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CN110701216A - A one-way booster electromechanical brake actuator based on rotating motor and rack and pinion - Google Patents

A one-way booster electromechanical brake actuator based on rotating motor and rack and pinion Download PDF

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Publication number
CN110701216A
CN110701216A CN201910996692.2A CN201910996692A CN110701216A CN 110701216 A CN110701216 A CN 110701216A CN 201910996692 A CN201910996692 A CN 201910996692A CN 110701216 A CN110701216 A CN 110701216A
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China
Prior art keywords
cylindrical roller
piston
hole
booster
rack
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Granted
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CN201910996692.2A
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CN110701216B (en
Inventor
杨坤
王杰
陈玉
房永�
郭栋
马超
刘庆新
李红旗
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Shandong University of Technology
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Shandong University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/225Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
    • F16D55/226Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/14Mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/24Electric or magnetic using motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/20Mechanical mechanisms converting rotation to linear movement or vice versa
    • F16D2125/22Mechanical mechanisms converting rotation to linear movement or vice versa acting transversely to the axis of rotation
    • F16D2125/24Rack-and-pinion

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention provides a unidirectional reinforcement type electromechanical brake actuator based on a rotating motor and a gear rack, which is applied to an automobile and comprises three parts, namely the rotating motor, an installation base body and a transmission reinforcement mechanism; the transmission force increasing mechanism comprises a rack, a force increasing block, a piston, a gear, a first cylindrical roller and a second cylindrical roller, wherein the gear is fixed at the end part of a motor shaft, and the rack is fixed at the lower end of the force increasing block; the first inclined surface of the force increasing block and the second inclined surface of the force increasing block are respectively contacted with the first cylindrical roller and the second cylindrical roller; when braking needs to be applied, the motor rotates to drive the gear to rotate, the rack moves rightwards, the force increasing block moves rightwards along with the rack, so that the piston and the first friction plate are pushed to press the brake disc, the actuator is driven to move towards the motor side along the guide rail under the action of reaction force, the second friction plate is pressed towards the brake disc, braking force is applied, the size of the braking force can be adjusted by adjusting the force of the motor, and the scheme can provide a solution for traditional braking and future intelligent braking and active braking.

Description

一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执 行器A one-way booster electromechanical brake actuator based on rotating motor and rack and pinion runner

技术领域technical field

本发明属于汽车制动技术领域,具体涉及一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器。The invention belongs to the technical field of automobile braking, and in particular relates to a one-way booster type electromechanical brake actuator based on a rotary motor and a rack and pinion.

背景技术Background technique

制动系统作为直接影响汽车行驶安全的重要组成部分,一直就是各大汽车公司研究的热点;如文献《轻型汽车电子机械制动及稳定性控制系统研究》(杨坤.轻型汽车电子机械制动及稳定性控制系统研究[D].长春:吉林大学,2009)所述,电子机械制动作为新兴的制动系统,摒弃了真空助力器、液压管路等体积较大的部件,使得整车底盘布置更简单、更灵活,更具有压力调节速度快、精确,能够显著提高整车制动性能的优点。As an important part that directly affects the driving safety of automobiles, the braking system has always been a research hotspot of major automobile companies; and stability control system research [D]. Changchun: Jilin University, 2009), as a new braking system, electromechanical braking has abandoned the large components such as vacuum booster and hydraulic pipeline, making the whole vehicle The chassis layout is simpler and more flexible, and it has the advantages of fast and accurate pressure adjustment, which can significantly improve the braking performance of the whole vehicle.

除了具有提高传统汽车制动安全方面的优势外,电子机械制动还能有效解决新能源汽车和自动驾驶汽车对制动系统的要求;如文献《基于EMB的解耦式制动能量回收系统研究》(杨坤,高松,王杰,等.基于EMB的解耦式制动能量回收系统研究[J].汽车工程,2016,38(8):1072-1079.)所述,电子机械制动系统可以满足解耦式制动能量回收系统对制动踏板感觉及车轮制动力精确独立调节的需求,并可实现主动制动功能,因此研究电子机械制动系统对提高电动车的经济性,并促进汽车的电动化和智能化具有重要意义,这也使其再次成为汽车制动系统研究关注的对象。In addition to the advantages of improving the braking safety of traditional automobiles, electromechanical braking can also effectively solve the requirements of new energy vehicles and autonomous vehicles for braking systems; "(Yang Kun, Gao Song, Wang Jie, et al. Research on EMB-based Decoupling Brake Energy Recovery System [J]. Automotive Engineering, 2016, 38(8): 1072-1079.), Electromechanical Braking The system can meet the requirements of the decoupling braking energy recovery system for precise and independent adjustment of brake pedal feel and wheel braking force, and can realize active braking function. It is of great significance to promote the electrification and intelligence of automobiles, which makes it once again become the focus of research on automobile braking systems.

我国目前电子机械制动尚处于研究阶段,如何在满足整车制动需求的前提下,有效减小电子机械制动执行器的体积和质量成为影响其普及应用的关键,为此,本发明在前期研究的基础上提出一种全新结构的电子机械制动执行器,该电子机械制动执行器可以有效减小电子机械制动执行器的体积,并可有效满足大型车辆的制动需求。At present, the electro-mechanical brake is still in the research stage in our country. How to effectively reduce the volume and mass of the electro-mechanical brake actuator under the premise of meeting the braking requirements of the whole vehicle has become the key to its popularization and application. Based on the previous research, a new structure of electromechanical brake actuator is proposed, which can effectively reduce the volume of the electromechanical brake actuator and can effectively meet the braking requirements of large vehicles.

发明内容SUMMARY OF THE INVENTION

本发明提供一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器,其技术方案如下:The present invention provides a one-way force-enhancing electromechanical brake actuator based on a rotating motor and a rack and pinion, the technical solution of which is as follows:

一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器,其特征在于:主要由电机、安装基体、传动增力机构组成。A one-way force-enhancing electromechanical brake actuator based on a rotating motor and a rack and pinion is characterized in that it is mainly composed of a motor, an installation base, and a transmission force-enhancing mechanism.

所述的电机(1)为旋转电机。The motor (1) is a rotary motor.

电机轴(2)的前部为齿轮安装轴(23),齿轮安装轴(23)上设有第一键槽(24),电机轴(2)的中心轴线与齿轮安装轴(23)的中心轴线相重合,齿轮安装轴(23)直径小于电机轴(2)的直径,齿轮安装轴(23)与电机轴(2)形成的凸台用于齿轮(22)的轴向定位。The front part of the motor shaft (2) is a gear installation shaft (23), the gear installation shaft (23) is provided with a first keyway (24), the central axis of the motor shaft (2) and the central axis of the gear installation shaft (23) Coincidentally, the diameter of the gear installation shaft (23) is smaller than the diameter of the motor shaft (2), and the boss formed by the gear installation shaft (23) and the motor shaft (2) is used for the axial positioning of the gear (22).

安装基体包括端盖(4),执行器外壳和支架;电机轴(2)穿过端盖(4)上电机轴通孔(28)后,通过平键(21)、第一键槽(24)、第二键槽(26)与齿轮(22)中心孔(27)配合连接。The installation base includes an end cover (4), an actuator housing and a bracket; after the motor shaft (2) passes through the motor shaft through hole (28) on the end cover (4), it passes through the flat key (21), the first keyway (24) and the second keyway (26) is matched and connected with the central hole (27) of the gear (22).

所述的执行器外壳包括增力机构壳体(6)和制动钳(15);增力机构壳体(6)为筒形结构;增力机构壳体内部端面(B1)上设有第一活塞安装通孔(33);在增力机构壳体内部端面(B1)上第一活塞安装通孔(33)的两侧固定安装有第一圆柱导轨支座(34)和第二圆柱导轨支座(39),第一圆柱导轨支座(34)和第二圆柱导轨支座(39)之间固定安装有圆柱导轨(9)。圆柱导轨(9)平行于增力块(8)的上端面,且垂直于电机轴(2)中心轴线。The actuator housing comprises a booster mechanism housing (6) and a brake caliper (15); the booster mechanism housing (6) is a cylindrical structure; the inner end face (B1) of the booster mechanism housing is provided with a first A piston installation through hole (33); a first cylindrical guide rail support (34) and a second cylindrical guide rail are fixedly installed on both sides of the first piston installation through hole (33) on the inner end face (B1) of the booster mechanism housing A support (39), a cylindrical guide rail (9) is fixedly installed between the first cylindrical guide rail support (34) and the second cylindrical guide rail support (39). The cylindrical guide rail (9) is parallel to the upper end face of the booster block (8) and perpendicular to the central axis of the motor shaft (2).

制动钳(15)为左右对称结构,中间设有第二活塞安装通孔(38)。The brake caliper (15) has a left-right symmetrical structure, and a second piston installation through hole (38) is arranged in the middle.

制动钳后端面(A2)与增力机构壳体前端面(C1)固定连接。The rear end surface (A2) of the brake caliper is fixedly connected with the front end surface (C1) of the housing of the booster mechanism.

制动钳(15)上的第二活塞安装通孔(38)的中心轴线与增力机构壳体(6)的第一活塞安装通孔(33)的中心轴线重合且半径相等。The central axis of the second piston installation through hole (38) on the brake caliper (15) coincides with the central axis of the first piston installation through hole (33) of the booster mechanism housing (6) and has the same radius.

在第二活塞安装通孔(38)上,沿第一摩擦片(14)向增力机构壳体(6)的方向,依次设有第一环形槽(40)和第二环形槽(41),第一环形槽(40)用于安装防尘圈(13),第二环形槽(41)用于安装密封圈(12)。A first annular groove (40) and a second annular groove (41) are sequentially provided on the second piston installation through hole (38) along the direction of the first friction plate (14) to the booster mechanism housing (6). , the first annular groove (40) is used for installing the dust ring (13), and the second annular groove (41) is used for installing the sealing ring (12).

传动增力机构包括齿条(7)、增力块(8)、活塞(11)、齿轮(22)、第一圆柱滚子(20)和第二圆柱滚子(46)。The transmission power-enhancing mechanism includes a rack (7), a power-enhancing block (8), a piston (11), a gear (22), a first cylindrical roller (20) and a second cylindrical roller (46).

增力块(8)的上下端面相互平行,各侧面垂直于其上下端面;增力块左端面(A3)上设有中心轴线与该端面垂直的圆形通孔(44),圆柱导轨(9)穿过圆形通孔(44),增力块(8)可沿圆柱导轨(9)轴向移动,增力块第一斜面(B3)和增力块第二斜面(C3)位于增力块(8)的同一侧,为两个形状相同的斜面,二者相互平行,且斜面垂直于上下端面。The upper and lower end faces of the booster block (8) are parallel to each other, and each side is perpendicular to its upper and lower end faces; the left end face (A3) of the booster block is provided with a circular through hole (44) whose central axis is perpendicular to the end face, and a cylindrical guide rail (9). ) through the circular through hole (44), the booster block (8) can move axially along the cylindrical guide rail (9), the first slope (B3) of the booster block and the second slope (C3) of the booster block are located at the On the same side of the block (8), there are two inclined surfaces with the same shape, which are parallel to each other, and the inclined surfaces are perpendicular to the upper and lower end surfaces.

齿条(7)固定于增力块(8)的下端面,齿条(7)的齿垂直于圆柱导轨(9)和圆形通孔(44)的中心轴线;齿轮(22)与齿条(7)配合连接。The rack (7) is fixed on the lower end face of the booster block (8), the teeth of the rack (7) are perpendicular to the central axis of the cylindrical guide rail (9) and the circular through hole (44); the gear (22) and the rack (7) Matching connection.

活塞(11)主体为圆环形结构,其断面为矩形,活塞前端面(A4)用于固定连接第一摩擦片(14),在活塞后端面(B4)上固定连接有第一圆柱滚子支座(10)、第二圆柱滚子支座(19)、第三圆柱滚子支座(45)、第四圆柱滚子支座(47);第一圆柱滚子(20)两端分别通过轴承支撑在第一圆柱滚子支座(10)和第二圆柱滚子支座(19)之间;第二圆柱滚子(46)两端分别通过轴承支撑在第三圆柱滚子支座(45)和第四圆柱滚子支座(47)之间;第一圆柱滚子(20)和第二圆柱滚子(46)的中心轴线相互平行,且均与活塞后端面(B4)平行。The main body of the piston (11) has a circular structure with a rectangular cross-section. The front end surface (A4) of the piston is used for fixedly connecting the first friction plate (14), and the rear end surface (B4) of the piston is fixedly connected with a first cylindrical roller. The support (10), the second cylindrical roller support (19), the third cylindrical roller support (45), the fourth cylindrical roller support (47); the two ends of the first cylindrical roller (20) are respectively It is supported between the first cylindrical roller support (10) and the second cylindrical roller support (19) through bearings; the two ends of the second cylindrical roller (46) are respectively supported on the third cylindrical roller support through bearings. (45) and the fourth cylindrical roller support (47); the central axes of the first cylindrical roller (20) and the second cylindrical roller (46) are parallel to each other, and both are parallel to the rear end face of the piston (B4) .

制动力不为0时,第一圆柱滚子(20)始终与增力块第一斜面(B3)接触,第二圆柱滚子(46)始终与增力块第二斜面(C3)接触;在整个运动过程中,两条接触线相互平行,且与圆形通孔(44)的中心轴线相互垂直,两条接触线所在的平面垂直于活塞(11)的中心轴线。When the braking force is not 0, the first cylindrical roller (20) is always in contact with the first inclined surface (B3) of the force increasing block, and the second cylindrical roller (46) is always in contact with the second inclined surface (C3) of the force increasing block; During the whole movement process, the two contact lines are parallel to each other and perpendicular to the central axis of the circular through hole (44), and the plane where the two contact lines are located is perpendicular to the central axis of the piston (11).

与传统的制动系统方案相比:本方案可以通过传统旋转电机及相关的传动系统实现传统制动的所有功能,而且可实现主动制动,从而为传统车制动系统、新能源汽车的解耦式制动能量回收和智能驾驶车辆的制动系统提供解决方案。Compared with the traditional braking system solution: this solution can realize all the functions of traditional braking through traditional rotating electrical machines and related transmission systems, and can realize active braking, thus providing solutions for traditional vehicle braking systems and new energy vehicles. Coupling braking energy recovery and braking systems for intelligent driving vehicles provide solutions.

与现有的电子机械制动执行器相比:本方案采用了齿轮齿条和增力块作为传动增力机构,是一种全新的结构形式;在相同制动力需求时,本方案的结构更紧凑;另外,本方案采用旋转电机和齿轮齿条作为制动执行机构,可满足多款车型的需求,尤其可有效满足大型车辆制动力需求大的问题。Compared with the existing electro-mechanical brake actuators: this scheme adopts rack and pinion and force-enhancing block as the transmission force-enhancing mechanism, which is a brand-new structural form; under the same braking force demand, the structure of this scheme is more efficient. It is compact; in addition, the solution uses a rotating electric machine and a rack and pinion as the brake actuator, which can meet the needs of various models, especially the problem of large braking force requirements for large vehicles.

附图说明Description of drawings

图1为基于电机和齿轮齿条的单向单级增力式电子机械制动执行器装配图。Figure 1 is an assembly diagram of a one-way single-stage booster electromechanical brake actuator based on a motor and a rack and pinion.

图2为电机(1)正视图。Figure 2 is a front view of the motor (1).

图3为电机(1)侧视图。Figure 3 is a side view of the motor (1).

图4为齿轮(22)侧视图。Figure 4 is a side view of the gear (22).

图5为端盖(4)结构图。Figure 5 is a structural diagram of the end cap (4).

图6为执行器外壳三维图。Figure 6 is a three-dimensional view of the actuator housing.

图7为执行器外壳剖视图1。FIG. 7 is a sectional view 1 of the actuator housing.

图8为执行器外壳剖视图2(分离状态)。Fig. 8 is a sectional view 2 of the actuator housing (separated state).

图9为执行器外壳左视图(A向)。Figure 9 is a left side view of the actuator housing (direction A).

图10为执行器外壳右视图(B向)。Figure 10 is a right side view of the actuator housing (direction B).

图11为执行器外壳爆炸图1。Figure 11 is an exploded view of the actuator housing.

图12为执行器外壳爆炸图2。Figure 12 is an exploded view of the actuator housing 2.

图13为传动增力机构三维结构图。Figure 13 is a three-dimensional structural diagram of a transmission booster mechanism.

图14为传动增力机构俯视图。Figure 14 is a top view of the transmission booster mechanism.

图15为传动增力机构正视图。Figure 15 is a front view of the transmission booster mechanism.

图16为传动增力机构侧视图。Figure 16 is a side view of the transmission booster mechanism.

图17为活塞机构三维结构图。Figure 17 is a three-dimensional structural diagram of the piston mechanism.

图18为活塞机构侧视图。Figure 18 is a side view of the piston mechanism.

图19为活塞机构正视图。Figure 19 is a front view of the piston mechanism.

图20为传动增力机构增力原理示意图。Fig. 20 is a schematic diagram of the principle of force increase of the transmission force increase mechanism.

图21为支架三维结构示意图。Figure 21 is a schematic diagram of the three-dimensional structure of the stent.

图22为支架三维结构爆炸图。Figure 22 is an exploded view of the three-dimensional structure of the stent.

图23为支架正视图。Figure 23 is a front view of the bracket.

图24为支架俯视图。Figure 24 is a plan view of the bracket.

图25为支架安装俯视图。Figure 25 is a top view of the bracket installation.

图26为电子机械制动执行器三维图。Figure 26 is a three-dimensional view of an electromechanical brake actuator.

图中:1、电机;2、电机轴;3、电机固定螺栓;4、端盖;5、端盖固定螺栓;6、增力机构壳体;7、齿条;8、增力块;9、圆柱导轨;10、第一圆柱滚子支座;11、活塞;12、密封圈;13、防尘圈;14、第一摩擦片;15、制动钳;16、制动钳限位横杆;17、第二摩擦片;18、制动盘;19、第二圆柱滚子支座;20、第一圆柱滚子;21、平键;22、齿轮;23、齿轮安装轴;24、第一键槽;25、第一电机固定螺纹孔;26、第二键槽;27、齿轮中心孔;28、电机轴通孔;29、第二电机固定螺纹孔;30、第一端盖固定螺纹孔;31、第一支撑杆;32、第一支撑杆连接孔;33、第一活塞安装通孔;34、第一圆柱导轨支座;35、第二端盖固定螺纹孔;36、第二支撑杆连接孔;37、第二支撑杆;38、第二活塞安装通孔;39、第二圆柱导轨支座;40、第一环形槽;41、第二环形槽;42、第一圆柱导轨安装孔;43、第二圆柱导轨安装孔;44、圆形通孔;45、第三圆柱滚子支座;46、第二圆柱滚子;47、第四圆柱滚子支座;48、活塞中心孔;49、支架第一安装螺纹孔;50、第一支架臂;51、第二支架臂;52、支架第二安装螺纹孔;53、第一支架轮毂固定螺纹孔;54、支架固定横杆;55、第二支架轮毂固定螺纹孔;56、支架第一固定螺栓;57、支架第二固定螺栓。In the figure: 1. Motor; 2. Motor shaft; 3. Motor fixing bolts; 4. End cover; 5. End cover fixing bolts; , cylindrical guide rail; 10, the first cylindrical roller bearing; 11, the piston; 12, the sealing ring; 13, the dust ring; 14, the first friction plate; 15, the brake caliper; 16, the brake caliper limit transverse Rod; 17, the second friction plate; 18, the brake disc; 19, the second cylindrical roller bearing; 20, the first cylindrical roller; 21, the flat key; 22, the gear; 23, the gear installation shaft; 24, The first keyway; 25, the first motor fixing screw hole; 26, the second keyway; 27, the gear center hole; 28, the motor shaft through hole; 29, the second motor fixing screw hole; 30, the first end cover fixing screw hole 31, the first support rod; 32, the first support rod connection hole; 33, the first piston installation through hole; 34, the first cylindrical guide rail support; 35, the second end cap fixing threaded hole; Rod connection hole; 37, second support rod; 38, second piston installation through hole; 39, second cylindrical guide rail support; 40, first annular groove; 41, second annular groove; 42, first cylindrical guide rail installation Hole; 43, the second cylindrical guide rail mounting hole; 44, the circular through hole; 45, the third cylindrical roller support; 46, the second cylindrical roller; 47, the fourth cylindrical roller support; 48, the center of the piston hole; 49, the first mounting threaded hole of the bracket; 50, the first bracket arm; 51, the second bracket arm; 52, the second mounting threaded hole of the bracket; 53, the first bracket hub fixing threaded hole; 54, the bracket fixing cross bar ; 55, the second bracket wheel hub fixed threaded hole; 56, the first fixing bolt of the bracket; 57, the second fixing bolt of the bracket.

图中各端面、夹角的含义如下:The meanings of each end face and included angle in the figure are as follows:

图7~12中:A1、增力机构壳体后端面;B1、增力机构壳体内部端面;C1、增力机构壳体前端面;A2、制动钳后端面。In Figures 7-12: A1, the rear end face of the booster mechanism housing; B1, the inner end face of the booster mechanism casing; C1, the front end face of the booster mechanism casing; A2, the rear end face of the brake caliper.

图13~14、20中:A3、增力块左端面;B3、增力块第一斜面;C3、增力块第二斜面。In Figures 13 to 14 and 20: A3, the left end face of the booster block; B3, the first slope of the booster block; C3, the second slope of the booster block.

图17~18中:A4、活塞前端面;B4、活塞后端面。In Figures 17-18: A4, the front end face of the piston; B4, the rear end face of the piston.

图20中:A5、活塞中心轴线;α、活塞中心轴线A5与增力块第一斜面B3或增力块第二斜面C3的夹角。In Fig. 20: A5, the central axis of the piston; α, the angle between the central axis of the piston A5 and the first inclined surface B3 of the power increasing block or the second inclined surface C3 of the power increasing block.

图21-22中:A6、制动钳限位面;B6、制动钳限位横杆左端面;C6、第二支架臂上端面;D6、第二支架臂前端面;E6、第一支架固定横杆上端面;F6、第二支架固定横杆上端面;G6、第一支架臂前端面;H6、第一支架臂上端面;I6、支架固定横杆前端面。In Figure 21-22: A6, brake caliper limit surface; B6, left end surface of brake caliper limit cross bar; C6, upper end surface of the second bracket arm; D6, front end surface of the second bracket arm; E6, first bracket Fix the upper end face of the cross bar; F6, the second bracket fixes the upper end face of the cross bar; G6, the front end face of the first bracket arm; H6, the upper end face of the first bracket arm; I6, the bracket fixes the front end face of the cross bar.

具体实施方案specific implementation

本发明提供一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器,为使本发明的技术方案及效果更加清楚、明确,参照附图并举实例对本发明进一步详细说明;应当理解,此处所描述的具体实施仅用以解释本发明,并不用于限定本发明。The present invention provides a one-way booster type electromechanical brake actuator based on a rotating motor and a rack and pinion. In order to make the technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail with reference to the accompanying drawings and examples; It should be understood that the specific implementations described herein are only used to explain the present invention, but not to limit the present invention.

一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器主要由电机、安装基体及传动增力机构组成。A one-way booster type electromechanical brake actuator based on a rotating motor and a gear rack is mainly composed of a motor, an installation base and a transmission booster mechanism.

所述的电机(1)为旋转电机。The motor (1) is a rotary motor.

如图1-2所示,电机轴(2)的前部为齿轮安装轴(23),齿轮安装轴(23)上设有第一键槽(24),电机轴(2)的中心轴线与齿轮安装轴(23)的中心轴线相重合,齿轮安装轴(23)直径小于电机轴(2)的直径,齿轮安装轴(23)与电机轴(2)形成的凸台用于齿轮(22)的轴向定位。As shown in Figure 1-2, the front part of the motor shaft (2) is the gear installation shaft (23), the gear installation shaft (23) is provided with a first keyway (24), and the central axis of the motor shaft (2) is connected to the gear shaft (23). The central axes of the installation shaft (23) are coincident, the diameter of the gear installation shaft (23) is smaller than the diameter of the motor shaft (2), and the boss formed by the gear installation shaft (23) and the motor shaft (2) is used for the mounting of the gear (22). Axial positioning.

如图1、2、4所示,所述安装基体包括端盖(4),执行器外壳和支架;电机轴(2)穿过端盖(4)上电机轴通孔(28)后,通过平键(21)、第一键槽(24)、第二键槽(26)与齿轮(22)中心孔(27)配合连接。As shown in Figures 1, 2 and 4, the mounting base includes an end cover (4), an actuator housing and a bracket; after the motor shaft (2) passes through the motor shaft through hole (28) on the end cover (4), it passes through The flat key (21), the first keyway (24), and the second keyway (26) are matched and connected with the central hole (27) of the gear (22).

如图2、3所示,电机(1)端部的凸台上设有8个第一电机固定螺纹孔(25),第一电机固定螺纹孔(25)主要起固定电机的作用,数目不限于8。As shown in Figures 2 and 3, the boss at the end of the motor (1) is provided with eight first motor fixing screw holes (25). The first motor fixing screw holes (25) mainly serve to fix the motor, and the number varies. Limited to 8.

如图5所示,端盖(4)上设有1个电机轴通孔(28)、8个第二电机固定螺纹孔(29)、11个第一端盖固定螺纹孔(30);第二电机固定螺纹孔(29)主要起固定电机的作用,数目不限于8,可根据实际安装情况增减;第一端盖固定螺纹孔(30)用于固定端盖,数目不限于11,可根据实际安装情况增减。As shown in Figure 5, the end cover (4) is provided with one motor shaft through hole (28), eight second motor fixing screw holes (29), and eleven first end cover fixing screw holes (30); The second motor fixing screw holes (29) are mainly used for fixing the motor, and the number is not limited to 8, which can be increased or decreased according to the actual installation situation; the first end cover fixing screw holes (30) are used for fixing the end cover, and the number is not limited to 11. Increase or decrease according to the actual installation situation.

如图1、6-12所示,执行器外壳包括增力机构壳体(6)和制动钳(15)。As shown in Figures 1, 6-12, the actuator housing includes a booster mechanism housing (6) and a brake caliper (15).

如图6所示,增力机构壳体(6)为筒形结构,增力机构壳体后端面(A1)上设有与第一端盖固定螺纹孔(30)相配合的第二端盖固定螺纹孔(35),二者数目相同且位置一一对应。As shown in FIG. 6 , the booster mechanism housing (6) is a cylindrical structure, and a second end cover matched with the fixing screw hole (30) of the first end cover is provided on the rear end surface (A1) of the booster mechanism housing The fixed threaded holes (35) have the same number and one-to-one correspondence.

如图7、8所示,增力机构壳体内部端面(B1)上设有第一活塞安装通孔(33),第一活塞安装通孔(33)与制动钳(15)上的第二活塞安装通孔(38)中心轴线重合且二者半径相等。As shown in Figures 7 and 8, the inner end face (B1) of the booster mechanism housing is provided with a first piston installation through hole (33), the first piston installation through hole (33) and the first piston installation through hole (33) on the brake caliper (15) The central axes of the two piston mounting through holes (38) are coincident and have the same radius.

如图6-12,在增力机构壳体内部端面(B1)上第一活塞安装通孔(33)的两侧固定安装有第一圆柱导轨支座(34)和第二圆柱导轨支座(39),第一圆柱导轨支座(34)和第二圆柱导轨支座(39)之间固定安装有圆柱导轨(9)。As shown in Figure 6-12, a first cylindrical guide rail support (34) and a second cylindrical guide rail support ( 39), a cylindrical guide rail (9) is fixedly installed between the first cylindrical guide rail support (34) and the second cylindrical guide rail support (39).

如图1、6-11所示,圆柱导轨(9)平行于增力块(8)的上端面,且垂直于电机轴(2)中心轴线。As shown in Figures 1 and 6-11, the cylindrical guide rail (9) is parallel to the upper end face of the booster block (8) and perpendicular to the central axis of the motor shaft (2).

如图9-12所示,制动钳(15)为左右对称结构,中间设有第二活塞安装通孔(38)。As shown in Figures 9-12, the brake caliper (15) has a left-right symmetrical structure, and a second piston mounting through hole (38) is provided in the middle.

如图7-8所示,在第二活塞安装通孔(38)上,沿第一摩擦片(14)向增力机构壳体(6)的方向,依次设有第一环形槽(40)和第二环形槽(41),第一环形槽(40)用于安装防尘圈(13),第二环形槽(41)用于安装密封圈(12)。As shown in Figures 7-8, on the second piston installation through hole (38), along the direction of the first friction plate (14) to the booster mechanism housing (6), a first annular groove (40) is formed in sequence and a second annular groove (41), the first annular groove (40) is used for installing the dustproof ring (13), and the second annular groove (41) is used for installing the sealing ring (12).

如图7-8、11-12所示,制动钳后端面(A2)与增力机构壳体前端面(C1)固定连接。As shown in Figures 7-8 and 11-12, the rear end surface (A2) of the brake caliper is fixedly connected to the front end surface (C1) of the booster housing.

如图7-8所示,增力机构壳体(6)的第一活塞安装通孔(33)与制动钳(15)上的第二活塞安装通孔(38)中心轴线重合且半径相等。As shown in Figures 7-8, the center axis of the first piston installation through hole (33) of the booster mechanism housing (6) and the second piston installation through hole (38) on the brake caliper (15) are coincident with the center axis and have the same radius .

如图9-12所示,制动钳(15)外部左右两侧对称布置有第一支撑杆(31)和第二支撑杆(37),第一支撑杆(31)上设有第一支撑杆连接孔(32),第二支撑杆(37)上设有第二支撑杆连接孔(36)。As shown in Figures 9-12, a first support rod (31) and a second support rod (37) are symmetrically arranged on the left and right sides of the brake caliper (15), and a first support rod (31) is provided on the first support rod (31). A rod connecting hole (32), and a second supporting rod connecting hole (36) is provided on the second support rod (37).

如图1、13-19所示,传动增力机构包括有齿条(7)、增力块(8)、活塞(11)、齿轮(22)、第一圆柱滚子(20)和第二圆柱滚子(46)。As shown in Figures 1, 13-19, the transmission force-enhancing mechanism includes a rack (7), a force-enhancing block (8), a piston (11), a gear (22), a first cylindrical roller (20) and a second Cylindrical roller (46).

如图13-16所示,增力块(8)的上下端面相互平行,各侧面垂直于其上下端面;增力块左端面(A3)上设有中心轴线与该端面垂直的圆形通孔(44),圆柱导轨(9)穿过圆形通孔(44),增力块(8)可沿圆柱导轨(9)轴向移动,增力块第一斜面(B3)和增力块第二斜面(C3)为两个形状相同的斜面,二者相互平行,且斜面垂直于上下端面,增力块第一斜面(B3)和增力块第二斜面(C3)分别与第一圆柱滚子(20)和第二圆柱滚子(46)接触,增力块第一斜面(B3)和增力块第二斜面(C3)与活塞轴线A5成α角,如图20所示。As shown in Figure 13-16, the upper and lower end faces of the booster block (8) are parallel to each other, and each side is perpendicular to its upper and lower end faces; the left end face (A3) of the booster block is provided with a circular through hole whose central axis is perpendicular to the end face. (44), the cylindrical guide rail (9) passes through the circular through hole (44), and the booster block (8) can move axially along the cylindrical guide rail (9). The two inclined planes (C3) are two inclined planes with the same shape, which are parallel to each other, and the inclined planes are perpendicular to the upper and lower end faces. The roller (20) is in contact with the second cylindrical roller (46), and the first inclined surface (B3) of the force intensifier and the second inclined surface (C3) of the force intensifier form an angle α with the piston axis A5, as shown in FIG. 20 .

如图13、15-16所示,齿条(7)固定于增力块(8)下方,齿条(7)的齿垂直于圆柱导轨(9)和圆形通孔(44)的中心轴线;齿轮(22)通过平键(21)、第一键槽(24)、第二键槽(26)安装在齿轮安装轴(23)上,与齿条(7)配合连接。As shown in Figures 13, 15-16, the rack (7) is fixed under the booster block (8), and the teeth of the rack (7) are perpendicular to the central axis of the cylindrical guide rail (9) and the circular through hole (44). The gear (22) is mounted on the gear mounting shaft (23) through the flat key (21), the first keyway (24) and the second keyway (26), and is connected with the rack (7).

如图17-19所示,活塞(11)主体为圆环形结构,其断面为矩形,活塞前端面(A4)用于固定连接第一摩擦片(14),在活塞后端面(B4)上固定连接有第一圆柱滚子支座(10)、第二圆柱滚子支座(19)、第三圆柱滚子支座(45)、第四圆柱滚子支座(47);第一圆柱滚子(20)两端分别通过轴承支撑在第一圆柱滚子支座(10)和第二圆柱滚子支座(19)之间;第二圆柱滚子(46)两端分别通过轴承支撑在第三圆柱滚子支座(45)和第四圆柱滚子支座(47)之间;第一圆柱滚子(20)和第二圆柱滚子(46)的中心轴线相互平行,且均与活塞后端面(B4)平行。As shown in Figures 17-19, the main body of the piston (11) is a circular structure with a rectangular cross-section, and the front end surface (A4) of the piston is used to fixedly connect the first friction plate (14), on the rear end surface (B4) of the piston. A first cylindrical roller support (10), a second cylindrical roller support (19), a third cylindrical roller support (45), and a fourth cylindrical roller support (47) are fixedly connected; the first cylindrical roller Both ends of the roller (20) are respectively supported by bearings between the first cylindrical roller support (10) and the second cylindrical roller support (19); both ends of the second cylindrical roller (46) are supported by bearings respectively Between the third cylindrical roller support (45) and the fourth cylindrical roller support (47); the central axes of the first cylindrical roller (20) and the second cylindrical roller (46) are parallel to each other, and both Parallel to the rear end face of the piston (B4).

制动力不为0时,如图20所示,第一圆柱滚子(20)始终与增力块第一斜面(B3)接触,第二圆柱滚子(46)始终与增力块第二斜面(C3)接触;在整个运动过程中,两条接触线相互平行,且与圆形通孔(44)的中心轴线相互垂直,两条接触线所在的平面垂直于活塞(11)的中心轴线。When the braking force is not 0, as shown in Fig. 20, the first cylindrical roller (20) is always in contact with the first inclined surface (B3) of the booster block, and the second cylindrical roller (46) is always in contact with the second inclined surface of the booster block. (C3) Contact; during the entire movement process, the two contact lines are parallel to each other and perpendicular to the central axis of the circular through hole (44), and the plane where the two contact lines lie is perpendicular to the central axis of the piston (11).

如图21~26,支架由第一支架臂(50)、制动钳限位横杆(16)、第二支架臂(51)和支架固定横杆(54)组成,第一支架臂(50)、制动钳限位横杆(16)和第二支架臂(51)均为长方体结构。As shown in Figures 21 to 26, the bracket is composed of a first bracket arm (50), a brake caliper limit bar (16), a second bracket arm (51) and a bracket fixing bar (54). The first bracket arm (50) ), the brake caliper limit bar (16) and the second bracket arm (51) are all cuboid structures.

如图21-22所示,在第一支架臂(50)的长度方向上设有支架第一安装螺纹孔(49),支架第一安装螺纹孔(49)的中心轴线垂直于第一支架臂前端面(G6);在第二支架臂(51)的长度方向上设有支架第二安装螺纹孔(52),支架第二安装螺纹孔(52)的中心轴线垂直于第二支架臂前端面(D6);第一支架臂(50)通过与第一支架臂前端面(G6)相对的端面与制动钳限位横杆(16)的制动钳限位面(A6)固定连接;第二支架臂(51)通过与第二支架臂前端面(D6)相对的端面与制动钳限位横杆(16)的制动钳限位面(A6)固定连接;第二支架臂(51)位于制动钳限位横杆左端面(B6)侧,第一支架臂(50)位于与端面(B6)相对的一端;三者组成一个U形支架;支架固定横杆(54)为U型结构,在其前端面(I6)上对称设有中心轴线与前端面(I6)垂直的第一支架轮毂固定螺纹孔(53)和第二支架轮毂固定螺纹孔(55),可通过第一支架轮毂固定螺纹孔(53)和第二支架轮毂固定螺纹孔(55)及螺栓与轮毂固定连接;第二支架臂(51)通过与第二支架臂上端面(C6)相对的端面与第一支架固定横杆上端面(E6)固定连接;第一支架臂(50)通过与第一支架臂上端面(H6)相对的端面与第二支架固定横杆上端面(F6)固定连接;安装后支架如图21所示。As shown in Figures 21-22, the first bracket arm (50) is provided with a bracket first mounting screw hole (49) in the length direction, and the center axis of the bracket first mounting screw hole (49) is perpendicular to the first bracket arm Front end surface (G6); a second bracket mounting threaded hole (52) is provided in the length direction of the second bracket arm (51), and the center axis of the bracket second mounting threaded hole (52) is perpendicular to the front end surface of the second bracket arm (D6); the first bracket arm (50) is fixedly connected with the brake caliper limit surface (A6) of the brake caliper limit crossbar (16) through the end surface opposite to the front end surface (G6) of the first bracket arm; The second bracket arm (51) is fixedly connected to the brake caliper limit surface (A6) of the brake caliper limit crossbar (16) through the end surface opposite to the front end surface (D6) of the second bracket arm; the second bracket arm (51) ) is located on the left end surface (B6) side of the brake caliper limit crossbar, and the first bracket arm (50) is located at the end opposite to the end surface (B6); the three form a U-shaped bracket; the bracket fixing crossbar (54) is U Type structure, on its front end surface (I6) symmetrically provided with a first bracket hub fixing threaded hole (53) and a second bracket hub fixing threaded hole (55) whose central axis is perpendicular to the front end surface (I6), can pass through the first bracket hub fixing threaded hole (55) The bracket hub fixing threaded hole (53) and the second bracket hub fixing threaded hole (55) and the bolt are fixedly connected with the hub; the second bracket arm (51) is connected to the first bracket through the end face opposite to the upper end face (C6) of the second bracket arm. The upper end surface (E6) of the bracket fixing crossbar is fixedly connected; the first bracket arm (50) is fixedly connected with the upper end surface (F6) of the second bracket fixing crossbar through the end surface opposite to the upper end surface (H6) of the first bracket arm; after installation The bracket is shown in Figure 21.

如图6、24-25所示,第一支撑杆连接孔(32)与支架第二安装螺纹孔(52)相对应,通过支架第二固定螺栓(57)与执行器外壳固定连接;第二支撑杆连接孔(36)与支架第一安装螺纹孔(49)相对应,通过支架第一固定螺栓(56)与执行器外壳固定连接。As shown in Figures 6 and 24-25, the first support rod connecting hole (32) corresponds to the second mounting threaded hole (52) of the bracket, and is fixedly connected to the actuator housing through the second fixing bolt (57) of the bracket; The support rod connecting hole (36) corresponds to the first mounting screw hole (49) of the bracket, and is fixedly connected to the actuator housing through the first fixing bolt (56) of the bracket.

本发明提出的一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器工作原理如下:The working principle of a one-way booster type electromechanical brake actuator based on a rotating motor and a rack and pinion proposed by the present invention is as follows:

施加制动和调节制动力大小的过程如下:The process of applying the brake and adjusting the braking force is as follows:

当驾驶员踩下制动踏板时,电机(1)通电,电机轴(2)旋转,通过平键(21)带动齿轮(22)转动,齿轮(22)带动齿条(7)和增力块(8)移动,增力块(8)在圆柱导轨(9)的限位支撑下可以左右平移,当增力块(8)往右平移时,相应的通过第一圆柱滚子(20)和第二圆柱滚子(46)推动活塞(11)运动,在第一活塞安装通孔(33)和第二活塞安装通孔(39)的限位作用下,活塞(11)只能向前移动,从而推动第一摩擦片(14)压向制动盘(18),当第一摩擦片(14)与制动盘(18)接触后,整个执行器在第一摩擦片(14)施加给制动盘(18)正压力的反作用下往电机侧移动,从而使第二摩擦片(17)压向制动盘(18),最终通过第一摩擦片(14)和第二摩擦片(17)对制动盘施加制动力。When the driver steps on the brake pedal, the motor (1) is energized, the motor shaft (2) rotates, and the flat key (21) drives the gear (22) to rotate, and the gear (22) drives the rack (7) and the booster block (8) Move, the booster block (8) can translate left and right under the limit support of the cylindrical guide rail (9). When the booster block (8) translates to the right, the corresponding first cylindrical roller (20) and The second cylindrical roller (46) pushes the piston (11) to move, and under the limiting action of the first piston mounting through hole (33) and the second piston mounting through hole (39), the piston (11) can only move forward , thereby pushing the first friction plate (14) to press the brake disc (18), when the first friction plate (14) is in contact with the brake disc (18), the entire actuator is applied to The brake disc (18) moves to the motor side under the reaction of the positive pressure, so that the second friction plate (17) is pressed against the brake disc (18), and finally passes through the first friction plate (14) and the second friction plate (17). ) applies braking force to the brake disc.

在施加制动的过程中,驾驶员通过制动踏板开度控制电机(1)输出电机力矩的大小,从而可实现对制动力大小的调节。In the process of applying the brake, the driver controls the magnitude of the motor torque output by the motor (1) through the opening of the brake pedal, so that the magnitude of the braking force can be adjusted.

撤销制动的过程如下:The procedure for releasing the brake is as follows:

当驾驶员松开制动踏板时,电机(1)通电,电机轴(2)转动,通过平键(21)带动齿轮(22)转动,齿轮(22)带动齿条(7)和增力块(8)移动,增力块(8)在圆柱导轨(9)的支撑下可以左右平移,当增力块(8)往左平移时,增力块第一斜面(B3)和增力块第二斜面(C3)均往左平移,相应的通过第一圆柱滚子(20)和第二圆柱滚子(46)减少施加给活塞(11)的压力,即施加给制动盘的压力减小,当电机(1)施加给活塞(11)的压力减为0后,在制动盘的旋转运动下,第一摩擦片(14)和第二摩擦片(17)完全脱离制动盘(18),施加给制动盘的制动压力减小为0。When the driver releases the brake pedal, the motor (1) is energized, the motor shaft (2) rotates, and the flat key (21) drives the gear (22) to rotate, and the gear (22) drives the rack (7) and the booster block (8) Move, the booster block (8) can translate left and right under the support of the cylindrical guide rail (9). The two inclined planes (C3) are both translated to the left, correspondingly reducing the pressure applied to the piston (11) through the first cylindrical roller (20) and the second cylindrical roller (46), that is, the pressure applied to the brake disc is reduced , when the pressure applied by the motor (1) to the piston (11) is reduced to 0, under the rotating motion of the brake disc, the first friction plate (14) and the second friction plate (17) are completely separated from the brake disc (18) ), the brake pressure applied to the brake disc is reduced to 0.

Claims (2)

1.一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器,其特征在于:主要由电机、安装基体、传动增力机构组成;1. a one-way force-enhancing electromechanical brake actuator based on a rotating motor and a rack and pinion, is characterized in that: mainly consists of a motor, an installation base, a transmission force-enhancing mechanism; 所述的电机(1)为旋转电机;The motor (1) is a rotary motor; 电机轴(2)的前部为齿轮安装轴(23),齿轮安装轴(23)上设有第一键槽(24),电机轴(2)的中心轴线与齿轮安装轴(23)的中心轴线相重合,齿轮安装轴(23)直径小于电机轴(2)的直径,齿轮安装轴(23)与电机轴(2)形成的凸台用于齿轮(22)的轴向定位;所述安装基体包括端盖(4),执行器外壳和支架;电机轴(2)穿过端盖(4)上电机轴通孔(28)后,通过平键(21)、第一键槽(24)、第二键槽(26)与齿轮(22)中心孔(27)配合连接;The front part of the motor shaft (2) is a gear installation shaft (23), the gear installation shaft (23) is provided with a first keyway (24), the central axis of the motor shaft (2) and the central axis of the gear installation shaft (23) Coincidentally, the diameter of the gear installation shaft (23) is smaller than the diameter of the motor shaft (2), and the boss formed by the gear installation shaft (23) and the motor shaft (2) is used for the axial positioning of the gear (22); the installation base It includes the end cover (4), the actuator shell and the bracket; after the motor shaft (2) passes through the motor shaft through hole (28) on the end cover (4), it passes through the flat key (21), the first keyway (24), the first The two key grooves (26) are matched and connected with the central hole (27) of the gear (22); 所述的执行器外壳包括增力机构壳体(6)和制动钳(15);增力机构壳体(6)为筒形结构;增力机构壳体内部端面(B1)上设有第一活塞安装通孔(33);在增力机构壳体内部端面(B1)上第一活塞安装通孔(33)的两侧固定安装有第一圆柱导轨支座(34)和第二圆柱导轨支座(39),第一圆柱导轨支座(34)和第二圆柱导轨支座(39)之间固定安装有圆柱导轨(9);圆柱导轨(9)平行于增力块(8)的上端面,且垂直于电机轴(2)中心轴线;The actuator housing comprises a booster mechanism housing (6) and a brake caliper (15); the booster mechanism housing (6) is a cylindrical structure; the inner end face (B1) of the booster mechanism housing is provided with a first A piston installation through hole (33); a first cylindrical guide rail support (34) and a second cylindrical guide rail are fixedly installed on both sides of the first piston installation through hole (33) on the inner end face (B1) of the booster mechanism housing The support (39), the cylindrical guide rail (9) is fixedly installed between the first cylindrical guide rail support (34) and the second cylindrical guide rail support (39); The upper end face is perpendicular to the central axis of the motor shaft (2); 制动钳(15)为左右对称结构,中间设有第二活塞安装通孔(38);The brake caliper (15) is a left-right symmetrical structure, and a second piston installation through hole (38) is arranged in the middle; 制动钳后端面(A2)与增力机构壳体前端面(C1)固定连接;The rear end surface (A2) of the brake caliper is fixedly connected with the front end surface (C1) of the booster housing; 制动钳(15)上的第二活塞安装通孔(38)的中心轴线与增力机构壳体(6)的第一活塞安装通孔(33)的中心轴线重合且半径相等;The central axis of the second piston installation through hole (38) on the brake caliper (15) coincides with the central axis of the first piston installation through hole (33) of the booster mechanism housing (6) and has the same radius; 传动增力机构包括齿条(7)、增力块(8)、活塞(11)、齿轮(22)、第一圆柱滚子(20)和第二圆柱滚子(46);The transmission force-enhancing mechanism includes a rack (7), a force-enhancing block (8), a piston (11), a gear (22), a first cylindrical roller (20) and a second cylindrical roller (46); 增力块(8)的上下端面相互平行,各侧面垂直于其上下端面;增力块左端面(A3)上设有中心轴线与该端面垂直的圆形通孔(44),圆柱导轨(9)穿过圆形通孔(44),增力块(8)可沿圆柱导轨(9)轴向移动,增力块第一斜面(B3)和增力块第二斜面(C3)位于增力块(8)的同一侧,为两个形状相同的斜面,二者相互平行,且斜面垂直于上下端面;The upper and lower end faces of the booster block (8) are parallel to each other, and each side is perpendicular to its upper and lower end faces; the left end face (A3) of the booster block is provided with a circular through hole (44) whose central axis is perpendicular to the end face, and a cylindrical guide rail (9). ) through the circular through hole (44), the booster block (8) can move axially along the cylindrical guide rail (9), the first slope (B3) of the booster block and the second slope (C3) of the booster block are located at the On the same side of the block (8), there are two inclined planes with the same shape, the two are parallel to each other, and the inclined planes are perpendicular to the upper and lower end faces; 齿条(7)固定于增力块(8)的下端面,齿条(7)的齿垂直于圆柱导轨(9)和圆形通孔(44)的中心轴线;齿轮(22)与齿条(7)配合连接;The rack (7) is fixed on the lower end face of the booster block (8), the teeth of the rack (7) are perpendicular to the central axis of the cylindrical guide rail (9) and the circular through hole (44); the gear (22) and the rack (7) Matching connection; 活塞(11)主体为圆环形结构,其断面为矩形,活塞前端面(A4)用于固定连接第一摩擦片(14),在活塞后端面(B4)上固定连接有第一圆柱滚子支座(10)、第二圆柱滚子支座(19)、第三圆柱滚子支座(45)、第四圆柱滚子支座(47);第一圆柱滚子(20)两端分别通过轴承支撑在第一圆柱滚子支座(10)和第二圆柱滚子支座(19)之间;第二圆柱滚子(46)两端分别通过轴承支撑在第三圆柱滚子支座(45)和第四圆柱滚子支座(47)之间;第一圆柱滚子(20)和第二圆柱滚子(46)的中心轴线相互平行,且均与活塞后端面(B4)平行;The main body of the piston (11) has a circular structure with a rectangular cross-section. The front end surface (A4) of the piston is used for fixedly connecting the first friction plate (14), and the rear end surface (B4) of the piston is fixedly connected with a first cylindrical roller. The support (10), the second cylindrical roller support (19), the third cylindrical roller support (45), the fourth cylindrical roller support (47); the two ends of the first cylindrical roller (20) are respectively It is supported between the first cylindrical roller support (10) and the second cylindrical roller support (19) through bearings; the two ends of the second cylindrical roller (46) are respectively supported on the third cylindrical roller support through bearings. (45) and the fourth cylindrical roller support (47); the central axes of the first cylindrical roller (20) and the second cylindrical roller (46) are parallel to each other, and both are parallel to the rear end face of the piston (B4) ; 制动力不为0时,第一圆柱滚子(20)始终与增力块第一斜面(B3)接触,第二圆柱滚子(46)始终与增力块第二斜面(C3)接触;在整个运动过程中,两条接触线相互平行,且与圆形通孔(44)的中心轴线相互垂直,两条接触线所在的平面垂直于活塞(11)的中心轴线。When the braking force is not 0, the first cylindrical roller (20) is always in contact with the first inclined surface (B3) of the force increasing block, and the second cylindrical roller (46) is always in contact with the second inclined surface (C3) of the force increasing block; During the whole movement process, the two contact lines are parallel to each other and perpendicular to the central axis of the circular through hole (44), and the plane where the two contact lines are located is perpendicular to the central axis of the piston (11). 2.根据权利要求1所述的一种基于旋转电机和齿轮齿条的单向增力式电子机械制动执行器,其特征在于:在第二活塞安装通孔(38)上,沿第一摩擦片(14)向增力机构壳体(6)的方向,依次设有第一环形槽(40)和第二环形槽(41),第一环形槽(40)用于安装防尘圈(13),第二环形槽(41)用于安装密封圈(12)。2. A one-way booster type electromechanical brake actuator based on a rotary motor and a rack and pinion according to claim 1, characterized in that: on the second piston mounting through hole (38), along the first The friction plate (14) is provided with a first annular groove (40) and a second annular groove (41) in order in the direction of the booster mechanism housing (6), and the first annular groove (40) is used for installing the dust ring ( 13), the second annular groove (41) is used to install the sealing ring (12).
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