CN217765358U - Pressing device for testing air tightness of battery pack - Google Patents
Pressing device for testing air tightness of battery pack Download PDFInfo
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- 238000007906 compression Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 230000032258 transport Effects 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 9
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- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
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- 238000004891 communication Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
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Abstract
本申请涉及一种用于电池包气密性测试的压紧装置,该压紧装置包括输送模块、驱动模块和压紧模块。输送模块用于将待测试的电池包运载至预设位置或者载离预设位置,驱动模块能够驱动压紧模块朝向靠近或者远离电池包上盖的方向移动。本申请提供的用于电池包气密性测试的压紧装置,解决现有的压紧工装的操作难度大且工作效率低的问题。
The present application relates to a pressing device for air tightness testing of battery packs. The pressing device includes a conveying module, a driving module and a pressing module. The conveying module is used for carrying the battery pack to be tested to a preset position or away from the preset position, and the driving module can drive the pressing module to move toward or away from the upper cover of the battery pack. The pressing device for the air tightness test of the battery pack provided by the present application solves the problems of difficult operation and low work efficiency of the existing pressing tool.
Description
技术领域technical field
本申请涉及电池包测试工装技术领域,特别是涉及一种用于电池包气密性测试的压紧装置。The present application relates to the technical field of battery pack testing tooling, in particular to a pressing device for battery pack airtightness testing.
背景技术Background technique
随着社会的不断发展,人们对于汽车的使用频率越来越高。相比于传统汽车的排放污染较大,新能源汽车几乎没有排放污染,因此,新能源汽车越来越受到欢迎。进一步地,电池包是新能源汽车动力的主要来源,但是,电池包在使用过程中有可能发生密封不严的情况,因此在生产过程中需要对电池包进行气密性检测。With the continuous development of society, people use cars more and more frequently. Compared with traditional vehicles, which emit more pollution, new energy vehicles have almost no pollution. Therefore, new energy vehicles are becoming more and more popular. Furthermore, the battery pack is the main source of power for new energy vehicles. However, the battery pack may not be tightly sealed during use. Therefore, the battery pack needs to be tested for air tightness during the production process.
但是,随着新能源汽车轻量化设计的要求越来越高,作为在整车重量占比30%以上的主要部件:电池包上应用了大量的轻质化材料,尤其是电池包上盖,大多数电池包上盖由轻型材料构成。并且,一般的轻型材料结构刚性较差,易产生形变,尤其是在电池包进行气密性测试时,高压气体充入箱体内对上盖造成压力,导致上盖发生形变鼓包,箱体内空腔体积变大,充气时间变长。However, as the requirements for the lightweight design of new energy vehicles are getting higher and higher, as the main component that accounts for more than 30% of the vehicle's weight: the battery pack uses a lot of lightweight materials, especially the battery pack cover, Most battery pack covers are constructed of lightweight materials. Moreover, the structure of general light materials is poor in rigidity and is prone to deformation. Especially when the battery pack is tested for air tightness, high-pressure gas is filled into the box to cause pressure on the upper cover, resulting in deformation and swelling of the upper cover, and the cavity in the box The larger the volume, the longer the inflation time.
为了解决电池包上盖易发生形变的问题,目前的主流做法是:采用手动压紧工装对电池包上盖进行压紧,以防止电池包上盖鼓包。但是,上述手动压紧工装的重量较大,且需工作人员抬着手动压紧工装压在电池包上,如此,容易导致电池包发生损伤,进一步地,上述操作方式的操作难度大,并且会降低电池包压紧操作的效率。In order to solve the problem that the upper cover of the battery pack is prone to deformation, the current mainstream method is to use manual compression tooling to compress the upper cover of the battery pack to prevent the upper cover of the battery pack from bulging. However, the above-mentioned manual pressing tool is heavy, and the staff needs to carry the manual pressing tool to press on the battery pack, so that it is easy to cause damage to the battery pack. Further, the above-mentioned operation method is difficult to operate, and will cause Reduces the efficiency of the battery pack compaction operation.
实用新型内容Utility model content
基于此,有必要提供一种用于电池包气密性测试的压紧装置,解决现有的压紧工装的操作难度大且工作效率低的问题。Based on this, it is necessary to provide a pressing device for testing the airtightness of the battery pack, which solves the problems of difficult operation and low work efficiency of the existing pressing tool.
本申请提供的用于电池包气密性测试的压紧装置包括输送模块、驱动模块和压紧模块。输送模块用于将待测试的电池包运载至预设位置或者将待测试的电池包载离预设位置,驱动模块能够驱动压紧模块朝向靠近或者远离电池包上盖的方向移动。The compression device provided in the present application for testing the airtightness of a battery pack includes a conveying module, a driving module and a compression module. The conveying module is used to carry the battery pack to be tested to the preset position or to carry the battery pack to be tested away from the preset position, and the driving module can drive the pressing module to move toward or away from the battery pack upper cover.
在其中一个实施例中,输送模块为移动运输车。可以理解的是,如此设置,有利于降低压紧装置的制造成本。In one embodiment, the transport module is a mobile transport vehicle. It can be understood that such arrangement is beneficial to reduce the manufacturing cost of the pressing device.
在其中一个实施例中,输送模块为AGV小车。可以理解的是,如此设置,有利于大大提升电池包压紧操作的工作效率。In one of the embodiments, the transport module is an AGV trolley. It can be understood that such setting is beneficial to greatly improve the work efficiency of the pressing operation of the battery pack.
在其中一个实施例中,压紧模块包括连接板和多个活动压块,多个活动压块可活动地设于连接板的一侧,且驱动模块能够驱动连接板带动活动压块朝向靠近或者远离电池包上盖的方向移动,以使活动压块压紧或者远离电池包上盖。可以理解的是,如此设置,有利于更方便地检查电池包上盖的紧固件连接处的气密性。In one of the embodiments, the compression module includes a connecting plate and a plurality of movable pressing blocks, and the plurality of movable pressing blocks can be movably arranged on one side of the connecting plate, and the driving module can drive the connecting plate to drive the movable pressing blocks towards or Move away from the upper cover of the battery pack, so that the movable pressing block is pressed tightly or away from the upper cover of the battery pack. It can be understood that such an arrangement is beneficial to more conveniently check the airtightness of the joints of the fasteners on the upper cover of the battery pack.
在其中一个实施例中,多个活动压块磁性连接于连接板的一侧。可以理解的是,如此设置,有利于活动压块移动至连接板的不同位置处。In one embodiment, a plurality of movable pressing blocks are magnetically connected to one side of the connecting plate. It can be understood that such an arrangement facilitates the movement of the movable pressing block to different positions of the connecting plate.
在其中一个实施例中,活动压块的材质为聚氨基甲酸酯。可以理解的是,如此设置,有利于防止活动压块损伤电池包上盖。In one of the embodiments, the movable pressing block is made of polyurethane. It can be understood that such setting is beneficial to prevent the movable pressing block from damaging the upper cover of the battery pack.
在其中一个实施例中,驱动模块包括驱动气缸,两个驱动气缸分别设置于压紧模块的两端,以用于推动压紧模块整体位移。可以理解的是,如此设置,有利于提高驱动模块的驱动力。In one embodiment, the driving module includes a driving cylinder, and two driving cylinders are respectively arranged at two ends of the compression module for pushing the compression module to move as a whole. It can be understood that such setting is beneficial to improve the driving force of the driving module.
在其中一个实施例中,压紧装置还包括支撑模块,支撑模块一端设置于水平面上,且支撑模块远离水平面的一端安装有驱动模块和压紧模块,压紧模块安装于驱动模块靠近水平面的一端,且压紧模块可活动地连接于支撑模块。可以理解的是,如此设置,有利于提高压紧装置的结构稳定性。In one of the embodiments, the pressing device further includes a supporting module, one end of the supporting module is arranged on the horizontal plane, and the driving module and the pressing module are installed on the end of the supporting module away from the horizontal plane, and the pressing module is installed on the end of the driving module close to the horizontal plane , and the pressing module is movably connected to the supporting module. It can be understood that such arrangement is beneficial to improve the structural stability of the pressing device.
在其中一个实施例中,支撑模块包括水平支架以及固定连接于水平支架两端的竖直支架,驱动模块安装于水平支架,压紧模块沿着竖直方向可活动地安装于竖直支架。In one embodiment, the supporting module includes a horizontal bracket and vertical brackets fixedly connected to both ends of the horizontal bracket, the driving module is installed on the horizontal bracket, and the pressing module is movably installed on the vertical bracket along the vertical direction.
在其中一个实施例中,水平支架包括沿着竖直方向分布的第一支架、第二支架以及连接第一支架和第二支架的多段连接杆。可以理解的是,如此设置,有利于降低水平支架的总重量。In one embodiment, the horizontal support includes a first support distributed along the vertical direction, a second support and a multi-section connecting rod connecting the first support and the second support. It can be understood that such arrangement is beneficial to reduce the total weight of the horizontal support.
与现有技术相比,本申请提供的用于电池包气密性测试的压紧装置,当电池包开始气密性测试时,驱动模块通过驱动压紧模块朝向靠近电池包上盖的方向移动,使压紧模块压紧于电池包上盖的表面,从而防止电池包在气密性测试的过程中发生鼓包。当电池包结束气密性测试时,驱动模块通过驱动压紧模块朝向远离电池包上盖的方向移动,以便于输送模块将电池包载离预设位置。如此,通过驱动模块实现压紧模块对电池包上盖的压紧和分离操作,代替了手动压紧工装对电池包上盖进行压紧的操作方式,有效减小了对电池包上盖进行压紧操作的操作难度,并且会提高了电池包压紧操作的效率。进一步地,通过输送模块将待测试的电池包运载至预设位置或者载离预设位置,无需工作人员搬运电池包,从而进一步提升了电池包压紧操作的工作效率。Compared with the prior art, the application provides a compression device for the airtightness test of the battery pack. When the battery pack starts the airtightness test, the driving module drives the compression module to move towards the direction close to the upper cover of the battery pack. , so that the compression module is pressed against the surface of the upper cover of the battery pack, thereby preventing the battery pack from bulging during the airtightness test. When the airtightness test of the battery pack is finished, the driving module drives the compression module to move away from the upper cover of the battery pack, so that the delivery module can carry the battery pack away from the preset position. In this way, the compression module can be used to compress and separate the upper cover of the battery pack through the drive module, which replaces the operation method of pressing the upper cover of the battery pack by the manual clamping tool, effectively reducing the pressure on the upper cover of the battery pack. The operation difficulty of the pressing operation is improved, and the efficiency of the pressing operation of the battery pack will be improved. Further, the battery pack to be tested is carried to or away from the preset position through the delivery module, without the need for staff to carry the battery pack, thereby further improving the working efficiency of the battery pack pressing operation.
附图说明Description of drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the traditional technology. Obviously, the accompanying drawings in the following description are only the present invention For some embodiments of the application, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本申请提供的一实施例的压紧装置的结构示意图;Fig. 1 is a structural schematic diagram of a pressing device according to an embodiment provided by the present application;
图2为本申请提供的一实施例的活动压块的结构示意图;Fig. 2 is a schematic structural diagram of a movable briquetting block according to an embodiment provided by the present application;
图3为本申请提供的一实施例的连接板的结构示意图;FIG. 3 is a schematic structural diagram of a connection plate according to an embodiment of the present application;
图4为本申请提供的另一实施例的连接板的结构示意图。FIG. 4 is a schematic structural diagram of a connection board according to another embodiment of the present application.
附图标记:100、电池包;200、输送模块;300、驱动模块;400、压紧模块;410、连接板;411、移动滑槽;412、分支滑槽;420、活动压块;421、卡接部;422、压紧部;423、压紧面;500、支撑模块;510、水平支架;511、第一支架;512、第二支架;513、连接杆;520、竖直支架;530、加强筋;600、感应模块;700、放行按钮。Reference signs: 100, battery pack; 200, conveying module; 300, driving module; 400, pressing module; 410, connecting plate; 411, moving chute; 412, branch chute; 420, movable pressing block; 421, Clamping part; 422, pressing part; 423, pressing surface; 500, support module; 510, horizontal support; 511, first support; 512, second support; 513, connecting rod; 520, vertical support; 530 , reinforcement rib; 600, sensing module; 700, release button.
具体实施方式Detailed ways
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is only for the purpose of describing specific embodiments, and is not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
随着社会的不断发展,人们对于汽车的使用频率越来越高。相比于传统汽车的排放污染较大,新能源汽车几乎没有排放污染,因此,新能源汽车越来越受到欢迎。进一步地,电池包100是新能源汽车动力的主要来源,但是,电池包100在使用过程中有可能发生密封不严的情况,因此在生产过程中需要对电池包100进行气密性检测。With the continuous development of society, people use cars more and more frequently. Compared with traditional vehicles, which emit more pollution, new energy vehicles have almost no pollution. Therefore, new energy vehicles are becoming more and more popular. Furthermore, the
但是,随着新能源汽车轻量化设计的要求越来越高,作为在整车重量占比30%以上的主要部件:电池包100上应用了大量的轻质化材料,尤其是电池包100上盖,大多数电池包100上盖由轻型材料构成。并且,一般的轻型材料结构刚性较差,易产生形变,尤其是在电池包100进行气密性测试时,高压气体充入箱体内对上盖造成压力,导致上盖发生形变鼓包,箱体内空腔体积变大,充气时间变长。However, as the requirements for lightweight design of new energy vehicles are getting higher and higher, as the main component that accounts for more than 30% of the weight of the vehicle: the
通常,为了解决电池包100上盖易发生形变的问题,目前的主流做法是:采用手动压紧工装对电池包100上盖进行压紧,以防止电池包100上盖鼓包。但是,上述手动压紧工装的重量较大,且需工作人员抬着手动压紧工装压在电池包100上,如此,容易导致电池包100发生损伤,进一步地,上述操作方式的操作难度大,并且会降低电池包100压紧操作的效率。Usually, in order to solve the problem that the upper cover of the
请参阅图1,为了解决现有的压紧工装的操作难度大且工作效率低的问题,本申请提供一种用于电池包100气密性测试的压紧装置,该压紧装置包括输送模块200、驱动模块300和压紧模块400。输送模块200用于将待测试的电池包100运载至预设位置或者将待测试的电池包100载离预设位置,驱动模块300能够驱动压紧模块400朝向靠近或者远离电池包100上盖的方向移动。Please refer to Fig. 1, in order to solve the problem of difficult operation and low work efficiency of the existing pressing tooling, the present application provides a pressing device for testing the airtightness of the
当电池包100开始气密性测试时,驱动模块300通过驱动压紧模块400朝向靠近电池包100上盖的方向移动,使压紧模块400压紧于电池包100上盖的表面,从而防止电池包100在气密性测试的过程中发生鼓包。当电池包100结束气密性测试时,驱动模块300通过驱动压紧模块400朝向远离电池包100上盖的方向移动,以便于输送模块200将电池包100载离预设位置。如此,通过驱动模块300实现压紧模块400对电池包100上盖的压紧和分离操作,代替了手动压紧工装对电池包100上盖进行压紧的操作方式,有效减小了对电池包100上盖进行压紧操作的操作难度,并且会提高了电池包100压紧操作的效率。进一步地,通过输送模块200将待测试的电池包100运载至预设位置或者载离预设位置,无需工作人员搬运电池包100,从而进一步提升了电池包100压紧操作的工作效率。When the
进一步地,在一实施例中,如图1所示,输送模块200可以是移动运输车。更进一步地,移动运输车可以是AGV小车。需要说明的是,AGV的全称为:Automated Guided Vehicle,通常也称为AGV小车。具体地,AGV小车指:装备有电磁自动导航装置或光学自动导航装置,且能够沿规定的导航路径行驶,具有安全保护以及各种移动装载功能的运输车。AGV小车移动灵活且无需工作人员进行驾驶,因此,AGV小车大大提升了电池包100压紧操作的工作效率。但不限于此,移动运输车还可以是其他可用于搬运电池包100的车辆,在此不一一列举。Further, in an embodiment, as shown in FIG. 1 , the
在其他实施例中,输送模块200还可以是传送带输送结构,具体地,传送带输送结构通过传送电机驱动传送带传送一个或多个电池包100,实现电池包100气密性测试的流水线式操作。并且,利用传送带输送结构传送电池包100,可确保电池包100在移动过程中更加平稳,防止电池包100受到颠簸或者振动而导致电池包100受损。In other embodiments, the conveying
通常,电池包100上盖通过紧固件连接于电池包100的其他部位,并且电池包100上盖穿设有紧固件的部位容易发生泄漏问题,因此,为了方便检查电池包100上盖的紧固件连接处的气密性。在一实施例中,如图1所示,压紧模块400包括连接板410和多个活动压块420,多个活动压块420可活动地设于连接板410的一侧,且驱动模块300能够驱动连接板410带动活动压块420朝向靠近或者远离电池包100上盖的方向移动,以使活动压块420压紧或者远离电池包100上盖。如此,当电池包100上盖的某一位置处设有紧固件时,可将活动压块420移动至不会与电池包100上盖上的紧固件发生干涉的位置,活动压块420处于不会发生干涉的位置时,活动压块420沿着驱动模块300的移动方向投影于电池包100上盖上的投影和紧固件不会发生重合,如此,驱动模块300驱动连接板410带动活动压块420压紧于电池包100上盖表面时,活动压块420不会与紧固件发生干涉,此时,有利于检验电池包100上盖紧固件的连接处是否发生泄漏。Usually, the upper cover of the
进一步地,为了提高活动压块420和连接板410的连接牢固程度,且不影响连接块的移动灵活性,在一实施例中,如图1-图4所示,连接板410设有多条相互连通的移动滑槽411,活动压块420包括压紧部422和连接于压紧部422一端的卡接部421,活动压块420通过卡接部421可活动地卡接于移动滑槽411,且活动压块420能够沿着移动滑槽411的延伸方向移动。压紧部422远离卡接部421的一侧端面设有压紧面423,活动压块420能够通过压紧面423压紧于电池包100上盖的表面。如此,可使活动压块420沿着预先设置好的移动滑槽411在连接板410上移动,大大提高了活动压块420的移动灵活性,且活动压块420通过卡接部421活动卡接于连接板410,大大提高了活动压块420和连接板410的连接牢固程度,进而提高了压紧装置的结构强度。Further, in order to improve the firmness of the connection between the movable
更进一步地,在一实施例中,如图3所示,连接板410呈方形,移动滑槽411包括四个四分之一圆弧状的分支滑槽412,四个分支滑槽412首尾相连,且四个分支滑槽412的圆心分别位于连接板410的四个顶点处。在其他实施例中,移动滑槽411包括m条横向的分支滑槽412和n条纵向的分支滑槽412,横向的分支滑槽412和纵向的分支滑槽412交错连通,且m和n均为大于或者等于1的自然数。具体地,如图4所示,移动滑槽411包括3条横向的分支滑槽412和3条纵向的分支滑槽412。但不限于此,移动滑槽411还可以是其他形状,在此不一一列举。Furthermore, in one embodiment, as shown in FIG. 3 , the connecting
在其他实施例中,为了方便活动压块420移动至连接板410的不同位置处,连接板410和活动压块420还可以是磁性连接,多个活动压块420磁性连接于连接板410的一侧。如此,可将活动压块420移动至连接板410的任意位置处,极大地提高了压紧模块400的调节灵活性。In other embodiments, in order to facilitate the movable
为了防止活动压块420损伤电池包100上盖,在一实施例中,活动压块420的材质为聚氨基甲酸酯,聚氨基甲酸酯具有一定的弹性和较强的耐磨性,利用聚氨基甲酸酯制成的活动压块420具有一定的弹性,能够有效防止活动压块420损伤电池包100上盖,有效提高了压紧装置的使用寿命。In order to prevent the movable
为了提高驱动模块300的驱动力,在一实施例中,如图1所示,驱动模块300包括驱动气缸,两个驱动气缸分别设置于压紧模块400的两端,以用于推动压紧模块400整体位移。在其他实施例中,驱动模块300还可以是驱动电机,如此,大大提高了驱动模块300的驱动精度。In order to improve the driving force of the
进一步地,为了提高压紧装置的结构稳定性,在一实施例中,如图1所示,压紧装置还包括支撑模块500,支撑模块500一端设置于水平面上,且支撑模块500远离水平面的一端安装有驱动模块300和压紧模块400,压紧模块400安装于驱动模块300靠近水平面的一端,且压紧模块400可活动地连接于支撑模块500。具体地,在一实施例中,如图1所示,支撑模块500包括水平支架510以及固定连接于水平支架510两端的竖直支架520,驱动模块300安装于水平支架510,压紧模块400沿着竖直方向可活动地安装于竖直支架520。进一步地,为了降低水平支架510的总重量,在一实施例中,如图1所示,水平支架510包括沿着竖直方向分布的第一支架511、第二支架512以及连接第一支架511和第二支架512的多段连接杆513。更进一步地,为了提高水平支架510的结构强度,在一实施例中,如图1所示,连接杆513和第一支架511之间设有加强筋530,且连接杆513和第二支架512之间设有加强筋530。Further, in order to improve the structural stability of the pressing device, in one embodiment, as shown in Figure 1, the pressing device further includes a
请参阅图1,为了提高对电池包100上盖进行压紧操作的操作效率,本申请还提供一种用于电池包100气密性测试的压紧方法,该压紧方法包括以下步骤:利用输送模块200运送待测试的电池包100,利用感应模块600感应装载有待测电池包100的输送模块200是否到达预设位置。当感应模块600感应到输送模块200到达预设位置时,感应模块600向控制模块(图未示)发送压紧指令,控制模块受到压紧指令之后控制驱动模块300驱动压紧模块400朝向靠近电池包100上盖的方向移动,并使压紧模块400压紧电池包100上盖。当电池包100的气密性测试完成之后,控制模块控制驱动模块300驱动压紧模块400朝向远离电池包100上盖的方向移动,并使压紧模块400松开电池包100上盖。之后,输送模块200将测试完毕的电池包100载离预设位置。Please refer to Fig. 1, in order to improve the operating efficiency of the pressing operation on the upper cover of the
通过感应模块600判断输送模块200是否到达预设位置,并且,当输送模块200到达预设位置时,感应模块600通过向控制模块发送压紧指令,进而通过控制模块控制驱动模块300驱动压紧模块400动作。如此,大大提高了电池包100压紧操作的自动化程度,并且,有利于精确定位输送模块200的位置,以使输送模块200将电池包100准确移动至预设位置。进一步地,利用自动化压紧的操作方式代替手动压紧工装对电池包100上盖进行压紧的操作方式,有效减小了对电池包100上盖进行压紧操作的操作难度,并且会提高了电池包100压紧操作的效率。更进一步地,通过输送模块200将待测试的电池包100运载至预设位置或者载离预设位置,无需工作人员搬运电池包100,从而进一步提升了电池包100压紧操作的工作效率。The
在一实施例中,控制模块可以是PLC控制柜。需要说明的是,PLC控制柜是指可编程控制柜,PLC控制柜可完成设备处理过程的自动化控制。PLC控制柜具有性能稳定、可扩展和抗干扰强等优点。但不限于此,在其他实施例中,控制模块还可以是微控制处理器、工业电脑或者其他控制元件,在此不一一列举。In an embodiment, the control module may be a PLC control cabinet. It should be noted that the PLC control cabinet refers to a programmable control cabinet, and the PLC control cabinet can complete the automatic control of the equipment processing process. The PLC control cabinet has the advantages of stable performance, expandability and strong anti-interference. But not limited thereto, in other embodiments, the control module can also be a micro-control processor, an industrial computer or other control elements, which are not listed here.
在一实施例中,感应模块600可以是位置传感器,位置传感器是一种能够感受被测物(输送模块200)的位置并转换成可用输出信号的传感器。具体地,感应模块600可以是光电式传感器、霍尔式传感器、红外定位传感器或者超声波定位传感器,在此不一一列举。In an embodiment, the
进一步地,为了便于电池包100气密性测试完成之后,使输送模块200及时将电池包100及时载离预设位置。在一实施例中,如图1所示,本申请提供的压紧方法还包括以下步骤:当电池包100气密性测试完成之后,利用放行按钮700向控制模块发送放行指令,控制模块收到放行指令后控制驱动模块300朝向远离电池包100上盖的方向移动,之后,输送模块200将电池包100载离预设位置。Further, after the airtightness test of the
进一步地,移动滑槽411内设有传送导轨(图未示),传送导轨电连接控制模块,控制模块能够控制传送导轨沿着移动滑槽411的延伸方向移动活动压块420。如此,可通过控制模块控制多个活动压块420在移动滑槽411内重新排列,有效避免了压紧装置压紧不同电池包100上盖时容易压到紧固件的情况。Further, the moving
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请的专利保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of patent protection of this application should be based on the appended claims.
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CN117030153A (en) * | 2023-10-08 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Battery testing tool, use method and control method of battery testing tool |
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CN117030153A (en) * | 2023-10-08 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Battery testing tool, use method and control method of battery testing tool |
CN117030153B (en) * | 2023-10-08 | 2024-02-06 | 宁德时代新能源科技股份有限公司 | Battery testing tool, use method and control method of battery testing tool |
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