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CN222460230U - A system device for effectively removing slag from the surface of alloy liquid in a smelting furnace - Google Patents

A system device for effectively removing slag from the surface of alloy liquid in a smelting furnace Download PDF

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Publication number
CN222460230U
CN222460230U CN202420871470.4U CN202420871470U CN222460230U CN 222460230 U CN222460230 U CN 222460230U CN 202420871470 U CN202420871470 U CN 202420871470U CN 222460230 U CN222460230 U CN 222460230U
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alloy liquid
smelting furnace
tank body
guide pipe
branch
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CN202420871470.4U
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Chinese (zh)
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潘大刚
李玉凤
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Areco Suzhou Material Technology Co ltd
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Areco Suzhou Material Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Manufacture And Refinement Of Metals (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

本实用新型公开了一种用于有效去除熔炼炉内合金液表层浮渣的系统装置,包括密封罐体以及采用密封固定的方式固定在其上的导流管、三通管路、加气管路等附件,将导流管的一端深入到合金液中,第二端口邻近熔炼炉底部,第一端口位于密封罐体内,采用控制第一阀门、第二阀门和第三阀门的方式使密封罐体气压可控,通过降低密封罐体内的气压,将浮渣/合金液界面以下的合金液通过导流管转移到模具中,从而避免的浮渣对合金性能的不利影响。

The utility model discloses a system device for effectively removing scum on the surface of alloy liquid in a smelting furnace, comprising a sealed tank body and accessories such as a guide pipe, a three-way pipeline, a gas supply pipeline, etc. fixed thereon in a sealed and fixed manner. One end of the guide pipe is inserted into the alloy liquid, the second port is adjacent to the bottom of the smelting furnace, and the first port is located in the sealed tank body. The air pressure of the sealed tank body is controllable by controlling the first valve, the second valve and the third valve. By reducing the air pressure in the sealed tank body, the alloy liquid below the scum/alloy liquid interface is transferred to a mold through the guide pipe, thereby avoiding the adverse effect of the scum on the alloy performance.

Description

System device for effectively removing dross on surface layer of alloy liquid in smelting furnace
Technical Field
The utility model belongs to the field of alloy smelting production equipment, relates to effective elimination of dross on the surface of alloy liquid in the alloy smelting process, and in particular relates to a system device for effectively removing dross on the surface of alloy liquid in a smelting furnace.
Background
Typically, the first step in preparing the alloy material is alloy melting. In the smelting process, various scum is easy to appear on the surface of alloy liquid in a smelting furnace, on one hand, the existence of the scum is favorable for preventing external oxygen from contacting with the alloy liquid, on the other hand, when the alloy liquid is transferred into a die to be solidified, the scum is easy to carry into a cavity of the die, after the alloy liquid is solidified, scum particles are fixed in an alloy ingot, and the small particles have a very adverse effect on the performance of the alloy. In order to eliminate the adverse effect of the wrung scum as much as possible, a plurality of deslagging measures are invented. For example, the patent number of patent grant CN 218884671U, the patent name is an utility model patent of aluminum alloy refining slag removal frame, in the technical field of aluminum alloy refining, designed a slag removal frame, compared with pure manual slag removal, the labor intensity of workers is reduced, and meanwhile, the labor efficiency is also improved.
The effect of such an increased slag-stopping means to remove dross from the surface of the alloy liquid can be illustrated by means of living examples. For example, in life, most of the oil floats on the water surface, if it is desired to transfer the oil-water mixture in the cup to another container, and the liquid transferred to the other container is required to be entirely water. The physical barrier method does not remove the oil layer on the water surface completely, and a small amount of oil is always transferred to a new container together with water. Therefore, in industrial production, most of the dross on the surface of the alloy liquid can be removed by adding a slag blocking device, but a small amount of dross is still trapped in the alloy liquid during the transfer process.
Common sense of life teaches that when we are taking water from below the oil/water interface, the oil is totally floating on the surface of the water, so the water taken is totally free of oil, for example, when the needle is always below the oil/water interface, and the needle is used for taking water, the liquid sucked into the needle is definitely all the water. When the flow guide pipe is penetrated into the alloy liquid, the port of the flow guide pipe is close to the bottom of the smelting furnace, and the other section of the flow guide pipe is positioned outside the smelting furnace, and the lower part of the port of the section is right at the die opening. Therefore, once the alloy liquid can be continuously injected into the die from the smelting furnace through the guide pipe, the influence of scum can be completely avoided, and the purity of the alloy liquid in the die is ensured. The key problem to be solved is how to design a system device, through which the alloy liquid can be continuously injected into the mould through the flow guide pipe.
Disclosure of utility model
The utility model aims to provide a system device for effectively removing dross on the surface layer of alloy liquid in a smelting furnace, which solves the problems.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
A system device for effectively removing scum on the surface layer of alloy liquid in a smelting furnace comprises a sealed tank body, wherein a quartz glass observation window which is convenient for observing the interior of the sealed tank body is arranged on the sealed tank body, the sealed tank body is connected with a flow guide pipe, an air filling pipeline and a three-way pipeline, the flow guide pipe, the air filling pipeline and the three-way pipeline are all communicated with the interior of the sealed tank body, the three-way pipeline comprises a first branch connected with the sealed tank body, a second branch communicated with the atmosphere and a third branch used for exhausting air, a first valve is arranged on the air filling pipeline, a second valve and a third valve are respectively arranged on the second branch and the third branch, and the system device further comprises a smelting furnace used for containing alloy liquid, and the smelting furnace is connected with the flow guide pipe.
Preferably, the sealing tank body comprises a collecting tank and a sealing cover arranged above the collecting tank and connected with the collecting tank, a groove is formed in the edge of an opening of the collecting tank, and a graphite gasket used for sealing is arranged in the groove.
Preferably, the flow guide pipe, the quartz glass observation window, the air-entrapping pipeline and the three-way pipeline are all in sealing connection with the sealing cover.
Preferably, the flow guide pipe comprises a first port close to the containing groove and a second port close to the smelting furnace, and the height of the first port is smaller than that of the second port.
Preferably, the gas filling pipeline is connected with one of a gas cylinder or an air compressor.
Preferably, the third branch is connected with a mechanical vacuum pump.
Preferably, the pipe diameter of the flow guide pipe is 0.3cm-45cm, and the flow guide pipe is made of a material which is high-temperature resistant and does not react with alloy liquid.
The utility model has the beneficial effects that the slag-free smelting furnace comprises a sealing tank body, a flow guide pipe, a three-way pipeline, an air-filling pipeline and other accessories which are fixed on the sealing tank body in a sealing and fixing mode, one end of the flow guide pipe is penetrated into alloy liquid, the second port is adjacent to the bottom of the smelting furnace, the first port is positioned in the sealing tank body, the air pressure of the sealing tank body is controllable in a mode of controlling the first valve, the second valve and the third valve, and the alloy liquid below a scum/alloy liquid interface is transferred into a die through the flow guide pipe by reducing the air pressure in the sealing tank body, so that adverse effects of scum on alloy performance are avoided.
Drawings
FIG. 1 is a schematic view of a first embodiment of the present utility model;
FIG. 2 is a schematic diagram of the combined structure of FIG. 1;
FIG. 3 is a schematic view of a second embodiment of the present utility model;
FIG. 4 is a schematic diagram of the combined structure of FIG. 3;
The sealing tank body 1, the collecting tank 11, the sealing cover 12, the graphite gasket 13, the quartz glass observation window 2, the flow guide pipe 3, the first port 31, the second port 32, the gas filling pipeline 4, the three-way pipeline 5, the first branch 51, the second branch 52, the third branch 53, the first valve 6, the second valve 7, the third valve 8, the smelting furnace 9, the dross 91 and the alloy liquid 92.
Detailed Description
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
As shown in fig. 1 to 4, the present utility model provides a system for effectively removing dross on the surface layer of alloy liquid in a smelting furnace, which comprises a sealed pot 1, wherein a quartz glass observation window 2 for facilitating the observation of the interior of the sealed pot 1 is provided on the sealed pot 1. The sealed tank body 1 is connected with a flow guide pipe 3, an air filling pipeline 4 and a three-way pipeline 5, and the flow guide pipe 3, the air filling pipeline 4 and the three-way pipeline 5 are communicated with the inside of the sealed tank body 1. The three-way pipeline 5 comprises a first branch 51 connected with the sealed tank body 1, a second branch 52 communicated with the atmosphere and a third branch 53 used for exhausting air. The first valve 6 is arranged on the gas filling pipeline 4, and the second valve 7 and the third valve 8 are respectively arranged on the second branch 52 and the third branch 53. And the device also comprises a smelting furnace 9 for containing alloy liquid 92, and the smelting furnace 9 is connected with the flow guide pipe 3.
Further, the sealed tank 1 includes a collecting tank 11 and a sealing cover 12 disposed above the collecting tank 11 and connected to the collecting tank 11, where the collecting tank 11 and the sealing cover 12 may be fixed by a clamping sleeve or a screw, so as to realize the functions thereof. A groove (not shown) is formed in the edge of the opening of the collecting groove 11, a graphite gasket 13 for sealing is arranged in the groove, and the size of the graphite gasket 13 is matched with the sealing cover 11 and the collecting groove 12;
Further, the flow guiding pipe 3, the quartz glass observation window 2, the air filling pipeline 4 and the three-way pipeline 5 are all in sealing connection with the sealing cover 12, and the sealing connection mode can be welding or threaded connection so as to realize the functions.
Further, the draft tube 3 comprises a first port 31 near the receiving trough 11 and a second port 32 near the smelting furnace 9, the height of the first port 31 being smaller than the height of the second port 32.
Further, an air inlet device (not shown) for air-filling the sealed tank 1 is connected to the air-filling pipe 4, and the air inlet device may be a gas cylinder or an air compressor, so as to realize the function. A mechanical vacuum pump (not shown) is connected to the third branch 53 for evacuating the sealed tank.
Further, the pipe diameter of the flow guiding pipe 3 is 0.3cm-45cm, and the flow guiding pipe 3 is made of a material which is high-temperature resistant and does not react with the alloy liquid 92.
In use, if the mold used can be directly evacuated, as shown in FIG. 1, the mold may be used in a manner corresponding to the use of the collecting tank 11 to directly collect the alloy liquid 92. If the mold used cannot be directly evacuated, as shown in fig. 3, the sealed can 1 is subjected to air pressure adjustment, and the mold 10 is placed in the sealed can 1 for collecting the alloy liquid 92.
In particular, in example 1, if the mold used can be directly evacuated, the mold may correspond to the case of using the collecting tank 11. As shown in FIG. 1, the use flow of the utility model is that firstly, a graphite gasket 6 is placed in a groove of a collecting tank (mold) 11, then a sealing cover 12 (comprising all accessories such as a flow guide pipe 3 fixed on the sealing cover 12) is placed on the collecting tank (mold) 11, and the collecting tank (mold) and the sealing cover 12 are fixed, and the assembled sealing cover is shown in FIG. 2.
The first valve 6 on the gas filling pipeline 4 is opened to fill gas into the collecting tank (mould) 11, and the flow guiding pipe 3 is always communicated with the outside, so that the filled gas is discharged from the second port 32 through the flow guiding pipe 3, when the second port 32 is continuously sensed to be discharged, the second port 32 of the flow guiding pipe 3 is immersed into the alloy liquid 92 until the position adjacent to the bottom of the smelting furnace 9, the first valve 6 on the gas filling pipeline 4 is closed, and gas filling is stopped.
After the mechanical vacuum pump is started, a third valve 8 on a third branch 5 of the three-way pipeline 5 is slowly opened. As the mechanical vacuum pump operates, the air pressure in the collection tank (mold) 11 is continuously reduced, and the alloy liquid 92 gradually enters the draft tube 3 under the influence of the atmospheric pressure, flows out from the first port 31 of the draft tube 3, and is injected into the collection tank (mold) 11. When the alloy liquid 92 is seen from the quartz glass observation window 2 to be injected into the collecting tank (mold) 11, the third valve 8 of the third branch 53 is closed, the mechanical vacuum pump is turned off, and the second valve 7 of the second branch 52 is opened to the atmosphere. On the premise that the volume of the collecting tank (mould) 11 is larger than the volume of the alloy liquid 92 in the smelting furnace 9, observing the change of the scum 91 and the liquid level of the alloy liquid 92 in the smelting furnace 9, and closing the second valve 7 of the second branch 52 when the scum 91 is adjacent to the bottom of the smelting furnace 9. The second port 32 of the flow guide 3 is moved to a position higher than the dross 91 (still in the smelting furnace 9), the first valve 6 of the gas filling pipe 4 is opened, and the gas flowing into the collecting tank (mold) 11 flows out from the second port 32 of the flow guide 3, and the liquid 92 drops of the alloy liquid remaining on the inner wall of the flow guide 3 are removed by the gas flow. When the second port 32 of the flow guide pipe 3 is found, no liquid drops fly out, the first valve 6 of the air filling pipeline 4 is closed, and the flow guide pipe 3 is moved out of the smelting furnace 9. If the production is continuous, the materials are fed into the smelting furnace 9 for smelting, after the alloy liquid 92 is smelted uniformly, the collecting tank (die) 11 is replaced, the operation of the flow is repeated, if the smelting is not needed, the scum 91 and the residual materials in the smelting furnace 9 are only needed to be removed, and the residual materials can be stored independently, so that the residual materials are added into the smelting furnace 9 to be melted together with new materials when the same alloy is produced next time.
Because the alloy liquid 92 in the collecting tank (die) 11 is collected from the position below the dross 91/alloy liquid 92 interface of the smelting furnace 9, the collected alloy liquid 92 is ensured to have no dross 91, and the problem of doping a small amount of dross 91 in the alloy is solved.
In particular, in example 2, if the mold 10 used cannot be directly evacuated, the mold 10 is placed in the sealed vessel 1 for collecting the alloy liquid 92, such as an open-die mold, and such a mold cannot be directly evacuated. As shown in fig. 3, the use flow of the present utility model is as follows, firstly, the graphite gasket 6 is placed in the groove above the collecting tank 11, the die 10 is placed in the collecting tank 11, attention is paid to adjusting the placement position of the die 10, and when the sealing cover 12 is covered on the collecting tank 11, the opening of the die 10 is opposite to the first port 31 of the flow guiding pipe 3, so as to ensure that the alloy liquid 92 can be accurately injected into the die 10. After placement of the mold 10, the closure 12 is placed over the collection trough 11 and secured by screws or other means, as shown in fig. 4.
The first valve 6 of the gas filling pipeline 4 is opened to charge gas into the sealed tank body 1, and the flow guide pipe 3 is always communicated with the outside, so that the charged gas is discharged from the second port 32 of the gas filling pipeline 3, when the second port 32 is continuously sensed to flow out of the gas, the second port 32 is immersed into the alloy liquid 92 at a position adjacent to the bottom of the smelting furnace 9, the first valve 6 on the gas filling pipeline 4 is closed, and gas filling is stopped. After the mechanical vacuum pump is started, the third valve 8 of the third branch 53 of the three-way pipeline 5 is slowly opened, the air pressure in the sealed tank 1 is continuously reduced along with the operation of the mechanical vacuum pump, the alloy liquid 92 gradually enters the guide pipe 3 and flows out of the first port 31 of the guide pipe 3 to be injected into the lower mold 10, when the alloy liquid 92 is seen from the quartz glass observation window 2 to be injected into the mold 10, the third valve 8 of the third branch 53 is closed, the mechanical vacuum pump is closed, the second valve 7 of the second branch 52 is opened, and the air is communicated.
If the capacity of the mould 10 is smaller than the volume of the alloy liquid 92 in the smelting furnace 9, the change of the liquid level of the alloy liquid 92 in the mould 10 is continuously focused through the quartz glass observation window 2, when the liquid level of the alloy liquid 92 in the mould 10 is higher, the second port 32 of the flow guide pipe 3 is moved to a position higher than the scum 91 in the smelting furnace 9, the second valve 7 of the second branch 62 is closed, the first valve 6 of the air-filling pipeline 4 is opened, the gas injected into the sealed tank 1 flows out from the flow guide pipe 3, the residual liquid drops of the alloy liquid 92 on the inner wall of the flow guide pipe 3 are removed by means of gas flow, the first valve 6 of the air-filling pipeline 4 is closed when the liquid drops are not flying out at the second port 32 of the flow guide pipe 3, the sealed tank 1 is opened, and the operation of collecting the alloy liquid 92 in the next round is performed after the mould 10 is replaced.
If the capacity of the mould 10 is larger than the volume of the alloy liquid 92 in the smelting furnace 9, the change of the scum 91 and the liquid level of the alloy liquid 92 in the smelting furnace 9 is observed, when the scum 91 is adjacent to the bottom of the smelting furnace 9, the second valve 7 of the second branch 52 is closed, the second port 32 of the flow guide pipe 3 is moved to a position higher than the scum 91 (still positioned in the smelting furnace 9), the first valve 6 of the air-adding pipeline 4 is opened, the gas flowing into the mould 10 is removed from the second port 32 of the flow guide pipe 3, the residual liquid 92 drops on the inner wall of the flow guide pipe 3 are removed by means of the gas flow, and when the second port 32 of the flow guide pipe 3 is found, the first valve 6 of the air-adding pipeline 4 is closed, and the flow guide pipe 3 is moved out of the smelting furnace 9.
If the production is continuous, the materials are fed into the smelting furnace 9 for smelting, after the alloy liquid 92 is smelted uniformly, the operation of the process is repeated after the mould 10 is replaced, if the smelting is not needed, the scum 91 and the residual materials in the smelting furnace 9 are only needed to be removed, the residual materials can be stored independently, and then the residual materials are added into the smelting furnace 9 to be melted together with new materials when the same alloy is produced next time.
Since the alloy liquid 92 in the die 10 is collected from below the dross 91/alloy liquid 92 interface of the smelting furnace 9, the collected alloy liquid 92 is ensured to have no dross 91, and the problem of doping a small amount of dross 91 in the alloy is solved.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (7)

1. A system device for effectively removing scum on the surface layer of alloy liquid in a smelting furnace is characterized by comprising a sealed tank body, wherein a quartz glass observation window which is convenient to observe the interior of the sealed tank body is arranged on the sealed tank body, the sealed tank body is connected with a flow guide pipe, an air adding pipeline and a three-way pipeline, the flow guide pipe, the air adding pipeline and the three-way pipeline are all communicated with the interior of the sealed tank body, the three-way pipeline comprises a first branch connected with the sealed tank body, a second branch communicated with the atmosphere and a third branch used for exhausting air, a first valve is arranged on the air adding pipeline, a second valve and a third valve are respectively arranged on the second branch and the third branch, and the system device further comprises a smelting furnace used for containing alloy liquid, and the smelting furnace is connected with the flow guide pipe.
2. The system device for effectively removing dross on the surface layer of alloy liquid in a smelting furnace according to claim 1, wherein the sealed tank body comprises a collecting tank and a sealing cover which is arranged above the collecting tank and connected with the collecting tank, a groove is formed at the edge of an opening of the collecting tank, and a graphite gasket for sealing is arranged in the groove.
3. The system device for effectively removing dross on the surface layer of alloy liquid in a smelting furnace according to claim 2, wherein the flow guiding pipe, the quartz glass observation window, the air-entrapping pipeline and the three-way pipeline are all in sealing connection with the sealing cover.
4. The apparatus of claim 2, wherein the draft tube includes a first port adjacent the receiving trough and a second port adjacent the melting furnace, the first port having a height less than a height of the second port.
5. The system for effectively removing dross from the surface layer of molten alloy in a melting furnace according to claim 1, wherein one of a gas cylinder and an air compressor is connected to the gas filling pipe.
6. The system arrangement for efficient removal of dross in an alloy liquid surface layer in a melting furnace according to claim 1, characterized by: and the third branch is connected with a mechanical vacuum pump.
7. The system device for effectively removing dross on the surface layer of alloy liquid in a smelting furnace according to claim 1, wherein the pipe diameter of the flow guide pipe is 0.3cm-45cm, and the flow guide pipe is made of a material which is resistant to high temperature and does not react with the alloy liquid.
CN202420871470.4U 2024-04-25 2024-04-25 A system device for effectively removing slag from the surface of alloy liquid in a smelting furnace Active CN222460230U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420871470.4U CN222460230U (en) 2024-04-25 2024-04-25 A system device for effectively removing slag from the surface of alloy liquid in a smelting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420871470.4U CN222460230U (en) 2024-04-25 2024-04-25 A system device for effectively removing slag from the surface of alloy liquid in a smelting furnace

Publications (1)

Publication Number Publication Date
CN222460230U true CN222460230U (en) 2025-02-11

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