EP1436451B1 - Method and device for producing a fancy knotted yarn - Google Patents
Method and device for producing a fancy knotted yarn Download PDFInfo
- Publication number
- EP1436451B1 EP1436451B1 EP02764470A EP02764470A EP1436451B1 EP 1436451 B1 EP1436451 B1 EP 1436451B1 EP 02764470 A EP02764470 A EP 02764470A EP 02764470 A EP02764470 A EP 02764470A EP 1436451 B1 EP1436451 B1 EP 1436451B1
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- Prior art keywords
- yarn
- yarn channel
- nozzle
- main bore
- bore
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- 230000000694 effects Effects 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000008901 benefit Effects 0.000 abstract description 5
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- 239000004743 Polypropylene Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- ZINJLDJMHCUBIP-UHFFFAOYSA-N ethametsulfuron-methyl Chemical compound CCOC1=NC(NC)=NC(NC(=O)NS(=O)(=O)C=2C(=CC=CC=2)C(=O)OC)=N1 ZINJLDJMHCUBIP-UHFFFAOYSA-N 0.000 description 2
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- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
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- 238000012360 testing method Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
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- 231100000989 no adverse effect Toxicity 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
Definitions
- the invention relates to a method and an apparatus for producing knotted yarn from spun-textured filament yarn in a continuous yarn channel of a vortex nozzle with a centrally directed to the Garnkanalachse main bore for the primary air and at least one auxiliary bore at a distance from the main bore for secondary air.
- Knotted yarn is produced for various applications by an air swirling process: very coarse titers such as e.g. for BCF yarns, fine yarns for textile titres or for plain yarns.
- the individual filaments of a smooth or textured filament yarn are incorporated by means of Verwirbelungsstellen.
- the aim of this treatment is better processability, e.g. when unwinding, weaving or knitting without expensive twisting operations or finishing processes.
- the thread closure of the swirled yarn is produced by means of swirling nozzles.
- a particular advantage of these nozzles is that they also function at full production speed of spinning, drawing and draw texturing processes. They can therefore be switched into these processes as cost-effective elements "in line”.
- Core part of a swirl nozzle is the yarn channel with a transverse bore for the compressed air supply.
- the filament of the current thread opens bubble-shaped above the air flow of the transverse bore.
- the filaments left and right of the transverse bore within the yarn channel are offset by the two partial flow vortex in an opposite rotation. This creates filament interlacings, called vortex points or nodes, before and after the air bore. If the swirling point now leaves the air flow, the relative movement of the individual filaments is stopped due to the intertwining.
- the task of turbulence is the achievement of a thread closure, that is, the better holding together of the individual filaments.
- the turbulence quality is assessed on the basis of three criteria: swirl density, turbulence uniformity and turbulence stability.
- the most commonly used method for assessing the swirl quality is the measurement of the average number of swirl spots per meter. However, this method says little about the individual distances between the turbulence points.
- the standard deviation of the swirl density from several measurements does not give any relevant information about the swirl uniformity. If, however, the opening lengths are measured, only the minimum (oil min.) And maximum value (oil max.) Need to be determined.
- the test result Oilmin. 0.6 cm to 1.3 cm means that all spaces between the turbulence points are within 0.6 cm to 1.3 cm. This is a very accurate quality statement, and it does not even require an indication of turbulence per meter.
- the third important quality criterion is the swirling stability.
- the turbulence must be able to withstand the thread close to the thread tensile forces occurring during processing, ie the turbulence points must not dissolve during processing.
- So-called hard Verwirbelungsstellen are in textile fabric but better visible than soft. Preferably, therefore, the Verwirbelungsstabilmaschine is adapted to the particular application, that is, only as hard as necessary chosen.
- a good statement about the application-specific turbulence stability is obtained with a load series. The swirl density is measured at the corresponding yarn load and compared with the result of the basic load.
- the closed nozzle There are three basic types of air swirl nozzles: the closed nozzle, the open nozzle with a threading slot, and the mixed type of both, the open / closed nozzle.
- the open nozzle has a permanently open Einfädelschlitz, so that the running yarn can be threaded by hand.
- the open / closed nozzle has mechanical movable means.
- the nozzle is usually formed in two parts, with a part with the compressed air supply is firmly attached to the machine. The second part is the moving part and, depending on the structural design, is brought into the closed position by folding, turning or sliding either in the open position for threading or for normal manufacturing operation.
- the open nozzles such as the open / closed nozzles are usually formed in two parts and, in addition to the threading slot in the part which faces the air supply, preferably have a flat baffle surface.
- the baffle has an important meaning for the Verwirbelungsfunktion.
- the closed nozzle has lost in importance compared to the other two basic types.
- the process speed especially in the production of spun-stretch textured carpet yarns, has in recent years of about 2000 m / min. at 3500 m / min. elevated.
- For spinning machines is a speed range of 4000 to 6000 m / min. and more sought after. Since the turbulation takes place "in line" after texturing and before winding, the objective also applies to the vortex nozzles, without loss of quality at a yarn transport speed of, for example, 3000 to 6000 m / min. to work optimally.
- the vortex nozzles used for Texturgarne usually have a slightly inclined to the conveying direction of the yarn blast air duct.
- the inclination from the vertical is usually at 10 ° - 15 ° and gives the yarn passing through a slight conveying effect, which is less than the sum of the yarn opposite resistance forces in the nozzle.
- the swirling power decreases accordingly and the yarn is more slippery.
- Another consequence of Verwirbleung at higher speeds is the necessary increase in air pressure. This causes a higher density of the air in the yarn channel. At high process speeds, one would like to achieve as much as possible swirling density and turbulence quality as at low process speeds in order to ensure the further processing of the yarn equally.
- the EP 0 326 552 shows an open / closed nozzle of a slightly inclined angle for the air injection. A not insignificant aspect lies in a cross-sectional widening from the air injection point in both directions to the inlet and outlet of the yarn channel.
- the EP 0 465 407 still beats an approximately constant, the DE 197 00 817 an expanding cross section.
- DE 41 13 927 An interesting nozzle design is with the DE 41 13 927 proposed. It is a closed nozzle with a flat baffle on the opposite side of the air injection. It is blown in addition to the air injection as primary air secondary air tangentially into the yarn channel.
- the turbulence fluid predominantly air, is often directed at a certain angle on the thread, whereby a certain conveying effect is achieved.
- the invention has been based on the object to seek a new method and a new device, which targeted via an influence on possible Verwirbelungssigparameter even at greater transport speeds of the yarn high node quality can be achieved.
- the inventive method is characterized in that the primary air perpendicular to the yarn channel or with only a small conveying effect and the secondary air via the at least one auxiliary bore supporting the vortex flow and with conveying effect, is supplied.
- the inventive device is characterized in that the main bore perpendicular to the Garnkanalachse or with a slight angular deviation for or against a slight conveying effect on the yarn and the auxiliary bore or auxiliary bores are inclined to the Garnkanalachse and directed differently directed to the primary air.
- the new invention allows a number of particularly advantageous embodiments. Reference is made to the claims 2 to 7 and 9 to 13 reference.
- FIG. 2 is a section II - II of the FIG. 1 ,
- nozzle is a closed nozzle with a continuous cylindrical bore for the yarn channel 3.
- a compressed air supply bore 4 is mounted in the central region perpendicular to the yarn channel 3.
- the compressed air (blowing air BL) is, as indicated by arrow 5, blown at a pressure of eg 1 to 10 and more bar on the compressed air supply hole 4 in the yarn channel 3.
- a swirled yarn 2 'with node K forms respectively. with the typical knot structure, which is also clearly visible from the eye on the yarn.
- the compressed air 5 is divided in the yarn channel 3 in two partial flow vortex 6, which are the actual trigger for the opening and turbulence.
- the yarn 2 is supplied at a constant transport speed in the yarn channel 3, which is indicated by an arrow 7.
- the knot yarn 2 ' is withdrawn at a controlled speed according to arrow 8.
- FIG. 3 shows a view of a swirl nozzle in about four times magnification for the production of BCF yarns.
- the baffle 9 may still be rounded ( FIG. 3b ).
- the baffle surface is preferably formed as a flat surface, as in the FIG. 3a is shown.
- the nozzle body of the FIGS. 3a and 3b is divided into two parts with compressed air supply from below, as indicated by arrow BL.
- the baffle 9 is mounted in an upper nozzle body 10 with an upper Garnkanalhnote the baffle 9 is mounted.
- the nozzle body 10 is fixedly connected via a screw 12 with a lower nozzle body 11.
- the advantage of the bipartite is, since each nozzle body part is processed completely independently, the first being that the yarn channel shape can be made arbitrarily.
- a threading slot 13 can be arranged between the upper and the lower nozzle body part. This allows threading in the running yarn 7 without having to mechanically move anything at the nozzle.
- a particularly advantageous design idea of the open nozzle form of the Applicant arises when the channel width Kb - O in the upper nozzle body part 10 is slightly smaller than the corresponding channel width Kb - U in the lower nozzle body part 11 U.S. Patent No. 5,010,631 Referenced.
- the dividing plane between the upper nozzle body part 10 and the lower nozzle body part 11 has no adverse effect. This applies in particular to the region of the threading slot 13.
- the straight line T may at most hit the edge 16 of the parting plane of the lower nozzle body part 11, as with T 'in FIG. 3b is hinted at. This prevents too much air from escaping from the threading slot, but especially that the yarn is not damaged at the edges in question and can not escape through the threading slot during operation.
- the Figures 4a, 4b and 4c show a proposal for a further embodiment of a known two-part vortex nozzle. It will do that on the WO99 / 19549 Referenced.
- the open position must be adjusted by moving the upper nozzle body 20, as indicated by arrow 22 and joint 23.
- the upper nozzle body 20 is rotated or moved to the opening of the yarn channel 3 relative to the lower nozzle body 21.
- the Figures 4b and 4c have as a special feature a division of the compressed air supply as the main air H and as secondary air N. The secondary air is injected symmetrically and substantially in the same direction in the yarn channel.
- the direction of the blowing air in the yarn channel has, as indicated by angle ⁇ , a very strong conveying action and is preferably proposed between an angle ⁇ of 60 to 87 ° .
- the main air H and the secondary air N are injected at a small distance X in the direction of the GarnkanallNicolsachse 24 offset, wherein the main air and secondary air can be arranged offset in or against the flow direction.
- the new invention proposes the supply of primary air as well as secondary air, as in the consequence of the Figures 6a and 6b is explained. Because according to the example FIGS. 5a and 5b the compressed air supply is slightly inclined in the transport direction, creates a stronger vortex flow in the direction of Garnkanalaustrittes Ak2. This can be seen from the larger line concentration in the exit region.
- the representation according to Figures 6a and 6b starts from the identical nozzle design FIGS. 5a and 5b out.
- FIGS. 7a to 7e show the nozzle shape with which larger test series were driven, which also served as the basis for the model calculations according to the Figures 6a and 6b was chosen.
- the FIGS. 7a to 7e represent a two-part open nozzle with a lid.
- the top part 30 is airtight on the nozzle body 10 and the nozzle body 10 is screwed precisely to the nozzle body 11 via a clamping screw 31 ( FIG. 7c ).
- the uppermost part 30 serves to supply the secondary air SL, which is supplied via a guided through the nozzle body part 10 and the nozzle body part 11 bore 32 and a channel 33 in the uppermost part 30.
- the feeding of the secondary air SL takes place via two auxiliary bores 34, which lead in the yarn transport direction inclined through the nozzle body part 10 into the yarn channel.
- a dowel pin connection 35 is additionally provided for exact positioning of the nozzle body 10 with respect to the nozzle body 11. This ensures that the yarn channel itself, as well as the primary and secondary air supply, always reproducibly match each other.
- the primary air PL is supplied via the compressed air supply bore 4.
- the yarn channel is in the FIG. 7b formed on both sides of the compressed air supply bore 4 symmetrically widening in both directions.
- the extension is formed only in the lower nozzle body 11.
- the primary air is in the FIGS. 7a to 7e blown easily promoting.
- FIG. 7c shows a preferred embodiment with a main bore with a slot or an oval shape, wherein the outer edge of the bore has a distance of at least 0.1 to 0.5 mm to Garnkanalwand, or not quite up to the edge of the yarn channel with the width B leaves.
- the distance A1 is the effective distance in the yarn channel.
- the auxiliary bores do not simply have a reinforcing function to the main air, but are supposed to directly support the vortex formation.
- FIG. 8 shows an assembled, two-part nozzle 1 with lid for the secondary air supply in perspective view, with the uppermost part 30, and the nozzle bodies 10 and 11th
- FIG. 8a shows a solution with yarn channel that can be opened for threading and closed for operation.
- the structural design is on the WO97 / 11214 Referenced.
- the FIG. 9 shows a design with an additional relief hole.
- the relief hole has several functions. Above all, this can favor the formation of air turbulence in the transport direction, can be achieved after the insertion point 4 for the primary air.
- the relief hole which is arranged centrally like the Compressed air supply hole 4, the effect of the secondary air is increased and the vortex formation additionally stabilized.
- FIG. 10 shows a further embodiment with a widening in the direction of transport Garnkanal 3.
- a particularly preferred vortex formation in the zone B is achieved and reduced for the vortex formation in the region of the yarn inlet.
- FIG. 11 shows a pattern of entangled yarn with a nozzle of the prior art.
- FIG. 12 shows a pattern of entangled yarn with the same starting yarn, but with the new invention.
- the air pressure of the feed air was 6 bar, the transport speed of the yarn at 2400 m / min.
- the yarn count was 2600 dtex with a filament count of 135. It is BCF tricolor yarn (polypropylene).
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- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Ceramic Products (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren sowie eine Vorrichtung zur Herstellung von Knotengarn aus spinntexturiertem Filamentgarn in einem durchgehenden Garnkanal einer Wirbeldüse mit einer zentral auf die Garnkanalachse gerichteten Hauptbohrung für die Primärluft sowie wenigstens einer Hilfsbohrung in einem Abstand zur Hauptbohrung für Sekundärluft.The invention relates to a method and an apparatus for producing knotted yarn from spun-textured filament yarn in a continuous yarn channel of a vortex nozzle with a centrally directed to the Garnkanalachse main bore for the primary air and at least one auxiliary bore at a distance from the main bore for secondary air.
Knotengarn wird für verschiedene Anwendungsbereiche durch einen Luftverwirbelungsprozess hergestellt: Ganz grobe Titer, wie z.B. für BCF-Garne, feine Garne für textile Titer oder für Glattgarne. Die Einzelfilamente eines glatten oder texturierten Filamentgarnes werden mittels Verwirbelungsstellen eingebunden. Ziel dieser Behandlung ist eine bessere Verarbeitbarkeit, z.B. beim Spulenabzug, Weben oder Stricken ohne teure Zwirnoperationen oder Schlichtprozesse. Der Fadenschluss des verwirbelten Garnes wird mittels Verwirbelungsdüsen erzeugt. Ein besonderer Vorteil dieser Düsen ist, dass sie auch bei voller Produktionsgeschwindigkeit von Spinn-, Streck- und Strecktexturierprozessen funktionieren. Sie können daher als kostengünstige Elemente "in line" in diese Prozesse eingeschaltet werden. Kernpartie einer Verwirbelungsdüse ist der Garnkanal mit einer Querbohrung für die Druckluftzufuhr.Knotted yarn is produced for various applications by an air swirling process: very coarse titers such as e.g. for BCF yarns, fine yarns for textile titres or for plain yarns. The individual filaments of a smooth or textured filament yarn are incorporated by means of Verwirbelungsstellen. The aim of this treatment is better processability, e.g. when unwinding, weaving or knitting without expensive twisting operations or finishing processes. The thread closure of the swirled yarn is produced by means of swirling nozzles. A particular advantage of these nozzles is that they also function at full production speed of spinning, drawing and draw texturing processes. They can therefore be switched into these processes as cost-effective elements "in line". Core part of a swirl nozzle is the yarn channel with a transverse bore for the compressed air supply.
Aufgrund der bisherigen Modellvorstellungen öffnet sich der Filamentverband des laufenden Fadens über dem Luftstrom der Querbohrung blasenförmig. Durch die beiden Teilstromwirbel werden die Filamente links und rechts der Querbohrung innerhalb des Garnkanals in eine gegenläufige Rotation versetzt. Dadurch entstehen vor und nach der Luftbohrung Filamentverflechtungen, genannt Verwirbelungsstellen bzw. Knoten. Verlässt nun die Verwirbelungsstelle den Luftstrom, wird aufgrund der Verflechtung die relative Bewegung der Einzelfilamente gestoppt. Durch Weitertransport des Fadens treten kontinuierlich unverflochtene Filamente in die Düse ein. Dadurch beginnt der Vorgang von vorne. Die Knotenbildung ist daher ein diskontinuierlicher Vorgang.Based on the previous model presentations, the filament of the current thread opens bubble-shaped above the air flow of the transverse bore. The filaments left and right of the transverse bore within the yarn channel are offset by the two partial flow vortex in an opposite rotation. This creates filament interlacings, called vortex points or nodes, before and after the air bore. If the swirling point now leaves the air flow, the relative movement of the individual filaments is stopped due to the intertwining. By Further transport of the thread continuously unfilmed filaments enter the nozzle. This starts the process from the beginning. Knot formation is therefore a discontinuous process.
Aufgabe der Verwirbelung ist die Erzielung eines Fadenschlusses, das heisst das bessere Zusammenhalten der einzelnen Filamente. Die Verwirbelungsqualität wird anhand der drei Kriterien Verwirbelungsdichte, Verwirbelungsgleichmässigkeit und Verwirbelungs-tabilität beurteilt. Die am häufigsten angewandte Methode zur Beurteilung der Verwirbelungsqualität ist die Messung der durchschnittlichen Anzahl Verwirbelungsstellen pro Meter. Diese Methode sagt jedoch wenig über die einzelnen Abstände zwischen den Verwirbelungsstellen aus. Auch die Standardabweichung der Verwirbelungsdichte aus mehreren Messungen ergibt keine relevante Aussage über die Verwirbelungsgleichmässigkeit. Werden hingegen die Öffnungslängen gemessen, braucht nur der Minimal-(Ölmin.) und Maximalwert (Ölmax.) ermittelt zu werden. Das Prüfresultat Ölmin. 0,6 cm bis 1,3 cm bedeutet, dass alle Abstände zwischen den Verwirbelungsstellen innerhalb 0,6 cm bis 1,3 cm liegen. Dies ist eine sehr präzise Qualitätsaussage, und es erübrigt sogar eine Angabe der Verwirbelungsstellen pro Meter.The task of turbulence is the achievement of a thread closure, that is, the better holding together of the individual filaments. The turbulence quality is assessed on the basis of three criteria: swirl density, turbulence uniformity and turbulence stability. The most commonly used method for assessing the swirl quality is the measurement of the average number of swirl spots per meter. However, this method says little about the individual distances between the turbulence points. The standard deviation of the swirl density from several measurements does not give any relevant information about the swirl uniformity. If, however, the opening lengths are measured, only the minimum (oil min.) And maximum value (oil max.) Need to be determined. The test result Oilmin. 0.6 cm to 1.3 cm means that all spaces between the turbulence points are within 0.6 cm to 1.3 cm. This is a very accurate quality statement, and it does not even require an indication of turbulence per meter.
Das dritte wichtige Qualitätskriterium ist die Verwirbelungsstabilität. Die Verwirbelung muss dem Fadenschluss gegenüber den bei der Verarbeitung auftretenden Fadenzugkräften standhalten, das heisst, die Verwirbelungsstellen dürfen sich während der Verarbeitung nicht auflösen. Sogenannte harte Verwirbelungsstellen sind im textilen Flächengebilde aber besser sichtbar als weiche. Vorzugsweise wird deshalb die Verwirbelungsstabilität dem jeweiligen Einsatz angepasst, das heisst nur so hart wie nötig gewählt. Eine gute Aussage über die einsatzspezifische Verwirbelungsstabilität erhält man mit einer Belastungsreihe. Dabei wird die Verwirbelungsdichte bei der entsprechenden Garnbelastung gemessen und mit dem Ergebnis der Grundbelastung verglichen.The third important quality criterion is the swirling stability. The turbulence must be able to withstand the thread close to the thread tensile forces occurring during processing, ie the turbulence points must not dissolve during processing. So-called hard Verwirbelungsstellen are in textile fabric but better visible than soft. Preferably, therefore, the Verwirbelungsstabilität is adapted to the particular application, that is, only as hard as necessary chosen. A good statement about the application-specific turbulence stability is obtained with a load series. The swirl density is measured at the corresponding yarn load and compared with the result of the basic load.
Im Laufe der Entwicklungsarbeit hat sich gezeigt, dass sich mit Hilfe der Verwirbelungstechnik ein überaus grosses Spektrum an verschiedenen Garnen kombinieren lässt. Einerseits können bestehende gezwirnte "Mehrkomponentenklassiker" substituiert, andererseits völlig neue, bedürfnisgerechte Garnkombinationen hergestellt werden. Nahezu alle Filamentgarnarten lassen sich zusammen mit anderen Filamentgarnen verwirbeln, z.B. Polyamid, Polyester, Polypropylen, Viscose, Acetat, etc., wenn zumindest eine Komponente bestimmte Voraussetzungen bezüglich Feinheitsverhältnis und Biegesteifheit erfüllt.In the course of the development work it has been shown that with the help of the swirling technique a very large spectrum of different yarns can be combined. On the one hand, existing twisted "multi-component classics" can be substituted, on the other hand completely new, custom-made yarn combinations can be produced. Almost all types of filament yarns can be fluidized together with other filament yarns, for example polyamide, polyester, polypropylene, viscose, acetate, etc., if at least one component fulfills certain requirements with regard to the fineness ratio and flexural rigidity.
Man unterscheidet für die Luftverwirbelungsdüsen drei Grundtypen: die geschlossene Düse, die offene Düse mit einem Einfädelschlitz sowie als Mischtyp beider, die offene/geschlossene Düse. Bei der geschlossenen Düse muss das Garn zum Einfädeln mit entsprechenden Einfädelhilfen mittels Saugluft in die Düse eingezogen werden. Die offene Düse hat einen dauernd offenen Einfädelschlitz, so dass auch das laufende Garn von Hand eingefädelt werden kann. Die offene/geschlossene Düse weist mechanische bewegbare Mittel auf. Die Düse wird dabei meistens zweigeteilt ausgebildet, wobei ein Teil mit der Druckluftzuführung fest an der Maschine angebracht ist. Der zweite Teil ist der bewegliche Teil und wird je nach konstruktivem Aufbau durch Klappen, Drehen oder Schieben entweder in die offene Position für das Einfädeln oder für den normalen Fabrikationsbetrieb in die geschlossene Position gebracht. Die offenen Düsen wie die offenen/geschlossenen Düsen sind meistens zweigeteilt ausgebildet und weisen neben dem Einfädelschlitz in dem Teil, welcher der Luftzuführung gegenüberliegt, vorzugsweise eine ebene Prallfläche auf. Die Prallfläche hat für die Verwirbelungsfunktion eine wichtige Bedeutung. Die geschlossene Düse hat gegenüber den beiden anderen Grundtypen an Bedeutung verloren.There are three basic types of air swirl nozzles: the closed nozzle, the open nozzle with a threading slot, and the mixed type of both, the open / closed nozzle. With the nozzle closed, the yarn must be pulled into the nozzle by means of suction air for threading with appropriate threading aids. The open nozzle has a permanently open Einfädelschlitz, so that the running yarn can be threaded by hand. The open / closed nozzle has mechanical movable means. The nozzle is usually formed in two parts, with a part with the compressed air supply is firmly attached to the machine. The second part is the moving part and, depending on the structural design, is brought into the closed position by folding, turning or sliding either in the open position for threading or for normal manufacturing operation. The open nozzles such as the open / closed nozzles are usually formed in two parts and, in addition to the threading slot in the part which faces the air supply, preferably have a flat baffle surface. The baffle has an important meaning for the Verwirbelungsfunktion. The closed nozzle has lost in importance compared to the other two basic types.
Die Prozessgeschwindigkeit, besonders bei der Herstellung von spinnstrecktexturierten Teppichgarnen, hat sich in den letzten Jahren von ca. 2000 m/min. auf 3500 m/min. erhöht. Für Spinnstreckmaschinen wird ein Geschwindigkeitsbereich von 4000 bis 6000 m/min. und mehr angestrebt. Da die Verwirbelung "in line" nach der Texturierung und vor dem Aufspulen erfolgt, gilt auch für die Wirbeldüsen die Zielsetzung, ohne Qualitätseinbussen mit einer Garntransportgeschwindigkeit von z.B. 3000 bis 6000 m/min. optimal zu arbeiten. Die für Texturgarne eingesetzten Wirbeldüsen haben zumeist einen zu der Förderrichtung des Garnes leicht geneigten Blasluftkanal. Die Neigung aus der Senkrechten liegt üblicherweise bei 10° - 15° und ergibt für das durchlaufende Garn eine leichte Förderwirkung, welche jedoch geringer ist als die Summe der dem Garn entgegengesetzten Widerstandskräfte in der Düse. Bei höheren Neigungswerten der Blasdüse, also bei höherer Förderwirkung, nimmt die Verwirbelungsleistung jedoch entsprechend ab und die Schlaufigkeit des Garnes zu. Eine weitere Konsequenz der Verwirbleung bei höheren Geschwindigkeiten ist die notwendige Erhöhung des Luftdruckes. Dies bewirkt eine höhere Dichte der Luft im Garnkanal. Man möchte bei hohen Prozessgeschwindigkeiten eine möglichst ähnliche Verwirbelungsdichte und Verwirbelungsqualität erreichen wie bei niedrigen Prozessgeschwindigkeiten, um die Weiterverarbeitung des Garnes gleichermassen sicherzustellen. Versuche haben gezeigt, dass die Fadenspannung am Düsenausgang mit steigender Garngeschwindigkeit und bei gleichzeitig höherem Luftdruck der Blasdüse einen immer höheren prozentualen Steigerungswert gegenüber der Eingangsfadenspannung erreicht. Bei 4000 m/min. ergibt sich bei einer Eingangsfadenspannung mit dem Wert 100 eine Ausgangsfadenspannung mit dem Wert 120 bis 160. Eine Erhöung von 20 % - 60 % ist aber sehr schädlich für das Garn.The process speed, especially in the production of spun-stretch textured carpet yarns, has in recent years of about 2000 m / min. at 3500 m / min. elevated. For spinning machines is a speed range of 4000 to 6000 m / min. and more sought after. Since the turbulation takes place "in line" after texturing and before winding, the objective also applies to the vortex nozzles, without loss of quality at a yarn transport speed of, for example, 3000 to 6000 m / min. to work optimally. The vortex nozzles used for Texturgarne usually have a slightly inclined to the conveying direction of the yarn blast air duct. The inclination from the vertical is usually at 10 ° - 15 ° and gives the yarn passing through a slight conveying effect, which is less than the sum of the yarn opposite resistance forces in the nozzle. However, with higher inclination values of the tuyere, that is to say with a higher conveying effect, the swirling power decreases accordingly and the yarn is more slippery. Another consequence of Verwirbleung at higher speeds is the necessary increase in air pressure. This causes a higher density of the air in the yarn channel. At high process speeds, one would like to achieve as much as possible swirling density and turbulence quality as at low process speeds in order to ensure the further processing of the yarn equally. Experiments have shown that the thread tension at the nozzle outlet with increasing yarn speed and at the same time higher air pressure of the tuyere an ever higher percentage increase value compared to the input yarn tension reached. At 4000 m / min. at an input thread tension of 100, an initial thread tension of 120 to 160 results. However, an increase of 20% - 60% is very damaging to the yarn.
Die
Eine interessante Düsenausgestaltung wird mit der
Der Erfindung wurde die Aufgabe zugrunde gelegt, ein neues Verfahren sowie eine neue Vorrichtung zu suchen, womit gezielt über eine Einflussnahme auf mögliche Verwirbelungsgrundparameter auch bei grösseren Transportgeschwindigkeiten des Garnes eine hohe Knotenqualität erreichbar ist.The invention has been based on the object to seek a new method and a new device, which targeted via an influence on possible Verwirbelungsgrundparameter even at greater transport speeds of the yarn high node quality can be achieved.
Das erfindungsgemässe Verfahren ist dadurch gekennzeichnet, dass die Primärluft senkrecht in den Garnkanal oder mit nur geringer Förderwirkung und die Sekundärluft über die wenigstens eine Hilfsbohrung die Wirbelströmung unterstützend und mit Förderwirkung, zugeführt wird.The inventive method is characterized in that the primary air perpendicular to the yarn channel or with only a small conveying effect and the secondary air via the at least one auxiliary bore supporting the vortex flow and with conveying effect, is supplied.
Die erfindungsgemässe Vorrichtung ist dadurch gekennzeichnet, dass die Hauptbohrung senkrecht zu der Garnkanalachse oder mit geringer Winkelabweichung für oder gegen eine leichte Förderwirkung auf das Garn und die Hilfsbohrung bzw. Hilfsbohrungen zur Garnkanalachse geneigt und unterschiedlich zur Primärluft gerichtet angeordnet sind.The inventive device is characterized in that the main bore perpendicular to the Garnkanalachse or with a slight angular deviation for or against a slight conveying effect on the yarn and the auxiliary bore or auxiliary bores are inclined to the Garnkanalachse and directed differently directed to the primary air.
Interessant ist die Tatsache, dass alle Versuche mit senkrecht auf den Garnkanal gerichteten Hilfsbohrungen überhaupt keine Verbesserungen erbrachten. Dagegen brachte eine leichte Neigung besonders in Förderrichtung zum Teil aber auch gegen die Förderrichtung überraschende Verbesserungen. Ferner zeigte sich, dass eine gleiche Ausrichtung der Haupt- und der Hilfsbohrungen etwa gemäss der
Mit grösseren Versuchsreihen wurden Lösungen gemäss
- Reduktion des Druckes und eine Reduktion des Luftverbrauches
- kürzere Öffnungslänge
- gleichmässigere Verwirbelung
- Knotenzahl ca. 10% höher
- es können höhere Titer in der Düse gefahren werden, z.B. anstelle von 1800 dtex, 2600 dtex, also eine Erhöhung von ca. 40%.
- Reduction of pressure and a reduction of air consumption
- shorter opening length
- more uniform turbulence
- Node number approx. 10% higher
- Higher titres can be used in the die, eg instead of 1800 dtex, 2600 dtex, ie an increase of approx. 40%.
Die neue Erfindung erlaubt ganz besonders drei positive Effekte, es sind dies:
- das Zentrieren und Stabilisieren des Garnes in dem Garnkanal
- eine gezielte Förderfunktion für das Garn, unabhängig der Verwirbelungsfunktion
- eine Drehhilfe für eine Optimierung der Knotenbildung.
- centering and stabilizing the yarn in the yarn channel
- a targeted conveying function for the yarn, regardless of the Verwirbelungsfunktion
- a rotation aid for optimizing knot formation.
Die neue Erfindung erlaubt eine ganze Anzahl besonders vorteilhafter Ausgestaltungen. Es wird dazu auf die Ansprüche 2 bis 7 sowie 9 bis 13 Bezug genommen.The new invention allows a number of particularly advantageous embodiments. Reference is made to the
Die neue Lösung wird in der Folge ausgehend vom Stand der Technik mit einigen Ausführungsbeispielen mit weiteren Einzelheiten erläutert. Es zeigen:
- die
Figur 1 - rein schematisch die Verwirbelungstechnik mit einer geschlossenen Düse;
- die
Figur 2 - einen Schnitt II-
II der Figur 1 ; - die Figur 3a
- eine Ansicht einer Verwirbelungsdüse in Achsrichtung auf den Verwirbelungskanal;
- die Figur 3b
- das Strömungsbild in dem Bereich der Lufteinblasung;
- die Figur 4a
- einen Längsschnitt des Verwirbelungskanales einer Lösung des Standes der Technik;
- die Figur 4b
- einen Schnitt IVb - IVb der
Figur 4a ; - die Figur 4c
- einen Schnitt IVc - IVc der
Figur 4a ; - die Figur 5a und 5b
- die Ergebnisse einer Modellrechnung der Strömung in einer Verwirbelungsdüse des Standes der Technik;
- die Figuren 6a und 6b
- die Ergebnisse einer Modellrechnung der Strömung in einer erfindungsgemässen Verwirbelungsdüse gemäss
Figur 7a und 7b ; - die Figur 7a
- einen Schnitt VIIa - VIIa der
Figur 7b ; - die Figur 7b
- einen Schnitt VIIb - VII der
Figur 7a ; - die Figur 7c
- eine Ansicht der
Figur 7b gemäss Pfeil Xa; - die Figur 7d
- eine Ansicht der
Figur 7b gemäss Pfeil Xb; - die Figur 7e
- eine Ansicht der
Figur 7b gemäss Pfeil Xc; - die Figur 7f
- eine Ansicht Luftbohrung der
Figur 7b ; - die Figur 8
- eine perspektivische Darstellung einer erfindungsgemässen, dreiteiligen Verwirbelungsdüse für die Herstellung von BCF-Garnen;
- die Figur 8a
- eine SlideJet-Lösung mit offenem/geschlossenem Garnkanal;
- die Figur 9 und 10
- zwei weitere Ausgestaltungen einer erfindungsgemässen Verwirbelungsdüse;
- die
Figur 11 - ein Muster von verwirbeltem Garn gemäss Stand der Technik;
- die
Figur 12 - ein Muster von verwirbeltem Garn gemäss neuer Erfindung.
- the figure 1
- purely schematically the swirling technique with a closed nozzle;
- the figure 2
- a section II-II of
FIG. 1 ; - the figure 3a
- a view of a swirling nozzle in the axial direction of the swirling channel;
- Figure 3b
- the flow pattern in the area of the air injection;
- the figure 4a
- a longitudinal section of the Verwirbelungskanales a solution of the prior art;
- Figure 4b
- a section IVb - IVb the
FIG. 4a ; - Figure 4c
- a section IVc - IVc the
FIG. 4a ; - FIGS. 5a and 5b
- the results of a model calculation of the flow in a vortex nozzle of the prior art;
- Figures 6a and 6b
- the results of a model calculation of the flow in a vortex nozzle according to the invention
FIGS. 7a and 7b ; - Figure 7a
- a section VIIa - VIIa of
FIG. 7b ; - Figure 7b
- a section VIIb - VII of
Figure 7a ; - Figure 7c
- a view of
FIG. 7b according to arrow Xa; - Figure 7d
- a view of
FIG. 7b according to arrow Xb; - Figure 7e
- a view of
FIG. 7b according to arrow Xc; - Figure 7f
- an aerial view of the
FIG. 7b ; - the figure 8
- a perspective view of an inventive, three-part Verwirbelungsdüse for the production of BCF yarns;
- Figure 8a
- a SlideJet solution with open / closed yarn channel;
- FIGS. 9 and 10
- two further embodiments of a vortex nozzle according to the invention;
- the figure 11
- a pattern of swirled yarn according to the prior art;
- the figure 12
- a pattern of entangled yarn according to the invention.
In der Folge wird nun auf die
Die
Die
Die
- Es darf nicht das primäre Ziel sein, die Wirbelströmung an sich, etwa im Hinblick auf einen Schwingeffekt des durchlaufenden Garnes zu optimieren.
- Das Ziel muss eine Stabilisierung und Optimierung der Wirbelströmung, insbesondere mit Bevorzugung in Garntransportrichtung sein, sowie zumindest teilweise unabhängig davon eine Optimierung der Garntransportfunktion.
- Die Sekundärluft bekommt die Funktion eines in dem Garnkanal integrierten Fadenführers.
- It must not be the primary goal to optimize the vortex flow itself, for example, with regard to a vibrating effect of the continuous yarn.
- The goal must be stabilization and optimization of the turbulent flow, in particular with preference in the yarn transport direction, as well as, at least in part, an optimization of the yarn transport function.
- The secondary air gets the function of a thread guide integrated in the yarn channel.
Die neue Erfindung schlägt die Zufuhr von Primärluft sowie von Sekundärluft vor, wie in der Folge an Hand der
Vergleicht man nun die Ergebnisse der
Die
Die
Die
Die
Die
Die
Die
Gemäss einer weiteren sehr vorteilhaften Ausgestaltung wird vorgeschlagen, dass der Abstand A1 der Hilfsbohrungen bzw. der Hilfsbohrungen von der Hauptbohrung in Richtung des Garnkanales wenigstens das 1½-fache des Durchmessers D der Hauptbohrung beträgt. Die Querabmessung D der Hauptbohrung wird vorzugsweise oval und kleiner ausgebildet als die entsprechende Breitenabmessung B des Garnkanales, derart, dass zwischen dem äusseren Rand der Hauptbohrung und der Garnkanalbreite ein Randabstand von 0,1 bis 0,5 mm verbleibt, wobei der bzw. die Hilfsbohrungen in dem Bereich des Randabstandes angeordnet sind. Die Sekundärluft wirkt dabei vor allem ausserhalb der Hauptwirkzone der Primärluft und kann damit die einleitend beschriebene positive Effekte maximieren, nämlich
- das Zentrieren und Stabilisieren des Garnes in dem Garnkanal,
- eine gezielte Förderfunktion für das Garn, unabhängig der Verwirbelungsfunktion
- eine Drehhilfe für eine Optimierung der Knotenbildung.
- centering and stabilizing the yarn in the yarn channel,
- a targeted conveying function for the yarn, regardless of the Verwirbelungsfunktion
- a rotation aid for optimizing knot formation.
Claims (16)
- Method for producing knotted yarn (2) from smooth and textured filament yarn in a continuous yarn channel (3) of an interlacing nozzle (1) with a main bore (4) for primary air which is directed centrally into the yarn channel axis and at least one auxiliary bore (34) for secondary air at a distance from the main bore (4), characterised in that■ the primary air is supplied into the yarn channel (3) perpendicularly or with only a slight conveying effect or a minor effect against the direction of yarn conveyance,■ the auxiliary bore (34) is inclined to a plane perpendicular to the axis of the yarn channel and is directed differently from the primary air, and■ the secondary air is supplied, so as to support the interlacing flow, through the at least one auxiliary bore (34).
- Method according to claim 1, characterised in that the secondary air is supplied in such a way as to have a conveying effect.
- Method according to either claim 1 or claim 2, characterised in that the primary air supply is designed with a view to optimising the interlacing effect and the secondary air supply is designed with a view to optimising the conveying effect and as an aid to rotation.
- Method according to any one of claims 1 to 3, characterised in that the secondary air for centring the yarn (2) in the yarn channel (3) is supplied through at least two auxiliary bores (34) arranged at a distance from the main bore (4) symmetrically and with a tangential entry into the yarn channel (3) at an angle of 5° - 40° to the perpendicular.
- Method according to any one of claims 1 to 4, characterised in that the primary air is supplied into the yarn channel (3) at an angle of 0° to 15°, preferably of 0° to 10°, to the perpendicular.
- Method according to any one of claims 1 to 5, characterised in that the yarn channel cross-section is designed as a rounded or planar portion on the side of the main bore (4) for the primary air and on the opposite side is designed with a planar or rounded baffle surface portion, and the at least one or at least two auxiliary bores (34) for the secondary air is/are arranged in the region of the planar or rounded baffle surface with the opening being directed in the opposite direction from the primary air.
- Method according to any one of claims 1 to 6, characterised in that the distance of the at least one or at least two auxiliary bores (34) from the main bore (4) is from 1/4 to 1 1/3 opening lengths plus knot lengths.
- Method according to any one of claims 1 to 7, characterised in that the yarn channel cross-section is designed so that it widens in both directions from the main bore (4) for the primary air to the yarn channel inlet and outlet, the side of the yarn channel having the rounded cross-section preferably being designed so that it is bent in both directions in the sense of the widened region.
- Device for producing knotted yarn in a yarn channel (3) of an interlacing nozzle (1) with the main bore (4) for primary air directed centrally into the yarn channel (3) and at least one auxiliary bore (34) for secondary air which is arranged in the direction of yarn transport at a distance from the main bore (4), characterised in that■ the main bore (4) is arranged perpendicular to the yarn channel axis (3) or with a slight angle deviation for or against a slight conveying effect on the yarn (2), and■ the auxiliary bore(s) (4) is/are arranged at an inclination to the yarn channel axis and in different directions to the primary air.
- Device according to claim 9, characterised in that the interlacing nozzle (1) is designed as a closed nozzle with a round channel cross-section, the main bore (4) opens, approximately at the middle of the channel, from one side of the nozzle into the yarn channel (3) and an auxiliary bore (34), in particular at least two auxiliary bores (34), open from the opposite side of the nozzle into the yarn channel (3).
- Device according to claim 9, characterised in that the interlacing nozzle (1) is designed as an open nozzle with respective halves of the channel in a carrier nozzle part and in a nozzle part positioned thereon, the main bore (4) being arranged approximately at the centre of the carrier nozzle part in the yarn channel length, and in the attached nozzle part the auxiliary bores (34) being arranged at a distance from the main bore (4).
- Device according to claim 9, characterised in that the interlacing nozzle is designed as a clip-slidejet nozzle, which comprises a fixed nozzle part and a movable nozzle part, with an open position for threading and a closed position for normal interlacing operation, the fixed nozzle part comprising the main bore (4) approximately at the centre of the yarn channel length and the movable nozzle part comprising the auxiliary bores (34).
- Device according to any one of claims 9 to 12, characterised in that■ the main bore (4) opens into the yarn channel (3) at an angle of 0° to 15°, preferably of 0° to 10°, to the perpendicular, and■ the auxiliary bores (34) open into the yarn channel (3) at an angle of 10° to 45° to the perpendicular.
- Device according to any one of claims 9 to 13, characterised in that the total surface area of the auxiliary bores (34) amounts to approximately 1/4 to 1/3 of the surface area of the main bore (4).
- Device according to any one of claims 9 to 14, characterised in that the distance A1 between the auxiliary bore(s) (34) and the main bore (4) in the direction of the yarn channel (3) is at least 1 ½ times the diameter D of the main bore (4).
- Device according to any one of claims 9 to 15, characterised in that the transverse dimension of the main bore (4) is preferably designed to be oval and smaller than the corresponding width dimension of the yarn channel (3) in such a way that an edge distance of from 0.1 to 0.5 mm remains between the outer edge of the main bore (4) and the width of the yarn channel, the auxiliary bore(s) (34) being arranged in the region of the edge distance.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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CH17942001 | 2001-09-29 | ||
CH179401 | 2001-09-29 | ||
PCT/CH2002/000540 WO2003029539A1 (en) | 2001-09-29 | 2002-09-27 | Method and device for producing a fancy knotted yarn |
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EP1436451A1 EP1436451A1 (en) | 2004-07-14 |
EP1436451B1 true EP1436451B1 (en) | 2008-03-12 |
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EP02764470A Expired - Lifetime EP1436451B1 (en) | 2001-09-29 | 2002-09-27 | Method and device for producing a fancy knotted yarn |
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US (1) | US7353575B2 (en) |
EP (1) | EP1436451B1 (en) |
CN (1) | CN100489170C (en) |
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DE (1) | DE50211888D1 (en) |
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JPS58135477U (en) * | 1982-03-08 | 1983-09-12 | 三菱レイヨン株式会社 | interlace nozzle |
JPS5921725A (en) * | 1982-07-21 | 1984-02-03 | Toyoda Autom Loom Works Ltd | False twist nozzle for bind spinning |
DE3527415A1 (en) * | 1985-07-31 | 1987-02-12 | Dietze & Schell | Apparatus for air swirling and for the bulking of multifilament and stable-fibre yarns |
DE4113927A1 (en) * | 1991-04-29 | 1992-11-05 | Kugelfischer G Schaefer & Co | Yarn eddy jet - has two support air channels working with main channel to cover both sides of mixt. yarn |
DE19700817C2 (en) * | 1996-01-12 | 1999-02-11 | Heberlein Fasertech Ag | Process and intermingling nozzle for the production of spin-textured filament yarns |
DE19745182C2 (en) * | 1997-10-13 | 2000-05-18 | Inst Textil & Faserforschung | Method and device for interlacing multifilament yarns |
TW449627B (en) * | 1998-03-03 | 2001-08-11 | Heberlein & Co Ag | Yarn processing device and use thereof |
US6134759A (en) * | 1998-03-27 | 2000-10-24 | Toray Industries, Inc. | Apparatus for fluid treatment of yarn and a yarn composed of entangled multifilament |
GB9902501D0 (en) * | 1999-02-05 | 1999-03-24 | Fibreguide Ltd | Air jet |
KR100442956B1 (en) * | 1999-03-03 | 2004-08-04 | 헤버라인 피버테크놀로지, 아이엔시 | Method and device for processing filament yarn, and use of said device |
TW503272B (en) * | 1999-10-06 | 2002-09-21 | Heberlein Fibertechnology Inc | Apparatus for intermingling multifilament yarns |
-
2002
- 2002-09-27 EP EP02764470A patent/EP1436451B1/en not_active Expired - Lifetime
- 2002-09-27 US US10/490,862 patent/US7353575B2/en not_active Expired - Fee Related
- 2002-09-27 DE DE50211888T patent/DE50211888D1/en not_active Expired - Lifetime
- 2002-09-27 AT AT02764470T patent/ATE389045T1/en not_active IP Right Cessation
- 2002-09-27 WO PCT/CH2002/000540 patent/WO2003029539A1/en active IP Right Grant
- 2002-09-27 CN CNB028189868A patent/CN100489170C/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
US7353575B2 (en) | 2008-04-08 |
CN1558969A (en) | 2004-12-29 |
DE50211888D1 (en) | 2008-04-24 |
US20050011061A1 (en) | 2005-01-20 |
ATE389045T1 (en) | 2008-03-15 |
EP1436451A1 (en) | 2004-07-14 |
CN100489170C (en) | 2009-05-20 |
WO2003029539A1 (en) | 2003-04-10 |
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