CN221851889U - Electromechanical brake - Google Patents
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Abstract
本实用新型涉及车辆技术领域,具体公开了电子机械式制动装置,该电子机械式制动装置包括夹紧组件、驱动组件和动力转换组件,动力转换组件设于驱动组件与第二制动块之间,动力转换组件包括至少两个行星滚柱丝杠副,行星滚柱丝杠副包括丝杠、套设于丝杠上的螺套和位于丝杠和螺套之间的行星滚柱,驱动组件驱动至少两个丝杠同步转动,以使至少两个螺套驱动夹紧组件的第二制动块向靠近或远离第一制动块的方向滑动。行星滚柱丝杠副可承受较大的载荷,因此可以为重型车辆提供足够的制动力,通过至少两个行星滚柱丝杠副驱动夹紧组件的制动块滑动,可以使夹紧组件的制动块的受力和磨损更均匀。
The utility model relates to the field of vehicle technology, and specifically discloses an electronic mechanical brake device, which includes a clamping assembly, a driving assembly and a power conversion assembly. The power conversion assembly is arranged between the driving assembly and the second brake block. The power conversion assembly includes at least two planetary roller screw pairs, and the planetary roller screw pair includes a screw, a screw sleeve arranged on the screw, and a planetary roller located between the screw and the screw sleeve. The driving assembly drives at least two screws to rotate synchronously, so that at least two screw sleeves drive the second brake block of the clamping assembly to slide in a direction close to or away from the first brake block. The planetary roller screw pair can withstand a large load, so it can provide sufficient braking force for heavy vehicles. By driving the brake block of the clamping assembly to slide by at least two planetary roller screw pairs, the force and wear of the brake block of the clamping assembly can be made more uniform.
Description
技术领域Technical Field
本实用新型涉及车辆技术领域,尤其涉及电子机械式制动装置。The utility model relates to the technical field of vehicles, in particular to an electronic mechanical braking device.
背景技术Background Art
汽车制动系统作为汽车的重要组成部分,直接影响汽车行驶的安全性能。随着汽车电动化和智能化的发展与变革,现代汽车制动技术同样由传统的气动式或液压式向电动方向发展,因此,汽车电子机械制动技术正成为各大汽车制造厂商的研究重点。As an important part of the car, the automobile braking system directly affects the safety performance of the car. With the development and transformation of automobile electrification and intelligence, modern automobile braking technology has also developed from traditional pneumatic or hydraulic to electric. Therefore, automobile electronic mechanical braking technology is becoming the research focus of major automobile manufacturers.
现有的汽车电子机械式制动装置通常是通过电机作为动力,通过减速器对电机的动力进行减速增扭,随后通过动力转换件将减速器输出的旋转运动转换为直线运动,最终驱动两个刹车片将刹车盘夹紧,以实现车辆的制动。Existing automotive electromechanical brake devices usually use an electric motor as the power, reduce the speed of the motor through a reducer to increase the torque, and then convert the rotational motion output by the reducer into linear motion through a power conversion element, and finally drive two brake pads to clamp the brake disc to achieve vehicle braking.
现有的动力转换件通常为齿轮齿条结构或普通丝杠结构或滚珠丝杠结构,上述结构虽然都能将旋转运动转为为直线运动,但是其转换过程中存在应力集中的问题,其无法承载较大的制动力,因此其无法为重型车辆提供足够的制动力,对车辆行驶的安全性能造成影响。Existing power conversion parts are usually gear rack structures, ordinary screw structures or ball screw structures. Although the above structures can convert rotational motion into linear motion, there is a problem of stress concentration in the conversion process. It cannot bear a large braking force. Therefore, it cannot provide sufficient braking force for heavy vehicles, which affects the safety performance of vehicle driving.
因此,亟需电子机械式制动装置,以解决上述问题。Therefore, an electromechanical brake device is urgently needed to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于:提供电子机械式制动装置,以解决相关技术中动力转换件通常为齿轮齿条结构或普通丝杠结构或滚珠丝杠结构,其转换过程中存在应力集中的问题,其无法承载较大的制动力,因此其无法为重型车辆提供足够的制动力,对车辆行驶的安全性能造成影响的问题。The purpose of the utility model is to provide an electronic mechanical braking device to solve the problem that the power conversion component in the related technology is usually a gear rack structure or a common screw structure or a ball screw structure, and there is a stress concentration problem in the conversion process. It cannot bear a large braking force, so it cannot provide sufficient braking force for heavy vehicles, which affects the safety performance of vehicle driving.
本实用新型提供电子机械式制动装置,该电子机械式制动装置包括:The utility model provides an electronic mechanical braking device, which comprises:
夹紧组件包括压板、第一制动块和第二制动块,所述第一制动块设置于所述压板,所述第二制动块滑动设置于所述压板,所述第二制动块的滑动方向与所述第一制动块相对;The clamping assembly includes a pressure plate, a first brake block and a second brake block, wherein the first brake block is arranged on the pressure plate, and the second brake block is slidably arranged on the pressure plate, and the sliding direction of the second brake block is opposite to that of the first brake block;
驱动组件;Drive components;
动力转换组件,所述动力转换组件设于所述驱动组件与所述第二制动块之间,所述动力转换组件包括至少两个行星滚柱丝杠副,所述行星滚柱丝杠副包括丝杠、套设于所述丝杠上的螺套和设置于所述丝杠和所述螺套之间的多个行星滚柱,所述驱动组件驱动至少两个所述丝杠同步转动,以使至少两个所述螺套驱动所述第二制动块向靠近或远离所述第一制动块的方向滑动。A power conversion component, which is arranged between the drive component and the second brake block, and the power conversion component includes at least two planetary roller screw pairs, and the planetary roller screw pairs include a screw, a sleeve mounted on the screw, and a plurality of planetary rollers arranged between the screw and the sleeve. The drive component drives at least two of the screws to rotate synchronously so that at least two of the sleeves drive the second brake block to slide in a direction close to or away from the first brake block.
作为电子机械式制动装置的优选技术方案,所述行星滚柱包括中间轴和设置于所述中间轴上的螺纹部,所述行星滚柱设置有多种,每种所述行星滚柱上的所述螺纹部沿所述中间轴的轴向相对所述中间轴的位置均不相同;As a preferred technical solution of the electronic mechanical brake device, the planetary roller includes an intermediate shaft and a threaded portion arranged on the intermediate shaft, and the planetary roller is provided in multiple types, and the threaded portion on each planetary roller has a different position relative to the intermediate shaft along the axial direction of the intermediate shaft;
多种所述行星滚柱中的一种设置于所述丝杠和所述螺套之间。One of the plurality of planetary rollers is disposed between the lead screw and the threaded sleeve.
作为电子机械式制动装置的优选技术方案,所述动力转换组件还包括设于所述驱动组件与所述行星滚柱丝杠副之间的传动齿轮组,所述驱动组件通过所述传动齿轮组与所述丝杠传动连接。As a preferred technical solution of the electronic mechanical braking device, the power conversion assembly also includes a transmission gear set arranged between the drive assembly and the planetary roller screw pair, and the drive assembly is connected to the screw through the transmission gear set.
作为电子机械式制动装置的优选技术方案,所述动力转换组件还包括固定支架,所述固定支架与所述驱动组件的壳体相对固定,所述固定支架设置有限位套,所述螺套穿设于所述限位套内。As a preferred technical solution for the electronic mechanical brake device, the power conversion component further comprises a fixed bracket, the fixed bracket is relatively fixed to the housing of the driving component, the fixed bracket is provided with a limiting sleeve, and the screw sleeve is inserted into the limiting sleeve.
作为电子机械式制动装置的优选技术方案,所述传动齿轮组包括主动轮、惰轮和从动轮,所述驱动组件驱动所述主动轮绕所述主动轮轴线转动,所述主动轮与所述惰轮啮合,所述惰轮与所述从动轮啮合,所述固定支架沿所述惰轮的轴向设置有滑孔,所述驱动组件设置有限位孔,所述滑孔和所述限位孔同轴线相对;As a preferred technical solution of the electronic mechanical brake device, the transmission gear set includes a driving wheel, an idler wheel and a driven wheel, the driving assembly drives the driving wheel to rotate around the axis of the driving wheel, the driving wheel is meshed with the idler wheel, the idler wheel is meshed with the driven wheel, the fixed bracket is provided with a sliding hole along the axial direction of the idler wheel, the driving assembly is provided with a limiting hole, and the sliding hole and the limiting hole are coaxially opposite;
所述惰轮的第一支撑轴一端穿设于所述限位孔且与所述驱动组件相对固定,另一端穿设于所述滑孔且与所述固定支架相对固定。One end of the first support shaft of the idler wheel is passed through the limiting hole and is relatively fixed to the driving assembly, and the other end is passed through the sliding hole and is relatively fixed to the fixing bracket.
作为电子机械式制动装置的优选技术方案,所述动力转换组件还包括推盘,所述螺套与所述推盘的一侧面固接,所述推盘背离所述螺套的另一侧面与所述第二制动块可拆卸连接。As a preferred technical solution of the electronic mechanical brake device, the power conversion component also includes a push plate, the screw sleeve is fixedly connected to one side of the push plate, and the other side of the push plate facing away from the screw sleeve is detachably connected to the second brake block.
作为电子机械式制动装置的优选技术方案,所述驱动组件包括壳体、驱动器和行星减速器,所述壳体与所述压板固接,所述驱动器固设于所述壳体,所述驱动器的输出轴驱动所述行星减速器的太阳轮转动,所述行星减速器的齿圈与所述壳体固接,所述行星减速器的行星架用于驱动所述主动轮绕其轴线转动。As an optimal technical solution for the electronic mechanical braking device, the drive assembly includes a housing, a driver and a planetary reducer. The housing is fixedly connected to the pressure plate, the driver is fixedly arranged on the housing, the output shaft of the driver drives the sun gear of the planetary reducer to rotate, the ring gear of the planetary reducer is fixedly connected to the housing, and the planetary carrier of the planetary reducer is used to drive the driving wheel to rotate around its axis.
作为电子机械式制动装置的优选技术方案,所述主动轮的第二支撑轴与所述行星架一体成型设置或可拆卸设置。As a preferred technical solution of the electronic mechanical brake device, the second support shaft of the driving wheel is integrally formed with the planet carrier or is detachably arranged.
作为电子机械式制动装置的优选技术方案,所述驱动组件还包括驻车制动器,所述驻车制动器与所述驱动器的外壳固接,所述驻车制动器能够抱死所述输出轴。As a preferred technical solution of the electromechanical brake device, the drive assembly further includes a parking brake, which is fixedly connected to the housing of the driver and can lock the output shaft.
作为电子机械式制动装置的优选技术方案,沿所述第二制动块的滑动方向,至少两个所述行星滚柱丝杠副的投影均匀布设于所述第二制动块上。As a preferred technical solution of the electromechanical brake device, along the sliding direction of the second brake block, projections of at least two of the planetary roller screw pairs are evenly arranged on the second brake block.
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型提供电子机械式制动装置,该电子机械式制动装置包括夹紧组件、驱动组件和动力转换组件,夹紧组件包括压板、第一制动块和第二制动块,第一制动块设置于压板,第二制动块滑动设置于压板,第二制动块的滑动方向与第一制动块相对;动力转换组件设于驱动组件与第二制动块之间,动力转换组件包括至少两个行星滚柱丝杠副,行星滚柱丝杠副包括丝杠、套设于丝杠上的螺套和设置于丝杠和螺套之间的多个行星滚柱,驱动组件驱动至少两个丝杠同步转动,以使至少两个螺套驱动第二制动块向靠近或远离第一制动块的方向滑动。该电子机械式制动装置工作时,驱动组件驱动至少两个丝杠转动,丝杠通过多个行星滚柱驱动螺套沿丝杠的轴线移动,进而使多个螺套同步驱动第二制动块向靠近第一制动块的方向滑动,当第一制动块和第二制动块共同将刹车盘夹紧时,第一制动块和第二制动块对刹车盘产生制动力,当第二制动块向远离刹车盘的方向滑动时,第一制动块和第二制动块对刹车盘产生制动力逐渐减小,直至消失。由于动力转换组件使用的是行星滚柱丝杠副,行星滚柱丝杠副的载荷传递元件为螺纹滚柱,为线接触。螺纹滚柱相比滚珠丝杠的点接触有更多的接触点,使负载通过众多接触点迅速释放,从而有更高的抗冲击能力。因此,行星滚柱丝杠副可承受较大的载荷,且不易产生弹性变形。因此其可以为重型车辆提供足够的制动力,提升了车辆行驶的安全性能。The utility model provides an electronic mechanical brake device, which comprises a clamping assembly, a driving assembly and a power conversion assembly. The clamping assembly comprises a pressure plate, a first brake block and a second brake block. The first brake block is arranged on the pressure plate, and the second brake block is slidably arranged on the pressure plate, and the sliding direction of the second brake block is opposite to that of the first brake block. The power conversion assembly is arranged between the driving assembly and the second brake block. The power conversion assembly comprises at least two planetary roller screw pairs. The planetary roller screw pairs comprise a screw, a screw sleeve sleeved on the screw, and a plurality of planetary rollers arranged between the screw and the screw sleeve. The driving assembly drives the at least two screws to rotate synchronously, so that the at least two screw sleeves drive the second brake block to slide in a direction close to or away from the first brake block. When the electronic mechanical brake device is working, the driving component drives at least two screws to rotate, and the screw drives the screw sleeve to move along the axis of the screw through multiple planetary rollers, so that the multiple screw sleeves synchronously drive the second brake block to slide in the direction close to the first brake block. When the first brake block and the second brake block clamp the brake disc together, the first brake block and the second brake block generate braking force on the brake disc. When the second brake block slides in the direction away from the brake disc, the braking force generated by the first brake block and the second brake block on the brake disc gradually decreases until it disappears. Since the power conversion component uses a planetary roller screw pair, the load transfer element of the planetary roller screw pair is a threaded roller, which is a line contact. Compared with the point contact of the ball screw, the threaded roller has more contact points, so that the load is quickly released through many contact points, so that it has a higher impact resistance. Therefore, the planetary roller screw pair can withstand a large load and is not easy to produce elastic deformation. Therefore, it can provide sufficient braking force for heavy vehicles and improve the safety performance of vehicle driving.
另外,采用行星滚柱丝杠副可以承担更大载荷,采用双推布置使夹紧组件的受力和摩擦更均匀,有利于提升制动效果,增加电子机械式制动装置的使用寿命。In addition, the use of a planetary roller screw pair can bear a larger load, and the use of a double-push arrangement makes the force and friction of the clamping assembly more uniform, which is beneficial to improving the braking effect and increasing the service life of the electronic mechanical brake device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例中电子机械式制动装置的结构示意图;FIG1 is a schematic diagram of the structure of an electronic mechanical brake device in an embodiment of the present utility model;
图2为图1中A-A处的剖视图;Fig. 2 is a cross-sectional view of the A-A position in Fig. 1;
图3为本实用新型实施例中电子机械式制动装置的结构示意图一(不包含壳体、驱动器和驻车制动器);FIG3 is a structural schematic diagram of an electromechanical brake device in an embodiment of the present utility model (excluding a housing, a driver and a parking brake);
图4为本实用新型实施例中电子机械式制动装置的结构示意图二(不包含壳体、驱动器和驻车制动器);FIG4 is a second structural schematic diagram of the electromechanical brake device in an embodiment of the utility model (excluding the housing, the driver and the parking brake);
图5为图4中B-B处的剖视图。FIG5 is a cross-sectional view taken along line B-B in FIG4 .
图中:In the figure:
1、夹紧组件;11、压板;12、第一制动块;13、第二制动块;1. Clamping assembly; 11. Pressing plate; 12. First brake block; 13. Second brake block;
2、驱动组件;21、壳体;211、限位孔;22、驱动器;23、行星减速器;231、太阳轮;232、齿圈;233、行星架;234、行星轮;24、驻车制动器;2. Drive assembly; 21. Housing; 211. Limiting hole; 22. Driver; 23. Planetary reducer; 231. Sun gear; 232. Ring gear; 233. Planet carrier; 234. Planetary gear; 24. Parking brake;
3、动力转换组件;31、行星滚柱丝杠副;311、丝杠;312、螺套;313、行星滚柱;3131、中间轴;3132、螺纹部;32、主动轮;321、第二支撑轴;33、从动轮;34、惰轮;341、第一支撑轴;35、固定支架;351、滑孔;352、限位套;36、推盘。3. Power conversion assembly; 31. Planetary roller screw pair; 311. Screw; 312. Screw sleeve; 313. Planetary roller; 3131. Intermediate shaft; 3132. Threaded portion; 32. Driving wheel; 321. Second support shaft; 33. Driven wheel; 34. Idle wheel; 341. First support shaft; 35. Fixed bracket; 351. Sliding hole; 352. Limit sleeve; 36. Push plate.
具体实施方式DETAILED DESCRIPTION
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置,而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
如图1~图5所示,本实施例提供电子机械式制动装置,该电子机械式制动装置包括夹紧组件1、驱动组件2和动力转换组件3,夹紧组件1包括压板11、第一制动块12和第二制动块13,第一制动块12设置于压板11,第二制动块13滑动设置于压板11,第二制动块13的滑动方向与第一制动块12相对;动力转换组件3设于驱动组件2与第二制动块13之间,动力转换组件3包括至少两个行星滚柱丝杠副31,行星滚柱丝杠副31包括丝杠311、套设于丝杠311上的螺套312和设置于丝杠311和螺套312之间的多个行星滚柱313,驱动组件2驱动至少两个丝杠311同步转动,以使至少两个螺套312驱动第二制动块13向靠近或远离第一制动块12的方向滑动。该电子机械式制动装置工作时,驱动组件2驱动至少两个丝杠311转动,丝杠311通过多个行星滚柱313驱动螺套312沿丝杠311的轴线移动,进而使多个螺套312同步驱动第二制动块13相对压板11滑动,当第二制动块13向第一制动块12靠近,且第二制动块13和第一制动块12将刹车盘夹紧时,第二制动块13和第一制动块12对刹车盘产生制动力,当第二制动块13向远离第一制动块12的方向移动时,第二制动块13和第一制动块12对刹车盘产生制动力逐渐减小,直至消失。由于动力转换组件3使用的是行星滚柱丝杠副31。行星滚柱丝杠副31的载荷传递元件为螺纹滚柱,为线接触。螺纹滚柱相比滚珠丝杠的点接触有更多的接触点,使负载通过众多接触点迅速释放,从而有更高的抗冲击能力。因此,行星滚柱丝杠副31可承受较大的载荷,且不易产生弹性变形。因此其可以为重型车辆提供足够的制动力,提升了车辆行驶的安全性能。As shown in Figures 1 to 5, this embodiment provides an electronic mechanical braking device, which includes a clamping component 1, a driving component 2 and a power conversion component 3. The clamping component 1 includes a pressure plate 11, a first brake block 12 and a second brake block 13. The first brake block 12 is arranged on the pressure plate 11, and the second brake block 13 is slidably arranged on the pressure plate 11, and the sliding direction of the second brake block 13 is opposite to the first brake block 12; the power conversion component 3 is arranged between the driving component 2 and the second brake block 13, and the power conversion component 3 includes at least two planetary roller screw pairs 31, the planetary roller screw pair 31 includes a screw 311, a screw sleeve 312 sleeved on the screw 311 and a plurality of planetary rollers 313 arranged between the screw 311 and the screw sleeve 312, and the driving component 2 drives the at least two screws 311 to rotate synchronously, so that the at least two screw sleeves 312 drive the second brake block 13 to slide in a direction close to or away from the first brake block 12. When the electronic mechanical brake device is working, the driving component 2 drives at least two lead screws 311 to rotate, and the lead screw 311 drives the screw sleeve 312 to move along the axis of the lead screw 311 through multiple planetary rollers 313, so that the multiple screw sleeves 312 synchronously drive the second brake block 13 to slide relative to the pressure plate 11. When the second brake block 13 approaches the first brake block 12, and the second brake block 13 and the first brake block 12 clamp the brake disc, the second brake block 13 and the first brake block 12 generate a braking force on the brake disc. When the second brake block 13 moves away from the first brake block 12, the braking force generated by the second brake block 13 and the first brake block 12 on the brake disc gradually decreases until it disappears. Since the power conversion component 3 uses a planetary roller screw pair 31. The load transfer element of the planetary roller screw pair 31 is a threaded roller, which is a line contact. Compared with the point contact of the ball screw, the threaded roller has more contact points, so that the load is quickly released through many contact points, thereby having a higher impact resistance. Therefore, the planetary roller screw pair 31 can bear a large load and is not prone to elastic deformation, so it can provide sufficient braking force for heavy vehicles and improve the safety performance of vehicle driving.
可选地,行星滚柱313包括中间轴3131和设置于中间轴3131上的螺纹部3132,行星滚柱313设置有多种,每种行星滚柱313上的螺纹部3132沿中间轴3131的轴向相对中间轴3131的位置均不相同;多种行星滚柱313中的一种设置于丝杠311和螺套312之间。本实施例中,由于不同车型中的第一制动块12和第二制动块13厚度不同,而且磨损量也不同,而第一制动块12和第二制动块13分别与刹车盘的间隙需要保持恒定,所以对螺套312轴向行程有不同的要求。因此,通过选用不同种类的行星滚柱313,可以调节螺套312的最大移动距离。因此,该设置可以使电子机械式制动装置可以适配不同型号的车辆。Optionally, the planetary roller 313 includes an intermediate shaft 3131 and a threaded portion 3132 disposed on the intermediate shaft 3131, and the planetary roller 313 is provided in multiple types, and the threaded portion 3132 on each planetary roller 313 has different positions relative to the intermediate shaft 3131 along the axial direction of the intermediate shaft 3131; one of the multiple planetary rollers 313 is disposed between the lead screw 311 and the screw sleeve 312. In this embodiment, since the first brake block 12 and the second brake block 13 in different vehicle models have different thicknesses and different amounts of wear, and the gaps between the first brake block 12 and the second brake block 13 and the brake disc need to be kept constant, different requirements are placed on the axial travel of the screw sleeve 312. Therefore, by selecting different types of planetary rollers 313, the maximum moving distance of the screw sleeve 312 can be adjusted. Therefore, this arrangement enables the electronic mechanical brake device to be adapted to vehicles of different models.
可选地,动力转换组件3还包括传动齿轮组,驱动组件2通过传动齿轮组与丝杠311传动连接。传动齿轮组具体包括主动轮32和至少两个从动轮33,驱动组件2驱动主动轮32绕其轴线转动,至少两个从动轮33一一对应与至少两个丝杠311同轴线固接,主动轮32驱动至少两个从动轮33同步转动。本实施例中,主动轮32驱动至少两个从动轮33同步转动,在其他实施例中,也可以是至少两个从动轮33依次传动连接,主动轮32驱动其中一个从动轮33转动。Optionally, the power conversion assembly 3 further includes a transmission gear set, and the drive assembly 2 is transmission-connected to the lead screw 311 through the transmission gear set. The transmission gear set specifically includes a driving wheel 32 and at least two driven wheels 33. The drive assembly 2 drives the driving wheel 32 to rotate around its axis, and at least two driven wheels 33 are fixedly connected to the coaxial line of at least two lead screws 311 in a one-to-one correspondence, and the driving wheel 32 drives at least two driven wheels 33 to rotate synchronously. In this embodiment, the driving wheel 32 drives at least two driven wheels 33 to rotate synchronously. In other embodiments, at least two driven wheels 33 may be transmission-connected in sequence, and the driving wheel 32 drives one of the driven wheels 33 to rotate.
另外,通过采用行星滚柱丝杠副31可以承担更大载荷,采用双推布置使夹紧组件1的受力和摩擦更均匀,有利于提升制动效果,增加电子机械式制动装置的使用寿命。In addition, the planetary roller screw pair 31 can bear a larger load, and the double-push arrangement makes the force and friction of the clamping assembly 1 more uniform, which is beneficial to improving the braking effect and increasing the service life of the electronic mechanical brake device.
可选地,传动齿轮组还包括惰轮34,主动轮32与惰轮34啮合,惰轮34同时与至少两个从动轮33啮合。本实施例中,惰轮34的主要作用是调节电子机械式制动装置的空间布置,进而适应车辆的安装空间,有利于车辆整车的空间布置,具体地,惰轮34可以设置一个或多个,其中多个惰轮34依次啮合。在其他实施例中,也可以利用惰轮34进行转速及扭矩的调节。Optionally, the transmission gear set further includes an idler wheel 34, the driving wheel 32 is meshed with the idler wheel 34, and the idler wheel 34 is meshed with at least two driven wheels 33 at the same time. In this embodiment, the main function of the idler wheel 34 is to adjust the spatial arrangement of the electronic mechanical brake device, thereby adapting to the installation space of the vehicle, which is beneficial to the spatial arrangement of the vehicle. Specifically, one or more idler wheels 34 can be provided, wherein multiple idler wheels 34 are meshed in sequence. In other embodiments, the idler wheel 34 can also be used to adjust the speed and torque.
可选地,动力转换组件3还包括固定支架35,固定支架35与驱动组件2的壳体21相对固定,固定支架35设置有至少两个限位套352,至少两个螺套312一一对应穿设于至少两个限位套352内。本实施例中,该设置可以对行星滚柱丝杠副31进行径向的限位和支撑。Optionally, the power conversion assembly 3 further includes a fixed bracket 35, the fixed bracket 35 is relatively fixed to the housing 21 of the driving assembly 2, and the fixed bracket 35 is provided with at least two limiting sleeves 352, and at least two screw sleeves 312 are correspondingly inserted into the at least two limiting sleeves 352. In this embodiment, this arrangement can radially limit and support the planetary roller screw pair 31.
可选地,固定支架35沿惰轮34的轴向设置有滑孔351,驱动组件2设置有限位孔211,滑孔351和限位孔211同轴线相对;惰轮34的第一支撑轴341一端穿设于限位孔211且与驱动组件2相对固定,另一端穿设于滑孔351且与固定支架35相对固定。本实施例中,第一支撑轴341的两端分别插设于限位孔211和滑孔351内,因此,固定支架35和驱动组件2对第一支撑轴341上的惰轮34起到支撑和限位的作用。Optionally, the fixed bracket 35 is provided with a sliding hole 351 along the axial direction of the idler wheel 34, the driving assembly 2 is provided with a limiting hole 211, and the sliding hole 351 and the limiting hole 211 are coaxially opposite; one end of the first support shaft 341 of the idler wheel 34 is passed through the limiting hole 211 and is relatively fixed to the driving assembly 2, and the other end is passed through the sliding hole 351 and is relatively fixed to the fixed bracket 35. In this embodiment, the two ends of the first support shaft 341 are respectively inserted into the limiting hole 211 and the sliding hole 351, so the fixed bracket 35 and the driving assembly 2 play a role in supporting and limiting the idler wheel 34 on the first support shaft 341.
可选地,还包括推盘36,至少两个螺套312与推盘36的一侧面固接,推盘36背离螺套312的另一侧面与第二制动块13可拆卸连接。本实施例中,至少两个行星滚柱丝杠副31的螺套312同步驱动推盘36相对压板11滑动,以实现第二制动块13均匀受力。至少两个螺套312固设于推盘36上,该设置可以防止螺套312发生自转。另外,由于第一制动块12和第二制动块13均为易损件,因此,第一制动块12和第二制动块13需要定期进行更换,所以推盘36背离螺套312的另一侧面与第二制动块13可拆卸连接。Optionally, a push plate 36 is further included, at least two screw sleeves 312 are fixedly connected to one side of the push plate 36, and the other side of the push plate 36 away from the screw sleeve 312 is detachably connected to the second brake block 13. In the present embodiment, the screw sleeves 312 of at least two planetary roller screw pairs 31 synchronously drive the push plate 36 to slide relative to the pressure plate 11 to achieve uniform force on the second brake block 13. At least two screw sleeves 312 are fixedly arranged on the push plate 36, and this arrangement can prevent the screw sleeve 312 from rotating. In addition, since the first brake block 12 and the second brake block 13 are both wearing parts, the first brake block 12 and the second brake block 13 need to be replaced regularly, so the other side of the push plate 36 away from the screw sleeve 312 is detachably connected to the second brake block 13.
可选地,驱动组件2包括壳体21、驱动器22和行星减速器23,壳体21与压板11固接,驱动器22固设于壳体21,驱动器22的输出轴驱动行星减速器23的太阳轮231转动,行星减速器23的齿圈232与壳体21固接,行星减速器23的行星架233用于驱动主动轮32绕其轴线转动。本实施例中,齿圈232与太阳轮231之间设置有多个行星轮234,太阳轮231转动时,多个行星轮234绕太阳轮231的轴线转动,进而驱动与行星轮234连接的行星架233的转动。该行星减速器23具有降速增扭的效果。Optionally, the drive assembly 2 includes a housing 21, a driver 22 and a planetary reducer 23. The housing 21 is fixedly connected to the pressure plate 11, the driver 22 is fixedly arranged on the housing 21, the output shaft of the driver 22 drives the sun gear 231 of the planetary reducer 23 to rotate, the ring gear 232 of the planetary reducer 23 is fixedly connected to the housing 21, and the planet carrier 233 of the planetary reducer 23 is used to drive the driving wheel 32 to rotate around its axis. In this embodiment, a plurality of planetary gears 234 are arranged between the ring gear 232 and the sun gear 231. When the sun gear 231 rotates, the plurality of planetary gears 234 rotate around the axis of the sun gear 231, thereby driving the rotation of the planet carrier 233 connected to the planetary gears 234. The planetary reducer 23 has the effect of reducing speed and increasing torque.
具体地,驱动器22为电机。Specifically, the driver 22 is a motor.
可选地,主动轮32的第二支撑轴321与行星架233一体成型设置或可拆卸设置。本实施例中,第二支撑轴321与行星架233一体成型设置一方面可以提升第二支撑轴321与行星架233的同轴度;另一方面可以提升第二支撑轴321与行星架233的连接强度;另外,上述设置也可以提升电子机械式制动装置整体的装配效率。在其他实施例中,主动轮32的第二支撑轴321与行星架233可拆卸设置。Optionally, the second support shaft 321 of the driving wheel 32 and the planetary frame 233 are integrally formed or detachably formed. In this embodiment, the second support shaft 321 and the planetary frame 233 are integrally formed to improve the coaxiality of the second support shaft 321 and the planetary frame 233 on the one hand; on the other hand, the connection strength between the second support shaft 321 and the planetary frame 233 can be improved; in addition, the above arrangement can also improve the overall assembly efficiency of the electronic mechanical brake device. In other embodiments, the second support shaft 321 of the driving wheel 32 and the planetary frame 233 are detachably formed.
可选地,壳体21与压板11之间通过螺栓进行固定。本实施例中,该设置方便对夹紧组件的装配和维护。Optionally, the housing 21 is fixed to the pressing plate 11 by bolts. In this embodiment, this arrangement facilitates assembly and maintenance of the clamping assembly.
在其他实施例中,壳体21与压板11为一体成型件。该设置可以提升壳体21与压板11之间的连接强度,向刹车盘提供较大制动力时,可以避免壳体21与压板11在连接处出现裂纹或断裂,该设置可以提升电子机械式制动装置工作的稳定性。In other embodiments, the housing 21 and the pressure plate 11 are integrally formed. This arrangement can improve the connection strength between the housing 21 and the pressure plate 11, and can prevent cracks or breaks in the connection between the housing 21 and the pressure plate 11 when a large braking force is provided to the brake disc. This arrangement can improve the working stability of the electronic mechanical brake device.
可选地,驱动组件2还包括驻车制动器24,驻车制动器24与驱动器22的外壳固接,驻车制动器24能够抱死输出轴。本实施例中,当设置有该电子机械式制动装置的车辆需要驻车时,驱动器22工作,进而使第二制动块13和第一制动块12将刹车盘夹紧,此时,驻车制动器24将驱动器22的输出轴抱死,进而实现了车辆的驻车。Optionally, the drive assembly 2 further includes a parking brake 24, which is fixedly connected to the housing of the driver 22, and the parking brake 24 can lock the output shaft. In this embodiment, when the vehicle provided with the electromechanical brake device needs to be parked, the driver 22 works, thereby causing the second brake block 13 and the first brake block 12 to clamp the brake disc, and at this time, the parking brake 24 locks the output shaft of the driver 22, thereby achieving parking of the vehicle.
可选地,沿第二制动块13的滑动方向,至少两个行星滚柱丝杠副31的投影均匀布设于第二制动块13上。本实施例中,该设置可以保证第二制动块13受力的均匀性,进而可以使第二制动块13和第一制动块12的受力和磨损更均匀,有利于提升制动效果,增加电子机械式制动装置的使用寿命。Optionally, along the sliding direction of the second brake block 13, the projections of at least two planetary roller screw pairs 31 are evenly arranged on the second brake block 13. In this embodiment, this arrangement can ensure the uniformity of the force on the second brake block 13, thereby making the force and wear of the second brake block 13 and the first brake block 12 more uniform, which is conducive to improving the braking effect and increasing the service life of the electronic mechanical brake device.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
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