CN212238318U - An intelligent cleaning machine - Google Patents
An intelligent cleaning machine Download PDFInfo
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- CN212238318U CN212238318U CN201922107779.8U CN201922107779U CN212238318U CN 212238318 U CN212238318 U CN 212238318U CN 201922107779 U CN201922107779 U CN 201922107779U CN 212238318 U CN212238318 U CN 212238318U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000007664 blowing Methods 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 23
- 238000005507 spraying Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims 2
- 238000003754 machining Methods 0.000 claims 1
- 230000002441 reversible effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 238000007605 air drying Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 8
- 230000007306 turnover Effects 0.000 description 6
- 238000000861 blow drying Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型提供一种智能清洗机，包括工作轨道以及设于工作轨道上的用于输送工装小车的传送链，还包括沿工作轨道依次安装有气缸驱动机构、锁定定位机构、工件高度检测系统、超声波水槽、多工位伺服升降旋转喷淋机构、漂洗机构、上下扫描吹水机构以及翻转倒水机构；其中，气缸驱动机构设置于上料升降台上，用于驱动工装小车沿着工作轨道进入到装载工件的上料工位区域中；锁定定位机构安装于上料升降台的下表面，用于定位锁紧工装小车防止其滑动；本实用新型依次通过超声波清洗、喷淋清洗、喷淋漂洗、压缩空气吹干、翻转倒水、人工补吹下料过程，空的工装小车通过清洗机底部返回线返回上料端，从而降低操作者的劳动强度，提高零件的清洗的工作效率。
The utility model provides an intelligent cleaning machine, which comprises a working track and a conveying chain arranged on the working track for conveying a tooling trolley, and further comprises a cylinder driving mechanism, a locking and positioning mechanism, a workpiece height detection system, Ultrasonic water tank, multi-station servo lifting and rotating spray mechanism, rinsing mechanism, up and down scanning water blowing mechanism and inverted water pouring mechanism; among them, the cylinder driving mechanism is arranged on the feeding lifting platform, which is used to drive the tooling trolley to enter along the working track into the loading station area where workpieces are loaded; the locking and positioning mechanism is installed on the lower surface of the loading lifting platform to position and lock the tooling trolley to prevent it from sliding; the utility model sequentially performs ultrasonic cleaning, spray cleaning, and spray rinsing. , Compressed air drying, overturning and pouring water, manual supplementary blowing and unloading process, the empty tooling trolley returns to the feeding end through the return line at the bottom of the washing machine, thereby reducing the labor intensity of the operator and improving the working efficiency of parts cleaning.
Description
Technical Field
The utility model relates to a cleaning equipment field, concretely relates to intelligence cleaning machine.
Background
At present, the mill is after the processing part is accomplished, often need to carry out cleaning work to the processing part, because the workman need operate the part on the station of different production lines in the cleaning process, so not only increased workman's intensity of labour, also lower the abluent efficiency of part simultaneously, to such a condition, this department designs an intelligent cleaning machine, can be on the same different stations of producing the line orderly the washing of carrying out the part, reduce operator's intensity of labour, improve the abluent work efficiency of part.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the not enough of above-mentioned technique, provide an intelligence cleaning machine, reduce workman's intensity of labour, improve the cleaning work efficiency of part.
In order to achieve the technical purpose, the utility model provides an intelligent cleaning machine, which comprises a working track and a conveying chain arranged on the working track and used for conveying a tooling trolley, and further comprises a cylinder driving mechanism, a locking and positioning mechanism, a workpiece height detection system, an ultrasonic water tank, a multi-station servo lifting and rotating spraying mechanism, a rinsing mechanism, an up-down scanning water blowing mechanism and a turnover water pouring mechanism which are sequentially arranged along the working track; the cylinder driving mechanism is arranged on the feeding lifting table and used for driving the tool trolley to enter a feeding station area for loading workpieces along the working track; the locking and positioning mechanism is arranged on the lower surface of the feeding lifting table and used for positioning and locking the tool trolley to prevent the tool trolley from sliding; the workpiece height detection system is arranged on two sides of the working track in the vertical direction and used for detecting whether the workpiece is correctly loaded on the tool trolley.
Furthermore, the ultrasonic water tank at least comprises an ultrasonic water tank, an ultrasonic vibration plate and a sealed lifting door, and is used for cleaning the workpiece entering the ultrasonic cleaning station area.
Furthermore, the inner wall of the ultrasonic water tank is provided with the ultrasonic vibration plate for generating high-vibration ultrasonic frequency to clean the workpiece, and two oppositely-arranged side surfaces of the outer wall of the ultrasonic water tank are both abutted with the sealed lifting door capable of lifting up and down.
Further, the rotatory mechanism that sprays that goes up and down of multistation servo includes servo elevator motor, rotatable rotating assembly and spray nozzle, just the connecting rod is installed to servo elevator motor's output shaft, the other end that servo elevator motor's output shaft was kept away from to the connecting rod then is connected with rotating assembly, the other end then rotatable coupling of the relative connecting rod of rotating assembly has spray nozzle.
Further, rinsing mechanism includes driving motor, telescopic link and rinsing shower nozzle, the one end of telescopic link and driving motor's output shaft fixed connection, the other end then installs the rinsing shower nozzle that is used for carrying out the rinsing to the work piece and sprays.
Further, the up-and-down scanning water blowing mechanism comprises a lifter, a guide assembly and a blowing nozzle; the cleaning solution blowing device is used for blowing off the cleaning solution remained on the surface of the workpiece entering the area of the scanning blow-drying station.
Furthermore, one end of the guide assembly is movably connected with the output end of the lifter, and the other side of the guide assembly is provided with a plurality of blowing nozzles.
Further, the overturning and water pouring mechanism comprises an overturning frame capable of overturning, a pressing cylinder and a pressing plate capable of sliding on the guide rod; the cleaning solution discharging and drying device is used for overturning the workpiece entering the overturning water pouring and drying station area, and discharging and drying the cleaning solution remained in the processing hole of the workpiece.
Furthermore, the pressing cylinder is installed on the turnover rack, and an output shaft of the pressing cylinder abuts against the pressing plate and is used for driving the pressing plate to slide along the axis of the guide rod and in the direction close to the workpiece.
Compared with the prior art, the utility model discloses following effect has: the utility model discloses during the use, the work piece through artifical material loading to the frock dolly of material loading station, through the frock dolly carry, loop through ultrasonic cleaning, spray the washing, spray the rinsing, compressed air weathers, the upset is poured, artifical benefit blows the unloading process, empty frock dolly returns the material loading end through cleaning machine bottom return line to reduce operator's intensity of labour, improve the abluent work efficiency of part.
Drawings
The invention will be further explained with reference to the following figures and examples:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
fig. 3 is a cross-sectional view of B-B in fig. 1.
The list of components represented by the various reference numbers in the figures is as follows: 1. the device comprises a working rail, 2. a tool trolley, 3. a conveying chain, 4. a cylinder driving mechanism, 5. a locking and positioning mechanism, 6. a workpiece height detection system, 7. an ultrasonic water tank, 7a. an ultrasonic water tank, 7c. a sealed lifting door, 7b. an ultrasonic vibration plate, 8. a multi-station servo lifting rotary spraying mechanism, 8d. a servo lifting motor, 8e. a rotary component, 8f. a spraying nozzle, 9. a rinsing mechanism, 9g. a driving motor, 9h. a telescopic rod, 9i. a rinsing nozzle, 10. an up-and-down scanning water blowing mechanism, 10j. a lifter, 10k. a guide component, 10p. a blowing nozzle, 11. a turnover water pouring mechanism, 11q. a turnover frame, 11r. a pressing cylinder, 11s. a pressing plate, 12. a feeding lifting platform, 13. a connecting rod, 14. a guide rod, a1. a feeding station area, a2. an ultrasonic cleaning station area and a a3. cleaning station area, a4. rinsing station area, a5. scanning blow-drying station area, a6. turning water pouring blow-drying station area and a7. blanking station area.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the above objects, the following detailed description of the embodiments, structures, features and effects of the present invention will be made with reference to the accompanying drawings and preferred embodiments, it should be understood that the embodiments described in the present invention are only used for explaining the present invention, and are not used for limiting the present invention.
Referring to fig. 1 to 3, the utility model provides an intelligent cleaning machine, which comprises a working track 1, a conveying chain 3 arranged on the working track 1 and used for conveying a tooling trolley 2, and a cylinder driving mechanism 4, a locking and positioning mechanism 5, a workpiece height detection system 6, an ultrasonic water tank 7, a multi-station servo lifting and rotating spraying mechanism 8, a rinsing mechanism 9, an up-and-down scanning and water blowing mechanism 10 and a turnover water pouring mechanism 11 which are sequentially arranged along the working track 1; the cylinder driving mechanism 4 is arranged on the feeding lifting table 12 and used for driving the tool trolley 2 to enter a feeding station area a1 for loading workpieces along the working rail 1; the locking and positioning mechanism 5 is arranged on the lower surface of the feeding lifting table 12 and used for positioning and locking the tool trolley 2 to prevent the tool trolley from sliding; and the workpiece height detection system 6 is arranged on two sides of the working track 1 along the vertical direction and is used for detecting whether the workpiece is correctly loaded on the tool trolley 2.
By adopting the technical scheme, the tool trolley 2 enters a feeding station from a feeding lifting table 12 at the feeding end of the cleaning machine through a cylinder driving mechanism, the feeding station is provided with a trolley locking and positioning mechanism 5 and a workpiece height detection system 6, after the two-dimensional code and the height identification of a part are manually scanned, acquired data are input into an industrial controller PLC, and a corresponding cleaning program is automatically selected by calling a subprogram in the PLC to control the telescopic rod 9 to be driven by a driving motor 9g, so that the height between the 8f spray nozzle and the workpiece is adjusted in an up-and-down lifting mode, the sprayed cleaning liquid is uniformly and fully sprayed on the surface of the workpiece, and the surface of the workpiece is cleaned more thoroughly; then, the sliding of the trolley can be prevented when the trolley is fed by using the cylinder locking and positioning mechanism 5, and after the trolley is locked, the lifting platform descends to the height of 600mm and is also used as a feeding manual operation platform. An operator can conveniently carry out part feeding when standing on the lifting platform, a three-level pedal is arranged in front of the lifting platform, the height of the three-level pedal is 600mm, the lifting platform is in butt joint, the convenience and the operability of a manual feeding and discharging tool are guaranteed, and the three-level pedal accords with human engineering.
As shown in fig. 1, the present invention further provides an improved technical solution, in the improved technical solution, the ultrasonic water tank 7 at least comprises an ultrasonic water tank 7a, an ultrasonic vibration plate 7b and a sealed lifting door 7c, for cleaning the workpiece entering the ultrasonic cleaning station area a2. Wherein, install on the inner wall of ultrasonic water tank 7a and be used for producing the ultrasonic frequency of high vibration and carry out abluent ultrasonic wave vibrating plate 7b to the work piece, the sealed overhead door 7c that can go up and down is all supported and connect in the both sides face of ultrasonic water tank 7a outer wall opposite arrangement.
By adopting the technical scheme, the ultrasonic vibration plates 7b are arranged at the bottom and two sides of the ultrasonic water tank 7, the frequency is 28KHz, and the total power is 30 KW. When the sealed lifting door rises, the workpiece can pass through, then the sealed lifting door is closed, the ultrasonic water tank 7 is sealed, cleaning water is injected into the ultrasonic water tank 7 at the moment, the filtering is fine by 30 microns, after the water injection is completed, the ultrasonic wave starts cleaning, and the cleaning time is not less than 5 minutes.
Preferably, the multi-station servo lifting rotary spraying mechanism 8 comprises a servo lifting motor 8d, a rotatable rotating component 8e and a spraying nozzle 8f, a connecting rod 13 is mounted on an output shaft of the servo lifting motor 8d, the other end, far away from the output shaft of the servo lifting motor 8d, of the connecting rod 13 is connected with the rotating component 8e, and the other end, opposite to the connecting rod 13, of the rotating component 8e is rotatably connected with the spraying nozzle 8f.
Adopt above-mentioned technical scheme, call subprogram through industrial controller PLC and come control servo elevator motor 8d drive connecting rod 13 and reciprocate to the distance between 8f of spray nozzle and the work piece on connecting rod 13 is installed in the adjustment, can realize like this that the all-round spraying of the washing liquid that sprays from 8f inside of spray nozzle is on the work piece surface, thereby carry out comprehensive cleaning to the work piece, make the cleaning performance of work piece better in order to reach abluent effect.
Preferably, the rinsing mechanism 9 comprises a driving motor 9g, an expansion link 9h and a rinsing nozzle 9i, one end of the expansion link 9h is fixedly connected with an output shaft of the driving motor 9g, and the other end of the expansion link 9h is provided with the rinsing nozzle 9i for rinsing and spraying the workpiece. According to the fact that a power supply of a driving motor 9g is connected, a telescopic rod 9h is driven to move in the vertical direction, so that a rinsing nozzle 9i can be driven to be close to or far away from a workpiece, when a sealed lifting door 7c of a rinsing station area a4 is opened, the workpiece enters a preset station, the rinsing nozzle 9i is close to the workpiece, rinsing liquid is sprayed onto the surface of the workpiece through the rinsing nozzle 9i for rinsing, after rinsing is completed, the driving motor 9g is started again to rotate reversely, the telescopic rod 9h is driven to move to the initial position in the vertical direction, the rinsing nozzle 9i is also far away from the workpiece, meanwhile, the sealed lifting door 7c of a scanning blow-drying station area a5 is opened in a lifting mode, and the sealed door of a rinsing station area a4 is closed in a descending mode.
Specifically, the utility model discloses a further improved technical scheme, in the improved technical scheme, the scanning blow water mechanism 10 includes lift 10j, direction subassembly 10k and blowing nozzle 10p from top to bottom; wherein, one end of the guiding component 10k is movably connected with the output end of the lifter 10j, and the other side is provided with a plurality of blowing nozzles 10p. After the workpiece enters a preset position of the scanning blow-drying station, the lifter 10j is powered on to start, the blowing nozzle 10p of the guide assembly 10k is driven to be close to the workpiece, and meanwhile, the residual cleaning liquid on the surface of the workpiece is blown off by the high-pressure gas continuously sprayed in the blowing nozzle, so that the surface of the workpiece is ensured to be dry, and the process requirement of the workpiece is met.
Preferably, the overturning and pouring mechanism 11 comprises an overturning frame 11q which can overturn, a pressing cylinder 11r and a pressing plate 11s which can slide on the guide rod 14; wherein, the pressing cylinder 11r is installed on the overturning frame 11q, and an output shaft of the pressing cylinder 11r abuts against the pressing plate 11s for driving the pressing plate 11s to slide along the axis of the guide rod 14 and in the direction close to the workpiece. After the workpiece enters a preset position of the overturning, water pouring and drying station area a6, the overturning frame 11q starts to overturn after the driving motor is powered on, meanwhile, the pressing cylinder 11r installed on the overturning frame 11q is started, the pressing plate 11s is driven to slide towards the direction close to the workpiece along the guide rod 14, and the pressing plate 11s is fixed and pressed on the workpiece, so that the workpiece is fixedly clamped on the overturning frame 11q and overturns along with the overturning frame 11q, residual cleaning liquid in a processing deep hole of the workpiece can be discharged, and then the discharged cleaning liquid is dried again by a water blowing assembly arranged in the overturning frame 11q. Wherein the water blowing component can be an air blowing pipe or an existing part of an air blowing gun, and can be directly purchased and obtained in the market.
It should be noted that, after the workpiece passes through the sealed lifting door 7c of the turnover water pouring and drying station area a6, the tooling trolley 2 carries the workpiece and enters the blanking station area a7, the locking and positioning mechanism 5 with the same structure and function as the loading station is arranged in the blanking station area a7 to lock and position the station trolley, then the workpiece is purged again by the aid of the equipped manual water blowing air gun, and after the workpiece on the tooling trolley 2 is unloaded manually, the blanking lifting platform of the blanking station area a7 is driven by the motor to descend, so that the tooling trolley 2 enters the working track 1 and reaches the loading lifting platform 12 along the working track 1 under the push of the transmission chain 3, the loading lifting platform 12 is driven by the motor of the loading lifting platform 12, the loading lifting platform 12 ascends, the tooling trolley 2 enters the loading station area a1 again, the next procedure is completed, and the operation is repeated in a circulating way, so that the working efficiency of cleaning the whole workpiece is effectively improved.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and should not be considered as limitations of the present invention, and the protection scope of the present invention should be defined by the technical solutions described in the claims, and includes equivalent alternatives of technical features in the technical solutions described in the claims. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922107779.8U CN212238318U (en) | 2019-11-29 | 2019-11-29 | An intelligent cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922107779.8U CN212238318U (en) | 2019-11-29 | 2019-11-29 | An intelligent cleaning machine |
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| Publication Number | Publication Date |
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| CN212238318U true CN212238318U (en) | 2020-12-29 |
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| CN201922107779.8U Active CN212238318U (en) | 2019-11-29 | 2019-11-29 | An intelligent cleaning machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693914A (en) * | 2021-02-05 | 2021-04-23 | 有利华建材(惠州)有限公司 | Automatic cleaning system |
| CN113477596A (en) * | 2021-07-16 | 2021-10-08 | 四川成焊宝玛焊接装备工程有限公司 | Automatic cleaning system and process for aluminum alloy battery assembly shell |
| CN113494998A (en) * | 2021-07-16 | 2021-10-12 | 湖北韩泰智能设备有限公司 | Carousel formula urea heating pipe intellectual detection system device |
| CN114101182A (en) * | 2021-12-27 | 2022-03-01 | 张家港市港威超声电子有限公司 | Full-automatic gearbox assembly cleaning line |
| CN115382817A (en) * | 2022-08-16 | 2022-11-25 | 湖北韩泰智能设备有限公司 | Cleaning machine with tray |
| CN116116796A (en) * | 2023-04-04 | 2023-05-16 | 常州钜苓铸造有限公司 | Full-automatic push rod type cleaning machine |
| CN116351769A (en) * | 2023-03-13 | 2023-06-30 | 珠海汉迪自动化设备有限公司 | washing machine |
| CN118746618A (en) * | 2024-06-21 | 2024-10-08 | 日照照芯半导体科技有限公司 | A high-precision imaging detector and detection method for semiconductor electroplating and polishing |
-
2019
- 2019-11-29 CN CN201922107779.8U patent/CN212238318U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693914A (en) * | 2021-02-05 | 2021-04-23 | 有利华建材(惠州)有限公司 | Automatic cleaning system |
| CN113477596A (en) * | 2021-07-16 | 2021-10-08 | 四川成焊宝玛焊接装备工程有限公司 | Automatic cleaning system and process for aluminum alloy battery assembly shell |
| CN113494998A (en) * | 2021-07-16 | 2021-10-12 | 湖北韩泰智能设备有限公司 | Carousel formula urea heating pipe intellectual detection system device |
| CN113494998B (en) * | 2021-07-16 | 2024-03-26 | 湖北韩泰智能设备有限公司 | Carousel formula urea heating pipe intelligent detection device |
| CN114101182A (en) * | 2021-12-27 | 2022-03-01 | 张家港市港威超声电子有限公司 | Full-automatic gearbox assembly cleaning line |
| CN115382817A (en) * | 2022-08-16 | 2022-11-25 | 湖北韩泰智能设备有限公司 | Cleaning machine with tray |
| CN116351769A (en) * | 2023-03-13 | 2023-06-30 | 珠海汉迪自动化设备有限公司 | washing machine |
| CN116116796A (en) * | 2023-04-04 | 2023-05-16 | 常州钜苓铸造有限公司 | Full-automatic push rod type cleaning machine |
| CN118746618A (en) * | 2024-06-21 | 2024-10-08 | 日照照芯半导体科技有限公司 | A high-precision imaging detector and detection method for semiconductor electroplating and polishing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An intelligent cleaning machine Effective date of registration: 20221107 Granted publication date: 20201229 Pledgee: Hubei Three Gorges Rural Commercial Bank Co.,Ltd. Xiaoting Sub branch Pledgor: YICHANG WASHING MACHINE CO.,LTD. Registration number: Y2022980021095 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20201229 Pledgee: Hubei Three Gorges Rural Commercial Bank Co.,Ltd. Xiaoting Sub branch Pledgor: YICHANG WASHING MACHINE CO.,LTD. Registration number: Y2022980021095 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |