CN222544582U - A new type of large automobile skin inspection fixture - Google Patents
A new type of large automobile skin inspection fixture Download PDFInfo
- Publication number
- CN222544582U CN222544582U CN202421025651.1U CN202421025651U CN222544582U CN 222544582 U CN222544582 U CN 222544582U CN 202421025651 U CN202421025651 U CN 202421025651U CN 222544582 U CN222544582 U CN 222544582U
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- supporting
- gauge
- framework
- supporting block
- vacuum pump
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- 238000007689 inspection Methods 0.000 title claims description 6
- 230000008093 supporting effect Effects 0.000 claims abstract description 69
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims description 23
- 241000252254 Catostomidae Species 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- Measuring Fluid Pressure (AREA)
Abstract
The utility model provides a novel automobile large skin gauge which comprises a supporting structure and a detecting structure, wherein the detecting structure is arranged on the upper side of the supporting structure, the supporting structure comprises a gauge bottom plate, a lithium battery vacuum pump, a gauge framework and a supporting block, the gauge framework is arranged on the upper side of the gauge bottom plate, the gauge framework is connected with the supporting block, the supporting block is divided into an upper supporting block, a left supporting block and a right supporting block, a lithium battery vacuum pump is arranged on the inner side of the gauge framework, the lithium battery vacuum pump is provided with a pipeline, the lithium battery vacuum pump is connected with the gauge framework through the pipeline, the supporting block is connected with the sucker, the sucker structure is embedded in the supporting block for replacing 70% -80% of an original X/Y large supporting surface by the compressing structure, the sucker is connected with the vacuum pump through a necessary pipeline, and the sucker is matched with the supporting block to play an adsorption supporting effect on the X/Y direction of a product.
Description
Technical Field
The utility model relates to the field of machine manufacturing, in particular to a development and innovation technology of an automobile large skin gauge.
Background
The automobile large skin inspection device has the main effects of fixing the automobile large skin, and then manually performing surface quality, thickness measurement, size detection, surface coating and the like, and the traditional automobile large skin inspection device has various problems in the aspects of complex structure, inconvenient operation, influence on production efficiency, detection precision and the like. The method is characterized in that the calibration and maintenance of the gauge are complicated due to the fact that the structure is complex, a large amount of time is consumed, the possibility of errors is increased, the operator is inconvenient to spend more time and effort to familiarize and operate the gauge, the detection efficiency is affected, the production efficiency is affected because the detection speed of the gauge is low, the high-efficiency production requirement cannot be met, and the detection precision is not high mainly because the structure and the measurement principle of the gauge are limited, and the high-precision detection requirement cannot be met. These problems make the conventional large skin inspection tool for automobiles have great limitation in practical application, and cannot meet the production requirements of high efficiency and high quality in the modern automobile manufacturing industry.
Disclosure of Invention
According to the technical problems, the utility model provides a novel automobile large skin gauge for improving efficiency, reducing cost, optimizing working environment and enhancing safety, which is characterized by comprising a supporting structure and a detecting structure, wherein the detecting structure is arranged on the upper side of the supporting structure;
The supporting structure comprises a detection tool bottom plate, a lithium battery vacuum pump, a detection tool framework and supporting blocks, wherein the detection tool framework is installed on the upper side of the detection tool bottom plate, the detection tool framework is connected with the supporting blocks, the supporting blocks are divided into upper supporting blocks, left supporting blocks and right supporting blocks, the lithium battery vacuum pump is installed on the inner side of the detection tool framework, a pipeline is installed on the lithium battery vacuum pump, and the lithium battery vacuum pump is connected with a sucker through the pipeline.
The detection structure comprises suckers, compactors and measuring blocks, wherein a plurality of suckers are arranged on the upper sides of the supporting blocks, the compactors are arranged on the side surfaces of the supporting blocks, and the measuring blocks are arranged on the lower sides of the left supporting block and the right supporting block.
The upper supporting block is arranged on the upper side of the check tool framework, the left supporting block is arranged on the left side of the check tool framework, and the right supporting block is arranged on the right side of the check tool framework.
The sucker is a large supporting surface vacuum pump sucker.
The gauge framework is of a frame structure.
The compressing device comprises a fixed plate and a compressing piece, wherein the compressing piece is arranged on the upper side of the fixed plate and comprises a fixed part and a moving part, the fixed part is rotationally connected with the moving part through a rotating shaft, and the lower side of the fixed part is fixed on the fixed plate.
The utility model has the beneficial effects that from the structural view, the bottom plate of the checking fixture is connected with the checking fixture framework, the supporting block is connected with the checking fixture framework, the sucker structure is embedded in the supporting block and protrudes 3mm from the supporting surface for replacing 70% -80% of the original X/Y large supporting surface by the compressing structure, the sucker is connected with the vacuum pump through a necessary pipeline, and the sucker is matched with the supporting block to play an adsorption supporting effect on the X/Y direction of a product. And then the Z direction is supported by combining with the Z direction part compactor, and the whole bumper skin product is fixed for measurement.
According to the utility model, the fixing mode of the large skin gauge of the traditional compaction structure is optimized, and through the optimization of the structure, the reduction of 70% -80% of the manual intervention measurement process is realized, the artificial uncertain factors are reduced in the measurement process, and the measurement accuracy stability and the work efficiency are improved. Because of the cancellation of a large number of external compactors, the path obstacle of the product installed on the checking fixture is reduced, the scrappage of the product caused by collision and scratch is reduced, and the quality cost is reduced.
According to the utility model, the structure of the compactor in the traditional gauge structure is reduced by 80%, and the one-key suction is changed, so that the measuring and mounting working efficiency is improved.
The sucker of the large supporting surface vacuum pump is adopted to adsorb products and is matched with the part Z-direction compactor to compress and position, the compressing structure of the traditional part X, Y-direction compactor is changed into that the sucker is driven by the large supporting surface vacuum pump to adsorb the products, and the part Z-direction compactor is matched to compress and position, so that the manual intervention is reduced, and the measuring stability of the measuring tool is increased;
The electrification technology is introduced, the lithium battery is used for driving the vacuum pump, the product is sucked tightly by the sucker through the valve control, and the semi-automatic product installation is realized, so that the large skin inspection tool is further in the electrification direction.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a real-time architecture for use with the present utility model;
FIG. 3 is a schematic diagram of a real-time architecture for use with the present utility model;
FIG. 4 shows the present utility model a sucker structure schematic diagram;
FIG. 5 is a schematic diagram of a lithium-ion battery vacuum pump according to the present utility model;
FIG. 6 is a schematic view of the structure of the compactor of the present utility model;
As shown in the figure, a gauge bottom plate 1-1, a lithium-ion vacuum pump 1-2, a gauge framework 1-3, a supporting block 1-4, a sucker 2-1, a compactor 2-2 and a measuring block 2-3.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
Example 1
The utility model aims to improve the working efficiency, reduce the cost, optimize the working environment and enhance the safety of a novel automobile large skin gauge. The upper end of the supporting structure is skillfully provided with a detection structure, so that the stability of the whole system is further enhanced;
The supporting structure comprises a checking fixture bottom plate, a lithium battery vacuum pump, a checking fixture framework and a supporting block. The upper end of the checking fixture bottom plate is provided with a checking fixture framework, and the framework is tightly connected with the supporting block, so that the firmness of the whole system is ensured. The supporting blocks are divided into an upper supporting block, a left supporting block and a right supporting block, and are distributed uniformly, stable and reliable. The lithium electric vacuum pump is arranged on the inner side of the gauge framework and connected with the sucker through a pipeline, so that efficient vacuum adsorption is realized.
The detection structure comprises a sucker, a compactor and a measuring block. The upper end of the supporting block is provided with a plurality of suckers, the side face of the supporting block is provided with a compactor, and the lower ends of the left side supporting block and the right side supporting block are provided with measuring blocks, so that accurate measuring results are ensured.
The upper support block, the left support block and the right support block are respectively arranged on the upper side, the left side and the right side of the check tool framework, so that a complete support system is formed.
The sucker adopts a large supporting surface vacuum pump sucker, has a large adsorption area and provides stable adsorption force.
The gauge framework adopts a frame structure, is firm and durable, and ensures the stability of the whole system.
The compactor consists of a fixed plate and a compacting piece. The compressing element is installed to the fixed plate upper end, compresses tightly the piece and includes fixed part and movable part, rotates through pivot and movable part and is connected, and fixed lower extreme is fixed on the fixed plate, has ensured the steadiness of compactor.
The automobile large skin gauge is designed to pay attention to the realization of functions and convenience in operation. The layout and connection of each component is carefully calculated and manufactured, and the purpose is to provide an efficient, stable and safe detection auxiliary tool for engineers and measuring staff.
Example 2
When the device is used, the large automobile skin is placed on the upper side of the device, then the lithium electric vacuum pump is started, the lithium electric vacuum pump drives the sucker to suck air, the large automobile skin is adsorbed, after adsorption is finished, a worker rotates the moving part of the compactor, the moving part compacts the large automobile skin, and therefore various detection can be conveniently carried out by the later-stage worker. The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. Various components mentioned in the present utility model are common in the art, and it should be understood by those skilled in the art that the present utility model is not limited by the above embodiments, and the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications can be made in the present utility model without departing from the spirit and scope of the utility model, which is defined in the claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. The novel automobile large skin gauge is characterized by comprising a supporting structure and a detecting structure, wherein the detecting structure is arranged on the upper side of the supporting structure;
The supporting structure comprises a detection tool bottom plate, a lithium battery vacuum pump, a detection tool framework and supporting blocks, wherein the detection tool framework is installed on the upper side of the detection tool bottom plate, the detection tool framework is connected with the supporting blocks, the supporting blocks are divided into upper supporting blocks, left supporting blocks and right supporting blocks, the lithium battery vacuum pump is installed on the inner side of the detection tool framework, a pipeline is installed on the lithium battery vacuum pump, and the lithium battery vacuum pump is connected with a sucker through the pipeline.
2. The novel automobile large skin gauge according to claim 1, wherein the detecting structure comprises suckers, compactors and measuring blocks, the suckers are arranged on the upper sides of the supporting blocks, the compactors are arranged on the side surfaces of the supporting blocks, and the measuring blocks are arranged on the lower sides of the left supporting block and the right supporting block.
3. The novel automobile large skin gauge according to claim 2, wherein the upper supporting block is arranged on the upper side of the gauge framework, the left supporting block is arranged on the left side of the gauge framework, and the right supporting block is arranged on the right side of the gauge framework.
4. A novel automotive large skin inspection tool according to claim 3, wherein said suction cup is a large bearing surface vacuum pump suction cup.
5. The novel automobile large skin gauge according to claim 4, wherein the gauge framework is of a frame structure.
6. The novel automobile large skin gauge according to claim 5, wherein the compactor is composed of a fixed plate and a compacting piece, the compacting piece is arranged on the upper side of the fixed plate, the compacting piece comprises a fixed part and a moving part, the fixed part is rotationally connected with the moving part through a rotating shaft, and the lower side of the fixed part is fixed on the fixed plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202421025651.1U CN222544582U (en) | 2024-05-13 | 2024-05-13 | A new type of large automobile skin inspection fixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202421025651.1U CN222544582U (en) | 2024-05-13 | 2024-05-13 | A new type of large automobile skin inspection fixture |
Publications (1)
Publication Number | Publication Date |
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CN222544582U true CN222544582U (en) | 2025-02-28 |
Family
ID=94719158
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202421025651.1U Active CN222544582U (en) | 2024-05-13 | 2024-05-13 | A new type of large automobile skin inspection fixture |
Country Status (1)
Country | Link |
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CN (1) | CN222544582U (en) |
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2024
- 2024-05-13 CN CN202421025651.1U patent/CN222544582U/en active Active
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