EP2160444A1 - Verbundmaterial mit in einer fluorinierten polymermatrix dispergierten nanoröhrchen - Google Patents
Verbundmaterial mit in einer fluorinierten polymermatrix dispergierten nanoröhrchenInfo
- Publication number
- EP2160444A1 EP2160444A1 EP08806113A EP08806113A EP2160444A1 EP 2160444 A1 EP2160444 A1 EP 2160444A1 EP 08806113 A EP08806113 A EP 08806113A EP 08806113 A EP08806113 A EP 08806113A EP 2160444 A1 EP2160444 A1 EP 2160444A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nanotubes
- copolymer
- material according
- fluorinated
- homo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 229920002313 fluoropolymer Polymers 0.000 title claims abstract description 52
- 239000002071 nanotube Substances 0.000 title claims abstract description 45
- 239000011159 matrix material Substances 0.000 title claims abstract description 30
- 239000002131 composite material Substances 0.000 title claims abstract description 28
- 229920001577 copolymer Polymers 0.000 claims abstract description 33
- 229920000642 polymer Polymers 0.000 claims abstract description 17
- 229910052729 chemical element Inorganic materials 0.000 claims abstract description 7
- 230000000737 periodic effect Effects 0.000 claims abstract description 7
- 239000004811 fluoropolymer Substances 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 17
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 15
- 239000000178 monomer Substances 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 claims description 13
- 239000002041 carbon nanotube Substances 0.000 claims description 11
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 8
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 6
- 239000002033 PVDF binder Substances 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 5
- MIZLGWKEZAPEFJ-UHFFFAOYSA-N 1,1,2-trifluoroethene Chemical group FC=C(F)F MIZLGWKEZAPEFJ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- -1 preferably in α form Polymers 0.000 claims description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical group FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- YZPUIHVHPSUCHD-UHFFFAOYSA-N 4-methylcyclohex-4-ene-1,2-dicarboxylic acid Chemical compound CC1=CCC(C(O)=O)C(C(O)=O)C1 YZPUIHVHPSUCHD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052580 B4C Inorganic materials 0.000 claims description 2
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 239000011737 fluorine Substances 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 125000005395 methacrylic acid group Chemical group 0.000 claims description 2
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 2
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- FFBGYFUYJVKRNV-UHFFFAOYSA-N boranylidynephosphane Chemical compound P#B FFBGYFUYJVKRNV-UHFFFAOYSA-N 0.000 claims 1
- 229920001038 ethylene copolymer Polymers 0.000 claims 1
- 125000003784 fluoroethyl group Chemical group [H]C([H])(F)C([H])([H])* 0.000 claims 1
- 229920002620 polyvinyl fluoride Polymers 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229920006370 Kynar Polymers 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- BLTXWCKMNMYXEA-UHFFFAOYSA-N 1,1,2-trifluoro-2-(trifluoromethoxy)ethene Chemical compound FC(F)=C(F)OC(F)(F)F BLTXWCKMNMYXEA-UHFFFAOYSA-N 0.000 description 2
- XDRAKJQFCQVBMP-UHFFFAOYSA-N 2-but-2-enyl-3-methylbutanedioic acid Chemical compound CC=CCC(C(O)=O)C(C)C(O)=O XDRAKJQFCQVBMP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- 229940126062 Compound A Drugs 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 2
- 229910019093 NaOCl Inorganic materials 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 description 2
- ASCHNMXUWBEZDM-UHFFFAOYSA-N chloridodioxygen(.) Chemical compound [O]OCl ASCHNMXUWBEZDM-UHFFFAOYSA-N 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- FPBWSPZHCJXUBL-UHFFFAOYSA-N 1-chloro-1-fluoroethene Chemical group FC(Cl)=C FPBWSPZHCJXUBL-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- KHBQMWCZKVMBLN-UHFFFAOYSA-N Benzenesulfonamide Chemical class NS(=O)(=O)C1=CC=CC=C1 KHBQMWCZKVMBLN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 229920007450 Kynar® 710 Polymers 0.000 description 1
- 229920007478 Kynar® 740 Polymers 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000005643 Pelargonic acid Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical class OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 125000006177 alkyl benzyl group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000000703 anti-shock Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 125000004421 aryl sulphonamide group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- ILUAAIDVFMVTAU-UHFFFAOYSA-N cyclohex-4-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CC=CCC1C(O)=O ILUAAIDVFMVTAU-UHFFFAOYSA-N 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical class C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000002079 double walled nanotube Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002048 multi walled nanotube Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- ABOYDMHGKWRPFD-UHFFFAOYSA-N phenylmethanesulfonamide Chemical class NS(=O)(=O)CC1=CC=CC=C1 ABOYDMHGKWRPFD-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000011403 purification operation Methods 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical class OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/06—Hoses, i.e. flexible pipes made of rubber or flexible plastics with homogeneous wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F259/00—Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00
- C08F259/08—Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00 on to polymers containing fluorine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/16—Homopolymers or copolymers or vinylidene fluoride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/003—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/139—Open-ended, self-supporting conduit, cylinder, or tube-type article
Definitions
- Composite material comprising nanotubes dispersed in a fluorinated polymeric matrix
- the present invention relates to a composite material comprising nanotubes of at least one chemical element chosen from the elements of columns IHa, IVa and Va of the periodic table, dispersed in a polymer matrix comprising (a) at least one fluorinated homo- or copolymer and (b) at least one fluorinated homo- or copolymer grafted with at least one caiboxylic polar function.
- this composite material also relates to the uses of this composite material, as well as the use of at least one fluorinated homo- or copolymer grafted with at least one polar carboxylic function to increase the tensile strength of a composite material comprising the aforementioned nanotubes dispersed in a fluorinated polymeric matrix.
- fluoropolymer-based monomers such as polyvinylidene fluoride. These materials, however, do not always provide sufficient life at high temperatures, especially when subjected to stress.
- fluoropolymers have compatibility problems with the carbon nanotubes used to strengthen them.
- the interfaces between the fluoropolymer and the nanotubes therefore lack cohesion, which leads to the appearance of weak points at the microscopic scale when the matrix polyme ⁇ que is subject to a solicitation.
- dispersion of the nanotubes in the fluoropolymer is not always satisfactory, which can lead to the formation of agglomerates detrimental to the desired properties po ⁇ r the final composite.
- the subject of the present invention is thus a composite material comprising nanotubes of at least one chemical element chosen from the elements of columns IHa, IVa and Va of the periodic table, dispersed in a polyme ⁇ que matrix comprising (a) at least one homo- or fluorinated copolymer and (b) at least one fluorinated homo- or copolymer grafted with at least one polar carboxylic function.
- It also relates to the use of at least one fluorinated homo- or copolymer grafted with at least one polar carboxylic function to increase the tensile strength of a composite material comprising ranotubes of at least one chemical element choiSx among the elements of columns IHa, IVa and Va of. periodic table, dispersed in a fluorinated polymeric matrix.
- the composite material according to the invention comprises as first component a polymeric matrix containing at least one homo- or fluorinated copolymer, hereinafter referred to as "fluoropolymer”.
- this fluorinated polymer comprises at least 50 mol%, and advantageously consists of monomers of formula (I):
- X and X 1 independently denote a hydrogen or halogen atom (in particular fluorine or chlorine) or a perhalogenated alkyl radical (in particular perfluorinated).
- X F and
- fluoropolymers examples include:
- PVDF poly (vinylidene fluoride)
- TFE perfluoromethylvinyl ether
- PMVE perfluoromethylvinyl ether
- CFE chlorotrifluoroethylene
- HFP hexafluoropropylene
- the fluoropolymer is polyvinylidene fluoride (PVDF).
- the polymeric matrix of the composite material according to the invention contains at least one fluorinated homo- or copolymer grafted with at least one polar function carbexylic, hereinafter referred to as "grafted fluoropolymer".
- This fluorinated graft polymer is capable of being obtained by grafting at least one polar monomer carboxylic acid bearing for example at least one carboxylic acid or anhydride function on a fluorinated polymer.
- this grafted fluoropolymer can be prepared according to a process comprising: (a) mixing, preferably in the molten state, for example by means of an extruder or a kneader, a fluoropolymer with a polar monomer bearing a carboxylic acid or anhydride function, (b) the possible transformation of this mixture into granules, powder, film or plate, (c) the irradiation of this mixture, optionally in the absence of oxygen (and, for example, in bags of polyethylene) in a dose ranging from 1 to 15 Mrad of photon or electron irradiation, to carry out the grafting of the polar monomer on the fluoropolymer, and (d) optionally the removal of the residual polar monomer not having reacted with the fluoropolymer.
- a preparation process of this type is described in particular in application EP-I 484 346.
- the fluorinated polymer from which the grafted fluoropolymer may be obtained may be any of the fluorinated polymers described above and in particular polyvinylidene fluoride (PVDF) or the copolymers of VDF and HFP containing preferably at least 50% by weight of VDF units.
- PVDF polyvinylidene fluoride
- unsaturated mono- and di-carboxylic acids having from 2 to 20 carbon atoms, and in particular from 4 to 10 carbon atoms, such as acrylic, methacrylic acids, maleic, fumaric, itaconic, citraconic, allylsuccinic, cyclohex-4-ene-1,2-dicarboxylic, 4-methyl-cyclohex-4-ene-1,2-dicarboxylic, bicyclo (2,2,1) hept-5- ene-2,3-dicarboxylic, x-methylbicyclo (2,2,1) hept-5-ene-2,3-dicarboxylic and undecylenic, and their anhydrides.
- the grafted fluoropolymer is therefore capable of being obtained from at least one of these monomers. It is preferred that this fluoropolymer is grafted with maleic anhydride.
- Such a grafted fluoropolymer is especially available from Arkema under the trade name Kynar ° ADX 710, 711, 720 or 721.
- the weight proportion of the fluoropolymer to the polar monomer used in the manufacture of the grafted fluoropolymer is usually 90:10 to 99.9: 0.1.
- the grafted fluoropolymer may represent from 5 to 99% by weight and preferably from 10 to 50% by weight, relative to the weight of the polymer matrix.
- the fluoropolymer and the grafted fluoropolymer may be mixed either in powder form or by compounding followed by granulation and grinding of the granules.
- the polymer matrix used according to the invention may also contain various adjuvants, such as plasticizers, anti-oxygen stabilizers, light stabilizers, colorants, agents and the like. anti-shock, antistatic agents, flame retardants, lubricants, and mixtures thereof.
- the composite material according to the invention contains nanotubes of at least one chemical element chosen from the elements of the columns IHa, IVa and Va of the periodic table.
- These nanotubes may be based on carbon, boron, phosphorus and / or nitrogen (borides, nitrides, carbides, phosphides) and for example consisting of carbon nitride, boron nitride, boron carbide, phosphide boron, phosphorus nitride and carbon boronitride.
- CNTs C ⁇ rbono nanotubes
- the nanotubes that can be used according to the invention can be single-walled, double-walled or multi-walled.
- the double-walled nanotubes can in particular be prepared as described by FLAHAUT et al in Chem. Corn. (2003), 1442.
- the multi-walled nanotubes may themselves be prepared as described in WO 03/02456.
- the nanotubes usually have a mean diameter ranging from 0.1 to 200 nm, preferably from 0.1 to 100 nm, more preferably from 0.4 to 50 nm and better still from 1 to 30 nm and advantageously a length of from 0 to 100 nm. , 1 to 10 ⁇ m. Their length / diameter ratio is advantageously greater than 10 and most often greater than 100. Specific surface area is for example between 100 and 300 m 2 / g and their apparent density may especially be between 0.05 and 0.5 g / cm 3 and more preferably between 0.1 and 0.2 g / cm J.
- the Muitiparois nanotubes may for example comprise from 5 to 15 sheets and more preferably from 7 to 10 sheets.
- crude carbon nanotubes is especially commercially available from Arkema under the trade name Graphistrength® ® C100.
- nanotubes can be purified and / or treated (for example oxidized) and / or milled and / or functionalized before being used in the process according to the invention.
- the grinding of the nanotubes may in particular be elfecluted cold or hot and be carried out according to known techniques used in devices such as ball mills, hammers, grinders, knives, gas jet or any other grinding system likely to reduce the size of the entangled network of nanotubes. It is preferred that this grinding step is performed according to a gas jet grinding technique and in particular in an air jet mill.
- the purification of the crude or milled nanotubes can be carried out by washing with a sulfuric acid solution, so as to rid them of any residual mineral and metallic impurities originating from their preparation process.
- the weight ratio of nanotubes to sulfuric acid may especially be between 1: 2 and 1: 3.
- the purification operation may also be carried out at a temperature ranging from 90 to 120 ° C., for example for a period of 5 to 10 hours. This operation may advantageously be followed by rinsing steps with water and drying the purified nanotubes.
- the oxidation of the nanotubes is advantageously carried out by putting them in contact with a solution of sodium hypochlorite containing from 0.5 to 15% by weight of NaOCl and preferably from 1 to 10% by weight of NaOCl, for example in a weight ratio of nanotubes to sodium hypochlorite ranging from 1: 0.1 to 1: 1.
- the oxidation is advantageously carried out at a temperature of less than 60 ° C. and preferably at ambient temperature, for a duration ranging from a few minutes to 24 hours. This oxidation operation can advantageously be followed by filtration and / or centrifugation steps, washing and drying of the oxidized nanotubes.
- the functionalization of the nanotubes can be carried out by grafting reactive units such as vinyl monomers on the surface of the nanotubes.
- the constituent material of the nanotubes is used as a radical polymerization initiator after having been subjected to a heat treatment at more than 900 0 C, in an anhydrous medium and oxygen-free, which is intended to eliminate the oxygenated groups from its surface. It is thus possible to polymerize methyl methacrylate or hydroxyethyl methacrylate on the surface of carbon nanotubes in order, in particular, to facilitate their dispersion in the polymer matrix.
- Crude nanotubes, optionally milled, that is to say nanotubes that are not oxidized, purified or functionalized and have undergone no other chemical treatment, are preferably used in the present invention.
- the nanotubes may represent from 0.5 to 30%, preferably from 0.5 to 10 and even more preferably from 1 to 5% of the total weight of the fluoropolymer and grafted fluoropolymer mixture.
- the nanotubes and the polymer matrix are compounded by conventional devices such as twin-screw extruders or co-kneaders.
- polymer granules (s) are typically melt blended with the nanotubes.
- the nanotubes may be dispersed by any suitable means in the polymeric matrix in solution in a solvent.
- the dispersion can be improved, according to an advantageous embodiment of the present invention, by the use of particular dispersing systems or dispersing agents.
- the method of manufacturing the composite material according to the invention may comprise a step of dispersing the nanotubes in the polymer matrix by means of ultrasound or a rotor-stator system.
- a rotor-stator system is sold by the company SILVERSON under the trademark Silverson * L4RT.
- Another type of rotor-stator system is marketed by the company IKA-WERKE under the name Corrrectciale Ultra-Turrax *.
- rotor-stator systems still consist of coil mills, deflocculating turbines and high-shear mixers of the rotor-stator type, such as devices sold by the company IKA-WERKE or the company ADMIX.
- the dispersing agents may in particular be chosen from plasticizers which may themselves be chosen from the group consisting of alkyl esters of phosphates and of hydroxybenzoic acid (the alkyl group of which, preferably linear, contains from 1 to 20 carbon atoms) of lau ⁇ que acid, azelaic acid or pelargonic acid, phthalates, in particular dialkyl or alkylaryl, in particular alkylbenzyl, linear or branched alkyl groups, independently containing from 1 to 12 carbon atoms, adipates, in particular dialkyls, sebacates, in particular dialkyls and in particular dioctyls, in particular in the case where the polymeric matrix contains a fluoropolymer, benzoates, glycols or glycerol, dibenzyl ethers, ⁇ -chloroparaffins, propylene oxide, and sulfonamides, in particular in the case where the Polyme ⁇ q ⁇ Patrice contains a polyamide, and in particular
- the dispersing agent may be a copolymer comprising at least one hydrophilic anionic monomer and at least one monomer including at least one aromatic ring, such as the copolymers described in document FR-2 766 106, the weight ratio of the In this case, the dispersing agent with nanotubes preferably ranges from 0.6: 1 to 1.9: 1.
- the dispersing agent may be a vinylpyrrolidone homo- or copolymer, the ratio by weight of the nanotubes to the dispersing agent preferably ranging from 0.1 to less than 2.
- the dispersion of the nanotubes in the polymer matrix can be improved by putting them in contact with at least one compound A which can be chosen from among various polymers, monomers, plasticizers, emulsifiers, coupling agents and / or carboxylic acids, the two components (nanotubes and compound A) being mixed in the solid state or the mixture being in pulverulent form, optionally after removal of one or more solvents.
- the composite material as described above is of interest in various applications.
- the present invention also relates to the use of this composite material for making hollow parts such as tubes, sheaths or connectors intended in particular for containing or transporting hot fluids and possibly under pressure and / or corrosive, and in particular pipes transporting hydrocarbons such as offshore hose sheaths; fluid transport pipes produced or used in the chemical industry; or injected fittings of pressurized pipelines.
- the pipes and hollow parts above can for example be manufactured by extrusion or injection of the composite according to the invention.
- the composite material according to the invention can constitute the inner layer of a multilayer pipe, in contact with the fluid to be contained or transported, the other layers, external and possibly intermediate, being constituted by other materials such as polyolefin or polyamide.
- the composite material according to the invention preferably comprises, as fluoropolymer, a fluoropolymer having a melting point of between 14 ° C. and 17 ° C., preferably between 160 ° C. and 17O 0 C, and for example around 165 0 C, to obtain a good resistance to hot creep and blistering in the event of rapid decompression due to production stoppage,
- D3835 advantageously of extrusion grade, preferably plasticized and impact-reinforced by core-shells systems to obtain in particular good cold strength (impact resistance, fatigue resistance).
- a hot fluid typically 90 ° C.
- a fluoropolymer of VDF preferably extrusion grade (viscous) for the manufacture of tubes or injection grade (fluid) for the manufacture of fittings.
- FIG. 1 illustrates the tensile strength (stress-dependent deformation) of specimens of composite materials containing or not a grafted fluoropolymer
- FIG. 2 illustrates the resistance to hot creep of these same test pieces.
- a homopolymer of VDF was mixed (Rynar 3710 supplied by Arkema) in solution in DMF (dimethylformamide) with a fluoropolymer (Kynar 710 v) grafted with maleic anhydride, in a weight proportion of the PVDF fluoropolymer grafted 75:25.
- Carbon nanotubes (CNTs) (Graphistrength '3 ClOO) were then added to this mixture in a proportion of 2.5% by weight based on the weight of the polymer blend.
- test piece was made from this compression mixture of powders obtained after evaporation of the solvent and subjected to a tensile test at 23 ° C according to ISO 527 under the following conditions: IBA; 25 mm / min.
- the test consists of imposing a constant tensile force on the tested material and measuring the evolution of the resulting deformation over time. For a given force, the greater the creep resistance of the material, the lower the deformation over time. This force is expressed in stress, by bringing the force back to the initial section of the specimen, so as to overcome the effect of the geometry of the specimen used.
- This specimen is typically an ISO 529 type tensile specimen.
- Deformation is measured by means of a displacement sensor (typically of the LVDT type) attached to the barrel of the tensile specimen and the recording of the deformation over time. is done by computer acquisition, at a typically logarithmic frequency to account for the slowdown of the process over time and not to unnecessarily saturate the acquisition system.
- the test machine used may be a dynamometer such as those used for standard tensile tests, provided that it is possible to enslave correctly the moving system of the moving crosshead of the machine to which the test specimen is hung in order to be able to work by imposing a constant force over time. This imposes a continuous and regular movement of the traverse of the machine, in order to compensate for the elongation of the specimen.
- Another, simpler system may be used, which is to load the specimen with a dead weight.
- the CNTs greatly increase the creep resistance of the fluorinated polymer matrix 130 n C. Incorporation of a grafted fluoropolymer does not alter the effectiveness hot CNTs.
- the addition of the grafted fluoropolymer makes it possible to preserve or even improve the mechanical properties of the fluoropolymer at ambient temperature, without losing the advantageous properties imparted by the nanotubes to the fluoropolymer when hot.
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR0704618A FR2918067B1 (fr) | 2007-06-27 | 2007-06-27 | Materiau composite comprenant des nanotubes disperses dans une matrice polymerique fluroree. |
PCT/FR2008/051185 WO2009007615A1 (fr) | 2007-06-27 | 2008-06-27 | Matériau composite comprenant des nanotubes dispersés dans une matrice polymérique fluorée |
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EP2160444A1 true EP2160444A1 (de) | 2010-03-10 |
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EP08806113A Ceased EP2160444A1 (de) | 2007-06-27 | 2008-06-27 | Verbundmaterial mit in einer fluorinierten polymermatrix dispergierten nanoröhrchen |
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US (1) | US20100189946A1 (de) |
EP (1) | EP2160444A1 (de) |
JP (1) | JP2010531380A (de) |
KR (1) | KR20100036267A (de) |
CN (1) | CN101688039B (de) |
BR (1) | BRPI0812976A2 (de) |
FR (1) | FR2918067B1 (de) |
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CN101472741A (zh) * | 2006-04-21 | 2009-07-01 | 阿肯马法国公司 | 具有接枝聚偏二氟乙烯共混物层的多层结构 |
FR2908075B1 (fr) * | 2006-11-07 | 2012-03-16 | Arkema France | Structure multicouche a base d'un polymere barriere eventuellement renforce a l'impact |
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2007
- 2007-06-27 FR FR0704618A patent/FR2918067B1/fr active Active
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2008
- 2008-06-27 CN CN200880022401.XA patent/CN101688039B/zh active Active
- 2008-06-27 BR BRPI0812976-2A2A patent/BRPI0812976A2/pt not_active Application Discontinuation
- 2008-06-27 WO PCT/FR2008/051185 patent/WO2009007615A1/fr active Application Filing
- 2008-06-27 JP JP2010514069A patent/JP2010531380A/ja active Pending
- 2008-06-27 EP EP08806113A patent/EP2160444A1/de not_active Ceased
- 2008-06-27 KR KR1020097027066A patent/KR20100036267A/ko not_active Ceased
- 2008-06-27 US US12/666,654 patent/US20100189946A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
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See references of WO2009007615A1 * |
Also Published As
Publication number | Publication date |
---|---|
BRPI0812976A2 (pt) | 2014-12-16 |
FR2918067B1 (fr) | 2011-07-01 |
FR2918067A1 (fr) | 2009-01-02 |
WO2009007615A1 (fr) | 2009-01-15 |
JP2010531380A (ja) | 2010-09-24 |
KR20100036267A (ko) | 2010-04-07 |
CN101688039B (zh) | 2014-05-07 |
US20100189946A1 (en) | 2010-07-29 |
CN101688039A (zh) | 2010-03-31 |
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