CN2676650Y - Pumpkin seed hull removing machine - Google Patents
Pumpkin seed hull removing machine Download PDFInfo
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- CN2676650Y CN2676650Y CN200320111572.4U CN200320111572U CN2676650Y CN 2676650 Y CN2676650 Y CN 2676650Y CN 200320111572 U CN200320111572 U CN 200320111572U CN 2676650 Y CN2676650 Y CN 2676650Y
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- 241000408747 Lepomis gibbosus Species 0.000 title claims abstract description 21
- 235000020236 pumpkin seed Nutrition 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000003211 malignant effect Effects 0.000 abstract description 3
- 230000005484 gravity Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 241000353135 Psenopsis anomala Species 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
本实用新型公开了一种南瓜籽脱壳机。它主要包括机架、振动筛、振动筛调节装置、主风机、吸料通道、上中下分料通道、上下脱壳机、振动箱和前后除壳装置。被脱籽粒通过主风机所产生的负压沿吸料通道进入料仓。籽粒通过上中下分料通道和上下脱壳机实现二次脱壳,并通过前后除壳装置负压除壳。又因比重不同未脱净籽粒可实现复脱。为了实现最佳脱壳效果,可通过振动筛调节装置调节振动筛最佳倾斜角度和最佳振动位置。本实用新型的特点是:设计科学合理,采用负压吸入式输送装置,并且设有至少2组4个脱壳机,籽粒破损率低于1%,基本没有恶性杂质混入,大大延长了机器的使用寿命;脱壳前物料不需分类,24小时可脱壳籽粒5-8吨,极大地提高了工作效率。
The utility model discloses a pumpkin seed shelling machine. It mainly includes frame, vibrating screen, vibrating screen adjusting device, main fan, suction channel, upper, middle and lower material distribution channel, upper and lower shelling machines, vibrating box and front and rear shelling devices. The negative pressure generated by the threshed grains through the main fan enters the silo along the suction channel. The grains are shelled twice through the upper, middle, and lower distribution channels and the upper and lower shelling machines, and the shells are removed by negative pressure through the front and rear shelling devices. And due to the different specific gravity, the unremoved grains can realize re-removal. In order to achieve the best shelling effect, the best inclination angle and the best vibration position of the vibrating screen can be adjusted through the vibrating screen adjusting device. The utility model is characterized by scientific and reasonable design, adopts negative pressure suction conveying device, and is equipped with at least 2 groups of 4 shelling machines, the grain damage rate is lower than 1%, basically no malignant impurities are mixed in, and the working life of the machine is greatly extended. Service life: There is no need to classify the materials before shelling, and 5-8 tons of shelled grains can be shelled in 24 hours, which greatly improves the work efficiency.
Description
技术领域technical field
本实用新型涉及到瓜类籽粒脱壳装置,确切地说是南瓜籽脱壳机。The utility model relates to a melon seed shelling device, in particular to a pumpkin seed shelling machine.
背景技术Background technique
目前,在瓜类籽粒脱壳上使用的脱壳机大都采用绞龙式输送装置,并只设有1-2个脱壳机,物料容易发生堵塞,籽粒破损率高(6%-10%),恶性杂质混入较多,大大影响了机器的使用寿命;同时,这类机器24小时只能脱壳籽粒1吨左右,而且在脱壳前,物料需要严格分类,工作效率极低。At present, most of the shelling machines used in the shelling of melon seeds use auger-type conveying devices, and only 1-2 shelling machines are installed, the materials are prone to blockage, and the rate of grain damage is high (6%-10%) , There is a lot of vicious impurities mixed in, which greatly affects the service life of the machine; at the same time, this type of machine can only shell about 1 ton of grains in 24 hours, and before shelling, the materials need to be strictly classified, and the work efficiency is extremely low.
发明内容Contents of the invention
本实用新型的发明目的,在于提供一种采用负压吸入式输送装置,并且设有至少2组4个破壳机,籽粒破损率低于1%,基本没有恶性杂质混入,延长了机器的使用寿命,脱壳前物料不需分类,24小时可脱壳籽粒5-8吨的南瓜籽脱壳机。The purpose of the invention of the utility model is to provide a negative pressure suction conveying device, and at least 2 groups of 4 shell cracking machines are provided, the grain damage rate is lower than 1%, basically no malignant impurities are mixed, and the use of the machine is prolonged The pumpkin seed shelling machine can shell 5-8 tons of seeds in 24 hours without classification of materials before shelling.
本实用新型的技术方案是这样的,南瓜籽脱壳机包括:机架、振动筛、振动筛风机、振动筛振动电机、振动筛调节装置、振动筛角度调节装置、吸料通道、主风机、料仓、上分料通道、上脱壳机、下脱壳机、振动箱、振动箱振动电机、前除壳通道、前除壳风机、前除壳筒、后除壳通道、后除壳风机、后除壳筒、振动弹簧、左脱壳机电机、右脱壳机电机、中分料通道和下分料通道;The technical scheme of the utility model is such that the pumpkin seed sheller includes: a frame, a vibrating screen, a vibrating screen blower fan, a vibrating screen vibrating motor, a vibrating screen adjusting device, a vibrating screen angle adjusting device, a suction channel, a main fan, Material silo, upper distribution channel, upper shelling machine, lower shelling machine, vibration box, vibrating box vibration motor, front shelling channel, front shelling fan, front shelling cylinder, rear shelling channel, rear shelling fan , rear shell removal cylinder, vibrating spring, left sheller motor, right sheller motor, middle distribution channel and lower distribution channel;
机架内装有振动筛,振动筛左部的前后两侧通过装在机架上的一对振动筛角度调节装置与机架相连接,振动筛具有左高右低的倾斜角度,振动筛中部的前后两侧装有振动筛调节装置和振动筛振动电机,振动筛的下部装有振动筛风机;A vibrating screen is installed in the frame, and the front and rear sides of the left part of the vibrating screen are connected with the frame through a pair of vibrating screen angle adjustment devices installed on the frame. The vibrating screen adjustment device and the vibrating screen vibrating motor are installed on the front and rear sides, and the vibrating screen fan is installed on the lower part of the vibrating screen;
在振动筛上部的机架上装有振动箱,振动箱的前后两侧装有振动箱振动电机;The vibrating box is installed on the frame above the vibrating screen, and the vibrating box vibrating motor is installed on the front and rear sides of the vibrating box;
机架的左上部装有前除壳筒,在前除壳筒的左侧壁上装有前除壳风机,在前除壳筒的右侧壁上装有前除壳通道,前除壳通道的另一端置于振动箱内,前除壳通道与前除壳筒之间装有前除壳通道调风板;The front shell removal cylinder is installed on the left upper part of the frame, the front shell removal fan is installed on the left side wall of the front shell removal cylinder, the front shell removal channel is installed on the right side wall of the front shell removal tube, and the other part of the front shell removal channel is One end is placed in the vibrating box, and the air regulating plate of the front dehulling channel is installed between the front dehulling channel and the front dehulling cylinder;
机架的右上部装有主风机,主风机的侧部装有吸料通道,吸料通道的另一端位于振动筛右端的上部;主风机的送料口置于料仓内,料仓的下部设有裤衩形上分料通道,上分料通道的下端分别与装在机架上的一对上脱壳机相连接;一对上脱壳机的下部分别装有中分料通道,中分料通道的下端分别与装在机架上的一对下脱壳机相连接;一对下脱壳机的下部分别装有下分料通道,下分料通道的另一端置于振动箱内;The main fan is installed on the right upper part of the frame, the side of the main fan is equipped with a suction channel, and the other end of the suction channel is located at the upper part of the right end of the vibrating screen; the feeding port of the main fan is placed in the silo, and the lower part of the silo is set There is a trousers-shaped upper material distribution channel, and the lower ends of the upper material distribution channel are respectively connected with a pair of upper shelling machines installed on the frame; The lower ends of the channels are respectively connected with a pair of lower shelling machines installed on the frame; the lower parts of the pair of lower shelling machines are respectively equipped with lower distribution channels, and the other end of the lower material distribution channels is placed in the vibrating box;
机架的后中部装有后除壳风机,后除壳风机的一侧装有后除壳通道,后除壳通道与后除壳风机之间装有后除壳通道调风板,后除壳通道的另一端置于振动箱内;后除壳风机的排风口装有后除壳筒;A rear shell removal fan is installed in the rear middle of the frame, and a rear shell removal channel is installed on one side of the rear shell removal fan. The other end of the channel is placed in the vibration box; the exhaust port of the rear shell removal fan is equipped with a rear shell removal cylinder;
在振动筛和振动箱的前后两侧与机架之间装有振动弹簧;Vibration springs are installed between the front and rear sides of the vibrating screen and vibrating box and the frame;
在一对下脱壳机中靠近左部的下脱壳机的前端装有左脱壳机电机,在一对下脱壳机中靠近右部的下脱壳机的后端装有右脱壳机电机。In the pair of lower shellers, the front end of the lower sheller near the left is equipped with a left sheller motor, and in the pair of lower shellers, the rear end of the lower sheller near the right is equipped with a right sheller machine motor.
所述的振动筛调节装置包括调整盘和调整圆盘;调整盘通过螺栓和机架上的长孔与机架连接,调整圆盘上开有至少两个调整孔并通过螺栓与调整盘连接。The adjusting device of the vibrating screen includes an adjusting disc and an adjusting disc; the adjusting disc is connected with the frame through bolts and long holes on the frame, and the adjusting disc has at least two adjusting holes and is connected with the adjusting disc through bolts.
所述的振动筛角度调节装置包括手柄、调整丝杠和调整螺母;机架上开有调整滑道,调整螺母穿装于调整滑道上,调整螺母的外侧与振动筛固定连接;调整丝杠穿装于调整螺母内,调整丝杠上端装有手柄。The angle adjusting device of the vibrating screen includes a handle, an adjusting screw and an adjusting nut; the frame is provided with an adjusting slideway, the adjusting nut is mounted on the adjusting slideway, and the outside of the adjusting nut is fixedly connected with the vibrating screen; the adjusting screw is worn through Installed in the adjusting nut, the upper end of the adjusting screw is equipped with a handle.
主风机内设有一左低右高具有倾斜角度的导流板。The main blower is provided with a deflector with a low left and a high right with an inclined angle.
上脱壳机内的主轴上装有至少四组,且每组至少十二个沿主轴径向均匀排列的上板架;上板架上通过螺栓横向通长装有上叶片,各个上叶片的上部同向倾斜与上叶片下部形成钝角夹角;The main shaft in the upper shelling machine is equipped with at least four groups, and each group has at least twelve upper plates arranged uniformly along the radial direction of the main shaft; Inclining in the same direction forms an obtuse angle with the lower part of the upper blade;
下脱壳机内的主轴上装有至少四组,且每组至少八个沿主轴径向均匀排列的下板架;下板架上通过螺栓横向通长装有下叶片,各个下叶片的上部同向倾斜与下叶片下部形成钝角夹角。The main shaft in the lower shelling machine is equipped with at least four groups, and each group has at least eight lower plates arranged uniformly along the radial direction of the main shaft; The inclined angle forms an obtuse angle with the lower part of the lower blade.
本实用新型的特点是:设计科学合理,采用负压吸入式输送装置,并且设有至少2组4个脱壳机,籽粒破损率低于1%,基本没有恶性杂质混入,大大延长了机器的使用寿命;脱壳前物料不需分类,24小时可脱壳籽粒5-8吨,极大地提高了工作效率。The utility model is characterized by scientific and reasonable design, adopts negative pressure suction conveying device, and is equipped with at least 2 groups of 4 shelling machines, the grain damage rate is lower than 1%, basically no malignant impurities are mixed in, greatly prolonging the working life of the machine. Service life: There is no need to classify the materials before shelling, and 5-8 tons of shelled grains can be shelled in 24 hours, which greatly improves the work efficiency.
附图说明Description of drawings
图1为南瓜籽脱壳机整体结构主视示意图;其中:1机架、2振动筛、3振动筛风机、4振动筛振动电机、5振动筛调节装置、6振动筛角度调节装置、7吸料通道、8主风机、9料仓、10上分料通道、11上脱壳机、12下脱壳机、13振动箱、14振动箱振动电机、15前除壳通道、16前除壳通道调风板、17前除壳风机、18前除壳筒、19后除壳通道、20后除壳风机、21后除壳筒、26中分料通道、40下分料通道。Figure 1 is a schematic front view of the overall structure of the pumpkin seed sheller; wherein: 1 frame, 2 vibrating screen, 3 vibrating screen fan, 4 vibrating screen vibrating motor, 5 vibrating screen adjusting device, 6 vibrating screen angle adjusting device, 7 suction Material channel, 8 main fans, 9 silos, 10 upper material distribution channel, 11 upper sheller, 12 lower sheller, 13 vibration box, 14 vibration box vibration motor, 15 front shell removal channel, 16 front shell removal channel Air regulating plate, 17 front shell removal fan, 18 front shell removal cylinder, 19 rear shell removal channel, 20 rear shell removal fan, 21 rear shell removal cylinder, 26 middle material distribution channel, 40 lower material distribution channel.
图2为南瓜籽脱壳机整体结构右视示意图;其中:22后除壳通道调风板、23振动弹簧、24左脱壳机电机、25右脱壳机电机。Fig. 2 is the whole structure right view schematic diagram of the pumpkin seed shelling machine; Wherein: 22 rear shelling passage air regulating plates, 23 vibrating springs, 24 left shelling machine motors, 25 right shelling machine motors.
图3为南瓜籽脱壳机振动筛调节装置示意图;其中:27调整圆盘、28调整盘、29长孔、30调整孔。Fig. 3 is a schematic diagram of the vibrating screen adjustment device of the pumpkin seed shelling machine; wherein: 27 adjustment discs, 28 adjustment discs, 29 long holes, 30 adjustment holes.
图4为南瓜籽脱壳机振动筛角度调节装置示意图;其中:31手柄、32调整丝杠。Fig. 4 is a schematic diagram of the angle adjustment device of the vibrating screen of the pumpkin seed sheller; wherein: 31 handle, 32 adjusting screw.
图5为南瓜籽脱壳机振动筛角度调节装置A-A向剖视图;其中:33调整螺母、34调整滑道。Fig. 5 is an A-A sectional view of the pumpkin seed sheller vibrating screen angle adjustment device; wherein: 33 adjusting nut, 34 adjusting slideway.
图6为南瓜籽脱壳机主风机剖视示意图;其中:35导流板。Fig. 6 is a schematic sectional view of the main fan of the pumpkin seed shelling machine; wherein: 35 deflectors.
图7为南瓜籽脱壳机上脱壳机示意图;其中:36上叶片、37上板架。Fig. 7 is a schematic diagram of the shelling machine on the pumpkin seed shelling machine; wherein: 36 upper blades, 37 upper plate racks.
图8为南瓜籽脱壳机上脱壳机轴芯示意图。Fig. 8 is a schematic diagram of the shaft core of the sheller on the pumpkin seed sheller.
图9为南瓜籽脱壳机下脱壳机示意图;其中:38下叶片、39下板架。Fig. 9 is a schematic diagram of the lower sheller of the pumpkin seed sheller; wherein: 38 lower blades, 39 lower plate frames.
图10为南瓜籽脱壳机下脱壳机轴芯示意图。Fig. 10 is a schematic diagram of the shaft core of the lower sheller of the pumpkin seed sheller.
具体实施方式Detailed ways
如附图1、2所示,南瓜籽脱壳机包括:机架1、振动筛2、振动筛风机3、振动筛振动电机4、振动筛调节装置5、振动筛角度调节装置6、吸料通道7、主风机8、料仓9、上分料通道10、上脱壳机11、下脱壳机12、振动箱13、振动箱振动电机14、前除壳通道15、前除壳风机17、前除壳筒18、后除壳通道19、后除壳风机20、后除壳筒21、振动弹簧23、左脱壳机电机24、右脱壳机电机25、中分料通道26和下分料通道40;As shown in accompanying
机架1内装有振动筛2,振动筛2左部的前后两侧通过装在机架1上的一对振动筛角度调节装置6与机架1相连接,振动筛2具有左高右低的倾斜角度,振动筛2中部的前后两侧装有振动筛调节装置5和振动筛振动电机4,振动筛2的下部装有振动筛风机3;The
在振动筛2上部的机架1上装有振动箱13,振动箱13的前后两侧装有振动箱振动电机14;A vibrating
机架1的左上部装有前除壳筒18,在前除壳筒18的左侧壁上装有前除壳风机17,在前除壳筒18的右侧壁上装有前除壳通道15,前除壳通道15的另一端置于振动箱13内,前除壳通道15与前除壳筒18之间装有前除壳通道调风板16;Front
机架1的右上部装有主风机8,主风机8的侧部装有吸料通道7,吸料通道7的另一端位于振动筛2右端的上部;主风机8的送料口置于料仓9内,料仓9的下部设有裤衩形上分料通道10,上分料通道10的下端分别与装在机架1上的一对上脱壳机11相连接;一对上脱壳机11的下部分别装有中分料通道26,中分料通道26的下端分别与装在机架1上的一对下脱壳机12相连接;一对下脱壳机12的下部分别装有下分料通道40,下分料通道40的另一端置于振动箱13内;The upper right part of the
机架1的后中部装有后除壳风机20,后除壳风机20的一侧装有后除壳通道19,后除壳通道19与后除壳风机20之间装有后除壳通道调风板22,后除壳通道19的另一端置于振动箱13内;后除壳风机20的排风口装有后除壳筒21;The rear middle part of
在振动筛2和振动箱13的前后两侧与机架1之间装有振动弹簧23;Vibrating springs 23 are installed between the front and rear sides of the vibrating
在一对下脱壳机12中靠近左部的下脱壳机的前端装有左脱壳机电机24,在一对下脱壳机12中靠近右部的下脱壳机的后端装有右脱壳机电机25。In a pair of following
如附图3所示,所述的振动筛调节装置5包括调整盘28和调整圆盘27;调整盘28通过螺栓和机架1上的长孔29与机架1连接,调整圆盘27上开有至少两个调整孔30并通过螺栓与调整盘28连接。As shown in accompanying
如附图4、5所示,所述的振动筛角度调节装置6包括:手柄31、调整丝杠32和调整螺母33;机架1上开有调整滑道34,调整螺母33穿装于调整滑道34上,调整螺母33的外侧与振动筛2固定连接;调整丝杠32穿装于调整螺母33内,调整丝杠32上端装有手柄31。As shown in accompanying
如附图6所示,主风机8内设有一左低右高具有倾斜角度的导流板35。As shown in FIG. 6 , the main air blower 8 is provided with a deflector 35 with a lower left and a higher right and an inclined angle.
如附图7、8、9、10所示,上脱壳机11内的主轴上装有至少四组,且每组至少十二个沿主轴径向均匀排列的上板架37;上板架37上通过螺栓横向通长装有上叶片36,各个上叶片36的上部同向倾斜与上叶片36下部形成钝角夹角;As shown in accompanying
下脱壳机12内的主轴上装有至少四组,且每组至少八个沿主轴径向均匀排列的下板架39;下板架39上通过螺栓横向通长装有下叶片38,各个下叶片38的上部同向倾斜与下叶片38下部形成钝角夹角。At least four groups are housed on the main shaft in the
使用时,被脱籽粒通过主风机8所产生的负压沿吸料通道7,再经主风机8内的导流板35进入料仓9。籽粒通过裤衩形上分料通道10均匀进入一对上脱壳机内,实现第一次脱壳;实现第一次脱壳后的籽粒又通过中分料通道26进入一对下脱壳机12,实现第二次脱壳并通过下分料通道40进入振动箱13内。被脱籽粒在振动箱13内通过振动并经过前后除壳装置负压除壳后落入振动筛2;振动筛2内的籽粒在振动筛风机3和振动筛2的共同作用下,因比重不同脱净籽粒沿振动筛2的左端进入成品袋,未脱净籽粒沿振动筛2的右端再次进入吸料通道7实现复脱。During use, the negative pressure generated by the threshed grains through the main fan 8 enters the
为了实现最佳脱壳效果,可通过振动筛角度调节装置6调节振动筛2的最佳倾斜角度;又可通过振动筛调节装置5调节振动筛振动电机4的最佳振动位置和振动力度。In order to achieve the best shelling effect, the optimal inclination angle of the vibrating
在前后除壳装置负压除壳过程中,可根据被脱籽粒的种类和干湿程度的不同,通过调整前、后除壳通道调风板来实现最佳的除壳效果。During the negative pressure dehulling process of the front and rear dehulling devices, the best dehulling effect can be achieved by adjusting the front and rear dehulling channel air regulators according to the type of grains to be dehulled and the degree of dryness and humidity.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102177788A (en) * | 2011-03-03 | 2011-09-14 | 南通奇特农牧机械科技有限公司 | Peeling mechanism for corn husker |
CN102485051A (en) * | 2010-12-04 | 2012-06-06 | 武威金苹果新果仁食品有限责任公司 | Production line of light board melon seeds and method for continuous production of light board melon seeds |
CN102919974A (en) * | 2012-11-12 | 2013-02-13 | 黄健 | Large-scale full-automatic huller |
CN104605466A (en) * | 2015-02-28 | 2015-05-13 | 窦家彬 | Automatic melon seed shelling equipment |
ES2826698A1 (en) * | 2019-11-18 | 2021-05-18 | Jose Borrell Sa | Integrated machine for processing hard or soft nuts (Machine-translation by Google Translate, not legally binding) |
-
2003
- 2003-11-13 CN CN200320111572.4U patent/CN2676650Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102485051A (en) * | 2010-12-04 | 2012-06-06 | 武威金苹果新果仁食品有限责任公司 | Production line of light board melon seeds and method for continuous production of light board melon seeds |
CN102485051B (en) * | 2010-12-04 | 2013-12-11 | 武威金苹果有限责任公司 | Pumpkin seed kernel production line and continuous production method of pumpkin seed kernels |
CN102177788A (en) * | 2011-03-03 | 2011-09-14 | 南通奇特农牧机械科技有限公司 | Peeling mechanism for corn husker |
CN102919974A (en) * | 2012-11-12 | 2013-02-13 | 黄健 | Large-scale full-automatic huller |
CN104605466A (en) * | 2015-02-28 | 2015-05-13 | 窦家彬 | Automatic melon seed shelling equipment |
ES2826698A1 (en) * | 2019-11-18 | 2021-05-18 | Jose Borrell Sa | Integrated machine for processing hard or soft nuts (Machine-translation by Google Translate, not legally binding) |
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