EP1094286A1 - Process and device for cryogenic air separation - Google Patents
Process and device for cryogenic air separation Download PDFInfo
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- EP1094286A1 EP1094286A1 EP00119941A EP00119941A EP1094286A1 EP 1094286 A1 EP1094286 A1 EP 1094286A1 EP 00119941 A EP00119941 A EP 00119941A EP 00119941 A EP00119941 A EP 00119941A EP 1094286 A1 EP1094286 A1 EP 1094286A1
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- condenser
- evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04866—Construction and layout of air fractionation equipments, e.g. valves, machines
- F25J3/04872—Vertical layout of cold equipments within in the cold box, e.g. columns, heat exchangers etc.
- F25J3/04878—Side by side arrangement of multiple vessels in a main column system, wherein the vessels are normally mounted one upon the other or forming different sections of the same column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04412—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04866—Construction and layout of air fractionation equipments, e.g. valves, machines
- F25J3/04872—Vertical layout of cold equipments within in the cold box, e.g. columns, heat exchangers etc.
- F25J3/04884—Arrangement of reboiler-condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04866—Construction and layout of air fractionation equipments, e.g. valves, machines
- F25J3/04896—Details of columns, e.g. internals, inlet/outlet devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J5/00—Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants
- F25J5/002—Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants for continuously recuperating cold, i.e. in a so-called recuperative heat exchanger
- F25J5/005—Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants for continuously recuperating cold, i.e. in a so-called recuperative heat exchanger in a reboiler-condenser, e.g. within a column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2235/00—Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
- F25J2235/42—Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2235/00—Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
- F25J2235/50—Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/02—Bath type boiler-condenser using thermo-siphon effect, e.g. with natural or forced circulation or pool boiling, i.e. core-in-kettle heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/04—Down-flowing type boiler-condenser, i.e. with evaporation of a falling liquid film
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/10—Boiler-condenser with superposed stages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/20—Boiler-condenser with multiple exchanger cores in parallel or with multiple re-boiling or condensing streams
Definitions
- the invention relates to a method for the low-temperature separation of air with the Features of the preamble of claim 1.
- the rectification system of the invention can be a classic two column system be designed, but also as a three or multi-column system. It can be in addition to the columns for nitrogen-oxygen separation further devices for Obtaining other air components, in particular noble gases, for example argon production.
- a heat exchanger designed as a condenser-evaporator has evaporation and Liquefaction passages. There is a liquid in the evaporation passages evaporates. They are in heat exchange contact with the liquefaction passages, in which a gaseous fraction in indirect heat exchange with the evaporating Liquid condenses. For example, details about evaporation processes the monograph "Evaporation and its technical applications" by Billet (1981) refer to.
- a condenser vaporizer can consist of one or more Heat exchanger blocks are constructed.
- a condenser-evaporator system exhibits one or more condenser evaporators.
- Circulation evaporator used as a condenser evaporator.
- This type is a Heat exchanger block arranged in a bath of the liquid to be evaporated.
- the Evaporation passages are open at the top and bottom. Liquid from the bath is drained from entrained upwards by the evaporation gas (thermosiphon effect) and flows back into the liquid bath. This is a natural one Liquid circulation only through the evaporation process and without supply given mechanical energy.
- the invention is therefore based on the object of a method of the beginning Specified type and a corresponding device that is economical and are particularly economical to operate and in particular one have particularly low energy consumption.
- the in the falling film evaporator (first section of the Condenser-evaporator system) non-evaporated liquid (second oxygen-rich liquid) becomes like in the usual falling film evaporation Conveyor supplied, for example a pump; this transports the However, liquid does not return to the entrance of its evaporation passages Falling film evaporator, but on a second section of the condenser-evaporator system.
- the first section requires only a relatively small amount Part, for example 30 to 50%, preferably 38 to 42%, of the total Evaporation performance of the condenser-evaporator system to take over.
- the natural liquid portion at the outlet of the is correspondingly large Evaporation passages of the falling film evaporator.
- the Conveying device allows the liquid, which has not initially evaporated, to continue second section of the condenser-evaporator system flow. This is whole or partially designed as a circulation evaporator. That is where the problem of Therefore, the need for an artificial fluid circulation is not or only in to a lesser extent.
- the oxygen product is preferably from in the process according to the invention subtracted from the second section of the condenser-evaporator system, either as a gas or as a liquid.
- a gaseous pressurized oxygen product can be obtained, by adding oxygen-rich liquid in a liquid state to an increased pressure brought and then evaporated against air or nitrogen (so-called Internal compression).
- the first section of the condenser-evaporator system of the invention can be arranged within the low pressure column or in a separate container.
- the method according to the invention and the corresponding device can be used for any Type of nitrogen-oxygen separation can be used, especially independently from the product purities in the heads and swamps of the columns.
- the steam that is in the evaporation passages of the second section of the Condenser-evaporator system is preferably not produced drawn off exclusively or mainly as a gaseous oxygen product, but at least half introduced into the low pressure column and there as rising steam used. If the entire oxygen product is liquid won and / or internally compressed, the whole in the second section of the condenser-evaporator system generated gas into the low pressure column to be led back.
- a third oxygen-rich liquid remains in the second section of the condenser-evaporator system as a non-evaporated part of the second oxygen-rich Liquid. It preferably collects in the liquid bath of the or one Circulation evaporator. It is preferred in the method according to the invention at least partially in the low pressure column and / or to the evaporation passages of the first section of the condenser-evaporator system liquid returned.
- This return line can be conveniently shared with the above mentioned return of steam to the low pressure column can be carried out, by placing an appropriate line at the level of the bath is arranged. With this, the liquid level in the circulation evaporator is at the same time regulated without the need for additional adjusting or regulating devices.
- the second section is partially designed as a second falling film evaporator, can also the already existing conveyor between the first and second section additionally for the generation of a liquid circulation on the second falling film evaporator can be used.
- the condensing-evaporator system liquefaction passages are preferably connected to the two columns as in claim 4 is described. This means that pumps can be dispensed with at these points, and even if the pressure column and low pressure column are arranged side by side are. (In this case, it is beneficial if the first section of the condenser-evaporator system below the bottom of the low pressure column and the second section of the condenser-evaporator system above the top one Bottom of the pressure column are arranged.)
- the first section designed as a falling film evaporator is preferably so dimensioned that in it that amount of nitrogen-rich liquid Condensation of a nitrogen-rich gas fraction is generated from the pressure column, which is required as a return in the low pressure column (plus if necessary the as unpressurized liquid product withdrawn).
- This is one example Share 30 to 50%, preferably 38 to 42% of the total Heat transfer capacity of the condenser-evaporator system.
- the rest of the Heat transfer (50 to 70%, preferably 58 to 62%) is done in the second section the condenser-evaporator system carried out so that there generates at least the amount of liquid required as a return in the pressure column becomes.
- the heating surface due to the spatial distribution of the heating surface be cheaper, in the first section a larger proportion of nitrogen-rich Condense fraction as described above, in order to suit the heating surface from second section (usually at the head of the pressure column) to the first section (in the Usually shift in the sump of the low pressure column. In this case, part of the first nitrogen-rich liquid, which is formed in the first section, as a return is applied to the pressure column. If necessary, the use of a Liquid pump required.
- the nitrogen-rich gas fraction is generally the top nitrogen Pressure column formed.
- the first section of the condenser-evaporator system is preferred trained exclusively as falling film evaporators. With the help of the above It can be dimensioned particularly cheaply as a single, relatively compact block be realized, or in the form of several (for example four) particularly low Blocks that are arranged side by side. An order immediately in Bottom of the low pressure column is also favorable for a low installation height of the plant and their insulation (cold box).
- the second section of the condenser-evaporator system can by at least two sections connected in series on the evaporation side are formed, the first of which as a falling film evaporator and the second is designed as a circulation evaporator.
- the Liquid that realized the evaporation passages of the falling film evaporator Flows out section, for example, in the liquid bath of the or one section implemented as a recirculating evaporator.
- the falling film evaporator-circulation evaporator combination can, for example, with continuous Liquefaction passages, as described in EP 795349 A in detail is described.
- the liquid from the bath of the Circulation evaporator in the low pressure column or to exit the Evaporation passages of the first section of the condenser-evaporator system returned and to increase the amount of liquid in the falling film evaporator trained section of the second section can be used.
- the invention also relates to a device for the low-temperature separation of air According to claim 9. Particularly advantageous embodiments of the device are described in claims 10 to 13.
- gaseous feed air 1 which was previously compressed, cleaned and cooled to approximately dew point (not shown), is fed to the pressure column 2 immediately above the sump.
- the pressure column 2 is part of a rectification system, which also has a low pressure column 3 and a main condenser in the form of a condenser-evaporator system 101, 102, 103.
- the air is broken down into top nitrogen in the pressure column 2 and into an oxygen-enriched liquid.
- the latter is not drawn off from the sump as usual, but rather from theoretical or practical floors higher via line 5.
- the oxygen-enriched liquid 5 is fed into the low-pressure column via an unillustrated line at an intermediate point 3 throttled.
- the low pressure column 3 there are one or more in the upper area Nitrogen products withdrawn (not shown). Below the bottom Rectification section is oxygen in the purity required for the product won. It flows as the first oxygen-rich liquid from the bottom floor or packing section of the low pressure column 3 and is in one Collector 7 collected. The first oxygen-rich liquid continues to flow to the upper end of the first section 101 of the condenser-evaporator system and is introduced into its evaporation passages. The first section 101 is as Falling film evaporator trained. About 28 to 30% of the first evaporate there oxygen-rich liquid 7 in indirect heat exchange with a first part 8 the nitrogen-rich gas fraction 4 from the top of the pressure column 2. This condenses nitrogen-rich gas 8 to a first nitrogen-rich liquid 9.
- the vapor 11 that is in the first section 101 of the condenser-evaporator system generated flows back to the lowermost rectifying section of the low pressure column and participates in countercurrent mass transfer within this column.
- the liquid remaining portion 12 forms a second oxygen-rich liquid. This is about Line 13 withdrawn and by means of a pump 14 to the second section of the Condenser-evaporator performed by a combination of another Falling film evaporator 102 and a circulation evaporator 103 is formed as in EP 795349 A is described in detail.
- the second oxygen-rich liquid flows in the evaporation passages of the another falling film evaporator 102 down and evaporates there to about 40%.
- the steam 15 formed is completely fed into the low pressure column 3 via line 16 returned, since in the example no oxygen is released directly as a gaseous product is removed from the rectification system.
- the line 16 also serves for Keeping the liquid level in the liquid bath 18 constant by removing excess Liquid together with the vapor generated in the second section 102, 103 Low pressure column 3 is performed.
- the remaining liquid 17 from the section 102 flows into the liquid bath 18 of the circulation evaporator 103 and forms together with the liquid 19 knocked over in the circulation evaporator, a third oxygen-rich Liquid.
- This is obtained as an oxygen product by partially over Line 20 drawn off, internally compressed by means of a pump 21, to the known one Evaporated way under increased pressure and finally as a gaseous pressure product is brought out.
- the liquefied air stream 24 can an intermediate point are introduced into the pressure column 2.
- the liquefaction passages of the further falling film evaporator 102 and the Circulation evaporators 103 are designed continuously. You are from a second Part 22 of the nitrogen-rich gas fraction 4 from the pressure column 2 is applied. The Nitrogen first flows through the falling film evaporator 102 and then through the circulation evaporator 103 and condenses at least partially, preferably practically complete. The resulting second nitrogen-rich liquid 23 becomes completely abandoned as a return to the pressure column 2.
- FIG. 2 shows in detail the connection between line 16 and the outside space around the two condenser-evaporators 102, 103, which form the second section of the condenser-evaporator system.
- the dimensions of the line are essentially designed according to the amount of gas to be transported. It is arranged in such a way that liquid overflows from the liquid bath of the circulation evaporator 103 and can flow back as film 26 on the underside of the line 16 into the low-pressure column 3 or into the liquid sump below the first falling film evaporator 101. As a result, the liquid level of the liquid bath of the circulation evaporator 103 is kept at a constant level without special control measures.
- FIG. 3 differs from FIG. 1 by an additional line 301, via which part of the first nitrogen-rich liquid 9 can be fed as a return to the pressure column 2.
- a liquid pump 302 is necessary to overcome the static height between the first section 101 of the condenser-evaporator system and the upper region of the pressure column 2.
- more heating surface can be installed in the first section 101, which is designed here as a bottom evaporator of the low pressure column 3.
- less heating surface is required for the second section 102, 103, in the example at the head of the pressure column 2.
- This allows the spatial division of the condenser-evaporator system to be optimized. In many cases, the advantage of this optimization is greater than the expenditure for the additional line 301 and the liquid pump 302.
- the entire Heating surface of the section 102 can be integrated into the first section 101, so that the second section of the condenser-evaporator system consists of only one Circulation evaporator 103 exists.
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- Emergency Medicine (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Tieftemperaturzerlegung von Luft mit den
Merkmalen des Oberbegriffs des Patentanspruchs 1.The invention relates to a method for the low-temperature separation of air with the
Features of the preamble of
Die Grundlagen der Tieftemperaturzerlegung von Luft im allgemeinen sowie der Aufbau von Rektifiziersystem zur Stickstoff-Sauerstoff-Trennung mit zwei oder mehr Säulen im speziellen sind in der Monographie "Tieftemperaturtechnik" von Hausen/Linde (2. Auflage, 1985) oder aus einem Aufsatz von Latimer in Chemical Engineering Progress (Vol. 63, No.2, 1967, Seite 35) bekannt Die Drucksäule und Niederdrucksäule eines Zweisäulensystems stehen im Regelfall über ein Kondensator-Verdampfer-System (Hauptkondensator) in Wärmeaustauschbeziehung, in dem Kopfgas der Drucksäule gegen verdampfende Sumpfflüssigkeit der Mitteldrucksäule verflüssigt wird.The basics of low temperature air separation in general as well as the Setup of rectification system for nitrogen-oxygen separation with two or more Columns in particular are in the monograph "Low Temperature Technology" by Hausen / Linde (2nd edition, 1985) or from an article by Latimer in Chemical Engineering Progress (Vol. 63, No.2, 1967, page 35) known Die Drucksäule und Low-pressure columns of a two-column system are usually located above a condenser-evaporator system (Main condenser) in heat exchange relation, in which Top gas of the pressure column against evaporating sump liquid of the medium pressure column is liquefied.
Das Rektifiziersystem der Erfindung kann als klassisches Zweisäulensystem ausgebildet sein, aber auch als Drei- oder Mehrsäulensystem. Es kann zusätzlich zu den Kolonnen zur Stickstoff-Sauerstoff-Trennung weitere Vorrichtungen zur Gewinnung anderer Luftkomponenten, insbesondere von Edelgasen aufweisen, beispielsweise eine Argongewinnung.The rectification system of the invention can be a classic two column system be designed, but also as a three or multi-column system. It can be in addition to the columns for nitrogen-oxygen separation further devices for Obtaining other air components, in particular noble gases, for example argon production.
Ein als Kondensator-Verdampfer ausgebildeter Wärmetauscher weist Verdampfungs- und Verflüssigungspassagen auf. In den Verdampfungspassagen wird eine Flüssigkeit verdampft. Sie stehen in Wärmeaustauschkontakt mit den Verflüssigungspassagen, in denen eine gasförmige Fraktion in indirektem Wärmeaustausch mit der verdampfenden Flüssigkeit kondensiert. Einzelheiten über Verdampfungsvorgänge sind beispielsweise der Monographie "Verdampfung und ihre technischen Anwendungen" von Billet (1981) zu entnehmen. Ein Kondensator-Verdampfer kann aus einem oder mehreren Wärmetauscherblöcken aufgebaut sein. Ein Kondensator-Verdampfer-System weist einen oder mehrere Kondensator-Verdampfer auf.A heat exchanger designed as a condenser-evaporator has evaporation and Liquefaction passages. There is a liquid in the evaporation passages evaporates. They are in heat exchange contact with the liquefaction passages, in which a gaseous fraction in indirect heat exchange with the evaporating Liquid condenses. For example, details about evaporation processes the monograph "Evaporation and its technical applications" by Billet (1981) refer to. A condenser vaporizer can consist of one or more Heat exchanger blocks are constructed. A condenser-evaporator system exhibits one or more condenser evaporators.
Jahrzehntelang wurden in der Tieftemperaturluftzerlegung praktisch ausschließlich Umlaufverdampfer als Kondensator-Verdampfer eingesetzt. Bei diesem Typ ist ein Wärmetauscherblock in einem Bad der zu verdampfenden Flüssigkeit angeordnet. Die Verdampfungspassagen sind oben und unten offen. Flüssigkeit aus dem Bad wird von dem bei der Verdampfung entstehenden Gas nach oben mitgerissen (Thermosiphon-Effekt) und fließt in das Flüssigkeitsbad zurück. Hierdurch ist ein natürlicher Flüssigkeitsumlauf allein durch den Verdampfungsvorgang und ohne Zufuhr mechanischer Energie gegeben.For decades, low-temperature air separation has been practically exclusive Circulation evaporator used as a condenser evaporator. This type is a Heat exchanger block arranged in a bath of the liquid to be evaporated. The Evaporation passages are open at the top and bottom. Liquid from the bath is drained from entrained upwards by the evaporation gas (thermosiphon effect) and flows back into the liquid bath. This is a natural one Liquid circulation only through the evaporation process and without supply given mechanical energy.
Seit einiger Zeit werden auch Fallfilmverdampfer als Kondensator-Verdampfer in Luftzerlegungsanlagen eingesetzt, wie es beispielsweise in EP 681153 A oder EP 410832 A dargestellt ist. Bei diesem Typ von Verdampfer tritt die zu verdampfende Flüssigkeit oben in die Verdampfungspassagen ein und strömt als relativ dünner Film an den Wänden, die Verdampfungs- und Verflüssigungspassagen trennen, nach unten. Dieser Verdampfertyp weist einen besonders niedrigen Druckverlust in den Verdampfungspassagen auf und ist daher energetisch im allgemeinen günstiger als ein Umlaufverdampfer.For some time now falling film evaporators have also been used as condenser evaporators Air separation plants used, such as in EP 681153 A or EP 410832 A is shown. With this type of vaporizer, the vaporizer occurs Liquid in the top of the evaporation passages and flows as a relatively thin film down the walls that separate evaporation and liquefaction passages. This type of evaporator has a particularly low pressure drop in the Evaporation passages and is therefore energetically generally cheaper than one Circulation evaporator.
Allerdings muß bei der Verdampfung einer sauerstoffreichen Flüssigkeit eine totale Verdampfung verhindert werden, die ein Trockenlaufen der Verdampfungspassagen zur Folge hätte. Dazu wird in der Regel aus den Verdampfungspassagen austretende Flüssigkeit mittels einer Pumpe wieder an den Eintritt der Verdampfungspassagen zurückgeführt. Diese Maßnahme wirkt einerseits der energiesparenden Wirkung des Fallfilmverdampfers entgegen; zum anderen werden unerwünschte schwererflüchtige Bestandteile in der Flüssigkeit angereichert.However, when evaporating an oxygen-rich liquid, a total must be used Evaporation can be prevented, the evaporation passages from running dry would result. This is usually done by leaving the evaporation passages Liquid by means of a pump again at the entrance of the evaporation passages returned. This measure affects the energy-saving effect of the Falling film evaporator counter; on the other hand, undesirable people become more volatile Ingredients enriched in the liquid.
Der Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art und eine entsprechende Vorrichtung anzugeben, die wirtschaftlich und betriebstechnisch besonders gĂĽnstig zu betreiben sind und insbesondere einen besonders niedrigen Energieverbrauch aufweisen.The invention is therefore based on the object of a method of the beginning Specified type and a corresponding device that is economical and are particularly economical to operate and in particular one have particularly low energy consumption.
Diese Aufgabe wird durch die Merkmale des kennzeichnenden Teils des
Patentanspruchs 1 gelöst. Die in dem Fallfilmverdampfer (erster Abschnitt des
Kondensator-Verdampfer-Systems) nicht verdampfte FlĂĽssigkeit (zweite
sauerstoffreiche FlĂĽssigkeit) wird zwar wie bei der ĂĽblichen Fallfilmverdampfung einer
Fördereinrichtung zugeführt, beispielsweise einer Pumpe; diese transportiert die
FlĂĽssigkeit jedoch nicht zurĂĽck zum Eintritt der Verdampfungspassagen desselben
Fallfilmverdampfers, sondern auf einen zweiten Abschnitt des Kondensator-Verdampfer-Systems.
Dadurch braucht der erste Abschnitt nur einen relativ geringen
Teil, beispielsweise 30 bis 50 %, vorzugsweise 38 bis 42 %, der gesamten
Verdampfungsleistung des Kondensator-Verdampfer-Systems zu ĂĽbernehmen.
Entsprechend groĂź ist der natĂĽrliche FlĂĽssiganteil am Austritt der
Verdampfungspassagen des Fallfilmverdampfers. Auf einen kĂĽnstlichen
FlĂĽssigkeitsumlauf kann somit ganz oder weitgehend verzichtet werden. Die
Fördereinrichtung läßt die zunächst nicht verdampfte Flüssigkeit weiter zu einem
zweiten Abschnitt des Kondensator-Verdampfer-Systems strömen. Dieser ist ganz
oder teilweise als Umlaufverdampfer ausgebildet. Dort stellt sich das Problem der
Notwendigkeit eines kĂĽnstlichen FlĂĽssigkeitsumlaufs daher nicht oder nur in
geringerem Umfang.This task is characterized by the characteristics of the characteristic part of the
Im Rahmen der Erfindung hat sich herausgestellt, daß sich mit Hilfe der erfindungsgemäßen Maßnahmen die Pumpenmenge auf etwa 30 % reduzieren läßt. Der energetische Effekt der verringerten Pumpenleistung ist dabei nicht auf die Einsparung an Antriebsenergie beschränkt; der Vorteil beruht vielmehr zu einem größeren Teil aus dem verminderten Wärmeeintrag, der sich durch die geringere Fördermenge an zweiter sauerstoffreicher Flüssigkeit ergibt.In the context of the invention it has been found that with the help of Measures according to the invention can reduce the amount of pump to about 30%. The energetic effect of the reduced pump output is not due to that Limited drive energy savings; the advantage is rather one Larger part of the reduced heat input, which is due to the lower Flow rate of second oxygen-rich liquid results.
Das Sauerstoffprodukt wird bei dem erfindungsgemäßen Verfahren vorzugsweise aus dem zweiten Abschnitt des Kondensator-Verdampfer-Systems abgezogen, entweder als Gas oder als Flüssigkeit. Im letzteren Fall kann gegebenenfalls neben einem Flüssigsauerstoffprodukt ein gasförmiges Drucksauerstoffprodukt gewonnen werden, indem sauerstoffreiche Flüssigkeit in flüssigem Zustand auf einen erhöhten Druck gebracht und anschließend gegen Luft oder Stickstoff verdampft wird (sogenannte Innenverdichtung).The oxygen product is preferably from in the process according to the invention subtracted from the second section of the condenser-evaporator system, either as a gas or as a liquid. In the latter case, in addition to a Liquid oxygen product a gaseous pressurized oxygen product can be obtained, by adding oxygen-rich liquid in a liquid state to an increased pressure brought and then evaporated against air or nitrogen (so-called Internal compression).
Der erste Abschnitt des Kondensator-Verdampfer-Systems der Erfindung kann innerhalb der Niederdrucksäule oder in einem separaten Behälter angeordnet sein.The first section of the condenser-evaporator system of the invention can be arranged within the low pressure column or in a separate container.
Das erfindungsgemäße Verfahren und die entsprechende Vorrichtung können zu jeder Art von Stickstoff-Sauerstoff-Trennung eingesetzt werden, insbesondere unabhängig von den Produktreinheiten in den Köpfen und Sümpfen der Säulen. The method according to the invention and the corresponding device can be used for any Type of nitrogen-oxygen separation can be used, especially independently from the product purities in the heads and swamps of the columns.
Der Dampf, der in den Verdampfungspassagen des zweiten Abschnitts des Kondensator-Verdampfer-Systems erzeugt wird, wird vorzugsweise nicht ausschließlich oder hauptsächlich als gasförmiges Sauerstoffprodukt abgezogen, sondern mindestens zur Hälfte in die Niederdrucksäule eingeleitet und dort als aufsteigender Dampf eingesetzt. Falls das gesamte Sauerstoffprodukt flüssig gewonnen und/oder innenverdichtet wird, kann auch das gesamte im zweiten Abschnitt des Kondensator-Verdampfer-Systems erzeugte Gas in die Niederdrucksäule zurückgeführt werden.The steam that is in the evaporation passages of the second section of the Condenser-evaporator system is preferably not produced drawn off exclusively or mainly as a gaseous oxygen product, but at least half introduced into the low pressure column and there as rising steam used. If the entire oxygen product is liquid won and / or internally compressed, the whole in the second section of the condenser-evaporator system generated gas into the low pressure column to be led back.
Eine dritte sauerstoffreiche Flüssigkeit verbleibt im zweiten Abschnitt des Kondensator-Verdampfer-Systems als nicht verdampfter Teil der zweiten sauerstoffreichen Flüssigkeit. Sie sammelt sich vorzugsweise im Flüssigkeitsbad des oder eines Umlaufverdampfers. Sie wird bei dem erfindungsgemäßen Verfahren vorzugsweise mindestens teilweise in die Niederdrucksäule und/oder zu den Verdampfungspassagen des ersten Abschnitts des Kondensator-Verdampfer-Systems Flüssigkeit zurückgeleitet. Diese Rückleitung kann auf günstige Weise gemeinsam mit der oben erwähnten Rückführung von Dampf in die Niederdrucksäule durchgeführt werden, indem eine entsprechende Leitung auf Höhe des Flüssigkeitsspiegels des Bads angeordnet ist. Hiermit wird gleichzeitig der Flüssigkeitsstand im Umlaufverdampfer geregelt, ohne daß zusätzliche Stell- oder Regeleinrichtungen erforderlich wären.A third oxygen-rich liquid remains in the second section of the condenser-evaporator system as a non-evaporated part of the second oxygen-rich Liquid. It preferably collects in the liquid bath of the or one Circulation evaporator. It is preferred in the method according to the invention at least partially in the low pressure column and / or to the evaporation passages of the first section of the condenser-evaporator system liquid returned. This return line can be conveniently shared with the above mentioned return of steam to the low pressure column can be carried out, by placing an appropriate line at the level of the bath is arranged. With this, the liquid level in the circulation evaporator is at the same time regulated without the need for additional adjusting or regulating devices.
Wenn der zweite Abschnitt teilweise als zweiter Fallfilmverdampfer ausgebildet ist, kann außerdem die ohnehin vorhandene Fördereinrichtung zwischen erstem und zweitem Abschnitt zusätzlich für die Erzeugung eines Flüssigkeitsumlaufs an dem zweiten Fallfilmverdampfer genutzt werden.If the second section is partially designed as a second falling film evaporator, can also the already existing conveyor between the first and second section additionally for the generation of a liquid circulation on the second falling film evaporator can be used.
Die VerflĂĽssigungspassagen des Kondensator-Verdampfer-Systems sind
vorzugsweise so mit den beiden Säulen verbunden, wie es in Patentanspruch 4
beschrieben ist. Dadurch kann an diesen Stellen auf Pumpen verzichtet werden, und
zwar auch dann, wenn Drucksäule und Niederdrucksäule nebeneinander angeordnet
sind. (In diesem Fall ist es gĂĽnstig, wenn der erste Abschnitt des Kondensator-Verdampfer-Systems
unterhalb des untersten Bodens der Niederdrucksäule und der
zweite Abschnitt des Kondensator-Verdampfer-Systems oberhalb des obersten
Bodens der Drucksäule angeordnet sind.) The condensing-evaporator system liquefaction passages are
preferably connected to the two columns as in
Der als Fallfilmverdampfer ausgebildete erste Abschnitt wird dabei vorzugsweise so dimensioniert, daß in ihm diejenige Menge an stickstoffreicher Flüssigkeit durch Kondensation einer stickstoffreichen Gasfraktion aus der Drucksäule erzeugt wird, die als Rücklauf in der Niederdrucksäule benötigt wird (plus gegebenenfalls die als druckloses Flüssigprodukt abgezogenen Menge). Dies stellt beispielsweise einen Anteil 30 bis 50 %, vorzugsweise 38 bis 42 % an der gesamten Wärmeübertragungsleistung des Kondensator-Verdampfer-Systems dar. Der Rest der Wärmeübertragung (50 bis 70 %, vorzugsweise 58 bis 62 %) wird im zweiten Abschnitt des Kondensator-Verdampfer-Systems durchgeführt, und zwar so, daß dort mindestens die als Rücklauf in der Drucksäule benötigte Flüssigkeitsmenge erzeugt wird.The first section designed as a falling film evaporator is preferably so dimensioned that in it that amount of nitrogen-rich liquid Condensation of a nitrogen-rich gas fraction is generated from the pressure column, which is required as a return in the low pressure column (plus if necessary the as unpressurized liquid product withdrawn). This is one example Share 30 to 50%, preferably 38 to 42% of the total Heat transfer capacity of the condenser-evaporator system. The rest of the Heat transfer (50 to 70%, preferably 58 to 62%) is done in the second section the condenser-evaporator system carried out so that there generates at least the amount of liquid required as a return in the pressure column becomes.
Aus Gründen der räumlichen Aufteilung der Heizfläche kann es in manchen Fällen günstiger sein, in dem ersten Abschnitt einen größeren Anteil der stickstoffreichen Fraktion zu kondensieren als oben beschrieben, um entsprechend Heizfläche vom zweiten Abschnitt (in der Regel am Kopf der Drucksäule) zum ersten Abschnitt (in der Regel im Sumpf der Niederdrucksäule zu verlagern. In diesem Fall wird ein Teil der ersten stickstoffreichen Flüssigkeit, die im ersten Abschnitt gebildet wird, als Rücklauf auf die Drucksäule aufgegeben wird. Hierfür ist gegebenenfalls der Einsatz einer Flüssigpumpe erforderlich.In some cases, due to the spatial distribution of the heating surface be cheaper, in the first section a larger proportion of nitrogen-rich Condense fraction as described above, in order to suit the heating surface from second section (usually at the head of the pressure column) to the first section (in the Usually shift in the sump of the low pressure column. In this case, part of the first nitrogen-rich liquid, which is formed in the first section, as a return is applied to the pressure column. If necessary, the use of a Liquid pump required.
Die stickstoffreiche Gasfraktion wird im allgemeinen durch Kopfstickstoff der Drucksäule gebildet.The nitrogen-rich gas fraction is generally the top nitrogen Pressure column formed.
Der erste Abschnitt des Kondensator-Verdampfer-Systems ist vorzugsweise ausschließlich als Fallfilmverdampfer ausgebildet. Mit Hilfe der oben geschilderten Dimensionierung kann er besonders günstig als einzelner, relativ kompakter Block realisiert werden, oder in Form von mehreren (zum Beispiel vier) besonders niedrigen Blöcken, die nebeneinander angeordnet werden. Eine Anordnung unmittelbar im Sumpf der Niederdrucksäule ist ebenfalls günstig für eine niedrige Bauhöhe der Anlage und ihrer Isolierung (Coldbox).The first section of the condenser-evaporator system is preferred trained exclusively as falling film evaporators. With the help of the above It can be dimensioned particularly cheaply as a single, relatively compact block be realized, or in the form of several (for example four) particularly low Blocks that are arranged side by side. An order immediately in Bottom of the low pressure column is also favorable for a low installation height of the plant and their insulation (cold box).
Der zweite Abschnitt des Kondensator-Verdampfer-Systems kann durch mindestens zwei verdampfungsseitig seriell verbundene Teilabschnitte gebildet wird, deren erster als Fallfilmverdampfer und deren zweiter als Umlaufverdampfer ausgebildet ist. Die Flüssigkeit, die den Verdampfungspassagen des als Fallfilmverdampfer realisierten Teilabschnitts entströmt, wird dabei zum Beispiel in das Flüssigkeitsbad des oder eines als Umlaufverdampfer verwirklichten Teilabschnitts eingeleitet. Die Fallfilmverdampfer-Umlaufverdampfer-Kombination kann beispielsweise mit durchgehenden Verflüssigungspassagen ausgestattet sein, wie es in EP 795349 A im einzelnen beschrieben ist. In diesem Fall kann die Flüssigkeit aus dem Bad des Umlaufverdampfers in die Niederdrucksäule oder zum Austritt der Verdampfungspassagen des ersten Abschnitts des Kondensator-Verdampfer-Systems zurückgeführt und zur Erhöhung der Flüssigkeitsmenge in dem als Fallfilmverdampfer ausgebildeten Teilabschnitt des zweiten Abschnitts genutzt werden.The second section of the condenser-evaporator system can by at least two sections connected in series on the evaporation side are formed, the first of which as a falling film evaporator and the second is designed as a circulation evaporator. The Liquid that realized the evaporation passages of the falling film evaporator Flows out section, for example, in the liquid bath of the or one section implemented as a recirculating evaporator. The falling film evaporator-circulation evaporator combination can, for example, with continuous Liquefaction passages, as described in EP 795349 A in detail is described. In this case, the liquid from the bath of the Circulation evaporator in the low pressure column or to exit the Evaporation passages of the first section of the condenser-evaporator system returned and to increase the amount of liquid in the falling film evaporator trained section of the second section can be used.
Die Erfindung betrifft auĂźerdem eine Vorrichtung zur Tieftemperaturzerlegung von Luft
gemäß Patentanspruch 9. Besonders vorteilhafte Ausgestaltungen der Vorrichtung
sind in den PatentansprĂĽchen 10bis 13 beschrieben.The invention also relates to a device for the low-temperature separation of air
According to
Die Erfindung sowie weitere Einzelheiten der Erfindung werden im folgenden anhand zweier in den Zeichnungen schematisch dargestellten Ausführungsbeispiele zur Gewinnung gasförmigen Drucksauerstoffs näher erläutert.The invention and further details of the invention are described below two exemplary embodiments schematically illustrated in the drawings Obtaining gaseous pressurized oxygen explained in more detail.
Gemäß Figur 1 wird gasförmige Einsatzluft 1 die zuvor verdichtet, gereinigt und auf
etwa Taupunkt abgekühlt wurde (nicht dargestellt), der Drucksäule 2 unmittelbar
oberhalb des Sumpfs zugeleitet. Die Drucksäule 2 ist Teil eines Rektifiziersystems, das
außerdem eine Niederdrucksäule 3 und einen Hauptkondensator in Form eines
Kondensator-Verdampfer-Systems 101, 102, 103 aufweist. Die Luft wird in der
Drucksäule 2 in Kopfstickstoff und in eine sauerstoffangereicherte Flüssigkeit zerlegt.
Letztere wird bei dem speziellen AusfĂĽhrungsbeispiel nicht wie sonst ĂĽblich am Sumpf,
sondern einige theoretische beziehungsweise praktische Böden höher über Leitung 5
abgezogen. (Einzelheiten ĂĽber diese Verfahrensweise, die zum ZurĂĽckhalten von
schwererflüchtigen Bestandteilen dient, sind der älteren deutschen Patentanmeldung
19835474 beziehungsweise den zu dieser Anmeldung korrespondierenden
Anmeldungen in weiteren Ländern zu entnehmen.) Die sauerstoffangereicherte
FlĂĽssigkeit 5 wird ĂĽber eine nicht dargestellte Leitung an einer Zwischenstelle in die
Niederdrucksäule 3 eingedrosselt. According to FIG. 1 ,
In der Niederdrucksäule 3 werden im oberen Bereich ein oder mehrere
Stickstoffprodukte abgezogen (nicht dargestellt). Unterhalb des untersten
Rektifizierabschnitts wird Sauerstoff in der für das Produkt benötigten Reinheit
gewonnen. Dieser flieĂźt als erste sauerstoffreiche FlĂĽssigkeit vom untersten Boden
beziehungsweise Packungsabschnitt der Niederdrucksäule 3 ab und wird in einer
Sammeleinrichtung 7 gesammelt. Die erste sauerstoffreiche Flüssigkeit strömt weiter
zum oberen Ende des ersten Abschnitts 101 des Kondensator-Verdampfer-Systems
und wird in dessen Verdampfungspassagen eingeleitet. Der erste Abschnitt 101 ist als
Fallfilmverdampfer ausgebildet. Dort verdampfen etwa 28 bis 30 % der ersten
sauerstoffreichen Flüssigkeit 7 in indirektem Wärmeaustausch mit einem ersten Teil 8
der stickstoffreichen Gasfraktion 4 vom Kopf der Drucksäule 2. Dabei kondensiert das
stickstoffreiche Gas 8 zu einer ersten stickstoffreichen FlĂĽssigkeit 9. Diese wird in
einem Drosselventil 10 entspannt und vollständig als Rücklauf auf den Kopf der
Niederdrucksäule 3 aufgegeben. Da bei dem Beispiel kein flüssiges Stickstoffprodukt
erzeugt wird, ist der Fallfilmverdampfer 101 so dimensioniert, daĂź in ihm genau
diejenige Menge an stickstoffreichem Gas 8 kondensiert, die als RĂĽcklaufflĂĽssigkeit fĂĽr
die Niederdrucksäule benötigt wird.In the
Der Dampf 11, der im ersten Abschnitt 101 des Kondensator-Verdampfer-Systems
erzeugt wird, strömt zum untersten Rektifizierabschnitt der Niederdrucksäule zurück
und nimmt an dem Gegenstrom-Stoffaustausch innerhalb dieser Säule teil. Der flüssig
verbleibende Anteil 12 bildet eine zweite sauerstoffreiche FlĂĽssigkeit. Diese wird ĂĽber
Leitung 13 abgezogen und mittels einer Pumpe 14 zu dem zweiten Abschnitt des
Kondensator-Verdampfers gefĂĽhrt, der durch eine Kombination aus einem weiteren
Fallfilmverdampfer 102 und einem Umlaufverdampfer 103 gebildet wird, wie sie in
EP 795349 A im einzelnen beschrieben ist.The
Die zweite sauerstoffreiche Flüssigkeit strömt in den Verdampfungspassagen des
weiteren Fallfilmverdampfers 102 nach unten und verdampft dort zu etwa 40 %. Der
entstandene Dampf 15 wird vollständig über Leitung 16 in die Niederdrucksäule 3
zurückgeleitet, da in dem Beispiel kein Sauerstoff als gasförmiges Produkt direkt aus
dem Rektifiziersystem abgefĂĽhrt wird. Die Leitung 16 dient gleichzeitig zum
Konstanthalten des FlĂĽssigkeitsspiegels im FlĂĽssigkeitsbad 18, indem ĂĽberschĂĽssige
FlĂĽssigkeit gemeinsam mit dem im zweiten Abschnitt 102, 103 erzeugten Dampf zur
Niederdrucksäule 3 geführt wird. (Diese Funktion wird anhand der Detailzeichnung von
Figur 2 unten näher erläutert.) Die verbleibende Flüssigkeit 17 aus dem Teilabschnitt
102 flieĂźt in das FlĂĽssigkeitsbad 18 des Umlaufverdampfers 103 und bildet zusammen
mit der im Umlaufverdampfer umgeworfenen FlĂĽssigkeit 19 eine dritte sauerstoffreiche
FlĂĽssigkeit. Diese wird als Sauerstoffprodukt gewonnen, indem sie zum Teil ĂĽber
Leitung 20 abgezogen, mittels einer Pumpe 21 innenverdichtet, auf die bekannte
Weise unter erhöhtem Druck verdampft und schließlich als gasförmiges Druckprodukt
herausgeführt wird. Falls als Wärmeträger für die Verdampfung des Produktsauerstoffs
ein Teil der Einsatzluft eingesetzt wird, kann der dabei verflĂĽssigte Luftstrom 24 an
einer Zwischenstelle in die Drucksäule 2 eingeführt werden. Alternativ oder zusätzlich
ist es möglich, einen auf über Drucksäulendruck gebrachten Stickstoffstrom gegen den
verdampfenden Produktsauerstoff zu kondensieren (Stickstoffkreislauf, nicht
dargestellt).The second oxygen-rich liquid flows in the evaporation passages of the
another falling
Die VerflĂĽssigungspassagen des weiteren Fallfilmverdampfers 102 und des
Umlaufverdampfers 103 sind durchgehend ausgefĂĽhrt. Sie werden von einem zweiten
Teil 22 der stickstoffreichen Gasfraktion 4 aus der Drucksäule 2 beaufschlagt. Der
Stickstoff strömt zunächst durch den Fallfilmverdampfer 102 und anschließend durch
den Umlaufverdampfer 103 und kondensiert mindestens teilweise, vorzugsweise
praktisch vollständig. Die dabei entstandene zweite stickstoffreiche Flüssigkeit 23 wird
vollständig als Rücklauf auf die Drucksäule 2 aufgegeben.The liquefaction passages of the further falling
Figur 2 zeigt im Detail die Verbindung zwischen der Leitung 16 und dem AuĂźenraum
um die beiden Kondensator-Verdampfer 102, 103, die den zweiten Abschnitt des
Kondensator-Verdampfer-Systems bilden. Die Dimensionen der Leitung werden im
wesentlichen nach der zu transportierenden Gasmenge ausgelegt. Sie wird so
angeordnet, daĂź FlĂĽssigkeit aus dem FlĂĽssigkeitsbad des Umlaufverdampfers 103
überlaufen und als Film 26 an der Unterseite der Leitung 16 in die Niederdrucksäule 3
beziehungsweise in den FlĂĽssigkeitssumpf unterhalb des ersten Fallfilmverdampfers
101 zurĂĽckflieĂźen kann. Hierdurch wird der FlĂĽssigkeitsspiegel des FlĂĽssigkeitsbads
des Umlaufverdampfers 103 ohne spezielle Regelmaßnahmen auf konstanter Höhe
gehalten. FIG. 2 shows in detail the connection between
Figur 3 unterscheidet sich von Figur 1 durch eine zusätzliche Leitung 301, über die ein
Teil der ersten stickstoffreichen Flüssigkeit 9 als Rücklauf auf die Drucksäule 2
aufgegeben werden kann. Bei der dargestellten Anordnung von Säulen und
Kondensatoren ist eine Flüssigpumpe 302 zur Überwindung der statischen Höhe
zwischen erstem Abschnitt 101 des Kondensator-Verdampfer-Systems und oberem
Bereich der Drucksäule 2 notwendig. Mit Hilfe dieser Überleitung von Flüssigkeit in die
Drucksäule kann bei der Variante von Figur 3 gegenüber Figur 1 mehr Heizfläche in
den ersten Abschnitt 101 verlegt werden, der hier als Sumpfverdampfer der
Niederdrucksäule 3 ausgebildet ist. Entsprechend weniger Heizfläche (und damit
weniger Volumen) wird für den zweiten Abschnitt 102, 103 benötigt, in dem Beispiel am
Kopf der Drucksäule 2. Hierdurch kann die räumliche Aufteilung des Kondensator-Verdampfer-Systems
optimiert werden. Der Vorteil dieser Optimierung ist in vielen
Fällen höher als der Aufwand für die zusätzliche Leitung 301 und die Flüssigpumpe
302. FIG. 3 differs from FIG. 1 by an
In einem extremen Beispiel (in der Zeichnung nicht dargestellt), kann die gesamte
Heizfläche des Teilabschnitts 102 in den ersten Abschnitt 101 integriert werden, so daß
der zweite Abschnitt des Kondensator-Verdampfer-Systems nur noch aus einem
Umlaufverdampfer 103 besteht.In an extreme example (not shown in the drawing), the entire
Heating surface of the
Claims (13)
aufweist, wobei
dadurch gekennzeichnet, daß das Kondensator-Verdampfer-System einen zweiten Abschnitt (102, 103) aufweist, der mindestens teilweise als Umlaufverdampfer (103) ausgebildet ist und daß die zweite sauerstoffreiche Flüssigkeit (12, 13) mindestens teilweise mittels einer Fördereinrichtung (14) zu den Verdampfungspassagen des zweiten Abschnitts (102, 103) des Kondensator-Verdampfer-Systems geleitet wird.
has, wherein
characterized in that the condenser-evaporator system has a second section (102, 103) which is at least partially designed as a circulation evaporator (103) and in that the second oxygen-rich liquid (12, 13) at least partially by means of a conveyor (14) the evaporation passages of the second section (102, 103) of the condenser-evaporator system.
aufweist,
und mit
dadurch gekennzeichnet, daß das Kondensator-Verdampfer-System einen zweiten Abschnitt (102, 103) aufweist, der mindestens teilweise als Umlaufverdampfer (103) ausgebildet ist und die Vorrichtung Mittel zur Einleitung einer zweiten sauerstoffreichen Flüssigkeit (12, 13) aus den Verdampfungspassagen des Fallfilmverdampfers (101) zu den Verdampfungspassagen des zweiten Abschnitts (102, 103) des Kondensator-Verdampfer-Systems aufweist, die eine Fördereinrichtung (14) umfassen.
having,
and with
characterized in that the condenser-evaporator system has a second section (102, 103) which is at least partially designed as a circulation evaporator (103) and the device means for introducing a second oxygen-rich liquid (12, 13) from the evaporation passages of the falling film evaporator (101) to the evaporation passages of the second section (102, 103) of the condenser-evaporator system, which comprise a conveyor (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP00119941A EP1094286B1 (en) | 1999-10-20 | 2000-09-13 | Process and device for cryogenic air separation |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19950570 | 1999-10-20 | ||
| DE19950570A DE19950570A1 (en) | 1999-10-20 | 1999-10-20 | Low temperature decomposition of air comprises using rectification system consisting of condenser-vaporizer system, pressure column and low pressure column |
| EP00102564 | 2000-02-07 | ||
| EP00102564 | 2000-02-07 | ||
| EP00119941A EP1094286B1 (en) | 1999-10-20 | 2000-09-13 | Process and device for cryogenic air separation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1094286A1 true EP1094286A1 (en) | 2001-04-25 |
| EP1094286B1 EP1094286B1 (en) | 2005-06-15 |
Family
ID=34740582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00119941A Revoked EP1094286B1 (en) | 1999-10-20 | 2000-09-13 | Process and device for cryogenic air separation |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1094286B1 (en) |
| AT (1) | ATE298070T1 (en) |
| DE (1) | DE50010552D1 (en) |
| ES (1) | ES2243182T3 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1243881A1 (en) * | 2001-03-21 | 2002-09-25 | Linde Aktiengesellschaft | Cryogenic triple column air separation system |
| EP3910274A1 (en) * | 2020-05-13 | 2021-11-17 | Linde GmbH | Method for the low-temperature decomposition of air and air separation plant |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4006001A (en) * | 1974-01-18 | 1977-02-01 | Linde Aktiengesellschaft | Production of intermediate purity oxygen by plural distillation |
| EP0410832A1 (en) * | 1989-07-28 | 1991-01-30 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Evaporator-condenser for a double column air separation apparatus |
| EP0469780A1 (en) * | 1990-07-31 | 1992-02-05 | The BOC Group plc | Boiling liquefied gas |
| EP0795349A1 (en) * | 1996-02-14 | 1997-09-17 | Linde Aktiengesellschaft | Device and process for evaporating a liquid |
| US5761927A (en) * | 1997-04-29 | 1998-06-09 | Air Products And Chemicals, Inc. | Process to produce nitrogen using a double column and three reboiler/condensers |
| US5775129A (en) * | 1997-03-13 | 1998-07-07 | The Boc Group, Inc. | Heat exchanger |
-
2000
- 2000-09-13 AT AT00119941T patent/ATE298070T1/en active
- 2000-09-13 EP EP00119941A patent/EP1094286B1/en not_active Revoked
- 2000-09-13 DE DE50010552T patent/DE50010552D1/en not_active Revoked
- 2000-09-13 ES ES00119941T patent/ES2243182T3/en not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4006001A (en) * | 1974-01-18 | 1977-02-01 | Linde Aktiengesellschaft | Production of intermediate purity oxygen by plural distillation |
| EP0410832A1 (en) * | 1989-07-28 | 1991-01-30 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Evaporator-condenser for a double column air separation apparatus |
| EP0469780A1 (en) * | 1990-07-31 | 1992-02-05 | The BOC Group plc | Boiling liquefied gas |
| EP0795349A1 (en) * | 1996-02-14 | 1997-09-17 | Linde Aktiengesellschaft | Device and process for evaporating a liquid |
| US5775129A (en) * | 1997-03-13 | 1998-07-07 | The Boc Group, Inc. | Heat exchanger |
| US5761927A (en) * | 1997-04-29 | 1998-06-09 | Air Products And Chemicals, Inc. | Process to produce nitrogen using a double column and three reboiler/condensers |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1243881A1 (en) * | 2001-03-21 | 2002-09-25 | Linde Aktiengesellschaft | Cryogenic triple column air separation system |
| EP1243882A1 (en) * | 2001-03-21 | 2002-09-25 | Linde Aktiengesellschaft | Production of argon using a triple pressure air separation system with an argon column |
| US6530242B2 (en) | 2001-03-21 | 2003-03-11 | Linde Aktiengesellschaft | Obtaining argon using a three-column system for the fractionation of air and a crude argon column |
| US6564581B2 (en) | 2001-03-21 | 2003-05-20 | Linde Aktiengesellschaft | Three-column system for the low-temperature fractionation of air |
| EP3910274A1 (en) * | 2020-05-13 | 2021-11-17 | Linde GmbH | Method for the low-temperature decomposition of air and air separation plant |
Also Published As
| Publication number | Publication date |
|---|---|
| DE50010552D1 (en) | 2005-07-21 |
| EP1094286B1 (en) | 2005-06-15 |
| ATE298070T1 (en) | 2005-07-15 |
| ES2243182T3 (en) | 2005-12-01 |
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