CN2572400Y - Vehicle carried moveable container check system - Google Patents
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Abstract
一种车载移动式集装箱检查系统,属于辐射成像技术领域。它包括辐射源、扫描车、控制车及两辆车的远程控制装置。扫描车上安装可以相对运动的回转平台,回转平台上安装以四连杆机构铰接组成的平行四边形支架及与支架连接的带探测器的水平悬臂和垂直悬臂。其特点是,扫描车所用通用底盘的前部配置发电机及工作室。通用底盘的后部为回转平台,回转平台尾部下方安装辐射源正对水平悬臂和垂直悬臂。辐射源放出的X射线所形成的扇面低位穿过被检集装箱并位于通用底盘的尾部之后。本实用新型同现有技术相比,具有使用机动灵活、检查范围和检查能力大、适用范围广的特点。在正常情况双车使用,紧急情况单车使用。
A vehicle-mounted mobile container inspection system belongs to the technical field of radiation imaging. It includes a radiation source, a scanning vehicle, a control vehicle and remote control devices for both vehicles. A rotary platform that can move relatively is installed on the scanning car, and a parallelogram bracket composed of a four-bar linkage mechanism hinged and a horizontal cantilever and a vertical cantilever with a detector connected to the bracket are installed on the rotary platform. Its characteristic is that the front part of the universal chassis used by the scanning vehicle is equipped with a generator and a working room. The rear part of the universal chassis is a slewing platform, and the radiation source is installed under the tail of the slewing platform to face the horizontal cantilever and the vertical cantilever. The fan formed by the X-rays emitted by the radiation source passes through the inspected container at a low position and is located behind the rear of the universal chassis. Compared with the prior art, the utility model has the characteristics of flexible use, large inspection range and ability, and wide application range. It can be used by two vehicles in normal conditions and single vehicle in emergency conditions.
Description
技术领域technical field
本实用新型涉及自动扫描式集装箱检查设备,特别是涉及车载移动式集装箱检查设备。属于辐射成像技术领域。The utility model relates to an automatic scanning container inspection device, in particular to a vehicle-mounted mobile container inspection device. It belongs to the technical field of radiation imaging.
背景技术Background technique
现有技术中,自90年代初开始有拖动式集装箱检查系统问世,如德国海曼公司和英国宇航公司生产的大型集装箱检查系统。它们是在一幢能屏蔽射线的检查通道内,装有固定不动的、能产生高能X射线的辐射源和能接收穿过集装箱X射线的阵列探测器,用专用的拖动设备将装有集装箱的车辆拖过检查通道。集装箱在X射线束中通过时,透过集装箱的X射线传到探测器中,根据其强度变化,反映箱中所装物体的密度分布,并将射线强度变换成图像灰度,即可获得箱内所装物体的透视图像。这种检查系统,其检查通道长度至少需要60米,外部两端占地长度至少各40米,是一个十分庞大的拖动系统,占地面积相当于一个足球场。存在着土建工程占地面积大、系统工程造价高、不易维修、不能实现异地随机检查的缺点。为此,目前国内外有的生产厂家开发出了各种形式的车载移动式集装箱检查设备。德国海曼公司开发的车载移动式集装箱检查设备将整套设备安装在一台车辆上,该设备采用拖车底盘,将操作室布置在车尾。由于这种布置方式,导致车辆制造复杂,整车庞大,重量超过40吨,同时由于人员长期在该车上,工作环境恶劣、狭小。检查时具有一定的风险性。In the prior art, since the beginning of the 1990s, drag-type container inspection systems have come out, such as the large-scale container inspection systems produced by German Heymann and British Aerospace Corporation. They are installed in a radiation-shielding inspection channel, which is equipped with a fixed radiation source that can generate high-energy X-rays and an array detector that can receive X-rays passing through the container. The container vehicle is dragged through the inspection channel. When the container passes through the X-ray beam, the X-rays passing through the container are transmitted to the detector, and according to the intensity change, the density distribution of the objects contained in the container is reflected, and the intensity of the ray is converted into an image grayscale, and the container can be obtained. A perspective image of the object contained within. In this inspection system, the length of the inspection channel needs to be at least 60 meters, and the length of the outer two ends is at least 40 meters. It is a very large drag system, and the floor area is equivalent to a football field. It has the disadvantages of large area occupied by civil engineering, high cost of system engineering, difficult maintenance, and inability to realize random inspection in different places. For this reason, some manufacturers at home and abroad have developed various forms of vehicle-mounted mobile container inspection equipment. The vehicle-mounted mobile container inspection equipment developed by German Heyman Company installs the whole set of equipment on a vehicle. The equipment uses a trailer chassis and arranges the operating room at the rear of the vehicle. Due to this arrangement, the manufacturing of the vehicle is complicated, the whole vehicle is huge, and the weight exceeds 40 tons. At the same time, because the personnel are on the vehicle for a long time, the working environment is harsh and small. There are certain risks involved in the inspection.
中国专利ZL99253458.5号专利技术,公开了一种“以加速器为辐射源的双车移动式集装箱检测装置”,它是将整套设备安排在两辆底盘车上,工作人员工作在一辆车上,主要检查设备在另一辆车上,可以达到人员工作环境舒适。但是该技术不能检查车辆底盘,检查范围窄;同时,扫描车上不带发电机,限制了该装置的使用范围;不论在任何环境使用时,必须要双车同时投入使用,增加了在紧急使用时的布置难度。Chinese patent ZL99253458.5 discloses a "two-vehicle mobile container detection device with an accelerator as a radiation source", which arranges the entire set of equipment on two chassis vehicles, and the staff work on one vehicle , the main inspection equipment is on another vehicle, which can achieve a comfortable working environment for personnel. However, this technology cannot check the vehicle chassis, and the inspection range is narrow; at the same time, the scanning vehicle does not have a generator, which limits the scope of use of the device; no matter in any environment, both vehicles must be put into use at the same time, which increases the risk of emergency use. Difficulty in setting up.
实用新型内容Utility model content
针对上述现有技术中存在的问题,本实用新型的目的是提供一种可以检查车辆底盘,扩大检查范围的车载移动式集装箱检查系统,该系统由双车组成,在正常情况下双车使用,在紧急情况下可以单车使用。In view of the problems existing in the above-mentioned prior art, the purpose of this utility model is to provide a vehicle-mounted mobile container inspection system that can inspect the vehicle chassis and expand the inspection range. It can be used by bicycle in an emergency.
本实用新型的技术方案以如下方式实现:The technical scheme of the utility model is realized in the following manner:
一种车载移动式集装箱检查系统,它包括辐射源、扫描车、控制车及两辆车的远程控制装置。所述扫描车的车身托架上包括安装可以相对运动的回转平台,回转平台上安装以四连杆机构铰接组成的平行四边形支架,平行四边形支架上横连杆延伸为装有探测器的水平悬臂,水平悬臂另一端通过拉伸油缸将装有探测器的垂直悬臂与水平悬臂连接并可使垂直悬臂垂直或者平行于水平悬臂。所述控制车上设有图像获取模块、运行检查模块、发电机及其控制装置。其结构特点是:所述扫描车的车身托架采用通用底盘,通用底盘的前部为第一箱形舱,第一箱形舱内也配置发电机及其控制装置和带扫描控制模块、图像获取模块及运行检查模块的工作室。通用底盘的后部安装所述的回转平台,回转平台的尾端安装第二箱形舱和第三箱形舱。第二箱形舱置于第三箱形舱的上部,第二箱形舱内安装辐射源的控制装置。第三箱形舱内安装辐射源并置于回转平台的下面,使辐射源的X射线源点低于通用底盘以下并偏位布置可始终正对垂直后的垂直悬臂和水平悬臂。靠近扫描车的后轮设有可使行走车轮自行转动的驱动装置。当检查集装箱时,扫描车上的回转平台转动90度,由平行四边形支架、水平悬臂、垂直悬臂形成龙门架。由控制车上的无线通讯机发出控制信号、扫描车上的无线通讯机接收控制信号,或者直接由扫描车上的扫描控制模块使扫描车上形成的龙门架跨过被检集装箱作平行移动。辐射源放出的X射线所形成的扇面低位穿过被检集装箱并位于通用底盘的尾部之后。由水平悬臂和垂直悬臂中的探测器接收后,转换成电信号输入图像获取模块,图像获取模块将图像信号输送到控制车或者扫描车上的运行检查模块并由计算机显示所检结果。A vehicle-mounted mobile container inspection system includes a radiation source, a scanning vehicle, a control vehicle and remote control devices for the two vehicles. The body bracket of the scanning vehicle includes a revolving platform that can move relatively. A parallelogram bracket composed of a four-bar linkage mechanism is installed on the revolving platform. The horizontal link on the parallelogram bracket extends into a horizontal cantilever with a detector. , the other end of the horizontal cantilever connects the vertical cantilever equipped with the detector with the horizontal cantilever through a stretching oil cylinder and makes the vertical cantilever vertical or parallel to the horizontal cantilever. The control vehicle is provided with an image acquisition module, an operation inspection module, a generator and its control device. Its structural features are: the body bracket of the scanning vehicle adopts a universal chassis, the front part of the universal chassis is the first box-shaped cabin, and the first box-shaped cabin is also equipped with a generator and its control device and a scanning control module, image Get the module and run the studio to check the module. The rear portion of the universal chassis is equipped with the slewing platform, and the tail end of the slewing platform is equipped with the second box-shaped cabin and the third box-shaped cabin. The second box-shaped cabin is placed on the top of the third box-shaped cabin, and a control device for the radiation source is installed in the second box-shaped cabin. The radiation source is installed in the third box-shaped cabin and placed under the slewing platform, so that the X-ray source point of the radiation source is lower than the general chassis, and the offset arrangement can always face the vertical cantilever and the horizontal cantilever after the vertical. The rear wheel close to the scanning car is equipped with a driving device that can make the walking wheel rotate by itself. When inspecting the container, the rotary platform on the scanning car rotates 90 degrees, and the gantry is formed by a parallelogram bracket, a horizontal cantilever, and a vertical cantilever. The wireless communication machine on the control car sends out control signals, and the wireless communication machine on the scanning car receives the control signals, or the scanning control module on the scanning car directly makes the gantry formed on the scanning car move parallelly across the container to be inspected. The fan formed by the X-rays emitted by the radiation source passes through the inspected container at a low position and is located behind the rear of the universal chassis. After being received by the detectors in the horizontal cantilever and vertical cantilever, it is converted into an electrical signal and input to the image acquisition module. The image acquisition module sends the image signal to the operation inspection module on the control car or scanning car and the computer displays the inspection results.
按照上述的技术方案,所述的驱动装置是由电机减速器、油缸、摩擦轮、架板组成。电机减速器与摩擦轮连接并固定在通用底盘的下部。油缸一端与架板中部铰接,油缸另一端与架板上端分别固定在通用底盘车架上。According to the above technical solution, the driving device is composed of a motor reducer, an oil cylinder, a friction wheel, and a frame plate. The motor reducer is connected with the friction wheel and fixed on the lower part of the universal chassis. One end of the oil cylinder is hinged with the middle part of the frame plate, and the other end of the oil cylinder and the top end of the frame plate are respectively fixed on the universal chassis frame.
按照上述的技术方案,所述的第一箱形舱的工作室外围是由起X射线防护作用的材料构成。According to the above technical solution, the periphery of the working chamber of the first box-shaped cabin is made of X-ray protective material.
本实用新型的集装箱检查系统,由于包括安装系统运行控制和图像检查设备的控制车,安装全部检查设备的扫描车,扫描车又包括三个箱形舱,在第一箱形舱内安装有发电机,能够保障连续工作,从而保证扫描车在商用电力中断的条件下或者在没有商用电力供应的地方单独正常工作,提供全天候工作的能力。The container inspection system of the present utility model includes a control car for installing system operation control and image inspection equipment, a scanning car for installing all inspection equipment, and the scanning car includes three box-shaped cabins, and a power generator is installed in the first box-shaped cabin The machine can guarantee continuous work, so as to ensure that the scanning vehicle can work normally under the condition of commercial power interruption or in places without commercial power supply, and provide the ability to work around the clock.
另外在控制车和扫描车的第一箱形舱内设置工作室,因此,无论在任何场所进行检查工作时,操作人员都可在理想的工作环境下进行操作。In addition, the working room is set in the first box-shaped cabin of the control car and the scanning car, so no matter where the inspection work is performed, the operator can operate in an ideal working environment.
又由于辐射源安装在回转平台下面,降低了辐射源的高度,通过适当调整辐射源的角度,从而能够保证射线穿过集装箱车的底盘和部分轮胎,提高了扫描范围。And because the radiation source is installed under the rotary platform, the height of the radiation source is reduced. By properly adjusting the angle of the radiation source, it can ensure that the rays pass through the chassis and some tires of the container truck, and the scanning range is improved.
还有本实用新型系统布置简单,对车辆底盘没有特殊的要求,所以可以采用通用的商用底盘,从根本上保证车辆的特性能够达到通用卡车的特性,提高了产品的通用性。Also, the system of the utility model is simple in layout and has no special requirements on the chassis of the vehicle, so a general commercial chassis can be used, fundamentally ensuring that the characteristics of the vehicle can reach those of a general truck and improving the versatility of the product.
再有本实用新型系统中,采用了很好的辐射防护机构,提供很好的辐射防护性能,按照国家辐射防护标准,满足检查场地在没有任何屏蔽的情况下面积为25m*35m的要求。系统工作时,工作室和司机驾驶室内辐射防护水平也完全满足国家辐射防护标准,保证了系统的单车使用。Furthermore, in the system of the present invention, a good radiation protection mechanism is adopted to provide good radiation protection performance. According to the national radiation protection standard, it meets the requirement that the area of the inspection site is 25m*35m without any shielding. When the system is working, the radiation protection levels in the working room and the driver's cab also fully meet the national radiation protection standards, ensuring the single-vehicle use of the system.
本实用新型同现有技术相比,具有占地面积小、辐射防护性能好、使用方便机动灵活、检查范围和检查能力大、在恶劣条件下能够根据需要正常工作的特点。Compared with the prior art, the utility model has the characteristics of small occupied area, good radiation protection performance, convenient and flexible use, large inspection range and inspection ability, and can work normally under severe conditions.
附图说明Description of drawings
图1是本实用新型两辆车的结构安装示意图;Fig. 1 is the structural installation schematic diagram of two vehicles of the utility model;
图2是图1中扫描车的工作状态后视图;Fig. 2 is the rear view of the working state of the scanning car in Fig. 1;
图3是图1中扫描车的工作状态俯视图。Fig. 3 is a top view of the working state of the scanning vehicle in Fig. 1 .
下面结合附图及具体的实施方式对本实用新型做进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
具体实施方式Detailed ways
参看图1~图3,一种车载移动式集装箱检查系统,包括两辆运载车,一辆车为扫描车1,另一辆车为控制车11及两辆车的远程控制装置。所述扫描车1的车身托架采用通用底盘2,通用底盘2的前部为第一箱形舱3。第一箱形舱3内配置无线电通讯机、发动机及其控制装置和带扫描控制模块、运行检查模块的由起X射线防护作用材料构成的工作室。通用底盘2的后部安装可以相对运动的回转平台5。回转平台5上安装以四连杆机构铰接组成的平行四边形支架8。平行四边形支架8上横连杆延伸为装有探测器的水平悬臂9。水平悬臂9另一端通过拉伸油缸将装有探测器的垂直悬臂10与水平悬臂9连接并可使垂直悬臂10垂直或平行于水平悬臂9。回转平台5的尾端安装第二箱形舱7和第三箱形舱6。第二箱形舱7置于第三箱形舱6的上部。第二箱形舱7内安装辐射源的控制装置。第三箱形舱6内安装辐射源并置于回转平台5的下面,使辐射源的X射线源点低于通用底盘2以下并偏位布置且始终正对垂直后的垂直悬臂10和水平悬臂9。靠近扫描车1的后轮设有可使行走车轮转动的驱动装置4。驱动装置4是由电机减速器、油缸、摩擦轮、架板组成。电机减速器与摩擦轮连接并固定在通用底盘2的下部,油缸一端与架板中部铰接,油缸另一端与架板上端分别固定在通用底盘2车架上。所述控制车11上设有无线电通讯机、图像获取模块、运行检查模块、发电机及其控制装置。Referring to Figures 1 to 3, a vehicle-mounted mobile container inspection system includes two vehicles, one vehicle is a scanning vehicle 1, the other vehicle is a control vehicle 11 and the remote control devices of the two vehicles. The body bracket of the scanning vehicle 1 adopts a
当检查集装箱时,扫描车1上的回转平台5转动90度。由平行四边形支架8、水平悬臂9、垂直悬臂10形成龙门架。由控制车11上的无线通讯机发出控制信号、扫描车1上的无线通讯机接收控制信号,或者直接由扫描车1上的扫描控制模块使扫描车1上形成的龙门架跨过被检集装箱作平行移动。辐射源放出的X射线所形成的扇面12低位穿过被检集装箱并位于通用底盘2的尾部之后。由水平悬臂9和垂直悬臂10中的探测器接收后,转换成电信号输入图像获取模块,图像获取模块将图像信号输送到控制车11或者扫描车1上的运行检查模块并由计算机显示所检结果。When inspecting the container, the
本实用新型在使用过程中,可以由安装在控制车11上的远程控制装置来控制扫描车1的全部运行,远程控制模块控制各行走车轮驱动扫描车1行走。辐射源发送X射线对停在扫描通道中的被检集装箱进行自动扫描,输出所获电信号,再由远程控制装置获取图像资料。如果需要更换场地时,启动支持各油缸动作的液压装置,将扫描车1由扫描状态转换为运输状态,然后可在标准的公路上行驶。当然在有些紧急情况不适于用两辆车控制时,仅用扫描车1也可以完成对被检集装箱的检查。在检查过程所涉及其它程序均与现有技术的使用方法相同,在此不一一赘述。During the use of the utility model, the remote control device installed on the control car 11 can control the entire operation of the scanning car 1, and the remote control module controls each walking wheel to drive the scanning car 1 to walk. The radiation source sends X-rays to automatically scan the inspected container parked in the scanning channel, outputs the obtained electrical signal, and then the remote control device obtains the image data. If it is necessary to change the site, start the hydraulic device supporting the action of each oil cylinder, convert the scanning vehicle 1 from the scanning state to the transportation state, and then drive on the standard road. Of course, when some emergency situations are not suitable for control by two vehicles, only the scanning vehicle 1 can also be used to complete the inspection of the container to be inspected. Other procedures involved in the inspection process are the same as those in the prior art, and will not be repeated here.
另外说明,上述技术方案中的辐射源可以用电子直线加速器、X光机,也可以用放射性同位素如γ源。上述技术方案中由运输状态转换为扫描状态的动力形式也可以用其它方式等同替换,如将液压改用气动,或者电动等形式。诸如此类的技术方案也属于本实用新型的保护范围。In addition, the radiation source in the above technical solution can be an electron linear accelerator, an X-ray machine, or a radioactive isotope such as a gamma source. In the above technical solution, the power form converted from the transport state to the scanning state can also be equivalently replaced by other methods, such as replacing hydraulic pressure with pneumatic or electric power. Such technical solutions also belong to the protection scope of the present utility model.
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CN 02282239 CN2572400Y (en) | 2002-10-16 | 2002-10-16 | Vehicle carried moveable container check system |
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DE102007063201A1 (en) | 2006-12-28 | 2008-07-03 | Tsinghua University | Vehicle-supported radiation monitoring system for inspecting freight containers, has radiation scanning monitoring units fastened to lifting device to hold minimum distance between device and units smaller than preset safety distance |
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