CN209600620U - A new energy logistics vehicle, a carriage and its underframe - Google Patents
A new energy logistics vehicle, a carriage and its underframe Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于厢式货车和新能源汽车技术领域,更具体地说,它涉及一种新能源物流车、车厢及其底架。The invention belongs to the technical field of vans and new energy vehicles, more specifically, it relates to a new energy logistics vehicle, a carriage and its underframe.
背景技术Background technique
厢式车,又叫厢式货车,主要用于全密封运输各种物品,特殊种类的厢式车还可以运输化学危险物品。厢式车在运输过程中具有机动灵活、操作方便,工作高效、运输量大,充分利用空间及安全、可靠等优点。传统的厢式货车为燃油车,动力足、行驶里程长、加油方便,所以一般采用铁瓦楞板制作车厢,这样的车厢重量较重,无法使用于电动新能源汽车上。并且,目前各地城市对节能环保要求越来越高,快递物流行业也需要更多的新能源物流车来满足其使用需要。Vans, also known as vans, are mainly used for fully sealed transportation of various items, and special types of vans can also transport chemical dangerous goods. During the transportation process, the van has the advantages of flexible maneuvering, convenient operation, high efficiency, large transportation capacity, full use of space, safety and reliability. Traditional vans are fuel vehicles with sufficient power, long mileage, and convenient refueling. Therefore, iron corrugated boards are generally used to make the carriages. Such carriages are heavy and cannot be used in electric new energy vehicles. Moreover, cities around the world have higher and higher requirements for energy conservation and environmental protection, and the express logistics industry also needs more new energy logistics vehicles to meet their needs.
申请公布号为CN106394706A的中国专利公布了物流车及其车厢,该物流车的车厢包括车厢本体,车厢本体包括厢板总成、底架总成、裙边总成和后门板总成,厢板总成设于底架总成上方,裙边总成设于底架总成下方,后门板总成同时与厢板总成、底架总成和裙边总成连接;厢板总成包括顶板、前板、第一侧板和第二侧板,第一侧板、前板和第二侧板依次连接后分别通过第一连接件与顶板的其中3条边连接;第一连接件包括均在其长度方向上进行延伸的第一连接槽和第二连接槽,第一连接槽和第二连接槽的槽深方向相互垂直,第一连接槽和第二连接槽用于与不同的板进行配合;底架总成上方对应厢板总成内侧处设有防护板,防护板包括用于与前板、第一侧板或第二侧板贴合的防护板主体,防护板主体用于与前板、第一侧板或第二侧板连接;防护板主体下端向内侧垂直弯折形成用于贴合底架总成上表面的防护板折边部,防护板折边部用于与底架总成连接;前板、第一侧板或第二侧板的外侧与底架总成的对应外侧边间均设有连接条,连接条上设有2排连接通孔,分别为用于与前板、第一侧板或第二侧板外侧进行配合的第一连接条通孔,和用于与底架总成的外侧边进行配合的第二连接通孔;裙边总成包括用于分别设于底架总成下方两侧的裙边板;裙边板前端设置有端部连接件,端部连接件处设有用于与裙边板进行配合的卡槽;裙边板中部竖直设有连接杆,连接杆上端用于与底架总成下方连接;后门板总成包括后门框组件和后门组件,后门框组件用于同时与厢板总成、底架总成和裙边总成配合,后门组件设于后门框组件处;后门框组件包括竖直设置的2根后门框立杆,该2根后门框立杆上端水平设置有后门框横梁,该2根后门框立杆下部设置有后挡板组件,后门组件设于后门框横梁与后挡板组件之间;后门框立杆包括立杆主体,立杆主体采用板材弯折构造成空心的“L”形,立杆主体包括主体部和与主体部垂直的卡槽部;位于后门组件处的卡槽部用于与厢板总成处的对应侧板进行配合,位于后挡板组件处的卡槽部用于与裙边板进行配合;后门框横梁包括横梁主体,横梁主体用于与厢板总成配合的一侧设有托板,横梁主体顶部设有第二挡雨板,第二挡雨板向内侧延伸与托板共同形成用于与厢板总成处的顶板进行配合的顶板卡槽。The Chinese patent with application publication number CN106394706A discloses a logistics vehicle and its compartment. The assembly is set above the chassis assembly, the skirt assembly is set under the chassis assembly, the rear door panel assembly is connected with the box panel assembly, the chassis assembly and the skirt assembly at the same time; the box panel assembly includes the top panel , the front plate, the first side plate and the second side plate, the first side plate, the front plate and the second side plate are connected in sequence and then respectively connected to 3 sides of the top plate through the first connecting piece; the first connecting piece includes The first connecting groove and the second connecting groove extending on its length direction, the groove depth directions of the first connecting groove and the second connecting groove are perpendicular to each other, and the first connecting groove and the second connecting groove are used for connecting with different plates Cooperate; a protective plate is provided at the inner side of the box plate assembly above the chassis assembly, and the protective plate includes a main body of the protective plate for bonding with the front plate, the first side plate or the second side plate, and the main body of the protective plate is used for The front panel, the first side panel or the second side panel are connected; the lower end of the main body of the protective panel is bent vertically inward to form a hemming part of the protective panel for fitting the upper surface of the chassis assembly, and the hemming part of the protective panel is used for connecting with the bottom frame assembly connection; connecting strips are provided between the outer sides of the front panel, the first side panel or the second side panel and the corresponding outer sides of the bottom frame assembly, and two rows of connecting through holes are provided on the connecting strips, respectively for The through hole for the first connecting bar to cooperate with the outer side of the front plate, the first side plate or the second side plate, and the second through hole for connecting with the outer edge of the chassis assembly; the skirt assembly Including skirt boards respectively arranged on both sides of the bottom frame assembly; the front end of the skirt board is provided with an end connector, and the end connector is provided with a card slot for matching with the skirt board; the skirt board The middle part is vertically provided with a connecting rod, and the upper end of the connecting rod is used to connect with the bottom of the chassis assembly; the rear door panel assembly includes a rear door frame assembly and a rear door assembly, and the rear door frame assembly is used to simultaneously connect with the box panel assembly, the chassis assembly and the bottom frame assembly. The skirt assembly cooperates, and the rear door assembly is arranged at the rear door frame assembly; the rear door frame assembly includes two rear door frame vertical rods arranged vertically, the upper ends of the two rear door frame vertical rods are horizontally arranged with rear door frame beams, and the two rear door frame The lower part of the pole is provided with a tailgate assembly, and the rear door assembly is arranged between the rear door frame beam and the tailgate assembly; the rear door frame pole includes a pole body, and the pole body is formed into a hollow "L" shape by bending a plate. The main body of the pole includes a main body and a slot part perpendicular to the main body; the slot part at the rear door assembly is used to cooperate with the corresponding side panel at the box panel assembly, and the slot part at the tailgate assembly is used to To cooperate with the skirt panel; the rear door frame beam includes a beam main body, the side of the beam main body used to cooperate with the box panel assembly is provided with a supporting plate, and the top of the beam main body is provided with a second weather shield, and the second rain shield is facing The inner extension and the supporting plate together form a top plate slot for matching with the top plate at the box panel assembly.
现有技术中,新能源物流车仍存在一些缺陷,包括:1)车厢侧板与底架之间是通过设置在车厢外侧的连接条连接的,连接强度低,结构不够牢固,并且具有侧门的一侧与底架连接的连接条被分成了三段,影响车厢整体结构强度以及侧门框组件与车厢侧板、底架的连接强度;2)车厢底架是采用工字钢焊接成一个整体的,体积大、重量重,运输、存储和安装都非常不方便,并且针对不同尺寸规格的车厢需要在底架生产厂家进行定制加工,组装厂自行装配难度大、效率低;3)车厢的后门总成的部件连接部位仅采用焊接或紧固件拼接,组装不方便且不够牢固,后门框立杆主体采用板材弯折构造成空心的L型,后门框立杆主体包括主体部以及与主体部垂直的卡槽部,卡槽部之间焊接有加强板,内部焊接难度大;4)裙边板作为一个整体固定安装在新能源物流车的底架侧边,在对物流车进行检修时,需要钻入车底或者将整车顶起,操作不方便,尤其是将电池放置在新能源物流车的底盘上时,电池更换和检修非常不方便;5)车厢顶板采用整块复合板材制做,因为面积较大且水平悬空放置容易出现中间塌陷,影响车厢强度。In the prior art, there are still some defects in the new energy logistics vehicle, including: 1) The side panels of the compartment and the underframe are connected by connecting strips arranged on the outside of the compartment, the connection strength is low, the structure is not strong enough, and there are side doors. The connecting strip connecting one side with the underframe is divided into three sections, which affects the overall structural strength of the carriage and the connection strength between the side door frame assembly, the side panel and the underframe of the carriage; 2) The underframe of the carriage is welded into a whole with I-beams , bulky, heavy, transportation, storage and installation are very inconvenient, and according to different sizes and specifications of the carriages need to be customized in the chassis manufacturer, the assembly factory is difficult to assemble by itself, and the efficiency is low; 3) the rear door of the carriage is always The connection parts of the finished parts are only welded or spliced by fasteners, which is inconvenient and not firm enough to assemble. The main body of the rear door frame vertical rod is made of a hollow L shape by bending the plate. The main body of the rear door frame vertical rod includes the main body and the vertical There are reinforcing plates welded between the card slots, and the internal welding is difficult; 4) The skirt plate is fixed and installed on the side of the chassis of the new energy logistics vehicle as a whole. When the logistics vehicle is overhauled, it is necessary to It is inconvenient to drill into the bottom of the car or jack up the whole car, especially when the battery is placed on the chassis of the new energy logistics car, it is very inconvenient to replace and overhaul the battery; 5) The roof of the car is made of a whole composite plate, Because the area is large and the horizontal suspension is prone to collapse in the middle, it will affect the strength of the carriage.
发明内容Contents of the invention
针对现有技术存在的不足,本发明在于提供一种新能源物流车、车厢及其底架,该底架的纵梁和横梁采用型材制成,通过紧固件固定连接形成,标准化程度高,组装简便。Aiming at the deficiencies in the prior art, the present invention provides a new energy logistics vehicle, a compartment and its underframe. The longitudinal beams and cross beams of the underframe are made of profiles, fixed and connected by fasteners, and have a high degree of standardization. Easy to assemble.
为实现上述技术目的,本发明提供了如下技术方案:一种新能源物流车的底架,包括至少两根纵向延伸的纵梁,两根纵梁上沿其长度方向分布有多根横向延伸的横梁,横梁和纵梁均采用横截面呈C形的型材制成,横梁设置在纵梁上方并通过紧固件固定连接,横梁和纵梁呈直角夹角设置并且在夹角位置安装有直角加固件,直角加固件的一侧与横梁通过紧固件固定连接,直角加固件的另一侧与纵梁通过紧固件固定连接。这样,该底架的纵梁和横梁采用型材制成,通过紧固件固定连接形成,标准化程度高,方便运输,组装简便。采用直角加固件对横梁和纵梁进行加强固定,结构牢固,定位准确。In order to achieve the above-mentioned technical purpose, the present invention provides the following technical solution: a chassis of a new energy logistics vehicle, including at least two longitudinally extending longitudinal beams, and a plurality of transversely extending beams are distributed along the length direction of the two longitudinal beams, Both the cross beam and the longitudinal beam are made of C-shaped profiles. The cross beam is set above the longitudinal beam and fixedly connected by fasteners. One side of the right-angle reinforcement is fixedly connected to the crossbeam through a fastener, and the other side of the right-angle reinforcement is fixedly connected to the longitudinal beam through a fastener. In this way, the longitudinal girders and cross girders of the chassis are made of profiles and fixedly connected by fasteners, which has a high degree of standardization, is convenient for transportation, and is easy to assemble. The crossbeam and longitudinal beam are strengthened and fixed by right-angle reinforcements, the structure is firm and the positioning is accurate.
作为优选:所述横梁采用铝质型材制成,该横梁型材的截面结构包括第一立板部以及设置在第一立板部上下两侧的两个第一平板部;所述纵梁采用铝质型材制成,该纵梁型材的截面结构包括第二立板部以及设置在第二立板部上下两侧的两个第二平板部;所述直角加固件安装在横梁的第一立板部和纵梁的第二立板部所成的夹角位置,直角加固件的一侧与横梁的第一立板部通过紧固件固定连接,直角加固件的另一侧与纵梁的第二立板部通过紧固件固定连接。这样,铝质型材易于加工,重量轻,能够降低车辆的自重。As a preference: the beam is made of aluminum profile, the cross-sectional structure of the beam profile includes a first vertical plate part and two first flat plates arranged on the upper and lower sides of the first vertical plate part; the longitudinal beam is made of aluminum The cross-sectional structure of the longitudinal beam profile includes a second vertical plate part and two second flat plate parts arranged on the upper and lower sides of the second vertical plate part; the right-angle reinforcement is installed on the first vertical plate of the beam part and the second vertical part of the longitudinal beam, one side of the right-angle reinforcement is fixedly connected with the first vertical part of the beam through fasteners, and the other side of the right-angle reinforcement is connected to the first vertical part of the longitudinal beam. The two vertical board parts are fixedly connected by fasteners. In this way, the aluminum profile is easy to process and light in weight, which can reduce the dead weight of the vehicle.
作为优选:所述横梁内装有第一加固件,第一加固件采用铝质的C形型材制成,该型材的截面结构包括第一加固立板部以及设置在第一加固立板部上下两侧的两个第一加固平板部,第一加固件嵌设在所述横梁的凹槽内;横梁和纵梁固定连接时,第一加固件底部的第一加固平板部和纵梁顶部的第二平板部分别位于横梁底部的第一平板部的上下两侧,纵梁顶部的第二平板部、横梁底部的第一平板部和第一加固件底部的第一加固平板部通过紧固件固定连接;直角加固件与横梁固定连接时,直角加固件和第一加固件的第一加固立板部分别位于横梁的第一立板部的内外两侧,直角加固件、横梁的第一立板部和第一加固件的第一加固立板部通过紧固件固定连接;第一加固件的第一加固立板部贴近横梁的第一立板部从而第一加固件和横梁组装后的截面结构呈C形,或者,第一加固件的第一加固立板部远离横梁的第一立板部从而第一加固件和横梁组装后的截面结构呈口形。这样,采用加固件对横梁的开孔连接部位进行加固,通过对薄弱部位加强以达到增加整体结构强度和承载重量,同时尽量避免增加制造成本和车厢重量。As a preference: the beam is equipped with a first reinforcement, the first reinforcement is made of an aluminum C-shaped profile, and the section structure of the profile includes a first reinforced vertical plate and two upper and lower sides of the first reinforced vertical plate. The two first reinforced flat parts on the side, the first reinforced part is embedded in the groove of the beam; The two flat parts are respectively located on the upper and lower sides of the first flat part at the bottom of the beam, and the second flat part at the top of the longitudinal beam, the first flat part at the bottom of the cross beam and the first reinforcing flat part at the bottom of the first reinforcement are fixed by fasteners Connection; when the right-angle reinforcement is fixedly connected to the beam, the first reinforcement vertical plate of the right-angle reinforcement and the first reinforcement is respectively located on the inner and outer sides of the first vertical plate of the beam, and the first vertical plate of the right-angle reinforcement and the beam and the first reinforcement vertical plate part of the first reinforcement part are fixedly connected by fasteners; the first reinforcement vertical plate part of the first reinforcement part is close to the first vertical plate part of the beam so that the cross-section after the first reinforcement part and the beam are assembled The structure is C-shaped, or the first reinforcement vertical plate portion of the first reinforcement member is away from the first vertical plate portion of the cross beam, so that the cross-sectional structure of the first reinforcement member and the cross beam after assembly is mouth-shaped. In this way, the connecting parts of the openings of the crossbeams are reinforced by the reinforcing parts, and the weak parts are strengthened to increase the overall structural strength and bearing weight, while avoiding increasing the manufacturing cost and the weight of the carriage as much as possible.
作为优选:所述横梁的两个第一平板部的内侧壁和第一加固件的两个第一加固平板部的外侧壁通过凹凸配合结构实现横向滑动纵向限位;所述横梁的上下两个第一平板部上凸出形成有用于限制第一加固件从横梁的凹槽内脱出的第一限位凸起。As a preference: the inner sidewalls of the two first flat plate parts of the beam and the outer side walls of the two first reinforced flat plate parts of the first reinforcement realize lateral sliding and longitudinal positioning through a concave-convex fit structure; A first limiting protrusion is protruded from the first flat part and is used to limit the first reinforcing part from slipping out of the groove of the crossbeam.
作为优选:所述纵梁内装有第二加固件,第二加固件采用铝质的C形型材制成,该型材的截面结构包括第二加固立板部以及设置在第二加固立板部上下两侧的两个第二加固平板部,第二加固件嵌设在所述纵梁的凹槽内;横梁和纵梁固定连接时,横梁底部的第一平板部和第二加固件顶部的第二加固平板部分别位于纵梁顶部的第二平板部的上下两侧,纵梁顶部的第二平板部、横梁底部的第一平板部和第二加固件顶部的第二加固平板部通过紧固件固定连接;直角加固件与纵梁固定连接时,直角加固件和第二加固件的第二加固立板部分别位于纵梁的第二立板部的内外两侧,直角加固件、纵梁的第二立板部和第二加固件的第二加固立板部通过紧固件固定连接。这样,采用加固件对纵梁的开孔连接部位进行加固,通过对薄弱部位加强以达到增加整体结构强度和承载重量,同时尽量避免增加制造成本和车厢重量。As a preference: the longitudinal beam is equipped with a second reinforcement, the second reinforcement is made of aluminum C-shaped profile, the cross-sectional structure of the profile includes the second reinforced vertical plate and the upper and lower sides of the second reinforced vertical plate There are two second reinforced flat parts on both sides, and the second reinforced part is embedded in the groove of the longitudinal beam; The two reinforced flat parts are respectively located on the upper and lower sides of the second flat part at the top of the longitudinal beam, the second flat part at the top of the longitudinal beam, the first flat part at the bottom of the cross beam and the second reinforced flat part at the top of the second reinforcement part by fastening when the right-angle reinforcement is fixedly connected to the longitudinal beam, the second reinforcement vertical plate of the right-angle reinforcement and the second reinforcement are respectively located on the inner and outer sides of the second vertical plate of the longitudinal beam, the right-angle reinforcement, the longitudinal beam The second vertical board part of the second reinforcement part is fixedly connected with the second reinforced vertical board part of the second reinforcement part through fasteners. In this way, the connecting parts of the openings of the longitudinal beams are reinforced by using reinforcements, and the weak parts are strengthened to increase the overall structural strength and bearing weight, while avoiding increasing the manufacturing cost and the weight of the carriage as much as possible.
作为优选:第二加固件的第二加固立板部贴近纵梁的第二立板部从而第二加固件和纵梁组装后的截面结构呈C形,或者,第二加固件的第二加固立板部远离纵梁的第二立板部从而第二加固件和纵梁组装后的截面结构呈口形。As a preference: the second reinforcement vertical plate portion of the second reinforcement member is close to the second vertical plate portion of the longitudinal beam so that the cross-sectional structure of the second reinforcement member and the longitudinal beam after assembly is C-shaped, or the second reinforcement of the second reinforcement member The vertical plate portion is far away from the second vertical plate portion of the longitudinal beam, so that the cross-sectional structure of the assembled second reinforcement member and the longitudinal beam is mouth-shaped.
作为优选:纵梁的第二平板部的内侧壁与第二加固件的第二加固平板部的外侧壁通过凹凸配合结构实现纵向滑动横向限位;所述纵梁的上下两个第二平板部上凸出形成有用于限制第二加固件从纵梁的凹槽内脱出的第二限位凸起。As a preference: the inner side wall of the second flat plate part of the longitudinal beam and the outer side wall of the second reinforced flat plate part of the second reinforcement realize longitudinal sliding and lateral positioning through a concave-convex fit structure; the upper and lower second flat plate parts of the longitudinal beam The upper protrusion is formed with a second limiting protrusion for limiting the second reinforcing member to escape from the groove of the longitudinal beam.
作为优选:所述的多根横梁上面固定有底架面板。As a preference: the chassis panels are fixed on the plurality of beams.
一种新能源物流车的车厢,包括厢板总成、裙边总成和后门总成,还包括上述所述的一种新能源物流车的底架。A compartment of a new energy logistics vehicle, including a panel assembly, a skirt assembly, and a rear door assembly, and also includes the above-mentioned underframe of a new energy logistics vehicle.
一种新能源物流车,包括如上所述的一种新能源物流车的底架。A new energy logistics vehicle includes the above-mentioned underframe of the new energy logistics vehicle.
一种新能源物流车,包括上述所述的一种新能源物流车的底架。A new energy logistics vehicle includes the chassis of the above-mentioned new energy logistics vehicle.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1、本发明的物流车的底架的纵梁和横梁采用型材制成,并通过紧固件固定连接形成,标准化程度高,组装简便;1. The longitudinal beams and cross beams of the underframe of the logistics vehicle of the present invention are made of profiles, and are fixed and connected by fasteners, which have a high degree of standardization and are easy to assemble;
2、本发明的物流车的底架可拆卸为横梁和纵梁,方便运输且占用空间小;2. The underframe of the logistics vehicle of the present invention can be disassembled into beams and longitudinal beams, which is convenient for transportation and takes up little space;
3、本发明的物流车的底架采用加固件对横梁的开孔连接部位进行加固,通过对薄弱部位加强以达到增加整体结构强度和承载重量,同时尽量避免增加制造成本和车厢重量。3. The underframe of the logistics vehicle of the present invention adopts reinforcements to reinforce the opening and connecting parts of the beams, and strengthens the weak parts to increase the overall structural strength and bearing weight, while avoiding increasing the manufacturing cost and the weight of the carriage as much as possible.
附图说明Description of drawings
图1为本发明的车厢本体的立体图;Fig. 1 is the perspective view of the compartment body of the present invention;
图2为本发明的车厢本体的另一视角的立体图;Fig. 2 is a perspective view of another perspective of the carriage body of the present invention;
图3为本发明的车厢本体的爆炸图;Figure 3 is an exploded view of the carriage body of the present invention;
图4为本发明的厢板总成和底架的爆炸图;Figure 4 is an exploded view of the panel assembly and the underframe of the present invention;
图5为本发明的连接件的结构示意图;Fig. 5 is a structural schematic diagram of a connector of the present invention;
图6为本发明的连接件的截面结构示意图;Fig. 6 is a schematic cross-sectional structure diagram of a connector of the present invention;
图7为本发明的底架的结构示意图;Fig. 7 is a structural schematic diagram of the chassis of the present invention;
图8为本发明的横梁和纵梁组装的示意图;Fig. 8 is the schematic diagram of beam and longitudinal beam assembly of the present invention;
图9为本发明的横梁的截面结构示意图;Fig. 9 is a schematic cross-sectional structure diagram of a beam of the present invention;
图10为本发明的纵梁的截面结构示意图;Fig. 10 is a schematic cross-sectional structure diagram of a longitudinal beam of the present invention;
图11为本发明的直角加固件与纵梁、横梁组装的示意图;Fig. 11 is a schematic diagram of the assembly of the right-angle reinforcement of the present invention with longitudinal beams and beams;
图12为本发明的直角加固件的结构示意图;Fig. 12 is a schematic structural view of a right-angle reinforcement of the present invention;
图13为本发明的第一加固件与横梁组装后的截面结构示意图;Fig. 13 is a schematic cross-sectional structure diagram of the assembled first reinforcing member and beam of the present invention;
图14为本发明的第一加固件的截面结构示意图;Fig. 14 is a schematic cross-sectional structure diagram of the first reinforcing member of the present invention;
图15为本发明的第一加固件与纵梁、横梁的组装示意图;Fig. 15 is a schematic diagram of the assembly of the first reinforcing member, the longitudinal beam and the beam of the present invention;
图16为本发明的第一加固件与横梁组装的另一个实施方式的示意图;Fig. 16 is a schematic diagram of another embodiment of the assembly of the first reinforcing member and the beam of the present invention;
图17为本发明的第二加固件与纵梁组装的示意图;Fig. 17 is a schematic diagram of the assembly of the second reinforcement and the longitudinal beam of the present invention;
图18为本发明的第二加固件的截面结构示意图;Fig. 18 is a schematic cross-sectional structure diagram of a second reinforcing member of the present invention;
图19为本发明的侧门总成的爆炸图;Figure 19 is an exploded view of the side door assembly of the present invention;
图20为本发明的下边梁与侧门框组件、连接件组装的示意图;Fig. 20 is a schematic diagram of the assembly of the lower side sill, the side door frame assembly and the connecting piece of the present invention;
图21为本发明的下边梁的截面结构示意图;Fig. 21 is a schematic cross-sectional structure diagram of the side beam of the present invention;
图22为本发明的下边梁与侧板、横梁组装的示意图;Fig. 22 is a schematic diagram of the assembly of the lower side beam, the side plate and the cross beam of the present invention;
图23为本发明的下边梁的另一种实施方式的截面结构示意图;Fig. 23 is a schematic cross-sectional structure diagram of another embodiment of the lower side sill of the present invention;
图24为本发明的侧门框横梁的截面结构示意图;Fig. 24 is a schematic cross-sectional structure diagram of a side door frame beam of the present invention;
图25为本发明的侧门框横梁与连接件组装的结构示意图;Fig. 25 is a structural schematic diagram of the assembly of the side door frame beam and the connector of the present invention;
图26为本发明的侧门立杆的截面结构示意图;Fig. 26 is a schematic cross-sectional structure diagram of the side door pole of the present invention;
图27为本发明的侧门角码的结构示意图;Fig. 27 is a schematic structural view of the side door corner code of the present invention;
图28为本发明的下边梁与侧门立杆组装的示意图;Fig. 28 is a schematic diagram of the assembly of the lower side sill and the side door pole of the present invention;
图29为本发明的后门总成的结构示意图;Fig. 29 is a schematic structural view of the rear door assembly of the present invention;
图30为本发明的后门框立杆的结构示意图;Fig. 30 is a schematic structural view of the rear door frame pole of the present invention;
图31为本发明的后门框横梁、连接件和后门框立杆通过第一角码连接的结构示意图;Fig. 31 is a structural schematic diagram of the connection of the rear door frame beam, the connecting piece and the rear door frame vertical rod through the first corner code of the present invention;
图32为图31中A处局部放大图;Fig. 32 is a partial enlarged view of A in Fig. 31;
图33为本发明的第一角码的结构示意图;Fig. 33 is a structural schematic diagram of the first angle code of the present invention;
图34为本发明的后门框横梁和后门框立杆通过第一角码连接的截面结构示意图;Fig. 34 is a cross-sectional schematic diagram of the connection between the rear door frame cross beam and the rear door frame vertical rod through the first corner code of the present invention;
图35为本发明的后门框横梁的结构示意图;Fig. 35 is a schematic structural view of the rear door frame beam of the present invention;
图36为本发明的后门框横梁与挡雨板组装的示意图;Fig. 36 is a schematic diagram of the assembly of the rear door frame beam and the weather shield of the present invention;
图37为本发明的下边梁、后挡板横梁和纵梁通过第二角码连接的结构示意图;Fig. 37 is a structural schematic diagram of the connection of the lower side sill, the tailgate crossbeam and the longitudinal beam through the second corner code of the present invention;
图38为图37中的B处局部放大示意图;Fig. 38 is a partially enlarged schematic diagram of B in Fig. 37;
图39为本发明的下边梁、后挡板横梁和后门框立杆连接的截面结构示意图;Fig. 39 is a schematic cross-sectional structure diagram of the connection of the lower side sill, the tailgate beam and the rear door frame vertical rod of the present invention;
图40为本发明的后挡板横梁的结构示意图;Fig. 40 is a schematic structural view of the tailgate beam of the present invention;
图41为本发明的第二角码的结构示意图;Fig. 41 is the structural representation of the second angle code of the present invention;
图42为本发明的第二角码与后门框立杆的组装示意图;Figure 42 is a schematic diagram of the assembly of the second corner code and the rear door frame pole of the present invention;
图43为本发明的后门框立杆与后挡板横梁通过第三角码组装的结构示意图;Fig. 43 is a structural schematic diagram of the assembly of the rear door frame vertical rod and the rear baffle crossbeam through the third corner code of the present invention;
图44为图43中的C处局部放大图;Figure 44 is a partial enlarged view at C in Figure 43;
图45为本发明的后挡板底梁的结构示意图;Fig. 45 is a structural schematic diagram of the bottom beam of the tailgate of the present invention;
图46为本发明的第三角码的结构示意图;Fig. 46 is a structural schematic diagram of the third angle code of the present invention;
图47为本发明的后门框立杆和后挡板底梁通过第三角码连接的截面结构示意图;Fig. 47 is a schematic cross-sectional structure diagram of the rear door frame vertical rod and the bottom beam of the rear fender connected by the third corner of the present invention;
图48为本发明的底架与裙边总成连接的示意图;Figure 48 is a schematic diagram of the connection between the underframe and the skirt assembly of the present invention;
图49为本发明的裙边合页的型材的结构示意图;Fig. 49 is a schematic structural view of the profile of the skirt hinge of the present invention;
图50为本发明的裙边合页的结构示意图;Figure 50 is a schematic structural view of the skirt hinge of the present invention;
图51为本发明的裙边合页的型材上引入第三板部的结构示意图;Fig. 51 is a schematic structural view of introducing a third plate into the profile of the skirt hinge of the present invention;
图52为本发明的裙边合页的另一种实施方式的结构示意图;Fig. 52 is a schematic structural view of another embodiment of the skirt hinge of the present invention;
图53为本发明的裙边板包边的结构示意图;Fig. 53 is a structural schematic diagram of skirt plate hemming of the present invention;
图54为本发明的裙边板包边与裙边板连接的结构示意图;Fig. 54 is a structural schematic diagram of the connection between the skirt board hemming and the skirt board of the present invention;
图55为本发明的支架的结构示意图;Figure 55 is a schematic structural view of the stent of the present invention;
图56为本发明的防护板的结构示意图;Fig. 56 is a schematic structural view of the protective plate of the present invention;
图57为本发明的车厢本体的顶板的结构示意图。Fig. 57 is a schematic structural view of the roof of the carriage body of the present invention.
附图标记:1、车厢本体;2、厢板总成;20、顶板;201、凹陷槽;21、前板;22、第一侧板;23、第二侧板;230、第一组件板;231、侧门框组件;2310、侧门组件;232、第二组件板;2311、侧门立杆;2312、侧门框横梁;2315、第七切口;23121、侧门框横梁主体;23122、连接管部;23111、侧门立杆主体;23112、立杆卡槽;3、后门总成;30、后门框组件;300、后门框立杆;301、后门框横梁;3010、第一主体部;3011、第四连接部;3012、支撑部;3013、支撑板部;3014、第一切口;3000、立杆本体;3001、卡槽;3002、第四切口;302、后挡板横梁;303、后挡板组件;3033、第二主体部;3034、后压板部;3034、后压板部;3035、第二切口;3036、第三主体部;3037、横管部;3038、第三切口;3031、后挡板底梁;3032、后挡板;31、后门组件;4、底架;41、底架面板;410、检修孔;411、检修孔盖板;400、纵梁;4000、第二立板部;4001、第二平板部;4002、第二凸板;4003、第二限位凸起;401、横梁;4010、第一立板部;4011、第一平板部;4012、第一凸板;4013、第一限位凸起;4014、通孔;5、裙边总成;50、裙边板;500、前裙边板;501、后裙边板;502、裙边板包边;5020、第三加固板;5021、限位板;51、裙边合页;510、第一合页臂;511、第二合页臂;514、合页转轴;6、连接件;60、第一连接槽;600、第一沟槽;601、第一铆接孔;61、第二连接槽;610、第二沟槽;611、第二铆接孔;7、第一加固件;70、第一加固立板部;71、第一加固平板部;710、第一滑槽;8、直角加固件;80、第一加固板部;81、第二加固板部;9、第二加固件;90、第二加固立板部;91、第二加固平板部;910、第二滑槽;10、前横梁;11、定位条;110、定位孔;12、下边梁;120、基板部;1200、第五切口;121、第一卡接板部;122、第二卡接板部;123、第一卡槽;124、第一连接部;125、第一压板部;1250、条状凹槽;126、安装部;127、第三卡接板部;1270、第六切口;128、第二卡槽;129、第三卡槽;130、第二连接部;131、第三连接部;132、第六连接板部;14、侧门角码;140、通孔;141、加强筋;142、安装孔;15、第一角码;150、第一角码本体;151、第一连接板部;152、第一嵌槽;16、挡雨板;160、上面板卡槽;161、挡雨部;17、第二角码;170、第二角码本体;171、第二连接板部;172、第二嵌槽;173、第四连接板部;174、第五连接板部;18、第三角码;180、第三角码本体;181、第三连接板部;182、第三嵌槽;19、型材;190、第一板部;191、第二板部;192、套筒部;1921、轴孔;1922、过渡板部;1923、限位台阶;193、第三板部;1931、插槽;25、支架;250、第一连板;251、第二连板;252、倒角;26、防护板;260、防护板主体;261、防护板折边部。Reference signs: 1, carriage body; 2, carriage plate assembly; 20, top plate; 201, recessed groove; 21, front plate; 22, first side plate; 23, second side plate; 230, first assembly plate 231, side door frame assembly; 2310, side door assembly; 232, second assembly plate; 2311, side door pole; 2312, side door frame beam; 2315, the seventh cutout; 23111, the main body of the side door pole; 23112, the slot of the pole; 3, the rear door assembly; 30, the rear door frame assembly; 300, the rear door frame pole; 301, the rear door frame beam; 3010, the first main body; Connection part; 3012, support part; 3013, support plate part; 3014, first cutout; 3000, pole body; 3001, card slot; 3002, fourth cutout; Assembly; 3033, second main body; 3034, rear platen; 3034, rear platen; 3035, second cutout; 3036, third main body; 3037, transverse tube; 3038, third cutout; 3031, backstop Slab bottom beam; 3032, tailgate; 31, rear door assembly; 4, underframe; 41, underframe panel; 410, inspection hole; 411, inspection hole cover; 400, longitudinal beam; 4000, second vertical plate ; 4001, the second flat part; 4002, the second convex plate; 4003, the second limit protrusion; 401, the beam; 4010, the first vertical part; 4011, the first flat part; 4013, first limit protrusion; 4014, through hole; 5, skirt assembly; 50, skirt plate; 500, front skirt plate; 501, rear skirt plate; 502, skirt plate wrapping; 5020 , the third reinforcement plate; 5021, the limit plate; 51, the skirt hinge; 510, the first hinge arm; 511, the second hinge arm; 514, the hinge shaft; 6, the connector; 60, the first Connection groove; 600, first groove; 601, first riveting hole; 61, second connection groove; 610, second groove; 611, second riveting hole; 7, first reinforcement; 70, first reinforcement Vertical plate portion; 71, the first reinforced flat plate portion; 710, the first chute; 8, right-angle reinforcement; 80, the first reinforcement plate portion; 81, the second reinforcement plate portion; 9, the second reinforcement portion; 90, The second reinforced vertical plate part; 91, the second reinforced flat plate part; 910, the second chute; 10, the front beam; 11, the positioning bar; 110, the positioning hole; Five notches; 121, the first clamping plate part; 122, the second clamping plate part; 123, the first clamping groove; 124, the first connecting part; 125, the first pressing plate part; 1250, strip groove; 126 , the installation part; 127, the third clamping plate part; 1270, the sixth cutout; 128, the second slot; 129, the third slot; 130, the second connection part; 131, the third connection part; 132, the first six connections Board part; 14, side door corner code; 140, through hole; 141, reinforcing rib; 142, installation hole; 15, first corner code; 150, first corner code body; 151, first connecting plate part; An embedding groove; 16, the rain shield; 160, the upper panel slot; 161, the rain shield; 17, the second corner code; 170, the second corner code body; 171, the second connecting plate part; 172, the second Embedding groove; 173, the fourth connecting plate part; 174, the fifth connecting plate part; 18, the third corner code; 180, the third corner code body; 181, the third connecting plate part; 182, the third embedded groove; 19, profiles ; 190, the first plate portion; 191, the second plate portion; 192, the sleeve portion; 1921, the shaft hole; 1922, the transition plate portion; 1923, the limit step; 193, the third plate portion; 25, bracket; 250, first connecting plate; 251, second connecting plate; 252, chamfering; 26, protective plate; 260, main body of protective plate; 261, hem portion of protective plate.
具体实施方式Detailed ways
参照附图对本发明做进一步说明。The present invention will be further described with reference to the accompanying drawings.
本实施例公开了一种新能源物流车,如图1、图2和图3所示,其包括车厢本体1,车厢本体1包括厢板总成2、后门总成3、底架4和裙边总成5。其中,厢板总成2、后门总成3和裙边总成5均与底架4连接,厢板总成2与后门总成3设于底架4上方并共同形成车厢部,裙边总成5设于底架4四周。This embodiment discloses a new energy logistics vehicle, as shown in Figure 1, Figure 2 and Figure 3, it includes a compartment body 1, and the compartment body 1 includes a compartment panel assembly 2, a rear door assembly 3, an underframe 4 and a skirt Edge assembly5. Wherein, the box panel assembly 2, the rear door assembly 3 and the skirt assembly 5 are all connected to the chassis 4, the box panel assembly 2 and the rear door assembly 3 are arranged above the chassis 4 and jointly form the compartment part, and the skirt assembly Into 5 is located at chassis 4 around.
如图4所示,厢板总成2包括顶板20、前板21、第一侧板22和第二侧板23,第一侧板22、前板21和第二侧板23连接后分别与顶板20的其中三条边连接;其中,顶板20用于构成车厢本体1的上面板,前板21用于构成车厢本体1的前面板,第一侧板22和第二侧板23分别用于构成车厢的左、右面板。第一侧板22、前板21、第二侧板23分别通过连接件6与顶板20的三条边固定连接,第一侧板22、第二侧板23分别通过连接件6与前板21的左右两边固定连接。As shown in Figure 4, the compartment panel assembly 2 comprises a top panel 20, a front panel 21, a first side panel 22 and a second side panel 23, and the first side panel 22, the front panel 21 and the second side panel 23 are respectively connected with Three of the sides of the top plate 20 are connected; wherein, the top plate 20 is used to form the upper panel of the carriage body 1, the front plate 21 is used to form the front panel of the carriage body 1, and the first side plate 22 and the second side plate 23 are respectively used to form the upper panel of the carriage body 1. The left and right panels of the carriage. The first side plate 22, the front plate 21, and the second side plate 23 are fixedly connected to the three sides of the top plate 20 through the connector 6 respectively, and the first side plate 22 and the second side plate 23 are respectively connected to the front plate 21 through the connector 6. The left and right sides are fixedly connected.
如图5和图6所示,连接件6为长条状型材,连接件6包括沿型材长度方向上进行延伸的第一连接槽60和第二连接槽61,第一连接槽60和第二连接槽61的槽深方向相互垂直。第一连接槽60和第二连接槽61用于与不同的板进行配合,且第一连接槽60和第二连接槽61与对应板间均设置一层密封胶。第一连接槽60和第二连接槽61的外侧槽壁处分别沿型材长度方向延伸有第一沟槽600和第二沟槽610,顶板20、前板21、第一侧板22和/或第二侧板23插入连接件6的第一连接槽60和/或第二连接槽61内并且外侧通过胶粘固定连接,第一沟槽600和第二沟槽610能够增加型材侧壁的表面积和粗糙度,从而能够增加密封胶的胶粘强度和密封效果;第一连接槽60和第二连接槽61的内侧槽壁处分别沿型材长度方向上间隔设有多个第一铆接孔601和多个第二铆接孔611,顶板20、前板21、第一侧板22和/或第二侧板23插入连接件6的第一连接槽60和/或第二连接槽61内并且内侧通过铆钉固定连接,从而使得相应板能够通过铆钉设置在第一连接槽60或第二连接槽61处,从而能够便捷地将相应板与连接件6固定连接。通过该种连接方式,不仅大大简化了连接结构,操作方便,而且结构强度更高。As shown in Figure 5 and Figure 6, the connecting piece 6 is a strip profile, and the connecting piece 6 includes a first connecting groove 60 and a second connecting groove 61 extending along the length direction of the profile, the first connecting groove 60 and the second connecting groove The groove depth directions of the connection grooves 61 are perpendicular to each other. The first connecting groove 60 and the second connecting groove 61 are used to cooperate with different boards, and a layer of sealant is provided between the first connecting groove 60 and the second connecting groove 61 and corresponding boards. A first groove 600 and a second groove 610 extend along the length direction of the profile at the outer groove walls of the first connecting groove 60 and the second connecting groove 61 respectively, and the top plate 20, the front plate 21, the first side plate 22 and/or The second side plate 23 is inserted into the first connection groove 60 and/or the second connection groove 61 of the connector 6 and the outer side is fixedly connected by gluing, the first groove 600 and the second groove 610 can increase the surface area of the profile side wall and roughness, so that the adhesive strength and sealing effect of the sealant can be increased; the inner groove walls of the first connecting groove 60 and the second connecting groove 61 are respectively provided with a plurality of first riveting holes 601 and A plurality of second riveting holes 611, the top plate 20, the front plate 21, the first side plate 22 and/or the second side plate 23 are inserted into the first connecting groove 60 and/or the second connecting groove 61 of the connector 6 and the inside passes through The rivet is fixedly connected, so that the corresponding board can be arranged at the first connecting groove 60 or the second connecting groove 61 through the rivet, so that the corresponding board can be fixedly connected to the connecting member 6 conveniently. Through this connection method, not only the connection structure is greatly simplified, the operation is convenient, but also the structural strength is higher.
本实施例中,连接件6为铝型材。In this embodiment, the connecting piece 6 is an aluminum profile.
如图3所示,底架4的上方设有底架面板41,底架面板41上设有检修孔410,检修孔410处设有检修孔盖板411。其中,底架面板41为玻纤增强聚丙烯面板。As shown in FIG. 3 , an underframe panel 41 is provided above the underframe 4 , an inspection hole 410 is provided on the underframe panel 41 , and an inspection hole cover 411 is provided at the inspection hole 410 . Wherein, the chassis panel 41 is a glass fiber reinforced polypropylene panel.
如图7和图8所示,底架4包括两根纵向延伸的纵梁400,两根纵梁400上沿其长度方向分布有多根横向延伸的横梁401,两根纵梁400相互平行且两端分别对齐,多根横梁401相互平行且两端分别对齐,多根横梁401与两根纵梁400可拆卸连接形成底架4。两根纵梁400的前端通过紧固件固定有前横梁10,后端通过紧固件固定有后挡板横梁302。多根横梁401沿纵梁400的长度方向排布并通过两根定位条11实现定位,定位条11采用激光打孔的方式间隔开设开有多个定位孔110,每个横梁401的两侧均开设有与定位孔110相配合的通孔4014,横梁401通过穿过该通孔4014及其相应的定位孔110的紧固件定位固定在定位条11上。采用定位条11进行安装基准定位,定位准确,方便组装,安装牢固,定位条11激光打孔,精度高,作为定位尺使用,方便底架4上的横梁401与纵梁400的组装,另外,定位条11位于两根纵梁400的外侧,可以对外侧的车厢底板进行加强支撑。横梁401和纵梁400均采用横截面呈C形的型材制成,横梁401设置在纵梁400上方并通过紧固件固定连接,多根横梁401上面固定有底架面板41。横梁401和纵梁400呈直角夹角设置并且在夹角位置安装有直角加固件8,直角加固件8的一侧与横梁401通过紧固件固定连接,直角加固件8的另一侧与纵梁400通过紧固件固定连接。该底架4的纵梁400和横梁401采用型材制成,通过紧固件固定连接形成,标准化程度高,方便运输,组装简便。采用直角加固件8对横梁401和纵梁400进行加强固定,结构牢固,定位准确。底架4的型材为截面结构呈C形的铝质型材,该底架4的型材的截面结构包括立板部以及设置在立板部上下两侧的两个平板部,上下两个平板部之间形成凹槽;两个平板部在该凹槽的内侧壁处形成有凸起或凹陷,该凸起或凹陷沿型材长度方向延伸并与型材一体成型,立板部在该凹槽的内侧壁处形成有凸起或凹陷,该凸起或凹陷沿型材长度方向延伸并与型材一体成型。凹槽内嵌设有加固件,该加固件采用铝质的C形型材制成,该加固件的截面结构包括加固立板部以及设置在加固立板部上下两侧的两个加固平板部,加固件的加固平板部的外侧壁上形成有与平板部上的凸起或凹陷相匹配的凹凸结构;两个平板部在该凹槽的槽口处凸出形成有用于限制加固件从凹槽内脱出的限位凸起;加固件的加固立板部贴近立板部或远离立板部。As shown in Figures 7 and 8, the underframe 4 includes two longitudinally extending longitudinal beams 400, on which two longitudinal beams 400 are distributed with a plurality of transversely extending beams 401 along their lengths, the two longitudinal beams 400 are parallel to each other and The two ends are aligned respectively, and the multiple beams 401 are parallel to each other and the two ends are respectively aligned. The multiple beams 401 are detachably connected with the two longitudinal beams 400 to form the chassis 4 . The front ends of the two longitudinal beams 400 are fixed to the front beam 10 by fasteners, and the rear ends are fixed to the tailgate beam 302 by fasteners. A plurality of beams 401 are arranged along the longitudinal direction of the longitudinal beam 400 and are positioned by two positioning bars 11. The positioning bars 11 are provided with a plurality of positioning holes 110 at intervals by laser drilling. Both sides of each beam 401 are A through hole 4014 matching the positioning hole 110 is opened, and the beam 401 is positioned and fixed on the positioning bar 11 through the fastener passing through the through hole 4014 and the corresponding positioning hole 110 . The positioning bar 11 is used for installation reference positioning, which is accurate in positioning, convenient for assembly, and firm in installation. The positioning bar 11 is laser drilled and has high precision. It is used as a positioning ruler to facilitate the assembly of the beam 401 and the longitudinal beam 400 on the chassis 4. In addition, The positioning strips 11 are located on the outer sides of the two longitudinal beams 400, and can strengthen and support the outer compartment floor. Both the cross beam 401 and the longitudinal beam 400 are made of C-shaped profiles. The cross beam 401 is arranged above the longitudinal beam 400 and fixedly connected by fasteners. A plurality of cross beams 401 are fixed with chassis panels 41 . The crossbeam 401 and the longitudinal beam 400 are arranged at a right angle and a right-angle reinforcement 8 is installed at the angle position. One side of the right-angle reinforcement 8 is fixedly connected with the crossbeam 401 by a fastener, and the other side of the right-angle reinforcement 8 is connected to the longitudinal The beams 400 are fixedly connected by fasteners. The longitudinal girder 400 and the cross girder 401 of the chassis 4 are made of profiles, which are fixedly connected by fasteners, have a high degree of standardization, are convenient for transportation, and are easy to assemble. The crossbeam 401 and the longitudinal beam 400 are strengthened and fixed by using the right-angle reinforcement 8, so that the structure is firm and the positioning is accurate. The profile of the bottom frame 4 is an aluminum profile with a C-shaped cross-sectional structure. The cross-sectional structure of the profile of the bottom frame 4 includes a vertical plate portion and two flat plate portions arranged on the upper and lower sides of the vertical plate portion. A groove is formed between the two flat parts; a protrusion or a depression is formed on the inner side wall of the groove, and the protrusion or depression extends along the length direction of the profile and is integrally formed with the profile, and the vertical plate part is formed on the inner side wall of the groove A protrusion or depression is formed at the position, and the protrusion or depression extends along the length direction of the profile and is integrally formed with the profile. A reinforcement is embedded in the groove, and the reinforcement is made of aluminum C-shaped profile. The cross-sectional structure of the reinforcement includes a reinforced vertical plate and two reinforced flat plates arranged on the upper and lower sides of the reinforced vertical plate. Concave-convex structures matching the protrusions or depressions on the flat part are formed on the outer wall of the reinforced flat part of the reinforcement; the two flat parts protrude from the notch of the groove to limit the reinforcement from the groove. The limit protrusion protruding from the inside; the reinforced vertical plate part of the reinforcement is close to the vertical plate part or away from the vertical plate part.
如图8、图9和图10所示,横梁401采用铝质型材制成,该横梁401型材的截面结构包括第一立板部4010以及设置在第一立板部4010上下两侧的两个第一平板部4011;纵梁400采用铝质型材制成,该纵梁400型材的截面结构包括第二立板部4000以及设置在第二立板部4000上下两侧的两个第二平板部4001;直角加固件8安装在横梁401的第一立板部4010和纵梁400的第二立板部4000所成的夹角位置。如图11和图12所示,直角加固件8的一侧与横梁401的第一立板部4010通过紧固件固定连接,直角加固件8的另一侧与纵梁400的第二立板部4000通过紧固件固定连接。直角加固件8包括第一加固板部80和第二加固板部81,第二加固板部80贴合在纵梁400的第二立板部4000上,并通过紧固件将第二加固板部80固定在纵梁400上,第一加固板部81贴合在横梁401的第一立板部4010上,并通过紧固件将第一加固板部81固定在横梁401上,进而实现横梁401和纵梁400的固定连接。As shown in Fig. 8, Fig. 9 and Fig. 10, the beam 401 is made of aluminum profile, and the cross-sectional structure of the profile of the beam 401 includes a first vertical plate part 4010 and two The first flat part 4011; the longitudinal beam 400 is made of aluminum profiles, and the cross-sectional structure of the longitudinal beam 400 includes a second vertical plate part 4000 and two second flat plate parts arranged on the upper and lower sides of the second vertical plate part 4000 4001 ; the right-angle reinforcement 8 is installed at the angle formed by the first vertical plate portion 4010 of the beam 401 and the second vertical plate portion 4000 of the longitudinal beam 400 . As shown in Figures 11 and 12, one side of the right-angle reinforcement 8 is fixedly connected to the first vertical plate portion 4010 of the beam 401 by fasteners, and the other side of the right-angle reinforcement 8 is connected to the second vertical plate of the longitudinal beam 400. The parts 4000 are fixedly connected by fasteners. The right-angle reinforcement 8 includes a first reinforcement plate portion 80 and a second reinforcement plate portion 81, the second reinforcement plate portion 80 is attached to the second vertical plate portion 4000 of the longitudinal beam 400, and the second reinforcement plate is fastened by fasteners. The part 80 is fixed on the longitudinal beam 400, the first reinforcing plate part 81 is pasted on the first vertical plate part 4010 of the cross beam 401, and the first reinforcing plate part 81 is fixed on the cross beam 401 by fasteners, and then the cross beam is realized. 401 and the fixed connection of the stringer 400.
如图13、图14和图15所示,横梁401内装有第一加固件7,第一加固件7采用铝质的C形型材制成,该型材的截面结构包括第一加固立板部70以及设置在第一加固立板部70上下两侧的两个第一加固平板部71,第一加固件7嵌设在横梁401的凹槽内;第一加固件7的第一加固立板部70与横梁401的第一立板部4010紧密贴合,第一加固件7的上下两个第一加固平板部71与横梁401的上下两个第一平板部4011紧密贴合。横梁401和纵梁400固定连接时,第一加固件7底部的第一加固平板部71和纵梁400顶部的第二平板部4001分别位于横梁401底部的第一平板部4011的上下两侧,纵梁400顶部的第二平板部4001、横梁401底部的第一平板部4011和第一加固件7底部的第一加固平板部71通过紧固件固定连接;直角加固件8与横梁401固定连接时,直角加固件8和第一加固件7的第一加固立板部70分别位于横梁401的第一立板部4010的内外两侧,直角加固件8、横梁401的第一立板部4010和第一加固件7的第一加固立板部70通过紧固件固定连接;第一加固件7的第一加固立板部70贴近横梁401的第一立板部4010从而第一加固件7和横梁401组装后的截面结构呈C形,或者,如图16所示,第一加固件7的第一加固立板部70远离横梁401的第一立板部4010从而第一加固件7和横梁401组装后的截面结构呈口形。横梁401和纵梁400通过第一加固件7和直角加固件8实现了可拆卸安装,安装方便,牢固性较强。在运输底架4时,可以将其拆分为纵梁400和横梁401,占用空间小,方便运输。同时,横梁401可以为铝材,纵梁400和横梁401亦可均为铝材,降低了车厢重量。第一加固件7可以增加底架4的承重量,从而能够满足设备的承重要求。采用加固件对横梁401的开孔连接部位进行加固,通过对薄弱部位加强以达到增加整体结构强度和承载重量,同时尽量避免增加制造成本和车厢重量。As shown in Fig. 13, Fig. 14 and Fig. 15, the beam 401 is equipped with a first reinforcing member 7, and the first reinforcing member 7 is made of an aluminum C-shaped profile, and the cross-sectional structure of the profile includes a first reinforcing vertical plate portion 70 And two first reinforced flat parts 71 arranged on the upper and lower sides of the first reinforced vertical plate part 70, the first reinforced part 7 is embedded in the groove of the beam 401; the first reinforced vertical plate part of the first reinforced part 7 70 is in close contact with the first vertical plate portion 4010 of the beam 401 , and the upper and lower first reinforcing plate portions 71 of the first reinforcement member 7 are in close contact with the upper and lower first plate portions 4011 of the beam 401 . When the crossbeam 401 and the longitudinal beam 400 are fixedly connected, the first reinforced flat part 71 at the bottom of the first reinforcing member 7 and the second flat part 4001 at the top of the longitudinal beam 400 are respectively located on the upper and lower sides of the first flat part 4011 at the bottom of the crossbeam 401, The second flat part 4001 at the top of the longitudinal beam 400, the first flat part 4011 at the bottom of the cross beam 401, and the first reinforced flat part 71 at the bottom of the first reinforcing part 7 are fixedly connected by fasteners; the right-angle reinforcing part 8 is fixedly connected with the cross beam 401 , the right-angle reinforcing piece 8 and the first reinforcing vertical plate portion 70 of the first reinforcing piece 7 are respectively located on the inner and outer sides of the first vertical plate portion 4010 of the beam 401, and the right-angle reinforcing piece 8 and the first vertical plate portion 4010 of the beam 401 It is fixedly connected with the first reinforcement vertical plate portion 70 of the first reinforcement member 7 through fasteners; the first reinforcement vertical plate portion 70 of the first reinforcement member 7 is close to the first vertical plate portion 4010 of the beam 401 so that the first reinforcement member 7 The cross-sectional structure assembled with the beam 401 is C-shaped, or, as shown in FIG. The cross-sectional structure of the beam 401 after assembly is mouth-shaped. The beam 401 and the longitudinal beam 400 are detachably installed through the first reinforcement 7 and the right-angle reinforcement 8, which is convenient for installation and strong in firmness. When transporting the bottom frame 4, it can be disassembled into longitudinal beams 400 and cross beams 401, which occupy less space and are convenient for transportation. At the same time, the beam 401 can be made of aluminum, and the longitudinal beam 400 and the beam 401 can also be made of aluminum, which reduces the weight of the carriage. The first reinforcing member 7 can increase the load-bearing capacity of the chassis 4, so as to meet the load-bearing requirements of the equipment. Reinforcement parts are used to reinforce the opening connection parts of the crossbeam 401, and the weak parts are strengthened to increase the overall structural strength and bearing weight, while avoiding increasing the manufacturing cost and the weight of the carriage as much as possible.
如图9、图13和图14所示,横梁401的两个第一平板部4011的内侧壁和第一加固件7的两个第一加固平板部71的外侧壁通过凹凸配合结构实现横向滑动纵向限位;横梁401的上下两个第一平板部4011上凸出形成有用于限制第一加固件7从横梁401的凹槽内脱出的第一限位凸起4013。横梁401的两个第一平板部4011的内侧沿长度方向设置有第一凸板4012,第一加固件7上设有第一凸板4012相配合的第一滑槽710,这样第一加固件7可沿第一凸板4012滑动。第一加固件7的第一加固平板部71上的第一滑槽710与横梁401的第一平板部4011上的第一凸板4012相配合,一方面有利于第一加固件7沿着第一平板部4011上的第一凸板4012移动,另一方面限制了第一加固件7在横梁401内纵向活动,横梁401的上下两个第一平板部4011相对凸出有用于限制第一加固件7纵向滑动的第一限位凸起4013。第一平板部4011上的第一限位凸起4013进一步限制了第一加固件7在横梁401内纵向移动。As shown in Figure 9, Figure 13 and Figure 14, the inner side walls of the two first flat plate parts 4011 of the beam 401 and the outer side walls of the two first reinforced flat parts 71 of the first reinforcement part 7 realize lateral sliding through the concave-convex fitting structure Longitudinal limit: the upper and lower first plate parts 4011 of the beam 401 protrude and form a first limit protrusion 4013 for limiting the first reinforcement member 7 to escape from the groove of the beam 401 . The inner sides of the two first flat parts 4011 of the beam 401 are provided with a first raised plate 4012 along the length direction, and the first reinforcing member 7 is provided with a first sliding groove 710 matched with the first raised plate 4012, so that the first reinforcing member 7 can slide along the first convex plate 4012. The first chute 710 on the first reinforcing flat part 71 of the first reinforcing part 7 cooperates with the first protruding plate 4012 on the first flat part 4011 of the beam 401. The movement of the first convex plate 4012 on the first flat part 4011 restricts the longitudinal movement of the first reinforcement part 7 in the crossbeam 401. The first limiting protrusion 4013 for the longitudinal sliding of the component 7. The first limiting protrusion 4013 on the first flat part 4011 further limits the longitudinal movement of the first reinforcement member 7 in the beam 401 .
如图10、图17和图18所示,纵梁400内装有第二加固件9,第二加固件9采用铝质的C形型材制成,该型材的截面结构包括第二加固立板部90以及设置在第二加固立板部90上下两侧的两个第二加固平板部91,多个第二加固件9沿纵梁400的长度方向间隔分布。第二加固件9嵌设在纵梁400的凹槽内,第二加固件9的第二加固立板部90与纵梁400的第二立板部4000紧密贴合,第二加固件9的上下两根第二加固平板部91与纵梁400的上下两根第二平板部4001紧密贴合;横梁401和纵梁400固定连接时,横梁401底部的第一平板部4011和第二加固件9顶部的第二加固平板部91分别位于纵梁400顶部的第二平板部4001的上下两侧,纵梁400顶部的第二平板部4001、横梁401底部的第一平板部4011和第二加固件9顶部的第二加固平板部91通过紧固件固定连接;直角加固件8与纵梁400固定连接时,直角加固件8和第二加固件9的第二加固立板部90分别位于纵梁400的第二立板部4000的内外两侧,直角加固件8、纵梁400的第二立板部4000和第二加固件9的第二加固立板部90通过紧固件固定连接。第二加固件9可以进一步增加底架4的承重量。采用加固件对纵梁400的开孔连接部位进行加固,通过对薄弱部位加强以达到增加整体结构强度和承载重量,同时尽量避免增加制造成本和车厢重量。第二加固件9的第二加固立板部90贴近纵梁400的第二立板部4000从而第二加固件9和纵梁400组装后的截面结构呈C形,或者,第二加固件9的第二加固立板部90远离纵梁400的第二立板部4000从而第二加固件9和纵梁400组装后的截面结构呈口形。As shown in Figure 10, Figure 17 and Figure 18, the longitudinal beam 400 is equipped with a second reinforcement 9, the second reinforcement 9 is made of an aluminum C-shaped profile, and the cross-sectional structure of the profile includes a second reinforced vertical plate 90 and two second reinforcing plate parts 91 arranged on the upper and lower sides of the second reinforcing vertical plate part 90 , and a plurality of second reinforcing parts 9 are distributed at intervals along the longitudinal direction of the longitudinal beam 400 . The second reinforcing part 9 is embedded in the groove of the longitudinal beam 400, the second reinforcing vertical plate part 90 of the second reinforcing part 9 is closely attached to the second vertical plate part 4000 of the longitudinal beam 400, and the second reinforcing part 9 The upper and lower second reinforced flat parts 91 are in close contact with the upper and lower second flat parts 4001 of the longitudinal beam 400; 9 The second reinforced flat part 91 at the top is respectively located on the upper and lower sides of the second flat part 4001 at the top of the longitudinal beam 400, the second flat part 4001 at the top of the longitudinal beam 400, the first flat part 4011 at the bottom of the cross beam 401 and the second reinforced The second reinforced plate portion 91 at the top of the part 9 is fixedly connected by fasteners; when the right-angled reinforced part 8 is fixedly connected with the longitudinal beam 400, the second reinforced vertical plate part 90 of the right-angled reinforced part 8 and the second reinforced part 9 is respectively located in the longitudinal On the inner and outer sides of the second vertical plate portion 4000 of the beam 400 , the right-angle reinforcement 8 , the second vertical plate portion 4000 of the longitudinal beam 400 and the second reinforced vertical plate portion 90 of the second reinforcement member 9 are fixedly connected by fasteners. The second reinforcing member 9 can further increase the bearing capacity of the chassis 4 . Reinforcement parts are used to reinforce the connection parts of the openings of the longitudinal beam 400, and the weak parts are strengthened to increase the overall structural strength and bearing weight, while avoiding increasing the manufacturing cost and the weight of the carriage as much as possible. The second reinforcement vertical plate portion 90 of the second reinforcement member 9 is close to the second vertical plate portion 4000 of the longitudinal beam 400 so that the assembled cross-sectional structure of the second reinforcement member 9 and the longitudinal beam 400 is C-shaped, or the second reinforcement member 9 The second reinforced vertical plate portion 90 is far away from the second vertical plate portion 4000 of the longitudinal beam 400 so that the cross-sectional structure of the assembled second reinforcing member 9 and the longitudinal beam 400 is mouth-shaped.
如图10、图17和图18所示,纵梁400的第二平板部4001的内侧壁与第二加固件9的第二加固平板部91的外侧壁通过凹凸配合结构实现纵向滑动横向限位;纵梁400的上下两个第二平板部4001上凸出形成有用于限制第二加固件9从纵梁400的凹槽内脱出的第二限位凸起4003。纵梁400的两个第二平板部4001的内侧沿长度方向设置有第二凸板4002,第二加固件9上设有与第二凸板4002相配合的第二滑槽910,这样,第二加固件9可沿第二凸板4002滑动。第二加固件9的第二加固平板部91上的第二滑槽910与纵梁400的第二平板部4001上的第二凸板4002相配合,一方面有利于第二加固件9沿着第二平板部4001上的第二凸板4002移动,另一方面限制了第二加固件9在纵梁400内纵向移动。纵梁400的上下两个第二平板部4001相对凸出有用于限制第二加固件9纵向滑动的第二限位凸起4003。第二平板部4001上的第二限位凸起4003进一步限制了第二加固件9在纵梁400内纵向移动。As shown in Fig. 10, Fig. 17 and Fig. 18, the inner side wall of the second flat plate part 4001 of the longitudinal beam 400 and the outer side wall of the second reinforced flat part 91 of the second reinforcement part 9 realize longitudinal sliding and lateral positioning through a concave-convex fitting structure The upper and lower second plate parts 4001 of the longitudinal beam 400 are protrudingly formed with a second limiting protrusion 4003 for restricting the second reinforcement member 9 from coming out of the groove of the longitudinal beam 400 . The inner sides of the two second flat parts 4001 of the longitudinal beam 400 are provided with a second convex plate 4002 along the length direction, and the second reinforcing member 9 is provided with a second sliding groove 910 matching with the second convex plate 4002. The two reinforcing pieces 9 can slide along the second convex plate 4002 . The second chute 910 on the second reinforcing flat part 91 of the second reinforcing part 9 cooperates with the second convex plate 4002 on the second flat part 4001 of the longitudinal beam 400, which facilitates the second reinforcing part 9 to move along the The movement of the second convex plate 4002 on the second flat part 4001 restricts the longitudinal movement of the second reinforcing member 9 in the longitudinal beam 400 on the other hand. The upper and lower second plate parts 4001 of the longitudinal beam 400 protrude opposite to each other, and a second limiting protrusion 4003 for limiting the longitudinal sliding of the second reinforcement member 9 protrudes. The second limiting protrusion 4003 on the second flat part 4001 further limits the longitudinal movement of the second reinforcing member 9 in the longitudinal beam 400 .
该底架4的组装方法,包括如下步骤:1)将两根纵梁400平行排布两端对齐,在两根纵梁400上通过紧固件固定前后两根横梁401;2)将两根定位条11与这两根横梁401固定连接,其中,这两根横梁401上的通孔4014与定位条11上相对应的定位孔110对齐并通过紧固件定位固定;3)将其余的横梁401固定在这两根定位条11上,其中,这些横梁401上的通孔4014与定位条11上相对应的定位孔110对齐并通过紧固件定位固定;4)将其余的横梁401通过紧固件固定在两根纵梁400上。The method for assembling the underframe 4 includes the following steps: 1) arrange the two longitudinal beams 400 in parallel and align the two ends, and fix the front and rear beams 401 on the two longitudinal beams 400 by fasteners; 2) connect the two longitudinal beams 400 The positioning bar 11 is fixedly connected to the two beams 401, wherein the through holes 4014 on the two beams 401 are aligned with the corresponding positioning holes 110 on the positioning bar 11 and fixed by fasteners; 3) the remaining beams 401 is fixed on these two positioning bars 11, wherein, the through holes 4014 on these beams 401 are aligned with the corresponding positioning holes 110 on the positioning bars 11 and positioned and fixed by fasteners; 4) pass the remaining beams 401 through the fastening The fasteners are fixed on two stringers 400 .
如图4所示,第一侧板22通过下边梁12与底架面板41连接,第二侧板23通过下边梁12与底架面板41连接。与现有技术相比,下边梁12一体成型且由铝型材制成,其稳定性更强,易于加工。As shown in FIG. 4 , the first side panel 22 is connected to the chassis panel 41 through the side rail 12 , and the second side panel 23 is connected to the chassis panel 41 through the side rail 12 . Compared with the prior art, the sill 12 is integrally formed and made of aluminum profile, which has stronger stability and is easy to process.
如图19和图20所示,侧门总成包括连接件6、下边梁12、第一组件板230、第二组件板232和侧门框组件231,第一组件板230和第二组件板232的上部通过连接件6与车厢的上面板连接,第一组件板230和第二组件板232的下部通过下边梁12与车厢的底架4连接;第一组件板230和第二组件板232分别固定在侧门框组件231的两侧,侧门框组件231上安装有侧门组件2310;侧门框组件231包括左右两个侧门立杆2311以及连接在两个侧门立杆2311上端的侧门框横梁2312,侧门框横梁2312上部插入连接件6的第一连接槽60内并通过紧固件固定;侧门立杆2311的上端通过侧门角码14与侧门框横梁2312固定连接,侧门立杆2311的下端插入下边梁12的第二卡槽128内并通过紧固件固定。车厢具有侧门的一侧与底架4连接的下边梁12采用一体式结构,将侧门框组件231与车厢侧板的上连接件6和下边梁12组合一起,以提高车厢及侧门的整体结构强度。现有技术的下边梁由三个拼接而成,不稳定,本发明的下边梁一体成型,其稳定性更强;另外,侧门立杆与下边梁的内外壁插接并尺寸配合,安装方便,结构简单。As shown in Figure 19 and Figure 20, the side door assembly includes the connector 6, the side sill 12, the first assembly plate 230, the second assembly plate 232 and the side door frame assembly 231, the first assembly plate 230 and the second assembly plate 232 The upper part is connected with the upper panel of the compartment through the connecting piece 6, and the lower part of the first assembly plate 230 and the second assembly plate 232 is connected with the underframe 4 of the compartment through the side rail 12; the first assembly plate 230 and the second assembly plate 232 are respectively fixed On both sides of side door frame assembly 231, side door frame assembly 231 is installed with side door assembly 2310; The upper part of the crossbeam 2312 is inserted into the first connecting groove 60 of the connector 6 and fixed by fasteners; the upper end of the side door vertical rod 2311 is fixedly connected with the side door frame crossbeam 2312 through the side door corner bracket 14, and the lower end of the side door vertical rod 2311 is inserted into the lower side beam 12 in the second slot 128 and fixed by fasteners. The lower side sill 12 connected to the underframe 4 on one side of the compartment with the side door adopts an integrated structure, and the side door frame assembly 231 is combined with the upper connector 6 of the side panel of the compartment and the lower side sill 12 to improve the overall structural strength of the compartment and the side door . The lower side sill of the prior art is composed of three spliced parts, which is unstable. The side sill of the present invention is integrally formed, and its stability is stronger; in addition, the side door vertical rod is plugged with the inner and outer walls of the lower side sill and matched in size, which is convenient for installation. Simple structure.
如图21和图22所示,下边梁12采用铝制型材制成,下边梁12型材的截面结构包括竖立的基板部120,基板部120的中部向内延伸形成有垂直于基板部120的第一卡接板部121,基板部120的下部向内延伸形成垂直于基板部120的第二卡接板部122,第一卡接板部121与第二卡接板部122位于基板部120的同一侧,第一卡接板部121和第二卡接板部122之间形成用于插设底架4的横梁401的第一卡槽123,第一卡槽123用于卡接固定横梁401的端部,第一卡接板部121相对于基板部120向内延伸的距离大于第二卡接板部122相对于基板部120向内延伸的距离,如此,从第一卡接板部121延伸出来的第一压板部125下方是空的,方便紧固件安装固定。第一卡接板部121向远离第二卡接板部122的方向延伸形成第一连接部124,第一连接部124的上部向靠近基板部120的方向延伸有安装部126,安装部126上靠近基板部120的一侧向上延伸形成有第三卡接板部127,第三卡接板部127平行于基板部120设置,第三卡接板部127与基板部120之间形成用于插接车厢侧板的第二卡槽128;第一连接部124的上部向远离基板部120的方向延伸形成有第一压板部125,如图21和图22所示,第一压板部125与第一连接部124之间形成用于卡接底架面板41的第三卡槽129。其中,底架4的横梁401的端部插入第一卡槽123内并与第一卡接板部121和/或第二卡接板部122通过紧固件固定连接,底架面板41的侧边插入第三卡槽129内并与第一压板部125通过紧固件固定连接,车厢侧板的下侧边插入第二卡槽128内并与第三卡接板部127和/或基板部120通过紧固件固定连接。第一压板部125沿其长度方向开设有条状凹槽1250,条状凹槽1250内填充有密封胶。通过密封胶粘接第一压板部125与底架面板41,增加了第一压板部125与底架面板41的密封性。As shown in Fig. 21 and Fig. 22, the side sill 12 is made of aluminum profiles, the cross-sectional structure of the profile of the side sill 12 includes an upright base plate 120, and the middle part of the base plate 120 extends inward to form a first vertical to the base plate 120. A snap-fit plate portion 121 , the bottom of the base plate portion 120 extends inwardly to form a second snap-fit plate portion 122 perpendicular to the base plate portion 120 , the first snap-fit plate portion 121 and the second snap-fit plate portion 122 are located on the base plate portion 120 On the same side, a first card slot 123 for inserting the beam 401 of the chassis 4 is formed between the first clamping plate portion 121 and the second clamping plate portion 122, and the first clamping slot 123 is used for clamping and fixing the beam 401 The end portion of the first clamping plate portion 121 extends inwardly relative to the base plate portion 120 greater than the distance inwardly extending the second clamping plate portion 122 relative to the base plate portion 120, thus, from the first clamping plate portion 121 The bottom of the extended first pressing plate part 125 is empty, which is convenient for installing and fixing the fasteners. The first clamping plate portion 121 extends away from the second clamping plate portion 122 to form a first connecting portion 124 , and the upper portion of the first connecting portion 124 extends toward a direction close to the substrate portion 120 with a mounting portion 126 . A side close to the base plate 120 extends upwards to form a third clamping plate portion 127 , the third clamping plate portion 127 is arranged parallel to the base plate portion 120 , and a hole is formed between the third clamping plate portion 127 and the base plate portion 120 for insertion. Connect the second draw-in groove 128 of the compartment side plate; the top of the first connecting portion 124 extends away from the direction of the base plate portion 120 to form a first pressing plate portion 125, as shown in Figure 21 and Figure 22, the first pressing plate portion 125 and the first pressing plate portion 125 A third engaging slot 129 for engaging the chassis panel 41 is formed between one of the connecting portions 124 . Wherein, the end of the crossbeam 401 of the chassis 4 is inserted into the first slot 123 and is fixedly connected with the first snapping plate portion 121 and/or the second snapping plate portion 122 through fasteners, and the side of the chassis panel 41 The edge is inserted into the third clamping groove 129 and fixedly connected with the first pressing plate portion 125 by a fastener, and the lower side of the compartment side plate is inserted into the second clamping groove 128 and connected with the third clamping plate portion 127 and/or the base plate portion 120 is fixedly connected by fasteners. The first pressing plate portion 125 defines a strip-shaped groove 1250 along its length, and the strip-shaped groove 1250 is filled with sealant. The first pressing plate portion 125 and the chassis panel 41 are bonded together with a sealant, which increases the sealing performance between the first pressing plate portion 125 and the chassis panel 41 .
下边梁12的另一种实施方式,如图23所示,第三卡接板部127向第二卡接板部122方向延伸形成有第二连接部130,第一连接部124、安装部126、第二连接部130以及第一卡接板部121形成管状结构,第一压板部125上沿下边梁12的长度方向设有多个凸条,第二卡接板部122上远离基板部120的一端向下延伸形成L型的第三连接部131,第三连接部131上远离第二卡接板部122的一端向下延伸有第六连接板部132。Another embodiment of the lower side sill 12, as shown in FIG. , the second connecting portion 130 and the first clamping plate portion 121 form a tubular structure, the first clamping plate portion 125 is provided with a plurality of convex lines along the length direction of the side sill 12 , and the second clamping plate portion 122 is far away from the base plate portion 120 One end of the third connecting portion 131 extends downward to form an L-shaped third connecting portion 131 , and a sixth connecting plate portion 132 extends downward from the end of the third connecting portion 131 away from the second clamping plate portion 122 .
如图24和图25所示,侧门框横梁2312采用管状型材制成,包括侧门框横梁主体23121以及用于插接连接件6的连接管部23122;侧门框横梁主体23121的厚度大于连接管部23122的厚度从而在两者的结合位置形成台阶;侧门框横梁主体23121的截面结构呈L形,侧门框横梁主体23121下部的厚度大于其上部的厚度。连接管部23122插套在连接件6的第一连接槽60内,并通过紧固件固定。这样,门框结构更加牢固,并且门框较深便于密封和安装门板更加牢固。As shown in Figure 24 and Figure 25, the side door frame beam 2312 is made of tubular profiles, including the side door frame beam main body 23121 and the connecting pipe part 23122 for inserting the connector 6; the side door frame beam main body 23121 is thicker than the connecting pipe part The thickness of 23122 thus forms a step at the joint position of the two; the cross-sectional structure of the side door frame beam main body 23121 is L-shaped, and the thickness of the lower part of the side door frame beam main body 23121 is greater than that of the upper part. The connecting pipe part 23122 is inserted into the first connecting groove 60 of the connecting piece 6 and fixed by a fastener. In this way, the structure of the door frame is stronger, and the deeper the door frame is, the easier it is to seal and install the door panel more firmly.
如图26所示,侧门立杆2311包括呈空心的L型管状结构的侧门立杆主体23111,侧门立杆主体23111的一端向外延伸有用于插接第一组件板230或者第二组件板232的插接部,插接部上形成有供第一组件板230或第二组件板232插入的立杆卡槽23112;侧门立杆主体23111的厚度小于插接部的厚度从而在两者的结合位置形成台阶;侧门立杆主体23111的截面结构呈L形,侧门立杆主体23111下部的厚度大于其上部的厚度。这样,门框结构更加牢固,并且门框较深便于密封和安装门板更加牢固。As shown in FIG. 26 , the side door pole 2311 includes a hollow L-shaped tubular structure side door pole body 23111 , and one end of the side door pole body 23111 extends outward for inserting the first assembly plate 230 or the second assembly plate 232 . The plug-in part is formed with a vertical bar slot 23112 for inserting the first component plate 230 or the second component plate 232; The position forms a step; the cross-sectional structure of the side door pole main body 23111 is L-shaped, and the thickness of the lower part of the side door pole main body 23111 is greater than that of the upper part. In this way, the structure of the door frame is stronger, and the deeper the door frame is, the easier it is to seal and install the door panel more firmly.
如图20所示,侧门框横梁2312的两端通过侧门角码14分别连接侧门立杆2311。如图20和图27所示,侧门角码14呈倒L型,侧门角码14的内侧开设有多个通孔140,相邻的通孔140之间固定有加强筋141,每个加强筋141的端部开设有安装孔142,通孔140的设置可以节省用料,安装孔142的设置可以增加强度。侧门角码14的一端插套在侧门框横梁2312上,另一端插套在侧门立杆2311上,通过紧固件将侧门立杆2311和侧门框横梁2312固定连接。侧门框横梁2312通过侧门角码14与两根侧门立杆2311连接,其装配操作简单且更加稳定。As shown in FIG. 20 , the two ends of the side door frame beam 2312 are respectively connected to the side door poles 2311 through the side door corner brackets 14 . As shown in Figure 20 and Figure 27, the side door corner bracket 14 is in an inverted L shape, and the inner side of the side door corner bracket 14 is provided with a plurality of through holes 140, and reinforcing ribs 141 are fixed between adjacent through holes 140, each rib The end of 141 is provided with a mounting hole 142, the setting of the through hole 140 can save material, and the setting of the mounting hole 142 can increase the strength. One end of the side door corner bracket 14 is inserted on the side door frame beam 2312, and the other end is inserted on the side door pole 2311, and the side door pole 2311 and the side door frame beam 2312 are fixedly connected by fasteners. The side door frame crossbeam 2312 is connected with two side door uprights 2311 through the side door corner bracket 14, and its assembly operation is simple and more stable.
如图28所示,连接侧门总成与底架面板41的下边梁12需要进行切口加工,从而用于与侧门框组件231配合连接,如此,可以避免下边梁12的第二卡槽128侧壁凸起于底架面板41形成门槛,造成货物进出不变。两根侧门立杆2311的下端设置在下边梁12上,下边梁12的基板部120在与侧门框组件231相配合的位置切割有第五切口1200,下边梁12的第三卡接板部127在与侧门框组件231相配合的位置切割有第六切口1270,侧门立杆2311的立杆卡槽23112的下端切割有与第五切口1200、第六切口1270相配合的第七切口2315,立杆卡槽2314的第七切口2315与第五切口1200、第六切口1270相配合后,即侧门立杆2311的下端通过第五切口1200、第六切口1270插入下边梁12的第二卡槽128内并与第三卡接板部127和/或基板部120通过紧固件固定连接。侧门总成上的第一组件板230和第二组件板232卡套在下边梁12的第二卡槽128内。两根侧门立杆2311与下边梁12的内外壁插接配合,安装方便、结构简单。As shown in FIG. 28 , the side sill 12 connecting the side door assembly and the chassis panel 41 needs to be notched, so as to be used to cooperate with the side door frame assembly 231 . In this way, the second clamping groove 128 on the side wall of the side sill 12 can be avoided. The door sill is formed by protruding from the bottom frame panel 41, so that the goods can be passed in and out unchanged. The lower ends of the two side door uprights 2311 are arranged on the side sill 12 , the base plate portion 120 of the side sill 12 is cut with a fifth notch 1200 at the position matched with the side door frame assembly 231 , and the third clamping plate portion 127 of the side sill 12 A sixth notch 1270 is cut at the position matched with the side door frame assembly 231, and a seventh notch 2315 matched with the fifth notch 1200 and the sixth notch 1270 is cut at the lower end of the vertical bar slot 23112 of the side door vertical bar 2311. After the seventh notch 2315 of the bar clamping groove 2314 is matched with the fifth notch 1200 and the sixth notch 1270, that is, the lower end of the side door vertical rod 2311 is inserted into the second slot 128 of the lower side sill 12 through the fifth notch 1200 and the sixth notch 1270 Inner and fixedly connected with the third clamping plate portion 127 and/or the base plate portion 120 by fasteners. The first component plate 230 and the second component plate 232 on the side door assembly are clipped in the second clip slot 128 of the side rail 12 . The two side door vertical rods 2311 are inserted and matched with the inner and outer walls of the side rail 12, which is convenient for installation and simple in structure.
侧门总成的组装:1)侧门框横梁2312的两端通过侧门角码14分别连接侧门立杆2311并通过紧固件固定,从而完成侧门框组件231的组装;1)将侧门框横梁2312上的连接管部23122插套在连接件6的第一连接槽60内,并通过紧固件固定;3)两根侧门立杆2311的下端分别插接在下边梁12的第二卡槽128上并通过紧固件固定;4)将第一组件板230和第二组件板232分别固定在侧门框组件231的两侧。Assembly of the side door assembly: 1) The two ends of the side door frame beam 2312 are respectively connected to the side door pole 2311 through the side door angle bracket 14 and fixed by fasteners, thereby completing the assembly of the side door frame assembly 231; 1) Put the side door frame beam 2312 on The connecting pipe part 23122 of the connecting piece 6 is inserted into the first connecting groove 60 of the connecting piece 6, and fixed by the fastener; 3) The lower ends of the two side door vertical rods 2311 are respectively inserted into the second slot 128 of the side rail 12 4) Fix the first assembly plate 230 and the second assembly plate 232 on both sides of the side door frame assembly 231 respectively.
如图29所示,后门总成3包括后门框组件30和后门组件31,后门框组件30用于同时与厢板总成2、底架4和裙边总成5配合,后门组件31设于后门框组件30处。后门框组件30与第一侧板22、第二侧板23之间通过后门框立杆300连接,后门框组件30与上面板之间通过后门框横梁301连接,后门框组件30与底架面板41通过后挡板横梁302连接。As shown in Figure 29, the rear door assembly 3 includes a rear door frame assembly 30 and a rear door assembly 31, the rear door frame assembly 30 is used to cooperate with the compartment panel assembly 2, the underframe 4 and the skirt assembly 5 at the same time, and the rear door assembly 31 is located on Rear door frame assembly 30 places. The rear door frame assembly 30 is connected with the first side plate 22 and the second side plate 23 through the rear door frame vertical rod 300, the rear door frame assembly 30 is connected with the upper panel through the rear door frame beam 301, and the rear door frame assembly 30 is connected with the bottom frame panel. 41 is connected by tailgate beam 302 .
如图29、图30和图31所示,后门框组件30包括竖直设置在左右两侧的两根后门框立杆300,后门框横梁301和后挡板组件303。后门框立杆300采用铝制型材制成,包括呈空心管状结构的立杆本体3000,立杆本体3000的一侧沿其长度方向设置有用于卡接侧板的卡槽3001。现有技术的后门框立杆的主体部采用板材弯折构造成空心的L型,立杆主体包括主体部以及与主体部垂直的卡槽部,卡槽部之间焊接有加强板,但是,内部焊接难度大。本发明的后门框立杆300通过开模做成型材,一方面其造价成本低,另一方面安装方便。该两根后门框立杆300的上端分别与后门框横梁301的左右两端通过第一角码15固定连接,两根后门框立杆300的下部安装有后挡板组件303。后门组件31设于后门框横梁301与后挡板组件303之间。As shown in FIG. 29 , FIG. 30 and FIG. 31 , the rear door frame assembly 30 includes two rear door frame uprights 300 vertically arranged on the left and right sides, a rear door frame beam 301 and a tailgate assembly 303 . The rear door frame pole 300 is made of aluminum profiles, and includes a hollow tubular pole body 3000. One side of the pole body 3000 is provided with a slot 3001 for clamping side panels along its length direction. The main body of the rear door frame pole of the prior art adopts plate bending to form a hollow L-shape. The main body of the pole includes a main body and a slot perpendicular to the main body. A reinforcement plate is welded between the slots. However, Internal welding is difficult. The rear door frame vertical rod 300 of the present invention is made into profiled material by mold opening, on the one hand its cost of manufacture is low, on the other hand it is easy to install. The upper ends of the two rear door frame poles 300 are fixedly connected with the left and right ends of the rear door frame beam 301 through the first angle bracket 15 respectively, and the bottom of the two rear door frame poles 300 is equipped with a tailgate assembly 303 . The rear door assembly 31 is disposed between the rear door frame beam 301 and the tailgate assembly 303 .
如图31和图32所示,后门框立杆300的上端与后门框横梁301、连接件6之间通过第一角码15连接。如图35和图36所示,后门框横梁301包括呈管状结构的第一主体部3010,第一主体部3010沿其长度方向向上延伸形成有第四连接部3011,第四连接部3011用于固定挡雨板16,第一主体部3010上沿远离第四连接部3011的方向延伸形成有支撑板部3013,支撑板部3013用于支撑上面板。挡雨板16固定安装在后门框横梁301的第四连接部3011上面,从而在挡雨板16和后门框横梁301的支撑板部3013之间形成用于卡接车厢上面板的上面板卡槽160;其中,支撑板部3013和第一主体部3010之间通过支撑部3012连接,该支撑部3012是从第一主体部3010的一侧面延伸形成的管状结构;第四连接部3011是从第一主体部3010的一侧面延伸形成的管状结构;后门框横梁301采用铝质型材制成,铝制型材制成的后门框横梁301易于加工,且能够降低车身的重量。上面板与上面板卡槽160间设有密封胶且通过紧固件固定,挡雨板16向外延伸形成在上方对后门组件31进行遮挡的挡雨部161。As shown in FIG. 31 and FIG. 32 , the upper end of the rear door frame pole 300 is connected to the rear door frame beam 301 and the connecting piece 6 through the first corner bracket 15 . As shown in Figure 35 and Figure 36, the rear door frame beam 301 includes a first main body part 3010 in a tubular structure, the first main body part 3010 extends upward along its length direction to form a fourth connecting part 3011, the fourth connecting part 3011 is used for The rain shield 16 is fixed, and a supporting plate portion 3013 is formed on the first main body portion 3010 extending away from the fourth connecting portion 3011 , and the supporting plate portion 3013 is used to support the upper panel. The weather shield 16 is fixedly installed on the fourth connecting portion 3011 of the rear door frame beam 301, so that an upper panel clamping groove for clamping the upper panel of the compartment is formed between the weather shield 16 and the support plate portion 3013 of the rear door frame beam 301 160; Wherein, the support plate part 3013 and the first main body part 3010 are connected through the support part 3012, and the support part 3012 is a tubular structure extending from one side of the first main body part 3010; the fourth connecting part 3011 is formed from the first A tubular structure formed by extending one side of the main body 3010; the rear door frame beam 301 is made of aluminum profiles, the rear door frame beam 301 made of aluminum profiles is easy to process, and can reduce the weight of the vehicle body. A sealant is provided between the upper panel and the upper panel slot 160 and fixed by fasteners, and the rain shield 16 extends outward to form a rain shield 161 above which shields the rear door assembly 31 .
如图32、图33和图34所示,第一角码15采用铝质型材制成,包括用于连接后门框横梁301且呈方管状结构的第一角码本体150,第一角码本体150的侧壁上形成有凹凸结构,该凹凸结构沿型材延伸方向延伸。第一角码本体150的尺寸小于后门框横梁301的第一主体部3010,且第一角码本体150可伸入第一主体部3010的管状结构内,第一角码本体150的一侧面向外延伸形成用于连接后门框立杆300的第一连接板部151,第一连接板部151的侧壁上形成有凹凸结构,该凹凸结构沿型材延伸方向延伸。第一连接板部151与第一角码本体150之间的夹角部位形成用于嵌入后门框立杆300的第一嵌槽152。第一角码本体150插入后门框横梁301的第一主体部3010的管口内,并通过紧固件将第一角码15与后门框横梁301固定连接,立杆本体3000嵌入第一角码15的第一嵌槽152内,并通过紧固件将第一角码15的第一连接板部151和后门框立杆300的立杆本体3000固定连接,从而完成后门框横梁301与后门框立杆300的连接;后门框立杆300与后门框横梁301之间通过角码固定连接,组装方便、连接牢固、成本低。其中,如图35所示,后门框横梁301的两端切割有第一切口3014,第一角码本体150插入后门框横梁301的管状结构内,第一角码15的第一连接板部151与第一切口3014相对应,后门框立杆300的立杆本体3000嵌入第一嵌槽152内,紧固件穿过后门框横梁301的第一主体部3010、第一角码15的第一连接板部151和立杆本体3000完成后门框横梁301与后门框立杆300的连接。采用隐藏式角码,安装方便、连接强度高、外形美观。另外,连接件6与后门框立杆300通过螺栓固定,从而完成后门框横梁301、后门框立杆300以及连接件6的组装。As shown in Figure 32, Figure 33 and Figure 34, the first corner bracket 15 is made of aluminum profile, including the first corner bracket body 150 which is used to connect the rear door frame beam 301 and has a square tubular structure, the first corner bracket body A concave-convex structure is formed on the side wall of 150, and the concave-convex structure extends along the extending direction of the profile. The size of the first corner code body 150 is smaller than the first body part 3010 of the rear door frame crossbeam 301, and the first corner code body 150 can extend into the tubular structure of the first body part 3010, and one side of the first corner code body 150 faces A first connecting plate portion 151 is formed on the outer extension for connecting the rear door frame upright 300 , and a concave-convex structure is formed on the side wall of the first connecting plate portion 151 , and the concave-convex structure extends along the extending direction of the profile. The angle between the first connecting plate portion 151 and the first bracket body 150 forms a first slot 152 for inserting the rear door frame upright 300 . The first angle bracket body 150 is inserted into the nozzle of the first body part 3010 of the rear door frame beam 301, and the first angle bracket 15 is fixedly connected with the rear door frame beam 301 by fasteners, and the pole body 3000 is embedded in the first angle bracket 15 In the first slot 152 of the rear door frame, the first connecting plate part 151 of the first corner bracket 15 and the pole body 3000 of the rear door frame pole 300 are fixedly connected by fasteners, thereby completing the erection of the rear door frame beam 301 and the rear door frame. The connection of the rod 300; the rear door frame vertical rod 300 and the rear door frame crossbeam 301 are fixedly connected by a corner code, which is convenient for assembly, firm in connection and low in cost. Wherein, as shown in Figure 35, the two ends of rear door frame beam 301 are cut with first notch 3014, and the first angle bracket body 150 is inserted in the tubular structure of rear door frame beam 301, and the first connecting plate portion of first angle bracket 15 151 corresponds to the first cutout 3014, the pole body 3000 of the rear door frame pole 300 is embedded in the first slot 152, and the fastener passes through the first main body portion 3010 of the rear door frame beam 301 and the first corner bracket 15 of the first A connecting plate portion 151 and the pole body 3000 complete the connection between the rear door frame beam 301 and the rear door frame pole 300 . The hidden corner code is adopted, which is convenient for installation, high connection strength and beautiful appearance. In addition, the connecting piece 6 and the rear door frame upright 300 are fixed by bolts, thereby completing the assembly of the rear door frame beam 301 , the rear door frame upright 300 and the connecting piece 6 .
如图29所示,后挡板组件303包括水平设置的后挡板横梁302、后挡板底梁3031以及设置在后挡板横梁302与后挡板底梁3031之间的后挡板3032。后挡板横梁302通过第二角码17与后门框立杆300连接。如图37和图38所示,后挡板横梁302固定在底架4上的两根纵梁400的端部,如图40所示,后挡板横梁302采用铝质型材制成,包括呈管状结构的第二主体部3033,第二主体部3033的一侧向外延伸形成用于压紧固定底架面板41的后压板部3034,横梁401与后压板部3034相配合将底架面板41夹持在横梁401与后压板部3034之间。As shown in FIG. 29 , the tailgate assembly 303 includes a horizontally arranged tailgate beam 302 , a tailgate bottom beam 3031 , and a tailgate 3032 arranged between the tailgate beam 302 and the tailgate bottom beam 3031 . The tailgate beam 302 is connected to the rear door frame upright 300 through the second angle bracket 17 . As shown in Figure 37 and Figure 38, the tailgate beam 302 is fixed on the ends of the two longitudinal beams 400 on the underframe 4, as shown in Figure 40, the tailgate beam 302 is made of aluminum profiles, including The second body part 3033 of the tubular structure, one side of the second body part 3033 extends outwards to form a rear pressure plate part 3034 for pressing and fixing the chassis panel 41, and the crossbeam 401 cooperates with the rear pressure plate part 3034 to secure the chassis panel 41 Clamped between the beam 401 and the rear platen part 3034 .
如图41所示,第二角码17采用铝质型材制成,包括用于连接后挡板横梁302且呈方管状结构的第二角码本体170,方管形的第二角码17方便钻孔和安装,第二角码本体170的侧壁上形成有凹凸结构,该凹凸结构沿型材延伸方向延伸。第二角码本体170的尺寸小于后挡板横梁302的第二主体部3033,且第二角码本体170可伸入第二主体部3033的管状结构内,第二角码本体170的一侧面向外延伸形成用于连接后门框立杆300的第二连接板部171,第二连接板部171的侧壁上形成有凹凸结构,该凹凸结构沿型材延伸方向延伸。第二连接板部171与第二角码本体170之间的夹角部位形成用于嵌入后门框立杆300的第二嵌槽172。后挡板横梁302、第二角码17分别采用铝质型材制成,其中,如图39、图40和图41所示,后挡板横梁302的两端切割有第二切口3035,第二角码本体170插入后挡板横梁302的管口内,第二角码17的第二连接板部171与第二切口3035相对应,立杆本体3000嵌入第二嵌槽172内,紧固件穿过后挡板横梁302的第二主体部3033、第二角码17的第二连接板部171和立杆本体3000完成后挡板横梁302与后门框立杆300的连接,后挡板横梁302与后门框立杆300通过角码固定连接,组装方便、连接牢固。第二角码17的第二连接板部171上远离第二角码本体170的一侧延伸形成有用于连接下边梁12的第四连接板部173,第四连接板部173与第二连接板部171垂直设置,第四连接板部173插入下边梁12的第一卡槽123内并通过紧固件与下边梁12的基板部120固定连接;第四连接板部173的前部嵌在下边梁12的第一卡槽123内并与基板部120贴合,螺栓穿过基板部120和第四连接板部173,从而将第一下边梁12通过第二角码17与后挡板横梁3030、后门框立杆300固定连接;后门框立杆300的卡槽3001内侧壁在与后挡板横梁302相对应位置切割有第四切口3002,第四连接板部173的后部插入后门框立杆300的第四切口3002并与卡槽3001外侧壁通过紧固件固定连接,从而将第二角码17与后门框立杆300再次固定连接,通过第二角码17的第四连接板部173实现了后门框立杆300与下边梁12的固定连接,采用第二角码17同时实现了后挡板横梁3030、后门框立杆300与下边梁12固定连接,结构牢固可靠。第四连接板部173上远离第二连接板部171的一侧向靠近第二角码本体170的方向延伸形成有用于连接横梁401的第五连接板部174。第二角码17的第五连接板部174可通过紧固件与底架4的横梁401固定连接,可进一步加强后门框组件30与底架4、车厢之间的连接强度和一体性。As shown in Figure 41, the second corner bracket 17 is made of aluminum profile, including the second corner bracket body 170 which is used to connect the tailgate beam 302 and has a square tubular structure. The square tube-shaped second corner bracket 17 is convenient For drilling and installation, a concave-convex structure is formed on the side wall of the second corner bracket body 170, and the concave-convex structure extends along the extending direction of the profile. The size of the second corner code body 170 is smaller than the second body part 3033 of the tailgate beam 302, and the second corner code body 170 can extend into the tubular structure of the second body part 3033, and one side of the second corner code body 170 A second connecting plate portion 171 is formed extending outward for connecting the rear door frame upright 300 , and a concave-convex structure is formed on the side wall of the second connecting plate portion 171 , and the concave-convex structure extends along the extending direction of the profile. The angle between the second connecting plate portion 171 and the second bracket body 170 forms a second slot 172 for inserting the rear door frame upright 300 . The tailgate crossbeam 302 and the second corner bracket 17 are made of aluminum profiles respectively, wherein, as shown in Figure 39, Figure 40 and Figure 41, the two ends of the tailgate crossbeam 302 are cut with a second slit 3035, the second The corner bracket body 170 is inserted into the nozzle of the tailgate crossbeam 302, the second connecting plate part 171 of the second corner bracket 17 corresponds to the second cutout 3035, the pole body 3000 is embedded in the second slot 172, and the fastener wears After the second body part 3033 of the tailgate crossbeam 302, the second connecting plate part 171 of the second corner bracket 17 and the pole body 3000, the connection between the tailgate crossbeam 302 and the rear door frame pole 300 is completed, and the tailgate crossbeam 302 and The rear door frame upright bar 300 is fixedly connected by corner codes, which is easy to assemble and firmly connected. The second connecting plate portion 171 of the second corner bracket 17 extends away from the side of the second corner bracket body 170 to form a fourth connecting plate portion 173 for connecting the lower side sill 12, and the fourth connecting plate portion 173 is connected to the second connecting plate. part 171 is arranged vertically, the fourth connecting plate part 173 is inserted into the first slot 123 of the side sill 12 and is fixedly connected with the base plate part 120 of the side sill 12 by fasteners; the front part of the fourth connecting plate part 173 is embedded in the lower side The first slot 123 of the beam 12 is attached to the base plate part 120, and the bolt passes through the base plate part 120 and the fourth connecting plate part 173, so that the first lower side beam 12 passes through the second corner bracket 17 and the tailgate cross member 3030, the rear door frame vertical rod 300 is fixedly connected; the inner wall of the slot 3001 of the rear door frame vertical rod 300 is cut with a fourth cutout 3002 at a position corresponding to the rear fender beam 302, and the rear part of the fourth connecting plate part 173 is inserted into the rear door frame The fourth notch 3002 of the pole 300 is fixedly connected with the outer wall of the card slot 3001 by fasteners, so that the second corner bracket 17 is fixedly connected with the rear door frame pole 300 again, and through the fourth connecting plate of the second corner bracket 17 Part 173 realizes the fixed connection of the rear door frame upright 300 and the side sill 12, adopts the second corner code 17 to realize the fixed connection of the tailgate crossbeam 3030, the rear door frame upright 300 and the side sill 12 simultaneously, and the structure is firm and reliable. A fifth connecting plate portion 174 for connecting the crossbeam 401 is formed on the fourth connecting plate portion 173 extending from the side away from the second connecting plate portion 171 toward the direction close to the second corner bracket body 170 . The fifth connecting plate portion 174 of the second corner bracket 17 can be fixedly connected to the crossbeam 401 of the chassis 4 through fasteners, which can further strengthen the connection strength and integrity between the rear door frame assembly 30 and the chassis 4 and the compartment.
采用隐藏式型材角码,方便后门框立杆300与后挡板横梁3030、下边梁12之间的固定连接,且连接强度高、外形美观。多根横梁401上固定有底架面板41,后挡板横梁3030的后压板部3034卡接在底架面板41的端部,多根横梁401与后挡板横梁3030上的后压板部3034相配合将底架面板41夹持固定在横梁401与后压板部3034之间。Hidden profile corner codes are used to facilitate the fixed connection between the rear door frame upright 300, the rear fender beam 3030 and the side rail 12, and the connection strength is high and the appearance is beautiful. The underframe panel 41 is fixed on the plurality of beams 401, the rear plate portion 3034 of the tailgate beam 3030 is clamped to the end of the underframe panel 41, and the multiple beams 401 are connected to the rear plate portion 3034 on the tailgate beam 3030. Cooperate to clamp and fix the chassis panel 41 between the beam 401 and the rear plate portion 3034 .
如图43和图44所示,后挡板底梁3031通过第三角码18与后门框立杆300的底端固定连接。如图45所示,后挡板底梁3031采用铝质型材制成,包括呈管状结构的第三主体部3036,第三主体部3036的下面沿其长度方向设有横管部3037。如图46所示,第三角码18采用铝质型材制成,包括用于连接后挡板底梁3031且呈方管状结构的第三角码本体180,第三角码本体180的侧壁上形成有凹凸结构,该凹凸结构沿型材延伸方向延伸。第三角码本体180的尺寸小于后挡板底梁3031的第三主体部3036,且第三角码本体180可伸入第三主体部3036的管状结构内,第三角码本体180的一侧面向外延伸形成用于连接后门框立杆300的第三连接板部181,第三连接板部181的侧壁上形成有凹凸结构,该凹凸结构沿型材延伸方向延伸。第三连接板部181与第三角码本体180之间的夹角部位形成用于嵌入后门框立杆300的第三嵌槽182。第三角码本体180插入后挡板底梁3031的第三主体部3036的管口内,并通过紧固件将第三角码18与后挡板底梁3031连接,立杆本体3000嵌入第三嵌槽182内,并通过紧固件将第三角码18的第三连接板部181和后门框立杆300的立杆本体3000固定连接,从而完成后挡板底梁3031与后门框立杆300的连接;后挡板底梁3031的两端切割有第三切口3038,第三角码本体180插入后挡板底梁3031的管口内,第三角码18的第三连接板部181与第三切口3038相对应,立杆本体3000嵌入第三嵌槽182内,紧固件穿过后挡板底梁3031的第三主体部3036、第三角码18的第三连接板部181和立杆本体3000完成后挡板底梁3031与后门框立杆300的连接。采用隐藏式型材角码,方便后门框立杆300与后挡板底梁30312之间的固定连接,且连接强度高、外形美观。As shown in FIG. 43 and FIG. 44 , the bottom beam 3031 of the tailgate is fixedly connected to the bottom end of the rear door frame pole 300 through the third corner 18 . As shown in FIG. 45 , the bottom beam 3031 of the rear fender is made of aluminum profiles, and includes a third main body 3036 in a tubular structure, and a horizontal tube 3037 is provided on the bottom of the third main body 3036 along its length direction. As shown in Figure 46, the third corner bracket 18 is made of aluminum profiles, including a third corner bracket body 180 in a square tubular structure for connecting to the bottom beam 3031 of the tailgate, and the side wall of the third corner bracket body 180 is formed with Concave-convex structure, the concavo-convex structure extends along the profile extension direction. The size of the third corner code body 180 is smaller than the third body part 3036 of the tailgate bottom beam 3031, and the third corner code body 180 can extend into the tubular structure of the third body part 3036, and one side of the third corner code body 180 faces outward A third connecting plate portion 181 is extended to connect the rear door frame upright 300 , and a concave-convex structure is formed on the side wall of the third connecting plate portion 181 , and the concave-convex structure extends along the extending direction of the profile. The angle between the third connecting plate portion 181 and the third bracket body 180 forms a third slot 182 for inserting the rear door frame upright 300 . The third corner bracket body 180 is inserted into the nozzle of the third body part 3036 of the tailgate bottom beam 3031, and the third corner bracket 18 is connected with the tailgate bottom beam 3031 by fasteners, and the pole body 3000 is embedded in the third slot 182, and fixedly connect the third connecting plate portion 181 of the third corner bracket 18 and the pole body 3000 of the rear door frame pole 300 through fasteners, thereby completing the connection between the rear tailgate bottom beam 3031 and the rear door frame pole 300 The two ends of the rear fender bottom beam 3031 are cut with a third notch 3038, the third corner code body 180 is inserted into the nozzle of the rear fender bottom beam 3031, and the third connecting plate portion 181 of the third corner code 18 is in contact with the third notch 3038 Correspondingly, the pole body 3000 is embedded in the third slot 182, and the fastener passes through the third main body portion 3036 of the bottom beam 3031 of the tailgate, the third connecting plate portion 181 of the third corner bracket 18 and the pole body 3000 to complete the tailgate The connection between the bottom beam 3031 and the rear door frame pole 300 . The hidden profile corner code is used to facilitate the fixed connection between the rear door frame upright 300 and the bottom beam 30312 of the rear fender, and the connection strength is high and the appearance is beautiful.
后门总成3的组装:1)后门框横梁301的两端通过第一角码15分别连接后门框立杆300并通过紧固件固定连接;2)两根后门框立杆300的下端通过后挡板组件303连接,后挡板组件303上端的后挡板横梁302通过第二角码17分别连接后门框立杆300并通过紧固件固定连接,后挡板组件303下端的后挡板底梁3031通过第三角码18分别连接后门框立杆300并通过紧固件固定连接;3)最后,将后门组件31安装在后门框横梁301与后挡板组件303之间。Assembly of the rear door assembly 3: 1) the two ends of the rear door frame beam 301 are respectively connected to the rear door frame vertical rod 300 through the first corner code 15 and fixedly connected by fasteners; 2) the lower ends of the two rear door frame vertical rods 300 pass through the rear door frame The tailgate assembly 303 is connected, and the tailgate beam 302 at the upper end of the tailgate assembly 303 is respectively connected to the rear door frame pole 300 through the second corner code 17 and fixedly connected by a fastener, and the tailgate bottom at the lower end of the tailgate assembly 303 The beams 3031 are respectively connected to the rear door frame poles 300 through the third angle brackets 18 and are fixedly connected by fasteners; 3) Finally, the rear door assembly 31 is installed between the rear door frame beam 301 and the tailgate assembly 303 .
如图48所示,裙边总成5包括设于底架4的裙边板50,裙边板50包括前裙边板500和后裙边板501,前裙边板500通过裙边合页51铰接在车厢下部,后裙边板501与车厢下部固定连接。裙边板50分为固定的后裙边板501以及活动的前裙边板500,对物流车进行检修时,仅旋转前裙边板500即可,操作简便。As shown in Figure 48, the skirt assembly 5 includes a skirt panel 50 located on the underframe 4, the skirt panel 50 includes a front skirt panel 500 and a rear skirt panel 501, and the front skirt panel 500 passes through the skirt hinge 51 is hinged at the lower part of the compartment, and the rear skirt plate 501 is fixedly connected with the lower part of the compartment. The skirt board 50 is divided into a fixed rear skirt board 501 and a movable front skirt board 500. When the logistics vehicle is overhauled, only the front skirt board 500 is required to be rotated, which is easy to operate.
如图49和图50所示,裙边合页51由型材19切割而成,该型材19为铝型材,铝型材易于加工,包括第一板部190、第二板部191和套筒部192,套筒部192上设有用于安装合页转轴514的轴孔1921,轴孔1921延伸方向与型材延伸方向一致,第一板部190和第二板部191分别设置在套筒部192的两侧并且两者相互垂直,套筒部192位于第一板部190和第二板部191所形成的夹角外侧。裙边合页51由型材19切割形成,其加工工艺较简单。套筒部192与第一板部190连接的过渡板部1922与第一板部190垂直设置,过渡板部1922与第二板部191之间形成有限位台阶1923。这样,限位台阶1923用于定位裙边板50,使得裙边合页51安装在裙边板50和车厢下边梁12之间时,第一板部190和裙边板50的边缘之间形成空隙,以避免紧固件安装后影响裙边板50放下。As shown in Figures 49 and 50, the skirt hinge 51 is cut from a profile 19, which is an aluminum profile, which is easy to process and includes a first plate portion 190, a second plate portion 191 and a sleeve portion 192 The sleeve part 192 is provided with a shaft hole 1921 for installing the hinge shaft 514. The extension direction of the shaft hole 1921 is consistent with the extension direction of the profile. and both are perpendicular to each other, and the sleeve portion 192 is located outside the angle formed by the first plate portion 190 and the second plate portion 191 . The skirt hinge 51 is formed by cutting the profile 19, and its processing technology is relatively simple. The transition plate portion 1922 connecting the sleeve portion 192 to the first plate portion 190 is perpendicular to the first plate portion 190 , and a limiting step 1923 is formed between the transition plate portion 1922 and the second plate portion 191 . In this way, the limiting step 1923 is used to position the skirt panel 50, so that when the skirt hinge 51 is installed between the skirt panel 50 and the lower side rail 12 of the vehicle compartment, a gap is formed between the first plate portion 190 and the edge of the skirt panel 50. Clearance, in order to avoid affecting the lowering of the skirt plate 50 after the fastener is installed.
裙边合页51由同一型材段切割而成的,包括通过合页转轴514铰接的第一合页臂510和第二合页臂511,第一合页臂510至少包括该型材段的套筒部192的一部分以及第一板部190的一部分,第二合页臂511至少包括该型材段的套筒部192的另一部分以及第二板部191的一部分;其中,第一合页臂510与车厢底架4横梁401或下边梁12通过紧固件固定连接,第二合页臂511与前裙边板500通过紧固件固定连接,这样,切割加工方便,铰接可靠牢固。第一合页臂510与第二合页臂511的中间位置切割形成的凹口相匹配;型材19为铝型材。铝型材易于加工。The skirt hinge 51 is cut from the same profile segment, including a first hinge arm 510 and a second hinge arm 511 hinged by a hinge shaft 514, and the first hinge arm 510 includes at least the sleeve of the profile segment Part 192 and a part of the first plate part 190, the second hinge arm 511 at least includes another part of the sleeve part 192 of the profile section and a part of the second plate part 191; wherein, the first hinge arm 510 and The crossbeam 401 of the compartment underframe 4 or the side sill 12 is fixedly connected by a fastener, and the second hinge arm 511 is fixedly connected with the front skirt plate 500 by a fastener, so that the cutting process is convenient, and the hinge is reliable and firm. The first hinge arm 510 is matched with the notch cut and formed at the middle position of the second hinge arm 511; the profile 19 is an aluminum profile. Aluminum profiles are easy to process.
裙边合页51的另一种实施方式,如图51和图52所示,型材19的第一板部190上延伸形成有第三板部193,第三板部193和第二板部191平行并都位于第一板部190的下方,第三板部193和第二板部191之间形成用于插设前裙边板500的插槽1931;裙边合页51由同一型材段切割而成的,包括通过合页转轴514铰接的第一合页臂510和第二合页臂511,第一合页臂510至少包括该型材段的套筒部192的一部分以及第一板部190的一部分,第二合页臂511至少包括该型材段的套筒部192的另一部分、第二板部191的一部分和第三板部193的一部分;其中,第一合页臂510与车厢底架4的横梁401或下边梁12通过紧固件固定连接,第二合页臂511与前裙边板500通过紧固件固定连接。这样,第三板部193和第二板部191从两侧夹紧前裙边板500,固定更加牢固。In another embodiment of the skirt hinge 51, as shown in Figures 51 and 52, the first plate part 190 of the profile 19 is extended to form a third plate part 193, the third plate part 193 and the second plate part 191 Parallel and all located below the first plate portion 190, a slot 1931 for inserting the front skirt plate 500 is formed between the third plate portion 193 and the second plate portion 191; the skirt hinge 51 is cut by the same profile section formed, including a first hinge arm 510 and a second hinge arm 511 hinged by a hinge shaft 514, and the first hinge arm 510 includes at least a part of the sleeve portion 192 of the profile section and the first plate portion 190 A part of the second hinge arm 511 includes at least another part of the sleeve part 192 of the profile section, a part of the second plate part 191 and a part of the third plate part 193; wherein, the first hinge arm 510 and the bottom of the compartment The beam 401 of the frame 4 or the side beam 12 is fixedly connected by a fastener, and the second hinge arm 511 is fixedly connected with the front skirt panel 500 by a fastener. In this way, the third plate portion 193 and the second plate portion 191 clamp the front skirt plate 500 from both sides, and the fixing is more firm.
如图53和图54所示,前裙边板500和后裙边板501的部分边沿包裹有裙边板包边502,裙边板包边502的截面呈U型,裙边板包边502夹持并固定在前裙边板500和后裙边板501的边沿位置;裙边板包边502可以对板材进行很好的保护,增加板材强度,避免板材因碰撞造成损伤。前裙边板500的前后两端的裙边板包边502的外侧面向外延伸有限位板5021;限位板5021分别抵紧前后两端的板材和后裙边板501,避免前裙边板500翻转过渡。前裙边板500的前后两端的裙边板包边502的内侧面向外延伸有第三加固板5020,第三加固板5020通过紧固件固定在前裙边板500的内侧。这样,第三加固板5020使前后两端的裙边板包边502更加牢固的固定在板材上,避免长时间翻动前裙边板500时,裙边板包边502上的两个限位板5021与前端的板材和后端的后裙边板501经常碰撞,使裙边板包边502产生松动或者掉落。前裙边板500可通过锁定机构与车厢锁定不能翻转。As shown in Figure 53 and Figure 54, part of the edge of the front skirt panel 500 and the rear skirt panel 501 is wrapped with a skirt panel wrapping 502, the cross section of the skirt panel wrapping 502 is U-shaped, and the skirt panel wrapping 502 Clamped and fixed on the edge positions of the front skirt board 500 and the rear skirt board 501; the skirt board wrapping 502 can well protect the board, increase the strength of the board, and avoid damage to the board due to collision. The outer side of the skirt plate edging 502 at the front and rear ends of the front skirt plate 500 extends outward to limit the limit plate 5021; the limit plate 5021 respectively presses against the plates at the front and rear ends and the rear skirt plate 501 to prevent the front skirt plate 500 from turning over transition. A third reinforcement plate 5020 extends outward from the inner side of the skirt edge 502 at the front and rear ends of the front skirt plate 500 , and the third reinforcement plate 5020 is fixed on the inner side of the front skirt plate 500 by fasteners. In this way, the third reinforcement plate 5020 makes the skirt plate wrapping 502 at the front and rear ends more firmly fixed on the plate, so as to avoid the two limit plates 5021 on the skirt plate wrapping 502 when turning the front skirt plate 500 for a long time. It often collides with the plate material at the front end and the rear skirt plate 501 at the rear end, causing the skirt plate wrapping 502 to loosen or fall off. The front skirt panel 500 can be locked with the compartment by a locking mechanism and cannot be turned over.
后裙边板501的后端与车厢的后门框立杆300插接并通过紧固件固定连接,后裙边板501的前端通过支架25固定在车厢底架4的横梁401或下边梁12上,如图55所示,支架25呈L型,包括固定在横梁401或下边梁12上的第一连板250和固定在后裙边板501内侧的第二连板251;第一连板250和第二连板251的连接处设置有倒角252,这样后裙边板501固定牢固,安装方便。The rear end of the rear skirt panel 501 is inserted into the rear door frame pole 300 of the compartment and is fixedly connected by fasteners, and the front end of the rear skirt panel 501 is fixed on the crossbeam 401 or the side rail 12 of the compartment chassis 4 through the bracket 25 , as shown in Figure 55, the bracket 25 is L-shaped, including the first connecting plate 250 fixed on the cross member 401 or the side sill 12 and the second connecting plate 251 fixed on the inner side of the rear skirt plate 501; the first connecting plate 250 A chamfer 252 is provided at the joint with the second connecting plate 251, so that the rear skirt plate 501 is firmly fixed and easy to install.
如图48和图56所示,底架4上方对应厢板总成2内侧处设有防护板26,防护板26包括用于与前板21、第一侧板22或第二侧板23贴合的防护板主体260,防护板主体260与前板21、第一侧板22或第二侧板23铆钉连接;防护板主体260下端向内侧垂直弯折形成用于贴合底架面板41的防护板折边部261,防护板折边部261与底架4紧固件连接。As shown in Fig. 48 and Fig. 56, a protective plate 26 is provided at the inner side of the box panel assembly 2 above the underframe 4, and the protective plate 26 includes a protective plate for attaching to the front plate 21, the first side plate 22 or the second side plate 23. The protective plate main body 260 is combined, and the protective plate main body 260 is connected with the front plate 21, the first side plate 22 or the second side plate 23 by rivets; The hem portion 261 of the protective plate is connected with the fasteners of the chassis 4 .
顶板20是经预压产生表面拱起变形或设有凹陷槽201的整块玻纤增强聚丙烯面板或聚丙烯蜂窝板材,可以防止顶板20塌陷。The top board 20 is a monolithic glass fiber reinforced polypropylene panel or polypropylene honeycomb board material that is pre-pressed to produce arched deformation or is provided with a concave groove 201, which can prevent the top board 20 from collapsing.
本发明所述的紧固件可以是螺栓、螺钉、铆钉等中的一个或多个。The fasteners described in the present invention may be one or more of bolts, screws, rivets and the like.
本实施例中,防护板主体260采用耐磨铝板。In this embodiment, the protective plate main body 260 is made of wear-resistant aluminum plate.
本实施例中,底架4对应车轮处还设有挡泥板。In this embodiment, mudguards are also provided at the places corresponding to the wheels of the underframe 4 .
本实施例中,裙边板50、顶板20、前板21、第一侧板22和第二侧板23均由聚丙烯蜂窝板材在上下两面复合玻纤增强聚丙烯面板而构成,其中,聚丙烯蜂窝板材的厚度能够在15~35mm间进行选择,玻纤增强聚丙烯面板厚度能够在1.5~2.5mm间进行选择。In this embodiment, the skirt board 50, the top board 20, the front board 21, the first side board 22 and the second side board 23 are all composed of polypropylene honeycomb boards composited with glass fiber reinforced polypropylene panels on the upper and lower sides, wherein the polypropylene The thickness of the propylene honeycomb panel can be selected from 15 to 35 mm, and the thickness of the glass fiber reinforced polypropylene panel can be selected from 1.5 to 2.5 mm.
本实施例中,玻纤增强聚丙烯面板由玻纤与聚丙烯丝的共混纺织布热压而成。In this embodiment, the glass fiber-reinforced polypropylene panel is formed by hot-pressing the blended textile fabric of glass fiber and polypropylene filament.
本实施例中的车厢主体在进行装配时,主要包括以下步骤:When the compartment body in this embodiment is assembled, it mainly includes the following steps:
(1)组装底架4;(1) Assembling the underframe 4;
(2)将顶板20、前板21、第一侧板22和第二侧板23通过连接件6采用紧固件配合的方式制作成厢板总成2;(2) The top plate 20, the front plate 21, the first side plate 22 and the second side plate 23 are made into the box plate assembly 2 by means of fasteners through the connector 6;
(3)将后门框组件30与后门组件31组装成后门总成3;(3) rear door frame assembly 30 and rear door assembly 31 are assembled into rear door assembly 3;
(4)将厢板总成2、后门总成3、裙边总成5依次与底架4进行组装。(4) Assemble the box panel assembly 2, the rear door assembly 3, and the skirt assembly 5 with the underframe 4 in sequence.
(5)将前裙边板500通过裙边合页51铰接在下边梁12上,将后裙边板501卡接并固定在下边梁12上,完成裙边总成5的组装。(5) The front skirt panel 500 is hinged on the side rail 12 through the skirt hinge 51 , and the rear skirt panel 501 is clamped and fixed on the bottom rail 12 to complete the assembly of the skirt assembly 5 .
其中,侧门组件2310和后门组件31能够最后进行安装。Wherein, the side door assembly 2310 and the rear door assembly 31 can be installed last.
本具体实施例中的指定方向仅仅是为了便于表述各部件之间位置关系以及相互配合的关系。以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The specified directions in this specific embodiment are only for the convenience of expressing the positional relationship among the various components and the mutual cooperation relationship. The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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CN111976769A (en) * | 2020-08-20 | 2020-11-24 | 中车大同电力机车有限公司 | Locomotive underframe structure and locomotive with same |
CN111976769B (en) * | 2020-08-20 | 2021-11-26 | 中车大同电力机车有限公司 | Locomotive underframe structure and locomotive with same |
CN115009369A (en) * | 2022-06-29 | 2022-09-06 | 奇瑞汽车股份有限公司 | Automobile side wall reinforcing structure |
CN115009369B (en) * | 2022-06-29 | 2024-02-27 | 奇瑞汽车股份有限公司 | Automobile side wall reinforcing structure |
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Denomination of utility model: A new energy logistics vehicle, carriage and its chassis Granted publication date: 20191108 Pledgee: Societe Generale Bank Limited by Share Ltd. Hangzhou branch Pledgor: HANGZHOU POLYCORE COMPOSITE MATERIAL Co.,Ltd. Registration number: Y2024980044922 |