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CN219526710U - Quenching device for manganese steel castings - Google Patents

Quenching device for manganese steel castings Download PDF

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Publication number
CN219526710U
CN219526710U CN202223521789.4U CN202223521789U CN219526710U CN 219526710 U CN219526710 U CN 219526710U CN 202223521789 U CN202223521789 U CN 202223521789U CN 219526710 U CN219526710 U CN 219526710U
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China
Prior art keywords
quenching
screw rod
manganese steel
support frame
plate
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Expired - Fee Related
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CN202223521789.4U
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Chinese (zh)
Inventor
樊晓飞
郑恩旭
孙秋楠
耿复鹏
刘梅静
郑玉佳
宋东君
赵金跃
高俊雅
李鑫
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Tangshan Caofeidian Jidong Equipment Machinery Hot Working Co ltd
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Tangshan Caofeidian Jidong Equipment Machinery Hot Working Co ltd
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Priority to CN202223521789.4U priority Critical patent/CN219526710U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses a quenching device for manganese steel castings, and relates to the technical field of manganese steel casting quenching. The quenching device comprises a quenching tank and a support frame, wherein an assembly plate is fixedly connected to one side wall of the quenching tank, the support frame is installed above the assembly plate and the quenching tank, a first screw rod is rotatably connected to the inner side wall of the support frame, an installation seat is in threaded fit with the circumferential side surface of the first screw rod, a hydraulic cylinder is installed on the bottom surface of the installation seat, the output end of the hydraulic cylinder is connected with a lifting column, a lifting plate is installed at one end of the lifting column, a second screw rod is rotatably connected to the inner side wall of the quenching tank, and a quenching basket is in threaded fit with the circumferential side surface of the second screw rod. According to the utility model, the clamping height of the hanging plate can be continuously adjusted by arranging the assembly plate, the support frame, the first screw rod, the mounting seat, the hydraulic cylinder, the hanging plate, the bidirectional screw rod and the clamping plate, so that the quenching part can be automatically clamped and quenched conveniently, a manganese steel casting is not required to be manually placed in the quenching tank, and the labor cost is reduced.

Description

一种锰钢铸件淬火装置A quenching device for manganese steel castings

技术领域technical field

本实用新型属于锰钢铸件淬火技术领域,特别是涉及一种锰钢铸件淬火装置。The utility model belongs to the technical field of quenching manganese steel castings, in particular to a quenching device for manganese steel castings.

背景技术Background technique

淬火是将金属工件加热到某一适当温度并保持一段时间,随即浸入淬冷介质中快速冷却的金属热处理工艺,以大幅提高钢的钢性、硬度、耐磨性、疲劳强度以及韧性等,从而满足各种机械零件和工具的不同使用要求。Quenching is a metal heat treatment process in which a metal workpiece is heated to an appropriate temperature and maintained for a period of time, and then immersed in a quenching medium for rapid cooling, so as to greatly improve the rigidity, hardness, wear resistance, fatigue strength and toughness of the steel, thereby Meet the different use requirements of various mechanical parts and tools.

现有的锰钢铸件淬火装置大部分都是在水中进行淬火,淬火时需要人工将锰钢铸件放入到水中,锰钢铸件落入水中后,周侧的水快速升温,淬火池内的水温分布不均匀,因此影响淬火效率;因此,提出一种锰钢铸件淬火装置。Most of the existing quenching devices for manganese steel castings are quenched in water. During quenching, the manganese steel castings need to be manually put into the water. Inhomogeneous, thus affecting the quenching efficiency; therefore, a quenching device for manganese steel castings is proposed.

实用新型内容Utility model content

本实用新型的目的在于提供一种锰钢铸件淬火装置,解决现有的锰钢铸件淬火装置大部分都是在水中进行淬火,淬火时需要人工将锰钢铸件放入到水中,锰钢铸件落入水中后,周侧的水快速升温,淬火池内的水温分布不均匀,因此影响淬火效率的问题。The purpose of this utility model is to provide a quenching device for manganese steel castings, which solves the problem that most of the existing quenching devices for manganese steel castings are quenched in water. When quenching, it is necessary to manually put the manganese steel castings into the water. After entering the water, the surrounding water heats up rapidly, and the water temperature distribution in the quenching pool is uneven, which affects the quenching efficiency.

为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions:

本实用新型为一种锰钢铸件淬火装置,包括淬火池和支撑架,所述淬火池一侧壁固定连接有装配板,支撑架安装于装配板和淬火池上方,支撑架内侧壁转动连接有第一丝杆,第一丝杆周侧面螺纹配合有安装座,安装座底面安装有液压缸,液压缸输出端连接有升降柱,升降柱一端安装有吊板,淬火池内侧壁转动连接有第二丝杆,第二丝杆周侧面螺纹配合有淬火篓;淬火件传输至装配板上表面,第一丝杆配合安装座,让安装座可以稳定在支撑架内位移,从而使吊板可以对淬火件进行夹装,夹装完毕后,将淬火件输送至淬火池内部,淬火件落入淬火篓内,通过移动淬火篓的位置,让淬火件淬火过程中可以不断移动至低温水处,提升了淬火效率。The utility model relates to a quenching device for manganese steel castings, which includes a quenching pool and a support frame, the side wall of the quenching pool is fixedly connected with an assembly plate, the support frame is installed above the assembly plate and the quenching pool, and the inner wall of the support frame is rotatably connected with The first screw rod, the side thread of the first screw rod is equipped with a mounting seat, the bottom surface of the mounting seat is installed with a hydraulic cylinder, the output end of the hydraulic cylinder is connected with a lifting column, one end of the lifting column is installed with a hanging plate, and the inner wall of the quenching pool is rotatably connected with a second screw rod. Two screw rods, the side thread of the second screw rod is matched with a quenching basket; the quenching parts are transferred to the upper surface of the assembly plate, and the first screw rod cooperates with the mounting seat, so that the mounting seat can be stably displaced in the support frame, so that the hanging plate can be aligned The quenched parts are clamped. After the clamping is completed, the quenched parts are transported to the inside of the quenching pool, and the quenched parts fall into the quenching basket. By moving the position of the quenching basket, the quenched parts can be continuously moved to the low-temperature water during the quenching process, and the lifting the quenching efficiency.

所述第一丝杆一端安装有第一电机,第二丝杆一端安装有第三电机;第一电机带动第一丝杆旋转,第一丝杆配合安装座,让吊板稳定移动;液压缸带动升降板伸缩,从而使吊板的夹装高度可以不断调节,便于对淬火件自动夹装淬火,无需人工手动将锰钢铸件放入淬火池内;第三电机带动第二丝杆旋转,第二丝杆配合淬火篓,使淬火篓可以稳定位移。A first motor is installed at one end of the first screw rod, and a third motor is installed at one end of the second screw rod; the first motor drives the first screw rod to rotate, and the first screw rod cooperates with the mounting seat to allow the hanging plate to move stably; the hydraulic cylinder Drive the lifting plate to expand and contract, so that the clamping height of the hanging plate can be continuously adjusted, which is convenient for automatic clamping and quenching of the quenched parts, and there is no need to manually put the manganese steel castings into the quenching pool; the third motor drives the second screw to rotate, and the second The screw rod cooperates with the quenching basket, so that the quenching basket can move stably.

所述吊板底面开设与有滑槽,滑槽内侧壁转动连接有双向丝杆,双向丝杆周侧面螺纹配合有两组滑板,滑板底面固定连接有夹板。The bottom surface of the hanging plate is provided with a chute, the inner side wall of the chute is rotatably connected with a two-way screw rod, two sets of slide plates are fitted with two sets of slide plates on the sides of the two-way screw rod, and the bottom surface of the slide plate is fixedly connected with splints.

所述双向丝杆一端安装有第二电机;第二电机带动双向丝杆旋转,双向丝杆与两组滑板螺纹配合,从而使夹板可以稳定缩进岁锰钢铸件进行夹装,提升了夹装灵活性,便于自动将锰钢铸件吊入淬火池内,减少人力成本。A second motor is installed at one end of the two-way screw rod; the second motor drives the two-way screw rod to rotate, and the two-way screw rod is threadedly matched with two sets of slide plates, so that the splint can be stably retracted into the old manganese steel casting for clamping, which improves the clamping Flexible, easy to automatically lift manganese steel castings into the quenching pool, reducing labor costs.

所述淬火池后端面连接有排水管,排水管周侧面安装有阀门;通过排水管和阀门,便于对淬火池内的水进行排放。A drainpipe is connected to the rear end of the quenching pool, and valves are installed on the side of the drainpipe; through the drainpipe and the valve, it is convenient to discharge the water in the quenching pool.

本实用新型具有以下有益效果:The utility model has the following beneficial effects:

本实用新型通过设置装配板、支撑架、第一丝杆、安装座、液压缸、吊板、双向丝杆和夹板,使吊板的夹装高度可以不断调节,便于对淬火件自动夹装淬火,无需人工手动将锰钢铸件放入淬火池内,减少人力成本;通过设置第二丝杆、淬火篓和第三电机,淬火件落入淬火篓内,通过移动淬火篓的位置,让淬火件淬火过程中可以不断移动至低温水处,提升了淬火效率。The utility model can continuously adjust the clamping height of the hanging plate by setting the assembly plate, the support frame, the first screw rod, the mounting seat, the hydraulic cylinder, the hanging plate, the two-way screw rod and the clamping plate, and is convenient for automatically clamping and quenching the quenching parts. , no need to manually put the manganese steel castings into the quenching pool, reducing labor costs; by setting the second screw, quenching basket and the third motor, the quenched parts fall into the quenching basket, and by moving the position of the quenching basket, the quenched parts are quenched During the process, it can continuously move to the place of low temperature water, which improves the quenching efficiency.

当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present utility model does not necessarily need to achieve all the above-mentioned advantages at the same time.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1为一种锰钢铸件淬火装置的等轴侧立体结构示意图;Fig. 1 is a kind of equiaxed three-dimensional structure schematic diagram of manganese steel casting quenching device;

图2为一种锰钢铸件淬火装置的上视结构示意图;Fig. 2 is a kind of top view structural representation of manganese steel casting quenching device;

图3为图2中A-A剖面结构示意图;Fig. 3 is a schematic diagram of A-A section structure in Fig. 2;

图4为一种锰钢铸件淬火装置的右侧立体结构示意图。Fig. 4 is a schematic view of the right perspective structure of a quenching device for manganese steel castings.

附图中,各标号所代表的部件列表如下:1、淬火池;2、装配板;3、支撑架;4、第一丝杆;5、第一电机;6、安装座;7、液压缸;8、升降柱;9、吊板;10、滑槽;11、双向丝杆;12、第二电机;13、滑板;14、夹板;15、排水管;16、阀门;17、第二丝杆;18、淬火篓;19、第三电机。In the accompanying drawings, the list of parts represented by each label is as follows: 1. Quenching pool; 2. Assembly plate; 3. Support frame; 4. First screw rod; 5. First motor; ; Rod; 18, quenching basket; 19, the third motor.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

在本实用新型的描述中,需要理解的是,术语“上”、“中”、“外”、“内”等指示方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicate orientation or positional relationship, and are only for the convenience of describing the present utility model and simplifying the description, rather than Any indication or implication that a referenced component or element must have a particular orientation, be constructed and operate in a particular orientation should not be construed as limiting the invention.

请参阅图1-图4所示,本实用新型为一种锰钢铸件淬火装置,包括淬火池1和支撑架3,淬火池1一侧壁固定连接有装配板2,支撑架3安装于装配板2和淬火池1上方,支撑架3内侧壁转动连接有第一丝杆4,第一丝杆4周侧面螺纹配合有安装座6,安装座6底面安装有液压缸7,液压缸7输出端连接有升降柱8,升降柱8一端安装有吊板9,淬火池1内侧壁转动连接有第二丝杆17,第二丝杆17周侧面螺纹配合有淬火篓18;淬火件传输至装配板2上表面,第一丝杆4配合安装座6,让安装座6可以稳定在支撑架3内位移,从而使吊板9可以对淬火件进行夹装,夹装完毕后,将淬火件输送至淬火池1内部,淬火件落入淬火篓18内,通过移动淬火篓18的位置,让淬火件淬火过程中可以不断移动至低温水处,提升了淬火效率。Please refer to Figures 1-4, the utility model is a quenching device for manganese steel castings, comprising a quenching pool 1 and a support frame 3, the side wall of the quenching pool 1 is fixedly connected with an assembly plate 2, and the support frame 3 is installed on the assembly Above the plate 2 and the quenching pool 1, the inner wall of the support frame 3 is rotatably connected with the first screw rod 4, the side of the first screw rod 4 is screwed with the mounting seat 6, and the bottom surface of the mounting seat 6 is equipped with a hydraulic cylinder 7, and the output of the hydraulic cylinder 7 is One end of the lifting column 8 is connected with a lifting column 8, and a hanging plate 9 is installed at one end of the lifting column 8. The inner side wall of the quenching pool 1 is rotatably connected with a second screw rod 17, and the side thread of the second screw rod 17 is matched with a quenching basket 18; the quenching parts are transferred to the assembly On the upper surface of the plate 2, the first screw rod 4 cooperates with the mounting seat 6, so that the mounting seat 6 can be stably displaced in the support frame 3, so that the hanging plate 9 can clamp the quenched parts. After the clamping is completed, the quenched parts are transported When reaching the inside of the quenching pool 1, the quenched parts fall into the quenching basket 18. By moving the position of the quenching basket 18, the quenching parts can be continuously moved to the low-temperature water during the quenching process, which improves the quenching efficiency.

第一丝杆4一端安装有第一电机5,第二丝杆17一端安装有第三电机19;第一电机5带动第一丝杆4旋转,第一丝杆4配合安装座6,让吊板9稳定移动;液压缸7带动升降板8伸缩,从而使吊板9的夹装高度可以不断调节,便于对淬火件自动夹装淬火,无需人工手动将锰钢铸件放入淬火池1内;第三电机19带动第二丝杆17旋转,第二丝杆17配合淬火篓18,使淬火篓18可以稳定位移。One end of the first screw mandrel 4 is equipped with a first motor 5, and one end of the second screw mandrel 17 is equipped with a third motor 19; The plate 9 moves stably; the hydraulic cylinder 7 drives the lifting plate 8 to expand and contract, so that the clamping height of the hanging plate 9 can be continuously adjusted, which is convenient for automatically clamping and quenching the quenched parts, and there is no need to manually put the manganese steel castings into the quenching pool 1; The third motor 19 drives the second screw mandrel 17 to rotate, and the second screw mandrel 17 cooperates with the quenching basket 18, so that the quenching basket 18 can be displaced stably.

吊板9底面开设与有滑槽10,滑槽10内侧壁转动连接有双向丝杆11,双向丝杆11周侧面螺纹配合有两组滑板13,滑板13底面固定连接有夹板14。Suspension plate 9 bottom surfaces offer and have chute 10, and chute 10 inner side walls are rotatably connected with two-way screw mandrel 11, and two groups of slide plates 13 are fitted with two-way screw mandrel 11 week side threads, and slide plate 13 bottom surfaces are fixedly connected with splint 14.

双向丝杆11一端安装有第二电机12;第二电机12带动双向丝杆11旋转,双向丝杆11与两组滑板13螺纹配合,从而使夹板14可以稳定缩进岁锰钢铸件进行夹装,提升了夹装灵活性,便于自动将锰钢铸件吊入淬火池1内,减少人力成本。A second motor 12 is installed at one end of the two-way screw rod 11; the second motor 12 drives the two-way screw rod 11 to rotate, and the two-way screw rod 11 is threadedly matched with two sets of slide plates 13, so that the splint 14 can be stably retracted into the old manganese steel casting for clamping , improves the flexibility of clamping, facilitates the automatic hoisting of manganese steel castings into the quenching pool 1, and reduces labor costs.

淬火池1后端面连接有排水管15,排水管15周侧面安装有阀门16;通过排水管15和阀门16,便于对淬火池1内的水进行排放。A drainpipe 15 is connected to the rear end of the quenching pool 1, and a valve 16 is installed on the side of the drainpipe 15; through the drainpipe 15 and the valve 16, it is convenient to discharge the water in the quenching pool 1.

如图1-图4所示本实施例为一种锰钢铸件淬火装置的使用方法:淬火件传输至装配板2上表面,第一电机5带动第一丝杆4旋转,第一丝杆4配合安装座6,让吊板9稳定移动,吊板9移动至淬火件上方,第二电机12带动双向丝杆11旋转,双向丝杆11与两组滑板13螺纹配合,从而使夹板14可以稳定缩进岁锰钢铸件进行夹装;液压缸7带动升降板8伸缩,从而使吊板9的夹装高度可以不断调节,便于对淬火件自动夹装淬火,将淬火件吊入淬火篓18在,无需人工手动将锰钢铸件放入淬火池1内;第三电机19带动第二丝杆17旋转,第二丝杆17配合淬火篓18,使淬火篓18可以稳定位移。As shown in Figures 1-4, this embodiment is a method of using a quenching device for manganese steel castings: the quenched parts are transferred to the upper surface of the assembly plate 2, the first motor 5 drives the first screw rod 4 to rotate, and the first screw rod 4 Cooperate with the mounting base 6 to allow the hanging plate 9 to move stably. The hanging plate 9 moves to the top of the quenched part. The second motor 12 drives the two-way screw rod 11 to rotate. Indent the old manganese steel castings for clamping; the hydraulic cylinder 7 drives the lifting plate 8 to expand and contract, so that the clamping height of the hanging plate 9 can be continuously adjusted, which is convenient for automatically clamping and quenching the quenched parts, and the quenched parts are hoisted into the quenching basket 18 No need to manually put the manganese steel castings into the quenching pool 1; the third motor 19 drives the second screw 17 to rotate, and the second screw 17 cooperates with the quenching basket 18, so that the quenching basket 18 can be displaced stably.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the described specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.

Claims (5)

1. The utility model provides a manganese steel foundry goods guenching unit, includes quenching bath (1) and support frame (3), its characterized in that: the quenching bath is characterized in that an assembly plate (2) is fixedly connected to one side wall of the quenching bath (1), a support frame (3) is installed above the assembly plate (2) and the quenching bath (1), a first screw rod (4) is rotatably connected to the inner side wall of the support frame (3), an installation seat (6) is in threaded fit with the peripheral side face of the first screw rod (4), a hydraulic cylinder (7) is installed on the bottom surface of the installation seat (6), an elevating column (8) is connected to the output end of the hydraulic cylinder (7), a hanging plate (9) is installed at one end of the elevating column (8), a second screw rod (17) is rotatably connected to the inner side wall of the quenching bath (1), and a quenching basket (18) is in threaded fit with the peripheral side face of the second screw rod (17).
2. The manganese steel casting quenching device according to claim 1, wherein a first motor (5) is installed at one end of the first screw rod (4), and a third motor (19) is installed at one end of the second screw rod (17).
3. The manganese steel casting quenching device according to claim 1, wherein a chute (10) is formed in the bottom surface of the hanging plate (9), a bidirectional screw rod (11) is rotatably connected to the inner side wall of the chute (10), two groups of sliding plates (13) are in threaded fit with the peripheral side surfaces of the bidirectional screw rod (11), and clamping plates (14) are fixedly connected to the bottom surface of the sliding plates (13).
4. A manganese steel casting quenching apparatus according to claim 3, wherein a second motor (12) is mounted at one end of the bi-directional screw (11).
5. The manganese steel casting quenching device according to claim 1, wherein the rear end face of the quenching tank (1) is connected with a drain pipe (15), and a valve (16) is arranged on the peripheral side face of the drain pipe (15).
CN202223521789.4U 2022-12-29 2022-12-29 Quenching device for manganese steel castings Expired - Fee Related CN219526710U (en)

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