CN111824705A - Bucket turnover and flushing assembly of automatic feeding system - Google Patents
Bucket turnover and flushing assembly of automatic feeding system Download PDFInfo
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- CN111824705A CN111824705A CN202010647224.7A CN202010647224A CN111824705A CN 111824705 A CN111824705 A CN 111824705A CN 202010647224 A CN202010647224 A CN 202010647224A CN 111824705 A CN111824705 A CN 111824705A
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- 238000011010 flushing procedure Methods 0.000 title claims abstract description 27
- 230000007306 turnover Effects 0.000 title description 9
- 239000000463 material Substances 0.000 claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 239000007921 spray Substances 0.000 claims abstract description 27
- 238000009991 scouring Methods 0.000 claims abstract 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims 2
- 229910052770 Uranium Inorganic materials 0.000 abstract description 27
- JFALSRSLKYAFGM-UHFFFAOYSA-N uranium(0) Chemical compound [U] JFALSRSLKYAFGM-UHFFFAOYSA-N 0.000 abstract description 27
- 239000000126 substance Substances 0.000 abstract description 19
- 238000012840 feeding operation Methods 0.000 abstract description 17
- 238000000746 purification Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000012937 correction Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 238000012546 transfer Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000003031 feeding effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000002285 radioactive effect Effects 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- VBWSWBQVYDBVGA-NAHFVJFTSA-N uranium-234;uranium-235;uranium-238 Chemical compound [234U].[235U].[238U] VBWSWBQVYDBVGA-NAHFVJFTSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及铀纯化相关设备技术领域,特别是一种自动投料系统的料桶翻转冲刷总成。The invention relates to the technical field of uranium purification related equipment, in particular to a barrel overturning and flushing assembly of an automatic feeding system.
背景技术Background technique
铀纯化转化过程中的铀化学浓缩物是含有放射性的干粉末、块状或膏状的浓缩物料,上述浓缩物料在相关工序之间转移时,需要经过投料操作。因国产上述浓缩物料粘稠的物理特性及专用料桶的差异性等原因,市面上现有的自动投料设备无法直接应用于国产铀化学浓缩物料投料操作中。The uranium chemical concentrate in the process of uranium purification and transformation is a dry powder, block or paste concentrate material containing radioactivity. When the above-mentioned concentrated material is transferred between related processes, it needs to go through a feeding operation. Due to the viscous physical properties of the above-mentioned domestically produced enriched materials and the differences in special barrels, the existing automatic feeding equipment on the market cannot be directly applied to the domestically produced uranium chemical enrichment material feeding operation.
目前在行业内,需要三名操作人员协同作业才能实现上述的投料操作。其中一人操作行吊将相应的盛装容器(料桶)吊起并移动至投料位置,另一人采用撬棍插入料桶顶部的定位孔中,使料桶保持翻转状态,第三人使用撬棍、铁锹或耙子等工具将浓缩物料从料桶中扒出。At present, in the industry, three operators are required to work together to achieve the above-mentioned feeding operation. One of them operates a crane to lift the corresponding container (bucket) and move it to the feeding position. Tools such as shovels or rakes remove the concentrated material from the bucket.
上述的投料操作存在以下不足之处:The above-mentioned feeding operation has the following shortcomings:
1、由于装满浓缩物料的料桶的重量可达1.5t左右,对操作人员的体力要求较高,操作人员的劳动强度极大;1. Since the weight of the barrel filled with concentrated materials can reach about 1.5t, the physical strength of the operator is relatively high, and the labor intensity of the operator is extremely large;
2、需要三名操作人员默契配合才能完成整个投料操作,要求操作人员具有较高的熟练度和配合度,任意一方操作失误都可能带来严重后果,操作人员的自身安全难以得到保障;2. The entire feeding operation requires the tacit cooperation of three operators. The operators are required to have a high degree of proficiency and cooperation. Operation errors by any one party may bring serious consequences, and it is difficult for the operator's own safety to be guaranteed;
3、在料桶底部焊接有一块构件,构件上设有定位孔,以便于操作人员使用撬棍着力,这增加了料桶的结构复杂性,进而增加了料桶的制造成本;3. A component is welded at the bottom of the barrel, and the component is provided with a positioning hole, so that the operator can use a crowbar to force it, which increases the structural complexity of the barrel and increases the manufacturing cost of the barrel;
4、投料操作过程中,三名操作人员与含有放射性的浓缩物料长时间近距离接触,存在较大的职业健康隐患。4. During the feeding operation, the three operators have been in close contact with the radioactive concentrated materials for a long time, which has a great occupational health hazard.
因此,研发铀纯化浓缩物料自动投料系统显得非常有必要,所述的自动投料系统应包括料桶翻转冲刷总成和给料卸料总成。料桶翻转冲刷总成用于驱动料桶翻转以使物料倒出,以及冲刷料桶内壁以辅助物料排出。给料卸料总成用于驱动料桶进入或移出料桶翻转冲刷总成。显然,料桶翻转冲刷总成是自动投料系统的设计难点及重点所在。Therefore, it is very necessary to develop an automatic feeding system for uranium purification and enrichment materials. The automatic feeding system should include a barrel overturning and flushing assembly and a feeding and discharging assembly. The barrel overturning and flushing assembly is used to drive the material barrel to turn over to pour out the material, and to flush the inner wall of the material barrel to assist the material discharge. The feeding and discharging assembly is used to drive the bucket into or out of the bucket turning and flushing assembly. Obviously, the barrel overturning and flushing assembly is the design difficulty and focus of the automatic feeding system.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术的不足,而提供一种自动投料系统的料桶翻转冲刷总成,其作为铀化学浓缩物料自动投料系统的重要组成部分,用于驱动料桶翻转以使物料倒出,以及冲刷料桶内壁以辅助物料排出,为铀纯化浓缩物料自动投料操作的实现提供了不可或缺的结构支持。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a barrel overturning and flushing assembly of an automatic feeding system, which, as an important component of the automatic feeding system for uranium chemical enrichment materials, is used to drive the barrel to turn over to make the material Pour out, and flush the inner wall of the barrel to discharge auxiliary materials, which provides an indispensable structural support for the realization of the automatic feeding operation of uranium purification and enrichment materials.
本发明的技术方案是:自动投料系统的料桶翻转冲刷总成,包括基座;基座上设有轨道;其还包括料桶翻转装置和料桶冲刷装置;The technical scheme of the present invention is as follows: the bucket overturning and flushing assembly of the automatic feeding system includes a base; the base is provided with a track; it also includes a bucket overturning device and a bucket flushing device;
料桶翻转装置包括支架、吊架、翻转驱动机构及料桶锁紧机构;支架固定安装在基座上;吊架活动吊装在支架上;翻转驱动机构与吊架关联,以驱动吊架沿竖直平面翻转;料桶锁紧机构安装在吊架上,其上设有设有料桶锁定区域;The bucket turning device includes a bracket, a hanger, a turning drive mechanism and a bucket locking mechanism; the bracket is fixedly installed on the base; the hanger is movably hoisted on the bracket; the turning drive mechanism is associated with the hanger to drive the hanger along the vertical direction. The straight plane is turned over; the barrel locking mechanism is installed on the hanger, and there is a barrel locking area on it;
料桶冲刷装置包括喷头移控机构和高压喷头;喷头移控机构与高压喷头关联,以调整高压喷头的空间位置;高压喷头固定安装在喷头移控机构上,并与外部水源连通,高压喷头被喷头移控机构带动移动,其出流方向始终指向料桶锁定区域。The bucket flushing device includes a nozzle transfer mechanism and a high-pressure nozzle; the nozzle transfer mechanism is associated with the high-pressure nozzle to adjust the spatial position of the high-pressure nozzle; the high-pressure nozzle is fixedly installed on the nozzle transfer mechanism and communicated with the external water source. The nozzle moving control mechanism drives the movement, and its outflow direction always points to the locking area of the material barrel.
本发明进一步的技术方案是:基座上设有投料孔,投料孔设在料桶翻转装置与料桶冲刷装置之间。A further technical scheme of the present invention is that: the base is provided with a feeding hole, and the feeding hole is arranged between the material barrel turning device and the material barrel flushing device.
本发明再进一步的技术方案是:支架的数量为两个,两个支架间隔布置固定安装在基座上;A further technical solution of the present invention is: the number of the brackets is two, and the two brackets are arranged at intervals and fixedly installed on the base;
吊架包括U形架、转轴及料桶外廓卡板;U形架包括底板和固接在底板两侧的连接柱,U形架通过设在两个连接柱外侧的两根转轴可转动的吊装在两个支架之间;料桶外廓卡板的两端分别与U形架的两个连接柱固定连接;The hanger includes a U-shaped frame, a rotating shaft and an outer profile card plate of the material bucket; the U-shaped frame includes a base plate and a connecting column fixed on both sides of the base plate, and the U-shaped frame is rotatable through two rotating shafts arranged on the outside of the two connecting columns. It is hoisted between two brackets; the two ends of the outer frame of the bucket are fixedly connected to the two connecting columns of the U-shaped frame;
翻转驱动机构包括电机和减速器;电机和减速器均固定安装在基座上,电机与减速器连接,减速器与转轴连接,电机的动力通过减速器传递至转轴以驱动U形架绕转轴翻转;The turning drive mechanism includes a motor and a reducer; both the motor and the reducer are fixedly installed on the base, the motor is connected with the reducer, and the reducer is connected with the rotating shaft. The power of the motor is transmitted to the rotating shaft through the reducer to drive the U-shaped frame to turn around the rotating shaft. ;
料桶锁紧机构包括安装在两根连接柱上端的勾爪、固定安装在底板上的剪叉式液压升降机和固定安装在剪叉式液压升降机上端的承载台,承载台上水平安装有多个紧邻且并列布置的滚筒B,所有的滚筒B在上端共同形成承载面;所述料桶锁定区域设在承载面与勾爪之间。The barrel locking mechanism includes hooks installed on the upper ends of the two connecting columns, a scissor hydraulic lift fixed on the bottom plate, and a bearing platform fixed on the upper end of the scissor hydraulic lift. The rollers B are arranged next to each other and side by side, and all the rollers B together form a bearing surface at the upper end; the bucket locking area is provided between the bearing surface and the hook.
本发明再进一步的技术方案是:喷头移控机构包括侧导轨、移动小车B、电动推杆A及电动推杆B。侧导轨水平布置固定安装在基座上。移动小车B下端设有万向轮,移动小车B一侧设有滑轮安装座,滑轮安装座上安装有水平布置的滑轮组,滑轮组中包含的两个滑轮相互正对布置,滑轮组中的两个滑轮之间设有可供侧导轨穿过的缝隙,移动小车B的另一侧设有推杆安装座,移动小车B通过万向轮支承放置在基座上,并通过滑轮组中的缝隙与侧导轨滑动连接,并位于侧导轨与料桶锁定区域之间。电动推杆A固定安装在推杆安装座上,并向移动小车B外侧上方倾斜伸出,其倾斜方向指向料桶锁定区域。电动推杆B固定安装在基座上,并与移动小车B连接,以驱动移动小车B沿侧导轨往复移动;高压喷头固定安装在电动推杆A上,并通过管道与外部水源连通,其出流方向始终指向料桶锁定区域。A further technical solution of the present invention is that the nozzle moving control mechanism includes a side guide rail, a moving trolley B, an electric push rod A and an electric push rod B. The side rails are arranged horizontally and fixedly mounted on the base. The lower end of the mobile trolley B is provided with a universal wheel, the side of the mobile trolley B is provided with a pulley mounting seat, and a horizontally arranged pulley block is installed on the pulley mounting seat. The two pulleys included in the pulley block are arranged facing each other. There is a gap for the side guide rail to pass through, and the other side of the moving trolley B is provided with a push rod mounting seat. Sliding connection and located between the side rails and the tank locking area. The electric push rod A is fixedly installed on the push rod mounting seat, and is inclined and protruded to the outer side of the mobile trolley B, and its inclined direction points to the locking area of the material barrel. The electric push rod B is fixedly installed on the base and connected with the mobile trolley B to drive the mobile trolley B to move back and forth along the side guide rails; the high-pressure spray head is fixedly installed on the electric push rod A, and is connected to the external water source through pipes, and its output The flow direction is always directed towards the drum lockout area.
本发明更进一步的技术方案是:移动小车B在滑轮安装座和推杆安装座之间设有档料板。A further technical solution of the present invention is that the moving trolley B is provided with a baffle plate between the pulley mounting seat and the push rod mounting seat.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、其作为铀化学浓缩物料自动投料系统的重要组成部分,用于驱动料桶翻转以使物料倒出,以及冲刷料桶内壁以辅助物料排出,为铀纯化浓缩物料自动投料操作的实现提供了不可或缺的结构支持。1. As an important part of the automatic feeding system for uranium chemical enrichment materials, it is used to drive the material barrel to turn over to pour out the material, and to flush the inner wall of the material barrel to discharge auxiliary materials, which provides the realization of the automatic feeding operation of uranium purification and enrichment materials. Indispensable structural support.
2、由于高压喷头的出流位置位于移动小车B的一侧,在高压喷头喷射水柱时,会给移动小车B施加一个与高压水出流方向相反的推力,该推力与移动小车B的移动方向相互垂直,导致移动小车B移动时出现偏移趋势,进而导致电动推杆B出现单边磨损;另外,料桶倒出的物料会有一小部分落在移动小车B上,引起移动小车B震动,进而造成电动推杆B的损伤。为解决上述两点问题,在移动小车B的侧边处安装了水平布置的滑轮组,移动小车B通过滑轮组中的缝隙与侧导轨滑动连接,即通过侧导轨限定了移动小车B的移动路径,有效抑制了移动小车B移动时出现偏移趋势,缓和了移动小车B受物料打击时的震动幅度,进而对电动推杆B起到了良好的保护作用。2. Since the outflow position of the high-pressure nozzle is located on the side of the mobile trolley B, when the high-pressure nozzle sprays the water column, a thrust opposite to the outflow direction of the high-pressure water will be applied to the mobile trolley B, which is the same as the moving direction of the mobile trolley B. They are perpendicular to each other, which leads to an offset trend when the mobile trolley B moves, which in turn leads to unilateral wear of the electric push rod B; in addition, a small part of the material poured out of the bucket will fall on the mobile trolley B, causing the mobile trolley B to vibrate. This will cause damage to the electric push rod B. In order to solve the above two problems, a horizontally arranged pulley block is installed on the side of the mobile trolley B, and the mobile trolley B is slidably connected to the side guide rail through the gap in the pulley block, that is, the moving path of the mobile trolley B is limited by the side guide rail, which is effective. The deviation trend of the mobile trolley B when it is moved is suppressed, the vibration amplitude of the mobile trolley B when it is hit by the material is alleviated, and the electric push rod B is well protected.
3、料桶翻转后,可通过料桶冲刷装置对料桶内壁上的残余物料进行冲刷。喷头移控机构可控制高压喷头的空间位置,以便喷出的水柱能对准料桶内壁上有残余物料的区域,进而确保投料效果干净彻底。3. After the barrel is turned over, the residual material on the inner wall of the barrel can be flushed by the barrel flushing device. The nozzle moving control mechanism can control the spatial position of the high-pressure nozzle, so that the sprayed water column can be aimed at the area with residual material on the inner wall of the barrel, thereby ensuring the feeding effect is clean and thorough.
应用了本发明的铀化学浓缩物料自动投料系统具有如下优点:The automatic feeding system for uranium chemical enrichment materials using the present invention has the following advantages:
可实现含放射性的铀化学浓缩物料的自动化投料操作,投料过程稳定性、可靠性、自动化程度较高,投料效果干净彻底;仅需1名操作人员即可执行投料操作,减轻了操作人员的劳动强度,缩短了操作人员近距离接受放射性辐射的时间;无需在盛装浓缩物料的料桶底部焊接带有定位孔的构件,有利于料桶结构的简单化,降低了料桶的制造成本。The automatic feeding operation of radioactive uranium chemical enrichment materials can be realized. The feeding process is stable, reliable, and highly automated, and the feeding effect is clean and complete; only one operator can perform the feeding operation, which reduces the labor of the operator. It has high strength and shortens the time for operators to receive radioactive radiation at close range; there is no need to weld components with positioning holes at the bottom of the barrel containing concentrated materials, which is beneficial to the simplification of the barrel structure and reduces the manufacturing cost of the barrel.
以下结合图和实施例对本发明作进一步描述。The present invention will be further described below with reference to figures and embodiments.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为料桶翻转装置的结构示意图;Fig. 2 is the structural representation of the bucket turning device;
图3为料桶冲刷装置的结构示意图;Fig. 3 is the structural representation of the bucket flushing device;
图4为料桶冲刷装置中的移动小车B的结构示意图;Fig. 4 is the structural representation of the mobile trolley B in the bucket flushing device;
图5为铀化学浓缩物料自动投料系统在一种视角下的结构示意图;Fig. 5 is the structural schematic diagram of the automatic feeding system of uranium chemical enrichment material in one perspective;
图6为铀化学浓缩物料自动投料系统在另一视角下的结构示意图;Fig. 6 is the structural schematic diagram of the automatic feeding system of uranium chemical enrichment material from another perspective;
图7为铀化学浓缩物料自动投料系统中的给料卸料装置的结构示意图;Fig. 7 is the structural representation of the feeding unloading device in the automatic feeding system of uranium chemical enrichment material;
图8为铀化学浓缩物料自动投料系统中的滑架在一种视角下的结构示意图;8 is a schematic structural diagram of a carriage in an automatic feeding system for uranium chemical enrichment materials from a perspective;
图9为铀化学浓缩物料自动投料系统中的滑架在另一视角下的结构示意图;9 is a schematic structural diagram of the carriage in the automatic feeding system for uranium chemical enrichment materials from another perspective;
图10为铀化学浓缩物料自动投料系统中的移动小车A与料桶承载架的结构示意图;Figure 10 is a schematic structural diagram of the mobile trolley A and the bucket carrier in the automatic feeding system for uranium chemical enrichment materials;
图11为给铀化学浓缩物料自动投料系统中的第一移控机构的安装位置示意图;Fig. 11 is the schematic diagram of the installation position of the first moving control mechanism in the automatic feeding system for uranium chemical enrichment material;
图12为投料操作S01步骤结束时的状态示意图;Fig. 12 is the state schematic diagram when the feeding operation S01 step ends;
图13为投料操作S03步骤过程中的状态示意图;Fig. 13 is the state schematic diagram in the step process of feeding operation S03;
图14为投料操作S04步骤结束时的状态示意图;Fig. 14 is the state schematic diagram when the step of feeding operation S04 ends;
图15为投料操作S06步骤过程中的状态示意图。Fig. 15 is a schematic diagram of the state during the step of the feeding operation S06.
图例说明:基座1;轨道11;投料孔12;料桶翻转装置2;支架21;U形架221;底板2211;连接柱2212;转轴222;料桶外廓卡板223;勾爪241;剪叉式液压升降机242;承载台243;滚筒B244;承载面245;料桶锁定区域25;给料卸料装置3;移动小车A31;滚筒A311;滑动面312;连接座321;电动推杆C322;料桶承载架33;承载板331;定位轮座A3221;定位轮A3222;挡桶部B333;插孔3331;滑轨341;滑架342;横梁3421;支腿3422;滚轮3423;纠偏轮架B3431;纠偏轮B3432;导向面3433;液压缸344;定位轮座B345;定位轮B346;安装架3471;安装块A34711;安装块B34712;安装板A34713;安装板B34714;防翘杆34715;拉杆3472;螺母3473;电磁铁3474;弹簧3475;料桶定位弧弯A35;料桶定位弧弯B36;料桶定位区域37;料桶冲刷装置4;侧导轨411;移动小车B412;万向轮4121;滑轮安装座4122;滑轮4123;缝隙4124;推杆安装座4125;挡料板4126;电动推杆A413;电动推杆B414;高压喷头42。Legend description:
具体实施方式Detailed ways
实施例1:Example 1:
如图1-4所示,自动投料系统的料桶翻转冲刷总成,包括基座1、料桶翻转装置2和料桶冲刷装置4。As shown in Figures 1-4, the bucket overturning and flushing assembly of the automatic feeding system includes a
基座1上设有轨道11。The
料桶翻转装置2包括支架21、吊架、翻转驱动机构及料桶锁紧机构。The
支架21的数量为两个,两个支架21间隔布置固定安装在基座1上。The number of the
吊架包括U形架221、转轴222及料桶外廓卡板223。U形架221包括底板2211和固接在底板2211两侧的连接柱2212,U形架221通过设在两个连接柱2212外侧的两根转轴222可转动的吊装在两个支架21之间。料桶外廓卡板223的两端分别与U形架221的两个连接柱2212固定连接。The hanger includes a U-shaped frame 221 , a
翻转驱动机构与吊架关联,以驱动吊架沿竖直平面翻转。翻转驱动机构包括电机231和减速器232。电机231和减速器232均固定安装在基座1上,电机231与减速器232连接,减速器232与转轴222连接,电机231的动力通过减速器232传递至转轴222以驱动U形架221绕转轴222翻转。A turning drive mechanism is associated with the hanger to drive the hanger to turn over along a vertical plane. The turning drive mechanism includes a
料桶锁紧机构包括安装在两根连接柱2212上端的勾爪241、固定安装在底板2211上的剪叉式液压升降机242和固定安装在剪叉式液压升降机242上端的承载台243,承载台242上水平安装有多个紧邻且并列布置的滚筒B244,所有的滚筒B244在上端共同形成承载面245。承载面245与勾爪241之间的区域为料桶锁定区域25。The bucket locking mechanism includes
料桶冲刷装置4包括喷头移控机构和高压喷头42。The bucket flushing device 4 includes a nozzle moving control mechanism and a high-
喷头移控机构包括侧导轨411、移动小车B412、电动推杆A413及电动推杆B414。侧导轨411水平布置固定安装在基座1上。移动小车B412下端设有万向轮4121,移动小车B412一侧设有滑轮安装座4122,滑轮安装座4122上安装有水平布置的滑轮组,滑轮组中包含的两个滑轮4123相互正对布置,滑轮组中的两个滑轮4123之间设有可供侧导轨411穿过的缝隙4124,移动小车B412的另一侧设有推杆安装座4125,移动小车B412通过万向轮4121支承放置在基座1上,并通过滑轮组中的缝隙4124与侧导轨411滑动连接,并位于侧导轨411与料桶锁定区域25之间。电动推杆A413固定安装在推杆安装座4125上,并向移动小车B412外侧上方倾斜伸出,其倾斜方向指向料桶锁定区域25。电动推杆B414固定安装在基座1上,并与移动小车B412连接,以驱动移动小车B412沿侧导轨411往复移动。The nozzle moving control mechanism includes a
高压喷头42固定安装在电动推杆A413上,并通过软管(图中未示出)与外部水源连通,其出流方向始终指向料桶锁定区域25。The high-
优选,基座1上设有投料孔12,投料孔12设在料桶翻转装置2与料桶冲刷装置4之间。料桶翻转装置的吊架翻转带动料桶翻转,料桶翻转时,从桶口倒出的铀化学浓缩物料通过投料孔12进入下道工序。Preferably, the
优选,移动小车B412在滑轮安装座4122和推杆安装座4125之间设有档料板4126。挡料板4126可防止倾倒出的物料溅射在移动小车B412的平面上,倾倒出的物料撞击在挡料板4126上时,可顺着档料板4126下滑,落入基座1的投料孔12中,进入下道工序。Preferably, the moving trolley B412 is provided with a
本发明应用于铀化学浓缩物料自动投料系统,用于驱动料桶翻转以使物料倒出,以及冲刷料桶内壁以辅助物料排出。The invention is applied to an automatic feeding system for uranium chemical enrichment materials, and is used to drive the material barrel to turn over to make the material pour out, and to flush the inner wall of the material barrel to assist the material discharge.
如图1-11所示,铀化学浓缩物料自动投料系统,包括基座1、料桶翻转装置2、给料卸料装置3及料桶冲刷装置4。As shown in Figure 1-11, the automatic feeding system for uranium chemical enrichment materials includes a
基座1上固设有轨道11。A rail 11 is fixed on the
料桶翻转装置2包括支架21、吊架、翻转驱动机构及料桶锁紧机构。The
支架21的数量为两个,两个支架21间隔布置固定安装在基座1上。The number of the
吊架包括U形架221、转轴222及料桶外廓卡板223。U形架221包括底板2211和固接在底板2211两侧的连接柱2212,U形架221通过设在两个连接柱2212外侧的两根转轴222可转动的吊装在两个支架21之间。料桶外廓卡板223的两端分别与U形架221的两个连接柱2212固定连接。The hanger includes a U-shaped frame 221 , a
翻转驱动机构与吊架关联,以驱动吊架沿竖直平面翻转。翻转驱动机构包括电机231和减速器232。电机231和减速器232均固定安装在基座1上,电机231与减速器232连接,减速器232与转轴222连接,电机231的动力通过减速器232传递至转轴222以驱动U形架221绕转轴222翻转。A turning drive mechanism is associated with the hanger to drive the hanger to turn over along a vertical plane. The turning drive mechanism includes a
料桶锁紧机构包括安装在两根连接柱2212上端的勾爪241、固定安装在底板2211上的剪叉式液压升降机242和固定安装在剪叉式液压升降机242上端的承载台243,承载台242上水平安装有多个紧邻且并列布置的滚筒B244,所有的滚筒B244在上端共同形成承载面245。承载面245与勾爪241之间的区域为料桶锁定区域25。The bucket locking mechanism includes
给料卸料装置3包括移动小车A31、第一移控机构、料桶承载架33及第二移控机构。The feeding and
移动小车A31通过其下端的滚轮活动安装在轨道11上。移动小车A31上端水平安装有多个紧邻且并列布置的滚筒A311,所有的滚筒A311在上端共同形成滑动面312。The moving trolley A31 is movably installed on the track 11 through the rollers at its lower end. The upper end of the moving trolley A31 is horizontally installed with a plurality of rollers A311 that are adjacent and arranged side by side, and all the rollers A311 together form a sliding
第一移控机构用于控制移动小车A31对接或避让吊架。第一移控机构包括连接座321和电动推杆C322。连接座321安装在移动小车A31下端,电动推杆C322的缸体固定安装在基座1上,电动推杆C322的活塞杆与连接座321连接,电动推杆C322的活塞杆伸缩以驱动移动小车A31沿轨道11往复移动,进而使移动小车A31对接或避让吊架。当移动小车A31对接吊架时,滑动面312与承载面245在边缘处相互平齐且紧邻,此时,移动小车A31与料桶锁定区域25之间可传递料桶,当移动小车A31避让吊架时,移动小车A31避开吊架的翻转路径,此时移动小车A31不会干涉吊架翻转。The first transfer mechanism is used to control the mobile trolley A31 to dock or avoid the hanger. The first moving control mechanism includes a connecting
料桶承载架33包括承载板331、挡桶部A及挡桶部B333。挡桶部A和挡桶部B333分别设置在承载板331相对的两侧边处, 挡桶部A包括安装在承载板331一侧边两端的定位轮座A3221和安装在定位轮座A3221上的定位轮A3222,每个定位轮座A3221上安装有两组定位轮A3222,四组定位轮A3222共同形成料桶定位弧弯A35,料桶定位弧弯A35背向料桶锁定区域25。挡桶部B333为固定安装在承载板331另一侧边的挡板。料桶承载架33通过承载板331放置在移动小车A31的滑动面312上,并可在滑动面312上滑动。The
第二移控机构用于控制料桶承载架33在移动小车A31与料桶锁定区域25之间移动。第二移控机构包括滑轨341、滑架342、滑架防偏组件、液压缸344、定位轮座B345、定位轮B346及料桶吸放组件。滑轨341的数量为两条,两条滑轨341均固定安装在基座1上,并对称布置在移动小车A31的两侧。滑架342包括横梁3421、连接在横梁3421两端的支腿3422、安装在两条支腿3422下端的滚轮3423,滑架342通过两条支腿3422下端的滚轮3423活动安装在两条滑轨341上。滑架防偏组件包括纠偏轮架B3431和纠偏轮B3432,纠偏轮架B3431的数量为两个,两个纠偏轮架B3431均固定安装在基座1上,并分别位于两滑轨341外侧,纠偏轮架B3431上安装有相互平行且并列布置的多组纠偏轮B3432,每个纠偏轮架B3431上的所有的纠偏轮B3432分别形成平行于滑轨341的导向面3433,两个导向面3433相对布置。液压缸344的缸体固定安装在基座1上,液压缸344的活塞杆水平伸出,并与滑架342的横梁3421中部连接,液压缸344的活塞杆伸缩以驱动滑架342沿滑轨341往复移动,以使滑架342靠近或远离料桶锁定区域25。定位轮座B345固定安装在滑架342的横梁中部。两列竖直布置的定位轮B346分别活动安装在定位轮座B345的两侧,并相对于液压缸344的活塞杆对称布置,两列定位轮B346共同形成料桶定位弧弯B36,料桶定位弧弯B36朝向料桶定位弧弯A35,并与料桶定位弧弯A35合围形成料桶定位区域37。料桶吸放组件包括安装架3471、拉杆3472、螺母3473、电磁铁3474及弹簧3475。安装架3471固定安装在滑架342的横梁3421中部,其包括安装块A34711、安装块B34712、安装板A34713及安装板B34714,安装块A34711和安装块B34712间隔布置固定安装在滑架342的横梁3421上,安装板A34711和安装板B34712间隔布置固定安装在安装块A34711与安装块B34712之间的区域内,安装板A34713上设有穿杆孔A,安装板B34714上设有穿杆孔B,穿杆孔A和穿杆孔B处在同一高度且相互正对。拉杆3472两端分别设有外螺纹A和外螺纹B,拉杆3472穿过拉杆孔A和拉杆孔B,其两端的外螺纹A和外螺纹B分别从拉杆孔A和拉杆孔B中伸出。螺母3473螺纹连接在拉杆3472的外螺纹A上。电磁铁3474螺纹连接在拉杆3472的外螺纹B上,并朝向料桶定位区域37。弹簧3475活套在拉杆3472上,并位于安装板A34713和电磁铁3474之间,其通过弹力迫使螺母3473压紧在安装板B34712上。The second moving control mechanism is used to control the
料桶冲刷装置4包括喷头移控机构和高压喷头42。The bucket flushing device 4 includes a nozzle moving control mechanism and a high-
喷头移控机构包括侧导轨411、移动小车B412、电动推杆A413及电动推杆B414。侧导轨411水平布置固定安装在基座1上。移动小车B412下端设有万向轮4121,移动小车B412一侧设有滑轮安装座4122,滑轮安装座4122上安装有水平布置的滑轮组,滑轮组中包含的两个滑轮4123相互正对布置,滑轮组中的两个滑轮4123之间设有可供侧导轨411穿过的缝隙4124,移动小车B412的另一侧设有推杆安装座4125,移动小车B412通过万向轮4121支承放置在基座1上,并通过滑轮组中的缝隙4124与侧导轨411滑动连接,并位于侧导轨411与料桶锁定区域25之间。电动推杆A413固定安装在推杆安装座4125上,并向移动小车B412外侧上方倾斜伸出,其倾斜方向指向料桶锁定区域25。电动推杆B414固定安装在基座1上,并与移动小车B412连接,以驱动移动小车B412沿侧导轨411往复移动。The nozzle moving control mechanism includes a
高压喷头42固定安装在电动推杆A413上,并通过软管(图中未示出)与外部水源连通,其出流方向始终指向料桶锁定区域25。The high-
优选,基座1上设有投料孔12,投料孔12设在料桶翻转装置2与料桶冲刷装置4之间。料桶翻转装置的吊架翻转带动料桶翻转,料桶翻转时,从桶口倒出的铀化学浓缩物料通过投料孔12进入下道工序。Preferably, the
优选,移动小车B412在滑轮安装座4122和推杆安装座4125之间设有档料板4126。挡料板4126可防止倾倒出的物料溅射在移动小车B412的平面上,倾倒出的物料撞击在挡料板4126上时,可顺着档料板4126下滑,落入基座1的投料孔12中,进入下道工序。Preferably, the moving trolley B412 is provided with a
优选,移动小车A31在靠近吊架的一端的两侧安装有纠偏轮架A313,纠偏轮架A313上活动安装有纠偏轮A314,两个纠偏轮架A313上的纠偏轮A314相对布置。移动小车A31在远离吊架的一端的两侧安装有纠偏轮架C315,纠偏轮架C315上活动安装有纠偏轮C316,两个纠偏轮架C315上的纠偏轮C316相对布置。Preferably, the moving trolley A31 is provided with a deviation correction wheel frame A313 on both sides near one end of the hanger, and a deviation correction wheel frame A314 is movably installed on the deviation correction wheel frame A313, and the deviation correction wheels A314 on the two deviation correction wheel frames A313 are arranged oppositely. The moving trolley A31 is provided with a deviation correction wheel frame C315 on both sides of the end away from the hanger, and a deviation correction wheel frame C315 is movably installed with a deviation correction wheel C316, and the deviation correction wheel C316 on the two deviation correction wheel frames C315 are arranged oppositely.
优选,安装架3471的安装块A34711和安装块B34712上分别设有水平伸出的防翘杆34715。料桶承载架33的挡桶部B333的水平方向两侧分别设有可供防翘杆34715活动进出的插孔3331。Preferably, the mounting block A34711 and the mounting block B34712 of the mounting
如图12-15所示,铀化学浓缩物料自动投料方法,应用于上述的铀化学浓缩物料自动投料系统,在执行投料操作之前,铀化学浓缩物料自动投料系统处在初始状态,其在初始状态下:As shown in Figure 12-15, the automatic feeding method of uranium chemical enrichment material is applied to the above-mentioned automatic feeding system of uranium chemical enrichment material. Down:
a、电动推杆C322的活塞杆处在缩回状态,从而使移动小车A31处在避让吊架的位置;a. The piston rod of the electric push rod C322 is in a retracted state, so that the moving trolley A31 is in a position to avoid the hanger;
b、料桶承载架放在移动小车A31的滑动面312上,安装架上的防翘杆伸入料桶承载架33的插孔3331中;b. The material bucket carrier is placed on the sliding
c、液压缸344的活塞杆处在缩回状态,从而使滑架342处在远离料桶锁定区域25的位置;c. The piston rod of the
d、料桶锁紧机构的承载面245呈水平状态,并与移动小车A31的滑动面312处在相同高度;d. The bearing
e、电动推杆A413处在缩回状态,从而使高压喷头42处在远离料桶锁定区域25的位置。e. The electric push rod A413 is in a retracted state, so that the high-
投料操作步骤如下:The feeding operation steps are as follows:
S01,将料桶放置在料桶承载架上:S01, place the barrel on the barrel carrier:
操作人员控制行车将装有铀化学浓缩物料的料桶调运并下放在料桶承载架33的承载板331上,料桶下放过程中,一方面,两个纠偏轮架C315上的纠偏轮C316以及料桶承载架33上的四组定位轮A3222共同起到防止料桶晃动,为料桶下放提供导向的作用,另一方面,安装架3471上的防翘杆34715伸入料桶承载架33上的插孔3331中,以避免料桶因晃动而将料桶承载架33撞翻。The operator controls the truck to transport and lower the barrels containing the uranium chemical enrichment material onto the
S02,使移动小车A对接吊架:S02, make the mobile trolley A dock the hanger:
电动推杆C322的活塞杆伸出,驱动移动小车A31沿轨道11移动,直至移动小车A31的滑动面312与料桶锁紧机构的承载面245在边缘处相互平齐且紧邻,此时移动小车A31处在对接吊架的位置。The piston rod of the electric push rod C322 stretches out and drives the moving trolley A31 to move along the track 11 until the sliding
S03,将料桶承载架及料桶推上料桶锁紧机构:S03, push the bucket carrier and bucket onto the bucket locking mechanism:
液压缸344的活塞杆伸出,推动滑架342沿滑轨341移动,一方面将料桶限定在由料桶定位弧弯B36和料桶定位弧弯A35合围形成的料桶定位区域37内,另一方面将料桶连同料桶承载架33向料桶锁定区域25的方向推进;料桶连同料桶承载架33从移动小车A31的滑动面312上推出后,即进入料桶锁紧机构的承载面245上;随着液压缸344的活塞杆的伸出,使料桶的外壁最终卡入料桶外廓卡板223内,此时料桶被料桶外廓卡板223定位,料桶的上端沿口位于料桶锁紧机构的勾爪241的正下方;然后,液压缸344的活塞杆缩回,拉动滑架342移动回到初始状态;The piston rod of the
本步骤中,滑架342沿滑轨341移动的过程中,滑架防偏组件形成的两个导向面3433可实时纠正滑架342移动过程中的位置偏移,对滑架342的移动路径精确导向,确保滑架342沿滑轨341顺畅移动;In this step, during the movement of the
本步骤中,料桶连同料桶承载架33即将从移动小车A31的滑动面312上排出时,通过两个纠偏轮架A313上的纠偏轮A314进一步校正料桶的位置,确保料桶移动过程中的位置精确性。In this step, when the material bucket together with the
S04,使移动小车A避让吊架并锁定料桶及料桶承载架:S04, make the mobile trolley A avoid the hanger and lock the material barrel and the material barrel carrier:
a、电动推杆C322的活塞杆缩回,驱动移动小车A31沿轨道11移动至避让吊架的位置;此时移动小车A31避开了吊架的翻转路径;a. The piston rod of the electric push rod C322 is retracted, and the moving trolley A31 is driven to move along the track 11 to the position where the hanger is avoided; at this time, the moving trolley A31 avoids the overturning path of the hanger;
b、剪叉式液压升降机242启动,使承载面245高度抬升,进而带动料桶承载架33和料桶上升,直至料桶上端沿口卡入勾爪241内,从而将料桶连同料桶承载架33一同压紧锁定在料桶锁定区域25内;b. The scissor-type
本步骤中,a、b分步骤不分先后次序。In this step, steps a and b are in no particular order.
S05,翻转料桶及料桶承载架以实现投料:S05, flip the barrel and the barrel carrier to realize feeding:
电机231启动,电机231动力通过减速器232传递至转轴222,驱动吊架、料桶锁紧机构、料桶及料桶承载架33同步翻转,直至将料桶翻转135°时停止,随着料桶的翻转,料桶内的铀化学浓缩物料从桶口倒出,通过基座1上的投料孔12进入下道工序。The
S06,冲刷料桶内壁上的残余物料:S06, flush the residual material on the inner wall of the barrel:
先启动外部水源供水,使高压喷头42喷出水流;然后操作人员根据水流冲刷位置控制电动推杆A413及电动推杆B414动作,以调整高压喷头42的空间位置,使高压喷头42对准料桶内壁上存在残余浓缩物料的区域进行冲刷,残余浓缩物料在水流冲刷作用下,从桶口流出,通过基座1上的投料孔12进入下道工序;完成冲刷后,电动推杆A413的活塞杆缩回,从而使高压喷头42远离料桶锁定区域25。First start the water supply from the external water source, so that the high-
S07,翻转料桶及料桶承载架回到水平状态:S07, flip the barrel and the barrel carrier back to the horizontal state:
电机231启动,电机231动力通过减速器232传递至转轴222,驱动吊架、料桶锁紧机构、料桶及料桶承载架33同步翻转,直至将料桶翻转回到水平状态时停止;然后剪叉式液压升降机242启动,使承载面245高度下降到与滑动面312齐平的高度,随着承载面245高度下降,料桶上端沿口脱离勾爪241,从而解除了料桶的锁定状态。The
S08,使移动小车A对接吊架:S08, make the mobile trolley A dock the hanger:
电动推杆C322的活塞杆伸出,驱动移动小车A31沿轨道11移动,直至移动小车A31的滑动面312与料桶锁紧机构的承载面245在边缘处相互平齐且紧邻,此时移动小车A31处在对接吊架的位置。The piston rod of the electric push rod C322 stretches out and drives the moving trolley A31 to move along the track 11 until the sliding
S09,将料桶承载架及料桶拖回到移动小车A上:S09, drag the bucket carrier and bucket back to the mobile trolley A:
a、液压缸344的活塞杆伸出,推动滑架342沿滑轨341移动,直至电磁铁3474和两列定位轮B346均与料桶外壁接触时停止移动;a. The piston rod of the
b、电磁铁3474通电,牢固吸附住料桶外壁;接着液压缸344的活塞杆缩回,带动料桶和料桶承载架33从料桶锁紧机构的承载面245上退回到移动小车A31的滑动面312上;b. The
c、电磁铁3474断电,解除对料桶的吸附状态,然后液压缸344的活塞杆进一步缩回到初始状态;c. The
d、操作人员控制行车将空料桶调运走,即完成整个投料操作;d. The operator controls the crane to transfer the empty material barrel away, that is, the entire feeding operation is completed;
本步骤b分步骤中,由于料桶承载架33的挡桶部B333的阻挡,料桶回退时并不会从料桶承载架33上掉落,而是会带着料桶承载架33一同回退。In the sub-step b of this step, due to the blocking of the bucket blocking portion B333 of the
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