EP0081231B1 - Process for the production of aromatic substances from a tobacco extract - Google Patents
Process for the production of aromatic substances from a tobacco extract Download PDFInfo
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- EP0081231B1 EP0081231B1 EP82111300A EP82111300A EP0081231B1 EP 0081231 B1 EP0081231 B1 EP 0081231B1 EP 82111300 A EP82111300 A EP 82111300A EP 82111300 A EP82111300 A EP 82111300A EP 0081231 B1 EP0081231 B1 EP 0081231B1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/24—Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
Definitions
- the invention relates to a method for obtaining aroma substances from a tobacco extract according to the patent claims.
- the new product is a clear tobacco aroma oil, free of polyphenols, resins and waxes, with a reduced (reduced) nicotine content of 5 to 50% relative (based on the tobacco from which the tobacco aroma oil is derived) and with that for Typical tobacco smell used in each case of starting tobacco.
- the process according to the invention effects the separation of clear tobacco aroma oil from tobacco extract.
- the flavoring of tobacco plays a special role in the manufacture of tobacco products. Attempts to partially or wholly obtain the tobacco aroma oil typical of the respective tobacco from aroma-strong tobacco or tobacco waste in order to add it to other, low-aroma tobacco of the same provenance have so far failed because an absolute (clear) tobacco aroma oil free of resins and waxes with reduced nicotine content.
- DE-A-2128779 describes a process for obtaining aroma substances and converting the aroma precursors from tobacco by extracting the tobacco with one or more solvents which are in the eluotropic range between trichlorethylene and ethyl acetate and from the extract obtained the aroma precursors are activated by a heat treatment between 110 and 180 ° C.
- the aroma products obtained by this process represent a wax-like, resinous mass which contains all waxes and resins as well as polyphenols and almost all nicotine of the starting product.
- DE-A-2142 205 describes a method for the selective, aroma-preserving extraction of nicotine from tobacco in that in the first stage the aroma is extracted from the dry tobacco by treatment with dry, supercritical gases (e.g. CO2), which is then temporarily remains in the separating container B until the tobacco in the container A has been removed from the nicotine by means of moist CO 2 by a second process stage, which is then separated out in the container D. In a third stage of the process, the flavorings in container B are mixed with e.g. B. supercritical C0 2 solved, returned to container A and deposited there on the tobacco.
- dry, supercritical gases e.g. CO2
- This process is expensive in terms of tobacco aroma extraction and exploitation and is inefficient because the product obtained in the first stage is not a clear liquid tobacco aroma oil that can be separated from resins and waxes, but is a paste that contains almost all unwanted waxes and resins of the starting product and undesirable ones Includes polyphenols.
- these wax and resinous substances prevent the even distribution and aroma transfer when rearomatizing a tobacco to be loaded.
- One of the disadvantages of the polyphenols is that they impair the smoky taste.
- DE-A-2 844 781 describes a process for the extractive treatment of plant and animal material, including the processing of tobacco using a two-component solvent, such as. B. 93 mole percent CO 2 + 7 mole percent ethanol or 94 mole percent CO 2 + 6 mole percent butane.
- the two-phase mixture is intended to ensure that, for. B. the adducts formed during organic solvent extraction and changes in the processed material can be avoided.
- Working with C0 2 under supercritical pressure conditions alone is required to achieve sufficient degrees of extraction - pressures of over 150 bar. According to the process of DE-A-2 844 781, these disadvantages are to be avoided if the CO 2 used for the extraction has certain amounts, for. B. alcoholic solvents can be added as entrainer.
- the object of the present invention is to provide a process for obtaining a clear, absolute tobacco aroma oil, which contains almost all the aroma substances of the starting product qualitatively and quantitatively, is free from resins, waxes and polyphenols and whose nicotine content - compared to the starting product - is greatly reduced .
- Tobacco in the sense of the present invention are fermented tobacco leaves, stems, stems or dust as well as tobacco waste.
- tobacco primary extract is one with customary organic solvents, in particular benzene, toluene, methanol, ethanol, n-propanol, methyl ethyl acetate, diethyl ether, acetone, n-propane, n-hexane, cyclohexane, petroleum ether, dichloromethane or trichloromethane, or extract prepared with mixtures of these solvents.
- a primary extract in the sense of the present invention is also a CO 2 extract, ie extract produced with the help of C0 2 as a solvent.
- Adsorbents for the purposes of the present invention are all common adsorbents, in particular activated carbon, aluminum oxide, magnesium oxide, sodium aluminum silicate, bleaching earth, bentonite, silica gel, diatomaceous earth, zeolitic molecular sieves etc.
- Tobacco aroma oil in the sense of the present invention is a tobacco aromatic, oily liquid which is absolutely clear at normal temperature and free of resins and waxes, free of polyphenols, with a reduced nicotine content of 5 to 50% relative, (in particular 10 to 40% relative) on the tobacco from which the tobacco extract comes - which shows no clouding or precipitation when 95% by weight ethanol is added.
- the preparation of the tobacco primary extract used according to the invention consists in particular in extracting the tobacco in one of the abovementioned solvents or (in the case of organic solvents) in a solvent mixture.
- 1 part by weight of pre-shredded tobacco is preferably extracted with about 3 to 30 parts by weight of one of the solvents mentioned (preferably CO 2 , n-hexane or dichloromethane).
- the primary extraction is carried out for at least 10 minutes and at most 10 hours, preferably for 1 to 5 hours.
- the primary extraction takes place under normal pressure conditions. If organic solvents are used, the primary extraction takes place under normal pressure conditions. If CO 2 is used in the primary extraction, the pressure and temperature conditions in the extraction container and separating container, as well as the extraction time and CO 2 flow rate, are identical to those which are specified below in connection with the (single-stage) secondary extraction.
- the evaporation is preferably carried out under reduced pressure, particularly preferably at about 15 torr. In the case of the use of C0 2 , the evaporation takes place in the separating container, as already stated above, under the pressure and temperature conditions as specified below for the (single-stage) secondary extraction.
- a tobacco primary extract obtained in this way contains u. a. Polyphenols, resins / waxes, nicotine and, as the inventor has determined, is in an easily accessible form which is particularly suitable for the subsequent secondary extraction (with CO2).
- the tobacco primary extract obtained is then intensively mixed according to the invention with an adsorbent until there is a uniform distribution between the extract and the adsorbent.
- adsorbent sodium aluminum silicate, bentonite, magnesium oxide, or zeolitic molecular sieves
- Adsorbent is variable and can vary depending on the consistency of the extract, the density and particle size of the adsorbent and the desired consistency of the mixed product can be adjusted. In general, a mixture ratio of extract: adsorbent between 1: 0.1 to 1:10 is sufficient; preference is given to a powdery extract mixture with a mixing ratio of extract: adsorbent of 1: 0.3 to 1: 6.
- the extract / adsorbent mixture should not fall below the ratio 1: 0.1, because the adsorbent used according to the invention, the dissolving of the aroma substances in the subsequent secondary extraction with CO 2 (in the extraction container) and the separation in the separation container as easily separable from resins and waxes, clear absolute tobacco aroma oil significantly influenced.
- a mixing ratio of more than 1:10 also gives. a good detachment and separation of the tobacco aroma oil, although a larger pressure vessel volume has to be accepted.
- the mixture of primary extract and adsorbent is treated according to the invention in a first pressure vessel (extraction vessel), preferably high-pressure vessel, with CO 2 under certain pressure and temperature conditions until all the aroma substances in the second pressure vessel (separator vessel) downstream of the extraction vessel are considered to be slightly of resins and waxes separable, oily liquid.
- This secondary extraction with CO 2 is achieved by supercritically (> 73 bar and> 31.3 ° C) or in relation to the CO 2 used for the extraction of the extract / adsorbent mixture with respect to pressure and temperature Pressure and temperature subcritical «73 bar and ⁇ 31.3 ° C) or with regard to pressure supercritical (> 73 bar) and with regard to temperature subcritical ( ⁇ 31.3 ° C).
- pressures from 85 to 250 bar and temperatures from + 35 ° C to + 90 ° C are preferred.
- pressures from 25 to 70 bar and temperatures from + 5 ° C to + 25 ° C are preferred.
- pressures from 85 to 200 bar and temperatures from + 10 ° C to + 30 ° C are preferred.
- an additional CO z - can be used between the claimed primary extraction and the claimed secondary extraction. Extraction step at low temperatures are interposed.
- the extract obtained in the primary extraction and mixed with the adsorbent is treated in advance at CO z extraction temperatures of ⁇ 25 ° C to + 5 ° C and CO 2 extraction pressures of about 20 to 25 bar;
- the expansion in the separating tank takes place under subcritical pressure and temperature conditions, with a separation (of nicotine) in the separating tank at temperatures of about + 15 ° C to + 30 ° C and at pressures of about 2 to 15 bar is preferred.
- An extraction time of 0.5 to 2 hours, preferably about 1 hour, and a CO 2 flow rate of 5 to 50 kg / hour, preferably 10 to 30 kg / hour, are sufficient.
- the deposition conditions in the expansion tank are decisive for the quality and quantity of the product obtained according to the invention.
- the relaxation pressures and relaxation temperatures are expediently in the subcritical range of C0 2 (subcritical pressure / subcritical temperature). Pressures of 45 to 65 bar and temperatures of 15 to 30 ° C are preferred; pressures of about 50 to 55 bar and temperatures of 20 to 25 ° C. are particularly preferred.
- the separation in the expansion tank is preferably carried out with simultaneous pressure and temperature lowering than the pressure and temperature conditions prevailing in the extraction tank.
- the amount of the extraction vessel by flowing C0 2 and the duration of the flow are for the inventive Ver f AH rentician significantly.
- Treatment times totaling 0.5 to 8 hours, preferably 1 to 5 hours, particularly preferably 2 to 4 hours are expedient;
- a total amount of CO 2 is expedient from 0.3 to 35 kg / hour, preferably 3 to 30 kg / hour, particularly preferably 5 to 15 kg / hour, based on 1 kg of untreated tobacco.
- a special characteristic of the tobacco aromatic oil obtained according to the invention is also that it has the tobacco smell typical of the starting tobacco used in each case. This characteristic clearly distinguishes it from all tobacco extracts known to date, because none of the conventional tobacco extracts made it possible to produce the typical smell of the respective starting tobacco. Based on this characteristic feature of the tobacco extract obtained according to the invention, it can be assumed that its material composition is completely new compared to the prior art.
- the present invention is the first, starting from a product (tobacco primary extract). which contains flavors, polyphenols, nicotine, resins, waxes and other substances side by side, achieves a separation and recovery of the tobacco flavor as a clear and absolute oil, and this. with measures that are easy to carry out and a particularly efficient result.
- the tobacco ingredients which are obtained by primary extraction according to the procedure according to the invention, behave in a mixture with a powdery adsorbent and subsequent secondary extraction (with CO 2 ) with respect to their viscosity, their solubility and separation ratios very different than the same ingredients that only the primary extraction (also the C0 2 7 Primary extraction), e.g. B. from tobacco leaves.
- Aroma oils obtained in a conventional manner were only produced by steam distillation on a laboratory scale.
- the oils obtained were of numerous foreign smells, such as. B. chamomile, caraway, peppermint, valerian and amyl alcohol, which are probably caused by artifact formation.
- the yield of such tobacco oils was about 0.1 to 0.2%.
- the tobacco aroma oil obtained according to the invention which has the typical and pure smell of the starting tobacco used in each case, is clearly different from this. So smells like B. the Havana tobacco flavored oil obtained from Havana tobacco, Kentucky tobacco flavored oil obtained from Kentucky tobacco.
- aromatic oils obtained from Virginia, Orient or Burley tobacco show the very typical and pure smell of the respective tobacco type. Because of this particular characteristic, which is clearly different from the prior art, it should be noted that the tobacco aromatic oil obtained according to the invention is completely new in its material composition compared to the products of the prior art.
- the tobacco aromatic oil obtained in the manner according to the invention is free from foreign odors, free from polyphenols, resins and waxes, has a reduced nicotine content which is only 5 to 50% relative to the tobacco leaves used, and is obtained in yields of 0.8 to 2%. Get 5% (absolute oil).
- the tobacco aroma oil obtained according to the invention can be used to aromatize tobacco or tobacco products, this aromatization being able to be carried out either directly by tobacco or by aromatizing porous carrier material or tobacco adhesive material.
- the tobacco aromatic oil obtained according to the invention is not only suitable for flavoring weak-flavored tobacco or reconstituted tobacco by means of sauces (“casing”), but is also particularly suitable as a “top flavor”.
- porous carrier materials which are in contact with tobacco or tobacco products.
- porous support materials can e.g. B. in the form of pieces of paper or clay, dummies.
- inner packaging material e.g. boxes, bags, etc.
- a further embodiment of flavoring using the tobacco aromatic oil according to the invention is also the addition to adhesive material for tobacco products.
- adhesives as are commonly used for tobacco products, e.g. B. Adhesives for cigar wrappers, cigarette paper, etc.
- the tobacco aroma oil obtained according to the invention can be used to decisively influence any fluctuations that occur during production (quality differences or other differences in the smoky taste) of the tobacco.
- the amount of tobacco aromatic oil used to flavor tobacco or tobacco products can vary depending on the nature of the tobacco and the desired flavoring.
- Havana tobacco aroma oil obtained according to the invention is preferably used for loading 25 to 100, particularly preferably 40 to 60 mg of tobacco aroma oil per kg of tobacco, ie. H. 25 to 100 ppm, preferably 40 to 60 ppm.
- the high productivity and intensity that can be achieved with the product obtained according to the invention is particularly promoted by the fact that a tobacco aromatic oil that is free of resin, polyphenol and wax is present.
- This particular quality of the tobacco aroma oil also represents a particularly characteristic and novel feature compared to the prior art.
- Liquid C0 2 is removed from the tank 1 in the subcritical pressure and temperature state.
- the C0 2 is set to the desired subcritical or supercritical temperature and, with the aid of the high pressure pump 3, the desired supercritical or subcritical pressure.
- the CO 2 enters the extraction container 4, where the extraction of the mixture of primary extract and adsorbent takes place.
- the extraction container 4 is filled and emptied with product discontinuously by opening and closing the head opening after each extraction.
- the pressure prevailing in the extraction container is determined with the pressure sensor 14.
- the separation of the tobacco constituents dissolved in the CO 2 is initiated by the pressure control valve 8 and supported by lowering the temperature in the heat exchanger 9.
- the extracted tobacco components separate into a clear tobacco aroma oil and a waxy, resinous nicotine product, which are either removed continuously through the valve 17 or after the extraction has ended by opening the tank 10.
- opening the valve 5 also relieves the pressure of the extraction side of the device.
- the C0 2 emerging from the expansion tank 10 during the extraction is recirculated via line 11.
- the device can be controlled by hand or by means of the electrical control device 12, the inputs of which are the temperature measured with a temperature sensor 13 in the extraction container 4, the pressure measured with pressure sensors 14 and 15, and the CO Z streams emerging from the pressure containers 4 and 10 as well as the flow rate measured with the flow meter 7.
- the pressure control valve 8 and also the cooling capacity in the heat exchanger 9 are set as a function of these measured values.
- Havana tobacco water content 6.5%, nicotine content 1.27%) are crushed in a knife mill and exhaustively extracted in 10 liters of dichloromethane and the solvent is evaporated off under a vacuum of 15 torr.
- the mixture was treated with CO 2 in a closed high-pressure extraction container at a pressure of 230 bar and a temperature of 65 ° C. for 120 minutes.
- the pressure on the relaxation side was 50 bar, the temperature 24 ° C.
- the flow rate of C0 2 is 6 kg / hour.
- the yield of clear, absolute tobacco aroma oil was 2.25% of the tobacco used.
- the nicotine content was 19.92%, which is 35% relative to the nicotine present in the tobacco.
- the yield of the resin / wax deposit was 1.76%, the nicotine content 43% absolute, which is 60% relative to the nicotine present in the tobacco.
- the tobacco aroma oil obtained was free from resins and waxes and showed no precipitation and no clouding when 95% by weight ethanol was added.
- this mixture is subjected to a secondary extraction with CO 2 .
- the tobacco aromatic oil obtained was free from resins, waxes and polyphenols and had the smell typical of Kentucky tobacco. No turbidity occurred when 95% by weight ethanol was added.
- the flow rate of C0 2 is 25 kg / hour.
- the flow rate of CO 2 was 15 kg / hour.
- the yield of clear tobacco aroma oil was 1.55% of the tobacco used, the nicotine content was 9.55% absolute, which is 5.2% relative to the nicotine present in the tobacco.
- the tobacco aroma oil obtained was free from resins and waxes and showed no precipitation and no clouding when 95% by weight ethanol was added.
- the pressure on the relaxation side was 50 bar, the temperature + 20 ° C.
- the flow rate of CO 2 is 10 kg / hour.
- the yield of clear tobacco aroma oil was 1.2% of the tobacco used, the nicotine content was 23.2% absolute, which is 19.17% relative to the nicotine present in the tobacco.
- the resin / wax precipitate had a nicotine content of 57.2% absolute, which is 31.5% relative to the nicotine present in the tobacco.
- the tobacco aroma oil obtained was free from resins and waxes and showed no precipitation and no clouding when 95% by weight ethanol was added.
- tobacco aroma oil was obtained from the same Havana tobacco - as used in Example 1 ⁇ 0.14% clear and in 95% by weight - ethanol which is not cloudy.
- the nicotine content of the aromatic oil was 0%.
- Tobacco C was clearly preferred and is best suited for flavoring.
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Description
Gegenstand der Erfindung ist ein Verfahren zur Gewinnung von Aromastoffen aus einem Tabakextrakt gemäß den Patentansprüchen. Dabei entsteht als neues Produkt ein klares Tabak-Aromaöl, frei von Polyphenolen, Harzen und Wachsen, mit einem reduzierten (verminderten) Nikotingehalt von 5 bis 50 % relativ (bezogen auf den Tabak, dem das Tabak-Aromaöl entstammt) und mit dem für den jeweils eingesetzten Ausgangstabak typischen Tabakgeruch. Das erfindungsgemäße Verfahren bewirkt die Abtrennung von klarem Tabak-Aromaöl aus Tabakextrakt.The invention relates to a method for obtaining aroma substances from a tobacco extract according to the patent claims. The new product is a clear tobacco aroma oil, free of polyphenols, resins and waxes, with a reduced (reduced) nicotine content of 5 to 50% relative (based on the tobacco from which the tobacco aroma oil is derived) and with that for Typical tobacco smell used in each case of starting tobacco. The process according to the invention effects the separation of clear tobacco aroma oil from tobacco extract.
Bei der Herstellung von Tabakwaren spielt die Aromatisierung des Tabaks eine besondere Rolle. Versuche, aus aromastarken Tabaken oder Tabakabfällen das für den jeweiligen Tabak typische Tabak-Aromaöl teilweise oder ganz zu gewinnen, um es anderen, aromaschwachen Tabaken gleicher Provenienz zuzusetzen, scheiterten bisher daran, daß es nicht gelang, ein absolutes (klares) Tabak-Aromaöl, frei von Harzen und Wachsen mit reduziertem Nikotingehalt, zu gewinnen.The flavoring of tobacco plays a special role in the manufacture of tobacco products. Attempts to partially or wholly obtain the tobacco aroma oil typical of the respective tobacco from aroma-strong tobacco or tobacco waste in order to add it to other, low-aroma tobacco of the same provenance have so far failed because an absolute (clear) tobacco aroma oil free of resins and waxes with reduced nicotine content.
Die DE-A-2128779 beschreibt ein Verfahren zur Gewinnung von Aromastoffen und die Umwandlung der Aroma-Precursoren aus Tabak, indem der Tabak mit einem oder mehreren Lösungsmitteln, die in der eluotropen Reihe zwischen Trichloräthylen und Äthylacetat liegen, extrahiert wird und aus dem gewonnenen Extrakt durch eine Wärmebehandlung zwischen 110 und 180° C die Aroma-Precursoren aktiviert werden. Die nach diesem Verfahren gewonnenen Aroma-Produkte stellen eine wachsartige, harzige Masse dar, die alle Wachse und Harze sowie Polyphenole und nahezu das gesamte Nikotin des Ausgangsproduktes enthalten.DE-A-2128779 describes a process for obtaining aroma substances and converting the aroma precursors from tobacco by extracting the tobacco with one or more solvents which are in the eluotropic range between trichlorethylene and ethyl acetate and from the extract obtained the aroma precursors are activated by a heat treatment between 110 and 180 ° C. The aroma products obtained by this process represent a wax-like, resinous mass which contains all waxes and resins as well as polyphenols and almost all nicotine of the starting product.
Die DE-A-2142 205 beschreibt ein Verfahren zur selektiven, aromaerhaltenden Extraktion von Nikotin aus Tabak, indem in der ersten Stufe dem trockenen Tabak durch Behandlung mit trockenen, überkritischen Gasen (z. B. CO2) das Aroma entzogen wird, das dann vorübergehend im Abscheidebehälter B verbleibt, bis dem Tabak im Behälter A durch eine zweite Verfahrensstufe mit Hilfe feuchter CO2 das Nikotin entzogen wurde, das dann im Behälter D abgeschieden wird. In einer dritten Verfahrensstufe werden die im Behälter B befindlichen Aromastoffe mit z. B. überkritischer C02 gelöst, wieder in den Behälter A zurückgeführt und dort auf dem Tabak abgeschieden.DE-A-2142 205 describes a method for the selective, aroma-preserving extraction of nicotine from tobacco in that in the first stage the aroma is extracted from the dry tobacco by treatment with dry, supercritical gases (e.g. CO2), which is then temporarily remains in the separating container B until the tobacco in the container A has been removed from the nicotine by means of moist CO 2 by a second process stage, which is then separated out in the container D. In a third stage of the process, the flavorings in container B are mixed with e.g. B. supercritical C0 2 solved, returned to container A and deposited there on the tobacco.
Dieses Verfahren ist bezüglich der Tabakaromagewinnung und Ausnutzung kostspielig und von geringer Effizienz, weil das in der ersten Stufe gewonnene Produkt kein von Harzen und Wachsen abtrennbares, klares flüssiges Tabakaromaöl darstellt, sondern eine Paste ist, die nahezu alle unerwünschten Wachse und Harze des Ausgangsproduktes sowie unerwünschte Polyphenole einschließt. Außerdem verhindern diese wachs- und harzartigen Stoffe die gleichmäßige Verteilung und Aromaübertragung bei der Rearomatisierung eines zu beaufschlagenden Tabaks. Die Polyphenole haben unter anderem den Nachteil, daß sie den Rauchgeschmack beeinträchtigen.This process is expensive in terms of tobacco aroma extraction and exploitation and is inefficient because the product obtained in the first stage is not a clear liquid tobacco aroma oil that can be separated from resins and waxes, but is a paste that contains almost all unwanted waxes and resins of the starting product and undesirable ones Includes polyphenols. In addition, these wax and resinous substances prevent the even distribution and aroma transfer when rearomatizing a tobacco to be loaded. One of the disadvantages of the polyphenols is that they impair the smoky taste.
Die DE-A-2 844 781 beschreibt ein Verfahren zur extraktiven Behandlung von pflanzlichem und tierischem Material, u. a. auch die Bearbeitung von Tabak unter Verwendung eines aus zwei Komponenten bestehenden Lösungsmittels, wie z. B. 93 Molprozent CO2 + 7 Molprozent Ethanol oder 94 Molprozent CO2 + 6 Molprozent Butan. Mit dem Zweiphasengemisch soll erreicht werden, daß z. B. die bei der organischen Lösungsmittelextraktion gebildeten Addukte und Veränderungen im bearbeiteten Material vermieden werden. Das Arbeiten mit C02 allein unter überkritischen Druckbedingungen soll, um zu ausreichenden Extraktionsgraden zu kommen - Drucke von über 150 bar erfordern. Nach dem Verfahren der DE-A-2 844 781 sollen diese Nachteile vermieden werden, wenn dem zur Extraktion eingesetzten CO2 gewisse Mengen z. B. alkoholische Lösungsmittel als Schleppmittel hinzugefügt werden.DE-A-2 844 781 describes a process for the extractive treatment of plant and animal material, including the processing of tobacco using a two-component solvent, such as. B. 93 mole percent CO 2 + 7 mole percent ethanol or 94 mole percent CO 2 + 6 mole percent butane. The two-phase mixture is intended to ensure that, for. B. the adducts formed during organic solvent extraction and changes in the processed material can be avoided. Working with C0 2 under supercritical pressure conditions alone is required to achieve sufficient degrees of extraction - pressures of over 150 bar. According to the process of DE-A-2 844 781, these disadvantages are to be avoided if the CO 2 used for the extraction has certain amounts, for. B. alcoholic solvents can be added as entrainer.
Nach diesem Verfahren wird - ebenso wie nach dem Verfahren der DE-A-2142 205 - als Zwischenprodukt nur eine pastenförmige, wenig Aromastoffe enthaltende Substanz mit allen Wachsund Harzanteilen sowie unerwünschten Polyphenolen des zur Extraktion verwendeten Tabaks gewonnen.According to this process - just like according to the process of DE-A-2142 205 - only a paste-like substance containing little flavorings with all wax and resin contents as well as undesirable polyphenols of the tobacco used for the extraction is obtained as an intermediate product.
Gemäß keinem der bekannten Verfahren war die Erzielung eines Tabakextrakts bzw. TabakAromas moglich. das den für den jeweils eingesetzten Ausgangstabak typischen Tabakgeruch besitzt.None of the known processes made it possible to achieve a tobacco extract or tobacco aroma. that has the typical tobacco smell for the starting tobacco used.
Aufgabe der vorliegenden Erfindung ist die Schaffung eines Verfahrens zur Gewinnung eines klaren, absoluten Tabak-Aromaöls, das qualitativ und quantitativ nahezu alle Aromastoffe des Ausgangsproduktes enthält, frei von Harzen, Wachsen und Polyphenolen ist und dessen Nikotingehalt - verglichen mit dem Ausgangsprodukt - stark reduziert ist.The object of the present invention is to provide a process for obtaining a clear, absolute tobacco aroma oil, which contains almost all the aroma substances of the starting product qualitatively and quantitatively, is free from resins, waxes and polyphenols and whose nicotine content - compared to the starting product - is greatly reduced .
Diese Aufgabe wird durch das Verfahren gemäß den Patentansprüchen gelöst.This object is achieved by the method according to the patent claims.
Da nach den bekannten Verfahren der Extraktion des Tabaks mit organischen Lösungsmitteln oder der Extraktion des Tabaks mit überkritischen Gasen, wie z. B. C02, stets nur ein pastenförmiges Aromaprodukt mit nahezu allen Harzen und Wachsen sowie Polyphenolen des Ausgangsmaterials gewonnen wurde, ist es überraschend, daß durch eine Primärextraktion mit organischen Lösungsmitteln oder Mischungen dieser Lösungsmittel untereinander oder mit Kohlendioxid und durch eine nachgeschaltete Sekundärextraktion mit C02 ein zweiphasiges Harz-/Aromaölgemisch gewonnen wird, das leicht in ein klares Tabak- Aromaöl und ein festes Harz/Wachsgemisch ohne Aromaträger aufgetrennt werden kann.Since according to the known methods of extraction of the tobacco with organic solvents or extraction of the tobacco with supercritical gases, such as. B. C0 2 , only a paste-like aroma product with almost all resins and waxes and polyphenols of the starting material was obtained, it is surprising that by a primary extraction with organic solvents or mixtures of these solvents with each other or with carbon dioxide and by a subsequent secondary extraction with C0 2 a two-phase resin / aroma oil mixture is obtained, which can easily be separated into a clear tobacco aroma oil and a solid resin / wax mixture without aroma carrier.
Nachstehend wird die Erfindung im einzelnen erläutert.The invention is explained in detail below.
Tabak im Sinne der vorliegenden Erfindung sind fermentierte Tabak-Blätter, -Stengel, -Stiele oder -Staub sowie Tabakabfälle.Tobacco in the sense of the present invention are fermented tobacco leaves, stems, stems or dust as well as tobacco waste.
Tabak-Primärextrakt im Sinne der vorliegenden Erfindung ist ein mit üblichen organischen Lösungsmitteln, insbesondere Benzol, Toluol, Methanol, Ethanol, n-Propanol, Methyläthylacetat, Diäthyläther, Aceton, n-Propan, n-Hexan, Cyclohexan, Petroläther, Dichlormethan oder Trichlormethan, oder mit Mischungen dieser Lösungsmittel hergestellter Extrakt. Ein Primär-Extrakt im Sinne der vorliegenden Erfindung ist ferner auch ein CO2-Extrakt, d. h. mit Hilfe von C02 als Lösungsmittel hergestellter Extrakt.For the purposes of the present invention, tobacco primary extract is one with customary organic solvents, in particular benzene, toluene, methanol, ethanol, n-propanol, methyl ethyl acetate, diethyl ether, acetone, n-propane, n-hexane, cyclohexane, petroleum ether, dichloromethane or trichloromethane, or extract prepared with mixtures of these solvents. A primary extract in the sense of the present invention is also a CO 2 extract, ie extract produced with the help of C0 2 as a solvent.
Adsorptionsmittel im Sinne der vorliegenden Erfindung sind alle gebräuchlichen Adsorbentien, insbesondere Aktivkohle, Aluminiumoxid, Magnesiumoxid, Natrium-Aluminiumsilikat, Bleicherde, Bentonit, Kieselgel, Kieselgur, zeolithische Molekularsiebe etc.Adsorbents for the purposes of the present invention are all common adsorbents, in particular activated carbon, aluminum oxide, magnesium oxide, sodium aluminum silicate, bleaching earth, bentonite, silica gel, diatomaceous earth, zeolitic molecular sieves etc.
Tabak-Aromaöl im Sinne der vorliegenden Erfindung ist eine bei Normaltemperatur absolut klare, tabakaromatische, ölige Flüssigkeit -frei von Harzen und Wachsen, frei von Polyphenolen, mit einem reduzierten Nikotinanteil auf 5 bis 50 % relativ, (insbesondere 10 bis 40 % relativ) bezogen auf den Tabak, dem der Tabakextrakt entstammt - die bei Zugabe von 95 Gew.-%-igem Ethanol keine Trübungen oder Ausfällungen zeigt.Tobacco aroma oil in the sense of the present invention is a tobacco aromatic, oily liquid which is absolutely clear at normal temperature and free of resins and waxes, free of polyphenols, with a reduced nicotine content of 5 to 50% relative, (in particular 10 to 40% relative) on the tobacco from which the tobacco extract comes - which shows no clouding or precipitation when 95% by weight ethanol is added.
Die Herstellung des erfindungsgemäß eingesetzten Tabak-Primärextrakts besteht im einzelnen darin, den Tabak in einem der vorgenannten Lösungsmittel oder (im Falle organischer Lösungsmittel) in einem Lösungsmittelgemisch zu extrahieren.The preparation of the tobacco primary extract used according to the invention consists in particular in extracting the tobacco in one of the abovementioned solvents or (in the case of organic solvents) in a solvent mixture.
Bevorzugt wird dabei 1 Gewichtsteil vorzerkleinerter Tabak mit etwa 3 bis 30 Gewichtsteilen eines der genannten Lösungsmittel (vorzugsweise CO2, n-Hexan oder Dichlormethan) extrahiert. Je nach der Effizienz der vorhandenen Extraktionsvorrichtungen erfolgt die Primärextraktion während mindestens 10 Minuten und höchstens 10 Stunden, vorzugsweise während 1 bis 5 Stunden.1 part by weight of pre-shredded tobacco is preferably extracted with about 3 to 30 parts by weight of one of the solvents mentioned (preferably CO 2 , n-hexane or dichloromethane). Depending on the efficiency of the extraction devices present, the primary extraction is carried out for at least 10 minutes and at most 10 hours, preferably for 1 to 5 hours.
Im Falle des Einsatzes organischer Lösungsmittel erfolgt die Primärextraktion unter normalen Druckbedingungen. Im Falle des Einsatzes von CO2 bei der Primärextraktion sind die Druck-und Temperaturbedingungen im Extraktionsbehälter und Abscheidebehälter, sowie Extraktionszeit und CO2-Strommenge mit denjenigen identisch, die nachstehend im Zusammenhang mit der (einstufigen) Sekundärextraktion angegeben sind.If organic solvents are used, the primary extraction takes place under normal pressure conditions. If CO 2 is used in the primary extraction, the pressure and temperature conditions in the extraction container and separating container, as well as the extraction time and CO 2 flow rate, are identical to those which are specified below in connection with the (single-stage) secondary extraction.
Der bei der Behandlung mit diesen Lösungsmitteln ungelöste Rückstand wird abgetrennt und der Lösungsmittel enthaltende Extrakt durch Verdampfen eingeengt, bis ein sirupartiger lösungsmittelfreier Tabakextrakt gewonnen wird. Das Verdampfen erfolgt im Falle des Einsatzes organischer Lösungsmittel vorzugsweise bei Unterdruck, besonders bevorzugt bei etwa 15 Torr. Im Falle des Einsatzes von C02 erfolgt das Verdampfen im Abscheidebehälter, wie bereits vorstehend ausgeführt, unter den Druck- und Temperaturbedingungen, wie sie nachstehend für die (einstufige) Sekundärextraktion angegeben sind.The undissolved residue in the treatment with these solvents is separated off and the solvent-containing extract is evaporated down until a syrup-like, solvent-free tobacco extract is obtained. If organic solvents are used, the evaporation is preferably carried out under reduced pressure, particularly preferably at about 15 torr. In the case of the use of C0 2 , the evaporation takes place in the separating container, as already stated above, under the pressure and temperature conditions as specified below for the (single-stage) secondary extraction.
Ein in dieser Weise gewonnener Tabak-Primärextrakt enthält u. a. Polyphenole, Harze/Wachse, Nikotin und liegt, wie der Erfinder festgestellt hat, in einer für die nachfolgende Sekundärextraktion (mit CO2) besonders geeigneten, leicht zugänglichen Form vor.A tobacco primary extract obtained in this way contains u. a. Polyphenols, resins / waxes, nicotine and, as the inventor has determined, is in an easily accessible form which is particularly suitable for the subsequent secondary extraction (with CO2).
Der erhaltene Tabak-Primärextrakt wird nun erfindungsgemäß mit einem Adsorptionsmittel intensiv vermischt, bis eine gleichmäßige Verteilung zwischen Extrakt und Adsorptionsmittel vorliegt. Dabei sind besonders bevorzugte Adsorptionsmittel": Natrium-Aluminiumsilikat, Bentonit, Magnesiumoxid oder zeolithische Molekularsiebe. Das Mischungsverhältnis Extrakt : Adsorptionsmittel ist variabel und kann in Abhängigkeit von der Konsistenz des Extraktes, der Dichte und Teilchengröße des Adsorptionsmittels sowie der gewünschten Konsistenz des Mischproduktes eingestellt werden. Im allgemeinen ist ein Mischungsverhältnis Extrakt: Adsorptionsmittel zwischen 1 : 0,1 bis 1 : 10 ausreichend ; bevorzugt wird ein pulverförmiges Extraktgemisch mit einem Mischungsverhältnis Extrakt: Adsorptionsmittel von 1 : 0,3 bis 1 : 6.The tobacco primary extract obtained is then intensively mixed according to the invention with an adsorbent until there is a uniform distribution between the extract and the adsorbent. In this case, particularly preferred adsorbent ": sodium aluminum silicate, bentonite, magnesium oxide, or zeolitic molecular sieves The mixing ratio of extract. Adsorbent is variable and can vary depending on the consistency of the extract, the density and particle size of the adsorbent and the desired consistency of the mixed product can be adjusted. In general, a mixture ratio of extract: adsorbent between 1: 0.1 to 1:10 is sufficient; preference is given to a powdery extract mixture with a mixing ratio of extract: adsorbent of 1: 0.3 to 1: 6.
Das Extrakt/Adsorptionsmittel-Gemisch soll das Verhältnis 1 : 0,1 nicht unterschreiten, weil das erfindungsgemäß eingesetzte Adsorptionsmittel das Lösen der Aromastoffe bei der folgenden Sekundärextraktion mit CO2 (im Extraktionsbehälter) und die Abscheidung im Abscheidebehälter als leicht von Harzen und Wachsen abtrennbares, klares absolutes Tabak-Aromaöl maßgeblich beeinflußt.The extract / adsorbent mixture should not fall below the ratio 1: 0.1, because the adsorbent used according to the invention, the dissolving of the aroma substances in the subsequent secondary extraction with CO 2 (in the extraction container) and the separation in the separation container as easily separable from resins and waxes, clear absolute tobacco aroma oil significantly influenced.
Ein Mischungsverhältnis von mehr als 1 : 10 gibt ebenfalls noch. eine gute Ablösung und Abscheidung des Tabak-Aromaöls, wobei allerdings ein größeres Druckbehältervolumen in Kauf zu nehmen ist.A mixing ratio of more than 1:10 also gives. a good detachment and separation of the tobacco aroma oil, although a larger pressure vessel volume has to be accepted.
Das Gemisch aus Primärextrakt und Adsorptionsmittel wird erfindungsgemäß in einem ersten Druckbehälter (Extraktionsbehälter), vorzugsweise Hochdruckbehälter, mit CO2 unter bestimmten Druck- und Temperaturbedingungen solange behandelt, bis alle Aromastoffe in dem dem Extraktionsgefäß nachgeschalteten zweiten Druckbehälter (Abscheidebehälter) als leicht von Harzen und Wachsen auftrennbare, ölige Flüssigkeit vorliegen.The mixture of primary extract and adsorbent is treated according to the invention in a first pressure vessel (extraction vessel), preferably high-pressure vessel, with CO 2 under certain pressure and temperature conditions until all the aroma substances in the second pressure vessel (separator vessel) downstream of the extraction vessel are considered to be slightly of resins and waxes separable, oily liquid.
Diese Sekundärextraktion mit CO2 nach dem Verfahren der Erfindung wird erreicht, indem man die zur Extraktion des Extrakt/Adsorptionsmittel-Gemisches verwendete CO2 in Bezug auf Druck und Temperatur überkritisch (> 73 bar und > 31,3 °C) oder in bezug auf Druck und Temperatur unterkritisch « 73 bar und < 31,3 °C) oder in bezug auf Druck überkritisch (> 73 bar) und in bezug auf Temperatur unterkritisch (< 31,3 °C) hält.This secondary extraction with CO 2 according to the method of the invention is achieved by supercritically (> 73 bar and> 31.3 ° C) or in relation to the CO 2 used for the extraction of the extract / adsorbent mixture with respect to pressure and temperature Pressure and temperature subcritical «73 bar and <31.3 ° C) or with regard to pressure supercritical (> 73 bar) and with regard to temperature subcritical (<31.3 ° C).
Bei überkritischer Arbeitsweise hinsichtlich Druck und Temperatur werden vorzugsweise Drucke von 85 bis 250 bar und Temperaturen von + 35° C bis + 90° C gewählt. Beim Arbeiten im unterkritischen Druck- und unterkritischen Temperaturbereich sind Drucke von 25 bis 70 bar und Temperaturen von + 5° C bis + 25° C bevorzugt. Beim Arbeiten im überkritischen Druck- und unterkritischen Temperaturbereich sind Drucke von 85 bis 200 bar und Temperaturen von + 10° C bis + 30° C bevorzugt.When working with supercritical pressure and temperature, pressures from 85 to 250 bar and temperatures from + 35 ° C to + 90 ° C are preferred. When working in the subcritical pressure and subcritical temperature range, pressures from 25 to 70 bar and temperatures from + 5 ° C to + 25 ° C are preferred. When working in supercritical printing and un In the critical temperature range, pressures from 85 to 200 bar and temperatures from + 10 ° C to + 30 ° C are preferred.
Falls ein besonders niedriger Nikotinanteil im Endprodukt (Sekundärextrakt) erwünscht ist (z. B. von 5 bis 10 % relativ, bezogen auf den Tabak, der zur Primärextraktion verwendet wurde), kann zwischen der anspruchsgemäßen Primärextraktion und der anspruchsgemäßen Sekundärextraktion ein zusätzlicher COz-Extraktionsschritt bei niedrigen Temperaturen zwischengeschaltet werden. Zu diesem Zweck wird der bei der Primärextraktion erhaltene und mit dem Adsorptionsmittel vermischte Extrakt vorab bei COz-Extraktionstemperaturen von ―25°C bis + 5 °C und CO2-Extraktionsdrucken von etwa 20 bis 25 bar behandelt ; bei diesem zwischengeschalteten CO2-Extraktionsschritt erfolgt die Entspannung im Abscheidebehälter bei unterkritischen Druck- und Temperaturbedingungen, wobei eine Abscheidung (des Nikotins) im Abscheidebehälter bei Temperaturen von etwa + 15 °C bis + 30 °C und bei Drucken von etwa 2 bis 15 bar bevorzugt ist. Dabei genügt eine Extraktionszeit von 0,5 bis 2 Stunden, bevorzugt etwa 1 Stunde sowie eine CO2-Strommenge von 5 bis 50 kg/stunde, bevorzugt 10 bis 30 kg/Stunde. Überraschenderweise werden bei diesem zwischengeschalteten C02-Extraktionsschritt fast ausschließlich Nikotin und andere Nebenalkaloide (nicht aber andere an sich COZ-lösliche Bestandteile, wie z. B. Aromastoffe, Harze, Wachse, Polyphenole etc.) aus dem Frimärextrakt/Adsorptionsmittel-Gemisch herausgelöst und im Abscheidebehälter ausgeschieden. Das erhaltene Nikotin wird dem Abscheidebehälter entnommen, bevor die anschließende Sekundärextraktion (Aromaextraktion) mit C02 beginnt.If a particularly low nicotine content in the end product (secondary extract) is desired (e.g. from 5 to 10% relative, based on the tobacco that was used for the primary extraction), an additional CO z - can be used between the claimed primary extraction and the claimed secondary extraction. Extraction step at low temperatures are interposed. For this purpose, the extract obtained in the primary extraction and mixed with the adsorbent is treated in advance at CO z extraction temperatures of ―25 ° C to + 5 ° C and CO 2 extraction pressures of about 20 to 25 bar; In this intermediate CO 2 extraction step, the expansion in the separating tank takes place under subcritical pressure and temperature conditions, with a separation (of nicotine) in the separating tank at temperatures of about + 15 ° C to + 30 ° C and at pressures of about 2 to 15 bar is preferred. An extraction time of 0.5 to 2 hours, preferably about 1 hour, and a CO 2 flow rate of 5 to 50 kg / hour, preferably 10 to 30 kg / hour, are sufficient. Surprisingly 2 extraction step are almost exclusively nicotine and other alkaloids in this intermediate C0 (but not other -soluble se CO Z constituents, such as. For example, flavoring agents, resins, waxes, polyphenols etc.) removed from the Frimärextrakt / adsorbent mixture and excreted in the separation tank. The nicotine obtained is removed from the separation container before the subsequent secondary extraction (aroma extraction) begins with CO 2 .
Bei dem erfindungsgemäßen Verfahren gemäß dem Patentanspruch, insbesondere bei der Sekundärextraktion, sind die Abscheidungsbedingungen im Entspannungsbehälter (Abscheidebehälter) für die Qualität und Quantität des erfindungsgemäß gewonnenen Produkts maßgeblich. Die Entspannungsdrucke und Entspannungstemperaturen liegen zweckmäßigerweise im unterkritischen Bereich der C02 (unterkritischer Druck/ unterkritische Temperatur). Dabei sind Drucke von 45 bis 65 bar und Temperaturen von 15 bis 30° C bevorzugt; besonders bevorzugt sind Drucke von etwa 50 bis 55 bar und Temperaturen von 20 bis 25° C. Die Abscheidung im Entspannungsbehälter wird vorzugsweise bei gleichzeitiger Druck- und Temperaturabsenkung gegenüber den im Extraktionsbehälter herrschenden Druck-und Temperaturbedingungen vorgenommen.In the method according to the invention, in particular in the secondary extraction, the deposition conditions in the expansion tank (separation tank) are decisive for the quality and quantity of the product obtained according to the invention. The relaxation pressures and relaxation temperatures are expediently in the subcritical range of C0 2 (subcritical pressure / subcritical temperature). Pressures of 45 to 65 bar and temperatures of 15 to 30 ° C are preferred; pressures of about 50 to 55 bar and temperatures of 20 to 25 ° C. are particularly preferred. The separation in the expansion tank is preferably carried out with simultaneous pressure and temperature lowering than the pressure and temperature conditions prevailing in the extraction tank.
Auch die Menge der den Extraktionsbehälter durchströmenden C02 und die Dauer der Durchströmung sind für die erfindungsgemäße Verfah- rensweise maßgeblich. Zweckmäßig sind Behandlungszeiten von insgesamt 0,5 bis 8 Stunden, bevorzugt 1 bis 5 Stunden, besonders bevorzugt 2 bis 4 Stunden ; zweckmäßig ist eine CO2-Strommenge von insgesamt 0,3 bis 35 kg/Stunde, bevorzugt 3 bis 30 kg/Stunde, besonders bevorzugt 5 bis 15 kg/Stunde, bezogen auf 1 kg unbehandelten Tabak.Also, the amount of the extraction vessel by flowing C0 2 and the duration of the flow are for the inventive Ver f AH rensweise significantly. Treatment times totaling 0.5 to 8 hours, preferably 1 to 5 hours, particularly preferably 2 to 4 hours are expedient; A total amount of CO 2 is expedient from 0.3 to 35 kg / hour, preferably 3 to 30 kg / hour, particularly preferably 5 to 15 kg / hour, based on 1 kg of untreated tobacco.
Wie bereits oben ausgeführt wurde, gelten die vorstehend für die (einstufige) Sekundärextrektion angegebenen Bedingungen der CO2-Extraktion, wie Druck, und Temperatur im Extraktionsbehälter, Druck und Temperatur im Abscheidebehälter, Extraktionszeit und CO2-Strommenge auch für die Primärextraktion, wenn bei ihr als Lösungsmittel CO2 eingesetzt wird. Eine nochmalige Aufzählung dieser Parameter, speziell für den Fall der Primärextraktion, erübrigt sich daher.As already explained above, the conditions for CO 2 extraction given above for the (single-stage) secondary extraction, such as pressure and temperature in the extraction container, pressure and temperature in the separation container, extraction time and CO 2 flow rate also apply to the primary extraction, if at you use CO 2 as a solvent. It is therefore not necessary to list these parameters again, especially in the case of primary extraction.
Bei dem erfindungsgemäßen Verfahren erhält man nach Beendigung der Sekundärextraktion bei der Entnahme aus dem Entspannungsbehälter ein Feststoff/Ölgemisch, das bereits in 2 Phasen vorliegt. Durch einfache Filtration kann dieses Gemisch in ein klares, absolutes Tabak-Aromaöl frei von Polyphenolen mit stark reduziertem Nikotinanteil und ein festes Harz/Wachsgemisch mit relativ hohem Nikotinanteil getrennt werden.In the process according to the invention, after the secondary extraction has ended, a solid / oil mixture which is already present in two phases is obtained upon removal from the expansion tank. By simple filtration, this mixture can be separated into a clear, absolute tobacco aroma oil free of polyphenols with a greatly reduced nicotine content and a solid resin / wax mixture with a relatively high nicotine content.
Ein besonderes Charakteristikum des erfindungsgemäß gewonnenen Tabak-Aromaöls besteht außerdem darin, daß es den für den jeweils eingesetzten Ausgangstabak typischen Tabakgeruch aufweist. Es unterscheidet sich mit dieser Eigenschaft eindeutig von allen bisher bekannt gewordenen Tabakextrakten, denn mit keinem der herkömmlichen Tabakextrakte war es möglich, den typischen Geruch des jeweiligen Ausgangstabaks herzustellen. Aufgrund dieses charakteristischen Merkmals des erfindungsgemäß gewonnenen Tabakextrakts ist davon auszugehen, daß er in seiner stofflichen Zusammensetzung gegenüber dem Stand der Technik völlig neuartig ist.A special characteristic of the tobacco aromatic oil obtained according to the invention is also that it has the tobacco smell typical of the starting tobacco used in each case. This characteristic clearly distinguishes it from all tobacco extracts known to date, because none of the conventional tobacco extracts made it possible to produce the typical smell of the respective starting tobacco. Based on this characteristic feature of the tobacco extract obtained according to the invention, it can be assumed that its material composition is completely new compared to the prior art.
Mit der vorliegenden Erfindung wird erstmals, ausgehend von einem Produkt (Tabakprimärextrakt). das nebeneinander Aromastoffe, Polyphenole, Nikotin, Harze, Wachse und andere Stoffe enthält, eine Abtrennung und Gewinnung des Tabakaromas als klares und absolutes Öl erzielt, und dies. mit einfach durchzuführenden Maßnahmen und besonders effizientem Resultat.The present invention is the first, starting from a product (tobacco primary extract). which contains flavors, polyphenols, nicotine, resins, waxes and other substances side by side, achieves a separation and recovery of the tobacco flavor as a clear and absolute oil, and this. with measures that are easy to carry out and a particularly efficient result.
Weder für dieses Verfahren als solches noch für das erhaltene Produkt ließ sich dem Stand der Technik ein Hinweis entnehmen. Bemerkenswert und überraschend an dem erfindungsgemäß gewonnenen Produkt ist, daß nach beendeter Sekundärextraktion aus dem Entspannungsbehälter eine leicht abtrennbare, klare Schicht von Tabak- Aromaöl mit stark reduziertem Nikotinanteil, frei von Polyphenolen, Harzen und Wachsen und eine harzigwachsartige Schicht entnommen werden kann, die einen wesentlichen Anteil des Nikotins des Primärextrakts einschließt.No indication of the prior art could be found either for this process as such or for the product obtained. It is remarkable and surprising about the product obtained according to the invention that after the secondary extraction has ended, an easily separable, clear layer of tobacco aroma oil with a greatly reduced nicotine content, free of polyphenols, resins and waxes and a resinous wax-like layer can be removed, which is an essential one Proportion of nicotine in the primary extract.
Es war überraschend, daß die Tabakinhaltsstoffe, die nach der erfindungsgemäßen Verfahrensweise durch Primärextraktion gewonnen werden, sich in der Mischung mit einem pulverförmigen Adsorptionsmittel und anschließender Sekundärextraktion (mit CO2) hinsichtlich ihrer Viskosität, ihrer Löslichkeits- und Abscheideverhältnisse ganz anders verhalten als die gleichen Inhaltsstoffe, die nur der Primärextraktion (auch der C027 Primärextraktion), z. B. aus Tabakblättern, unterworfen werden.It was surprising that the tobacco ingredients, which are obtained by primary extraction according to the procedure according to the invention, behave in a mixture with a powdery adsorbent and subsequent secondary extraction (with CO 2 ) with respect to their viscosity, their solubility and separation ratios very different than the same ingredients that only the primary extraction (also the
Auch im Falle der erfindungsgemäß gegebenenfalls zwischengeschalteten besonders effizienten Nikotin-Extraktion (gegebenenfalls zwischengeschalteter CO2-Extraktionsschritt) wird dies sehr deutlich : Nach der geltenden Lehre werden Nikotin und Polyphenole nur in Anwesenheit von Feuchtigkeit, z. B. aus Tabakblättern, mit Hilfe von C02 extrahiert. Bei der erfindungsgemäßen Verfahrensweise wird jedoch in keiner Verfahrensstufe Feuchtigkeit zugesetzt oder benutzt, und trotzdem wird aus dem erfindungsgemäß hergestellten Primärextrakt fast das gesamte Nikotin gelöst und im Abscheidebehälter niedergeschlagen. Diese neue Erkenntnis resultiert auch in der erfindungsgemäßen Verfahrensvariante, (sofern gewünscht) nahezu reines Nikotin selektiv aus dem Primärextrakt/Adsorptionsmittel-Gemisch durch (trockene) CO2-Extraktion bei Temperaturen von - 250 C bis + 5° C zu extrahieren.This is also very clear in the case of the particularly efficient nicotine extraction which may be interposed according to the invention (if appropriate an interposed CO2 extraction step). According to the current teaching, nicotine and polyphenols are only used in the presence of moisture, for. B. extracted from tobacco leaves with the help of C02. In the procedure according to the invention, however, moisture is not added or used in any process step, and nevertheless almost all of the nicotine is dissolved from the primary extract prepared according to the invention and deposited in the separating container. This new finding also results in the inventive process variant (if desired) nearly pure nicotine selectively from the primary extract / adsorbent mixture by (dry) CO 2 extraction at temperatures from - 25 0 C to + 5 ° C to extract.
Eine weitere Überraschung beruht auf der Ergiebigkeit und der Reinheit des Geruchs des erfindungsgemäß hergestellten Produkts sowie auf dessen den Rauchgeschmack verbessernden Effekt. Über das Aromaöl speziell des Tabaks ist bisher wenig bekannt geworden. In herkömmlicher Weise gewonnene Aromaöle wurden lediglich durch Wasserdampfdestillation im Labormaßstab hergestellt. Die erhaltenen Öle waren von zahlreichen Fremdgerüchen, wie z. B. Kamille, Kümmel, Pfefferminz, Baldrian und Amylalkohol begleitet, die wahrscheinlich durch Artefakt-Bildungen hervorgerufen werden. Die Ausbeute derartiger Tabaköle betrug etwa 0,1 bis 0,2 %. Wie bereits oben ausgeführt, steht in klarem Unterschied hierzu das erfindungsgemäß gewonnene Tabak-Aromaöl, das den typischen und reinen Geruch des jeweils eingesetzten Ausgangstabaks aufweist. So riecht z. B. das aus Havanna- Tabak gewonnene Aromaöl nach Havannatabak, aus Kentucky-Tabak gewonnenes Aromaöl nach Kentucky-Tabak. In ähnlicher Weise zeigen aus Virginia-, Orient- oder Burley-Tabak gewonnene Aromaöle den ganz typischen und reinen Geruch der jeweiligen Tabaksorte. Aufgrund dieses besonderen, vom Stand der Technik eindeutig unterschiedlichen Charakteristikums ist festzuhalten, daß das erfindungsgemäß gewonnene Tabak- Aromaöl in seiner stofflichen Zusammensetzung gegenüber den Produkten des Stands der Technik ganz neuartig ist.Another surprise is based on the productivity and the purity of the smell of the product produced according to the invention and on its smoke-improving effect. Little is known about the aromatic oil, especially tobacco. Aroma oils obtained in a conventional manner were only produced by steam distillation on a laboratory scale. The oils obtained were of numerous foreign smells, such as. B. chamomile, caraway, peppermint, valerian and amyl alcohol, which are probably caused by artifact formation. The yield of such tobacco oils was about 0.1 to 0.2%. As already stated above, the tobacco aroma oil obtained according to the invention, which has the typical and pure smell of the starting tobacco used in each case, is clearly different from this. So smells like B. the Havana tobacco flavored oil obtained from Havana tobacco, Kentucky tobacco flavored oil obtained from Kentucky tobacco. In a similar way, aromatic oils obtained from Virginia, Orient or Burley tobacco show the very typical and pure smell of the respective tobacco type. Because of this particular characteristic, which is clearly different from the prior art, it should be noted that the tobacco aromatic oil obtained according to the invention is completely new in its material composition compared to the products of the prior art.
Das auf die erfindungsgemäße Weise gewonnene Tabak-Aromaöl ist frei von Fremdgerüchen, frei von Polyphenolen, Harzen und Wachsen, hat einen reduzierten Nikotinanteil, der nur 5 bis 50 % relativ der verwendeten Tabakblätter beträgt, und wird in Ausbeuten von 0,8 bis 2,5 % (absolutes Öl) erhalten.The tobacco aromatic oil obtained in the manner according to the invention is free from foreign odors, free from polyphenols, resins and waxes, has a reduced nicotine content which is only 5 to 50% relative to the tobacco leaves used, and is obtained in yields of 0.8 to 2%. Get 5% (absolute oil).
Hinsichtlich der Ergiebigkeit bei der Aromatisierung von Tabak, zeigen bereits 50 ppm des erfindungsgemäß gewonnenen Produkts z. B. aus Havanna-Tabak die gleiche Ergiebigkeit und Intensität im Aroma wie etwa 250 ppm eines nach bekannten Methoden der Wasserdampfdestillation gewonnenen Aroma-Produktes aus Havanna- Tabak.With regard to the yield in the aromatization of tobacco, 50 ppm of the product obtained according to the invention already show z. B. from Havana tobacco the same yield and intensity in the aroma as about 250 ppm of an aroma product obtained by known methods of steam distillation from Havana tobacco.
Das erfindungsgemäß gewonnene Tabak-Aromaöl läßt sich verwenden zum Aromatisieren von Tabak oder Tabakerzeugnissen, wobei diese Aromatisierung sowohl durch Beaufschlagen unmittelbar von Tabak erfolgen kann, als auch durch Aromatisieren von porösem Trägermaterial oder von Tabak-Klebematerial.The tobacco aroma oil obtained according to the invention can be used to aromatize tobacco or tobacco products, this aromatization being able to be carried out either directly by tobacco or by aromatizing porous carrier material or tobacco adhesive material.
Im Fall des unmittelbaren Beaufschlagens von Tabak eignet sich das erfindungsgemäß gewonnene Tabak-Aromaöl nicht nur zum Aromatisieren aromaschwacher Tabake oder rekonstituierten Tabaks mittels Soßen (« Casing ») sondern es ist auch besonders als « Top Flavor geeignet.In the case of direct exposure to tobacco, the tobacco aromatic oil obtained according to the invention is not only suitable for flavoring weak-flavored tobacco or reconstituted tobacco by means of sauces (“casing”), but is also particularly suitable as a “top flavor”.
Eine weitere Art des Aromatisierens besteht darin, daß das Tabak-Aromaöl auf poröse Trägermaterialien, die in Berührung mit Tabak oder Tabakerzeugnissen stehen, aufgetragen wird. Solche poröse Trägermaterialien können z. B. in Form von Papier- oder Tonstücken, Attrappen. innerem Verpackungsmaterial (beispielsweise bei Schachteln, Beuteln etc.) vorliegen.Another type of flavoring is that the tobacco aromatic oil is applied to porous carrier materials which are in contact with tobacco or tobacco products. Such porous support materials can e.g. B. in the form of pieces of paper or clay, dummies. inner packaging material (e.g. boxes, bags, etc.).
Als weitere Ausführungsform des Aromatisierens unter Einsatz des erfindungsgemäßen Tabak-Aromaöls ist auch die Zugabe zu Klebematerial für Tabakerzeugnisse zu nennen. Beispiele dafür sind Klebemittel, wie sie üblicherweise für Tabakerzeugnisse verwendet werden, z. B. Klebstoffe für Zigarrendeckblätter, Zigarettenpapier, etc.A further embodiment of flavoring using the tobacco aromatic oil according to the invention is also the addition to adhesive material for tobacco products. Examples of these are adhesives as are commonly used for tobacco products, e.g. B. Adhesives for cigar wrappers, cigarette paper, etc.
Mittels des erfindungsgemäß gewonnenen Tabak-Aromaöls lassen sich etwaige, bei der Produktion auftretende Schwankungen (Qualitätsunterschiede oder sonstige Unterschiede im Rauchgeschmack) des Tabaks entscheidend beeinflussen.The tobacco aroma oil obtained according to the invention can be used to decisively influence any fluctuations that occur during production (quality differences or other differences in the smoky taste) of the tobacco.
Die zum Aromatisieren von Tabak oder Tabakerzeugnissen eingesetzte Menge an Tabak-Aromaöl kann je nach Beschaffenheit des Tabaks und der angestrebten Aromatisierung schwanken. Im Falle von aus z. B. Havanna-Tabak erfindungsgemäß gewonnenem Aromaöl verwendet man zum Beaufschlagen bevorzugt 25 bis 100, besonders bevorzugt 40 bis 60 mg Tabak-Aromaöl pro kg Tabak, d. h. 25 bis 100 ppm, bevorzugt 40 bis 60 ppm.The amount of tobacco aromatic oil used to flavor tobacco or tobacco products can vary depending on the nature of the tobacco and the desired flavoring. In the case of z. B. Havana tobacco aroma oil obtained according to the invention is preferably used for loading 25 to 100, particularly preferably 40 to 60 mg of tobacco aroma oil per kg of tobacco, ie. H. 25 to 100 ppm, preferably 40 to 60 ppm.
Die mit dem erfindungsgemäß gewonnenen Produkt erzielbare hohe Ergiebigkeit und Intensität wird besonders dadurch gefördert, daß ein harz-, polyphenol- und wachsfreies Tabak-Aromaöl vorliegt. Auch diese besondere Beschaffenheit des Tabak-Aromaöls stellt ein gegenüber dem Stand der Technik besonders charakteristisches und neuartiges Merkmal dar.The high productivity and intensity that can be achieved with the product obtained according to the invention is particularly promoted by the fact that a tobacco aromatic oil that is free of resin, polyphenol and wax is present. This particular quality of the tobacco aroma oil also represents a particularly characteristic and novel feature compared to the prior art.
Im folgenden wird eine zur Durchführung der erfindungsgemäßen Sekundärextraktion besonders geeignete Vorrichtung beschrieben (vgl. beigefügte Zeichnung) :A device which is particularly suitable for carrying out the secondary extraction according to the invention is described below (see attached drawing):
Flüssiges C02 wird aus dem Tank 1 im unterkritischen Druck- und Temperaturzustand entnommen. Durch den Wärmeaustauscher 2 wird das C02 auf die gewünschte unterkritische oder überkritische Temperatur eingestellt und mit Hilfe der Hochdruckpumpe 3 der gewünschte überkritische oder unterkritische Druck erzielt. Durch das Durchflußmeßgerät 16 gelangt das C02 in den Extraktionsbehälter 4, wo die Extraktion des Gemisches aus Primärextrakt und Adsorptionsmittel stattfindet. Die Befüllung und Entleerung des Extraktionsbehälters 4 mit Produkt erfolgt diskontinuierlich durch Öffnen und Verschließen der Kopföffnung nach jeder Extraktion. Der im Extraktionsbehälter herrschende Druck wird mit dem Druckaufnehmer 14 bestimmt. Das flüssige oder fluide CO2, das die gelösten Tabakinhaltsstoffe enthält, wird über das Drosselventil 6 zum Druckregelventil 8 (= Entspannungsventil) geführt und durch den Wärmeaustauscher 9 in den Entspannungsbehälter 10 eingebracht. Die Trennung der in dem CO2 gelösten Tabakinhaltsstoffe wird durch das Druckregelventil 8 eingeleitet und durch Senken der Temperatur im Wärmeaustauscher 9 unterstützt. Im Entspannungsbehälter 10 trennen sich die extrahierten Tabakbestandteile in ein klares Tabak-Aromaöl und ein wachsartiges, harziges Nikotinprodukt, die entweder kontinuierlich durch das Ventil 17 oder nach beendeter Extraktion durch Öffnen des Behälters 10 entnommen werden. Am Ende jeder Extraktion wird durch Öffnen des Ventils 5 auch die Extraktionsseite der Vorrichtung vom Druck entlastet. Das während der Extraktion aus dem Entspannungsbehälter 10 austretende C02 wird über die Leitung 11 rezirkuliert. Die Steuerung der Vorrichtung kann von Hand oder mittels des elektrischen Steuergerätes 12 erfolgen, dem als Eingänge die mit einem Temperaturfühler 13 im Extraktionsbehälter 4 gemessenen Temperatur, die mit Druckaufnehmer 14 und 15 gemessenen Drucke, die aus den Druckbehältern 4 und 10 austretenden COZ-Ströme sowie die mit dem Durchflußmesser 7 gemessene Durchflußmenge dienen. In Abhängigkeit von diesen Meßwerten wird das Druckregelventil 8 und auch die Kühlleistung im Wärmeaustauscher 9 eingestellt.Liquid C0 2 is removed from the
Falls bei der anspruchsgemäßen Primärextraktion CO2 als Lösungsmittel eingesetzt wird, kann die geschilderte, in der Zeichnung erläuterte Vorrichtung auch dabei Anwendung finden.If CO 2 is used as the solvent in the primary extraction according to the claims, the device described and explained in the drawing can also be used here.
Die folgenden Beispiele erläutern die Erfindung, ohne ihre Anwendung zu beschränken.The following examples illustrate the invention without restricting its application.
Die Bestimmung des Nikotins erfolgte spektralphotometrisch gemäß der aus « Handbuch der Lebensmittelchemie Bd. VI, (1970), Seiten 321 bis 325, bekannten Methode von H. Kuhn.The nicotine was determined spectrophotometrically in accordance with the method of H. Kuhn known from «Handbuch der Lebensmittelchemie Bd. VI, (1970), pages 321 to 325.
1 000 g Havanna-Tabak (Wassergehalt 6,5 %, Nikotingehalt 1,27%) werden in einer Messermühle zerkleinert und in 10 Liter Dichlormethan erschöpfend extrahiert und das Lösungsmittel bei einem Unterdruck von 15 Torr abgedampft.1,000 g of Havana tobacco (water content 6.5%, nicotine content 1.27%) are crushed in a knife mill and exhaustively extracted in 10 liters of dichloromethane and the solvent is evaporated off under a vacuum of 15 torr.
Es wurden 75 g lösungsmittelfreier, dunkler, sirupartiger Dichlormethanextrakt (Primärextrakt) erhalten, der mit 90 g Na-Aluminiumsilikat (Na-AI-Zeolith) in einem Knetapparat intensiv vermischt wurde (Mischungsverhältnis 1 : 1,2).75 g of solvent-free, dark, syrup-like dichloromethane extract (primary extract) were obtained, which was mixed intensively with 90 g of Na aluminum silicate (Na-Al zeolite) in a kneading apparatus (mixing ratio 1: 1.2).
Das Gemisch wurde 120 Minuten lang in einem geschlossenen Hochdruckextraktionsbehälter bei einem Druck von 230 bar und einer Temperatur von 65° C mit C02 behandelt. Der Druck auf der Entspannungsseite betrug 50 bar, die Temperatur 24° C.The mixture was treated with CO 2 in a closed high-pressure extraction container at a pressure of 230 bar and a temperature of 65 ° C. for 120 minutes. The pressure on the relaxation side was 50 bar, the temperature 24 ° C.
Die Durchflußmenge an C02 beträgt 6 kg/Stunde.The flow rate of C0 2 is 6 kg / hour.
Nach Beendigung des Versuches wurden dem Entspannungsbehälter 40,1 g eines Zweiphasengemisches entnommen, das durch einfache Filtration in 22,5 g klares, öliges Tabak-Aromaöl und 17,6 g eines Harz-/Wachsniederschlages aufgetrennt wurde.After the end of the experiment, 40.1 g of a two-phase mixture were removed from the flash tank, which was separated by simple filtration into 22.5 g of clear, oily tobacco aroma oil and 17.6 g of a resin / wax precipitate.
Die Ausbeute an klarem, absolutem Tabak-Aromaöl betrug 2,25 % des verwendeten Tabaks. Der Nikotingehalt war 19,92 %, das sind 35 % relativ von dem im Tabak vorhanden gewesenen Nikotin.The yield of clear, absolute tobacco aroma oil was 2.25% of the tobacco used. The nicotine content was 19.92%, which is 35% relative to the nicotine present in the tobacco.
Die Ausbeute des Harz-/Wachsniederschlages war 1,76 %, der Nikotingehalt 43 % absolut, das sind 60 % relativ des im Tabak vorhanden gewesenen Nikotins.The yield of the resin / wax deposit was 1.76%, the nicotine content 43% absolute, which is 60% relative to the nicotine present in the tobacco.
Das gewonnene Tabak-Aromaöl war frei von Harzen und Wachsen und zeigte bei der Zugabe von 95 Gew.-%-igem Ethanol keinen Niederschlag und keine Trübung.The tobacco aroma oil obtained was free from resins and waxes and showed no precipitation and no clouding when 95% by weight ethanol was added.
1 000 g Kentucky-Tabak (Wassergehalt 8,0 %, Nikotingehalt 1,7 %) werden in einer Schneidemühle zerkleinert und in einer CO2-Hochdruck-Extraktionsanlage (gemäß Zeichnung) mit C02 als Lösungsmittel extrahiert :1,000 g of Kentucky tobacco (water content 8.0%, nicotine content 1.7%) are crushed in a cutting mill and extracted in a CO 2 high-pressure extraction system (according to the drawing) with C0 2 as solvent:
Extraktionsbedingungen :
- Druck im Extraktionsbehälter : 250 bar
- Temperatur im Extraktionsbehälter : 400 C
- Druck im Entspannungsbehälter : 55 bar
- Temperatur im Entspannungsbehälter : 22° C
- Dauer der Behandlung : 3 Stunden.
- Durchflußmenge CO2: 8 kg/Stunde.
- Pressure in the extraction container: 250 bar
- Temperature in the extraction container: 40 0 C.
- Pressure in the expansion tank: 55 bar
- Temperature in the relaxation tank: 22 ° C
- Treatment duration: 3 hours.
- Flow rate CO 2 : 8 kg / hour.
Nach beendeter Extraktion werden 70 g einer braunen, festen Paste (Primärextrakt) dem Entspannungsbehälter entnommen und intensiv mit 140 g Bentonit vermischt.After the extraction is complete, 70 g of a brown, solid paste (primary extract) are removed from the flash tank and mixed intensively with 140 g of bentonite.
Analog den in Beispiel 1 genannten Bedingungen wird dieses Gemisch einer Sekundärextraktion mit C02 unterworfen.Analogously to the conditions mentioned in Example 1, this mixture is subjected to a secondary extraction with CO 2 .
Nach beendeter Sekundärextraktion wurden dem Entspannungsbehälter 38 g eines Zweiphasengemisches entnommen, das durch Druckfiltration (Filterdruck 5 bar) in 29 g eines Harz/ Wachsgemisches und 9 g klares Tabak-Aromaöl aufgetrennt wurde.After the secondary extraction had ended, 38 g of a two-phase mixture were removed from the flash tank, which was separated by pressure filtration (filter pressure 5 bar) into 29 g of a resin / wax mixture and 9 g of clear tobacco aroma oil.
Das gewonnene Tabak-Aromaöl war frei von Harzen, Wachsen und Polyphenolen und hatte den für Kentucky-Tabak typischen Geruch. Bei der Zugabe von 95 Gew.-%-igem Ethanol erfolgte keine Trübung.The tobacco aromatic oil obtained was free from resins, waxes and polyphenols and had the smell typical of Kentucky tobacco. No turbidity occurred when 95% by weight ethanol was added.
1 000 g Burley-Tabak (Wassergehalt 7 %, Nikotingehalt 2,85 %), wurden in einer Messermühle zerkleinert, in 6 Liter n-Hexan erschöpfend extrahiert und das verwendete Lösungsmittel bei einem Unterdruck von 20 Torr restlos abgedampft.1,000 g Burley tobacco (
Es wurden 65 g lösungsmittelfreier, dunkler, sirupartiger Primärextrakt erhalten, der mit 260 g Magnesiumoxid intensiv vermischt wurde (Mischungsverhältnis 1 : 4).65 g of solvent-free, dark, syrup-like primary extract were obtained, which was mixed intensively with 260 g of magnesium oxide (mixing ratio 1: 4).
Das Gemisch wurde sodann in einem geschlossenen Hochdruck-Extraktionsbehälter einem zwischengeschalteten CO2-Extraktionsschritt und erst dann der Sekundärextraktion unterworfen :The mixture was then subjected to an intermediate CO2 extraction step in a closed high-pressure extraction container and only then subjected to the secondary extraction:
- CO2-Extraktionstemperatur : ―17°CCO 2 extraction temperature: ―17 ° C
- CO2-Extraktionsdruck : 20 barCO 2 extraction pressure: 20 bar
- Temperatur im Entspannungsbehälter : + 18°CTemperature in the expansion tank: + 18 ° C
- Druck im Entspannungsbehälter : 8 bar Behandlungsdauer : 40 MinutenPressure in the relaxation tank: 8 bar Treatment time: 40 minutes
Die Durchflußmenge an C02 beträgt 25 kg/stunde.The flow rate of C0 2 is 25 kg / hour.
Nach Ablauf der Behandlungszeit werden dem Entspannungsbehälter 25 g eines nahezu farblosen und geruchlosen Öls entnommen. Der Nikotingehalt dieses Öls war 94,1 % absolut, das sind 82,5 % relativ von dem im Tabak vorhanden gewesenen Nikotin.After the treatment time has expired, 25 g of an almost colorless and odorless oil are removed from the relaxation tank. The nicotine level of this oil was 94.1% absolute, which is 82.5% relative to the nicotine present in the tobacco.
Das gleiche, noch im Extraktionsbehälter befindliche Material wurde durch Druck- und Temperaturerhöhung folgendermaßen weiter behandelt :
- CO2-Extraktionstemperatur: + 150 C
- CO2-Extraktionsdruck : 60 bar
- Temperatur im Entspannungsbehälter : + 20° C
- Druck im Entspannungsbehälter : 50 bar
Behandlungsdauer der 2. Stufe : 200 Minuten
- CO 2 extraction temperature: + 15 0 C.
- CO 2 extraction pressure: 60 bar
- Temperature in the relaxation tank: + 20 ° C
- Pressure in the expansion tank: 50 bar
- Second stage treatment time: 200 minutes
Die Durchflußmenge an CO2 betrug 15 kg/Stunde.The flow rate of CO 2 was 15 kg / hour.
Nach Ablauf der Behandlungszeit wurden dem Entspannungsbehälter 29,7 g eines Zweiphasengemisches entnommen, das durch einfache Filtration in 15,5 g klares Tabak-Aromaöl und 14,2 g Harz-/Wachsniederschlag aufgetrennt wurde.At the end of the treatment period, 29.7 g of a two-phase mixture were removed from the flash tank, which was separated into 15.5 g of clear tobacco aroma oil and 14.2 g of resin / wax precipitate by simple filtration.
Die Ausbeute an klarem Tabak-Aromaöl betrug 1,55 % vom eingesetzten Tabak, der Nikotingehalt war 9,55 % absolut, das sind 5,2 % relativ von dem im Tabak vorhanden gewesenen Nikotin. Das gewonnene Tabak-Aromaöl war frei von Harzen und Wachsen und zeigte bei der Zugabe von 95 Gew.-%-igem Ethanol keinen Niederschlag und keine Trübung.The yield of clear tobacco aroma oil was 1.55% of the tobacco used, the nicotine content was 9.55% absolute, which is 5.2% relative to the nicotine present in the tobacco. The tobacco aroma oil obtained was free from resins and waxes and showed no precipitation and no clouding when 95% by weight ethanol was added.
1 000 g Orient-Tabak (Izmir) (Wassergehalt 7,2 %, Nikotingehalt 1,45 %) wurden in 8 Liter Petroläther erschöpfend extrahiert und das Lösungsmittel bei einem Unterdruck von 15 Torr restlos abgedampft.1,000 g of oriental tobacco (Izmir) (water content 7.2%, nicotine content 1.45%) were extracted exhaustively in 8 liters of petroleum ether and the solvent was evaporated off completely at a negative pressure of 15 torr.
Es wurden 58 g lösungsmittelfreier, dunkler, sirupartiger Primärextrakt erhalten, der mit 23,2 g Kieselgur intensiv vermischt wurde (Mischungsverhältnis 1 : 0,4). Das Gemisch wurde 180 Minuten lang bei einem Druck von 180 bar und einer Temperatur von + 20° C in einem geschlossenen Hochdruckbehälter mit CO2 behandelt.58 g of solvent-free, dark, syrup-like primary extract were obtained, which was mixed intensively with 23.2 g of diatomaceous earth (mixing ratio 1: 0.4). The mixture was treated with CO 2 in a closed high-pressure container for 180 minutes at a pressure of 180 bar and a temperature of + 20 ° C.
Der Druck auf der Entspannungsseite betrug 50 bar, die Temperatur + 20° C. Die Durchflußmenge an C02 beträgt 10 kg/Stunde.The pressure on the relaxation side was 50 bar, the temperature + 20 ° C. The flow rate of CO 2 is 10 kg / hour.
Nach beendetem Versuch wurden dem Entspannungsbehälter 20 g eines Zweiphasengemisches entnommen, das durch einfache Filtration in 12 g klares, absolutes Tabak-Aromaöl und 8 g Harz/Wachsniederschlag aufgetrennt wurde.After the end of the experiment, 20 g of a two-phase mixture were removed from the flash tank, which was separated into 12 g of clear, absolute tobacco aroma oil and 8 g of resin / wax precipitate by simple filtration.
Die Ausbeute an klarem Tabak-Aromaöl betrug 1,2% vom verwendeten Tabak, der Nikotingehalt war 23,2 % absolut, das sind 19,17 % relativ von dem im Tabak vorhanden gewesenen Nikotin.The yield of clear tobacco aroma oil was 1.2% of the tobacco used, the nicotine content was 23.2% absolute, which is 19.17% relative to the nicotine present in the tobacco.
Der Harz/Wachsniederschlag hatte einen Nikotingehalt von 57,2 % absolut, das sind 31,5 % relativ von dem im Tabak vorhanden gewesenen Nikotin.The resin / wax precipitate had a nicotine content of 57.2% absolute, which is 31.5% relative to the nicotine present in the tobacco.
Das gewonnene Tabak-Aromaöl war frei von Harzen und Wachsen und zeigte bei der Zugabe von 95 Gew.-%-igem Ethanol keinen Niederschlag und keine Trübung.The tobacco aroma oil obtained was free from resins and waxes and showed no precipitation and no clouding when 95% by weight ethanol was added.
Die Ergiebigkeit des erfindungsgemäß gewonnenen Tabak-Aromaöls wurde wie folgt belegt :The yield of the tobacco aromatic oil obtained according to the invention was demonstrated as follows:
Mit Hilfe bekannter Methoden der Wasserdampfdestillation wurden aus dem gleichen Havanna-Tabak - wie im Beispiel 1 benutzt ―0,14% klares und in 95 Gew.-%-igem Ethanol sich nicht trübendes Tabak-Aromaöl gewonnen. Der Nikotingehalt des Aromaöls betrug 0 %.With the help of known methods of steam distillation, tobacco aroma oil was obtained from the same Havana tobacco - as used in Example 1 ―0.14% clear and in 95% by weight - ethanol which is not cloudy. The nicotine content of the aromatic oil was 0%.
Zur Beurteilung der Ergiebigkeit wurden in einem Versuch
- (Versuch A) 200 mg, in einem weiteren Versuch (Versuch B) 250 mg
dieses Aromaöls in einer ethanolischen Lösung auf
- (Versuch C) wurden 50 mg
des nach
- (Experiment A) 200 mg, in another experiment (Experiment B) 250 mg
this aromatic oil is sprayed in an ethanolic solution onto 1 kg of previously dearomatized tobacco. In another attempt
- (Experiment C) became 50 mg
of the tobacco aroma oil obtained according to example 1 according to the invention is also sprayed onto 1 kg of tobacco which has previously been de-aromatized in an ethanolic solution.
Der sensorische Vergleich brachte folgendes Ergebnis :The sensory comparison brought the following result:
Dieser fiel durch seine geringe Aroma-Intensität auf und war auch bezüglich seines gesamten Aromas auch im Rauchgeschmack wenig ausdrucksvoll.This stood out due to its low aroma intensity and was also not very expressive in terms of its overall aroma, even in the smoky taste.
Er war etwas ausdrucksvoller im Aroma, begleitet von Fremdgerüchen, es wurde ferner eine nachteilige Brenzschärfe im Rauchgeschmack festgestellt.It was a little more expressive in the aroma, accompanied by foreign smells, and a disadvantageous sharpness in the smoky taste was also found.
Er hatte ein intensives, reines abgerundetes Aroma ohne Fremdgeruch und war im Rauchgeschmack voller Herzhaftigkeit. Tabak C wurde eindeutig bevorzugt und ist am besten für die Aromatisierung geeignet.It had an intense, pure, rounded aroma with no foreign smell and was in the Rauchge taste full of heartiness. Tobacco C was clearly preferred and is best suited for flavoring.
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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BR8302980A BR8302980A (en) | 1982-12-07 | 1983-06-06 | PROCESS FOR OBTAINING AROMATIC SUBSTANCES FROM A TOBACCO STRATE, LIGHT TOBACCO AROMATIC OIL AND EMPLOYMENT |
Applications Claiming Priority (4)
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DE19813148335 DE3148335C2 (en) | 1981-12-07 | 1981-12-07 | Process for obtaining flavorings from tobacco and their use |
DE3148335 | 1981-12-07 | ||
DE3218760 | 1982-05-18 | ||
DE19823218760 DE3218760A1 (en) | 1982-05-18 | 1982-05-18 | Clear tobacco aroma oil, process for its isolation from a tobacco extract and use thereof |
Publications (3)
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EP0081231A2 EP0081231A2 (en) | 1983-06-15 |
EP0081231A3 EP0081231A3 (en) | 1985-06-19 |
EP0081231B1 true EP0081231B1 (en) | 1988-09-07 |
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EP82111300A Expired EP0081231B1 (en) | 1981-12-07 | 1982-12-07 | Process for the production of aromatic substances from a tobacco extract |
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EP (1) | EP0081231B1 (en) |
KR (1) | KR880000170B1 (en) |
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DE (1) | DE3278987D1 (en) |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2844781A1 (en) * | 1978-10-13 | 1980-04-24 | Hag Ag | METHOD FOR EXTRACTIVE PROCESSING OF VEGETABLE AND ANIMAL MATERIALS |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1298078B (en) * | 1965-03-11 | 1969-06-26 | Eresta Warenhandelsgmbh | Process for the selective extraction of basic or acidic plant ingredients, in particular for denicotinizing tobacco |
CH458905A (en) * | 1966-02-15 | 1968-06-30 | Nestle Sa | Process for preparing extracts of plant materials |
DE2043537C3 (en) * | 1970-09-02 | 1975-08-07 | Studiengesellschaft Kohle Mbh, 4330 Muelheim | Process for the extraction of nicotine from tobacco |
US3847164A (en) * | 1973-10-11 | 1974-11-12 | Kimberly Clark Co | Method of making reconstituted tobacco having reduced nitrates |
GB2031707B (en) * | 1978-10-20 | 1983-05-11 | Philip Morris Inc | Treatment of tobacco |
-
1982
- 1982-11-24 IN IN862/DEL/82A patent/IN158943B/en unknown
- 1982-11-26 DK DK528082A patent/DK528082A/en not_active Application Discontinuation
- 1982-12-01 US US06/445,929 patent/US4506682A/en not_active Expired - Fee Related
- 1982-12-07 KR KR8205485A patent/KR880000170B1/en active
- 1982-12-07 IE IE2901/82A patent/IE53724B1/en unknown
- 1982-12-07 EP EP82111300A patent/EP0081231B1/en not_active Expired
- 1982-12-07 AU AU91185/82A patent/AU555181B2/en not_active Ceased
- 1982-12-07 GB GB08234899A patent/GB2111371B/en not_active Expired
- 1982-12-07 DE DE8282111300T patent/DE3278987D1/en not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2844781A1 (en) * | 1978-10-13 | 1980-04-24 | Hag Ag | METHOD FOR EXTRACTIVE PROCESSING OF VEGETABLE AND ANIMAL MATERIALS |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2452317C1 (en) * | 2011-02-18 | 2012-06-10 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
Also Published As
Publication number | Publication date |
---|---|
KR840002624A (en) | 1984-07-16 |
KR880000170B1 (en) | 1988-03-12 |
DE3278987D1 (en) | 1988-10-13 |
EP0081231A3 (en) | 1985-06-19 |
IN158943B (en) | 1987-02-21 |
IE822901L (en) | 1983-06-07 |
GB2111371B (en) | 1985-09-11 |
EP0081231A2 (en) | 1983-06-15 |
AU555181B2 (en) | 1986-09-18 |
GB2111371A (en) | 1983-07-06 |
US4506682A (en) | 1985-03-26 |
AU9118582A (en) | 1983-06-16 |
DK528082A (en) | 1983-06-08 |
IE53724B1 (en) | 1989-01-18 |
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