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JP2005007338A5
JP2005007338A5 JP2003176037A JP2003176037A JP2005007338A5 JP 2005007338 A5 JP2005007338 A5 JP 2005007338A5 JP 2003176037 A JP2003176037 A JP 2003176037A JP 2003176037 A JP2003176037 A JP 2003176037A JP 2005007338 A5 JP2005007338 A5 JP 2005007338A5
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flocculant
injection rate
average analysis
stock solution
area
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JP2005007338A (en
JP4238983B2 (en
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Claims (12)

凝集混和槽(5)の原液中に凝集剤を添加して懸濁物質のフロックを形成させ、その原液を脱水機(12)に供給する汚泥処理装置において、脱水機(12)に原液を供給する原液供給管(13)中のフロックの大きさを撮影し、輝度信号を電気信号に変換させ、電気信号からフロックの大きさを2値化させると共に、フロックの2値画像からのフロック1個当たりの平均面積を計算し、その平均解析面積とあらかじめ設定したフロックの基準面積を比較して適正値を計算し、フロックの形成状況に基づき比例設定値の凝集剤注入率を制御することを特徴とする凝集剤注入制御方法。  In the sludge treatment apparatus that adds flocculant to the stock solution in the coagulation mixing tank (5) to form suspended substance flocs and supplies the stock solution to the dehydrator (12), the stock solution is supplied to the dehydrator (12). The size of the floc in the stock solution supply pipe (13) is photographed, the luminance signal is converted into an electric signal, the floc magnitude is binarized from the electric signal, and one floc from the binary image of the floc The average analysis area is calculated, the average analysis area is compared with a preset standard area of flocs, an appropriate value is calculated, and the flocculant injection rate of the proportional setting value is controlled based on the formation state of flocs A control method for injecting the flocculant 上記原液供給管(13)中のフロックを所定時間ごとに撮影し、2値化処理したデータの数回分を平均し、そのフロックの解析面積とあらかじめ設定してある基準面積と比較して適正値を計算し、凝集剤注入ポンプ(9)の回転数を増減させて比例設定値の凝集剤注入率を変更し、数分間後に再測定することを特徴とする請求項1に記載の凝集剤注入制御方法。  The flocs in the stock solution supply pipe (13) are photographed every predetermined time, and the binarized data is averaged for several times, and an appropriate value is compared with the analysis area of the flocs and a preset reference area. The coagulant injection according to claim 1, wherein the coagulant injection rate is changed, the coagulant injection rate of the proportional set value is changed by increasing or decreasing the rotation speed of the coagulant injection pump (9), and remeasured after a few minutes. Control method. 上記原液中に含まれる懸濁物質量の変動に対する凝集剤注入率を変更して、フロックの平均解析面積と基準面積を比較し、平均解析面積が基準面積より大きい時には、凝集剤注入ポンプ(9)の回転数を減少させ、平均解析面積が基準面積の上限値以内に達した時に、現時点での凝集剤注入率を維持すると共に、まだ平均解析面積が基準面積より大きくて、この操作を繰り返して凝集剤注入率が設定した下限値に達した時には、凝集剤注入ポンプ(9)の回転数を維持しながら異常信号を出すことを特徴とする請求項1または2に記載の凝集剤注入制御方法。  The flocculant injection rate for the change in the amount of suspended solids contained in the stock solution is changed, the average analysis area of the floc is compared with the reference area, and when the average analysis area is larger than the reference area, the flocculant injection pump (9 ) When the average analysis area reaches the upper limit of the reference area, the current coagulant injection rate is maintained and the average analysis area is still larger than the reference area, and this operation is repeated. The flocculant injection control according to claim 1 or 2, wherein when the flocculant injection rate reaches a set lower limit value, an abnormal signal is output while maintaining the rotational speed of the flocculant injection pump (9). Method. 上記原液中の懸濁物質量の変動に対する凝集剤注入率を変更して、フロックの平均解析面積と基準面積を比較し、平均解析面積が基準面積より小さい時には、凝集剤注入ポンプ(9)の回転数を増加させ、平均解析面積が基準面積の下限値以内に達した時に、現時点での凝集剤注入率を維持すると共に、まだ平均解析面積が基準面積より小さくて、この操作を繰り返して凝集剤注入率が設定した上限値に達した時には、凝集剤注入ポンプ(9)の回転数を維持しながら異常信号を出すことを特徴とする請求項1乃至3の何れか1項に記載の凝集剤注入制御方法。The flocculant injection rate for the change in the amount of suspended solids in the stock solution is changed, the average analysis area of floc is compared with the reference area, and when the average analysis area is smaller than the reference area, the flocculant injection pump (9) When the rotation speed is increased and the average analysis area reaches within the lower limit of the reference area, the current coagulant injection rate is maintained and the average analysis area is still smaller than the reference area. The agglomeration according to any one of claims 1 to 3, wherein when the agent injection rate reaches a set upper limit, an abnormal signal is output while maintaining the rotational speed of the agglutinating agent injection pump (9). Agent injection control method. 上記脱水機(12)に一定の原液量を供給する時には、フロックの平均解析面積と基準面積を比較し、平均解析面積が基準面積より大きければ、凝集剤注入率を減少させ、平均解析面積が基準面積の上限値以内に達した時には、現時点での凝集剤注入率を維持すると共に、上記操作を繰り返して凝集剤注入率が設定した下限値に達した時には、凝集剤注入ポンプ(9)の回転数を維持しながら異常信号を出すことを特徴とする請求項1または2に記載の凝集剤注入制御方法。  When supplying a constant stock solution amount to the dehydrator (12), the average analysis area of the floc is compared with the reference area. If the average analysis area is larger than the reference area, the injection rate of the flocculant is decreased and the average analysis area is When the upper limit of the reference area is reached, the current coagulant injection rate is maintained, and when the coagulant injection rate reaches the set lower limit by repeating the above operation, the coagulant injection pump (9) 3. The flocculant injection control method according to claim 1, wherein an abnormal signal is output while maintaining the rotational speed. 上記脱水機(12)に一定の原液量を供給する時には、フロックの平均解析面積と基準面積を比較し、平均解析面積が基準面積より小さければ、凝集剤注入率を増加させ、平均解析面積が基準面積の下限値以内に達した時に、現時点での凝集剤注入率を維持すると共に、上記操作を繰り返して凝集剤注入率が設定した上限値に達した時には、凝集剤注入ポンプ(9)の回転数を維持しながら異常信号を出すことを特徴とする請求項1、2、5のいずれか1項に記載の凝集剤注入制御方法。When supplying a certain amount of stock solution to the dehydrator (12), the average analysis area of the floc is compared with the reference area. If the average analysis area is smaller than the reference area, the flocculant injection rate is increased and the average analysis area is When reaching the lower limit of the reference area, the current coagulant injection rate is maintained, and when the coagulant injection rate reaches the upper limit set by repeating the above operation, the coagulant injection pump (9) The flocculant injection control method according to any one of claims 1, 2, and 5, wherein an abnormal signal is output while maintaining the rotational speed. 上記演算したフロックの平均解析面積が基準面積より大きい時には、凝集剤注入率を減少して、同時に凝集混和槽(5)の撹拌機(11)の回転数を増加させ、平均解析面積が基準面積の上限値以内に達した時に、現時点での凝集剤注入率と撹拌機(11)の回転数を維持すると共に、上記操作を繰り返し、凝集剤注入率が設定した下限値に達した時には、凝集剤注入ポンプ(9)と撹拌機(11)の回転数を維持しながら異常信号を出すことを特徴とする請求項1、2、3、5の何れか1項に記載の凝集剤注入制御方法。  When the calculated average analysis area of flocs is larger than the reference area, the flocculant injection rate is decreased, and at the same time, the rotation speed of the stirrer (11) of the agglomeration mixing tank (5) is increased. When the flocculant injection rate and the rotation speed of the stirrer (11) are maintained, the above operation is repeated and the flocculant injection rate reaches the lower limit value set. The flocculant injection control method according to any one of claims 1, 2, 3, and 5, wherein an abnormal signal is output while maintaining the rotation speed of the agent injection pump (9) and the agitator (11). . 上記演算したフロックの解析面積が基準面積より小さい時には、凝集剤注入率を増加させ、同時に凝集混和槽(5)の撹拌機(11)の回転数を減少し、フロックの解析面積が基準面積の下限値以内に達した時に、現時点での凝集剤注入率と撹拌機(11)の回転数を維持すると共に、上記操作を繰りし、凝集剤注入率が設定した上限値に達した時には、凝集剤注入ポンプ(9)と撹拌機(11)の回転数を維持しながら異常信号を出すことを特徴とする請求項1、2、4、6の何れか1項に記載の凝集剤注入制御方法。When the calculated floc analysis area is smaller than the reference area, the flocculant injection rate is increased, and at the same time, the rotation speed of the stirrer (11) of the flocculent mixing tank (5) is decreased. When the value falls within the lower limit, while maintaining the current flocculant injection rate and the rotation speed of the agitator (11), the above operation is repeated, and when the flocculant injection rate reaches the set upper limit , The flocculant injection control method according to any one of claims 1, 2, 4, and 6, wherein an abnormal signal is output while maintaining the rotation speed of the agent injection pump (9) and the agitator (11). . 原液と凝集剤を密閉状の凝集混和槽(5)に供給し、原液中に含まれる懸濁物質のフロックを形成させ、その原液を凝集混和槽(5)のタンク圧で脱水機(12)に供給する原液供給装置において、脱水機(12)に連結した原液供給管(13)に検視窓(14)を設け、検視窓(14)に懸濁物質のフロックの大きさを撮影するテレビカメラ(15)を配設し、撮影したフロック画像を2値化してフロック1個当たりの平均解析面積を積算する演算装置(17)を設けると共に、積算したフロックの平均解析面積とあらかじめ設定した基準面積を比較して、フロックの形成状況に基づき指令信号を発信するシーケンサー比例制御(22)と、指令信号に基づき回転数を制御する凝集剤注入ポンプ(9)を設けたことを特徴とする凝集剤注入制御装置。  The stock solution and the flocculant are supplied to a closed flocculent mixing tank (5) to form a floc of suspended solids contained in the stock solution, and the stock solution is dehydrated by the tank pressure of the flocculent mixing tank (5). In the stock solution supply apparatus to be supplied to the TV, a viewing window (14) is provided in the stock solution supply pipe (13) connected to the dehydrator (12), and the viewing window (14) captures the size of the floc of the suspended substance. (15) is provided, and an arithmetic unit (17) for binarizing the captured flock image and accumulating the average analysis area per floc is provided, and the average analysis area of the accumulated frock and a preset reference area are provided. And a coagulant proportional control (22) for transmitting a command signal based on the state of floc formation and a coagulant injection pump (9) for controlling the rotational speed based on the command signal. Injection Control device. 上記原液中に含まれる懸濁物質量の変動に対する比例設定値の凝集剤注入率を変更し、原液供給管(13)のフロック1個当たりの平均解析面積と基準面積を比較して、凝集剤注入ポンプ(9)の回転数を制御すると共に、シーケンサー比例制御(22)に異常信号装置(23)を併設し、凝集剤注入率の上限値と下限値で異常信号を発信させることを特徴とする請求項9に記載の凝集剤注入制御装置。  The flocculant injection rate of the set value proportional to the fluctuation of the suspended solids contained in the stock solution is changed, and the average analysis area per floc of the stock solution supply pipe (13) is compared with the reference area, and the flocculant The number of revolutions of the infusion pump (9) is controlled, and an abnormal signal device (23) is provided in addition to the sequencer proportional control (22) to transmit an abnormal signal with the upper limit value and the lower limit value of the coagulant injection rate. The flocculant injection control device according to claim 9. 上記脱水機(12)に一定の原液量を供給する時には、原液供給管(13)のフロックの平均解析面積と基準面積を比較し、凝集剤注入ポンプ(9)の回転数を制御すると共に、シーケンサー比例制御(22)に異常信号装置(23)を併設し、凝集剤注入率の上限値と下限値で異常信号を発信させることを特徴とする請求項9に記載の凝集剤注入制御装置。  When supplying a constant amount of stock solution to the dehydrator (12), the average analysis area of the floc of the stock solution supply pipe (13) is compared with the reference area, and the rotational speed of the flocculant injection pump (9) is controlled, The flocculant injection control device according to claim 9, wherein an abnormal signal device (23) is provided in addition to the sequencer proportional control (22), and an abnormal signal is transmitted at an upper limit value and a lower limit value of the flocculant injection rate. 上記フロックの平均解析面積と基準面積を比較して、平均解析面積が基準面積より大きい時には、凝集剤注入ポンプ(9)の回転数を増加させ,同時に凝集混和槽(5)の撹拌機(11)の回転数を減少させると共に、フロックの平均解析面積が基準面積より小さい時には、凝集剤注入ポンプ(9)の回転数を減少させ,同時に、撹拌機(11)の回転数を増加させることを特徴とする請求項9乃至11の何れか1項に記載の凝集剤注入制御装置。  The average analysis area of the floc and the reference area are compared, and when the average analysis area is larger than the reference area, the rotation speed of the flocculant injection pump (9) is increased, and at the same time, the stirrer (11 ), And when the average analysis area of flocs is smaller than the reference area, the rotation speed of the flocculant injection pump (9) is decreased and at the same time the rotation speed of the agitator (11) is increased. The flocculant injection control device according to any one of claims 9 to 11, characterized in that
JP2003176037A 2003-06-20 2003-06-20 Flocculant injection control method and control apparatus therefor Expired - Lifetime JP4238983B2 (en)

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