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CN212158118U - A new type of melting furnace - Google Patents

A new type of melting furnace Download PDF

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Publication number
CN212158118U
CN212158118U CN202020481420.7U CN202020481420U CN212158118U CN 212158118 U CN212158118 U CN 212158118U CN 202020481420 U CN202020481420 U CN 202020481420U CN 212158118 U CN212158118 U CN 212158118U
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melting
furnace
alloy
liquid
bevel gear
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王天良
王茂锦
吴帅虎
王玺懿
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Abstract

The utility model belongs to the technical field of the melting furnace, specifically be a novel melting furnace, include: the melting device comprises a rotary base and at least one melting holding furnace fixed on the rotary base, and the melting holding furnace is used for melting the alloy ingot into alloy liquid; the feeding device is used for grabbing the alloy ingot and putting the alloy ingot into a melting heat preservation furnace; and the pouring device is used for sucking the alloy liquid in the melting and heat-preserving furnace and pouring. The utility model discloses to feed in raw material, melt heat preservation, quantitative pouring and carry out integration miniaturized design, reduced the intermediate link, shortened production time, oven surface area and high temperature alloy liquid expose the area and reduce greatly, furthest's reduction heat energy loss.

Description

一种新型熔解炉A new type of melting furnace

技术领域technical field

本实用新型属于熔解炉技术领域,具体为一种新型熔解炉。The utility model belongs to the technical field of melting furnaces, in particular to a novel melting furnace.

背景技术Background technique

现有的熔解炉的生产工艺中,合金先在集中熔解炉中通过电或者矿物燃料产生热量,使合金熔解成液体,再将熔解后的合金液注入中间转运浇包,通过吊车或者叉车加入保温炉中保温,然后再由人工或浇注机械手用料包将保温炉中的合金液舀入压铸机或模具的浇口中进行压铸或重力铸造生产,在整个过程中,由于集中熔解体积庞大,因此大量热由炉壁散入空气中,造成很大的热能损失,在合金液的转运过程中,700℃左右的高温液体多次长时间的暴露在空气中,造成更多的热能损失,在生产过程中,也造成极大的热能损失,且在高温下,合金液会和空气中的氧气发生化学反应,产生氧化物渣,不但产生5-8%原材料损耗,而且造成合金液质量降低。In the production process of the existing melting furnace, the alloy first generates heat through electricity or fossil fuel in the centralized melting furnace, so that the alloy is melted into a liquid, and then the melted alloy liquid is injected into the intermediate transfer ladle, and the heat preservation is added by a crane or a forklift. Heat preservation in the furnace, and then the alloy liquid in the heat preservation furnace is scooped into the gate of the die casting machine or mold by manual or pouring manipulators for die casting or gravity casting production. The heat is dissipated into the air from the furnace wall, resulting in a great loss of heat energy. During the transportation of the alloy liquid, the high temperature liquid of about 700°C is exposed to the air for many times for a long time, resulting in more heat energy loss. During the production process It also causes a great loss of heat energy, and at high temperature, the alloy liquid will chemically react with oxygen in the air to produce oxide slag, which not only produces 5-8% loss of raw materials, but also reduces the quality of the alloy liquid.

现有的熔解炉设备需要多次搅拌,使合金液暴露在空气中,大量的气体和氧化渣卷入合金液中,因此在生产过程中需要加入对合金液除气的精炼环节,同时会产生大量污染环境的烟气和热量。而且原有的设备在生产过程从材料的投入、熔炼过程、转运过程都需要大量人工从事生产作业和生产准备工作,并且工作温度很高,环境差,劳动强度也很大。The existing melting furnace equipment needs to be stirred many times to expose the alloy liquid to the air, and a large amount of gas and oxide slag are involved in the alloy liquid. A lot of smoke and heat that pollute the environment. In addition, the original equipment requires a lot of manual labor in the production process from material input, smelting process, and transfer process to production operations and production preparations, and the working temperature is high, the environment is poor, and the labor intensity is also high.

实用新型内容Utility model content

为了解决上述背景技术中的问题,本实用新型提供一种新型熔解炉,集成加料、熔解保温、定量浇注一体化、小型化设计,减少了中间环,缩短了生产时间,高温合金液的暴露面积大大减小,使热能损失大幅度减少,且实现自动化连续不间断的作业,节省人工提高生产效率和效益。In order to solve the above-mentioned problems in the background technology, the present utility model provides a novel melting furnace, which integrates charging, melting and heat preservation, quantitative pouring, and miniaturized design, reduces the intermediate ring, shortens the production time, and reduces the exposed area of the superalloy liquid. It is greatly reduced, the heat loss is greatly reduced, and the automatic continuous and uninterrupted operation is realized, which saves labor and improves production efficiency and benefits.

本实用新型采用以下技术方案,一种新型熔解炉,包括:熔解装置,熔解装置包括旋转式底座和固定在旋转式底座上的至少一个熔解保温炉,熔解保温炉用于将合金锭熔解成合金液;加料装置,用于抓取合金锭,并将合金锭放入熔解保温炉中;浇注装置,用于吸取熔解保温炉中的合金液,并进行浇注。The utility model adopts the following technical solutions, a novel melting furnace includes: a melting device, the melting device includes a rotary base and at least one melting and holding furnace fixed on the rotating base, and the melting and holding furnace is used for melting alloy ingots into alloys The feeding device is used to grab the alloy ingot and put the alloy ingot into the melting and holding furnace; the pouring device is used to absorb the alloy liquid in the melting and holding furnace and pour it.

进一步的,熔解保温炉周向均匀布置在旋转式底座上,熔解保温炉包括炉盖和炉壳,炉壳内具有炉膛,炉膛内设有坩埚内胆,炉膛和坩埚内胆之间设有电热丝和炉膛热电偶,坩埚内胆内设有合金液热电偶。Further, the melting and holding furnace is evenly arranged on the rotary base in the circumferential direction. The melting and holding furnace includes a furnace cover and a furnace shell. The furnace shell is provided with a furnace hearth, a crucible inner liner is arranged in the furnace hearth, and an electric heater is arranged between the furnace hearth and the crucible inner liner. Wire and furnace thermocouples, and alloy liquid thermocouples are arranged in the crucible liner.

进一步的,炉盖上设有进出通道,进出通道上设有可自动开合的小炉盖。Further, the furnace cover is provided with an entry and exit channel, and the entry and exit channel is provided with a small furnace cover that can be automatically opened and closed.

进一步的,加料装置包括第一升降平移组件以及与第一升降平移组件连接的机械爪,机械爪用于抓取合金锭,并移动放置于熔解保温炉中。Further, the feeding device includes a first lifting and translational assembly and a mechanical claw connected to the first lifting and translational assembly, and the mechanical claw is used to grab the alloy ingot and move and place it in the melting and holding furnace.

进一步的,浇注装置包括第二升降平移组件以及与第二升降平移组件固定连接的定量取液组件,定量取液组件包括一腔体,腔体内具有一活塞,活塞上固定连接有使活塞上下运动的丝杠组件,腔体的底端设有取液管,取液管下端设有取液口,取液管与腔体连通。Further, the pouring device includes a second lifting and translation assembly and a quantitative liquid taking assembly fixedly connected with the second lifting and translation assembly, the quantitative liquid taking assembly includes a cavity, and there is a piston in the cavity, and the piston is fixedly connected to make the piston move up and down. The bottom end of the cavity is provided with a liquid taking pipe, the lower end of the liquid taking pipe is provided with a liquid taking port, and the liquid taking pipe is communicated with the cavity.

进一步的,丝杠组件包括第一电机、第一锥齿轮、第二锥齿轮、旋转螺母和第一丝杠,第一电机通过电机轴与第一锥齿轮连接,第一锥齿轮与第二锥齿轮传动啮合,旋转螺母固定设置在第二锥齿轮上,且与第二锥齿轮同轴转动,第一丝杠的一端穿过第二锥齿轮与旋转螺母旋转连接,第一丝杠的另一端与活塞固定连接。Further, the lead screw assembly includes a first motor, a first bevel gear, a second bevel gear, a rotating nut and a first lead screw, the first motor is connected to the first bevel gear through a motor shaft, and the first bevel gear is connected to the second bevel gear. Gear transmission meshes, the rotating nut is fixed on the second bevel gear and rotates coaxially with the second bevel gear, one end of the first lead screw passes through the second bevel gear and is rotatably connected to the rotating nut, and the other end of the first lead screw Fixed connection to the piston.

进一步的,取液管通过隔热法兰与腔体的下端固定连接。Further, the liquid taking pipe is fixedly connected with the lower end of the cavity through the heat insulating flange.

进一步的,新型熔解炉还包括导流管,导流管由内到外依次为刚玉陶瓷内衬、电热丝、纤维保温粘棉和不锈钢外壳,导流管口径与取液管的外径相适配。Further, the new melting furnace also includes a guide tube, which is sequentially composed of corundum ceramic lining, electric heating wire, fiber insulation sticky cotton and stainless steel shell from the inside to the outside, and the diameter of the guide tube is suitable for the outer diameter of the liquid taking tube. match.

进一步的,还包括雾化发生装置,雾化发生装置上连接有氮气管道,氮气管道的末端形成若干个氮气喷口,氮气喷口位于熔解保温炉炉盖的进口通道处。Further, an atomization generating device is also included, a nitrogen gas pipeline is connected to the atomization generating device, a plurality of nitrogen gas nozzles are formed at the end of the nitrogen gas pipeline, and the nitrogen gas nozzles are located at the inlet channel of the furnace cover of the melting and holding furnace.

进一步的,氮气喷口还位于导流管和取液管的接触处。Further, the nitrogen gas nozzle is also located at the contact of the guide tube and the liquid taking tube.

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:

(1)本实用新型的新型熔解炉将加料、熔解保温、定量浇注进行一体化小型化设计,减少了中间环节,缩短了生产时间,炉壁表面积和高温合金液暴露面积大大减小,最大限度的减少了热能损失。(1) The novel melting furnace of the present utility model carries out the integrated miniaturization design of feeding, melting and heat preservation, and quantitative pouring, which reduces the intermediate links and shortens the production time. The surface area of the furnace wall and the exposed area of the superalloy liquid are greatly reduced, and the maximum reduces heat loss.

(2)本实用新型的新型熔解炉的熔解保温炉采用双温双控模式,在炉膛内设有炉膛热电偶,当炉膛内上升到一定温度后,断开电源;在坩埚内胆内设有合金液热电偶,当合金液上升到设定温度后,也断开电源,从而保证熔解保温炉内的温度始终处于设定温度。(2) The melting and holding furnace of the novel melting furnace of the present utility model adopts a dual temperature and dual control mode, and a furnace chamber thermocouple is arranged in the furnace chamber. When the temperature in the furnace chamber rises to a certain temperature, the power supply is disconnected; For the alloy liquid thermocouple, when the alloy liquid rises to the set temperature, the power supply is also disconnected, so as to ensure that the temperature in the melting and holding furnace is always at the set temperature.

(3)本实用新型的新型熔解炉的定量装置在使用时活塞处于腔体的最下端,取液管处于熔解保温炉的合金液中,启动第一电机使活塞向上移动,使腔体内形成负压,根据浇注件对合金液的需求量,将熔解保温室内的合金液上吸入取液管中,完成定量取液。(3) When the quantitative device of the novel melting furnace of the present utility model is in use, the piston is at the lowest end of the cavity, the liquid taking pipe is in the alloy liquid of the melting and holding furnace, and the first motor is started to move the piston upward, so that a negative pressure is formed in the cavity. According to the demand for alloy liquid of the casting parts, the alloy liquid in the melting and heat preservation chamber is sucked into the liquid extraction pipe to complete the quantitative liquid extraction.

(4)本实用新型的新型熔解炉在合金液与空气接触的地方都通入了氮气,使合金液与空气隔断,能杜绝合金氧化以提高合金品质并减少氧化渣的产生,减少了传统工艺中的精炼环节,环保效果明显提高。(4) The novel melting furnace of the present utility model is filled with nitrogen in the place where the alloy liquid is in contact with the air, so that the alloy liquid is cut off from the air, which can prevent the alloy from oxidizing to improve the alloy quality and reduce the generation of oxide slag, which reduces the traditional process. In the refining process, the environmental protection effect is significantly improved.

(5)本实用新型的新型熔解炉在炉盖的上方增加了可开合的小炉盖,使定量装置在吸取合金液时只打开小炉盖,从而减少了合金液在空气中暴露的面积,使合金液的热量散失减小,合金液氧化减小。(5) The novel melting furnace of the present utility model adds a small openable and closable furnace cover above the furnace cover, so that the quantitative device only opens the small furnace cover when absorbing the alloy liquid, thereby reducing the exposed area of the alloy liquid in the air , so that the heat loss of the alloy liquid is reduced, and the oxidation of the alloy liquid is reduced.

(6)本实用新型的新型熔解炉进行了小型化和一体化设计,相比传统的生产设备,高温合金液在设备中的存储量大大降低,一方面节约能源,另一方面提高了生产过程中的安全性能。(6) The novel melting furnace of the present utility model is miniaturized and integrated design. Compared with traditional production equipment, the storage capacity of superalloy liquid in the equipment is greatly reduced, on the one hand, energy is saved, and on the other hand, the production process is improved. safety performance in .

附图说明Description of drawings

为了更清楚的说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. It is obvious that the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本实用新型的新型熔解炉整体结构示意图;Fig. 1 is the overall structure schematic diagram of the novel melting furnace of the present utility model;

图2为本实用新型的新型熔解炉浇注装置示意图;Fig. 2 is the schematic diagram of the novel melting furnace pouring device of the present invention;

图3为本实用新型的新型熔解炉的丝杠组件示意图;Fig. 3 is the schematic diagram of the lead screw assembly of the novel melting furnace of the present invention;

图4为本实用新型的新型熔解炉的熔解保温炉结构示意图;Fig. 4 is the melting and holding furnace structure schematic diagram of the novel melting furnace of the utility model;

图5为本实用新型的新型熔解炉的旋转式底座结构示意图;Fig. 5 is the rotary base structure schematic diagram of the novel melting furnace of the present invention;

图6为本实用新型的新型熔解炉的导流管结构示意图;Fig. 6 is the structural schematic diagram of the guide pipe of the novel melting furnace of the present invention;

图7为本实用新型的新型熔解炉浇注过程示意图;7 is a schematic diagram of the pouring process of the novel melting furnace of the present invention;

其中,1-熔解装置,11-旋转式底座,12-熔解保温炉,121-炉盖,122-炉壳,123-炉膛,124-坩埚内胆,125-电热丝,126-炉膛热电偶,127-合金液热电偶,128-进出通道,129-小炉盖,2-加料装置,21-第一升降平移组件,210-第一立柱,211-第二丝杠,212-第二电机,213-第二螺母,22-机械爪,23-备料箱,3-浇注装置,31-第二升降平移组件,32-定量吸液组件,320-腔体,321-活塞,322-上腔室,323-下腔室,324-第一电机,325-第一锥齿轮,326-第二锥齿轮,327-旋转螺母,328-第一丝杠,33-取液管,4-导流管,41-刚玉陶瓷内衬,42-加热丝,43-纤维保温粘棉,44-不锈钢外壳,5-雾化发生装置,51-氮气喷口。Among them, 1-melting device, 11-rotating base, 12-melting and holding furnace, 121-furnace cover, 122-furnace shell, 123-furnace chamber, 124-crucible liner, 125-electric heating wire, 126-furnace thermocouple, 127-Alloy liquid thermocouple, 128-In and out channel, 129-Small furnace cover, 2-Feeding device, 21-First lifting and translation component, 210-First column, 211-Second screw, 212-Second motor, 213-Second Nut, 22-Mechanical Claw, 23-Material Box, 3-Pouring Device, 31-Second Lifting and Translation Assembly, 32-Quantitative Liquid Suction Assembly, 320-Cavity, 321-Piston, 322-Upper Chamber , 323-lower chamber, 324-first motor, 325-first bevel gear, 326-second bevel gear, 327-rotating nut, 328-first screw, 33-liquid pipe, 4-guide pipe , 41- corundum ceramic lining, 42- heating wire, 43- fiber insulation sticky cotton, 44- stainless steel shell, 5- atomization generating device, 51- nitrogen nozzle.

具体实施方式Detailed ways

下面将结合本实用新型中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本实用新型的保护范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1-7所示,本实用新型提供一种新型熔解炉,包括:熔解装置1,熔解装置1包括旋转式底座11和固定在旋转式底座11上的至少一个熔解保温炉12,熔解保温炉12用于将合金锭熔解成合金液;加料装置2,用于抓取合金锭,并将合金锭放入熔解保温炉12中;浇注装置3,用于吸取熔解保温炉12中的合金液,并进行浇注。As shown in Figures 1-7, the present utility model provides a novel melting furnace, comprising: a melting device 1, the melting device 1 includes a rotary base 11 and at least one melting and holding furnace 12 fixed on the rotary base 11, the melting and heat preservation furnace 12 is The furnace 12 is used for melting the alloy ingot into an alloy liquid; the feeding device 2 is used to grab the alloy ingot and put the alloy ingot into the melting and holding furnace 12; the pouring device 3 is used for absorbing the alloy liquid in the melting and holding furnace 12 , and poured.

本实用新型将加料、熔解保温、定量浇注进行一体化小型化设计,减少了中间环节,缩短了生产时间,炉壁表面积和高温合金液暴露面积大大减小,最大限度的减少了热能损失。The utility model integrates the miniaturization design of feeding, melting and heat preservation, and quantitative pouring, reduces the intermediate links, shortens the production time, greatly reduces the surface area of the furnace wall and the exposed area of the high-temperature alloy liquid, and minimizes the loss of heat energy.

具体的,如图4所示,熔解保温炉12周向均匀布置在旋转式底座11上,设置多个熔解保温炉12,可以适应不同合金液浇注量的要求,当一组熔解保温炉12在进行浇注作业时,另外几组熔解保温炉12处于熔解或者保温状态保证有足够的合金液供随时进行浇注,多组熔解保温炉12均匀安装在一个旋转式底座11上,旋转式底座11可以按照事先设定的方式进行转动,以便将熔解保温炉12移动到浇注或加料的位置。Specifically, as shown in FIG. 4 , the melting and holding furnaces 12 are evenly arranged on the rotary base 11 in the circumferential direction, and a plurality of melting and holding furnaces 12 are provided, which can meet the requirements of different pouring amounts of alloy liquids. When a group of melting and holding furnaces 12 are in During the pouring operation, the other groups of melting and holding furnaces 12 are in the melting or holding state to ensure that there is enough alloy liquid for pouring at any time. Multiple groups of melting and holding furnaces 12 are evenly installed on a rotating base 11. The rotating base 11 can be The rotation is performed in a pre-set manner to move the melting and holding furnace 12 to the pouring or charging position.

具体的,本实施例的熔解保温炉12包括炉盖121和炉壳122,炉壳122内具有炉膛123,炉膛123内设有坩埚内胆124,炉膛123和坩埚内胆124之间设有电热丝125和炉膛热电偶126,坩埚内胆124内设有合金液热电偶127,且炉盖121上设有进出通道128,进出通道128上设有可自动开合的小炉盖129。本实施例的熔解保温炉12采用双温双控模式,在炉膛123内设有炉膛热电偶126,当炉膛内上升到一定温度后,断开电源;在坩埚内胆124内设有合金液热电偶127,当合金液上升到设定温度后,也断开电源,从而保证熔解保温炉12内的温度始终处于设定温度;同时在炉盖121的上方增加了可开合的小炉盖129,使浇注装置3在吸取合金液时只打开小炉盖129,从而减少了合金液在空气中暴露的面积,使合金液的热量散失减小,合金液氧化减小。Specifically, the melting and holding furnace 12 of this embodiment includes a furnace cover 121 and a furnace shell 122. The furnace shell 122 has a furnace chamber 123, and the furnace chamber 123 is provided with a crucible liner 124. An electric heater is provided between the furnace chamber 123 and the crucible liner 124. The wire 125 and the furnace thermocouple 126 are provided with an alloy liquid thermocouple 127 in the crucible liner 124, and the furnace cover 121 is provided with an inlet and outlet channel 128, and the inlet and outlet channel 128 is provided with a small furnace cover 129 that can be automatically opened and closed. The melting and holding furnace 12 of the present embodiment adopts a dual-temperature and dual-control mode, and a furnace thermocouple 126 is provided in the furnace chamber 123. When the temperature in the furnace chamber rises to a certain temperature, the power supply is disconnected; in the crucible liner 124, an alloy liquid thermoelectric Even 127, when the alloy liquid rises to the set temperature, the power supply is also cut off, so as to ensure that the temperature in the melting and holding furnace 12 is always at the set temperature; at the same time, a small openable and closable furnace cover 129 is added above the furnace cover 121. , so that the pouring device 3 only opens the small furnace cover 129 when sucking the alloy liquid, thereby reducing the exposed area of the alloy liquid in the air, reducing the heat loss of the alloy liquid and reducing the oxidation of the alloy liquid.

进一步的,加料装置2包括第一升降平移组件21以及与第一升降平移组件21连接的机械爪22,机械爪22用于抓取合金锭,并移动放置于熔解保温炉12中。本实施例的加料装置2还包括备料箱23,将合金锭放入备料箱23中备用,备料箱23设置为可在水平方向移动,以便将要加入熔解保温炉12内的合金锭正好处于机械爪22的下方,机械爪22在第一升降平移组件21的作用下,机械爪22向下移动,夹住备料箱23中的合金锭,竖直提起一定的高度,使合金锭的下端脱离备料箱23,机械爪22和合金锭水平移动到熔解保温炉12上方后,向下移动,将合金锭放入熔解保温炉12中,机械爪22向上提升,炉盖121关闭,完成加料过程。本实施例的第一升降平移组件21包括第一立柱210、竖直固定在第一立柱210上的第二丝杠211、以及与第二丝杠211连接的第二电机212,第二电机212驱动第二丝杠211旋转,第二丝杠211上套设有第二螺母213,第二螺母213在第二丝杠211的带动下可上下移动,本实施例的第二螺母213为根据需要特殊定制的,第二螺母213的下端固定有机械爪22,本实施例的加料装置2同时可实现转动。当然,本实用新型的第一升降平移组件21可根据现有技术进行设计,能达到与本实用新型相同的效果即可,都属于本实用新型的保护范围。Further, the feeding device 2 includes a first lifting and translation assembly 21 and a mechanical claw 22 connected to the first lifting and translation assembly 21 . The mechanical claw 22 is used to grab the alloy ingot and move it into the melting and holding furnace 12 . The feeding device 2 of this embodiment also includes a material preparation box 23, and the alloy ingots are put into the material preparation box 23 for standby use. The material preparation box 23 is set to be movable in the horizontal direction, so that the alloy ingots to be added to the melting and holding furnace 12 are just in the mechanical claw. Below 22, under the action of the first lifting and translation assembly 21, the mechanical claw 22 moves downward, clamps the alloy ingot in the stocking box 23, and lifts it vertically to a certain height, so that the lower end of the alloy ingot is separated from the stocking box. 23. After the mechanical claw 22 and the alloy ingot are moved horizontally above the melting and holding furnace 12, they move downward, and the alloy ingot is put into the melting and holding furnace 12. The mechanical claw 22 is lifted upward, and the furnace cover 121 is closed to complete the charging process. The first lifting and translation assembly 21 in this embodiment includes a first column 210 , a second lead screw 211 vertically fixed on the first column 210 , and a second motor 212 connected to the second lead screw 211 . The second motor 212 The second lead screw 211 is driven to rotate, a second nut 213 is sleeved on the second lead screw 211, and the second nut 213 can move up and down under the driving of the second lead screw 211. The second nut 213 in this embodiment is as required Specially customized, the lower end of the second nut 213 is fixed with a mechanical claw 22, and the feeding device 2 in this embodiment can rotate at the same time. Of course, the first lifting and translation assembly 21 of the present invention can be designed according to the prior art, and can achieve the same effect as that of the present invention, which all belong to the protection scope of the present invention.

进一步的,浇注装置3包括第二升降平移组件31以及与第二升降平移31组件固定连接的定量吸液组件32,定量吸液组件32包括一腔体320,腔体320内具有一活塞321,活塞321上固定连接有使活塞321上下运动的丝杠组件,腔体320的底端设有取液管33,取液管33下端设有取液口,取液管33与腔体320连通。本实施例中,活塞321的外缘与腔体320的内周缘密封连接,将腔体320分割成两个相互独立的上腔室322和下腔室323,且上腔室322与下腔室323不存在气体流通,吸取合金液时,向上移动活塞321使下腔室323形成真空腔,具有一定的负压。根据浇注件对合金液的需求量,将熔解保温炉12内的合金液上吸入取液管33中,完成定量取液。Further, the pouring device 3 includes a second lifting and translation assembly 31 and a quantitative suction assembly 32 fixedly connected to the second lifting and translation 31 assembly. The quantitative suction assembly 32 includes a cavity 320, and the cavity 320 has a piston 321. The piston 321 is fixedly connected with a screw assembly for moving the piston 321 up and down. The bottom end of the cavity 320 is provided with a liquid taking pipe 33 , and the lower end of the liquid taking pipe 33 is provided with a liquid taking port, and the liquid taking pipe 33 communicates with the cavity 320 . In this embodiment, the outer edge of the piston 321 is sealed to the inner periphery of the cavity 320, and the cavity 320 is divided into two independent upper chambers 322 and lower chambers 323, and the upper chamber 322 and the lower chamber are There is no gas circulation in 323, when sucking the alloy liquid, move the piston 321 upward to make the lower chamber 323 form a vacuum chamber with a certain negative pressure. According to the demand for the alloy liquid of the casting piece, the alloy liquid in the melting and holding furnace 12 is sucked up into the liquid taking pipe 33 to complete the quantitative liquid taking.

具体的,丝杠组件包括第一电机324、第一锥齿轮325、第二锥齿轮326、旋转螺母327和第一丝杠328,第一电机324通过电机轴与第一锥齿轮325连接,第一锥齿轮325与第二锥齿轮326传动啮合,旋转螺母327固定设置在第二锥齿轮326上,且与第二锥齿轮326同轴转动,第一丝杠328贯穿旋转螺母327和第二锥齿轮326,与腔体320内的活塞321固定连接,且第一丝杠328与旋转螺母327旋转连接。本实施例中,第一丝杠328位于上腔室322内,上腔室322的顶端具有上腔盖,第一电机324位于上腔盖上,且电机轴与上腔盖的上端面平行,电机轴连接有第一锥齿轮325,第一锥齿轮325的轴线与电机轴的轴线重合,第二锥齿轮326与第一锥齿轮325传动啮合,且第二锥齿轮326的轴线与第一锥齿轮325的轴线垂直,第二锥齿轮326的上端固定连接有旋转螺母327,第一丝杠328的一端与活塞321固定连接,另一端穿过第二锥齿轮326与旋转螺母327旋转连接。启动第一电机324,第一电机324带动第一锥齿轮325转动,第一锥齿轮325带动第二锥齿轮326转动,第二锥齿轮326带动旋转螺母327同步转动,旋转螺母327带动第一丝杠328做上下竖直直线运动,从而实现活塞的上下移动。当然本领域技术人员可根据经验设计丝杠组件,只要能驱动活塞上下移动即可,均属于本实用新型的保护范围。Specifically, the lead screw assembly includes a first motor 324, a first bevel gear 325, a second bevel gear 326, a rotating nut 327 and a first lead screw 328. The first motor 324 is connected to the first bevel gear 325 through a motor shaft, and the first A bevel gear 325 is in driving engagement with the second bevel gear 326 , the rotating nut 327 is fixed on the second bevel gear 326 and rotates coaxially with the second bevel gear 326 , and the first lead screw 328 penetrates the rotating nut 327 and the second bevel gear 326 The gear 326 is fixedly connected with the piston 321 in the cavity 320 , and the first lead screw 328 is rotatably connected with the rotating nut 327 . In this embodiment, the first lead screw 328 is located in the upper chamber 322, the top of the upper chamber 322 has an upper chamber cover, the first motor 324 is located on the upper chamber cover, and the motor shaft is parallel to the upper end surface of the upper chamber cover, The motor shaft is connected with a first bevel gear 325, the axis of the first bevel gear 325 is coincident with the axis of the motor shaft, the second bevel gear 326 is in driving mesh with the first bevel gear 325, and the axis of the second bevel gear 326 is aligned with the first bevel gear 325. The axis of the gear 325 is vertical, the upper end of the second bevel gear 326 is fixedly connected with a rotating nut 327 , one end of the first lead screw 328 is fixedly connected with the piston 321 , and the other end is rotatably connected with the rotating nut 327 through the second bevel gear 326 . Start the first motor 324, the first motor 324 drives the first bevel gear 325 to rotate, the first bevel gear 325 drives the second bevel gear 326 to rotate, the second bevel gear 326 drives the rotating nut 327 to rotate synchronously, and the rotating nut 327 drives the first thread The bar 328 performs vertical linear motion up and down, thereby realizing the up and down movement of the piston. Of course, those skilled in the art can design the screw assembly based on experience, as long as the piston can be driven to move up and down, it all belongs to the protection scope of the present invention.

具体的,第二升降平移组件31包括第二立柱,固定设置在第二立柱上的第三丝杠,以及与第三丝杠连接的第三电机,第三电机驱动第三丝杠转动,第三丝杠上套设有第三螺母,第三螺母在第三丝杠的带动下上下移动,本实施例的第三螺母为特殊设计,第三螺母上固定有定量吸液组件,同时本实施例的第二升降平移组件还可以水平移动。当然,本实用新型的第二升降平移组件可根据现有技术进行设计,能达到与本实用新型相同的效果即可,都属于本实用新型的保护范围。需要说明的是,第二升降平移组件31与第一升降平移组件21的构成相同,可设计成同样的结构,所以此处对第二升降平移组件31的组成部分不在图中做具体的指示。Specifically, the second lifting and translation assembly 31 includes a second column, a third lead screw fixed on the second column, and a third motor connected to the third lead screw. The third motor drives the third lead screw to rotate, and the third lead screw rotates. A third nut is sleeved on the three lead screws, and the third nut moves up and down under the driving of the third lead screw. The third nut in this embodiment is specially designed, and a quantitative liquid suction component is fixed on the third nut. The second lift-translation assembly of the example can also move horizontally. Of course, the second lifting and translation assembly of the present invention can be designed according to the prior art, and can achieve the same effect as that of the present invention, which all belong to the protection scope of the present invention. It should be noted that the structure of the second lifting and translation assembly 31 is the same as that of the first lifting and translation assembly 21, and can be designed into the same structure. Therefore, the components of the second lifting and translation assembly 31 are not specifically indicated in the figure.

具体的,取液管33通过隔热法兰与腔体320的下端固定连接。隔热法兰的设置可以避免取液管内合金液的热量向下腔室传递,导致热量散失。Specifically, the liquid taking pipe 33 is fixedly connected to the lower end of the cavity 320 through a heat insulating flange. The setting of the heat insulation flange can prevent the heat of the alloy liquid in the liquid pipe from being transferred to the lower chamber, resulting in heat dissipation.

具体的,取液管33为密封的碳化硅取液管。碳化硅取液管具有强度高、硬度高、耐磨性好、耐高温、耐腐蚀、抗热抗震性好、导热系数大以及抗氧化性好等优越性能,适宜盛装高温合金液。Specifically, the liquid taking tube 33 is a sealed silicon carbide liquid taking tube. Silicon carbide liquid pipe has the advantages of high strength, high hardness, good wear resistance, high temperature resistance, corrosion resistance, good thermal shock resistance, high thermal conductivity and good oxidation resistance, etc. It is suitable for containing high temperature alloy liquid.

进一步的,如图5-6所示,新型熔解炉还包括导流管4,导流管4由内到外依次为刚玉陶瓷内衬41、加热丝42、纤维保温粘棉43和不锈钢外壳44,导流管口径与取液管的外径相适配。其中加热丝42的作用是对导流管4进行预热,防止合金液在导流管4内流动过程中散热凝固堵塞管道,纤维保温粘棉为硅酸铝材料。本实施例的导流管4采用全密封并带有预热功能,在没有合金液通过时不产生空气对流,可以提高热效率,而且导流管4采用绝热材料,可以减少热量的散发。Further, as shown in Figures 5-6, the new melting furnace also includes a guide tube 4, which is sequentially composed of a corundum ceramic lining 41, a heating wire 42, a fiber thermal insulation sticky cotton 43 and a stainless steel shell 44 from the inside to the outside. , the diameter of the diversion tube is adapted to the outer diameter of the liquid taking tube. The function of the heating wire 42 is to preheat the guide tube 4 to prevent the alloy liquid from dissipating and solidifying during the flow in the guide tube 4 and blocking the pipeline. The fiber thermal insulation sticky cotton is made of aluminum silicate material. The guide tube 4 of this embodiment is fully sealed and has a preheating function, which does not generate air convection when no alloy liquid passes through, which can improve thermal efficiency, and the guide tube 4 uses a heat insulating material to reduce heat dissipation.

进一步的,还包括雾化发生装置5,雾化发生装置4上连接有氮气管道,氮气管道的末端形成若干个氮气喷口51,氮气喷口51位于熔解保温炉炉盖121的进出通道128处,氮气喷口51还位于导流管4和取液管33的接触处。通过在合金液与空气接触的地方通入氮气,使合金液与空气隔断,能杜绝合金氧化以提高合金品质并减少氧化渣的产生,减少了传统工艺中的精炼环节,环保效果明显提高。Further, the atomization generating device 5 is also included. The atomization generating device 4 is connected with a nitrogen gas pipeline. The end of the nitrogen gas pipeline forms a number of nitrogen gas nozzles 51. The spout 51 is also located at the contact of the guide tube 4 and the liquid taking tube 33 . By introducing nitrogen into the place where the alloy liquid is in contact with the air, the alloy liquid is separated from the air, which can prevent the alloy from oxidizing, improve the alloy quality and reduce the production of oxide slag, reduce the refining process in the traditional process, and significantly improve the environmental protection effect.

本实用新型的熔解炉进行了小型化和一体化设计,将常规生产中熔解保温炉容量由300kg以上降至30kg以下,相比传统的生产设备,高温合金液在设备中的存储量大大降低,一方面节约能源,另一方面提高了生产过程中的安全性能。The melting furnace of the utility model is designed with miniaturization and integration, and the capacity of the melting and holding furnace in conventional production is reduced from more than 300kg to less than 30kg. Compared with the traditional production equipment, the storage capacity of the superalloy liquid in the equipment is greatly reduced. On the one hand, it saves energy, and on the other hand, it improves the safety performance in the production process.

本实用新型的具体工作过程如下:通过第一升降平移组件21上的机械爪22将合金锭从备料箱23中提起放置于旋转式底座11上的第一个熔解保温炉中,进行熔解,熔解完成后转动旋转式底座11使第一个熔解保温炉移动到浇注位置,此时第二个熔解保温炉旋转到加料位置,进行加料过程。浇注装置3上的定量取液组件32在第二升降平移组件31的带动下向下移动,取液管33未浸入合金液时,活塞321位于下腔室323的最下端,打开可开合的小炉盖129,使取液管33穿过进出通道128浸入合金液中,然后启动第一电机324,旋转螺母327根据事先的设定量带动活塞321向上移动,下腔室323形成一定的负压,定量的合金液被吸入到取液管33中,取液完成后,在第二升降平移组件31的带动下定量取液组件32向上运动,取液管33脱离第一个熔解保温炉,可开合的小炉盖129关闭,同时第二升降平移组件31将定量吸液组件32移动到导流管4的上方,使导流管4的进液口与取液管33的内径接触,导流管4的出液口连通在浇注件上,然后启动第一电机324,使活塞321向下移动,负压解除,合金液顺着导流管4流入浇注件中,在该熔解炉整个工作过程中始终保证在合金热可能与空气接触的地方通入氮气,提高合金液品质,并减少氧化渣的产生。The specific working process of the present utility model is as follows: the alloy ingot is lifted from the material preparation box 23 and placed in the first melting and holding furnace on the rotary base 11 by the mechanical claw 22 on the first lifting and translation assembly 21, and is melted. After completion, the rotary base 11 is rotated to move the first melting and holding furnace to the pouring position. At this time, the second melting and holding furnace is rotated to the feeding position to perform the feeding process. The quantitative liquid taking assembly 32 on the pouring device 3 moves downwards under the driving of the second lifting and translation assembly 31. When the liquid taking pipe 33 is not immersed in the alloy liquid, the piston 321 is located at the lowermost end of the lower chamber 323, and opens the openable and closable liquid. The small furnace cover 129 makes the liquid taking pipe 33 pass through the inlet and outlet channels 128 to be immersed in the alloy liquid, then the first motor 324 is started, and the rotating nut 327 drives the piston 321 to move upward according to the preset amount, and the lower chamber 323 forms a certain negative pressure. pressure, the quantitative alloy liquid is sucked into the liquid taking pipe 33, after the liquid taking is completed, the quantitative liquid taking assembly 32 moves upward under the driving of the second lifting and translation assembly 31, and the liquid taking pipe 33 is separated from the first melting and holding furnace, The openable and closable furnace cover 129 is closed, and at the same time, the second lifting and translation assembly 31 moves the quantitative suction assembly 32 to the top of the guide pipe 4, so that the liquid inlet of the guide pipe 4 is in contact with the inner diameter of the liquid taking pipe 33, The liquid outlet of the guide tube 4 is connected to the casting piece, and then the first motor 324 is started to move the piston 321 downward, the negative pressure is released, and the alloy liquid flows into the casting piece along the guide tube 4. During the working process, always ensure that nitrogen is introduced into the place where the heat of the alloy may come into contact with the air, so as to improve the quality of the alloy liquid and reduce the generation of oxide slag.

以上借助具体实施例对本实用新型做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本实用新型的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本实用新型所保护的范围。The present utility model has been further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as a limitation on the essence and scope of the present utility model. Various modifications made to the above-mentioned embodiments all belong to the protection scope of the present invention.

Claims (10)

1. A novel melting furnace is characterized by comprising:
the melting device comprises a rotary base and at least one melting holding furnace fixed on the rotary base, and the melting holding furnace is used for melting an alloy ingot into an alloy liquid;
the feeding device is used for grabbing alloy ingots and putting the alloy ingots into the melting heat preservation furnace;
and the pouring device is used for sucking the alloy liquid in the melting and heat-preserving furnace and pouring.
2. The melting furnace as claimed in claim 1, wherein the melting and holding furnace is uniformly arranged on the rotary base in the circumferential direction, the melting and holding furnace comprises a furnace cover and a furnace shell, a hearth is arranged in the furnace shell, a crucible inner container is arranged in the hearth, a heating wire and a hearth thermocouple are arranged between the hearth and the crucible inner container, and a molten alloy thermocouple is arranged in the crucible inner container.
3. A novel melting furnace as claimed in claim 2, wherein the furnace cover is provided with an access passage, and the access passage is provided with a small automatically openable and closable furnace cover.
4. The novel melting furnace as claimed in claim 1, wherein the charging device comprises a first lifting and translating assembly and a mechanical claw connected with the first lifting and translating assembly, and the mechanical claw is used for grabbing alloy ingots and is movably placed in the melting and holding furnace.
5. The melting furnace as claimed in claim 3, wherein the pouring device comprises a second elevating and translating assembly and a quantitative liquid taking assembly fixedly connected with the second elevating and translating assembly, the quantitative liquid taking assembly comprises a cavity, a piston is arranged in the cavity, a screw assembly for moving the piston up and down is fixedly connected to the piston, a liquid taking pipe is arranged at the bottom end of the cavity, a liquid taking port is arranged at the lower end of the liquid taking pipe, and the liquid taking pipe is communicated with the cavity.
6. The novel melting furnace of claim 5, wherein the screw assembly comprises a first motor, a first bevel gear, a second bevel gear, a rotating nut and a first screw, the first motor is connected with the first bevel gear through a motor shaft, the first bevel gear is in transmission engagement with the second bevel gear, the rotating nut is fixedly arranged on the second bevel gear and rotates coaxially with the second bevel gear, one end of the first screw passes through the second bevel gear and is in rotating connection with the rotating nut, and the other end of the first screw is fixedly connected with the piston.
7. A novel melting furnace as claimed in claim 5, wherein the liquid take-off tube is fixedly connected to the lower end of the chamber via a heat insulating flange.
8. The melting furnace of claim 5, further comprising a flow guide tube, wherein the flow guide tube comprises a corundum ceramic lining, a heating wire, a fiber heat-insulating viscose cotton and a stainless steel outer shell in sequence from inside to outside, and the caliber of the flow guide tube is adapted to the outer diameter of the liquid taking tube.
9. The novel melting furnace as claimed in claim 8, further comprising an atomization generating device, wherein a nitrogen pipeline is connected to the atomization generating device, and a plurality of nitrogen nozzles are formed at the end of the nitrogen pipeline and located at an access passage of a furnace cover of the melting and holding furnace.
10. The melting furnace of claim 9, wherein the nitrogen port is further located at a contact point between the draft tube and the liquid take-off tube.
CN202020481420.7U 2020-04-05 2020-04-05 A new type of melting furnace Expired - Fee Related CN212158118U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116393686A (en) * 2023-06-06 2023-07-07 精航宇动力科技(沧州)有限公司 An easy-to-adjust automatic pouring machine and its application method
CN116511428A (en) * 2023-07-04 2023-08-01 济宁运河机械有限公司 Casting volume detection device for casting vacuum pouring

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116393686A (en) * 2023-06-06 2023-07-07 精航宇动力科技(沧州)有限公司 An easy-to-adjust automatic pouring machine and its application method
CN116393686B (en) * 2023-06-06 2023-08-04 精航宇动力科技(沧州)有限公司 Automatic casting machine convenient to adjust and use method thereof
CN116511428A (en) * 2023-07-04 2023-08-01 济宁运河机械有限公司 Casting volume detection device for casting vacuum pouring
CN116511428B (en) * 2023-07-04 2023-09-22 济宁运河机械有限公司 Casting volume detection device for casting vacuum pouring

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