CN216761926U - New forms of energy commodity circulation car and carriage - Google Patents
New forms of energy commodity circulation car and carriage Download PDFInfo
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Abstract
本实用新型公开了一种新能源物流车和车厢,包括厢板总成、后门总成和底架总成,厢板总成和后门总成安装在底架总成上并共同形成车厢部;所述厢板总成包括侧板总成和顶板,所述顶板与侧板总成焊接固定,所述底架总成包括底板,所述底板与侧板总成焊接固定;其中,所述顶板、底板和侧板总成均由蜂窝板制成;本技术方案在满足设计载荷3000kg这一载重要求的情况下,车厢总重只有400kg左右,从而一定程度上增强了新能源物流车的续航能力。
The utility model discloses a new energy logistics vehicle and a carriage, comprising a carriage panel assembly, a rear door assembly and a bottom frame assembly. The carriage panel assembly and the rear door assembly are mounted on the bottom frame assembly and form a carriage part together; The compartment plate assembly includes a side plate assembly and a top plate, the top plate and the side plate assembly are welded and fixed, the bottom frame assembly includes a bottom plate, and the bottom plate and the side plate assembly are welded and fixed; wherein, the top plate , The bottom plate and the side plate assembly are all made of honeycomb panels; this technical solution meets the design load of 3000kg, the total weight of the carriage is only about 400kg, thus enhancing the battery life of the new energy logistics vehicle to a certain extent. .
Description
技术领域technical field
本实用新型涉及厢式货车和新能源汽车技术领域,尤其涉及一种新能源物流车和车厢。The utility model relates to the technical field of vans and new energy vehicles, in particular to a new energy logistics vehicle and a carriage.
背景技术Background technique
厢式车,又叫厢式货车,主要用于全密封运输各种物品,特殊种类的厢式车还可以运输化学危险物品。厢式车在运输过程中具有机动灵活、操作方便,工作高效、运输量大,充分利用空间及安全、可靠等优点。传统的厢式货车为燃油车,动力足、行驶里程长、加油方便,所以一般采用铁瓦楞板制作车厢,这样的车厢重量较重,会导致新能源汽车的续航里程短进而无法满足新能源汽车蓝牌的上牌要求,即无法使用于电动新能源汽车上。并且,目前各地城市对节能环保要求越来越高,快递物流行业也需要更多的新能源物流车来满足其使用需要。Vans, also known as vans, are mainly used for fully sealed transportation of various items, and special types of vans can also transport chemical dangerous goods. In the transportation process, the van has the advantages of flexible maneuverability, convenient operation, efficient work, large transportation volume, full use of space, safety and reliability. Traditional vans are fuel vehicles, with sufficient power, long mileage and easy refueling. Therefore, iron corrugated boards are generally used to make the carriages. Such carriages are heavier, which will lead to short cruising range of new energy vehicles and cannot meet the requirements of new energy vehicles. The blue card is required to be listed, that is, it cannot be used on electric new energy vehicles. Moreover, at present, cities around the world have higher and higher requirements for energy conservation and environmental protection, and the express logistics industry also needs more new energy logistics vehicles to meet their needs.
公开号为CN106394706A的中国专利文献公开了一种物流车及其车厢,包括车厢本体,车厢本体包括厢板总成、底架总成、裙边总成和后门板总成,厢板总成设于底架总成上方,裙边总成设于底架总成下方,后门板总成同时与厢板总成、底架总成和裙边总成连接;该物流车包括上述的车厢。本实用新型结构简单,自重较低且便于装配,从而使得该车厢能够运用于新能源车上,但该新能源物流车厢存在下列技术缺陷:The Chinese patent document with publication number CN106394706A discloses a logistics vehicle and its compartment, including a compartment body, and the compartment body includes a compartment panel assembly, an underframe assembly, a skirt assembly and a rear door panel assembly. Above the chassis assembly, the skirt assembly is arranged below the chassis assembly, and the rear door panel assembly is simultaneously connected with the car panel assembly, the chassis assembly and the skirt assembly; the logistics vehicle includes the above-mentioned compartment. The utility model has the advantages of simple structure, low self-weight and easy assembly, so that the carriage can be used on new energy vehicles, but the new energy logistics carriage has the following technical defects:
1)、车厢侧板与底架之间是通过设置在车厢外侧的连接条连接的,连接强度低,结构不够牢固,并且具有侧门的一侧与底架连接的连接条被分成了三段,影响车厢整体结构强度以及侧门框组件与车厢侧板、底架的连接强度;1) The side panel of the carriage and the chassis are connected by connecting bars arranged on the outside of the carriage, the connection strength is low, the structure is not firm enough, and the connecting bar connecting the side with the side door and the chassis is divided into three sections, Affects the overall structural strength of the carriage and the connection strength of the side door frame components to the side panels and chassis of the carriage;
2)、车厢底架是采用工字钢焊接成一个整体的,体积大、重量重,运输、存储和安装都非常不方便,并且针对不同尺寸规格的车厢需要在底架生产厂家进行定制加工,组装厂自行装配难度大、效率低;2) The underframe of the carriage is welded into a whole by I-beam, which is large in size and heavy in weight. It is very inconvenient to transport, store and install, and for carriages of different sizes and specifications, it needs to be customized by the underframe manufacturer. Assembly plants are difficult and inefficient to assemble themselves;
3)、车厢顶板在安装时,顶板的左边沿、前边沿和后边沿先与三个第一连接件分别固定,再通过吊车将顶板安装在车厢侧板上,这就要求三个第一连接件上的第一连接槽必须同时扣在车厢侧板上,但由于安装时位于车厢内部,没有定位辅助,这就使得需要不断的尝试才能将三个第一连接件上的第一连接槽同时扣在车厢侧板上,费时费力,而且,上述情况还是属于理想状态时的安装状况,在实际安装情况中,考虑到制造精度以及配合精度等情况,第一连接槽不同部分和车厢侧板不同部分之间的余量会不断变化,导致部分第一连接槽因余量小而无法扣在侧板上,部分第一连接槽因余量大而影响车厢顶板安装的稳固性;3) When the car roof is installed, the left edge, front edge and rear edge of the roof are first fixed with the three first connectors, and then the roof is installed on the side plate of the car by the crane, which requires three first connections. The first connecting grooves on the parts must be fastened to the side panels of the carriage at the same time, but since the installation is located inside the carriage, there is no positioning aid, which makes it necessary to keep trying to connect the first connecting grooves on the three first connecting parts at the same time. It is time-consuming and labor-intensive to buckle on the side panel of the carriage, and the above situation is still an ideal installation condition. In the actual installation situation, considering the manufacturing accuracy and matching accuracy, different parts of the first connecting groove and the side panel of the carriage are different. The margins between the parts will change constantly, so that some of the first connecting grooves cannot be fastened to the side panels due to the small margins, and some of the first connecting grooves will affect the stability of the installation of the roof panel due to the large margins;
4)、车厢自重仍达600kg以上。4) The weight of the carriage is still more than 600kg.
因此,公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A等专利文献针对上述技术问题1)、2)和4),通过设计一系列的连接型材,去除多余的连接结构,从而降低上述车厢的组装难度,增加上述车厢的结构强度,改善车厢底架结构;并最后使得车厢重量在保证车厢结构强度的情况下减轻至约525kg左右。Therefore, patent documents with publication numbers of CN109515520B, CN209600620U, CN209600232U, CN109533026A, CN109515532A, etc. are aimed at the above technical problems 1), 2) and 4), by designing a series of connecting profiles to remove redundant connecting structures, thereby reducing the assembly of the above-mentioned carriages Difficulty, increase the structural strength of the above-mentioned carriage, improve the structure of the carriage underframe; and finally reduce the weight of the carriage to about 525kg while ensuring the structural strength of the carriage.
但本领域的技术人员经研究发现,公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A等专利文献中的新能源物流车厢的结构以及重量仍有进一步改善的空间,而且也并没有解决上述技术问题3)。However, those skilled in the art have found through research that there is still room for further improvement in the structure and weight of the new energy logistics carriages in the patent documents with publication numbers such as CN109515520B, CN209600620U, CN209600232U, CN109533026A, CN109515532A, and the above-mentioned technical problems are not solved. 3).
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本实用新型的目的在于提供一种新能源物流车和车厢,该车厢具有良好的结构强度,并且组装更简单、结构更简洁、重量更轻。In order to solve the above problems, the purpose of the present invention is to provide a new energy logistics vehicle and a carriage, the carriage has good structural strength, and is simpler to assemble, simpler in structure, and lighter in weight.
为了达到上述的目的,本实用新型采用了以下的技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种新能源物流车车厢,包括厢板总成、后门总成和底架总成,厢板总成和后门总成安装在底架总成上并共同形成车厢部;A compartment of a new energy logistics vehicle, comprising a compartment panel assembly, a rear door assembly and a chassis assembly, wherein the compartment panel assembly and the rear door assembly are mounted on the chassis assembly and together form a compartment part;
所述厢板总成包括侧板总成和顶板,所述顶板与侧板总成焊接固定,所述底架总成包括底板,所述底板与侧板总成焊接固定;The compartment plate assembly includes a side plate assembly and a top plate, the top plate and the side plate assembly are welded and fixed, and the bottom frame assembly includes a bottom plate, and the bottom plate and the side plate assembly are welded and fixed;
其中,所述顶板、底板和侧板总成均由蜂窝板制成。Wherein, the top plate, bottom plate and side plate assemblies are all made of honeycomb panels.
作为优选,包括侧板件、第一侧板和侧门组件,所述侧板件包括通过板材弯折形成的第二侧板、第三侧板和第四侧板,所述第二侧板和第四侧板平行分布,所述第三侧板用于连接第二侧板和第四侧板,并分别与第二侧板和第四侧板垂直,所述侧门组件的分别与第一侧板和第四侧板固定连接,其中,所述第二侧板作为车厢部的左侧板,第三侧板作为车厢部的前侧板,第一侧板、第四侧板和侧门组件共同配合作为车厢部的右侧板;所述顶板与侧板件、第一侧板以及侧门组件焊接固定。Preferably, it includes a side panel, a first side panel and a side door assembly, the side panel includes a second side panel, a third side panel and a fourth side panel formed by bending a plate, the second side panel and The fourth side plate is distributed in parallel, the third side plate is used for connecting the second side plate and the fourth side plate, and is respectively perpendicular to the second side plate and the fourth side plate, and the side door assembly is respectively connected to the first side plate The panel and the fourth side panel are fixedly connected, wherein the second side panel is used as the left side panel of the compartment portion, the third side panel is used as the front side panel of the compartment portion, and the first side panel, the fourth side panel and the side door assembly are jointly It is matched with the right side panel of the compartment part; the top panel is welded and fixed with the side panel piece, the first side panel and the side door assembly.
作为优选,第二侧板和第三侧板之间的折弯内角焊接加固,第三侧板和第四侧板之间的折弯内角焊接加固。Preferably, the bending inner corner welding between the second side plate and the third side plate is reinforced, and the bending inner corner welding between the third side plate and the fourth side plate is reinforced.
作为优选,还包括三个上边梁,所述顶板的左边沿、前边沿和右边沿分别通过三个上边梁固定在侧板总成上;所述上边梁包括一上外边梁和至少一个上内边梁,所述至少一个上内边梁和上外边梁可拆卸连接,并配合形成用于安装车厢顶板的第一安装槽,以及配合形成用于安装车厢侧板的第二安装槽。Preferably, it also includes three upper side beams, and the left edge, front edge and right edge of the top plate are respectively fixed on the side plate assembly through three upper side beams; the upper side beam includes an upper outer side beam and at least one upper inner side beam The side beam, the at least one upper inner side beam and the upper outer side beam are detachably connected, and cooperate to form a first installation groove for installing the cabin roof, and a second installation groove for installing the cabin side plate.
作为优选,所述上外边梁分别与顶板的上表面和侧板总成的外表面固定连接,所述上内边梁分别与顶板的下表面和侧板总成的内表面固定连接。Preferably, the upper outer side beams are respectively fixedly connected to the upper surface of the top plate and the outer surface of the side plate assembly, and the upper inner side beams are respectively fixedly connected to the lower surface of the top plate and the inner surface of the side plate assembly.
作为优选,所述底架总成还包括至少一根前后延伸的纵梁、两根前后延伸的第一下边梁和一根左右延伸的第二下边梁,所述纵梁上方沿其长度方向固定连接有多根左右延伸的第一横梁和第二横梁,所述第一横梁的两端分别与左右两根第一下边梁固定连接,第二下边梁位于两根第一下边梁的前方并与左右两根第一下边梁固定连接,所述底板位于第一横梁和第二横梁的上方,并与第二横梁焊接固定,所述第二横梁的两端分别搁置在左右两根第一下边梁上,所述第二横梁由蜂窝板制成。Preferably, the underframe assembly further comprises at least one longitudinal beam extending front and rear, two first rocker beams extending front and rear, and a second rocker beam extending left and right, and the top of the longitudinal beam is along its length direction. There are a plurality of first transverse beams and second transverse beams extending from left to right in a fixed connection, the two ends of the first transverse beam are respectively fixedly connected with the left and right two first lower side beams, and the second lower side beams are located between the two first lower side beams. The front is fixedly connected with the left and right first lower side beams, the bottom plate is located above the first beam and the second beam, and is welded and fixed with the second beam, and the two ends of the second beam are placed on the left and right two beams respectively. On the first lower side beam, the second beam is made of honeycomb panels.
作为优选,所述第一下边梁包括水平的并平行分布的第四横板和第五横板,以及竖立的并平行分布的第四竖板和第五竖板,所述第四横板、第四竖板和第五竖板配合形成用于安装侧板总成的第三安装槽,所述第五横板和第五竖板配合形成用于搁置第一横梁以及第二横梁两端的搁置部。Preferably, the first rocker includes a fourth horizontal plate and a fifth horizontal plate that are horizontal and distributed in parallel, and a fourth vertical plate and a fifth vertical plate that are vertical and distributed in parallel. The fourth horizontal plate , The fourth vertical plate and the fifth vertical plate cooperate to form a third installation groove for installing the side plate assembly, and the fifth horizontal plate and the fifth vertical plate cooperate to form the two ends of the first cross beam and the second cross beam. Shelving Department.
作为优选,所述第五横板上设有若干安装孔,所述若干第一横梁的两端通过螺栓件分别固定安装在若干安装孔处。Preferably, the fifth transverse plate is provided with a plurality of installation holes, and two ends of the plurality of first transverse beams are respectively fixed and installed at the plurality of installation holes by means of bolts.
作为优选,所述第二下边梁与第一下边梁结构相同,所述第二下边梁的左右两端分别通过第四连接件与左右两根第一下边梁固定连接;Preferably, the structure of the second rocker is the same as that of the first rocker, and the left and right ends of the second rocker are respectively fixedly connected to the left and right two first rockers through fourth connecting pieces;
其中,所述第四连接件包括竖立的第七基板部、竖立的第八基板部和水平的第九基板部,所述第七基板部与第一下边梁上的第五竖板固定连接,所述第八基板部与第二下边梁上的第五竖板固定连接,所述第九基板部与第二下边梁上的第五横板固定连接,所述第八基板部分别与第七基板部和第九基板部相连。Wherein, the fourth connector includes an upright seventh base plate portion, an upright eighth base plate portion and a horizontal ninth base plate portion, and the seventh base plate portion is fixedly connected to the fifth vertical plate on the first rocker , the eighth base plate portion is fixedly connected with the fifth vertical plate on the second rocker, the ninth base plate portion is fixedly connected with the fifth horizontal plate on the second rocker, and the eighth base plate portion is respectively connected with the fifth vertical plate on the second rocker The seventh substrate part is connected to the ninth substrate part.
一种新能源物流车,包括如上所述的新能源物流车车厢。A new energy logistics vehicle includes the above-mentioned new energy logistics vehicle compartment.
本实用新型的有益效果为:顶板、底板和侧板总成均选用蜂窝板,并且各个板块件通过PP焊焊接固定成一个整体,利用焊接的强度在一定程度上替代型材连接,使得本发明在满足设计载荷3000kg这一载重要求的情况下,车厢总重只有400kg左右,相较于公开号为CN106394706A的新能源物流车厢重量降低了三分之一,相较于公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A中的新能源物流车厢重量降低了五分之一;从而一定程度上增强了新能源物流车的续航能力。The beneficial effects of the utility model are as follows: the top plate, the bottom plate and the side plate assemblies are all selected from honeycomb plates, and each plate member is welded into a whole by PP welding, and the strength of the welding is used to replace the profile connection to a certain extent, so that the present invention can be used in In the case of meeting the design load of 3000kg, the total weight of the carriage is only about 400kg, which is one-third lower than the weight of the new energy logistics carriage with publication numbers CN106394706A, and compared with publication numbers CN109515520B, CN209600620U, CN209600232U , CN109533026A, CN109515532A The weight of the new energy logistics carriage is reduced by one-fifth; thus, the endurance capacity of the new energy logistics vehicle is enhanced to a certain extent.
附图说明Description of drawings
图1为本申请实施例中新能源物流车厢的结构示意图;1 is a schematic structural diagram of a new energy logistics compartment in an embodiment of the application;
图2为本申请实施例中新能源物流车厢的爆炸示意图;Fig. 2 is the exploded schematic diagram of the new energy logistics carriage in the embodiment of the application;
图3为本申请实施例中顶板和上边梁的爆炸示意图;Fig. 3 is the exploded schematic diagram of the top plate and the upper side beam in the embodiment of the application;
图4为本申请实施例中上外边梁的结构示意图;4 is a schematic structural diagram of an upper outer side beam in an embodiment of the application;
图5为本申请实施例中上内边梁的结构示意图;Fig. 5 is the structural schematic diagram of the upper inner side beam in the embodiment of the application;
图6为本申请实施例中上边梁的结构示意图;6 is a schematic structural diagram of an upper side beam in an embodiment of the application;
图7为本申请实施例中侧板总成的爆炸示意图;7 is an exploded schematic diagram of the side plate assembly in the embodiment of the application;
图8为本申请实施例中底架总成的爆炸示意图;8 is an exploded schematic diagram of a chassis assembly in an embodiment of the application;
图9为本申请实施例中底架总成的结构示意图(省略底板);9 is a schematic structural diagram of a chassis assembly in an embodiment of the present application (the bottom plate is omitted);
图10为本申请实施例中第一(二)下边梁的结构示意图一;FIG. 10 is a schematic structural diagram 1 of the first (2) rocker in the embodiment of the application;
图11为图9中A处的局部放大图;Fig. 11 is a partial enlarged view at A in Fig. 9;
图12为图9中B处的局部放大图;Fig. 12 is a partial enlarged view at B in Fig. 9;
图13为图9中C处的局部放大图;Figure 13 is a partial enlarged view at C in Figure 9;
图14为图9中D处的局部放大图;Fig. 14 is a partial enlarged view at D in Fig. 9;
图15为第二连接件的结构示意图;15 is a schematic structural diagram of a second connector;
图16为本申请实施例中第一(二)下边梁的结构示意图二。FIG. 16 is a second structural schematic diagram of the first (second) rocker in the embodiment of the application.
附图标记说明:10、顶板;11、上外边梁;110、滑槽;111、第一横板;112、第一竖板;113、第二竖板;114、第二横板;115、第一沟槽;116、第二沟槽;12、上内边梁;120、滑动部;121、第三横板;122、第三竖板;123、第一连接板;13、第一安装槽;14、第二安装槽;Description of reference numerals: 10, top plate; 11, upper outer side beam; 110, chute; 111, first horizontal plate; 112, first vertical plate; 113, second vertical plate; 114, second horizontal plate; 115, 116, the second groove; 12, the upper inner side beam; 120, the sliding part; 121, the third horizontal plate; 122, the third vertical plate; 123, the first connecting plate; 13, the first installation slot; 14. The second installation slot;
2、侧板总成;20、侧板件;21、第一侧板;22、侧门组件;201、第二侧板;202、第三侧板;203、第四侧板;23、立柱包边;2. Side panel assembly; 20. Side panel parts; 21, First side panel; 22, Side door assembly; 201, Second side panel; 202, Third side panel; 203, Fourth side panel; 23, Pillar package side;
3、底架总成;31、底板;32、纵梁;33、第一下边梁;330、第四横板;331、第五横板;3310、第一安装孔;332、第四竖板;333、第五竖板;3330、第二安装孔;3340、第三安装槽;3341、第五安装槽;335、搁置部;336、第一延伸竖板;337、第三延伸竖板;338、第一延伸横板;339、第二加强板;34、第二下边梁;35、第一横梁;36、第二横梁;301、第一连接件;3011、第一基板部;3012、第二基板部;3013、第一延伸板部;303、第三连接件;3031、第五基板部;3032、第六基板部;3033、第四延伸板部;302、第二连接件;3021、第三基板部;3022、第四基板部;3023、第二延伸板部;3024、第三延伸板部;304、第四连接件;3041、第七基板部;3042、第八基板部;3043、第九基板部;3044、第五延伸板部;3045、第六延伸板部;3046、第一延伸部;3047、第七延伸板部;305、第五连接件;3050、第十基板部;3051、第十一基板部;3. Bottom frame assembly; 31, Bottom plate; 32, Longitudinal beam; 33, First lower side beam; 330, Fourth horizontal plate; 331, Fifth horizontal plate; 3310, First mounting hole; 332, Fourth vertical plate; 333, fifth riser; 3330, second mounting hole; 3340, third mounting slot; 3341, fifth mounting slot; 335, resting part; 336, first extending riser; 337, third extending riser 338, the first extension cross plate; 339, the second reinforcing plate; 34, the second rocker; 35, the first cross beam; 36, the second cross beam; 3013, the first extension plate part; 303, the third connector; 3031, the fifth substrate part; 3032, the sixth substrate part; 3033, the fourth extension plate part; 302, the second connector; 3021, the third board part; 3022, the fourth board part; 3023, the second extension board part; 3024, the third extension board part; 304, the fourth connector; 3041, the seventh board part; 3042, the eighth board part 3043, the ninth base plate part; 3044, the fifth extension plate part; 3045, the sixth extension plate part; 3046, the first extension part; 3047, the seventh extension plate part; a substrate portion; 3051, an eleventh substrate portion;
4、后门总成;4. Back door assembly;
5、裙边总成;50、前裙边件;51、前侧裙边件;52、后侧裙边件。5. Skirt assembly; 50. Front skirt; 51. Front skirt; 52. Rear skirt.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The following describes in detail the embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present application, but should not be construed as a limitation to the present application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present application. Application restrictions.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of this application, unless stated otherwise, "plurality" means two or more, unless otherwise expressly defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例一:Example 1:
如图1和图2所示的一种新能源物流车厢,包括厢板总成、后门总成4、底架总成3和裙边总成5。其中,厢板总成和后门总成4安装在底架总成3上方并共同形成车厢部,裙边总成5安装在底架总成3下方并位于底架总成3的两侧。As shown in Figures 1 and 2, a new energy logistics carriage includes a carriage panel assembly, a rear door assembly 4, a chassis assembly 3 and a skirt assembly 5. Wherein, the car panel assembly and the rear door assembly 4 are installed above the chassis assembly 3 and together form the car part, and the skirt assembly 5 is installed below the chassis assembly 3 and located on both sides of the chassis assembly 3 .
所述厢板总成包括侧板总成2、顶板10和三个上边梁,如图3所示,所述顶板10的左边沿、前边沿和右边沿分别通过三个上边梁初步固定在侧板总成2上,所述侧板总成2安装在底架总成3上。The van panel assembly includes a
如图6所示,所述上边梁包括一上外边梁11和至少一个上内边梁12,所述上外边梁11上设有一与其长度方向平行的滑槽110,所述滑槽110的两端至少一端为开口端;As shown in FIG. 6 , the upper side beam includes an upper
所述上内边梁12上设有一滑动部120,所述上内边梁12通过滑动部120从滑槽110的开口端进入滑槽110内从而滑动安装在上外边梁11上,并且当上内边梁12安装在上外边梁11时,所述上内边梁12能够与上外边梁11配合形成用于安装车厢顶板10的第一安装槽13,以及形成用于安装车厢侧板的第二安装槽14。The upper
这样,在安装顶板10时,先行将三个上外边梁11分别与顶板10的左边沿、前边沿和右边沿固定连接从而共同配合形成一种盖状结构,再将该盖状结构扣在侧板总成2上后并将三个上外边梁11与侧板总成2固定连接,然后再将若干上内边梁12滑动安装在上外边梁11上并滑动至预安装位置,再将上内边梁12与顶板10以及侧板总成2固定连接,如此设置,有如下优点:In this way, when the top plate 10 is installed, the three upper outer side beams 11 are firstly fixedly connected to the left edge, front edge and right edge of the top plate 10 to form a cover-like structure, and then the cover-like structure is buckled on the side After the
1)、三个上外边梁11分别与顶板10所形成的的盖状结构在扣在侧板总成2上时,相比于原有的三个第一连接槽,所需要考虑的制造精度和配合精度大幅度减小,从而极大程度的降低了顶板10安装在侧板总成2的难度;1) When the cover-like structure formed by the three upper outer side beams 11 and the top plate 10 is buckled on the
2)、相较于背景技术中的第一连接件,本实施例中的上边梁用材减少,重量降低;同时,上内边梁12的长度以及安装位置能够根据实际情况进行调整,安装更为灵活。2), compared with the first connector in the background technology, the material of the upper side beam in the present embodiment is reduced, and the weight is reduced; at the same time, the length and the installation position of the upper
在本申请实施例中,所述滑槽110的两端均为开口端。In the embodiment of the present application, both ends of the
在本申请实施例中,所述滑槽110的两侧壁之间的最大宽度为a,所述滑槽110的开口宽度为b,其中,a>b,以及滑动部120为与滑槽110相对应的适配形状;具体来说,所述滑槽110可以是燕尾槽、T形槽、超过二分之一圆的圆弧槽或其他形状的槽,以及滑动部120为相应的适配形状;本申请实施例优选滑槽110为超过二分之一圆的圆弧槽,这样,上内边梁12在滑动过程中还能够通过转动进行微调,更能适应实际的安装情况。In the embodiment of the present application, the maximum width between the two side walls of the
在本申请实施例中,如图4所示,所述上外边梁11还包括水平的第一横板111和竖直的第一竖板112,所述第一横板111和第一竖板112一体成型,所述第一横板111的外边沿与第一竖板112的上边沿之间圆滑过渡,所述第一横板111的下表面向下竖直延伸形成第二竖板113,所述第二竖板113的高度小于第一竖板112的高度,所述第一竖板112的内表面向内水平延伸形成第二横板114,所述第二横板114的宽度小于第一横板111的宽度,所述第二横板114和第二竖板113之间通过滑槽110连接;In the embodiment of the present application, as shown in FIG. 4 , the upper
如图5所示,所述上内边梁12还包括水平的第三横板121、竖直的第三竖板122和倾斜的第一连接板123;所述第一连接板123的上边沿与滑动部120一体成型,所述第一连接板123的下边沿与第三横板121以及第三竖板122一体成型,其中,如图6所示,当滑动部120与所述滑槽110滑动配合时,所述第一横板111、第三横板121和第二竖板113配合形成第一安装槽13;所述第一竖板112、第三竖板122和第二横板114配合形成第二安装槽14。As shown in FIG. 5 , the upper
进一步优选,所述第一横板111上沿其长度方向设有多个均匀分布的第一铆接孔,所述若干第一铆接孔位于第一横板111的中间部分,所述第一竖板112上沿其长度方向设有多个均匀分布的第二铆接孔,所述若干第二铆接孔位于第一竖板112的中间部分;这样,通过铆钉固定连接以及上外边梁11,将顶板10初步固定安装在侧板总成2上;Further preferably, the first
进一步优选,所述第三横板121上沿其长度方向设有多个均匀分布的第三铆接孔,所述若干第三铆接孔位于第三横板121的中间部分,所述第三竖板122上沿其长度方向设有多个均匀分布的第四铆接孔,所述若干第四铆接孔位于第三竖板122的中间部分;这样,通过该种连接方式,不仅大大简化了连接结构,操作方便,而且结构强度更高。Further preferably, the third
更进一步优选,所述第一横板111的下表面上设有若干沿其长度方向的第一沟槽115,所述若干第一沟槽115分布在若干第一铆接孔的内外两侧,所述第一竖板112的内表面上设有若干沿其长度方向的第二沟槽116,所述若干第二沟槽116分布在若干第二铆接孔的上下两侧;第一沟槽115和第二沟槽116能够增加型材侧壁的表面积和粗糙度,从而能够增加密封胶的胶粘强度和密封效果。More preferably, the lower surface of the first
在本申请实施例中,如图7所示,所述侧板总成2包括侧板件20、第一侧板21和侧门组件22,所述侧板件20包括一体成型的第二侧板201、第三侧板202和第四侧板203,所述侧门组件22的前后两端分别与第一侧板21和第四侧板203固定连接,其中,所述第二侧板201作为车厢部的左侧板,第三侧板202作为车厢部的前侧板,第一侧板21、第四侧板203和侧门组件22共同配合作为车厢部的右侧板;当然,在其他实施例中,所述第二侧板201还可以作为车厢部的右侧板,第一侧板21、第四侧板203和侧门组件22共同配合作为车厢部的左侧板。In the embodiment of the present application, as shown in FIG. 7 , the
这样,相较于原有的侧板总成2,不再需要特殊的型材来连接左侧板与前侧板,以及连接右侧板和前侧板,从而简化了侧板总成2的构成部件,并减轻了重量;In this way, compared with the original
另外,第二侧板201、第三侧板202和第四侧板203一体成型提高了车厢整体的强度,以及车厢前侧板的抗冲击性能。In addition, the integral molding of the second side panel 201 , the third side panel 202 and the fourth side panel 203 improves the overall strength of the vehicle compartment and the impact resistance of the vehicle compartment front side panel.
在本申请实施例中,如图2所示,所述侧板总成2还包括左右两个立柱包边23,所述两个立柱包边23位于侧板件20的外侧,并分别固定安装在第二侧板201和第三侧板202的连接处和第三侧板202和第四侧板203的连接处,进而分别将第二侧板201和第三侧板202的连接处包裹和第三侧板202和第四侧板203的连接处包裹。这样,由于第二侧板201、第三侧板202和第四侧板203一体成型,因此,在侧板总成2的拐角处可以仅设置起外观装饰作用以及保护作用的立柱包边23即可,而立柱包边23的板厚均是属于较薄的,从而达到减轻车厢重量的目的。In the embodiment of the present application, as shown in FIG. 2 , the
所述侧门组件22可以选用公开号为CN106394706A中所涉及的相关结构,也可以选用公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A中所涉及的相关结构;一般来说,所述侧门组件22包括侧门框、侧门板和第一锁定部件,所述侧门框分别与第一侧板21、第四侧板203、上边梁和下边梁固定连接,所述侧门板转动安装在侧门框上,所述第一锁定部件用于确保侧门板能够处于关闭状态。The
所述后门总成4可以选用公开号为CN106394706A中所涉及的相关结构,也可以选用公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A中所涉及的相关结构;一般来说,后门总成4包括后门框、第二锁定部件和两个后门板,后门框分别与顶板10、侧板总成2和底架总成3固定连接,两个后门板对称并转动安装后门框上,所述第二锁定部件用于确保两个后门板能够处于关闭状态。The back door assembly 4 can be selected from the related structures involved in the publication number CN106394706A, or can be selected from the related structures involved in the publication numbers CN109515520B, CN209600620U, CN209600232U, CN109533026A, CN109515532A; generally speaking, the back door assembly 4 includes The rear door frame, the second locking member and the two rear door panels are fixedly connected to the top panel 10, the
在本申请实施例中,如图8和图9所示,所述底架总成3包括底板31、至少一根前后延伸的纵梁32、两根前后延伸的第一下边梁33和一根左右延伸的第二下边梁34,所述纵梁32上方沿其长度方向固定连接有多根左右延伸的第一横梁35和第二横梁36,所述第一横梁35的两端分别与左右两根第一下边梁33固定连接,第二下边梁34位于两根第一下边梁33的前方并与左右两根第一下边梁33固定连接,所述底板31位于第一横梁35和第二横梁36的上方,并与第二横梁36固定连接,所述第二横梁36的两端分别搁置在两根第一下边梁33上,所述底板31和第二横梁36均选用蜂窝板,所述纵梁32和第一横梁35的材质为铁质或铝质。In the embodiment of the present application, as shown in FIGS. 8 and 9 , the underframe assembly 3 includes a bottom plate 31 , at least one
这样,由于第二横梁36的材质为玻纤增强聚丙烯,相较于现有的铁质或铝质的横梁减轻了重量,同时,仍保留部分铁质或铝质的纵梁32和第一横梁35,使得整个底架总成3的强度几乎不变。In this way, since the material of the second beam 36 is glass fiber reinforced polypropylene, the weight is reduced compared with the existing iron or aluminum beam, and at the same time, part of the iron or aluminum
进一步优选,所述第二横梁36与底板31通过PP焊焊接固定;这样,第二横梁36与底板31焊接形成一体化,保持整体强度相对不减弱。Further preferably, the second beam 36 and the bottom plate 31 are fixed by PP welding; in this way, the second beam 36 and the bottom plate 31 are welded to form an integration, so that the overall strength is relatively undiminished.
在本申请实施例中,在若干平行分布的第一横梁35和第二横梁36中,位于最前端以及最后端的均为第一横梁35,每两根第一横梁35之间分布有至少一根第二横梁36。如此设置,在减轻整个底架重量的同时,还能最大程度的保证整个底架的结构强度。In the embodiment of the present application, among the several
在本申请实施例中,设有两根平行分布的纵梁32,所述第一横梁35通过第一连接件301或第三连接件303与纵梁32固定连接,所述第二横梁36通过第二连接件302与纵梁32固定连接。In the embodiment of the present application, there are two
如图11所示,所述第一连接件301包括一体成型的第一基板部3011和第二基板部3012,所述第一基板部3011和第二基板部3012均为竖立状态并相互垂直,所述第一基板部3011和第二基板部3012之间圆滑过渡,所述第一基板部3011的上半部与第一横梁35通过螺栓固定连接,所述第二基板部3012的下半部与纵梁32通过螺栓固定连接;As shown in FIG. 11 , the
所述第一基板部3011的上边沿向前或向后水平延伸形成第一延伸板部3013,所述第一延伸板部3013上设有定位孔,所述底板31的下表面上设有用于定位孔配合的定位柱,所述底板31通过定位孔和定位柱的配合初步安装在若干第一横梁35上;这样,通过第二横梁36固定安装在纵梁32上的指定位置,以及通过底板31和第二横梁36的定位配合,实现了底板31在底架总成3上的定位安装。The upper edge of the first
如图16所示,所述第二连接件302包括竖立的第三基板部3021和竖立的第四基板部3022,所述第三基板部3021和第四基板部3022一体成型,所述第三基板部3021的下边沿水平延伸形成水平的第二延伸板部3023以对第二横梁36的底部形成支撑,所述第四基板部3022的侧边沿水平延伸形成竖立的第三延伸板部3024,所述第三延伸板部3024的上边沿与第二延伸板部3023的侧边沿相连并圆滑过渡,所述第三基板部3021与第二横梁36通过螺栓固定连接,所述第四基板部3022与纵梁32通过螺栓固定连接;这样,第二连接件302除用于将第二横梁36与纵梁32固定的作用外,还具有扩大对第二横梁36的支撑面从而增强第二横梁36的抗压强度的作用,进而提高整个底架总成3的结构强度。As shown in FIG. 16 , the second connecting member 302 includes a vertical
这里值得说明的是,纵梁32和第一横梁35均采用C型钢,第一连接件301是通过分别与纵梁32和第一横梁35的竖直面固定连接,但位于最前方的第一横梁35的竖直面与第二下边梁34紧贴,因此,位于最前方的第一横梁35通过第三连接件303与纵梁32固定连接,其中,如图12所示,所述第三连接件303包括竖立的第五基板部3031和平放的第六基板部3032,所述第五基板部3031和第六基板部3032一体成型,所述第五基板部3031与纵梁32固定连接,所述第六基板部3032与第一横梁35固定连接,所述第六基板部3032的后边沿向下竖直延伸形成第四延伸板部3033;从而增强第三连接件303的结构强度。It is worth noting here that the
在本申请实施例中,如图10所示,所述第一下边梁33包括水平的并平行分布的第四横板330和第五横板331,以及竖立的并平行分布的第四竖板332和第五竖板333,所述第四横板330、第四竖板332和第五竖板333配合形成用于安装侧板总成2的第三安装槽3340,所述第五横板331和第五竖板333配合形成用于搁置第一横梁35以及第二横梁36两端的搁置部335;这样,第一下边梁33既有起到包边的作用,同时还能起到连接底架总成3和侧板总成2的作用,并且结构简单;另外,利用型材的挤压成型特性,其直线度可以有效的保证厢体拼焊时对接契合度。In the embodiment of the present application, as shown in FIG. 10 , the
如图16所示,所述第五横板331上沿其长度方向设有若干第一安装孔3310,所述若干第一横梁35的两端通过螺栓件分别固定安装在若干第一安装孔3310处;这样,若干第一安装孔3310既能起到用于安装第一横梁35的作用,又能起到定位的作用。As shown in FIG. 16 , the
进一步优选,所述第四竖板332和第五竖板333上沿其长度方向设有若干用于安装侧板总成2的第二第二安装孔3330,所述第四竖板332和第五竖板(333上相同位置处的两个第二第二安装孔3330同轴分布;在本申请实施例中,当侧板总成2插接在第一下边梁33以及第二下边梁34中的第三安装槽3340时,还需通过铆钉与第四竖板332和第五竖板333上的两个第二第二安装孔3330配合来将侧板总成2固定;具体来说,还设有若干第五连接件305,如图14所示,所述第五连接件305包括竖立的第十基板部3050和竖立的第十一基板部3051,所述第十基板部3050和第十一基板部3051一体成型,所述第十基板部3050与侧板总成2以及第一下边梁33通过铆钉与两个第二第二安装孔3330固定连接,所述第十一基板部3051与第一横梁35固定连接;这样,使得左侧板以及右侧板不仅仅是安装在第一下边梁33上,还与第一横梁35固定连接,从而增强了整个车厢的结构强度。Further preferably, the fourth
进一步优选,所述第五横板331位于第四横板330的上方,所述第五横板331离第五竖板333顶端的距离小于所述第五横板331离底板31的距离;如此设置,底板31与侧板能够直接接触,方便焊接。Further preferably, the fifth
在本申请实施例中,所述第四竖板332向下延伸形成第一延伸竖板336,所述第四横板330向内水平延伸形成第一延伸横板338,所述第一延伸横板338的内边沿向下延伸形成第三延伸竖板337,所述第一延伸竖板336、第四横板330、第一延伸横板338和第三延伸竖板337配合形成用于安装裙边总成5的第五安装槽3341;其中,裙边总成5的结构可以参考公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A中所涉及的相关结构。In the embodiment of the present application, the fourth
进一步优选,还设有倾斜的第二加强板339,所述第二加强板339的下边沿与第一延伸横板338的内边沿相连,所述第一加强板的上边沿与第五横板331的中间部分相连;如此设置,可以加强搁置部335的承重能力。Further preferably, an inclined second reinforcing
在其他实施例中,所述第四竖板332向下延伸形成第一延伸竖板336,所述第五竖板333向下延伸形成第二延伸竖板,所述第一延伸竖板336、第四横板330和第二延伸竖板配合形成用于安装裙边总成5的第五安装槽3341;其中,裙边总成5的结构可以参考公开号为CN106394706A中所涉及的相关结构。In other embodiments, the fourth
进一步优选,还设有倾斜的第一加强板,所述第一加强板的下边沿与第四横板330的内边沿相连,所述第一加强板的上边沿与第五横板331的中间部分相连;如此设置,可以加强搁置部335的承重能力。Further preferably, an inclined first reinforcing plate is also provided, the lower edge of the first reinforcing plate is connected to the inner edge of the fourth
综上所述,所述裙边总成5包括两个前裙边件50、两个前侧裙边件51和两个后侧裙边件52,其中,两个前裙边件50和两个前侧裙边件51固定安装在下边梁的第五安装槽3341上,两个后侧裙边件52固定或转动安装在下边梁的第五安装槽3341上。To sum up, the skirt assembly 5 includes two front skirt pieces 50 , two front skirt pieces 51 and two rear skirt pieces 52 , wherein the two front skirt pieces 50 and the two One front side skirt piece 51 is fixedly mounted on the
在本申请实施例中,所述第二下边梁34与第一下边梁33结构相同,所述第二下边梁34的左右两端分别通过第四连接件304与左右两根第一下边梁33固定连接。In the embodiment of the present application, the
如图13所示,所述第四连接件304包括竖立的第七基板部3041、竖立的第八基板部3042和水平的第九基板部3043,所述第七基板部3041与第一下边梁33上的第五竖板333固定连接,所述第八基板部3042与第二下边梁34上的第五竖板333固定连接,所述第九基板部3043与第二下边梁34上的第五横板331固定连接,所述第八基板部3042分别与第七基板部3041和第九基板部3043相连。As shown in FIG. 13 , the fourth connecting member 304 includes a vertical
进一步优选,所述第七基板部3041的下边沿向下延伸形成第五延伸板部3044,所述第五延伸板部3044的后边沿向内延伸形成竖立的第六延伸板部3045,所述第五延伸板部3044与前侧裙边件51固定连接,所述第六延伸板部3045与前裙边件50固定连接;这样,第四连接件304除了用于连接第一下边梁33和第二下边梁34之外,还能够连接前侧裙边件51和前裙边件50,提高底架总成3的总体结构强度。Further preferably, the lower edge of the seventh
进一步优选,所述第六延伸板部3045的上边沿向前延伸形成第一延伸部3046,所述第一延伸部3046与第一下边梁33上的第五横板331固定连接;这样,进一步加强了第一下边梁33和第二下边梁34之间的连接强度;更进一步优选,所述第一延伸部3046为Z字型。Further preferably, the upper edge of the sixth extending
进一步优选,所述第八基板部3042的上边沿向前延伸形成第七延伸板部3047,所述七延伸板部、第八基板部3042和第九基板部3043配合形成一C型的加固部,所述加固部位于第一横梁35内并与第一横梁35固定连接,这样,第四连接件304除了用于连接第一下边梁33和第二下边梁34之外,还能够将位于最前方的第一横梁35固定安装在第二下边梁34以及第一下边梁33上,同时还能够增加最前方的第一横梁35的结构强度;以及还能够使得前侧板不仅仅是安装在第二下边梁34上,还与第一横梁35固定连接,从而增强整个车厢的结构强度。Further preferably, the upper edge of the eighth
这里值得说明的是,在本申请实施例中,顶板10、底板31、侧板件20、第一侧板21以及侧门板均选用蜂窝板。It is worth noting here that in the embodiment of the present application, the top plate 10 , the bottom plate 31 , the
综上所述,在本申请实施例中,各部件的重量如下表所示:To sum up, in the embodiment of the present application, the weight of each component is shown in the following table:
即,在本申请实施例中,顶板、底板和侧板总成均选用蜂窝板,并且各个板块件通过PP焊焊接固定成一个整体,利用焊接的强度在一定程度上替代型材连接,使得本发明在满足设计载荷3000kg这一载重要求的情况下,车厢总重只有404kg。That is, in the embodiment of the present application, the top plate, the bottom plate and the side plate assembly are all selected from honeycomb plates, and each plate member is fixed into a whole by PP welding, and the strength of the welding is used to replace the profile connection to a certain extent, so that the present invention In the case of meeting the design load of 3000kg, the total weight of the carriage is only 404kg.
一种新能源物流车,包括如上所述的新能源物流车厢。A new energy logistics vehicle includes the above-mentioned new energy logistics carriage.
一种新能源物流车厢的组装方法,其具体步骤如下:A method for assembling a new energy logistics carriage, the specific steps of which are as follows:
步骤一:将底架总成3组装成型;Step 1: Assemble the chassis assembly 3;
步骤二:将侧板总成2安装在底架总成3上;Step 2: Install the
步骤三:将后门总成4安装在底架总成3以及侧板总成2上;Step 3: Install the rear door assembly 4 on the chassis assembly 3 and the
步骤四:将顶板10安装在侧板总成2上;Step 4: Install the top plate 10 on the
步骤五:将侧板总成2中的左侧板、右侧板和前侧板与顶板10通过PP焊焊接固定,以及底板31通过PP焊焊接固定。Step 5: The left side plate, the right side plate and the front side plate in the
其中,步骤一的详细步骤如下:The detailed steps of step 1 are as follows:
S1:将若干第一横梁35与两根纵梁32固定连接;S1: the first cross beams 35 are fixedly connected to the two
S2:将第二下边梁34以及两根第一下边梁33与若干第一横梁35固定连接进而形成底架;S2: the
S3:将固定连接的底板31与若干第二横梁36固定安装在所述底架上。S3: The fixedly connected bottom plate 31 and the plurality of second beams 36 are fixedly installed on the bottom frame.
这里值得说明的是,所述底板31与若干第二横梁36通过PP焊焊接固定,并且该过程发生在上述步骤S3之前。It is worth noting here that the bottom plate 31 and the plurality of second beams 36 are fixed by PP welding, and this process occurs before the above step S3.
步骤二的详细步骤如下:The detailed steps of
S1:将板材弯折成侧板件20;S1: bending the plate into a
S2:将侧板件20、第一侧板21和侧门组件22插接固定在第二下边梁34和两根第一下边梁33上;S2: Plug and fix the
S3:将侧门组件22和第一侧板21以及侧板件20固定连接;S3: the
S4:将侧板件20中的折弯内角焊接加固。S4: Weld and reinforce the bent inner corners in the
作为优选;将一块平板弯折成侧板件20的详细步骤如下:As a preference; the detailed steps of bending a flat plate into the
S11:在板材上雕刻出平行分布的第一折弯槽和第二折弯槽;S11: Carve out the first bending groove and the second bending groove distributed in parallel on the plate;
S12:根据第一折弯槽和第二折弯槽将所述板材弯折成侧板件20。S12: Bending the plate into the
其中,所述第一折弯槽和第二折弯槽可以为U型槽、V型槽、圆弧槽、平底凹槽以及其他各种形状的凹槽,优选所述第一折弯槽和第二折弯槽为V型槽;进而方便将板材弯折成侧板件20。Wherein, the first bending groove and the second bending groove can be U-shaped grooves, V-shaped grooves, arc grooves, flat-bottomed grooves and grooves of various other shapes, preferably the first bending grooves and The second bending groove is a V-shaped groove; thus, it is convenient to bend the plate into the
以及所述第一折弯槽和第二折弯槽的槽深不超过板材厚度的60%;优选第一折弯槽和第二折弯槽的槽深为板材厚度的50%。如此设置,保证了第二侧板201、第三侧板202和第四侧板203之间的连接厚度。And the groove depth of the first bending groove and the second bending groove does not exceed 60% of the thickness of the plate; preferably, the groove depth of the first bending groove and the second bending groove is 50% of the thickness of the plate. This arrangement ensures the connection thickness between the second side plate 201 , the third side plate 202 and the fourth side plate 203 .
步骤四的详细步骤如下:The detailed steps of step 4 are as follows:
S1:将三个上外边梁11分别与顶板10的左边沿、前边沿和右边沿固定连接从而共同配合形成一种盖状结构,并在该过程中,将至少一个上内边梁12滑动安装在位于前边沿的上外边梁11上;S1: The three upper outer side beams 11 are respectively fixedly connected to the left edge, the front edge and the right edge of the top plate 10 to form a cover-like structure, and in the process, at least one upper
S2:将该盖状结构扣在侧板总成2上后并将三个上外边梁11与侧板总成2固定连接;S2: after the cover-like structure is buckled on the
S3:将至少一个上内边梁12分别滑动安装在位于左边沿的上外边梁11上和位于右边沿的上外边梁11上,并使得上内边梁12滑动至预安装位置;S3: slide and install at least one upper
S4:再将所有的上内边梁12与顶板10固定连接,以及与侧板总成2固定连接。S4: Then all the upper inner side beams 12 are fixedly connected to the top plate 10 and the
实施例二:Embodiment 2:
本实施例与实施例一的不同之处在于:本实施例中的侧板总成2选用公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A中的相关结构。The difference between this embodiment and the first embodiment is that the
实施例三:Embodiment three:
本实施例与实施例一的不同之处在于:本实施例中的底架总成3选用公开号为CN109515520B、CN209600620U、CN209600232U、CN109533026A、CN109515532A中的相关结构。The difference between this embodiment and the first embodiment is that the chassis assembly 3 in this embodiment selects the relevant structures in the publication numbers CN109515520B, CN209600620U, CN209600232U, CN109533026A, and CN109515532A.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本申请中的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。Although the embodiments of the present application have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Variations, modifications, substitutions, and alterations to the above-described embodiments may be made within the scope of the present application without departing from the spirit. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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CN114475816A (en) * | 2021-12-28 | 2022-05-13 | 杭州华聚复合材料有限公司 | New forms of energy commodity circulation car and carriage |
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2021
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114475816A (en) * | 2021-12-28 | 2022-05-13 | 杭州华聚复合材料有限公司 | New forms of energy commodity circulation car and carriage |
CN114475816B (en) * | 2021-12-28 | 2024-10-11 | 浙江华聚复合材料有限公司 | New energy logistics vehicle and carriage |
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Denomination of utility model: New energy logistics vehicles and carriages Granted publication date: 20220617 Pledgee: Societe Generale Bank Limited by Share Ltd. Hangzhou branch Pledgor: HANGZHOU POLYCORE COMPOSITE MATERIAL Co.,Ltd. Registration number: Y2024980044922 |
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