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CN108327529A - The rear electric drive assembly of hybrid vehicle - Google Patents

The rear electric drive assembly of hybrid vehicle Download PDF

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Publication number
CN108327529A
CN108327529A CN201810279484.6A CN201810279484A CN108327529A CN 108327529 A CN108327529 A CN 108327529A CN 201810279484 A CN201810279484 A CN 201810279484A CN 108327529 A CN108327529 A CN 108327529A
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CN
China
Prior art keywords
differential
gear
axial
shaft
case
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810279484.6A
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Chinese (zh)
Inventor
王鹤
周朝东
邓旺
宋亚科
王海兵
王鑫
金良宽
毛江
赵林燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Qingshan Industry Co Ltd
Chongqing Tsingshan Industrial Co Ltd
Original Assignee
Chongqing Qingshan Industry Co Ltd
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Application filed by Chongqing Qingshan Industry Co Ltd filed Critical Chongqing Qingshan Industry Co Ltd
Priority to CN201810279484.6A priority Critical patent/CN108327529A/en
Publication of CN108327529A publication Critical patent/CN108327529A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
    • B60K17/12Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of electric gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of differential gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50Architecture of the driveline characterised by arrangement or kind of transmission units

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)

Abstract

A kind of rear electric drive assembly the present invention relates to hybrid vehicle includes driving motor and speed reducer assembly,Speed reducer assembly includes the differential assembly being mounted in reduction-gear housing body,Differential mechanism left shell and right differential housing are respectively equipped with the extension set pipeline section passed through for semiaxis,Extension set pipeline section is supported on by bearing on reduction case,A final gear is connected firmly on differential casing,The final gear receives the torque exported from driving motor,Differential casing internal clearance is with the rotatable planet carrier of unification,End-tooth is arranged in one axial end face of planet carrier,It is nested with one in differential casing and is axially movable gear ring,It is corresponding with the end-tooth of planet carrier that the end-tooth of gear ring is set to an axial end face,Multiple axially mounted columns are arranged in another axial end of gear ring,These axially mounted columns stretch out one signal panels of differential mount,Return spring is set between signal panels and differential casing,Setting one is used for the driving device of drive signal disk axial displacement on retarder.

Description

混合动力汽车的后电驱动总成Rear electric drivetrain for hybrid vehicles

技术领域technical field

本发明涉及一种汽车驱动桥,具体涉及一种混合动力汽车的后电驱动总成。The invention relates to an automobile drive axle, in particular to a rear electric drive assembly of a hybrid electric automobile.

背景技术Background technique

随着石油供应的日趋紧缺和环境污染的日益加剧,人们越来越关注于新能源汽车。其中混合动力汽车具有节油明显,无续航里程限制,可纯电行驶,动力性好等优点,加之技术日臻成熟,已经成为市场上的主流,但是,由于混合动力车辆前舱空间有限,将电机放置在前舱会导致车辆改动大,成本增加,开发周期长;并且将电机布置在发动机前舱,电机的输出功率必须经过传动机构才能到达后轮,进过传动机构导致功率损耗严重。常规的混合动力汽车,当只需进行内燃机驱动时,整车的传动结构会对不参与动力输出的电机反拖,导致电驱动总成发生搅油和摩擦等能量损失,从而浪费了一部分内燃机输出的功率,造成电机转速超速和车辆速度受限的问题。With the increasing shortage of oil supply and the increasing environmental pollution, people are paying more and more attention to new energy vehicles. Among them, the hybrid electric vehicle has the advantages of obvious fuel saving, no mileage limit, pure electric driving, good power performance, etc., and the technology is becoming more and more mature, and has become the mainstream in the market. However, due to the limited space in the front cabin of the hybrid electric vehicle, the motor Placing it in the front compartment will lead to major changes in the vehicle, increased costs, and a long development cycle; and if the motor is placed in the front compartment of the engine, the output power of the motor must pass through the transmission mechanism to reach the rear wheels, which will cause serious power loss. For a conventional hybrid electric vehicle, when only the internal combustion engine is required to drive, the transmission structure of the vehicle will back-drag the motor that does not participate in the power output, resulting in energy losses such as oil stirring and friction in the electric drive assembly, thus wasting a part of the output of the internal combustion engine The power of the motor causes the problem of overspeeding of the motor and limitation of the vehicle speed.

发明内容Contents of the invention

本发明的目的是针对现有技术的不足,提供一种混合动力汽车的后电驱动总成,它能方便混合动力汽车的车辆前舱空间布置,也能便于控制驱动电机动力的传递和断开,防止驱动电机被反拖,还能提高整车效率,节约能源。The purpose of the present invention is to address the deficiencies of the prior art, to provide a rear electric drive assembly of a hybrid electric vehicle, which can facilitate the space layout of the vehicle front cabin of the hybrid electric vehicle, and can also facilitate the control of the power transmission and disconnection of the drive motor , to prevent the driving motor from being dragged backwards, it can also improve the efficiency of the vehicle and save energy.

本发明的目的是这样实现的:一种混合动力汽车的后电驱动总成,包括驱动电机和减速器总成,所述减速器总成包括安装在减速器箱体内的差速器组件,所述差速器组件的差速器壳体由差速器左壳体和差速器右壳体相向连接固定形成箱体结构,所述差速器左壳体和差速器右壳体分别设有供半轴穿过的延伸套管段,延伸套管段通过轴承支承在减速器箱体上,所述差速器壳体上固联一主减速齿轮,该主减速齿轮接受来自驱动电机输出的扭矩,所述差速器壳体内间隙配合一可旋转的行星架,所述行星架内支承一个行星齿轮轴,所述行星齿轮轴上分别空套对称设置的行星齿轮,差速器左壳体和差速器右壳体内各支承一个与行星齿轮啮合的半轴齿轮,所述行星架的一轴向端面设置沿行星架环形端面分布的端面齿,所述差速器壳体内套置一可轴向移动齿轮环,所述齿轮环的端面齿设于一轴向端面与行星架的端面齿对应,所述齿轮环的另一轴向端设置多个轴向安装柱,齿轮环通过多个轴向安装柱与差速器壳体上的对应设置的过孔配合形成周向定位,这些轴向安装柱伸出差速器共同支承一信号盘,所述信号盘与差速器壳体之间设置回位弹簧,所述减速器上设置一用于驱动信号盘轴向位移的驱动装置,该驱动装置的推头可轴向作用在信号盘外端面上,可通过信号盘带动齿轮环做相对于差速器壳体的轴向运动,所述减速器内设置用于判断信号盘的轴向位置的位置传感器,所述位置传感器与轴向驱动装置分别与电子控制系统电连接。The purpose of the present invention is achieved in this way: a rear electric drive assembly of a hybrid electric vehicle includes a drive motor and a speed reducer assembly, and the speed reducer assembly includes a differential assembly installed in the speed reducer casing, so The differential case of the differential assembly is connected and fixed by the left case of the differential and the right case of the differential to form a box structure, and the left case of the differential and the right case of the differential are respectively provided with There is an extension sleeve section through which the half shaft passes, and the extension sleeve section is supported on the reducer box through bearings, and a final reduction gear is fixedly connected to the differential case, and the final reduction gear receives the torque output from the drive motor A rotatable planetary carrier is fitted with clearance in the differential housing, and a planetary gear shaft is supported in the planetary gear shaft, and planetary gears arranged symmetrically are respectively empty on the planetary gear shaft, and the left housing of the differential and The right housing of the differential supports a side gear meshing with the planetary gears. An axial end surface of the planet carrier is provided with end teeth distributed along the annular end surface of the planet carrier. A shaft gear is nested in the differential housing. To move the gear ring, the end face teeth of the gear ring are arranged on one axial end face corresponding to the end face teeth of the planet carrier, and a plurality of axial mounting columns are arranged at the other axial end of the gear ring, and the gear ring passes through a plurality of shafts The mounting posts cooperate with the corresponding through holes on the differential case to form circumferential positioning. These axial mounting posts protrude from the differential and jointly support a signal disc, which is arranged between the signal disc and the differential case return spring, the reducer is provided with a drive device for driving the axial displacement of the signal disc, the push head of the drive device can axially act on the outer end surface of the signal disc, and the gear ring can be driven by the signal disc to make relative For the axial movement of the differential housing, a position sensor for judging the axial position of the signal disc is arranged in the reducer, and the position sensor and the axial drive device are respectively electrically connected to the electronic control system.

所述差速器左壳体呈帽状,所述差速器左壳体左端设置凸起于端面中心的延伸套管段,所述差速器左壳体右端边缘与差速器右壳体连接固定,所述差速器左壳体左端面设置多个以差速器左壳体轴心线为中心且均分360°的过孔。The left housing of the differential is in the shape of a cap, and the left end of the left housing of the differential is provided with an extension sleeve section protruding from the center of the end face, and the right edge of the left housing of the differential is connected with the right housing of the differential Fixed, the left end surface of the left housing of the differential is provided with a plurality of through holes centered on the axis line of the left housing of the differential and equally divided by 360°.

所述齿轮环包括一接合齿圈,所述接合齿圈的下端面设置用于与行星架端面接合的端面齿,所述接合齿圈的上端面设置多个以接合齿圈轴心线为中心且均分360°的轴向安装柱,所述轴向安装柱的外柱面均设置安装信号盘的安装轴肩、圆周定位曲面、以及卡圈固定沟槽;所述信号盘套置在各轴向安装柱的圆周定位曲面共同形成的定位柱面上并通过卡圈和安装轴肩进行轴向限位。The gear ring includes an engaging ring gear, the lower end surface of the engaging ring gear is provided with end face teeth for engaging with the end face of the planet carrier, and the upper end surface of the engaging ring gear is provided with a plurality of And the 360° axial installation column is evenly divided, and the outer cylindrical surface of the axial installation column is provided with the installation shoulder of the signal plate, the circumferential positioning surface, and the fixing groove of the collar; the signal plate is sleeved on each The circumferential positioning curved surfaces of the axial mounting column jointly form the positioning cylindrical surface and are axially limited by the collar and the mounting shaft shoulder.

所述驱动电机与差速器之间减速机构,所述驱动电机输出的扭矩通过减速机构减速增扭后传递给主减速齿轮。There is a reduction mechanism between the driving motor and the differential, and the torque output by the driving motor is decelerated and increased by the reduction mechanism, and then transmitted to the final reduction gear.

所述减速机构为二级减速机构,所述减速机构包括中间轴组件,所述中间轴组件包括中间轴、中间轴左轴承和中间轴右轴承,所述中间轴上固联一中间轴齿轮、二级主动齿轮,所述中间轴两端分别通过中间轴左轴承和中间轴右轴承支撑在减速器箱体上,所述中间轴齿轮与输出齿轮啮合,所述二级主动齿轮与主减速齿轮啮合。The deceleration mechanism is a two-stage deceleration mechanism, and the deceleration mechanism includes an intermediate shaft assembly. The intermediate shaft assembly includes an intermediate shaft, an intermediate shaft left bearing, and an intermediate shaft right bearing. An intermediate shaft gear, Two-stage driving gear, the two ends of the intermediate shaft are respectively supported on the reducer box through the left bearing of the intermediate shaft and the right bearing of the intermediate shaft, the intermediate shaft gear meshes with the output gear, and the secondary driving gear and the main reduction gear engage.

所述信号盘与差速器壳体端面之间设置的回位弹簧为对顶波形弹簧、蝶形弹簧或者螺旋弹簧。The return spring arranged between the signal disc and the end surface of the differential case is a counter-top wave spring, a butterfly spring or a helical spring.

所述驱动装置为直线马达、气缸或者液压缸。The driving device is a linear motor, an air cylinder or a hydraulic cylinder.

所述行星齿轮轴为十字行星齿轮轴,所述行星齿轮轴的轴杆上分别空套对称设置的行星齿轮。The planetary gear shaft is a cross planetary gear shaft, and the shaft rods of the planetary gear shafts are respectively provided with symmetrically arranged planetary gears.

所述减速器上设置至少三个以信号盘轴心线为中心且均分360°的驱动装置。The reducer is provided with at least three driving devices centered on the axis of the signal disc and equally divided by 360°.

所述驱动电机为永磁同步电机或者交流异步电机。The driving motor is a permanent magnet synchronous motor or an AC asynchronous motor.

采用上述方案,所述减速器总成包括安装在减速器箱体内的差速器组件,所述差速器组件的差速器壳体由差速器左壳体和差速器右壳体相向连接固定形成箱体结构,所述差速器左壳体和差速器右壳体分别设有供半轴穿过的延伸套管段,延伸套管段通过轴承支承在减速器箱体上,所述差速器壳体上固联一主减速齿轮,该主减速齿轮接受来自驱动电机输出的扭矩,所述差速器壳体内间隙配合一可旋转的行星架,所述行星架内支承一个行星齿轮轴,所述行星齿轮轴上分别空套对称设置的行星齿轮,差速器左壳体和差速器右壳体内各支承一个与行星齿轮啮合的半轴齿轮,所述行星架的一轴向端面设置沿行星架环形端面分布的端面齿,所述差速器壳体内套置一可轴向移动齿轮环,所述齿轮环的端面齿设于一轴向端面与行星架的端面齿对应,所述齿轮环的另一轴向端设置多个轴向安装柱,齿轮环通过多个轴向安装柱与差速器壳体上的对应设置的过孔配合形成周向定位,这些轴向安装柱伸出差速器共同支承一信号盘,所述信号盘与差速器壳体之间设置回位弹簧,所述减速器上设置一用于驱动信号盘轴向位移的驱动装置,该驱动装置的推头可轴向作用在信号盘外端面上,可通过信号盘带动齿轮环做相对于差速器壳体的轴向运动,所述减速器内设置用于判断信号盘的轴向位置的位置传感器,所述位置传感器与轴向驱动装置分别与电子控制系统电连接。所述差速器左壳体和差速器右壳体分别设有供半轴穿过的延伸套管段,可实现将差速器壳体通过轴承支承在减速器箱体上。所述差速器壳体内间隙配合一可旋转的行星架,所述行星架内支承一个行星齿轮轴,所述行星齿轮轴上分别空套对称设置的行星齿轮,差速器左壳体和差速器右壳体内各支承一个与行星齿轮啮合的半轴齿轮,两半轴齿轮实现将动力分配给两后轮,同时两半轴齿轮对行星架实现限位。所述差速器壳体上固联一主减速齿轮,该主减速齿轮接受来自驱动电机输出的扭矩,实现减速增扭。所述差速器壳体内套置一可轴向移动齿轮环,齿轮环通过多个轴向安装柱与差速器壳体上的对应设置的过孔配合形成周向定位,齿轮环上端面齿与行星架上端面的接合或者脱离从而实现差速器壳体的与行星架的接合或者脱离,从而实现差速器壳体与行星架的扭矩传递的接合和中断。轴向安装柱伸出差速器共同支承一信号盘,该信号盘的设置便于对信号盘施加轴向的推力,施加推力的装置位于差速器壳体外部,有利于差速器壳体结构和空间的布置。设置回位弹簧使信号处于最外端,保证在不对信号盘施力时,差速器壳体与行星架的扭矩的传递中断,使行星架不会反拖差速器壳体。所述减速器内设置用于判断信号盘的轴向位置的位置传感器,所述位置传感器与轴向驱动装置分别与电子控制系统电连接,位置传感器用于信号的收集和传递,轴向驱动装置用于执行电子控制系统的输出推力的命令。当车辆爬坡或加速时,需要驱动电机参与车辆驱动时,车辆的电子控制系统对轴向驱动装置进行控制,推头会推出。此时推头会与信号盘发生接触且对信号盘产生推力作用,在此推力的作用下,信号盘能够克服回位弹簧的弹力,并轴向发生移动,进而带动齿轮环移动,当齿轮环移动一定距离后,齿轮环端面的端面齿会与行星架端面的端面齿结构相接合,此时齿轮环和行星架之间实现扭矩传递。此时驱动电机工作,可以将来自驱动电机的动力传递到主减速齿轮,进而将动力通过差速器壳体传递到齿轮环,并通过端面齿结构带动行星架,再传递到行星齿轮组,从而传递到传动半轴和车轮,实现对车辆的驱动,即电驱动总成可以参与车辆的驱动和能量回收等工况。当不需要驱动电机参与动力输出或者能力回收时,驱动电机和轴向驱动装置无动力输出。轴向驱动装置的推头处与非推出状态,由于信号盘受到来自回位弹簧的弹力作用,即轴向驱动装置与信号盘位于最外端,齿轮环和行星架端面的端面齿为分离状态,即齿轮环和行星架之间无力的作用。由于所述差速器壳体内间隙配合一可旋转的行星架,因此行星架可以在差速器壳体内部自由的发生旋转运动。此时,行星架和齿轮环的运动互相不受影响,不会反拖齿轮环,此时车辆前轮的动力系统可以单独对车辆进行驱动;驱动电机、输入轴组件,以及差速器组件中的差速器左壳体、差速器右壳体、主减速齿轮、齿轮环、信号盘等均处于静止状态,不会随着车轮发生转动,不会发生搅油和摩擦等能量损失,从而达到一定的节能目的。采用本发明,驱动电机及驱动电机的控制和传递机构均设置在车辆前舱外的的后轮减速器附近便于混合动力车辆前舱空间布置;也避免了传动机构导致的功率损耗严重的问题。With the above solution, the reducer assembly includes a differential assembly installed in the reducer case, and the differential case of the differential assembly is opposed to each other by the left case of the differential and the right case of the differential. They are connected and fixed to form a box structure. The left casing of the differential and the right casing of the differential are respectively provided with extension sleeve sections for the half shaft to pass through. The extension sleeve sections are supported on the reducer box through bearings. A main reduction gear is fixedly connected to the differential case, and the main reduction gear receives the torque output from the driving motor. A rotatable planetary carrier is fitted in the differential case, and a planetary gear is supported in the planetary carrier. Shafts, the planetary gear shafts are respectively empty and symmetrically arranged with planetary gears, and the left case of the differential and the right case of the differential respectively support a half shaft gear meshing with the planetary gears, and one axis of the planetary carrier The end face is provided with end face teeth distributed along the annular end face of the planet carrier, and an axially movable gear ring is nested in the differential case, and the end face teeth of the gear ring are arranged on an axial end face corresponding to the end face teeth of the planet carrier, The other axial end of the gear ring is provided with a plurality of axial mounting columns, and the gear ring cooperates with the corresponding through holes on the differential case to form circumferential positioning through the plurality of axial mounting columns. The column protrudes from the differential to jointly support a signal disc, and a return spring is arranged between the signal disc and the differential case, and a drive device for driving the axial displacement of the signal disc is provided on the reducer, the drive device The push head of the pusher can axially act on the outer end surface of the signal disc, and the gear ring can be driven to move axially relative to the differential case through the signal disc. A position sensor, the position sensor and the axial drive device are respectively electrically connected to the electronic control system. The left casing of the differential and the right casing of the differential are respectively provided with extended sleeve sections through which the half shaft passes, which can realize the support of the differential casing on the reducer case through bearings. A rotatable planetary carrier is fitted in the differential housing with a gap, and a planetary gear shaft is supported in the planetary gear shaft. The planetary gears arranged symmetrically are respectively empty on the planetary gear shaft, and the left housing of the differential and the differential The right casing of the speed changer supports a side gear meshed with the planetary gear respectively, and the two side gears realize power distribution to the two rear wheels, and simultaneously the two side gears limit the planet carrier. A final reduction gear is fixedly connected to the differential case, and the final reduction gear receives the torque output from the driving motor to realize deceleration and torque increase. An axially movable gear ring is nested in the differential case, and the gear ring cooperates with corresponding through holes on the differential case through a plurality of axial mounting posts to form circumferential positioning. The engagement or disengagement with the upper end surface of the planet carrier realizes the engagement or disengagement of the differential case with the planet carrier, thereby realizing the engagement and disengagement of torque transmission between the differential case and the planet carrier. The axial mounting column protrudes from the differential and supports a signal disc together. The setting of the signal disc is convenient for applying an axial thrust to the signal disc. The device for applying thrust is located outside the differential housing, which is beneficial to the structure of the differential housing and The layout of the space. The return spring is set to make the signal at the outermost end, so as to ensure that when no force is applied to the signal plate, the transmission of torque between the differential case and the planet carrier is interrupted, so that the planet carrier will not drag the differential case back. The reducer is provided with a position sensor for judging the axial position of the signal disc, the position sensor and the axial drive device are respectively electrically connected to the electronic control system, the position sensor is used for signal collection and transmission, and the axial drive device Used to execute the command of the output thrust of the electronic control system. When the vehicle climbs a slope or accelerates, when the drive motor is required to participate in the drive of the vehicle, the electronic control system of the vehicle controls the axial drive device, and the push head will be pushed out. At this time, the push head will come into contact with the signal plate and generate a thrust to the signal plate. Under the action of this thrust, the signal plate can overcome the elastic force of the return spring and move axially, thereby driving the gear ring to move. When the gear ring After moving a certain distance, the end face teeth of the gear ring end face will engage with the end face tooth structure of the planet carrier end face, and at this time, torque transmission is realized between the gear ring and the planet carrier. At this time, the driving motor is working, and the power from the driving motor can be transmitted to the main reduction gear, and then the power is transmitted to the gear ring through the differential case, and the planetary carrier is driven by the end face tooth structure, and then transmitted to the planetary gear set, thus It is transmitted to the transmission axle shaft and wheels to realize the driving of the vehicle, that is, the electric drive assembly can participate in the driving and energy recovery of the vehicle and other working conditions. When the drive motor is not required to participate in power output or capacity recovery, the drive motor and the axial drive device have no power output. The push head of the axial drive device is in the non-extruded state, because the signal plate is under the elastic force from the return spring, that is, the axial drive device and the signal plate are located at the outermost end, and the end face teeth of the gear ring and the end face of the planet carrier are in a separated state , that is, the forceless action between the gear ring and the planet carrier. Since a rotatable planetary carrier is loosely fitted in the differential case, the planetary carrier can rotate freely inside the differential case. At this time, the motion of the planetary carrier and the gear ring will not be affected by each other, and the gear ring will not be dragged back. At this time, the power system of the front wheel of the vehicle can drive the vehicle alone; the drive motor, the input shaft assembly, and the differential assembly The left case of the differential, the right case of the differential, the main reduction gear, the gear ring, the signal plate, etc. are all in a static state, and will not rotate with the wheels, and will not cause energy losses such as oil stirring and friction, thereby To achieve a certain purpose of energy saving. With the present invention, the driving motor and the control and transmission mechanism of the driving motor are arranged near the rear wheel speed reducer outside the front cabin of the vehicle to facilitate the spatial arrangement of the front cabin of the hybrid vehicle; and the problem of serious power loss caused by the transmission mechanism is also avoided.

所述齿轮环包括一接合齿圈,所述接合齿圈的下端面设置用于与行星架端面接合的端面齿,所述接合齿圈的上端面设置多个以接合齿圈轴心线为中心且均分360°的轴向安装柱,所述轴向安装柱的外柱面均设置安装信号盘的安装轴肩、圆周定位曲面、以及卡圈固定沟槽;所述信号盘套置在各轴向安装柱的圆周定位曲面共同形成的定位柱面上并通过卡圈和安装轴肩进行轴向限位,采用这种结构能够便于信号盘可拆卸的与齿轮环连接固定,便于装配和拆卸维护。The gear ring includes an engaging ring gear, the lower end surface of the engaging ring gear is provided with end face teeth for engaging with the end face of the planet carrier, and the upper end surface of the engaging ring gear is provided with a plurality of And the 360° axial installation column is evenly divided, and the outer cylindrical surface of the axial installation column is provided with the installation shoulder of the signal plate, the circumferential positioning surface, and the fixing groove of the collar; the signal plate is sleeved on each The circumferential positioning curved surface of the axial mounting column forms the positioning cylindrical surface together and is axially limited by the collar and the mounting shoulder. This structure can facilitate the detachable connection and fixing of the signal plate with the gear ring, which is convenient for assembly and disassembly maintain.

所述驱动电机与差速器之间设置减速机构,所述驱动电机输出的扭矩通过减速机构减速增扭后传递给主减速齿轮,设置减速机构既能够进行减速增扭,又能够保证驱动电机在高效区间运转保证驱动电机效率。A deceleration mechanism is set between the drive motor and the differential, and the torque output by the drive motor is decelerated and increased through the deceleration mechanism and then transmitted to the final reduction gear. High-efficiency interval operation ensures the efficiency of the drive motor.

所述减速机构为二级减速机构,所述减速机构包括中间轴组件,所述中间轴组件包括中间轴、中间轴左轴承和中间轴右轴承,所述中间轴上固联一中间轴齿轮、二级主动齿轮,所述中间轴两端分别通过中间轴左轴承和中间轴右轴承支撑在减速器箱体上,所述中间轴齿轮与输出齿轮啮合,所述二级主动齿轮与主减速齿轮啮合,驱动电机输出的动力经过输出齿轮和中间轴齿轮组成的齿轮副实现一次减速增扭,动力经过中间轴通过二级主动次与主减速齿轮组成的齿轮副实现二次减速增扭。The deceleration mechanism is a two-stage deceleration mechanism, and the deceleration mechanism includes an intermediate shaft assembly. The intermediate shaft assembly includes an intermediate shaft, an intermediate shaft left bearing, and an intermediate shaft right bearing. An intermediate shaft gear, Two-stage driving gear, the two ends of the intermediate shaft are respectively supported on the reducer box through the left bearing of the intermediate shaft and the right bearing of the intermediate shaft, the intermediate shaft gear meshes with the output gear, and the secondary driving gear and the main reduction gear Engagement, the power output by the drive motor passes through the gear pair composed of the output gear and the intermediate shaft gear to achieve primary deceleration and torque increase.

所述信号盘与差速器壳体端面之间设置的回位弹簧为对顶波形弹簧、蝶形弹簧或者螺旋弹簧,对顶波形弹簧安装空间很小,具有降低噪音,减小振动性能;蝶形弹簧具有行程短、负荷重,所需空间小,组合使用方便,维修换装容易,经济、安全性高,使用寿命长的特性;螺旋弹簧具有制造比较容易,结构比较紧凑,能量利率高的特性。The return spring provided between the signal plate and the end face of the differential housing is a top-to-top wave spring, a butterfly spring or a helical spring, and the top-to-top wave spring has a small installation space, which has the ability to reduce noise and vibration; butterfly The shape spring has the characteristics of short stroke, heavy load, small space required, convenient combination and use, easy maintenance and replacement, economy, high safety, and long service life; the coil spring has the characteristics of easy manufacture, compact structure, and high energy rate. characteristic.

所述驱动装置为直线马达、气缸或者液压缸,直线马达是一种将电能直接转换成直线运动机械能,而不需要任何中间转换机构的传动装置;液压缸是将液压能转变为机械能的、做直线运动的液压执行元件,它结构简单、工作可靠;气缸是将压缩气体的压力能转换为机械能的、做直线运动的气压执行元件,实现轴向驱动装置的推头的直线运动。The driving device is a linear motor, an air cylinder or a hydraulic cylinder. The linear motor is a transmission device that directly converts electrical energy into linear motion mechanical energy without any intermediate conversion mechanism; the hydraulic cylinder converts hydraulic energy into mechanical energy. The linear motion hydraulic actuator has a simple structure and reliable operation; the cylinder is a pneumatic actuator that converts the pressure energy of compressed gas into mechanical energy and performs linear motion to realize the linear motion of the thrust head of the axial drive device.

所述行星齿轮轴为十字行星齿轮轴,所述行星齿轮轴的轴杆上分别空套对称设置的行星齿轮,十字行星齿轮轴的每个轴杆分担载荷和十字行星齿轮轴上每个行星齿轮分担载荷都相对一字行星轴较小,因此十字行星齿轮轴比传统采用的一字行星轴能承载的载荷相对提高,十字行星齿轮轴的每个轴杆不易变形,行星齿轮间位置精度提高,差速器内齿轮间的旋转运动不会出现忽紧忽松现象,能提高后驱减速器的使用寿命、运转的稳定性、输出扭矩。The planetary gear shaft is a cross planetary gear shaft, and the shaft rods of the planetary gear shaft are respectively provided with symmetrically arranged planetary gears, and each shaft rod of the cross planetary gear shaft shares the load and each planetary gear on the cross planetary gear shaft The shared load is smaller than the one-shaped planetary shaft, so the load that the cross planetary gear shaft can carry is relatively higher than that of the traditional one-shaped planetary shaft. Each shaft of the cross planetary gear shaft is not easy to deform, and the position accuracy between planetary gears is improved. The rotation movement between the internal gears of the differential will not be suddenly tightened and loosened, which can improve the service life, running stability and output torque of the rear drive reducer.

所述减速器上设置至少三个以信号盘轴心线为中心且均分360°的驱动装置,能保证至少三个驱动装置的轴向推力作用在信号盘上,减轻信号盘受力不均程度,减轻偏载现象。The reducer is provided with at least three driving devices centered on the axis of the signal disk and equally divided by 360°, which can ensure that the axial thrust of at least three driving devices acts on the signal disk and reduce the uneven force on the signal disk degree, to reduce the unbalanced load phenomenon.

所述驱动电机为永磁同步电机或者交流异步电机。永磁同步电机本身的功率效率高以及功率因数高;发热小,因此电机冷却系统结构简单、体积小、噪声小;允许的过载电流大,可靠性显著提高。交流异步电机可靠性高、使用寿命长;通用性极强,可提供各种冷却类型、防护等级及各种型号以适用于腐蚀性环境条件和危险性应用场合。采用上述发明,它能方便混合动力汽车的车辆前舱空间布置,也能便于控制驱动电机动力的传递和断开,防止驱动电机被反拖,还能提高整车效率,节约能源。The driving motor is a permanent magnet synchronous motor or an AC asynchronous motor. The permanent magnet synchronous motor itself has high power efficiency and high power factor; low heat generation, so the motor cooling system has a simple structure, small size, and low noise; the allowable overload current is large, and the reliability is significantly improved. AC asynchronous motors have high reliability and long service life; they are highly versatile and can provide various cooling types, protection levels and various models for corrosive environmental conditions and hazardous applications. Adopting the above invention, it can facilitate the space layout of the vehicle front cabin of the hybrid vehicle, and can also facilitate the control of the power transmission and disconnection of the drive motor, prevent the drive motor from being dragged backward, improve the efficiency of the whole vehicle, and save energy.

下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为齿轮环安装结构的分解图。Fig. 2 is an exploded view of the installation structure of the gear ring.

附图中,1为驱动电机,2为输入轴组件,3为中间轴组件,4为差速器组件,5为位置传感器,6为驱动装置,7为减速器总成,1-1为电机轴左轴承,1-2为电机轴,1-3为电机轴右轴承,1-4为输出齿轮,2-1为输入轴左轴承,2-2为输入轴,2-3为输入轴右轴承,3-1为中间轴左轴承,3-2为中间轴,3-3为中间轴齿轮,3-4为中间轴右轴承,3-5为二级主动齿轮,4-1为差速器左轴承,4-10为主减速齿轮,4-11为差速器右壳体,4-12为差速器右轴承,4-2为差速器左壳体,4-3为信号盘,4-4为回位弹簧,4-5为齿轮环,4-6为半轴齿轮,4-7为行星齿轮轴, 4-9为行星架,6-1为推头,a为端面齿,b为延伸套管段,d为行星齿轮,e为轴向安装柱,f为安装轴肩,g为圆周定位曲面,n为卡圈。In the drawings, 1 is the driving motor, 2 is the input shaft assembly, 3 is the intermediate shaft assembly, 4 is the differential assembly, 5 is the position sensor, 6 is the driving device, 7 is the reducer assembly, 1-1 is the motor Shaft left bearing, 1-2 is motor shaft, 1-3 is motor shaft right bearing, 1-4 is output gear, 2-1 is input shaft left bearing, 2-2 is input shaft, 2-3 is input shaft right Bearings, 3-1 is the left bearing of the intermediate shaft, 3-2 is the intermediate shaft, 3-3 is the gear of the intermediate shaft, 3-4 is the right bearing of the intermediate shaft, 3-5 is the secondary driving gear, 4-1 is the differential 4-10 is the main reduction gear, 4-11 is the right housing of the differential, 4-12 is the right bearing of the differential, 4-2 is the left housing of the differential, 4-3 is the signal plate , 4-4 is the return spring, 4-5 is the gear ring, 4-6 is the half shaft gear, 4-7 is the planetary gear shaft, 4-9 is the planet carrier, 6-1 is the push head, and a is the face tooth , b is the extended casing section, d is the planetary gear, e is the axial mounting column, f is the mounting shoulder, g is the circumferential positioning surface, and n is the collar.

具体实施方式Detailed ways

参照附图,将详细描述本发明的具体实施方案。Referring to the accompanying drawings, specific embodiments of the present invention will be described in detail.

参见图1至图2,混合动力汽车的后电驱动总成的一种实施例,混合动力汽车的后电驱动总成包括驱动电机1和减速器总成7,所述减速器总成7包括安装在减速器箱体内的差速器组件4,所述差速器组件的差速器壳体由差速器左壳体4-2和差速器右壳体4-11相向连接固定形成箱体结构,所述差速器左壳体4-2和差速器右壳体4-11分别设有供半轴穿过的延伸套管段b,延伸套管段b通过轴承支承在减速器箱体上。本实施例中,所述差速器左壳体4-2呈帽状,帽状左变速器壳体用于容纳行星架4-9和齿轮环4-5,所述差速器左壳体4-2左端设置凸起于端面中心的延伸套管段b,所述差速器左壳体4-2右端边缘与差速器右壳体4-11连接固定,所述差速器左壳体4-2的延伸套管段b通过差速器左轴承4-1支承在减速器箱体上,所述差速器右壳体4-2的延伸套管段b通过差速器右轴承4-12支承在减速器箱体上;所述差速器左壳体4-2左端面设置多个以差速器左壳体4-2轴心线为中心且均分360°的过孔,这种结构能够保证差速器左壳体与齿轮环4-5之间扭矩传递均匀,提高了差速器左壳体与齿轮环4-5的结构寿命。Referring to Fig. 1 to Fig. 2, an embodiment of the rear electric drive assembly of a hybrid electric vehicle, the rear electric drive assembly of a hybrid electric vehicle includes a drive motor 1 and a speed reducer assembly 7, and the speed reducer assembly 7 includes The differential assembly 4 installed in the reducer case, the differential case of the differential assembly is connected and fixed by the differential left case 4-2 and the differential right case 4-11 to form a box body structure, the differential left housing 4-2 and the differential right housing 4-11 are respectively provided with an extension sleeve section b for the half shaft to pass through, and the extension sleeve section b is supported on the reducer case by bearings superior. In this embodiment, the differential left housing 4-2 is in the shape of a hat, and the hat-shaped left transmission housing is used to accommodate the planet carrier 4-9 and the gear ring 4-5. The differential left housing 4 -2 The left end is provided with an extension sleeve section b protruding from the center of the end face, the right end edge of the differential left case 4-2 is connected and fixed with the differential right case 4-11, and the differential left case 4 - The extension sleeve section b of -2 is supported on the reducer casing through the differential left bearing 4-1, and the extension sleeve section b of the differential right housing 4-2 is supported by the differential right bearing 4-12 On the reducer case; the left end surface of the differential left housing 4-2 is provided with a plurality of through holes centered on the axis line of the differential left housing 4-2 and equally divided by 360°. This structure It can ensure uniform torque transmission between the left case of the differential and the gear ring 4-5, and improve the structural life of the left case of the differential and the gear ring 4-5.

所述差速器壳体上固联一主减速齿轮4-10,该主减速齿轮4-10接受来自驱动电机1输出的扭矩,优选地,所述驱动电机1为永磁同步电机或者交流异步电机;永磁同步电机本身的功率效率高以及功率因数高;发热小,因此电机冷却系统结构简单、体积小、噪声小;允许的过载电流大,可靠性显著提高;交流异步电机可靠性高、使用寿命长;通用性极强,可提供各种冷却类型、防护等级及各种型号以适用于腐蚀性环境条件和危险性应用场合。所述差速器壳体内间隙配合一可旋转的行星架4-9,所述行星架4-9内支承一个行星齿轮轴4-7,优选地,所述行星齿轮轴4-7为十字行星齿轮轴,所述行星齿轮轴4-7的轴杆上分别空套对称设置的行星齿轮d,十字行星齿轮轴的每个轴杆分担载荷和十字行星齿轮轴上每个行星齿轮d分担载荷都相对一字行星轴较小,因此十字行星齿轮轴比传统采用的一字行星轴能承载的载荷相对提高,十字行星齿轮轴的每个轴杆不易变形,行星齿轮d间位置精度提高,差速器内齿轮间的旋转运动不会出现忽紧忽松现象,能提高后驱减速器的使用寿命、运转的稳定性、输出扭矩。所述行星齿轮轴4-7上分别空套对称设置的行星齿轮d,差速器左壳体4-2和差速器右壳体4-11内各支承一个与行星齿轮d啮合的半轴齿轮4-6,所述行星架4-9的一轴向端面设置沿行星架4-9环形端面分布的端面齿a,所述差速器壳体内套置一可轴向移动齿轮环4-5,所述齿轮环4-5的端面齿设于一轴向端面与行星架4-9的端面齿a对应,所述齿轮环4-5的另一轴向端设置多个轴向安装柱e,齿轮环4-5通过多个轴向安装柱e与差速器壳体上的对应设置的过孔配合形成周向定位,这些轴向安装柱e伸出差速器共同支承一信号盘4-3。本实施例中,所述齿轮环4-5包括一接合齿圈,所述接合齿圈的下端面设置用于与行星架4-9端面接合的端面齿a,所述接合齿圈的上端面设置多个以接合齿圈轴心线为中心且均分360°的轴向安装柱e,所述轴向安装柱e的外柱面均设置安装信号盘4-3的安装轴肩f、圆周定位曲面g、以及卡圈固定沟槽;所述信号盘4-3套置在各轴向安装柱e的圆周定位曲面g共同形成的定位柱面上并通过卡圈n和安装轴肩f进行轴向限位,采用这种结构能够便于信号盘4-3可拆卸的与齿轮环4-5连接固定,便于装配和拆卸维护。A final reduction gear 4-10 is fixedly connected to the differential case, and the final reduction gear 4-10 receives the torque output from the drive motor 1. Preferably, the drive motor 1 is a permanent magnet synchronous motor or an AC asynchronous motor. Motor; permanent magnet synchronous motor itself has high power efficiency and high power factor; heat is small, so the motor cooling system is simple in structure, small in size and low in noise; the allowable overload current is large, and its reliability is significantly improved; AC asynchronous motor has high reliability, Long service life; extremely versatile with various cooling types, degrees of protection and models available for corrosive environmental conditions and hazardous applications. A rotatable planetary carrier 4-9 is loosely fitted in the differential case, and a planetary gear shaft 4-7 is supported in the planetary carrier 4-9. Preferably, the planetary gear shaft 4-7 is a cross planet For the gear shaft, the planetary gears d arranged symmetrically are respectively empty on the shaft rods of the planetary gear shafts 4-7, and each shaft rod of the cross planetary gear shaft shares the load and each planetary gear d on the cross planetary gear shaft shares the load. Compared with the one-shaped planetary shaft, the load that the crossed planetary gear shaft can carry is relatively higher than that of the traditional one-shaped planetary shaft. The rotation movement between the internal gears of the gear will not be suddenly tightened and loosened, which can improve the service life of the rear drive reducer, the stability of operation, and the output torque. Said planetary gear shafts 4-7 are respectively empty with symmetrically arranged planetary gears d, and each of the differential left housing 4-2 and the differential differential right housing 4-11 supports a half shaft meshing with the planetary gear d Gear 4-6, an axial end face of the planet carrier 4-9 is provided with end face teeth a distributed along the annular end face of the planet carrier 4-9, and an axially movable gear ring 4- 5. The end face teeth of the gear ring 4-5 are arranged on one axial end face corresponding to the end face teeth a of the planet carrier 4-9, and the other axial end of the gear ring 4-5 is provided with a plurality of axial mounting columns e, the gear ring 4-5 is positioned in the circumferential direction through a plurality of axial mounting columns e and the corresponding through holes on the differential housing, and these axial mounting columns e protrude from the differential to jointly support a signal plate 4 -3. In this embodiment, the gear ring 4-5 includes an engaging ring gear, the lower end surface of the engaging ring gear is provided with end face teeth a for engaging with the end face of the planet carrier 4-9, and the upper end surface of the engaging ring gear Set a plurality of axial installation columns e that are centered on the axis line of the engaging ring gear and equally divided by 360°, and the outer cylindrical surfaces of the axial installation columns e are all provided with the installation shoulder f and the circumference of the signal plate 4-3 The positioning curved surface g and the collar fixing groove; the signal disc 4-3 is sleeved on the positioning cylinder surface formed by the circumferential positioning curved surface g of each axial mounting column e, and is carried out by the collar n and the installation shoulder f Axial limit, this structure can facilitate the detachable connection and fixation of the signal plate 4-3 with the gear ring 4-5, which is convenient for assembly, disassembly and maintenance.

所述信号盘4-3与差速器壳体之间设置回位弹簧4-4,所述信号盘4-3与差速器壳体端面之间设置的回位弹簧4-4可为对顶波形弹簧、蝶形弹簧或者螺旋弹簧,对顶波形弹簧安装空间很小,具有降低噪音,减小振动性能;蝶形弹簧具有行程短、负荷重,所需空间小,组合使用方便,维修换装容易,经济、安全性高,使用寿命长的特性;螺旋弹簧具有制造比较容易,结构比较紧凑,能量利率高的特性。所述减速器上设置一用于驱动信号盘4-3轴向位移的驱动装置6,所述驱动装置6可为直线马达、气缸或者液压缸,直线马达是一种将电能直接转换成直线运动机械能,而不需要任何中间转换机构的传动装置;液压缸是将液压能转变为机械能的、做直线运动的液压执行元件,它结构简单、工作可靠;气缸是将压缩气体的压力能转换为机械能的、做直线运动的气压执行元件,均可实现轴向驱动装置6的推头6-1的直线运动。该驱动装置6的推头6-1可轴向作用在信号盘4-3外端面上,可通过信号盘4-3带动齿轮环4-5做相对于差速器壳体的轴向运动,优选地,所述减速器上设置至少三个以信号盘4-3轴心线为中心且均分360°的驱动装置6,若其中一驱动装置6失效,能保证至少三个驱动装置6的轴向推力作用在信号盘4-3上,减轻信号盘4-3受力不均程度,减轻偏载现象。所述减速器内设置用于判断信号盘4-3的轴向位置的位置传感器5,所述位置传感器5与轴向驱动装置6分别与电子控制系统电连接。A return spring 4-4 is arranged between the signal disc 4-3 and the differential case, and the return spring 4-4 provided between the signal disc 4-3 and the end face of the differential case can be Top wave springs, butterfly springs or coil springs, the installation space of the top wave springs is small, and it can reduce noise and vibration; the butterfly springs have short strokes, heavy loads, small space requirements, convenient combination and use, and maintenance and replacement. It is easy to install, economical, high in safety and long in service life; the coil spring has the characteristics of easy manufacture, compact structure and high energy rate. A driving device 6 for driving the axial displacement of the signal disc 4-3 is arranged on the reducer. The driving device 6 can be a linear motor, an air cylinder or a hydraulic cylinder. Mechanical energy, without the transmission device of any intermediate conversion mechanism; the hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear motion. It has a simple structure and reliable operation; the cylinder converts the pressure energy of compressed gas into mechanical energy. Any air pressure actuator that performs linear motion can realize the linear motion of the thrust head 6-1 of the axial drive device 6. The push head 6-1 of the driving device 6 can axially act on the outer end surface of the signal disc 4-3, and can drive the gear ring 4-5 to move axially relative to the differential case through the signal disc 4-3. Preferably, at least three driving devices 6 centered on the axis of the signal disc 4-3 and equally divided by 360° are arranged on the reducer. If one of the driving devices 6 fails, the speed of at least three driving devices 6 can be guaranteed. The axial thrust acts on the signal disc 4-3 to reduce the degree of stress unevenness of the signal disc 4-3 and reduce the phenomenon of unbalanced load. A position sensor 5 for judging the axial position of the signal disc 4-3 is arranged in the reducer, and the position sensor 5 and the axial driving device 6 are respectively electrically connected to the electronic control system.

优选地,所述驱动电机1与差速器之间设置减速机构,所述驱动电机1输出的扭矩通过减速机构减速增扭后传递给主减速齿轮4-10,设置减速机构既能够进行减速增扭,又能够保证驱动电机1在高效区间运转保证驱动电机1效率。本实施例中,驱动电机1的电机轴伸入减速器箱体内,所述电机轴1-2与一输入轴2-2通过花键进行连接,输入轴2-2通过输入轴左轴承2-1和输入轴右轴承2-3支撑在减速器箱体内。所述输入轴2-2上固联一输出齿轮1-4,所述减速机构为二级减速机构,所述减速机构包括中间轴组件3,所述中间轴组件3包括中间轴3-2、中间轴左轴承3-1和中间轴右轴承3-4,所述中间轴3-2上固联一中间轴齿轮3-3、二级主动齿轮3-5,所述中间轴3-2两端分别通过中间轴左轴承3-1和中间轴右轴承3-4支撑在减速器箱体上,所述中间轴齿轮3-3与输出齿轮1-4啮合,所述二级主动齿轮3-5与主减速齿轮4-10啮合,驱动电机1输出的动力经过输出齿轮1-4和中间轴齿轮3-3组成的齿轮副实现一次减速增扭,动力经过中间轴3-2通过二级主动次与主减速齿轮4-10组成的齿轮副实现二次减速增扭。Preferably, a deceleration mechanism is set between the drive motor 1 and the differential, and the torque output by the drive motor 1 is decelerated and increased by the deceleration mechanism and then transmitted to the final reduction gear 4-10. Twist, and can ensure that the drive motor 1 runs in the high-efficiency range to ensure the efficiency of the drive motor 1 . In this embodiment, the motor shaft of the driving motor 1 extends into the reducer box, and the motor shaft 1-2 is connected with an input shaft 2-2 through a spline, and the input shaft 2-2 passes through the left bearing of the input shaft 2- 1 and the input shaft right bearing 2-3 are supported in the reducer casing. An output gear 1-4 is fixedly connected on the input shaft 2-2, and the reduction mechanism is a two-stage reduction mechanism, and the reduction mechanism includes an intermediate shaft assembly 3, and the intermediate shaft assembly 3 includes an intermediate shaft 3-2, The intermediate shaft left bearing 3-1 and the intermediate shaft right bearing 3-4, an intermediate shaft gear 3-3 and a secondary driving gear 3-5 are fixedly connected on the intermediate shaft 3-2, and the intermediate shaft 3-2 has two ends are respectively supported on the reducer case by the countershaft left bearing 3-1 and the countershaft right bearing 3-4, the countershaft gear 3-3 meshes with the output gear 1-4, and the secondary driving gear 3- 5 Meshes with the main reduction gear 4-10, the power output by the drive motor 1 passes through the gear pair composed of the output gear 1-4 and the intermediate shaft gear 3-3 to achieve primary deceleration and torque increase, and the power passes through the intermediate shaft 3-2 through the secondary drive The gear pair formed by secondary and final reduction gears 4-10 realizes secondary deceleration and torque increase.

采用上述方案进行车辆驱动时,当车辆爬坡或加速时,需要驱动电机1参与车辆驱动时,车辆的电子控制系统对轴向驱动装置6进行控制,推头6-1会推出。此时推头6-1会与信号盘4-3发生接触且对信号盘4-3产生推力作用,在此推力的作用下,信号盘4-3能够克服回位弹簧4-4的弹力,并轴向发生移动,进而带动齿轮环4-5移动,当齿轮环4-5移动一定距离后,齿轮环4-5端面的端面齿a会与行星架4-9端面的端面齿a结构相接合,此时齿轮环4-5和行星架4-9之间实现扭矩传递。此时驱动电机1工作,可以将来自驱动电机1的动力传递到主减速齿轮4-10,进而将动力通过差速器壳体传递到齿轮环4-5,并通过端面齿a结构带动行星架4-9,再传递到行星齿轮d组,从而传递到传动半轴和车轮,实现对车辆的驱动,即电驱动总成可以参与车辆的驱动和能量回收等工况。当不需要驱动电机1参与动力输出或者能力回收时,驱动电机1和轴向驱动装置6无动力输出。轴向驱动装置6的推头6-1处与非推出状态,由于信号盘4-3受到来自回位弹簧4-4的弹力作用,即轴向驱动装置6与信号盘4-3位于最外端,齿轮环4-5和行星架4-9端面的端面齿a为分离状态,即齿轮环4-5和行星架4-9之间无力的作用。由于所述差速器壳体内间隙配合一可旋转的行星架4-9,因此行星架4-9可以在差速器壳体内部自由的发生旋转运动。此时,行星架4-9和齿轮环4-5的运动互相不受影响,不会反拖齿轮环4-5,此时车辆前轮的动力系统可以单独对车辆进行驱动;驱动电机1、输入轴组件2、中轴组件,以及差速器组件4中的差速器左壳体4-2、差速器右壳体4-11、主减速齿轮4-10、齿轮环、信号盘4-3等均处于静止状态,不会随着车轮发生转动,不会发生搅油和摩擦等能量损失,从而达到一定的节能目的。采用本发明,它能方便混合动力汽车的车辆前舱空间布置,也能便于控制驱动电机动力的传递和断开,防止驱动电机被反拖,还能提高整车效率,节约能源。When the vehicle is driven by the above scheme, when the vehicle climbs or accelerates, the drive motor 1 is required to participate in the vehicle drive, the electronic control system of the vehicle controls the axial drive device 6, and the pusher 6-1 will be pushed out. At this time, the push head 6-1 will contact the signal disk 4-3 and generate a thrust to the signal disk 4-3. Under the action of this thrust, the signal disk 4-3 can overcome the elastic force of the return spring 4-4, And the axial movement occurs, and then drives the gear ring 4-5 to move. When the gear ring 4-5 moves a certain distance, the end face tooth a of the end face of the gear ring 4-5 will have the same structure as the end face tooth a of the end face of the planetary carrier 4-9. Engagement, realize torque transmission between gear ring 4-5 and planetary carrier 4-9 this moment. At this time, the drive motor 1 is working, and the power from the drive motor 1 can be transmitted to the final reduction gear 4-10, and then the power is transmitted to the gear ring 4-5 through the differential case, and the planetary carrier is driven by the structure of the end tooth a 4-9, and then transmitted to the planetary gear d group, and then transmitted to the drive shaft and wheels to realize the driving of the vehicle, that is, the electric drive assembly can participate in the driving and energy recovery of the vehicle and other working conditions. When the drive motor 1 is not required to participate in power output or capacity recovery, the drive motor 1 and the axial drive device 6 have no power output. The push head 6-1 of the axial drive device 6 is in the non-extruded state, since the signal disc 4-3 is subjected to the elastic force from the return spring 4-4, that is, the axial drive device 6 and the signal disc 4-3 are located at the outermost At the end, the gear ring 4-5 and the end face tooth a of the end face of the planet carrier 4-9 are separated, that is, there is no power between the gear ring 4-5 and the planet carrier 4-9. Since a rotatable planetary carrier 4-9 is loosely fitted in the differential case, the planetary carrier 4-9 can freely rotate in the differential case. At this moment, the motions of the planetary carrier 4-9 and the gear ring 4-5 are not affected by each other, and the gear ring 4-5 can not be dragged back. At this time, the power system of the front wheel of the vehicle can drive the vehicle independently; the driving motor 1, Input shaft assembly 2, center shaft assembly, and differential left case 4-2, differential right case 4-11, final reduction gear 4-10, gear ring, signal disc 4 in differential assembly 4 -3, etc. are in a static state, will not rotate with the wheels, and will not cause energy losses such as oil churning and friction, so as to achieve a certain purpose of energy saving. Adopting the present invention can facilitate the space arrangement of the front cabin of the hybrid vehicle, and can also facilitate the control of the power transmission and disconnection of the drive motor, prevent the drive motor from being dragged backwards, improve the efficiency of the whole vehicle, and save energy.

Claims (10)

1.一种混合动力汽车的后电驱动总成,包括驱动电机(1)和减速器总成(7),其特征在于:所述减速器总成(7)包括安装在减速器箱体内的差速器组件(4),所述差速器组件的差速器壳体由差速器左壳体(4-2)和差速器右壳体(4-11)相向连接固定形成箱体结构,所述差速器左壳体(4-2)和差速器右壳体(4-11)分别设有供半轴穿过的延伸套管段(b),延伸套管段(b)通过轴承支承在减速器箱体上,所述差速器壳体上固联一主减速齿轮(4-10),该主减速齿轮(4-10)接受来自驱动电机(1)输出的扭矩,所述差速器壳体内间隙配合一可旋转的行星架(4-9),所述行星架(4-9)内支承一个行星齿轮轴(4-7),所述行星齿轮轴(4-7)上分别空套对称设置的行星齿轮(d),差速器左壳体(4-2)和差速器右壳体(4-11)内各支承一个与行星齿轮(d)啮合的半轴齿轮(4-6),所述行星架(4-9)的一轴向端面设置沿行星架(4-9)环形端面分布的端面齿(a),所述差速器壳体内套置一可轴向移动齿轮环(4-5),所述齿轮环(4-5)的端面齿设于一轴向端面与行星架(4-9)的端面齿(a)对应,所述齿轮环(4-5)的另一轴向端设置多个轴向安装柱(e),齿轮环(4-5)通过多个轴向安装柱(e)与差速器壳体上的对应设置的过孔配合形成周向定位,这些轴向安装柱(e)伸出差速器共同支承一信号盘(4-3),所述信号盘(4-3)与差速器壳体之间设置回位弹簧(4-4),所述减速器上设置一用于驱动信号盘(4-3)轴向位移的驱动装置(6),该驱动装置(6)的推头(6-1)可轴向作用在信号盘(4-3)外端面上,可通过信号盘(4-3)带动齿轮环(4-5)做相对于差速器壳体的轴向运动,所述减速器内设置用于判断信号盘(4-3)的轴向位置的位置传感器(5),所述位置传感器(5)与轴向驱动装置(6)分别与电子控制系统电连接。1. A rear electric drive assembly of a hybrid electric vehicle, including a drive motor (1) and a reducer assembly (7), characterized in that: the reducer assembly (7) includes a Differential assembly (4), the differential case of the differential assembly is connected and fixed by the differential left case (4-2) and the differential right case (4-11) to form a box structure, the differential left housing (4-2) and the differential right housing (4-11) are respectively provided with an extension sleeve section (b) for the half shaft to pass through, and the extension sleeve section (b) passes through The bearing is supported on the reducer case, and a final reduction gear (4-10) is fixedly connected to the differential case, and the final reduction gear (4-10) receives the torque output from the drive motor (1), so A rotatable planetary carrier (4-9) is loosely fitted in the differential case, and a planetary gear shaft (4-7) is supported in the planetary carrier (4-9), and the planetary gear shaft (4-7 ) are respectively empty and symmetrically arranged planetary gears (d), and the differential left housing (4-2) and the differential right housing (4-11) each support a half meshing with the planetary gears (d). Shaft gear (4-6), one axial end face of the planet carrier (4-9) is provided with end face teeth (a) distributed along the annular end face of the planet carrier (4-9), and the differential housing is nested An axially movable gear ring (4-5), the end face teeth of the gear ring (4-5) are arranged on an axial end face corresponding to the end face teeth (a) of the planet carrier (4-9), the gear The other axial end of the ring (4-5) is provided with a plurality of axial mounting columns (e), and the gear ring (4-5) is connected to the corresponding setting on the differential case through the plurality of axial mounting columns (e). The through-holes cooperate to form circumferential positioning, and these axial mounting columns (e) extend out of the differential to jointly support a signal plate (4-3), which is set between the signal plate (4-3) and the differential housing A return spring (4-4), a driving device (6) for driving the axial displacement of the signal disc (4-3) is arranged on the reducer, and the push head (6-1) of the driving device (6) It can axially act on the outer end surface of the signal disc (4-3), and can drive the gear ring (4-5) to move axially relative to the differential case through the signal disc (4-3). A position sensor (5) for judging the axial position of the signal disc (4-3) is arranged inside, and the position sensor (5) and the axial drive device (6) are respectively electrically connected to the electronic control system. 2.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述差速器左壳体(4-2)呈帽状,所述差速器左壳体(4-2)左端设置凸起于端面中心的延伸套管段(b),所述差速器左壳体(4-2)右端边缘与差速器右壳体(4-11)连接固定,所述差速器左壳体(4-2)左端面设置多个以差速器左壳体(4-2)轴心线为中心且均分360°的过孔。2. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the left case of the differential (4-2) is in the shape of a hat, and the left case of the differential (4-2) -2) The left end is provided with an extension sleeve section (b) protruding from the center of the end face, and the right end edge of the differential left case (4-2) is connected and fixed with the differential right case (4-11). The left end surface of the differential left case (4-2) is provided with a plurality of through holes centered on the axis line of the differential left case (4-2) and equally divided by 360°. 3.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述齿轮环(4-5)包括一接合齿圈,所述接合齿圈的下端面设置用于与行星架(4-9)端面接合的端面齿(a),所述接合齿圈的上端面设置多个以接合齿圈轴心线为中心且均分360°的轴向安装柱(e),所述轴向安装柱(e)的外柱面均设置安装信号盘(4-3)的安装轴肩(f)、圆周定位曲面(g)、以及卡圈固定沟槽;所述信号盘(4-3)套置在各轴向安装柱(e)的圆周定位曲面(g)共同形成的定位柱面上并通过卡圈(n)和安装轴肩(f)进行轴向限位。3. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the gear ring (4-5) includes an engaging ring gear, and the lower end surface of the engaging ring gear is set for contact with The end face teeth (a) of the planet carrier (4-9) are engaged by the end face, and the upper end face of the engaging ring gear is provided with a plurality of axial mounting columns (e) centered on the axis line of the engaging ring gear and equally divided by 360°, The outer cylindrical surface of the axial mounting column (e) is equipped with the mounting shoulder (f) of the signal plate (4-3), the circumferential positioning surface (g), and the fixing groove of the collar; the signal plate ( 4-3) Sleeve on the positioning cylinder surface jointly formed by the circumferential positioning curved surfaces (g) of each axial mounting column (e), and perform axial limitation through the collar (n) and the mounting shoulder (f). 4.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述驱动电机(1)与差速器之间减速机构,所述驱动电机(1)输出的扭矩通过减速机构减速增扭后传递给主减速齿轮(4-10)。4. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the reduction mechanism between the drive motor (1) and the differential, the torque output by the drive motor (1) passes through The reduction mechanism decelerates and increases the torque and transmits it to the final reduction gear (4-10). 5.根据权利要求4所述的混合动力汽车的后电驱动总成,其特征在于:所述减速机构为二级减速机构,所述减速机构包括中间轴组件(3),所述中间轴组件(3)包括中间轴(3-2)、中间轴左轴承(3-1)和中间轴右轴承(3-4),所述中间轴(3-2)上固联一中间轴齿轮(3-3)、二级主动齿轮(3-5),所述中间轴(3-2)两端分别通过中间轴左轴承(3-1)和中间轴右轴承(3-4)支撑在减速器箱体上,所述中间轴齿轮(3-3)与输出齿轮(1-4)啮合,所述二级主动齿轮(3-5)与主减速齿轮(4-10)啮合。5. The rear electric drive assembly of a hybrid electric vehicle according to claim 4, characterized in that: the reduction mechanism is a two-stage reduction mechanism, the reduction mechanism includes an intermediate shaft assembly (3), and the intermediate shaft assembly (3) Including the intermediate shaft (3-2), the left bearing of the intermediate shaft (3-1) and the right bearing of the intermediate shaft (3-4), the intermediate shaft (3-2) is fixedly connected with an intermediate shaft gear (3 -3), the secondary driving gear (3-5), the two ends of the intermediate shaft (3-2) are respectively supported on the reducer through the left bearing of the intermediate shaft (3-1) and the right bearing of the intermediate shaft (3-4) On the box body, the intermediate shaft gear (3-3) meshes with the output gear (1-4), and the secondary driving gear (3-5) meshes with the final reduction gear (4-10). 6.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述信号盘(4-3)与差速器壳体端面之间设置的回位弹簧(4-4)为对顶波形弹簧、蝶形弹簧或者螺旋弹簧。6. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the return spring (4-4) arranged between the signal plate (4-3) and the end face of the differential case ) is a top-to-top wave spring, butterfly spring or helical spring. 7.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述驱动装置(6)为直线马达、气缸或者液压缸。7. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the drive device (6) is a linear motor, an air cylinder or a hydraulic cylinder. 8.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述行星齿轮轴(4-7)为十字行星齿轮轴,所述行星齿轮轴(4-7)的轴杆上分别空套对称设置的行星齿轮(d)。8. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the planetary gear shaft (4-7) is a cross planetary gear shaft, and the planetary gear shaft (4-7) Planetary gears (d) arranged symmetrically are respectively empty on the shaft rods. 9.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述减速器上设置至少三个以信号盘(4-3)轴心线为中心且均分360°的驱动装置(6)。9. The rear electric drive assembly of a hybrid vehicle according to claim 1, characterized in that: the reducer is provided with at least three centered on the axis line of the signal disc (4-3) and equally divided by 360° drive unit (6). 10.根据权利要求1所述的混合动力汽车的后电驱动总成,其特征在于:所述驱动电机(1)为永磁同步电机或者交流异步电机。10. The rear electric drive assembly of a hybrid electric vehicle according to claim 1, characterized in that: the drive motor (1) is a permanent magnet synchronous motor or an AC asynchronous motor.
CN201810279484.6A 2018-03-30 2018-03-30 The rear electric drive assembly of hybrid vehicle Pending CN108327529A (en)

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Application publication date: 20180727