CN116393686B - Automatic casting machine convenient to adjust and use method thereof - Google Patents
Automatic casting machine convenient to adjust and use method thereof Download PDFInfo
- Publication number
- CN116393686B CN116393686B CN202310658840.6A CN202310658840A CN116393686B CN 116393686 B CN116393686 B CN 116393686B CN 202310658840 A CN202310658840 A CN 202310658840A CN 116393686 B CN116393686 B CN 116393686B
- Authority
- CN
- China
- Prior art keywords
- pouring
- gear
- plate
- liquid
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000007788 liquid Substances 0.000 claims abstract 25
- 230000001681 protective effect Effects 0.000 claims abstract 10
- 238000004519 manufacturing process Methods 0.000 claims abstract 5
- 230000000694 effects Effects 0.000 claims abstract 2
- 238000000034 method Methods 0.000 claims abstract 2
- 230000000903 blocking effect Effects 0.000 claims 4
- 230000005540 biological transmission Effects 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
- B22D39/02—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by volume
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种便于调节的自动浇注机及其使用方法,属于浇注机技术领域。一种便于调节的自动浇注机,包括安装座,安装座的底部设置有可调节支腿,安装座的顶部设置有连接杆,连接杆的顶部连接有浇注箱,浇注箱内设置有排液组件,浇注箱的顶部设置有出液口和补液口,出液口外侧设置有封堵组件,封堵组件外部连接有浇注管,安装座上设置有用于驱动排液组件和封堵组件交替工作的驱动机构,浇注箱外侧活动设置有防护罩,防护罩套设在浇注管的底部外侧;本发明可提高设备的浇注速度,避免浇注液溅射造成浇注液浪费或对工作人员造成伤害,对模具可持续自动化定量浇注,提高了铸件的生产效率和生产效果,进而实现了高效低成本以及安全加工。
The invention discloses an easy-to-adjust automatic pouring machine and a using method thereof, belonging to the technical field of pouring machines. An automatic pouring machine that is easy to adjust, including a mounting seat, the bottom of which is provided with adjustable legs, the top of the mounting seat is provided with a connecting rod, the top of the connecting rod is connected with a pouring box, and a liquid drainage assembly is arranged in the pouring box , the top of the pouring box is provided with a liquid outlet and a liquid replenishment port, and a plugging assembly is provided outside the liquid outlet, and a pouring pipe is connected to the outside of the plugging assembly. The driving mechanism is equipped with a protective cover movable on the outside of the pouring box, and the protective cover is set outside the bottom of the pouring pipe; the invention can increase the pouring speed of the equipment, avoid the waste of the pouring liquid caused by the splashing of the pouring liquid or cause damage to the staff, and damage the mold. Continuous automatic quantitative pouring improves the production efficiency and production effect of castings, thereby realizing high efficiency, low cost and safe processing.
Description
技术领域technical field
本发明涉及浇注机技术领域,尤其涉及一种便于调节的自动浇注机及其使用方法。The invention relates to the technical field of pouring machines, in particular to an automatic pouring machine which is easy to adjust and a use method thereof.
背景技术Background technique
金属铸造是现代机械制造工业的基础工艺之一,是机械加工中的重要工序,一般是先根据机械加工需要制好模具,然后将金属熔炼成符合一定要求的液体并浇进预先制好的模具内,经冷却凝固、清整处理后得到有预定形状、尺寸和性能的铸件,铸件经过精加工得机械产品。Metal casting is one of the basic processes of the modern machinery manufacturing industry and an important process in mechanical processing. Generally, the mold is first made according to the needs of mechanical processing, and then the metal is smelted into a liquid that meets certain requirements and poured into the prefabricated mold. Inside, castings with predetermined shape, size and performance are obtained after cooling, solidification and cleaning treatment, and mechanical products are obtained after castings are finished.
我国绝大部分铸造厂靠手工操作浇包来完成铁液浇注,不仅劳动条件差,劳动强度高,而且安全性也差。现有的浇注装置在使用的过程中,大多采用人工将装满金属液的浇注设备倾斜倒液的浇注方式,使得浇注液进入模腔中的速度较慢,导致注塑液注满模腔需要等待较长的时间,从而使得的模具铸造效率较低,不利于对铸造零件的快速生产;同时人工浇注难以确定浇注液的用量,量少无法满足铸件的需要,导致铸件报废,量多虽然保证铸造的需要,但造成大量的人工和能源浪费。Most foundries in my country rely on manual operation of ladles to complete molten iron pouring, which not only has poor working conditions, high labor intensity, but also poor safety. In the process of using the existing pouring devices, most of them use the pouring method of manually tilting the pouring equipment filled with molten metal, so that the pouring liquid enters the mold cavity at a slow speed, resulting in the need to wait for the injection molding liquid to fill the mold cavity It takes a long time, so that the mold casting efficiency is low, which is not conducive to the rapid production of casting parts; at the same time, it is difficult to determine the amount of pouring liquid for manual pouring, and the small amount cannot meet the needs of the casting, resulting in the scrapping of the casting. Needs, but cause a lot of labor and energy waste.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的问题,而提出的一种便于调节的自动浇注机及其使用方法。The purpose of the present invention is to solve the problems in the prior art, and propose an automatic pouring machine that is easy to adjust and its use method.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种便于调节的自动浇注机,包括安装座,所述安装座的底部设置有可调节支腿,所述安装座的顶部设置有连接杆,所述连接杆的顶部连接有浇注箱,所述浇注箱内设置有排液组件,所述浇注箱的顶部设置有出液口和补液口,所述出液口外侧设置有封堵组件,所述封堵组件外部连接有浇注管,所述安装座上设置有用于驱动排液组件和封堵组件交替工作的驱动机构,所述浇注箱外侧活动设置有防护罩,所述防护罩套设在浇注管的底部外侧。An automatic pouring machine that is easy to adjust, comprising a mounting base, the bottom of the mounting base is provided with adjustable legs, the top of the mounting base is provided with a connecting rod, and the top of the connecting rod is connected with a pouring box, the A liquid discharge assembly is arranged inside the pouring box, a liquid outlet and a liquid replenishment port are arranged on the top of the pouring box, a plugging assembly is arranged outside the liquid outlet, and a pouring pipe is connected to the outside of the plugging assembly, and the installation The seat is provided with a driving mechanism for driving the draining assembly and the blocking assembly to work alternately, and a protective cover is movably provided on the outside of the pouring box, and the protective cover is sleeved on the outside of the bottom of the pouring pipe.
优选的,所述驱动机构包括固设在安装座上的驱动电机,所述驱动电机的输出端连接有驱动轴,所述驱动轴上设置有第一不完全齿轮和第二不完全齿轮。Preferably, the drive mechanism includes a drive motor fixed on the mounting base, the output end of the drive motor is connected to a drive shaft, and the drive shaft is provided with a first incomplete gear and a second incomplete gear.
优选的,所述第一不完全齿轮包括齿轮盘以及滑动连接在齿轮盘上的若干齿牙,所述齿轮盘上开设有与齿牙相配合的活动槽,所述活动槽内滑动连接有与齿牙相连的活动块,所述活动块与活动槽内壁之间设置有第一弹性元件,所述驱动轴上转动连接有转动板,所述转动板通过连杆连接有与齿牙活动相抵的推板,所述驱动轴上螺纹连接有套筒,所述套筒与转动板活动相抵。Preferably, the first incomplete gear includes a gear plate and a number of teeth slidably connected to the gear plate, the gear plate is provided with movable grooves matching with the teeth, and the movable groove is slidably connected with A movable block connected with teeth, a first elastic element is arranged between the movable block and the inner wall of the movable groove, and a rotating plate is connected to the drive shaft in rotation, and the rotating plate is connected with a movable counteracting tooth through a connecting rod. The push plate is threaded with a sleeve on the drive shaft, and the sleeve is movable against the rotating plate.
优选的,所述排液组件包括固设在安装座上的支撑板,所述支撑板上转动连接有与第一不完全齿轮啮合连接的第一齿轮,所述第一齿轮上滑动连接有螺杆,所述螺杆与浇注箱螺纹设置,所述螺杆的顶部连接有活动板,所述活动板的顶部连接有第一弹性伸缩杆,所述第一弹性伸缩杆的顶部连接有滑动连接在浇注箱内的排液板。Preferably, the liquid discharge assembly includes a support plate fixed on the mounting base, the support plate is rotatably connected to a first gear meshed with the first incomplete gear, and a screw rod is slidably connected to the first gear , the screw is threaded with the pouring box, the top of the screw is connected with a movable plate, the top of the movable plate is connected with a first elastic telescopic rod, and the top of the first elastic telescopic rod is connected with a sliding connection in the pouring box Inner drain plate.
优选的,所述第一齿轮上固设有导向条,所述螺杆上开设有与导向条相配合的导向槽。Preferably, a guide bar is fixed on the first gear, and a guide groove matching with the guide bar is opened on the screw rod.
优选的,所述封堵组件包括固设在浇注箱顶部的密封外壳,所述密封外壳与浇注管相互连通,所述密封外壳与浇注箱之间滑动连接有用于封堵出液口的封堵块,所述封堵块通过连杆连接有齿条板,所述封堵组件还包括固设在浇注箱上的固定块,所述固定块内转动连接有转动杆,所述固定块内设置有用于转动杆复位转动的扭簧,所述转动杆的上下两侧分别设置有与齿条板啮合连接的第三齿轮以及与第二不完全齿轮啮合连接的第二齿轮。Preferably, the sealing assembly includes a sealing shell fixed on the top of the pouring box, the sealing shell communicates with the pouring pipe, and a plug for sealing the liquid outlet is slidably connected between the sealing shell and the pouring box block, the block block is connected with a rack plate through a connecting rod, and the block assembly also includes a fixed block fixed on the pouring box, the fixed block is connected with a rotating rod for rotation, and the fixed block is set There is a torsion spring for resetting and rotating the rotating rod. The upper and lower sides of the rotating rod are respectively provided with a third gear meshed with the rack plate and a second gear meshed with the second incomplete gear.
优选的,所述浇注箱的顶部固定连接有固定板,所述固定板上设置有第二弹性伸缩杆,所述第二弹性伸缩杆远离固定板的一端连接有受力板,所述受力板上设置有顶杆,所述顶杆与浇注管活动相抵,所述受力板上设置有第二凸块,所述齿条板上设置有与第二凸块活动相抵的第一凸块。Preferably, the top of the pouring box is fixedly connected with a fixed plate, and the fixed plate is provided with a second elastic expansion rod, and the end of the second elastic expansion rod away from the fixed plate is connected with a force plate, and the force A push rod is arranged on the plate, and the push rod and the pouring pipe are movable against each other, a second bump is arranged on the force bearing plate, and a first bump is arranged on the rack plate to move against the second bump .
优选的,所述防护罩外侧连接有L形板,所述L形板上设置有滑块,所述浇注箱上开设有与滑块相配合的滑槽,所述滑槽内壁与滑块之间设置有第二弹性元件。Preferably, an L-shaped plate is connected to the outer side of the protective cover, a slider is provided on the L-shaped plate, a chute matching with the slider is opened on the pouring box, and the inner wall of the chute and the slider A second elastic element is arranged between them.
优选的,所述浇注箱的底部设置有连接块,所述连接块内转动连接有转动轴,所述转动轴上设置有凸轮,所述凸轮与L形板活动相抵,所述转动轴远离凸轮的一端设置有副锥齿轮,所述第一齿轮上设置有与副锥齿轮啮合连接的主锥齿轮。Preferably, a connecting block is provided at the bottom of the pouring box, and a rotating shaft is rotatably connected in the connecting block, and a cam is arranged on the rotating shaft, and the cam is movable against the L-shaped plate, and the rotating shaft is far away from the cam An auxiliary bevel gear is arranged at one end of the first gear, and a main bevel gear meshingly connected with the auxiliary bevel gear is arranged on the first gear.
本发明还公开了一种便于调节的自动浇注机的使用方法,包括以下步骤:The invention also discloses a method for using an automatic pouring machine that is easy to adjust, including the following steps:
S1:浇注箱内灌满浇注液,依据浇注管底端开口与浇注模具的距离,对可调节支腿进行调整,缩短浇注管底部与模具的距离,且使浇注管外侧的防护罩与模具贴合,然后根据待浇注模具的浇注量,调整第一不完全齿轮与螺杆外侧第一齿轮的啮合齿数,进而对螺杆的移动距离进行预设,实现对浇注箱内浇注液的定量输出;S1: Fill the pouring box with pouring liquid, adjust the adjustable legs according to the distance between the bottom opening of the pouring pipe and the pouring mold, shorten the distance between the bottom of the pouring pipe and the mold, and make the protective cover on the outside of the pouring pipe stick to the mold Then, according to the pouring amount of the mold to be poured, the number of meshing teeth between the first incomplete gear and the first gear outside the screw is adjusted, and then the moving distance of the screw is preset to realize the quantitative output of the pouring liquid in the pouring box;
S2:随后控制驱动电机运行,驱动电机的输出端通过驱动轴带动第一不完全齿轮和第二不完全齿轮转动,第一不完全齿轮率先与螺杆上的第一齿轮啮合,第一齿轮带动螺杆旋转,由于螺杆与浇注箱螺纹设置,使得螺杆在转动中上移,螺杆带动活动板上移,此时由于浇注箱的出液口被封堵块封堵,活动板对第一弹性伸缩杆挤压,排液板固定在原处,然后第一不完全齿轮不再与第一齿轮啮合,驱动轴带动第二不完全齿轮与转动杆上的第二齿轮啮合,使第二齿轮带动转动杆及第三齿轮旋转,第三齿轮转动时与齿条板啮合传动,使齿条板带动封堵块在密封外壳内滑动,封堵块不再对出液口封堵,此时第一弹性伸缩杆可推动排液板在浇注箱内上移,使排液板将浇注箱内的浇注液通过出液口排出,且浇注液顺着密封外壳以及浇注管对待浇注的模具浇注,防护罩可对浇注液浇注模具时飞溅的液体进行拦截;S2: Then control the operation of the drive motor. The output end of the drive motor drives the first incomplete gear and the second incomplete gear to rotate through the drive shaft. The first incomplete gear meshes with the first gear on the screw first, and the first gear drives the screw. Rotate, due to the threaded setting of the screw rod and the pouring box, the screw rod moves up during the rotation, and the screw rod drives the movable plate to move. Press, the liquid discharge plate is fixed in place, and then the first incomplete gear is no longer meshed with the first gear, and the drive shaft drives the second incomplete gear to mesh with the second gear on the rotating rod, so that the second gear drives the rotating rod and the second gear The three gears rotate, and when the third gear rotates, it engages with the rack plate for transmission, so that the rack plate drives the blocking block to slide in the sealed casing, and the blocking block no longer blocks the liquid outlet. At this time, the first elastic telescopic rod can Push the drain plate to move up in the pouring box, so that the drain plate will discharge the pouring liquid in the pouring box through the liquid outlet, and the pouring liquid will be poured along the sealed shell and pouring pipe to the mold to be poured, and the protective cover can protect the pouring liquid Intercept the splashed liquid when pouring the mold;
S3:随后第二不完全齿轮不再与第二齿轮啮合,转动杆在固定块内扭簧的作用下复位转动,第三齿轮与齿条板反向啮合传动,齿条板回移并带动封堵块对残留在密封外壳内的浇注液推挤,使残留的液体完全进入浇注管;S3: Then the second incomplete gear no longer meshes with the second gear, the rotating rod resets and rotates under the action of the torsion spring in the fixed block, the third gear and the rack plate are reversely engaged for transmission, and the rack plate moves back and drives the seal The block pushes the pouring liquid remaining in the sealed shell, so that the remaining liquid completely enters the pouring tube;
S4:在齿条板移动过程中,齿条板上的第一凸块与受力板上的第二凸块相抵,使受力板受力移动并挤压第二弹性伸缩杆,当第一凸块不与第二凸块抵压时,受力板在第二弹性伸缩杆的弹力推动下复位,且受力板在往复移动的过程中带动顶杆对浇注管往复推动,使浇注管来回晃动,进而使浇注管内残留的浇注液快速下落并滴落在模具中,保证对模具的快速定量浇注;S4: During the movement of the rack plate, the first bump on the rack plate is opposed to the second bump on the force plate, so that the force plate moves under force and squeezes the second elastic telescopic rod. When the first When the bump does not press against the second bump, the force plate is pushed back under the elastic force of the second elastic telescopic rod, and the force plate drives the ejector rod to reciprocate the pouring pipe during the reciprocating movement, so that the pouring pipe moves back and forth Shake, and then make the pouring liquid remaining in the pouring pipe quickly fall and drip into the mold, ensuring rapid and quantitative pouring of the mold;
S5:第二不完全齿轮不再与第二齿轮啮合后,浇注管对模具浇注完成,此时封堵块对出液口重新封堵,第一不完全齿轮开始与第一齿轮啮合,浇注箱内的排液组件工作,为后续生产线上的其他模具准备浇注液,第一齿轮转动时带动主锥齿轮旋转,主锥齿轮与转动轴上的副锥齿轮啮合传动,使副锥齿轮带动转动轴及凸轮旋转,凸轮对L形板推挤,使L形板受力上移,进而使防护罩不再对已浇注完成的模具接触,此时生产线上的输料设备可通过输送带将其他待浇注的模具移动至防护罩下侧,当凸轮不再与L形板相抵后,L形板在第二弹性元件的弹力推动下带动防护罩下移与待浇注的模具紧密贴合,重复上述S2-S4操作步骤,使得可对生产线上的模具持续定量浇注。S5: After the second incomplete gear is no longer meshed with the second gear, the pouring pipe is poured into the mold. At this time, the plugging block re-blocks the liquid outlet, the first incomplete gear starts to mesh with the first gear, and the pouring box The liquid draining component inside is working to prepare pouring liquid for other molds on the subsequent production line. When the first gear rotates, it drives the main bevel gear to rotate, and the main bevel gear meshes with the auxiliary bevel gear on the rotating shaft for transmission, so that the auxiliary bevel gear drives the rotating shaft And the cam rotates, and the cam pushes the L-shaped plate, so that the L-shaped plate is forced to move upwards, so that the protective cover no longer touches the mold that has been poured. At this time, the conveying equipment on the production line can pass other waiting The poured mold moves to the lower side of the protective cover. When the cam no longer touches the L-shaped plate, the L-shaped plate drives the protective cover to move down under the elastic force of the second elastic element to closely fit the mold to be poured. Repeat the above S2 -S4 operation steps, so that the molds on the production line can be poured continuously and quantitatively.
与现有技术相比,本发明提供了一种便于调节的自动浇注机及其使用方法,具备以下有益效果:Compared with the prior art, the present invention provides an easy-to-adjust automatic pouring machine and its use method, which has the following beneficial effects:
1、该便于调节的自动浇注机及其使用方法,通过驱动机构驱使排液组件和封堵组件工作,可提高设备对模具的浇注速度,避免浇注液溅射造成浇注液浪费或对工作人员造成伤害,对模具快速可持续自动化定量浇注,提高了铸件的生产效率和生产效果,进而实现了高效低成本以及安全加工。1. The easy-to-adjust automatic pouring machine and its use method, through the drive mechanism to drive the drain assembly and the plugging assembly to work, can increase the pouring speed of the equipment to the mold, and avoid the waste of the pouring liquid caused by the splashing of the pouring liquid or the harm to the staff. The rapid and sustainable automatic quantitative pouring of the mold improves the production efficiency and production effect of the casting, thereby realizing high efficiency, low cost and safe processing.
2、该便于调节的自动浇注机及其使用方法,通过控制驱动电机运行,驱动电机的输出端通过驱动轴带动第一不完全齿轮和第二不完全齿轮转动,第一不完全齿轮与螺杆上的第一齿轮啮合,第一齿轮带动螺杆旋转,由于螺杆与浇注箱螺纹设置,使得螺杆在转动中上移,螺杆带动活动板上移,此时由于浇注箱的出液口被封堵块封堵,活动板对第一弹性伸缩杆挤压,排液板固定在原处,当封堵块不再对出液口封堵后,第一弹性伸缩杆可推动排液板在浇注箱内上移,使排液板将浇注箱内的浇注液通过出液口排出,浇注液快速注入至模腔的内部,实现对浇注液的快速注入,替代传统人工倾倒浇注液的方式,达到提高铸件铸造效率和安全生产的目的。2. The easy-to-adjust automatic pouring machine and its use method control the operation of the drive motor, and the output end of the drive motor drives the first incomplete gear and the second incomplete gear to rotate through the drive shaft. The first incomplete gear is connected to the screw rod. The first gear meshes with the first gear, and the first gear drives the screw to rotate. Due to the threaded arrangement of the screw and the pouring box, the screw moves up during rotation, and the screw drives the movable plate to move. At this time, the liquid outlet of the pouring box is blocked by the blocking block Blocking, the movable plate squeezes the first elastic telescopic rod, and the drain plate is fixed in place. When the plugging block no longer blocks the liquid outlet, the first elastic telescopic rod can push the drain plate to move up in the pouring box , so that the liquid discharge plate discharges the pouring liquid in the pouring box through the liquid outlet, and the pouring liquid is quickly injected into the inside of the mold cavity to realize the rapid injection of the pouring liquid, replacing the traditional way of manually pouring the pouring liquid, so as to improve the casting efficiency of castings and the purpose of safe production.
3、该便于调节的自动浇注机及其使用方法,通过调整第一不完全齿轮与螺杆外侧第一齿轮的啮合齿数,进而对螺杆的移动距离进行预设,实现对浇注箱内浇注液的定量输出,使其符合浇注模具的浇注量。3. The easy-to-adjust automatic pouring machine and its use method, by adjusting the number of meshing teeth between the first incomplete gear and the first gear outside the screw, and then preset the moving distance of the screw, realize the quantification of the pouring liquid in the pouring box Output so that it corresponds to the pour size of the pouring mold.
4、该便于调节的自动浇注机及其使用方法,通过齿条板移动过程中使第一凸块与受力板上的第二凸块相抵,使受力板受力移动并挤压第二弹性伸缩杆,当第一凸块不与第二凸块抵压时,受力板在第二弹性伸缩杆的弹力推动下复位,且受力板在往复移动的过程中带动顶杆对浇注管往复推动,使浇注管来回晃动,进而使浇注管内残留的浇注液快速下落并滴落在模具中,保证对模具的快速定量浇注,提高铸件的铸造效率。4. The easy-to-adjust automatic pouring machine and its use method make the first bump against the second bump on the force plate during the movement of the rack plate, so that the force plate moves under force and squeezes the second Elastic telescopic rod, when the first bump is not pressed against the second bump, the force plate is pushed back under the elastic force of the second elastic telescopic rod, and the force plate drives the ejector rod against the pouring tube during the reciprocating movement. The reciprocating push makes the pouring pipe shake back and forth, and then the pouring liquid remaining in the pouring pipe quickly falls and drips into the mold, ensuring rapid and quantitative pouring of the mold and improving the casting efficiency of the casting.
5、该便于调节的自动浇注机及其使用方法,通过排液组件工作为浇注箱向模具排出浇注液做准备时,第一齿轮转动带动主锥齿轮旋转,主锥齿轮与转动轴上的副锥齿轮啮合传动,使副锥齿轮带动转动轴及凸轮旋转,凸轮对L形板推挤,使L形板受力上移,进而使防护罩不再对已浇筑完成的模具接触,此时生产线上的输料设备可通过输送带将其他待浇注的模具移动至防护罩下侧,当凸轮不再与L形板相抵后,L形板在第二弹性元件的弹力推动下带动防护罩下移与待浇注的模具紧密贴合,对模具固定的同时避免后续浇注工作时溶液飞溅,从而可对生产线上的模具持续定量安全浇注。5. The easy-to-adjust automatic pouring machine and its use method, when the pouring box is prepared to discharge the pouring liquid to the mold through the liquid discharge assembly, the first gear rotates to drive the main bevel gear to rotate, and the main bevel gear and the auxiliary bevel gear on the rotating shaft The bevel gear meshes and drives, so that the auxiliary bevel gear drives the rotating shaft and the cam to rotate, and the cam pushes the L-shaped plate, so that the L-shaped plate is forced to move upwards, so that the protective cover no longer touches the mold that has been poured. At this time, the production line The conveying equipment on the top can move other molds to be poured to the lower side of the protective cover through the conveyor belt. When the cam no longer touches the L-shaped plate, the L-shaped plate drives the protective cover to move down under the elastic force of the second elastic element. It fits closely with the mold to be poured, and fixes the mold while avoiding solution splashing during subsequent pouring work, so that the molds on the production line can be poured continuously and quantitatively.
附图说明Description of drawings
图1为本发明的结构示意图一;Fig. 1 is a structural schematic diagram 1 of the present invention;
图2为本发明的图1中A部局部放大结构示意图;Fig. 2 is a partial enlarged structural schematic diagram of part A in Fig. 1 of the present invention;
图3为本发明的结构示意图二;Fig. 3 is a structural schematic diagram II of the present invention;
图4为本发明的图3中B部局部放大结构示意图;Fig. 4 is a schematic diagram of a partially enlarged structure of part B in Fig. 3 of the present invention;
图5为本发明的剖面结构示意图;Fig. 5 is the sectional structure schematic diagram of the present invention;
图6为本发明的图5中C部局部放大结构示意图;Fig. 6 is a schematic diagram of a partially enlarged structure of part C in Fig. 5 of the present invention;
图7为本发明的图5中D部局部放大结构示意图;Fig. 7 is a schematic diagram of a partially enlarged structure of part D in Fig. 5 of the present invention;
图8为本发明的图5中E部局部放大结构示意图;Fig. 8 is a schematic diagram of a partially enlarged structure of part E in Fig. 5 of the present invention;
图9为本发明的第一不完全齿轮的结构示意图;Fig. 9 is a structural schematic diagram of the first incomplete gear of the present invention;
图10为本发明的齿牙的外部结构示意图;Fig. 10 is a schematic diagram of the external structure of the teeth of the present invention;
图11为本发明的螺杆的结构示意图。Fig. 11 is a schematic structural view of the screw of the present invention.
图中:1、安装座;101、可调节支腿;102、连接杆;103、支撑板;2、浇注箱;201、出液口;202、补液口;203、滑槽;3、浇注管;4、防护罩;5、驱动电机;501、驱动轴;502、第一不完全齿轮;5021、齿轮盘;5022、齿牙;5023、活动槽;5024、活动块;5025、第一弹性元件;503、第二不完全齿轮;6、螺杆;601、第一齿轮;6011、导向条;6012、主锥齿轮;602、活动板;603、第一弹性伸缩杆;604、排液板;605、导向槽;7、密封外壳;701、封堵块;702、齿条板;7021、第一凸块;8、固定块;801、转动杆;802、第二齿轮;803、第三齿轮;9、转动板;901、推板;10、套筒;11、固定板;111、第二弹性伸缩杆;112、受力板;1121、第二凸块;113、顶杆;12、L形板;121、滑块;122、第二弹性元件;13、连接块;131、转动轴;1311、凸轮;132、副锥齿轮。In the figure: 1. Mounting seat; 101. Adjustable outrigger; 102. Connecting rod; 103. Support plate; 2. Pouring box; 201. Liquid outlet; 202. Liquid replenishment port; 203. Chute; 4, protective cover; 5, drive motor; 501, drive shaft; 502, the first incomplete gear; 5021, gear plate; 5022, teeth; 5023, movable slot; 5024, movable block; ; 503, the second incomplete gear; 6, screw rod; 601, the first gear; 6011, guide bar; 6012, the main bevel gear; 602, movable plate; 603, the first elastic expansion rod; , guide groove; 7, sealing shell; 701, blocking block; 702, rack plate; 7021, first bump; 8, fixed block; 801, rotating rod; 802, second gear; 803, third gear; 9, rotating plate; 901, push plate; 10, sleeve; 11, fixed plate; 111, second elastic expansion rod; 112, force plate; 1121, second bump; 113, push rod; 12, L-shaped plate; 121, slider; 122, second elastic element; 13, connecting block; 131, rotating shaft; 1311, cam; 132, secondary bevel gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
实施例1Example 1
参照图1、图3、图5和图7,一种便于调节的自动浇注机,包括安装座1,安装座1的底部设置有可调节支腿101,安装座1的顶部设置有连接杆102,连接杆102的顶部连接有浇注箱2,浇注箱2内设置有排液组件,浇注箱2的顶部设置有出液口201和补液口202,出液口201外侧设置有封堵组件,封堵组件外部连接有浇注管3,安装座1上设置有用于驱动排液组件和封堵组件交替工作的驱动机构,浇注箱2外侧活动设置有防护罩4,防护罩4套设在浇注管3的底部外侧。Referring to Fig. 1, Fig. 3, Fig. 5 and Fig. 7, a conveniently adjustable automatic pouring machine includes a mounting base 1, an adjustable leg 101 is provided at the bottom of the mounting base 1, and a connecting rod 102 is provided at the top of the mounting base 1 , the top of the connecting rod 102 is connected with the pouring box 2, the pouring box 2 is provided with a liquid drainage assembly, the top of the pouring box 2 is provided with a liquid outlet 201 and a liquid replenishment port 202, and the outer side of the liquid outlet 201 is provided with a plugging assembly. The pouring tube 3 is connected to the outside of the plugging component, and the mounting seat 1 is provided with a driving mechanism for driving the draining component and the plugging component to work alternately. outside of the bottom.
具体的,浇注箱2内灌满浇注液,依据浇注管3底端开口与浇注模具的距离,对可调节支腿101进行调整,缩短浇注管3底部与模具的距离,且使浇注管3外侧的防护罩4与模具贴合,避免浇注液溅射造成浇注液浪费或对工作人员造成伤害,然后通过驱动机构驱使排液组件和封堵组件交替工作,可提高设备对模具的浇注速度,对模具快速可持续自动化定量浇注,提高了铸件的生产效率和生产效果,进而实现了高效低成本以及安全加工。Specifically, the pouring box 2 is filled with pouring liquid, and the adjustable legs 101 are adjusted according to the distance between the opening at the bottom of the pouring pipe 3 and the casting mold, so as to shorten the distance between the bottom of the pouring pipe 3 and the mold, and make the outside of the pouring pipe 3 The protective cover 4 fits the mould, avoiding the waste of the pouring liquid caused by the splashing of the pouring liquid or causing injury to the staff, and then the driving mechanism drives the draining component and the plugging component to work alternately, which can increase the pouring speed of the equipment to the mold. The rapid and sustainable automatic quantitative pouring of the mold improves the production efficiency and production effect of the casting, thereby realizing high efficiency, low cost and safe processing.
实施例2Example 2
参照图1、图2、图5和图6,一种便于调节的自动浇注机,在实施例1的基础上,更进一步的是,驱动机构包括固设在安装座1上的驱动电机5,驱动电机5的输出端连接有驱动轴501,驱动轴501上设置有第一不完全齿轮502和第二不完全齿轮503。Referring to Figure 1, Figure 2, Figure 5 and Figure 6, an automatic pouring machine that is easy to adjust, on the basis of Embodiment 1, furthermore, the driving mechanism includes a driving motor 5 fixed on the mounting base 1, The output end of the drive motor 5 is connected to a drive shaft 501 , and the drive shaft 501 is provided with a first incomplete gear 502 and a second incomplete gear 503 .
具体的,驱动机构工作时,控制驱动电机5运行,使驱动电机5通过驱动轴501带动第一不完全齿轮502和第二不完全齿轮503转动,且第一不完全齿轮502和第二不完全齿轮503上下位置处的齿牙5022不重叠,避免封堵组件和排液组件同时工作。Specifically, when the driving mechanism works, the driving motor 5 is controlled to run, so that the driving motor 5 drives the first incomplete gear 502 and the second incomplete gear 503 to rotate through the drive shaft 501, and the first incomplete gear 502 and the second incomplete gear The teeth 5022 at the upper and lower positions of the gear 503 do not overlap, so as to prevent the blocking component and the draining component from working at the same time.
实施例3Example 3
参照图5、图6和图11,一种便于调节的自动浇注机,在实施例2的基础上,更进一步的是,排液组件包括固设在安装座1上的支撑板103,支撑板103上转动连接有与第一不完全齿轮502啮合连接的第一齿轮601,第一齿轮601上滑动连接有螺杆6,螺杆6与浇注箱2螺纹设置,螺杆6的顶部连接有活动板602,活动板602的顶部连接有第一弹性伸缩杆603,第一弹性伸缩杆603的顶部连接有滑动连接在浇注箱2内的排液板604。Referring to Figure 5, Figure 6 and Figure 11, an automatic pouring machine that is easy to adjust, on the basis of Embodiment 2, furthermore, the drain assembly includes a support plate 103 fixed on the mounting base 1, the support plate 103 is rotatably connected with the first gear 601 meshed with the first incomplete gear 502, the first gear 601 is slidably connected with a screw 6, the screw 6 is threaded with the pouring box 2, and the top of the screw 6 is connected with a movable plate 602, The top of the movable plate 602 is connected with a first elastic telescopic rod 603 , and the top of the first elastic telescopic rod 603 is connected with a drain plate 604 slidably connected in the pouring box 2 .
进一步的,第一齿轮601上固设有导向条6011,螺杆6上开设有与导向条6011相配合的导向槽605。Further, the first gear 601 is fixed with a guide bar 6011 , and the screw rod 6 is provided with a guide groove 605 matching with the guide bar 6011 .
具体的,驱动电机5的输出端通过驱动轴501带动第一不完全齿轮502转动,第一不完全齿轮502与螺杆6上的第一齿轮601啮合,第一齿轮601通过导向条6011带动螺杆6旋转,由于螺杆6与浇注箱2螺纹设置,使得螺杆6在转动中上移,螺杆6带动活动板602上移,此时由于浇注箱2的出液口201被封堵组件封堵,活动板602对第一弹性伸缩杆603挤压,排液板604固定在原处,当封堵组件不再对出液口201封堵后,第一弹性伸缩杆603可推动排液板604在浇注箱2内上移,使排液板604将浇注箱2内的浇注液通过出液口201排出,浇注液快速注入至模腔的内部,实现对浇注液的快速注入,替代传统人工倾倒浇注液的方式,达到提高铸件铸造效率和安全生产的目的。Specifically, the output end of the drive motor 5 drives the first incomplete gear 502 to rotate through the drive shaft 501, the first incomplete gear 502 meshes with the first gear 601 on the screw 6, and the first gear 601 drives the screw 6 through the guide bar 6011. Rotate, because the screw rod 6 and pouring box 2 are threaded, the screw rod 6 moves up during rotation, and the screw rod 6 drives the movable plate 602 to move up. 602 squeezes the first elastic telescopic rod 603, and the drain plate 604 is fixed in place. When the plugging assembly no longer blocks the liquid outlet 201, the first elastic telescopic rod 603 can push the drain plate 604 in the pouring box 2 Move up, so that the liquid discharge plate 604 discharges the pouring liquid in the pouring box 2 through the liquid outlet 201, and the pouring liquid is quickly injected into the mold cavity to realize the rapid injection of the pouring liquid, replacing the traditional way of manually pouring the pouring liquid , To achieve the purpose of improving casting efficiency and safe production of castings.
实施例4Example 4
参照图5、图6、图9和图10,一种便于调节的自动浇注机,在实施例3的基础上,更进一步的是,第一不完全齿轮502包括齿轮盘5021以及滑动连接在齿轮盘5021上的若干齿牙5022,齿轮盘5021上开设有与齿牙5022相配合的活动槽5023,活动槽5023内滑动连接有与齿牙5022相连的活动块5024,活动块5024与活动槽5023内壁之间设置有第一弹性元件5025,驱动轴501上转动连接有转动板9,转动板9通过连杆连接有与齿牙5022活动相抵的推板901,驱动轴501上螺纹连接有套筒10,套筒10与转动板9活动相抵。Referring to Figure 5, Figure 6, Figure 9 and Figure 10, an automatic pouring machine that is easy to adjust, on the basis of Embodiment 3, furthermore, the first incomplete gear 502 includes a gear plate 5021 and a gear plate 5021 that is slidingly connected to the gear Some teeth 5022 on the disc 5021, the gear disc 5021 is provided with the movable groove 5023 that matches with the teeth 5022, the movable block 5024 that links to each other with the tooth 5022 is slidably connected in the movable groove 5023, the movable block 5024 and the movable groove 5023 A first elastic element 5025 is arranged between the inner walls, and a rotating plate 9 is connected to the driving shaft 501 in rotation. The rotating plate 9 is connected to a push plate 901 that is movable against the teeth 5022 through a connecting rod, and a sleeve is threaded on the driving shaft 501. 10. The sleeve 10 is movable against the rotating plate 9 .
具体的,根据待浇注模具的浇注量,调整第一不完全齿轮502与螺杆6外侧第一齿轮601的啮合齿数,进而对螺杆6的移动距离进行预设,实现对浇注箱2内浇注液的定量输出,调整第一不完全齿轮502与第一齿轮601的啮合齿数时,首先旋转转动板9,使转动板9通过连杆带动推板901转动,推板901与多余的齿牙5022相对,随后通过转动套筒10,套筒10与驱动轴501螺纹连接,使得套筒10在驱动轴501外侧上移,套筒10带动转动板9上移,使推板901对多余的齿牙5022推动,齿牙5022在活动槽5023内上移,直至套筒10无法继续上移,此时转动板9的两侧分别与套筒10和第一不完全齿轮502抵接,转动板9无法继续转动,且此时多余的齿牙5022不再与第一齿轮601处于同一平面,使得第一不完全齿轮502在转动时多余的齿牙5022不会与第一齿轮601啮合,进而对螺杆6的移动距离进行有效调整,对浇注箱2的浇注量预设,为后续同一批次的多个模具浇注做准备。Specifically, according to the pouring amount of the mold to be poured, the number of meshing teeth between the first incomplete gear 502 and the first gear 601 outside the screw 6 is adjusted, and then the moving distance of the screw 6 is preset, so as to realize the filling of the pouring liquid in the pouring box 2. Quantitative output, when adjusting the number of meshing teeth between the first incomplete gear 502 and the first gear 601, first rotate the rotating plate 9, so that the rotating plate 9 drives the push plate 901 to rotate through the connecting rod, and the push plate 901 is opposite to the redundant teeth 5022. Then by rotating the sleeve 10, the sleeve 10 is threadedly connected with the drive shaft 501, so that the sleeve 10 moves up on the outside of the drive shaft 501, and the sleeve 10 drives the rotating plate 9 to move up, so that the push plate 901 pushes the redundant teeth 5022 , the teeth 5022 move up in the movable groove 5023 until the sleeve 10 cannot continue to move up. At this time, the two sides of the rotating plate 9 are in contact with the sleeve 10 and the first incomplete gear 502 respectively, and the rotating plate 9 cannot continue to rotate. , and at this time the redundant teeth 5022 are no longer in the same plane as the first gear 601, so that the redundant teeth 5022 will not mesh with the first gear 601 when the first incomplete gear 502 rotates, and the movement of the screw rod 6 The distance is effectively adjusted, and the pouring volume of the pouring box 2 is preset to prepare for subsequent pouring of multiple molds of the same batch.
实施例5Example 5
参照图1、图2、图3、图4、图5和图7,一种便于调节的自动浇注机,在实施例4的基础上,更进一步的是,封堵组件包括固设在浇注箱2顶部的密封外壳7,密封外壳7与浇注管3相互连通,密封外壳7与浇注箱2之间滑动连接有用于封堵出液口201的封堵块701,封堵块701通过连杆连接有齿条板702,封堵组件还包括固设在浇注箱2上的固定块8,固定块8内转动连接有转动杆801,固定块8内设置有用于转动杆801复位转动的扭簧,转动杆801的上下两侧分别设置有与齿条板702啮合连接的第三齿轮803以及与第二不完全齿轮503啮合连接的第二齿轮802。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 7, an automatic pouring machine that is easy to adjust, on the basis of embodiment 4, further, the plugging assembly includes 2 The sealing shell 7 on the top, the sealing shell 7 communicates with the pouring pipe 3, and the sealing block 701 for sealing the liquid outlet 201 is slidably connected between the sealing shell 7 and the pouring box 2, and the blocking block 701 is connected by a connecting rod There is a rack plate 702, and the plugging assembly also includes a fixed block 8 fixed on the pouring box 2, the fixed block 8 is connected with a rotating rod 801 for rotation, and the fixed block 8 is provided with a torsion spring for the rotating rod 801 to reset and rotate. A third gear 803 meshed with the rack plate 702 and a second gear 802 meshed with the second incomplete gear 503 are arranged on the upper and lower sides of the rotating rod 801 .
具体的,驱动电机5的输出端通过驱动轴501带动第一不完全齿轮502和第二不完全齿轮503转动,第一不完全齿轮502率先与螺杆6上的第一齿轮601啮合,使排液组件工作,为浇注箱2的浇注工作准备浇注液,第一不完全齿轮502不与第一齿轮601啮合后,驱动轴501带动第二不完全齿轮503与转动杆801上的第二齿轮802啮合,使第二齿轮802带动转动杆801及第三齿轮803旋转,第三齿轮803转动时与齿条板702啮合传动,使齿条板702带动封堵块701在密封外壳7内滑动,封堵块701不再对出液口201封堵,此时第一弹性伸缩杆603可推动排液板604在浇注箱2内上移,使排液板604将浇注箱2内的浇注液通过出液口201排出,且浇注液顺着密封外壳7以及浇注管3对待浇注的模具浇注,随后第二不完全齿轮503不再与第二齿轮802啮合,转动杆801在固定块8内扭簧的作用下复位转动,第三齿轮803与齿条板702反向啮合传动,齿条板702回移并带动封堵块701对残留在密封外壳7内的浇注液推挤,使残留的液体完全进入浇注管3进行浇注作业,避免浇注箱2定量排出的浇注液无法全部进入模具,使得模腔内的浇注液用量少,导致铸件报废。Specifically, the output end of the driving motor 5 drives the first incomplete gear 502 and the second incomplete gear 503 to rotate through the drive shaft 501, and the first incomplete gear 502 first meshes with the first gear 601 on the screw rod 6 to make the liquid discharge Assemblies work to prepare pouring liquid for the pouring work of pouring box 2, after the first incomplete gear 502 is not meshed with the first gear 601, the driving shaft 501 drives the second incomplete gear 503 to mesh with the second gear 802 on the rotating rod 801 , so that the second gear 802 drives the rotating rod 801 and the third gear 803 to rotate, and the third gear 803 meshes with the rack plate 702 for transmission when the third gear 803 rotates, so that the rack plate 702 drives the blocking block 701 to slide in the sealed shell 7, sealing The block 701 no longer blocks the liquid outlet 201. At this time, the first elastic telescopic rod 603 can push the liquid discharge plate 604 to move up in the pouring box 2, so that the liquid discharge plate 604 can pass the pouring liquid in the pouring box 2 through the liquid outlet. The port 201 is discharged, and the pouring liquid is poured along the sealed shell 7 and the pouring pipe 3 to the mold to be poured, then the second incomplete gear 503 is no longer meshed with the second gear 802, and the rotating rod 801 is in the fixed block 8 under the action of the torsion spring The lower reset and rotate, the third gear 803 and the rack plate 702 are reversely meshed and driven, the rack plate 702 moves back and drives the blocking block 701 to push the pouring liquid remaining in the sealed shell 7, so that the remaining liquid completely enters the pouring Pipe 3 carries out pouring operation, prevents pouring liquid quantitatively discharged from pouring box 2 from being able to completely enter the mold, so that the amount of pouring liquid in the mold cavity is small, resulting in scrapping of castings.
实施例6Example 6
参照图1、图2、图3、图4、图5和图7,一种便于调节的自动浇注机,在实施例5的基础上,更进一步的是,浇注箱2的顶部固定连接有固定板11,固定板11上设置有第二弹性伸缩杆111,第二弹性伸缩杆111远离固定板11的一端连接有受力板112,受力板112上设置有顶杆113,顶杆113与浇注管3活动相抵,受力板112上设置有第二凸块1121,齿条板702上设置有与第二凸块1121活动相抵的第一凸块7021。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 7, an automatic pouring machine that is easy to adjust, on the basis of Embodiment 5, furthermore, the top of the pouring box 2 is fixedly connected with a fixed plate 11, the fixed plate 11 is provided with a second elastic telescopic rod 111, and one end of the second elastic telescopic rod 111 away from the fixed plate 11 is connected with a force plate 112, and the force plate 112 is provided with a push rod 113, and the push rod 113 is connected to the force plate 112. The pouring tube 3 moves against each other, the force plate 112 is provided with a second protrusion 1121 , and the rack plate 702 is provided with a first protrusion 7021 which moves against the second protrusion 1121 .
具体的,齿条板702移动过程中,齿条板702上的第一凸块7021与受力板112上的第二凸块1121相抵,使受力板112受力移动并挤压第二弹性伸缩杆111,当第一凸块7021不与第二凸块1121抵压时,受力板112在第二弹性伸缩杆111的弹力推动下复位,且受力板112在往复移动的过程中带动顶杆113对浇注管3往复推动,使浇注管3来回晃动,进而使浇注管3内残留的浇注液快速下落并滴落在模具中,保证对模具的快速定量浇注,避免浇注箱2定量排出的浇注液无法全部进入模具,使得模腔内的浇注液用量少,导致铸件报废。Specifically, during the movement of the rack plate 702, the first protrusion 7021 on the rack plate 702 is opposed to the second protrusion 1121 on the force plate 112, so that the force plate 112 is forced to move and squeeze the second elastic For the telescopic rod 111, when the first bump 7021 is not pressed against the second bump 1121, the force plate 112 is pushed back under the elastic force of the second elastic telescopic rod 111, and the force plate 112 drives The ejector rod 113 pushes the pouring pipe 3 back and forth, causing the pouring pipe 3 to shake back and forth, and then the pouring liquid remaining in the pouring pipe 3 quickly falls and drips into the mould, ensuring rapid quantitative pouring of the mold and avoiding quantitative discharge of the pouring box 2 The pouring liquid cannot all enter the mold, so that the amount of pouring liquid in the mold cavity is small, resulting in the scrapping of the casting.
实施例7Example 7
参照图1、图5、图6和图8,一种便于调节的自动浇注机,在实施例1的基础上,更进一步的是,防护罩4外侧连接有L形板12,L形板12上设置有滑块121,浇注箱2上开设有与滑块121相配合的滑槽203,滑槽203内壁与滑块121之间设置有第二弹性元件122。Referring to Figure 1, Figure 5, Figure 6 and Figure 8, an automatic pouring machine that is easy to adjust, on the basis of Embodiment 1, furthermore, an L-shaped plate 12 is connected to the outer side of the protective cover 4, and the L-shaped plate 12 A slide block 121 is arranged on it, and a slide groove 203 matching with the slide block 121 is provided on the pouring box 2 , and a second elastic element 122 is arranged between the inner wall of the slide groove 203 and the slide block 121 .
进一步的,浇注箱2的底部设置有连接块13,连接块13内转动连接有转动轴131,转动轴131上设置有凸轮1311,凸轮1311与L形板12活动相抵,转动轴131远离凸轮1311的一端设置有副锥齿轮132,第一齿轮601上设置有与副锥齿轮132啮合连接的主锥齿轮6012。Further, the bottom of the pouring box 2 is provided with a connecting block 13, the connecting block 13 is rotatably connected with a rotating shaft 131, and the rotating shaft 131 is provided with a cam 1311, the cam 1311 is movable against the L-shaped plate 12, and the rotating shaft 131 is away from the cam 1311 A secondary bevel gear 132 is provided at one end of the first gear 601 , and a primary bevel gear 6012 meshing with the secondary bevel gear 132 is provided on the first gear 601 .
具体的,第二不完全齿轮503不再与第二齿轮802啮合后,此时封堵块701对出液口201重新封堵,浇注管3对模具浇注完成,第一不完全齿轮502开始与第一齿轮601啮合,浇注箱2内的排液组件继续工作,为后续生产线上的其他模具准备浇注液,第一齿轮601转动时带动主锥齿轮6012旋转,主锥齿轮6012与转动轴131上的副锥齿轮132啮合传动,使副锥齿轮132带动转动轴131及凸轮1311旋转,凸轮1311对L形板12推挤,使L形板12受力上移,进而使防护罩4不再对已浇注完成的模具接触,此时生产线上的输料设备可通过输送带将其他待浇注的模具移动至防护罩4下侧,当凸轮1311不再与L形板12相抵后,L形板12在第二弹性元件122的弹力推动下带动防护罩4下移与待浇注的模具紧密贴合,对浇注模具固定的同时避免后续浇注工作时溶液飞溅,从而可对生产线上的模具持续定量安全浇注。Specifically, after the second incomplete gear 503 is no longer meshed with the second gear 802, the plugging block 701 re-blocks the liquid outlet 201 at this time, the casting of the pouring pipe 3 to the mold is completed, and the first incomplete gear 502 starts to contact with the second gear 802. The first gear 601 meshes, and the drain assembly in the pouring box 2 continues to work to prepare pouring liquid for other molds on the subsequent production line. When the first gear 601 rotates, it drives the main bevel gear 6012 to rotate, and the main bevel gear 6012 is connected to the rotating shaft 131. The auxiliary bevel gear 132 is meshed and driven, so that the auxiliary bevel gear 132 drives the rotating shaft 131 and the cam 1311 to rotate, and the cam 1311 pushes the L-shaped plate 12, so that the L-shaped plate 12 is forced to move upward, and then the protective cover 4 is no longer opposite The molds that have been poured are in contact. At this time, the conveying equipment on the production line can move other molds to be poured to the lower side of the protective cover 4 through the conveyor belt. After the cam 1311 no longer touches the L-shaped plate 12, the L-shaped plate 12 Pushed by the elastic force of the second elastic element 122, the protective cover 4 is moved down to closely fit the mold to be poured, and the pouring mold is fixed while avoiding solution splashing during subsequent pouring work, so that the molds on the production line can be poured continuously and quantitatively .
本发明还公开了一种便于调节的自动浇注机的使用方法,包括以下步骤:The invention also discloses a method for using an automatic pouring machine that is easy to adjust, including the following steps:
S1:浇注箱2内灌满浇注液,依据浇注管3底端开口与浇注模具的距离,对可调节支腿101进行调整,缩短浇注管3底部与模具的距离,且使浇注管3外侧的防护罩4与模具贴合,然后根据待浇注模具的浇注量,调整第一不完全齿轮502与螺杆6外侧第一齿轮601的啮合齿数,进而对螺杆6的移动距离进行预设,实现对浇注箱2内浇注液的定量输出;S1: The pouring box 2 is filled with pouring liquid, and the adjustable outrigger 101 is adjusted according to the distance between the bottom opening of the pouring pipe 3 and the pouring mold, so as to shorten the distance between the bottom of the pouring pipe 3 and the mold, and make the outer side of the pouring pipe 3 The protective cover 4 fits the mold, and then adjusts the meshing teeth number of the first incomplete gear 502 and the first gear 601 on the outside of the screw 6 according to the pouring amount of the mold to be poured, and then presets the moving distance of the screw 6 to realize correct pouring. Quantitative output of pouring liquid in box 2;
S2:随后控制驱动电机5运行,驱动电机5的输出端通过驱动轴501带动第一不完全齿轮502和第二不完全齿轮503转动,第一不完全齿轮502率先与螺杆6上的第一齿轮601啮合,第一齿轮601带动螺杆6旋转,由于螺杆6与浇注箱2螺纹设置,使得螺杆6在转动中上移,螺杆6带动活动板602上移,此时由于浇注箱2的出液口201被封堵块701封堵,活动板602对第一弹性伸缩杆603挤压,排液板604固定在原处,然后第一不完全齿轮502不再与第一齿轮601啮合,驱动轴501带动第二不完全齿轮503与转动杆801上的第二齿轮802啮合,使第二齿轮802带动转动杆801及第三齿轮803旋转,第三齿轮803转动时与齿条板702啮合传动,使齿条板702带动封堵块701在密封外壳7内滑动,封堵块701不再对出液口201封堵,此时第一弹性伸缩杆603可推动排液板604在浇注箱2内上移,使排液板604将浇注箱2内的浇注液通过出液口201排出,且浇注液顺着密封外壳7以及浇注管3对待浇注的模具浇注,防护罩4可对浇注液浇注模具时飞溅的液体进行拦截;S2: Then control the operation of the drive motor 5, the output end of the drive motor 5 drives the first incomplete gear 502 and the second incomplete gear 503 to rotate through the drive shaft 501, and the first incomplete gear 502 is first connected with the first gear on the screw rod 6 601 meshes, and the first gear 601 drives the screw 6 to rotate. Since the screw 6 is threaded with the pouring box 2, the screw 6 moves up during rotation, and the screw 6 drives the movable plate 602 to move up. At this time, due to the liquid outlet of the pouring box 2 201 is blocked by the blocking block 701, the movable plate 602 squeezes the first elastic telescopic rod 603, the drain plate 604 is fixed in place, and then the first incomplete gear 502 is no longer meshed with the first gear 601, and the drive shaft 501 drives The second incomplete gear 503 meshes with the second gear 802 on the rotating rod 801, so that the second gear 802 drives the rotating rod 801 and the third gear 803 to rotate, and the third gear 803 is engaged with the rack plate 702 when rotating, so that the gear The strip 702 drives the blocking block 701 to slide in the sealed casing 7, and the blocking block 701 no longer blocks the liquid outlet 201. At this time, the first elastic telescopic rod 603 can push the liquid discharge plate 604 to move up in the pouring box 2 , so that the liquid discharge plate 604 discharges the pouring liquid in the pouring box 2 through the liquid outlet 201, and the pouring liquid is poured along the sealed shell 7 and the pouring pipe 3 to the mold to be poured, and the protective cover 4 can splash the pouring liquid when pouring the mold The liquid is intercepted;
S3:随后第二不完全齿轮503不再与第二齿轮802啮合,转动杆801在固定块8内扭簧的作用下复位转动,第三齿轮803与齿条板702反向啮合传动,齿条板702回移并带动封堵块701对残留在密封外壳7内的浇注液推挤,使残留的液体完全进入浇注管3;S3: Then the second incomplete gear 503 is no longer meshed with the second gear 802, the rotating rod 801 is reset and rotated under the action of the torsion spring in the fixed block 8, the third gear 803 is reversely meshed with the rack plate 702, and the rack The plate 702 moves back and drives the blocking block 701 to push the pouring liquid remaining in the sealed casing 7, so that the remaining liquid enters the pouring pipe 3 completely;
S4:在齿条板702移动过程中,齿条板702上的第一凸块7021与受力板112上的第二凸块1121相抵,使受力板112受力移动并挤压第二弹性伸缩杆111,当第一凸块7021不与第二凸块1121抵压时,受力板112在第二弹性伸缩杆111的弹力推动下复位,且受力板112在往复移动的过程中带动顶杆113对浇注管3往复推动,使浇注管3来回晃动,进而使浇注管3内残留的浇注液快速下落并滴落在模具中,保证对模具的快速定量浇注;S4: During the movement of the rack plate 702, the first bump 7021 on the rack plate 702 is opposed to the second bump 1121 on the force plate 112, so that the force plate 112 is forced to move and squeeze the second elastic For the telescopic rod 111, when the first bump 7021 is not pressed against the second bump 1121, the force plate 112 is pushed back under the elastic force of the second elastic telescopic rod 111, and the force plate 112 drives The ejector rod 113 pushes the pouring pipe 3 back and forth, causing the pouring pipe 3 to shake back and forth, so that the remaining pouring liquid in the pouring pipe 3 quickly falls and drips into the mould, ensuring rapid and quantitative pouring of the mould;
S5:第二不完全齿轮503不再与第二齿轮802啮合后,浇注管3对模具浇注完成,此时封堵块701对出液口201重新封堵,第一不完全齿轮502开始与第一齿轮601啮合,浇注箱2内的排液组件工作,为后续生产线上的其他模具准备浇注液,第一齿轮601转动时带动主锥齿轮6012旋转,主锥齿轮6012与转动轴131上的副锥齿轮132啮合传动,使副锥齿轮132带动转动轴131及凸轮1311旋转,凸轮1311对L形板12推挤,使L形板12受力上移,进而使防护罩4不再对已浇注完成的模具接触,此时生产线上的输料设备可通过输送带将其他待浇注的模具移动至防护罩4下侧,当凸轮1311不再与L形板12相抵后,L形板12在第二弹性元件122的弹力推动下带动防护罩4下移与待浇注的模具紧密贴合,重复上述S2-S4操作步骤,使得可对生产线上的模具持续定量浇注。S5: After the second incomplete gear 503 no longer engages with the second gear 802, the pouring pipe 3 pairs of molds are poured. At this time, the plugging block 701 re-blocks the liquid outlet 201, and the first incomplete gear 502 starts to contact with the second incomplete gear. One gear 601 meshes, and the draining assembly in the pouring box 2 works to prepare pouring liquid for other molds on the subsequent production line. When the first gear 601 rotates, it drives the main bevel gear 6012 to rotate, and the main bevel gear 6012 and the secondary bevel gear on the rotating shaft 131 The bevel gear 132 is meshed and driven, so that the auxiliary bevel gear 132 drives the rotating shaft 131 and the cam 1311 to rotate, and the cam 1311 pushes the L-shaped plate 12, so that the L-shaped plate 12 is forced to move upward, and then the protective cover 4 is no longer on the poured surface. Completed mold contact, at this moment, the feeding equipment on the production line can move other molds to be poured to the lower side of the protective cover 4 through the conveyor belt. After the cam 1311 no longer touches the L-shaped plate 12, the L-shaped plate 12 will Pushed by the elastic force of the second elastic element 122, the protective cover 4 is moved down to closely fit the mold to be poured, and the above S2-S4 operation steps are repeated, so that the molds on the production line can be poured continuously and quantitatively.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310658840.6A CN116393686B (en) | 2023-06-06 | 2023-06-06 | Automatic casting machine convenient to adjust and use method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310658840.6A CN116393686B (en) | 2023-06-06 | 2023-06-06 | Automatic casting machine convenient to adjust and use method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN116393686A CN116393686A (en) | 2023-07-07 |
CN116393686B true CN116393686B (en) | 2023-08-04 |
Family
ID=87007962
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310658840.6A Active CN116393686B (en) | 2023-06-06 | 2023-06-06 | Automatic casting machine convenient to adjust and use method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116393686B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118123003B (en) * | 2024-05-10 | 2024-08-13 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1946629A1 (en) * | 1969-09-15 | 1971-03-18 | Gerhard Schuster | Automatic metal feeding and dosing device |
JPH03281054A (en) * | 1990-03-30 | 1991-12-11 | Ube Ind Ltd | Horizontal clamping type forming machine |
JPH0825014A (en) * | 1994-07-19 | 1996-01-30 | Ube Ind Ltd | Magnesium water heater |
JPH08174194A (en) * | 1994-12-28 | 1996-07-09 | Sumihira Seisakusho:Kk | Casting apparatus |
JP2001058249A (en) * | 1999-08-23 | 2001-03-06 | Ube Ind Ltd | Magnesium hot water supply method |
CN106312022A (en) * | 2016-11-29 | 2017-01-11 | 株洲盈定自动化设备科技有限公司 | Lead-acid storage battery busbar quantitative forming method and quantitative forming die |
CN109719262A (en) * | 2018-12-31 | 2019-05-07 | 常州轻工职业技术学院 | A kind of spheroidization device and its working method |
CN210648472U (en) * | 2019-06-18 | 2020-06-02 | 巢湖云海镁业有限公司 | Magnesium alloy quantitative pouring device |
CN212158118U (en) * | 2020-04-05 | 2020-12-15 | 王天良 | A new type of melting furnace |
CN212398102U (en) * | 2020-06-18 | 2021-01-26 | 沈阳广宇金属制品有限公司 | Novel casting mould casting machine structure |
CN215090619U (en) * | 2021-04-27 | 2021-12-10 | 无锡永兴机械制造有限公司 | A integral type casting equipment for impeller wheel base |
CN216632577U (en) * | 2021-12-10 | 2022-05-31 | 蓬莱市鑫泰铸造有限公司 | Pouring device of lost foam casting foundry goods |
CN218903598U (en) * | 2023-01-03 | 2023-04-25 | 吉林省八方新材料科技有限公司 | Alloy quantitative pouring device |
-
2023
- 2023-06-06 CN CN202310658840.6A patent/CN116393686B/en active Active
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1946629A1 (en) * | 1969-09-15 | 1971-03-18 | Gerhard Schuster | Automatic metal feeding and dosing device |
JPH03281054A (en) * | 1990-03-30 | 1991-12-11 | Ube Ind Ltd | Horizontal clamping type forming machine |
JPH0825014A (en) * | 1994-07-19 | 1996-01-30 | Ube Ind Ltd | Magnesium water heater |
JPH08174194A (en) * | 1994-12-28 | 1996-07-09 | Sumihira Seisakusho:Kk | Casting apparatus |
JP2001058249A (en) * | 1999-08-23 | 2001-03-06 | Ube Ind Ltd | Magnesium hot water supply method |
CN106312022A (en) * | 2016-11-29 | 2017-01-11 | 株洲盈定自动化设备科技有限公司 | Lead-acid storage battery busbar quantitative forming method and quantitative forming die |
CN109719262A (en) * | 2018-12-31 | 2019-05-07 | 常州轻工职业技术学院 | A kind of spheroidization device and its working method |
CN210648472U (en) * | 2019-06-18 | 2020-06-02 | 巢湖云海镁业有限公司 | Magnesium alloy quantitative pouring device |
CN212158118U (en) * | 2020-04-05 | 2020-12-15 | 王天良 | A new type of melting furnace |
CN212398102U (en) * | 2020-06-18 | 2021-01-26 | 沈阳广宇金属制品有限公司 | Novel casting mould casting machine structure |
CN215090619U (en) * | 2021-04-27 | 2021-12-10 | 无锡永兴机械制造有限公司 | A integral type casting equipment for impeller wheel base |
CN216632577U (en) * | 2021-12-10 | 2022-05-31 | 蓬莱市鑫泰铸造有限公司 | Pouring device of lost foam casting foundry goods |
CN218903598U (en) * | 2023-01-03 | 2023-04-25 | 吉林省八方新材料科技有限公司 | Alloy quantitative pouring device |
Also Published As
Publication number | Publication date |
---|---|
CN116393686A (en) | 2023-07-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN116393686B (en) | Automatic casting machine convenient to adjust and use method thereof | |
CN111421647B (en) | Modified cement foamed insulation board forming processing method | |
CN210968606U (en) | Material fixture is arranged to carousel metal casting waste | |
CN109304455A (en) | A kind of molten metal distributor | |
CN208513633U (en) | A kind of automatic ration casting device | |
CN115229161A (en) | Intelligent large-scale casting machine and method for automobile aluminum wheels | |
CN108453237A (en) | A kind of casting iron pan Die Casting quickly positioning stripper apparatus | |
CN219703445U (en) | Vertical die casting machine | |
CN218315051U (en) | Injection mold for automobile part convenient for demolding | |
CN211990895U (en) | Casting forming die for producing rare earth silicon-magnesium alloy | |
CN207578084U (en) | A kind of metal casting grinding device | |
CN215315676U (en) | Multi-axial pouring positioning device for gray iron casting | |
CN214557263U (en) | Double-station die-casting die with die drawing structure | |
CN212217029U (en) | Vertical hydraulic internal guide type semi-continuous casting machine | |
CN214814649U (en) | Full-automatic rotating disc type die casting machine | |
CN221848575U (en) | A screw forming die | |
CN218425575U (en) | Tilting type casting machine for aluminum casting production | |
CN221134042U (en) | Casting device for producing metal parts by machine tool | |
CN219855767U (en) | Injection mold for water cup | |
CN221434920U (en) | Metal casting cooling device | |
CN221231565U (en) | Molten metal injection device for casting | |
CN217257852U (en) | An injection molding device for sole production and processing | |
CN216339346U (en) | Spillway concrete pouring device | |
CN219738742U (en) | Dry-type transformer coil forming die | |
CN221425360U (en) | Guiding structure of melting furnace |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An adjustable automatic pouring machine and its usage method Granted publication date: 20230804 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: Jinghangyu Power Technology (Cangzhou) Co.,Ltd. Registration number: Y2025980000234 |