクリロイルオキシ)ヘキシルオキシ〕ベンゾエート、(E)−5−〔4−(2−メトキシカルボニルビニル)ベンゾイルオキシ〕−2−(4−プロピルベンゾイルオキシ)安息香酸11−(2−メタクリロイルオキシ)ウンデシルエステルなどが挙げられる。 Of the compounds having a photodimerizable group and an ethylenically unsaturated bond in one molecule represented by the formulas (8) and (9), examples of the liquid crystalline compound include 4′-cinnamoyl-4-biphenylyl. Roxyethyl acrylate, 4'-cinnamoyl-4-biphenylyloxyhexyl acrylate, 7- [4- (6- (methacryloyloxy) hexyloxy) benzoyloxy] coumarin, 4-methoxy-phenyl 4- [6- (2- (Methacryloyloxy) hexyloxy] benzoate, (E) -5- [4- (2-methoxycarbonylvinyl) benzoyloxy] -2- (4-propylbenzoyloxy) benzoic acid 11- (2-methacryloyloxy) undecyl ester Etc.
光学機能層形成用組成物中の液晶性化合物と非液晶性化合物との質量比は、60/40以上100/0以内であることが好ましい。液晶性化合物と非液晶性化合物の質量比が60/40未満であると液晶性化合物の配向が乱れ、ヘイズが高くなる。 The mass ratio of the liquid crystal compound to the non-liquid crystal compound in the composition for forming an optical functional layer is preferably 60/40 or more and 100/0 or less. When the mass ratio of the liquid crystal compound to the non-liquid crystal compound is less than 60/40, the alignment of the liquid crystal compound is disturbed and the haze is increased.
本発明に用いられる光学機能層形成用組成物には、上記成分の他に溶剤、光重合開始剤、さらに、界面活性剤、レベリング剤、重合禁止剤等の添加剤を用いることができる。 In the composition for forming an optical functional layer used in the present invention, in addition to the above components, additives such as a solvent, a photopolymerization initiator, a surfactant, a leveling agent, and a polymerization inhibitor can be used.
光重合開始剤:
本発明に係る光学機能層形成用組成物は光重合開始剤を含む。光重合開始剤は、液晶性化合物、非液晶性化合物の重合性基の種類及び量に合わせて、光ラジカル重合開始剤、光カチオン重合開始剤等の中から適宜選択して用いる。
Photopolymerization initiator:
The composition for forming an optical functional layer according to the present invention contains a photopolymerization initiator. The photopolymerization initiator is appropriately selected from a radical photopolymerization initiator, a photocationic polymerization initiator, and the like according to the type and amount of the polymerizable group of the liquid crystalline compound or the non-liquid crystalline compound.
光ラジカル重合開始剤としては、ベンジル、ベンゾインイソブチルエーテル、ベンゾインイソプロピルエーテル、ベンゾフェノン、ベンゾイル安息香酸、ベンゾイル安息香酸メチル、4−ベンゾイル−4’−メチルジフェニルサルファイド、ベンジルメチルケタール、ジメチルアミノメチルベンゾエート、2−n−ブトキシエチル−4−ジメチルアミノベンゾエート、p−ジメチルアミノ安息香酸イソアミル、3,3’−ジメチル4−メトキシベンゾフェノン、メチロベンゾイルフォーメート、2−メチル−1−(4−(メチルチオ)フェニル)−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オン、1−(4−ドデシルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、2−クロロチオキサントン、2,4−ジエチルチオキサントン、2,4−ジエチルチオキサントン、2,4−ジイソプロピルチオキサントン、2,4−ジメチルチオキサントン、イソプロピルチオキサントン、1−クロロ−4−プロキシチオキサントン等を挙げることができる。なお、光重合開始剤のほかに、増感剤を本発明の目的が損なわない範囲で添加することもできる。 Examples of the radical photopolymerization initiator include benzyl, benzoin isobutyl ether, benzoin isopropyl ether, benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, 4-benzoyl-4′-methyldiphenyl sulfide, benzylmethyl ketal, dimethylaminomethylbenzoate, 2 -N-butoxyethyl-4-dimethylaminobenzoate, isoamyl p-dimethylaminobenzoate, 3,3'-dimethyl-4-methoxybenzophenone, methylobenzoyl formate, 2-methyl-1- (4- (methylthio) phenyl ) -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 1- (4-dodecylphenyl) -2-hydroxy- 2-me Rupropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropane-1- On, 2-chlorothioxanthone, 2,4-diethylthioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 1-chloro-4-proxythioxanthone Can do. In addition to the photopolymerization initiator, a sensitizer can be added within a range that does not impair the object of the present invention.
光カチオン重合開始剤としては、スルホン酸エステル、イミドスルホネート、ジアルキル−4−ヒドロキシスルホニウム塩、アリールスルホン酸−p−ニトロベンジルエステル、シラノール−アルミニウム錯体、(η6 −ベンゼン)(η5 −シクロペンタジエニル)鉄(II)等が例示され、さらに具体的には、ベンゾイントシレート、2,5−ジニトロベンジルトシレート、N−トシフタル酸イミド等が挙げられるが、これらに限定されるものではない。 Photocationic polymerization initiators include sulfonic acid esters, imide sulfonates, dialkyl-4-hydroxysulfonium salts, arylsulfonic acid-p-nitrobenzyl esters, silanol-aluminum complexes, (η 6 -benzene) (η 5 -cyclopenta Dienyl) iron (II) and the like are exemplified, and more specifically, benzoin tosylate, 2,5-dinitrobenzyl tosylate, N-tosiphthalimide and the like are exemplified, but not limited thereto. .
光ラジカル重合開始剤としても、光カチオン重合開始剤としても用いられるものとしては、芳香族ヨードニウム塩、芳香族スルホニウム塩、芳香族ジアゾニウム塩、芳香族ホスホニウム塩、トリアジン化合物、鉄アレーン錯体等が例示され、更に具体的には、ジフェニルヨードニウム、ジトリルヨードニウム、ビス(p−tert−ブチルフェニル)ヨードニウム、ビス(p−クロロフェニル)ヨードニウム等のヨードニウムのクロリド、ブロミド、ホウフッ化塩、ヘキサフルオロホスフェート塩、ヘキサフルオロアンチモネート塩等のヨードニウム塩、トリフェニルスルホニウム、4−tert−ブチルトリフェニルスルホニウム、トリス(4−メチルフェニル)スルホニウム等のスルホニウムのクロリド、ブロミド、ホウフッ化塩、ヘキサフルオロホスフェート塩、ヘキサフルオロアンチモネート塩等のスルホニウム塩、2,4,6−トリス(トリクロロメチル)−1,3,5−トリアジン、2−フェニル−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−メチル−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン等の2,4,6−置換−1,3,5トリアジン化合物等が挙げられるが、これらに限定されるものではない。 Examples of photo radical polymerization initiators and photo cationic polymerization initiators include aromatic iodonium salts, aromatic sulfonium salts, aromatic diazonium salts, aromatic phosphonium salts, triazine compounds, iron arene complexes, etc. More specifically, diphenyliodonium, ditolyliodonium, iodonium chloride such as bis (p-tert-butylphenyl) iodonium, bis (p-chlorophenyl) iodonium, bromide, borofluoride, hexafluorophosphate salt, Iodonium salts such as hexafluoroantimonate salt, chlorides of sulfonium such as triphenylsulfonium, 4-tert-butyltriphenylsulfonium, tris (4-methylphenyl) sulfonium, bromide, borofluoride, hex Sulfonium salts such as fluorophosphate salts and hexafluoroantimonate salts, 2,4,6-tris (trichloromethyl) -1,3,5-triazine, 2-phenyl-4,6-bis (trichloromethyl) -1, 2,4,6-substituted-1,3,5 triazine compounds such as 3,5-triazine, 2-methyl-4,6-bis (trichloromethyl) -1,3,5-triazine, etc. It is not limited to these.
このような光重合開始剤の添加量としては、光学機能層形成用組成物中の光重合性成分に対して、一般的には0.01〜20質量%、好ましくは0.1〜10質量%、より好ましくは、0.5〜5質量%の範囲で添加することができる。 The addition amount of such a photopolymerization initiator is generally 0.01 to 20% by mass, preferably 0.1 to 10% by mass with respect to the photopolymerizable component in the composition for forming an optical functional layer. %, More preferably in the range of 0.5 to 5% by mass.
溶剤:
光学機能層形成用組成物に用いられる溶剤としては、上記液晶性化合物が溶解し、且つ光配向膜の配向性を阻害しなければ特に限定されるものではない。具体的には、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類;ベンゼン、ヘキサン等の炭化水素類;テトラヒドロフラン、1,2−ジメトキシエタン等のエーテル類;クロロホルム、ジクロロメタン等のアルキルハライド類;酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート等のエステル類;ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル等のグライム類;N,N−ジメチルホルムアミド等のアミド類;ジメチルスルホキシド等のスルホキシド類;等が挙げられる。
solvent:
The solvent used in the composition for forming an optical functional layer is not particularly limited as long as the liquid crystalline compound is dissolved and the orientation of the photo-alignment film is not impaired. Specifically, ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; hydrocarbons such as benzene and hexane; ethers such as tetrahydrofuran and 1,2-dimethoxyethane; alkyl halides such as chloroform and dichloromethane; methyl acetate , Esters such as ethyl acetate, propyl acetate, butyl acetate, propylene glycol monomethyl ether acetate; glymes such as diethylene glycol dimethyl ether and triethylene glycol dimethyl ether; amides such as N, N-dimethylformamide; sulfoxides such as dimethyl sulfoxide; Etc.
〈光配向膜〉
本発明における光配向膜は、光二量化反応を用いた光配向法により配向規制力を発現させることが可能な配向膜である。本発明の光学素子における光配向膜を形成するのに使用される光配向膜形成用組成物は、基材上或いは基材上に形成されたバリヤ層上に塗布し、光を照射することにより光二量化反応を起こさせて、硬化することにより、配向規制力が生じる。
<Photo alignment film>
The photo-alignment film in the present invention is an alignment film capable of expressing an alignment regulating force by a photo-alignment method using a photodimerization reaction. The composition for forming a photo-alignment film used for forming the photo-alignment film in the optical element of the present invention is applied on a base material or a barrier layer formed on the base material and irradiated with light. By causing a photodimerization reaction and curing, an alignment regulating force is generated.
本発明における光配向膜は、光二量化可能な基を有する化合物を含む光配向膜形成用組成物を用いて形成するものである。 The photo-alignment film in the present invention is formed using a composition for forming a photo-alignment film containing a compound having a group capable of photodimerization.
光二量化化合物としては、桂皮酸誘導体、クマリン、カルコン、ベンジリデンフタルイミジン、ベンジリデンアセトフェノン、ジフェニルアセチレン、スチルバゾール、スチリルピリジニウム、ウラシル、キノリノン、マレインイミド又はシンナミリデン酢酸誘導体等を有する化合物を挙げることができ、光二量化可能な基を有するポリマーが好ましい。特に桂皮酸誘導体、クマリン、又はカルコンを側鎖に有する(メタ)アクリル系ポリマー又はマレイミド系ポリマーが好ましく用いられる(例えば、特開平9−118717号公報、特表平10−506420号公報、特表2003−505561号公報参照)。 Examples of the photodimerization compounds include compounds having cinnamic acid derivatives, coumarins, chalcones, benzylidenephthalimidines, benzylideneacetophenones, diphenylacetylenes, stilbazoles, styrylpyridiniums, uracils, quinolinones, maleimides or cinnamylidene acetic acid derivatives, Polymers having groups capable of photodimerization are preferred. In particular, a (meth) acrylic polymer or a maleimide polymer having a cinnamic acid derivative, coumarin, or chalcone in the side chain is preferably used (for example, JP-A-9-118717, JP10-506420A, Special Table). 2003-505561).
本発明で好ましく用いられるポリマー中の光二量化可能な基を含むユニットの例を下記の各式に示す。 Examples of units containing a photodimerizable group in the polymer preferably used in the present invention are shown in the following formulas.
(Zは前記一般式(10)で表される化合物である。) (Z is a compound represented by the general formula (10).)
〈支持体〉
支持体の種類は目的とする光学素子の用途に応じて決定されるが、一般的には透明ポリマーフィルム、透明ガラス板等が用いられる。透明とは透過率が80%以上であることを意味する。透明ポリマーフィルムとして一般的には光学的に等方性のポリマーフィルムが用いられ、例としてはトリアセチルセルロースなどのセルロースフィルム、シクロオレフィン系ポリマー、ノルボルネン系ポリマーからなるフィルムが挙げられる。
<Support>
The type of the support is determined according to the intended use of the optical element, but generally a transparent polymer film, a transparent glass plate or the like is used. Transparent means that the transmittance is 80% or more. An optically isotropic polymer film is generally used as the transparent polymer film, and examples thereof include a cellulose film such as triacetyl cellulose, a film made of a cycloolefin polymer, and a norbornene polymer.
液晶表示モードの種類によっては、透明支持体としては光学異方性のポリマーフィルムが用いられる場合もある。光学異方性のポリマーフィルムとしてはポリカーボネート、ポリスルホン、ポリエーテルスルホン、ポリエーテルエーテルケトン、ポリ(メタ)アクリレート、シクロオレフィン系ポリマー、ノルボルネン系ポリマー、セルロースエステル等が用いられる。光学異方性のポリマーフィルムは延伸処理により得ることが一般的である。光学異方性のセルロースエステルフィルムはレタデーション上昇剤の使用、セルロースアセテートの酸化度の低下、冷却溶解法によるフィルムの製造により得られる。 Depending on the type of liquid crystal display mode, an optically anisotropic polymer film may be used as the transparent support. As the optically anisotropic polymer film, polycarbonate, polysulfone, polyethersulfone, polyetheretherketone, poly (meth) acrylate, cycloolefin-based polymer, norbornene-based polymer, cellulose ester, or the like is used. An optically anisotropic polymer film is generally obtained by stretching. An optically anisotropic cellulose ester film can be obtained by using a retardation increasing agent, lowering the oxidation degree of cellulose acetate, and producing the film by a cooling dissolution method.
支持体の厚さは20μm〜500μmであることが好ましい。
支持体と配向膜との密着性を改善するため、支持体に表面処理(例、グロー放電処理、コロナ放電処理、紫外線処理、火炎処理)を実施してもよく、後述するバリヤ層を形成してもよい。
The thickness of the support is preferably 20 μm to 500 μm.
In order to improve the adhesion between the support and the alignment film, the support may be subjected to surface treatment (eg, glow discharge treatment, corona discharge treatment, ultraviolet treatment, flame treatment) to form a barrier layer described later. May be.
〈バリヤ層〉
バリヤ層は支持体がプラスチックである場合に、支持体に含まれている可塑剤等の物質が光配向膜に侵入して配向性能を乱すのを防ぐために、支持体からの物質の侵入をブロックするためのものである。バリヤ層としては、支持体からの物質の侵入をブロックする点で、紫外線及び/又は電子線硬化性樹脂からなるバリヤ層形成樹脂組成物が紫外線又は電子線照射により硬化された層であることが好ましい。
<Barrier layer>
The barrier layer blocks the entry of substances from the support to prevent the plasticizer and other substances contained in the support from entering the photo-alignment film and disturbing the alignment performance when the support is plastic. Is to do. The barrier layer is a layer obtained by curing a barrier layer-forming resin composition made of ultraviolet ray and / or electron beam curable resin by ultraviolet ray or electron beam irradiation in that it blocks the intrusion of substances from the support. preferable.
紫外線又は電子線硬化性樹脂からなるバリヤ層形成用樹脂組成物は、重合可能なビニル基、アリル基、アクリロイル基、メタクリロイル基、イソプロペニル基、エポキシ基、オキセタン基等の重合性基を二つ以上有するもので、紫外線又は電子線に照射により架橋構造または網目構造を形成するものが好ましい。 A resin composition for forming a barrier layer comprising an ultraviolet ray or an electron beam curable resin has two polymerizable groups such as a polymerizable vinyl group, allyl group, acryloyl group, methacryloyl group, isopropenyl group, epoxy group, and oxetane group. What has the above and forms a crosslinked structure or network structure by irradiation to an ultraviolet-ray or an electron beam is preferable.
これら活性基のうちアクリロイル基、メタクリロイル基またはエポキシ基が重合速度、反応性の面から好ましく多官能モノマーまたはオリゴマーが好ましい。例として、紫外線硬化型のポリオールアクリレート類、エポキシアクリレート類、ウレタンアクリレート類、ポリエステルアクリレート類、エポキシ樹脂が挙げられる。これらの樹脂は通常公知の光重合開始剤とともに使用される。塗布乾燥後に揮発する溶媒成分を除いた紫外線及び/又は電子線硬化性樹脂組成物に含まれる光重合開始剤または光増感剤は該組成物の0.5〜5質量%であることが特に好ましい。 Of these active groups, an acryloyl group, a methacryloyl group or an epoxy group is preferred from the viewpoint of polymerization rate and reactivity, and a polyfunctional monomer or oligomer is preferred. Examples include ultraviolet curable polyol acrylates, epoxy acrylates, urethane acrylates, polyester acrylates, and epoxy resins. These resins are usually used together with known photopolymerization initiators. The photopolymerization initiator or photosensitizer contained in the ultraviolet and / or electron beam curable resin composition excluding the solvent component that volatilizes after coating and drying is particularly preferably 0.5 to 5% by mass of the composition. preferable.
中でも、光配向膜との密着性の点で、紫外線硬化型のポリオールアクリレートが特に好ましい。ポリオールアクリレートの具体例としては、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、等の単官能のアクリレートやメタアクリレート;ポリエチレングリコールジ(メタ)アクリレート、トリメチロールエタン(トリ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート、トリメチロールプロパントリ(アクリロイルオキシプロピル)エーテル、トリ(アクリロイルオキシエチル)イソシアヌレート、ジ(アクリロイルオキシエチル)イソシアヌレート、グリセリンやトリメチロールエタン等の多官能アルコールにエチレンオキサイドやプロピレンオキサイドを付加させた後(メタ)アクリレート化したもの等を挙げることができる。 Among these, ultraviolet curable polyol acrylate is particularly preferable in terms of adhesion to the photo-alignment film. Specific examples of the polyol acrylate include monofunctional acrylates and methacrylates such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, and phenoxyethyl (meth) acrylate; polyethylene glycol di (meth) acrylate, Methylolethane (tri) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, hexanediol di (meth) acrylate, tri Methylolpropane tri (acryloyloxypropyl) ether, tri (acryloyloxyethyl) isocyanurate, di (acrylo) Ruokishiechiru) isocyanurate, may be mentioned polyfunctional alcohol after adding ethylene oxide or propylene oxide (meth) were acrylated such as glycerin and trimethylol ethane.
紫外線及び/又は電子線硬化性樹脂が紫外線又は電子線照射により硬化された層の硬化後の膜厚は、0.05μm以上30μm以下が適当で、好ましくは、0.1〜15μmである。乾燥膜厚が厚すぎると光学素子がフィルム上であるときにカールしてしまうことがある。 The film thickness after curing of the layer obtained by curing the ultraviolet ray and / or electron beam curable resin by ultraviolet ray or electron beam irradiation is suitably 0.05 μm or more and 30 μm or less, and preferably 0.1 to 15 μm. If the dry film thickness is too thick, the optical element may curl when it is on the film.
支持体が未処理のトリアセチルセルロースの場合には、ペンタエリスリトールトリアクリレート、ジ(アクリロイルオキシエチル)イソシアヌレート、または1,6−ヘキサンジオールジアクリレートを少なくとも含む紫外線及び/又は電子線硬化樹脂であることが支持体との密着性の点で好ましい。 When the support is untreated triacetyl cellulose, it is an ultraviolet and / or electron beam curable resin containing at least pentaerythritol triacrylate, di (acryloyloxyethyl) isocyanurate, or 1,6-hexanediol diacrylate. It is preferable in terms of adhesion to the support.
〈光学素子の製造方法〉
本発明の光学素子の好ましい製造方法の例を次に説明する。必要な場合に、支持体上にバリヤ層形成用樹脂組成物を塗布し、紫外線又は電子線に照射により架橋構造または網目構造を形成して硬化させる。次に、光配向膜形成用樹脂組成物を塗布して乾燥させ、紫外線、特に、偏光紫外線を照射することにより配向規制力を生じさせた光配向膜を形成する。次いで、光学機能層形成用樹脂組成物を塗布、乾燥し、液晶相形成温度迄加熱した後、紫外線照射又は加熱による重合を行わせて、光配向膜の配向規制力により、液晶分子が配向した光学機能層を形成する。
<Method for manufacturing optical element>
Next, an example of a preferable method for producing the optical element of the present invention will be described. If necessary, a resin composition for forming a barrier layer is applied on a support, and a crosslinked structure or a network structure is formed by irradiation with ultraviolet rays or electron beams and cured. Next, the resin composition for forming a photo-alignment film is applied and dried, and a photo-alignment film in which an alignment regulating force is generated by irradiating ultraviolet rays, particularly polarized ultraviolet rays, is formed. Next, the optical functional layer-forming resin composition was applied, dried, heated to the liquid crystal phase formation temperature, and then polymerized by ultraviolet irradiation or heating, and the liquid crystal molecules were aligned by the alignment regulating force of the photo-alignment film. An optical functional layer is formed.
〔実施例1〕
(バリヤ層の作製)
ペンタエリスリトールトリアクリレート(PET−30:商品名、日本化薬社製)40質量部、光重合開始剤イルガキュア184(商品名、チバスペシャリティーケミカルズ社製)2質量部、メチルエチルケトン29質量部、トルエン58質量部からなる溶液を、トリアセチルセルロースフィルム(FT−T80UZ:商品名、富士写真フィルム社製)上にバーコートし、80℃で3分間乾燥後、UV照射装置(フュージョンUVシステムズジャパン(株)製、光源:Hバルブ)を用いて窒素雰囲気下30mJ/cm2 の紫外線を照射して膜厚1μmのバリヤ層を作製した。
[Example 1]
(Preparation of barrier layer)
Pentaerythritol triacrylate (PET-30: trade name, manufactured by Nippon Kayaku Co., Ltd.) 40 parts by mass, photopolymerization initiator Irgacure 184 (trade name, manufactured by Ciba Specialty Chemicals) 2 parts by mass, methyl ethyl ketone 29 parts by mass, toluene 58 A solution consisting of parts by mass is bar-coated on a triacetylcellulose film (FT-T80UZ: trade name, manufactured by Fuji Photo Film Co., Ltd.), dried at 80 ° C. for 3 minutes, and then irradiated with a UV irradiation device (Fusion UV Systems Japan Co., Ltd.). A barrier layer having a film thickness of 1 μm was produced by irradiating with 30 mJ / cm 2 of ultraviolet light in a nitrogen atmosphere using a light source: H bulb.
(配向膜の作製)
ポリ〔1−〔2−〔4−〔(E)−2−メトキシカルボニルビニル〕フェノキシ〕エトキシカルボニル〕−1−メチルエチレン〕をシクロペンタノンに溶解し、固形分2%溶液とし、この溶液を前記工程で作製したバリヤ層上にワイヤーバーにて塗工後80℃の温風で2分間加熱乾燥し、乾燥質量0.07g/m2 の膜を得た。そのサンプルに対し、310nmの直線偏光の紫外線を10mJ/cm2 照射した。
(Preparation of alignment film)
Poly [1- [2- [4-[(E) -2-methoxycarbonylvinyl] phenoxy] ethoxycarbonyl] -1-methylethylene] is dissolved in cyclopentanone to form a 2% solids solution. After coating with a wire bar on the barrier layer prepared in the above step, it was heated and dried with hot air at 80 ° C. for 2 minutes to obtain a film having a dry mass of 0.07 g / m 2 . The sample was irradiated with 10 mJ / cm 2 of 310 nm linearly polarized ultraviolet light.
(光学機能層の形成)
下記の式(11)に示される重合性液晶性化合物7質量部、下記の式(12)に示される一分子中に光二量化可能な基とアクリロイル基を有する化合物A3質量部、イルガキュア907(商品名、チバスペシャリティーケミカルズ社製)0.5質量部をメチルエチルケトン/トルエン=1/3混合溶剤に溶解し、固形分10%溶液として、光学機能層作製用溶液を得た。この溶液を前記工程で作製した光配向膜上にワイヤーバーにて塗工し、50℃で1分加熱、さらに95℃で2分間加熱して液晶を配向させた後、UV照射装置(フュージョンUVシステムズジャパン(株)製、光源:Hバルブ)を用いて窒素雰囲気下300mJ/cm2 の紫外線を照射して塗膜を硬化させた。これにより、配向膜上にネマチック液晶層が形成され、最終的に、本実施例1に係る光学素子が製造された。
(Formation of optical functional layer)
7 parts by mass of a polymerizable liquid crystalline compound represented by the following formula (11), 3 parts by mass of a compound A having a photodimerizable group and an acryloyl group in one molecule represented by the following formula (12), Irgacure 907 (product) 0.5 parts by mass (manufactured by Ciba Specialty Chemicals Co., Ltd.) was dissolved in a mixed solvent of methyl ethyl ketone / toluene = 1/3 to obtain a solution for preparing an optical functional layer as a 10% solid content solution. This solution was coated on the photo-alignment film prepared in the above step with a wire bar, heated at 50 ° C. for 1 minute, and further heated at 95 ° C. for 2 minutes to align the liquid crystal, and then the UV irradiation device (fusion UV) The coating film was cured by irradiating 300 mJ / cm 2 of ultraviolet light under a nitrogen atmosphere using a system Japan Co., Ltd. light source: H bulb. Thereby, a nematic liquid crystal layer was formed on the alignment film, and finally the optical element according to Example 1 was manufactured.
(密着性の評価)
JIS−K−5400に準拠した碁盤目試験を行った。具体的にはネマチック液晶層塗布面上に1mm間隔で縦、横に11本の切れ目をいれ、1mm角の碁盤目を100個つくった。この上にセロハンテープを貼り付け、90度の角度で素早く剥がした。剥がれずに残った碁盤目は80個であり、密着性が優れていた。
(Evaluation of adhesion)
A cross cut test according to JIS-K-5400 was performed. Specifically, 11 cuts were made vertically and horizontally at intervals of 1 mm on the coated surface of the nematic liquid crystal layer to make 100 1 mm square grids. A cellophane tape was affixed on this and peeled off quickly at an angle of 90 degrees. The number of grids remaining without peeling was 80, and the adhesion was excellent.
(ヘイズの評価)
本光学素子はディスプレイに使用するため、ヘイズ値が低いことが要求される。ヘイズ値は、液晶層の配向性が悪い場合に高くなる傾向がある。濁度計NDH2000(商品名、日本電色工業(株)製)にてヘイズ値を測定したところ、ヘイズ値0.4%と良好であった。
(Evaluation of haze)
Since this optical element is used for a display, a low haze value is required. The haze value tends to increase when the orientation of the liquid crystal layer is poor. When the haze value was measured with a turbidimeter NDH2000 (trade name, manufactured by Nippon Denshoku Industries Co., Ltd.), the haze value was as good as 0.4%.
〔実施例2〕
前記式(11)に示される重合性液晶性化合物5質量部、前記式(12)に示される一分子中に光二量化可能な基とアクリロイル基を有する化合物A5質量部、イルガキュア907(商品名、チバスペシャリティーケミカルズ社製)0.5質量部をメチルエチルケトン/トルエン=1/3混合溶剤に溶解し、固形分10%溶液を光学機能層作製用溶液とすること以外は前記実施例1と同様にして光学素子を作製し、密着性・ヘイズを評価した。剥がれずに残った碁盤目は95個と密着性は良好であったが、ヘイズ値は2%と高かった。
[Example 2]
5 parts by mass of a polymerizable liquid crystalline compound represented by the formula (11), 5 parts by mass of a compound A having a photodimerizable group and an acryloyl group in one molecule represented by the formula (12), Irgacure 907 (trade name, (Ciba Specialty Chemicals) 0.5 parts by mass is dissolved in a mixed solvent of methyl ethyl ketone / toluene = 1/3, and a 10% solid content solution is used as an optical functional layer preparation solution in the same manner as in Example 1 above. An optical element was prepared, and adhesion and haze were evaluated. The remaining grids without peeling off were 95 and the adhesion was good, but the haze value was as high as 2%.
〔実施例3〕
前記式(11)に示される重合性液晶性化合物7質量部、下記の式(13)に示される一分子中に光二量化可能な基とアクリロイル基を有する化合物B3質量部、イルガキュア907(商品名、チバスペシャリティーケミカルズ社製)0.5質量部をメチルエチルケトン/トルエン=1/3混合溶剤に溶解し、固形分10%溶液を光学機能層作製用溶液とすること以外は前記実施例1と同様にして光学素子を作製し、密着性・ヘイズを評価した。剥がれずに残った碁盤目は80個と密着性は良好であり、ヘイズ値も0.4%と良好であった。
Example 3
7 parts by mass of a polymerizable liquid crystalline compound represented by the formula (11), 3 parts by mass of a compound B having an acryloyl group and a photodimerizable group represented by the following formula (13), Irgacure 907 (trade name) The same as Example 1 except that 0.5 parts by mass is dissolved in a mixed solvent of methyl ethyl ketone / toluene = 1/3 and a 10% solid content solution is used as a solution for preparing an optical functional layer. Thus, an optical element was produced, and adhesion and haze were evaluated. The 80 grids remaining without peeling off had good adhesion, and the haze value was also good at 0.4%.
〔比較例1〕
前記式(11)に示される重合性液晶性化合物10質量部、イルガキュア907(商品名、チバスペシャリティーケミカルズ社製)0.5質量部をメチルエチルケトン/トルエン=1/3混合溶剤に溶解し、固形分10%溶液を光学機能層作製用溶液とすること以外は前記実施例1と同様にして光学素子を作製し、密着性・ヘイズを評価した。剥がれずに残った碁盤目は0個であり密着性が悪かった。ヘイズ値は0.3%と良好であった。
[Comparative Example 1]
10 parts by mass of the polymerizable liquid crystalline compound represented by the formula (11) and 0.5 part by mass of Irgacure 907 (trade name, manufactured by Ciba Specialty Chemicals) are dissolved in a mixed solvent of methyl ethyl ketone / toluene = 1/3 to obtain a solid. An optical element was prepared in the same manner as in Example 1 except that a 10% solution was used as a solution for preparing an optical functional layer, and adhesion and haze were evaluated. The number of grids remaining without peeling was zero and the adhesion was poor. The haze value was as good as 0.3%.
本発明の光学素子は、光配向膜と光学機能層との密着性に優れるため、耐久性に優れる。本発明の光学素子は、例えば、位相差板、偏光子、ディスプレイ用のカラーフィルター等に有用である。 The optical element of the present invention is excellent in durability because of excellent adhesion between the photo-alignment film and the optical functional layer. The optical element of the present invention is useful for, for example, a retardation plate, a polarizer, a color filter for display, and the like.
1 支持体
2 光配向膜
3 光学機能層
4 バリヤ層
DESCRIPTION OF SYMBOLS 1 Support body 2 Optical alignment film 3 Optical function layer 4 Barrier layer
Claims (5)
該光配向膜は、光二量化可能な基を有する化合物を含む光配向膜形成用組成物を用いて形成されたものであり、
該光学機能層は、光学機能層形成用組成物を用いて形成されたものであり、該光学機能層形成用組成物は、1種類以上の化合物を含み、何れかの化合物において光二量化可能な基、エチレン性不飽和結合、及び液晶性の何れか1種類以上を有し、且つ、組成物全体として、光二量化可能な基、エチレン性不飽和結合及び液晶性を有することを特徴とする光学素子。 An optical element including at least a support, a photo-alignment film, and an optical functional layer,
The photo-alignment film is formed using a composition for forming a photo-alignment film containing a compound having a photodimerizable group,
The optical functional layer is formed using a composition for forming an optical functional layer, and the composition for forming an optical functional layer includes one or more compounds, and can be photodimerized in any compound. An optical group having at least one of a group, an ethylenically unsaturated bond, and liquid crystallinity, and having a photodimerizable group, an ethylenically unsaturated bond, and liquid crystallinity as a whole composition element.
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Cited By (3)
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JP2013518296A (en) * | 2010-01-22 | 2013-05-20 | エルジー・ケム・リミテッド | Adhesive film for alignment treatment of photo-alignment film |
JP2013530414A (en) * | 2010-11-10 | 2013-07-25 | エルジー・ケム・リミテッド | Optical element |
JP2014156465A (en) * | 2011-05-31 | 2014-08-28 | Dic Corp | Cinnamic acid derivative and polymer of the same, and liquid crystal alignment layer comprising cured product of the same |
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JP2004139084A (en) * | 2002-10-17 | 2004-05-13 | Eastman Kodak Co | Optical compensator |
JP2005173547A (en) * | 2003-07-31 | 2005-06-30 | Dainippon Ink & Chem Inc | Manufacturing method of optical anisotropic body |
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JP2004139084A (en) * | 2002-10-17 | 2004-05-13 | Eastman Kodak Co | Optical compensator |
JP2005173547A (en) * | 2003-07-31 | 2005-06-30 | Dainippon Ink & Chem Inc | Manufacturing method of optical anisotropic body |
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JP2013518296A (en) * | 2010-01-22 | 2013-05-20 | エルジー・ケム・リミテッド | Adhesive film for alignment treatment of photo-alignment film |
JP2013530414A (en) * | 2010-11-10 | 2013-07-25 | エルジー・ケム・リミテッド | Optical element |
JP2014156465A (en) * | 2011-05-31 | 2014-08-28 | Dic Corp | Cinnamic acid derivative and polymer of the same, and liquid crystal alignment layer comprising cured product of the same |
US9939555B2 (en) | 2011-05-31 | 2018-04-10 | Dic Corporation | Cinnamic acid derivative, polymer thereof, and liquid crystal alignment layer comprising cured product thereof |
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