EP2789960A1 - Method, in particular for determining the condition of a fire-resistant lining of a metallurgical melting vessel - Google Patents
Method, in particular for determining the condition of a fire-resistant lining of a metallurgical melting vessel Download PDFInfo
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- EP2789960A1 EP2789960A1 EP13163565.8A EP13163565A EP2789960A1 EP 2789960 A1 EP2789960 A1 EP 2789960A1 EP 13163565 A EP13163565 A EP 13163565A EP 2789960 A1 EP2789960 A1 EP 2789960A1
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- lining
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Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000002844 melting Methods 0.000 title description 7
- 230000008018 melting Effects 0.000 title description 7
- 230000009970 fire resistant effect Effects 0.000 title 1
- 238000004364 calculation method Methods 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 238000013178 mathematical model Methods 0.000 claims abstract description 5
- 238000004458 analytical method Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 9
- 238000005259 measurement Methods 0.000 claims description 9
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000306 recurrent effect Effects 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000000611 regression analysis Methods 0.000 claims description 2
- 230000008439 repair process Effects 0.000 claims description 2
- 238000013528 artificial neural network Methods 0.000 claims 1
- 238000005094 computer simulation Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000011835 investigation Methods 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 abstract description 2
- 239000000155 melt Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
- F27D21/0021—Devices for monitoring linings for wear
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/44—Refractory linings
- C21C5/445—Lining or repairing the taphole
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
- F27D1/1636—Repairing linings by projecting or spraying refractory materials on the lining
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
- F27D1/1636—Repairing linings by projecting or spraying refractory materials on the lining
- F27D1/1642—Repairing linings by projecting or spraying refractory materials on the lining using a gunning apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
- F27D21/0014—Devices for monitoring temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
- F27D21/0035—Devices for monitoring the weight of quantities added to the charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
- F27D3/1518—Tapholes
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/44—Refractory linings
- C21C2005/448—Lining wear indicators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D2001/0046—Means to facilitate repair or replacement or prevent quick wearing
Definitions
- the invention relates to a method, in particular for determining the state of a refractory lining of a metallurgical vessel, preferably a melting vessel, according to the preamble of claim 1.
- WO 2007/107242 is a method for determining the wall thickness or wear of the lining of a metallurgical melting vessel with a scanner system for contactless detection of the lining surface with determination of the position and orientation of the scanner system and assignment to the position of the melting vessel revealed by the detection of fixed spatial reference points.
- a perpendicular reference system is used and the inclinations of two axes with respect to a horizontal plane are measured by inclination sensors.
- the measurement data of the scanner can be transformed into a perpendicular coordinate system and thus an automated measurement of the respective actual state of the lining of the melting vessel is possible.
- the present invention has the object to provide a method by means of which the durability of the refractory lining of a metallurgical vessel and the process itself can be optimized and manual decisions are reduced or virtually eliminated.
- the method according to the invention provides that data of a respective vessel are comprehensively collected and stored in a data structure, and from all the measured and determined data or parameters a calculation model is created by means of which these data or parameters are determined by calculations and subsequent calculations Analyzes are evaluated.
- the method relates in particular to metallurgical vessels, such as such a vessel 10 as an embodiment in Fig. 1 is shown cut.
- the vessel 10 in the present case is a known converter in steelmaking.
- the vessel 10 consists essentially of a metal housing 15, a refractory lining 12 and gas purging 17, 18, which can be coupled with a gas supply not shown in detail.
- molten metal is treated metallurgically, for example, by a blown, which is not explained in detail.
- a blown which is not explained in detail.
- several such converters are in use in a steelworks at the same time and it is necessary to record the data for each of these converters.
- the method can of course be applied to various metallurgical vessels, such as electric furnace, blast furnace, steel ladle, non-ferrous metal vessel such as aluminum smelting furnace, copper anode furnace or the like.
- the method is characterized by the fact that it can be applied for different containers.
- the refractory linings of all converters and pans in operation can be determined, in which the same melt is first treated in a converter and subsequently poured into steel pans.
- the data divided into groups of a respective vessel 10 are comprehensively collected and stored in a data structure.
- production data group is recorded during the period of use of the respective vessel 10, such as Melt quantity, temperature, composition of the melt or slag and their thickness, tapping times, temperature profile, treatment time and / or metallurgical parameters; like special additives in the melt.
- the above production data is recorded.
- a mathematical model is created from at least part of the measured and determined data or parameters, by means of which these data or parameters are evaluated by calculations and subsequent analyzes.
- the maximum duration of use, the wall thicknesses, the materials and / or the care data of the refractory lining 12 or conversely the process sequences in the treatment of the melt can be optimized. It can sometimes be decided from these analyzes on the further use without or with repairs of the lining. It requires no more or limited to a manual experiential interpretation of the duration of use of the liner 12 and the other sizes to be determined, such as wall thickness, material selection etc ..
- the metallurgical vessel 10 such as a converter, divided into different sections 1 to 10, wherein the upper Gefässteil the sections 1, 2, 8, the side Gefässteil the sections 3, 7, 9 and the vessel bottom, the sections 4, 5, 6 are assigned.
- the data is checked for plausibility after the acquisition, and if one or more values are missing or torn out, these are corrected or deleted. After preferably individually checking the data, these are saved to a merged valid record.
- a reduced number is selected from the measured or determined data or parameters for the recurrent calculations or analyzes, this taking place as a function of empirical values or by calculation methods.
- This selection of the measured or determined data or parameters for the recurring Calculations or analyzes are carried out by means of algorithms, for example a random feature selection.
- the other data obtained but not further utilized are used for statistical purposes or for later recording for the reconstruction of production errors or the like.
- the calculation model is adapted as a further advantage of the invention, by which the wear can be calculated or simulated taking into account the collected and structured data.
- This adapted calculation model is especially suitable for the use of test purposes in order to test out or simulate process sequences and to make targeted changes.
- At least one outlet opening (not shown in greater detail) is laterally provided in vessel 10 in a manner known per se, in which case usually a special tapping with a plurality of refractory sleeves arranged one behind the other is used.
- a special tapping with a plurality of refractory sleeves arranged one behind the other is used.
- the state of this tapping is measured or determined and included in the inventive calculation model.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
Ein Verfahren dient insbesondere zur Bestimmung des Zustandes der feuerfesten Auskleidung eines die Metallschmelze enthaltenden Gefässes (10). Es werden dabei umfassend Pflegedaten, Produktionsdaten, Wandstärken nach dem Einsatz eines Gefässes (10) zumindest bei Stellen mit dem grössten Abnützungsgrad sowie weitere Prozessparameter eines jeweiligen Gefässes (10) gemessen bzw. ermittelt. Sodann werden diese Daten gesammelt und in einer Datenstruktur gespeichert. Daraus wird aus zumindest einem Teil der gemessenen bzw. ermittelten Daten bzw. Parametern ein Rechenmodell erstellt, mittels dem diese Daten bzw. Parameter durch Berechnungen und daraus folgenden Analysen ausgewertet werden. Damit können zusammenhängende bzw. ganzheitliche Ermittlungen und daraus Analysen erfolgen, aus denen Optimierungen sowohl in Bezug auf die Gefässauskleidung als auch auf den gesamten Prozessablauf der Metallschmelze im Gefäss erzielt werden.A method is used in particular for determining the state of the refractory lining of a vessel containing the molten metal (10). Care data, production data, wall thicknesses after the use of a vessel (10) are measured or determined at least at locations with the greatest degree of wear as well as further process parameters of a respective vessel (10). Then these data are collected and stored in a data structure. From this, a mathematical model is created from at least part of the measured or determined data or parameters, by means of which these data or parameters are evaluated by calculations and subsequent analyzes. This can be combined or holistic investigations and analysis done from which optimizations both in terms of the vessel lining and on the entire process flow of the molten metal in the vessel can be achieved.
Description
Die Erfindung betrifft ein Verfahren insbesondere zur Bestimmung des Zustandes einer feuerfesten Auskleidung eines metallurgischen Gefässes, vorzugsweise eines Schmelzgefässes, nach dem Oberbegriff des Anspruches 1.The invention relates to a method, in particular for determining the state of a refractory lining of a metallurgical vessel, preferably a melting vessel, according to the preamble of
Es existieren Berechnungsmethoden für die Auslegung der feuerfesten Auskleidung insbesondere von metallurgischen Schmelzgefässen, bei denen ermittelte Daten bzw. Erfahrungswerte in mathematische Modelle überführt werden. Da mit diesen mathematischen Modellen die effektiven Verschleissmechanismen bei den Einsätzen der metallurgischen Gefässen nicht hinreichend genau erfasst bzw. berücksichtigt werden können, sind die Möglichkeiten für ein rechnerisches Bestimmen der Feuerfestzustellungen sowie der Pflegearbeiten der Auskleidung sehr beschränkt, d.h. dass die Entscheidungen über die Einsatzdauer der Feuerfestauskleidung eines Gefässes, zum Beispiel eines Konverters, nach wie vor manuell getroffen werden müssen.There are calculation methods for the design of the refractory lining, in particular of metallurgical melting vessels, at which determined data or empirical values are converted into mathematical models. Since with these mathematical models, the effective wear mechanisms in the inserts of the metallurgical vessels can not be detected or considered with sufficient accuracy, the possibilities for a computational determination of the refractory linings and the care of the lining are very limited, ie that the decisions on the duration of use of the refractory lining a vessel, such as a converter, still needs to be hit manually.
Bei einem Verfahren gemäss der Druckschrift
Gemäss der Druckschrift
Ausgehend von diesen bekannten Berechnungsmethoden bzw. Messverfahren liegt der vorliegenden Erfindung die Aufgabe zugrunde, ein Verfahren zu schaffen, mittels welchem die Haltbarkeit der feuerfesten Auskleidung eines metallurgischen Gefässes und der Prozess an sich optimiert werden kann und manuelle Entscheidungen dafür reduziert bzw. praktisch eliminiert werden.Based on these known calculation methods or measuring methods, the present invention has the object to provide a method by means of which the durability of the refractory lining of a metallurgical vessel and the process itself can be optimized and manual decisions are reduced or virtually eliminated.
Erfindungsgemäss ist diese Aufgabe nach den Merkmalen des Anspruchs 1 gelöst.According to the invention this object is achieved according to the features of
Das Verfahren nach der Erfindung sieht vor, dass Daten eines jeweiligen Gefässes umfassend gesammelt und in einer Datenstruktur gespeichert werden, und aus all den gemessenen und ermittelten Daten bzw. Parametern ein Rechenmodell erstellt wird, mittels dem diese Daten bzw. Parameter durch Berechnungen und daraus folgenden Analysen ausgewertet werden.The method according to the invention provides that data of a respective vessel are comprehensively collected and stored in a data structure, and from all the measured and determined data or parameters a calculation model is created by means of which these data or parameters are determined by calculations and subsequent calculations Analyzes are evaluated.
Mit diesem erfindungsgemässen Verfahren können bei einem metallurgischen Gefäss nicht nur Messungen für die Feststellung des Istzustandes des Gefässes nach dessen Gebrauch ermittelt werden, sondern es können zusammenhängende bzw. ganzheitliche Ermittlungen und daraus Analysen erfolgen, aus denen Optimierungen sowohl in Bezug auf die Gefässauskleidung als auch auf den gesamten Prozessablauf der in das Gefäss eingefüllten und darin behandelten Schmelze erzielt werden.With this method according to the invention, not only measurements for the determination of the actual state can be made in a metallurgical vessel of the vessel after its use, but it is possible to carry out coherent investigations and analyzes therefrom, from which optimization is achieved both with regard to the vessel lining and to the entire process flow of the melt introduced into the vessel and treated therein.
Weitere vorteilhafte Einzelheiten dieses Verfahrens im Rahmen der Erfindung sind in den abhängigen Ansprüchen definiert.Further advantageous details of this method in the context of the invention are defined in the dependent claims.
Ausführungsbeispiele sowie weitere Vorteile der Erfindung sind nachfolgend anhand einer Zeichnung näher erläutert. Es zeigt:
- Fig. 1
- einen schematischen Längsschnitt eines in Sektoren unterteilten metallurgischen Gefässes.
- Fig. 1
- a schematic longitudinal section of a sectored metallurgical vessel.
Das Verfahren bezieht sich insbesondere auf metallurgische Gefässe, wie ein solches Gefäss 10 als Ausführungsbeispiel in
Die im Betrieb in dieses Gefäss 10 eingefüllte Metallschmelze wird beispielsweise durch ein Blasverfahren metallurgisch behandelt, was nicht näher erläutert ist. Üblicherweise sind in einem Stahlwerk gleichzeitig mehrere solcher Konverter im Einsatz und es sind für jeden dieser Konverter die Daten zu erfassen.The filled during operation in this
Das Verfahren kann selbstverständlich für verschiedene metallurgische Gefässe angewendet werden, wie zum Beispiel für Elektroofen, Hochofen, Stahlpfannen, Gefässe im Bereich von Nichteisenmetallen, wie Aluminium-Schmelzofen, Kupfer-Anodenofen oder dergleichen.The method can of course be applied to various metallurgical vessels, such as electric furnace, blast furnace, steel ladle, non-ferrous metal vessel such as aluminum smelting furnace, copper anode furnace or the like.
Das Verfahren zeichnet sich noch dadurch aus, dass es gleichsam für verschiedene Behälter angewendet werden kann. So können beispielsweise die feuerfesten Auskleidungen aller im Betrieb stehenden Konverter und Pfannen bestimmt werden, bei denen die gleiche Schmelze zuerst in einem Konverter behandelt und nachfolgend in Stahlpfannen umgegossen werden.The method is characterized by the fact that it can be applied for different containers. For example, the refractory linings of all converters and pans in operation can be determined, in which the same melt is first treated in a converter and subsequently poured into steel pans.
Es werden als Erstes die in Gruppen unterteilten Daten eines jeweiligen Gefässes 10 umfassend gesammelt und in einer Datenstruktur gespeichert.First, the data divided into groups of a
Um den Verschleiss als eine Gruppe der innerhalb des Metallgehäuses 15 eingebetteten Gefässauskleidung 12 zu messen, erfolgt dies vorerst bei der in der Regel mit unterschiedlichen Steinen 14, 16 bzw. Wandstärken versehenen neuen Feuerfestzustellung. Dies kann eben durch Messen oder durch das Bekanntsein der vorgegebenen Abmessungen der Steine 14, 16 erfolgen. Zudem werden die Materialien und Materialeigenschaften der verwendeten Steine 14, 16 und der allfällig verwendeten Einspritzmaterialien erfasst.In order to measure the wear as a group of embedded within the
Bei der weiteren als Produktionsdaten bezeichneten Gruppe erfolgt eine Aufzeichnung während der Einsatzdauer des jeweiligen Gefässes 10, wie Schmelzmenge, Temperatur, Zusammensetzung der Schmelze bzw. der Schlacke und deren Dicke, Abstichzeiten, Temperaturverlauf, Behandlungszeit und/oder metallurgische Parameter; wie besondere Zusätze in der Schmelze. Je nach Art des Gefässes werden nur ein Teil oder alle genannten Produktionsdaten aufgezeichnet.In the other designated as production data group is recorded during the period of use of the
Des weiteren erfolgt dann eine Messung der Wandstärken der Auskleidung 12 nach dem Einsatz eines Gefässes 10 zumindest bei den Stellen mit dem grössten Verschleiss, beispielsweise bei den Kontaktstellen der Schlacke bei gefülltem Gefäss, aber vorzugsweise der gesamten Auskleidung 12. Es genügt dabei, wenn die Messung der Wandstärken der Auskleidung 12 nach einer Anzahl von Abstichen durchgeführt wird.Furthermore, then a measurement of the wall thicknesses of the
Es können dann noch weitere Prozessparameter, wie Einfüll- bzw. Abstichart der Metallschmelze in bzw. aus dem Schmelzgefäss ermittelt werden.It can then be determined other process parameters, such as filling or Abstichart the molten metal in or out of the melting vessel.
Erfindungsgemäss wird aus zumindest einem Teil der gemessenen und ermittelten Daten bzw. Parametern ein Rechenmodell erstellt, mittels dem diese Daten bzw. Parameter durch Berechnungen und daraus folgenden Analysen ausgewertet werden.According to the invention, a mathematical model is created from at least part of the measured and determined data or parameters, by means of which these data or parameters are evaluated by calculations and subsequent analyzes.
Durch dieses erfindungsgemässe erstellte Rechenmodell können die maximale Einsatzdauer, die Wandstärken, die Materialien und/oder die Pflegedaten der feuerfesten Auskleidung 12 oder umgekehrt die Prozessabläufe bei der Behandlung der Schmelze optimiert werden. Dabei kann aus diesen Analysen mitunter über die weitere Verwendung ohne oder mit Reparaturen der Auskleidung entschieden werden. Es bedarf nicht mehr oder nur beschränkt einer manuellen erfahrungsmässigen Auslegung der Einsatzdauer der Auskleidung 12 und der andern festzulegenden Grössen, wie Wandstärken, Materialauswahl etc..By means of this created calculation model according to the invention, the maximum duration of use, the wall thicknesses, the materials and / or the care data of the
Zweckmässigerweise wird das metallurgische Gefäss 10, wie zum Beispiel ein Konverter, in verschiedene Sektionen 1 bis 10 unterteilt, wobei dem oberen Gefässteil die Sektionen 1, 2, 8, dem seitlichen Gefässteil die Sektionen 3, 7, 9 und dem Gefässboden die Sektionen 4, 5, 6 zugeordnet sind.Conveniently, the
Mit dem Rechenmodell werden die Sektionen 1 bis 10 einzeln bzw. unabhängig voneinander ausgewertet. Dies hat den Vorteil, dass die unterschiedlichen Belastungen der Auskleidung im Gefässboden, den Seitenwandungen bzw. bei dem oberen Gefässteil entsprechend berücksichtigt werden können.With the
Vor oder während dem Erstellen des Rechenmadells werden die Daten nach der Erfassung hinsichtlich ihrer Plausibilität geprüft und bei Vorliegen eines Fehlens oder Ausreissens eines oder mehrere Werte werden diese jeweils korrigiert oder gelöscht. Nach dem vorzugsweise einzelnen Prüfen der Daten werden diese zu einem zusammengefügten gültigen Datensatz gespeichert.Before or during the compilation of the calculation, the data is checked for plausibility after the acquisition, and if one or more values are missing or torn out, these are corrected or deleted. After preferably individually checking the data, these are saved to a merged valid record.
Vorteilhaft werden eine reduzierte Anzahl aus den gemessenen bzw. ermittelten Daten bzw. Parametern für die wiederkehrenden Berechnungen bzw. Analysen ausgewählt, wobei dies in Abhängigkeit von Erfahrungswerten oder durch Rechenmethoden erfolgt. Diese Auswahl der gemessenen bzw. ermittelten Daten bzw. Parametern für die wiederkehrenden Berechnungen bzw. Analysen erfolgt mittels Algorithmen, beispielsweise einer Random Feature Selection.Advantageously, a reduced number is selected from the measured or determined data or parameters for the recurrent calculations or analyzes, this taking place as a function of empirical values or by calculation methods. This selection of the measured or determined data or parameters for the recurring Calculations or analyzes are carried out by means of algorithms, for example a random feature selection.
Die übrigen ermittelten, aber nicht weiter verwerteten Daten, werden zu statistischen Zwecken oder für eine spätere Aufzeichnung für das Rekonstruieren von Produktionsfehlern oder ähnlichem verwendet.The other data obtained but not further utilized are used for statistical purposes or for later recording for the reconstruction of production errors or the like.
Aus den Messungen der Wandstärken der Auskleidung 12 nach einer Anzahl von Abstichen mittels einer Analyse, zum Beispiel einer Regressionsanalyse, wird als weiterer Vorteil der Erfindung das Rechenmodell adaptiert, durch welches der Verschleiss unter Berücksichtigung der gesammelten und strukturierten Daten berechnet oder simuliert werden kann. Dieses adaptierte Rechenmodell eignet sich speziell auch zur Verwendung von Testzwecken, um daraus Prozessabläufe auszutesten bzw. zu simulieren und gezielte Veränderungen vorzunehmen.From the measurements of the wall thicknesses of the
Die Erfindung ist mit dem oben erläuterten Ausführungsbeispiel ausreichend dargetan. Selbstverständlich könnte sie noch durch andere Varianten realisiert sein.The invention is sufficiently demonstrated with the embodiment explained above. Of course, it could still be realized by other variants.
So ist bei dem Gefäss 10 in an sich bekannter Weise seitlich noch mindestens eine nicht näher gezeigte Auslassöffnung vorgesehen, bei welcher üblicherweise ein spezieller Abstich mit mehreren aneinandergereihten Feuerfesthülsen verwendet wird. Selbstverständlich wird auch der Zustand dieses Abstiches gemessen bzw. ermittelt und in das erfindungsgemässe Rechenmodell mit einbezogen.Thus, at least one outlet opening (not shown in greater detail) is laterally provided in
Claims (11)
die nachfolgenden gemessenen bzw. ermittelten Daten eines jeweiligen Gefässes (10) umfassend gesammelt und in einer Datenstruktur gespeichert werden, nämlich
die anfängliche Feuerfestzustellung der inneren Gefässauskleidung (12), wie Materialien, Materialeigenschaften, Wandstärken von Steinen und/oder Einspritzmaterialien als Pflegedaten;
Produktionsdaten während dem Einsatz, wie Schmelzmenge, Temperatur, Zusammensetzung der Schmelze bzw. der Schlacke und deren Dicke, Abstichzeiten, Temperaturverläufe, Behandlungszeiten und/oder metallurgische Parameter;
Wandstärken der Auskleidung nach dem Einsatz eines Gefässes (10) zumindest bei Stellen mit dem grössten Abnützungsgrad;
weitere Prozessparameter, wie Einfüll- bzw. Abstichart der Metallschmelze in bzw. aus dem Gefäss (10);
dass aus zumindest einem Teil der gemessenen bzw. ermittelten Daten bzw. Parametern ein Rechenmodell erstellt wird, mittels dem diese Daten bzw. Parameter durch Berechnungen und daraus folgenden Analysen ausgewertet werden.Method, in particular for determining the state of the refractory lining of a vessel containing the molten metal, in which data of this refractory lining (12), such as materials, wall thickness, type of installation and others, are recorded or measured and evaluated, characterized in that
the subsequent measured or determined data of a respective vessel (10) are collected in a comprehensive manner and stored in a data structure, namely
the initial refractory lining of the inner vessel lining (12), such as materials, material properties, wall thicknesses of stones and / or injection materials as care data;
Production data during use, such as melt quantity, temperature, composition of the slag and its thickness, tapping times, temperature profiles, treatment times and / or metallurgical parameters;
Wall thicknesses of the lining after the use of a vessel (10) at least in places with the greatest degree of wear;
other process parameters, such as filling or Abstichart the molten metal in or out of the vessel (10);
a mathematical model is generated from at least part of the measured or determined data or parameters, by means of which these data or parameters are evaluated by calculations and subsequent analyzes.
Priority Applications (36)
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ES13163565T ES2716202T3 (en) | 2013-04-12 | 2013-04-12 | Procedure for determining the state of a refractory lining of a metallurgical melt vessel |
EP13163565.8A EP2789960B1 (en) | 2013-04-12 | 2013-04-12 | Method for determining the condition of a fire-resistant lining of a metallurgical melting vessel |
PL13163565T PL2789960T3 (en) | 2013-04-12 | 2013-04-12 | Method for determining the condition of a fire-resistant lining of a metallurgical melting vessel |
EP20130184161 EP2789961A1 (en) | 2013-04-12 | 2013-09-12 | Method, in particular for determining the condition of the tapping of a metallurgical vessel |
MX2015011067A MX365555B (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular. |
US14/777,770 US20160298907A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of a metallurgical vessel in particular |
PCT/EP2014/054474 WO2014166679A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
JP2016506820A JP2016519751A (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of refractory lining of metallurgical vessels, especially for molten metal |
BR112015024594A BR112015024594A2 (en) | 2013-04-12 | 2014-03-07 | method of determining the state of a refractory lining of a particular molten metal container |
BR112015024597A BR112015024597A2 (en) | 2013-04-12 | 2014-03-07 | method for determining the state of the tap of a particular metallurgical container |
RU2015141841A RU2674185C2 (en) | 2013-04-12 | 2014-03-07 | Method for determining state of fire-resistant lining, particularly of metallurgical vessel for molten metal |
AU2014252322A AU2014252322A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of a metallurgical vessel in particular |
KR1020157031887A KR20150143588A (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of a metallurgical vessel in particular |
AU2014252323A AU2014252323A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
US14/777,810 US20160282049A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
RU2015138120A RU2015138120A (en) | 2013-04-12 | 2014-03-07 | METHOD FOR DETERMINING THE CONDITION OF THE OUTLET, IN PARTICULAR, METALLURGICAL VESSEL |
KR1020217011221A KR102497401B1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
CA2896916A CA2896916A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of a metallurgical vessel in particular |
CN201480020917.6A CN105102915A (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of metallurgical vessel in particular |
KR1020157030576A KR20150140303A (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
MX2015010538A MX2015010538A (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of a metallurgical vessel in particular. |
UAA201509459A UA118553C2 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
PCT/EP2014/054473 WO2014166678A1 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of the tap of a metallurgical vessel in particular |
CN201480020507.1A CN105074371B (en) | 2013-04-12 | 2014-03-07 | It is used in particular for the method for the state of the refractory liner of the metallurgical furnace of fusing metal for determination |
JP2016506819A JP2016519750A (en) | 2013-04-12 | 2014-03-07 | A method for determining the state of the metal outlet in particular of a metallurgical vessel |
NZ711079A NZ711079B2 (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
CA2901222A CA2901222C (en) | 2013-04-12 | 2014-03-07 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
IL239709A IL239709A0 (en) | 2013-04-12 | 2015-06-29 | Method for determining the state of the tap of a metallurgical vessel in particular |
ZA2015/05037A ZA201505037B (en) | 2013-04-12 | 2015-07-14 | Method for determining the state of the tap of a metallurgical vessel in particular |
IL240485A IL240485B (en) | 2013-04-12 | 2015-08-10 | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
SA515360957A SA515360957B1 (en) | 2013-04-12 | 2015-08-27 | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
ZA2015/06533A ZA201506533B (en) | 2013-04-12 | 2015-09-04 | Method for determining the state of a fire-resistant lining of a metallurgical vessel for molten metal in particular |
US16/002,419 US10935320B2 (en) | 2013-04-12 | 2018-06-07 | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
JP2018212008A JP2019039668A (en) | 2013-04-12 | 2018-11-12 | Method for deciding state of refractory lining of metallurgical container for molten metal in particular |
JP2021072326A JP2021119264A (en) | 2013-04-12 | 2021-04-22 | Method for determining state of refractory lining of metallurgical vessel for molten metal in particular |
JP2023123181A JP7565416B2 (en) | 2013-04-12 | 2023-07-28 | Method for determining the condition of a refractory lining, particularly of a metallurgical vessel for molten metals - Patent Application 20070123333 |
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EP13163565.8A EP2789960B1 (en) | 2013-04-12 | 2013-04-12 | Method for determining the condition of a fire-resistant lining of a metallurgical melting vessel |
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EP2789960B1 EP2789960B1 (en) | 2018-12-19 |
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EP13163565.8A Revoked EP2789960B1 (en) | 2013-04-12 | 2013-04-12 | Method for determining the condition of a fire-resistant lining of a metallurgical melting vessel |
EP20130184161 Withdrawn EP2789961A1 (en) | 2013-04-12 | 2013-09-12 | Method, in particular for determining the condition of the tapping of a metallurgical vessel |
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EP20130184161 Withdrawn EP2789961A1 (en) | 2013-04-12 | 2013-09-12 | Method, in particular for determining the condition of the tapping of a metallurgical vessel |
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US (2) | US20160298907A1 (en) |
EP (2) | EP2789960B1 (en) |
JP (5) | JP2016519750A (en) |
KR (3) | KR20150140303A (en) |
CN (2) | CN105102915A (en) |
AU (2) | AU2014252323A1 (en) |
BR (2) | BR112015024594A2 (en) |
CA (2) | CA2896916A1 (en) |
ES (1) | ES2716202T3 (en) |
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SA (1) | SA515360957B1 (en) |
UA (1) | UA118553C2 (en) |
WO (2) | WO2014166679A1 (en) |
ZA (2) | ZA201505037B (en) |
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2013
- 2013-04-12 PL PL13163565T patent/PL2789960T3/en unknown
- 2013-04-12 EP EP13163565.8A patent/EP2789960B1/en not_active Revoked
- 2013-04-12 ES ES13163565T patent/ES2716202T3/en active Active
- 2013-09-12 EP EP20130184161 patent/EP2789961A1/en not_active Withdrawn
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2014
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- 2014-03-07 KR KR1020157030576A patent/KR20150140303A/en not_active Ceased
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- 2014-03-07 AU AU2014252322A patent/AU2014252322A1/en not_active Abandoned
- 2014-03-07 WO PCT/EP2014/054473 patent/WO2014166678A1/en active Application Filing
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2015
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EP0632291A2 (en) * | 1993-05-21 | 1995-01-04 | Rautaruukki Oy | Method for measuring wear in the lining of a container provided with a pivoted axle and an opening, and a container |
EP1310573A2 (en) * | 2001-11-13 | 2003-05-14 | Voest-Alpine Industrieanlagenbau GmbH & Co. | Process to produce a metal melt on the basis of a dynamic process model, including a correction model |
WO2003081157A1 (en) | 2002-03-27 | 2003-10-02 | Refractory Intellectual Property Gmbh & Co. Kg | Method for measuring the residual thickness of the lining of a metallurgical vessel and for optionally repairing the areas of wear that have been identified and device for carrying out a method of this type |
WO2007107242A1 (en) | 2006-03-22 | 2007-09-27 | Refractory Intellectual Property Gmbh & Co. Kg | Method for determining the position and orientation of a measuring or repairing device and an apparatus operating on the basis of the method |
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