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CN205916192U - Chassis module structure of a lightweight minibus - Google Patents

Chassis module structure of a lightweight minibus Download PDF

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Publication number
CN205916192U
CN205916192U CN201620811900.9U CN201620811900U CN205916192U CN 205916192 U CN205916192 U CN 205916192U CN 201620811900 U CN201620811900 U CN 201620811900U CN 205916192 U CN205916192 U CN 205916192U
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China
Prior art keywords
chassis
space
longitudinal
module structure
beams
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CN201620811900.9U
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Inventor
宗志坚
龙飞永
周江
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Dongguan 3 Innovation Electric Automobile Technology Co ltd
Institute of Dongguan of Sun Yat Sen University
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Dongguan 3 Innovation Electric Automobile Technology Co ltd
Institute of Dongguan of Sun Yat Sen University
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Abstract

The utility model relates to an automobile chassis technical field refers in particular to a chassis modular structure of minibus in lightweight, including two vertical girders, two side longerons, a plurality of crossbeams and reinforcing plate, a plurality of crossbeams tenoning respectively in two vertical girders and two side longerons form space chassis skeleton, insert the reinforcing plate in the frame of indulging of space chassis skeleton, crossbeam constitution, form space chamber roof beam chassis structure. The utility model discloses a chassis modular structure possesses following advantage: 1. the chassis module structure enables all overhanging cross beams of the double-longitudinal-beam chassis to form sealing, so that the overall structural strength is better, and the modularization degree is higher; 2. the chassis module structure can be directly assembled with a chassis system structure, a power system, a three-electric system and the like to form three types of automobile chassis; 3. the chassis module structure is easier to transport and store; 4. the chassis module structure also ensures the installation precision of the upper side surrounding module, so that the chassis module structure is easy to assemble.

Description

一种轻量化中巴车的底盘模块结构Chassis module structure of a lightweight minibus

技术领域technical field

本实用新型涉及汽车底盘结构技术领域,特指一种轻量化中巴车的底盘模块结构。The utility model relates to the technical field of automobile chassis structures, in particular to a lightweight minibus chassis module structure.

背景技术Background technique

目前大部分电动客车底盘采用传统的燃油客车底盘结构改装而成,主要利用各种冲压件、折弯件、钢骨架焊接制作,而并不是针对电动汽车的电机、电池的布置特点而设计,其工艺复杂,形状不规则,空间利用率低。At present, most of the chassis of electric buses are refitted from the traditional fuel bus chassis structure. They are mainly made of various stamping parts, bending parts, and steel skeletons by welding, and are not designed for the layout characteristics of electric motors and batteries. The process is complicated, the shape is irregular, and the space utilization rate is low.

申请人于2014年12月31日,申请了一种整体受力的客车底盘基础结构(申请号为201410847078.7)。该客车底盘基础结构采用在双纵梁上榫卯若干横梁的方式形成底盘的主体骨架,在底盘的两边并没有支撑结构,榫卯于纵梁上的横梁都是相互独立分开,造成横梁存在容易变形的情况。因此,现有的双纵梁铝合金底盘不便于整体的运输和存放,而且不能形成真正的三类汽车底盘功能。同时,该客车底盘基础结构的纵横梁之间组成的框内未插入封闭板结构,使得整体骨架结构强度未得到充分加强。On December 31, 2014, the applicant applied for an integrally stressed bus chassis infrastructure (application number 201410847078.7). The basic structure of the bus chassis adopts the method of mortise and tenon several beams on the double longitudinal beams to form the main frame of the chassis. There is no supporting structure on both sides of the chassis. Deformation situation. Therefore, the existing double longitudinal beam aluminum alloy chassis is not convenient for overall transportation and storage, and cannot form a real three-class automobile chassis function. At the same time, the closed plate structure is not inserted into the frame formed between the longitudinal and horizontal beams of the basic structure of the bus chassis, so that the strength of the overall skeleton structure is not fully strengthened.

发明内容Contents of the invention

本实用新型的目的在于针对现有技术的不足提供一种轻量化中巴车的底盘模块结构,其结构强度更高,模块更完整,更易于装配,并更易于实现完整的三类汽车底盘。The purpose of the utility model is to provide a light-weight minibus chassis module structure for the deficiencies of the prior art, which has higher structural strength, more complete modules, easier assembly, and easier realization of a complete three-type automobile chassis.

为实现上述目的,本实用新型的一种轻量化中巴车的底盘模块结构,包括两条纵向大梁,两条侧边纵梁,若干横梁和加强板,若干横梁分别榫接于两条纵向大梁和两条侧边纵梁,形成空间底盘骨架,在空间底盘骨架的纵、横梁构成的框内插入加强板,形成空间腔梁底盘结构。In order to achieve the above object, a chassis module structure of a light-weight minibus of the present invention includes two longitudinal girders, two side longitudinal girders, several cross girders and reinforcing plates, and several cross girders are respectively tenon-jointed to the two longitudinal girders. and two side longitudinal beams to form a space chassis frame, and insert reinforcement plates into the frame formed by the longitudinal and transverse beams of the space chassis frame to form a space cavity beam chassis structure.

作为优选,所述若干横梁分别榫接于两条纵向大梁的不同高度层面及不同纵向位置,形成空间底盘骨架,在空间底盘骨架的纵、横梁构成的框内插入加强板,形成空间腔梁底盘结构。As a preference, the plurality of cross beams are mortised and mortised respectively at different height levels and different longitudinal positions of the two longitudinal beams to form a space chassis frame, and reinforcing plates are inserted into the frame formed by the longitudinal and cross beams of the space chassis frame to form a space cavity beam chassis structure.

作为优选,在横梁、纵向大梁、侧边纵梁构成的框架面内侧卡槽内插接有加强板,所述加强板与空间底盘骨架形成空间腔梁底盘结构。Preferably, a reinforcing plate is inserted into the slot on the inner side of the frame surface formed by the beam, the longitudinal girder, and the side longitudinal beam, and the reinforcing plate and the space chassis frame form a space cavity beam chassis structure.

作为优选,所述空间腔梁底盘结构设置有多个用于安装电池包或汽车电子电器的底盘舱体。Preferably, the space cavity beam chassis structure is provided with a plurality of chassis compartments for installing battery packs or automotive electronic appliances.

作为优选,所述侧边纵梁开设有用于榫接侧围模块的榫接口。Preferably, the side longitudinal beams are provided with tenon joints for mortise jointing of the side enclosure modules.

作为优选,位于空间腔梁底盘结构的前后轮胎位置开设有轮胎避让结构。Preferably, a tire avoidance structure is provided at the front and rear tire positions of the space cavity beam chassis structure.

本实用新型的有益效果:一种轻量化中巴车的底盘模块结构,包括两条纵向大梁,两条侧边纵梁,若干横梁和加强板,若干横梁分别榫接于两条纵向大梁和两条侧边纵梁,形成空间底盘骨架,在空间底盘骨架的纵、横梁构成的框内插入加强板,形成空间腔梁底盘结构,本实用新型的底盘模块结构具备如下优点:1、该底盘模块结构使得双纵梁底盘所有悬伸的横梁形成封闭,整体结构强度更好,模块化程度更高;2、该底盘模块结构上可以直接装配底盘系统结构、动力系统以及三电系统等,形成三类汽车底盘;3、该底盘模块结构更易于运输、存放;4、该底盘模块结构还保证上层侧围模块的安装精度,使其易于装配。Beneficial effects of the utility model: a lightweight minibus chassis module structure, including two longitudinal girders, two side longitudinal girders, a number of beams and reinforcement plates, and a number of beams respectively tenon-jointed with the two longitudinal girders and the two longitudinal girders. side longitudinal beams to form a space chassis skeleton, and insert reinforcing plates into the frame formed by the longitudinal and cross beams of the space chassis skeleton to form a space cavity beam chassis structure. The chassis module structure of the utility model has the following advantages: 1. The chassis module The structure makes all the overhanging beams of the double longitudinal beam chassis form a closed structure, the overall structural strength is better, and the degree of modularization is higher; 2. The chassis module structure can be directly assembled with the chassis system structure, power system and three-electric system, etc., forming a three-dimensional structure. 3. The chassis module structure is easier to transport and store; 4. The chassis module structure also ensures the installation accuracy of the upper side wall module, making it easy to assemble.

附图说明Description of drawings

图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.

图2为本实用新型的主视结构示意图。Fig. 2 is a schematic diagram of the front view of the utility model.

图3为沿图2中 A-A线的剖切视图。Fig. 3 is a sectional view along line A-A in Fig. 2 .

图4为沿图2中 B-B线的剖切视图。Fig. 4 is a sectional view along line B-B in Fig. 2 .

图5为本实用新型底盘舱体的结构示意图。Fig. 5 is a structural schematic diagram of the chassis cabin of the present invention.

图6为本实用新型与底盘系统连接的结构示意图。Fig. 6 is a schematic structural diagram of the connection between the utility model and the chassis system.

图7为本实用新型与侧围模块连接的结构示意图。Fig. 7 is a structural schematic diagram of the connection between the utility model and the side enclosure module.

图8为图7的截面结构示意图。FIG. 8 is a schematic cross-sectional structure diagram of FIG. 7 .

图9为图8中A处的放大结构示意图。FIG. 9 is a schematic diagram of an enlarged structure at point A in FIG. 8 .

附图标记包括:Reference signs include:

1—纵向大梁 2—横梁 3—侧边纵梁1—Longitudinal beam 2—Beam 3—Side longitudinal beam

4—加强板 5—底盘舱体 51—电池包4—Reinforcing plate 5—Chassis cabin 51—Battery pack

52—汽车电子电器 6—侧围模块。52—automotive electronic appliances 6—side panel module.

具体实施方式detailed description

以下结合附图对本实用新型进行详细的描述。Below in conjunction with accompanying drawing, the utility model is described in detail.

如图1至图4所示,本实用新型的一种轻量化中巴车的底盘模块结构,包括两条纵向大梁1、若干横梁2、两条侧边纵梁3和加强板4,若干横梁2分别榫接于两条纵向大梁1和两条侧边纵梁3形成空间底盘骨架,在空间底盘骨架的纵、横梁构成的框内插入加强板,形成空间腔梁底盘结构。在空间底盘骨架的基础上,增加两侧边的大截面的侧边纵梁3,通过榫接结构原理把横梁2端部榫接侧边纵梁3,形成一体模块化的全铝合金空间底盘骨架。本实用新型的底盘模块结构具备如下优点:1、该底盘模块结构使得双纵梁底盘所有悬伸的横梁2形成封闭,整体结构强度更好,模块化程度更高;2、该底盘模块结构上可以直接装配底盘系统结构、动力系统以及三电系统等,形成三类汽车底盘;3、该底盘模块结构更易于运输、存放;4、该底盘模块结构还保证上层侧围模块6的安装精度,使其易于装配。As shown in Figures 1 to 4, a chassis module structure of a lightweight minibus of the present invention includes two longitudinal girders 1, several crossbeams 2, two side longitudinal girders 3 and reinforcing plates 4, several crossbeams 2. Mortise and mortise the two longitudinal girders 1 and the two side longitudinal beams 3 respectively to form a space chassis frame, and insert reinforcement plates into the frame formed by the longitudinal and transverse beams of the space chassis frame to form a space cavity beam chassis structure. On the basis of the space chassis skeleton, the side longitudinal beams 3 with large cross-sections on both sides are added, and the ends of the cross beams 2 are tenoned to the side longitudinal beams 3 through the tenon joint structure principle to form an integrated modular all-aluminum alloy space chassis skeleton. The chassis module structure of the utility model has the following advantages: 1. The chassis module structure makes all the overhanging crossbeams 2 of the double longitudinal beam chassis form a closed structure, the overall structural strength is better, and the degree of modularization is higher; 2. The chassis module structure is The chassis system structure, power system and three-electric system can be directly assembled to form three types of automobile chassis; 3. The chassis module structure is easier to transport and store; 4. The chassis module structure also ensures the installation accuracy of the upper side wall module 6, Make it easy to assemble.

如图3至图4所示,本实施例的若干横梁2分别榫接于两条纵向大梁1的不同高度层面及不同纵向位置,形成多层的空间底盘骨架。空间底盘骨架可保证整体结构刚性优良的同时,大大实现了轻量化,简化了成型工艺和装配工艺。As shown in FIG. 3 to FIG. 4 , several beams 2 of this embodiment are respectively mortised and jointed to different height levels and different longitudinal positions of two longitudinal beams 1 to form a multi-layer space chassis skeleton. The space chassis framework can ensure excellent overall structural rigidity while greatly reducing weight and simplifying the molding process and assembly process.

如图5、图6所示,本实施例位于在横梁2、纵向大梁1、侧边纵梁3构成的框架面内侧卡槽内插接有加强板4,加强板4与空间底盘骨架形成空间腔梁底盘结构,空间腔梁底盘结构具备容置空间的底盘舱体5。该空间底盘骨架相邻横梁2的卡槽之间内插加强板4的形式,形成上述底盘舱体5结构,该底盘舱体5在一定程度上增强底盘架的局部强度,满足前后车桥安装硬点的强度要求。本实施例的空间腔梁底盘结构设置有多个用于安装电池包51或汽车电子电器52的底盘舱体5,所述底盘舱体5相互间隔设置。该相互独立的底盘舱体5为电池包51和汽车电子电器52的安装提供更良好的空间与保护。As shown in Fig. 5 and Fig. 6, in this embodiment, a reinforcing plate 4 is inserted into the groove inside the frame surface formed by the beam 2, the longitudinal girder 1, and the side longitudinal beam 3, and the reinforcing plate 4 forms a space with the space chassis frame. The cavity beam chassis structure, the space cavity beam chassis structure has a chassis cabin 5 with accommodating space. The space chassis frame is in the form of inserting reinforcing plates 4 between the slots of the adjacent beams 2 to form the structure of the above-mentioned chassis cabin 5. The chassis cabin 5 enhances the local strength of the chassis frame to a certain extent and meets the requirements for the installation of the front and rear axles. Hard point strength requirements. The space cavity beam chassis structure of this embodiment is provided with a plurality of chassis compartments 5 for installing battery packs 51 or automotive electronic appliances 52, and the chassis compartments 5 are arranged at intervals from each other. The mutually independent chassis compartments 5 provide better space and protection for the installation of the battery pack 51 and the automotive electronic appliances 52 .

如图6所示,本实施例的电池包51由下往上吊装于底盘舱体5内;或者电池包51由上往下固定放置于底盘舱体5的底面。由于该底盘架可开设多个相互独立的底盘舱体5,为电池包51的安装提供更多的空间和更强的保护作用,同时电池包51在安装过程中也可采用不同的安装方式实现固定。As shown in FIG. 6 , the battery pack 51 of this embodiment is hoisted in the chassis cabin 5 from bottom to top; or the battery pack 51 is fixedly placed on the bottom surface of the chassis cabin 5 from top to bottom. Since the chassis frame can be equipped with a plurality of mutually independent chassis compartments 5, more space and stronger protection are provided for the installation of the battery pack 51, and the battery pack 51 can also be installed in different ways during the installation process. fixed.

如图7至图9所示,本实施例的侧边纵梁3由空间底盘骨架的车头处延伸至车尾处,形成封闭式空间底盘骨架。若干横梁2与双纵向大梁1榫卯穿插形成汽车的空间底盘骨架结构,在所有横梁2的两个端面处分别用一根完整的侧边纵梁3并通过榫卯结构穿插进去,使底盘架整体形成框架式结构,该侧边纵梁3为从车头一直贯穿延伸至车尾,位于底盘架的前后轮胎位置开设有轮胎避让结构。作为优选本实施例的侧边纵梁3开设有用于榫接侧围模块6的榫接口。该结构不但增加了底盘架的整体强度刚度,还保证了侧围型材的安装精度,易于装配,更为上层铝合金车身骨架模块的连接提供更好的榫卯基础。As shown in FIG. 7 to FIG. 9 , the side longitudinal beam 3 of this embodiment extends from the front of the space chassis frame to the rear of the car, forming a closed space chassis frame. A number of beams 2 are interspersed with double longitudinal girders 1 to form the space chassis skeleton structure of the car. A complete side longitudinal beam 3 is inserted at the two end faces of all beams 2 and inserted through the mortise and tenon structure to make the chassis frame A frame structure is formed as a whole, and the side longitudinal beam 3 extends from the front of the vehicle to the rear of the vehicle, and a tire avoidance structure is provided at the front and rear tire positions of the chassis frame. As a preferred embodiment, the side longitudinal beam 3 is provided with a mortise joint for mortise-jointing the side enclosure module 6 . This structure not only increases the overall strength and rigidity of the chassis frame, but also ensures the installation accuracy of the side profile, which is easy to assemble and provides a better mortise and tenon foundation for the connection of the upper aluminum alloy body frame module.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (6)

1.一种轻量化中巴车的底盘模块结构,包括两条纵向大梁,两条侧边纵梁,若干横梁和加强板,其特征在于:若干横梁分别榫接于两条纵向大梁和两条侧边纵梁,形成空间底盘骨架,在空间底盘骨架的纵、横梁构成的框内插入加强板,形成空间腔梁底盘结构。1. A chassis module structure of a light-weight minibus, comprising two longitudinal girders, two side longitudinal girders, some cross beams and reinforcing plates, characterized in that: several cross girders are respectively tenon-jointed to two longitudinal girders and two The side longitudinal beams form the space chassis frame, and reinforcing plates are inserted into the frame formed by the longitudinal and transverse beams of the space chassis frame to form the space cavity beam chassis structure. 2.根据权利要求1所述的一种轻量化中巴车的底盘模块结构,其特征在于:所述若干横梁分别榫接于两条纵向大梁的不同高度层面及不同纵向位置,形成空间底盘骨架,在空间底盘骨架的纵、横梁构成的框内插入加强板,形成空间腔梁底盘结构。2. The chassis module structure of a light-weight minibus according to claim 1, wherein the plurality of beams are mortised and jointed to different height levels and different longitudinal positions of the two longitudinal beams respectively to form a space chassis skeleton , Insert reinforcement plates into the frame formed by the longitudinal and transverse beams of the space chassis frame to form a space cavity beam chassis structure. 3.根据权利要求2所述的一种轻量化中巴车的底盘模块结构,其特征在于:在横梁、纵向大梁、侧边纵梁构成的框架面内侧卡槽内插接有加强板,所述加强板与空间底盘骨架形成空间腔梁底盘结构。3. The chassis module structure of a light-weight minibus according to claim 2, characterized in that: a reinforcement plate is plugged into the slot inside the frame surface formed by the crossbeam, the longitudinal girder, and the side longitudinal girder, so that The reinforcement plate and the space chassis skeleton form a space cavity beam chassis structure. 4.根据权利要求3所述的一种轻量化中巴车的底盘模块结构,其特征在于:所述空间腔梁底盘结构设置有多个用于安装电池包或汽车电子电器的底盘舱体。4. The chassis module structure of a light-weight minibus according to claim 3, characterized in that: the space cavity beam chassis structure is provided with a plurality of chassis compartments for installing battery packs or automotive electronic appliances. 5.根据权利要求1所述的一种轻量化中巴车的底盘模块结构,其特征在于:所述侧边纵梁开设有用于榫接侧围模块的榫接口。5 . The chassis module structure of a light-weight minibus according to claim 1 , characterized in that: the side longitudinal beams are provided with tenon joints for tenon-joint side panel modules. 6 . 6.根据权利要求5所述的一种轻量化中巴车的底盘模块结构,其特征在于:位于空间腔梁底盘结构的前后轮胎位置开设有轮胎避让结构。6. The chassis module structure of a light-weight minibus according to claim 5, wherein a tire avoidance structure is provided at the front and rear tire positions of the space cavity beam chassis structure.
CN201620811900.9U 2016-07-29 2016-07-29 Chassis module structure of a lightweight minibus Expired - Fee Related CN205916192U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106005014A (en) * 2016-07-29 2016-10-12 东莞中山大学研究院 Chassis module structure of light midbus
CN109050666A (en) * 2018-08-27 2018-12-21 武汉智能控制工业技术研究院有限公司 A kind of longitudinal beam structure, body frame structure for automotive and multilayer longitudinal beam structure
GB2565848A (en) * 2017-08-25 2019-02-27 Arrival Ltd Vehicle, Vehicle chassis and drivetrain module
CN110682966A (en) * 2019-11-08 2020-01-14 安徽安凯汽车股份有限公司 Full-bearing type pure electric business passenger car structure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106005014A (en) * 2016-07-29 2016-10-12 东莞中山大学研究院 Chassis module structure of light midbus
CN106005014B (en) * 2016-07-29 2019-12-17 东莞中山大学研究院 Chassis module structure of light-weight minibus
GB2565848A (en) * 2017-08-25 2019-02-27 Arrival Ltd Vehicle, Vehicle chassis and drivetrain module
CN109050666A (en) * 2018-08-27 2018-12-21 武汉智能控制工业技术研究院有限公司 A kind of longitudinal beam structure, body frame structure for automotive and multilayer longitudinal beam structure
CN110682966A (en) * 2019-11-08 2020-01-14 安徽安凯汽车股份有限公司 Full-bearing type pure electric business passenger car structure

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